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SAFETY.CAT.

COM™

R1300G LOAD
HAUL DUMP
Before Operation

Excerpted from Operation & Maintenance Manual ((SEBU7329-01)

© 2007 Caterpillar ®
All Rights Reserved
61
Operation Section
Before Starting Engine

Before Starting Engine


i01930324

Walk-Around
Walk-Around Inspection
SMCS Code:  1000; 7000

For maximum service life of the machine, make a


thorough walk-around inspection before you mount
the machine.

Look around the machine and under the machine.


Inspect the condition of all major components.
Check all grease fittings. Look for the following
discrepancies:

•  loose bolts

•  trash buildup

•   oil, coolant, or fuel leaks

•   broken parts or worn parts

•   cracks in the frames

Remove any trash and any debris. Report any


abnormalities to the shop. Make any necessary
repairs before you operate the machine.

Note:  If the machine has not been operated for


more than 48 hours, qualified personnel should
complete a service inspection before you operate
the machine.

Reference:  Refer to the Operation and Maintenance


Manual, “Service Inspection”  for further information.
62
Operation Section
Before Starting Engine

g01004250
Illustration 121
Inspection points for the walk-around inspection
(A) Frame (I) Steering frame lock (P) Radiator
(B) Left front tire (J) Right rear tire (Q) Rear lights
(C) Front lights (K) Air cleaner (R) Powertrain
(D) Bucket and linkage (L) Engine (S) Left rear tire
(E) Right front tire (M) Fuel tank (T) Windows
(F) Steering cylinder (N) Automatic lubrication reservoir (if
(G) Window washer bottle equipped)
(H) Hydraulic tank (O) Ground level controls

(A) Inspect front frame (1) and rear frame (2).


Check for cracks or damage.

(B) Inspect
Inspect the left front tire. Check the tire inflation.
inflation.
Make sure that you check the inside of the tire
for damage or for wear. Inspect the tire treads
for damage. Remove large rocks from the
treads. Check the wheel for nuts and washers
that are loose or missing.

Note: Rust behind a nut may indicate that the nut is


loose. Shiny metal areas around a nut may indicate
that the nut is loose.

g01004619
(C) Inspect
Inspect the front operating
operating lights for damage.
Illustration 122
63
Operation Section
Before Starting Engine

(D) Inspect
Inspect the bucket and linkage for damage
damage or (M) Inspect
Inspect the fuel tank. Make sure that the filler
for excessive wear. cap is installed correctly. Look for any leaks or
damage to the fuel tank.
(E) Repeat procedur
procedure
e (B) for the right front tire.
(N) Inspect
Inspect the automatic
automatic lubrication reservoir
reservoir (if
(F) Inspect
Inspect the steering
steering cylinder.
cylinder. Look for leaks, equipped) for leaks.
cracking, or marks on the chrome. Inspect the
articulating
articulating hitch. (O) Inspect
Inspect the ground level controls.
controls. Make sure
that the engine shutdown switch and the battery
disconnect switch are in the ON position.

(P) Check
Check the coolan
coolantt level
level in the radiator
radiator sight
gauge. Inspect the radiator. Check for leaks.
Remove any debris that could block the air flow.

(Q) Inspect
Inspect the rear lights for damage.

g01004275
Illustration 123

(G ) Check
Check the fluid level in window washer
washer bottle
bottle
(5).

(H) Inspect
Inspect the hydraulic tank. Check
Check the oil level
in the hydraulic tank in sight gauge (3). Inspect
the tank for leaks or for damage. Make sure that
g01004277
filler cap (4) is installed. Illustration 125

(I) Check
Check that the steering
steering frame
frame lock
lock is not (R) Inspec
Inspectt the power
power train.
train. Use dipstic
dipstick
k (7) to
installed. The machine will not steer if the check the transmission oil level when the engine
steering frame lock is installed. is running at low idle. Check for leaks from the
torque converter and from the transmission.
(J) Repeat procedur
procedure
e (B) for the right rear tire.
(S) Repeat
Repeat procedure (B) for the left rear tire.
(K) Inspect
Inspect the air cleaner
cleaner.. Remove debris that may
obstruct the air cleaner. (T) Make
Make sure
sure that all of the windows
windows are clean.
clean.
Make sure that the operator’s vision is not
impaired by dust, mud, or other foreign
materials.

Refer to the Operation and Maintenance Manual,


“Service Inspection”  for further information.

g01004276
Illustration 124

(L) Inspect
Inspect the engine. Use dipstick (6) to check
the oil level in the sump of the engine. Check
for oil leaks and coolant leaks.
64
Operation Section
Before Starting Engine

i01618562 i01930928

Mounting and Dismounting Seat Adjustment and Seat Belt


SMCS Code:  7000
Inspection
SMCS Code:  7312; 7327

g00037860
Illustration 126

Use steps and handholds whenever you mount


the machine. Use steps and handholds whenever
you dismount the machine. Before you mount the
machine, clean the step and the handholds. Inspect
the step and handholds.
handholds. Make all necessary repairs.
repairs.

Face the machine whenever you mount the machine Illustration 127
g01004634
and whenever you dismount the machine. Maintain
a three-point contact with the step and with Note:  Adjust the seat at the beginning of each
handholds. shift or adjust the seat when there is a change of
operators.
Note: Three-point contact can be two feet and one
hand. Three-point contact can also be one foot and When the operator is seated against the back of
two hands. the seat, adjust the seat in order to allow full pedal
travel. The operator may adjust the seat forward or
Do not mount a moving machine. Do not dismount backward.
a moving machine. Never jump off the machine. Do
not try to mount the machine when you carry tools Inspect the belt mounting hardware. If the hardware
or supplies. Do not try to dismount the machine is damaged or worn, replace the hardware. Keep
when you are carrying tools or supplies. Use a the mounting bolts tight.
hand line to pull equipment onto the platform. Do
not use any controls as handholds when you enter Fasten the seat belt before you start the engine.
the cab or when you exit the cab.
Reference:  For further information on the seat
and the seat belt, refer to the Operation and
Maintenance Manual, “Seat, Seat Belt ”  for the
machine that is being serviced.
65
Operation Section
Before Starting Engine

i01931626 The Caterpillar Monitoring System will perform


an automatic self test at start-up whenever the
Caterpillar Monitoring System engine start switch is turned to the ON position.
- Self Test First the Caterpillar Monitoring System calibrates
gauge cluster (1) and tachometer (2). Before the
SMCS Code:  7490 beginning of the system test, gauge cluster (1))
and tachometer (2) go from the initial value to zero.
Then, the Caterpillar Monitoring System performs
a test.

Alert indicators (5) flash for approximately three


seconds in order to permit the operator to know
that the indicators are functioning properly. Certain
diagnostics are not possible with the use of LED
lamps, so it is important for the operator to visually
inspect alert indicators (5) during starting. If an alert
indicator does not flash, find the cause immediately.
Also, if an alert indicator remains ON after three
seconds, find the cause immediately.

Digital display window (7) will show the following


g01004886
Illustration 128 readouts
readouts for approximatel
approximately
y three seconds:
Caterpillar Monitoring System
•  Allindicators of units (Deg C, kPa, miles,
(1) Gauge cluster
(2) Tachometer kilometers, rpm and liters).
(3) Digital speedometer
(4) Actual gear indicator •  "X 10".

•  Symbol for the service hour meter.

•  "888.8.8.8" in the six digit display area.

The self test will also activate the gauge panel to


show the following:

•  The gauges in gauge cluster (1) and tachometer


(2) will be calibrated. The gauges will sweep to
half scale and the gauges will return to zero.
Then, the gauges will sweep to full scale and the
gauges will return to operating values.

g01004887 •  Digital
speedometer (3) activates every segment
Illustration 129 of the display. This will produce the following
Caterpillar Monitoring System readout: "188", "MPH", and "km/h".
(5) Alert indicators
(6) Action lamp •   Actualgear indicator (4) for the transmission
(7) Digital display window activates every segment of the readout. You will
see a "0" with an "X", and a "+" sign on top of the
In order to check the operation of the Caterpillar "0". There should be two of these symbols.
Monitoring System, observe the self test when the
engine start switch is turned from the OFF position •  Action lamp (6) illuminates.
to the ON position.
•  The action alarm will sound once.
Note: The battery disconnect switch must be in the
ON position in order to supply the operator station If any of the alert indicators, action lamp, or digital
with electrical power for the self test. readouts do not appear, or if the gauges do not
sweep, the electrical system must be inspected.
Perform all necessary repairs before the engine is
started again.
66
Operation Section
Before Starting Engine

If all the alert indicators and the action lamp come


on, start the engine.

After you start the engine, observe the gauge panel


and the monitoring panel. If any alert indicators or
the action lamp remain on, or if the action alarm
sounds, stop the engine. Inspect the electrical
system and any other machine systems which were
indicated. Perform all necessary repairs before the
engine is started again.

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