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Course Handout Skilling for Engineers -1

K L Deemed to be University
Department of Computer Science & Engineering
Course Handout for Y17 Batch
A.Y.2018-19, Even Semester

Course Title : Manufacturing Technologies


Course Code : 17TS701
L-T-P-S Structure : 0-0-0-8
Credits :2
Pre-requisite : NIL
Course Coordinator : K.BABURAJA
Team of Instructors : JAYANTH IVVALA
: Dr.Himanush Mishra, S.Venkata Reddy, K.Shashikanth,
Teaching Associates
R.Venkatesh

Course Objective:

To provide hands on experience for the preparation of sand moulds for casting with proper
gating and riser system needed for casting, for attaining sound casting.

To provide hands on experience of metal cutting, working of standard machine tools such as
lathe, shaping, milling, drilling, grinding and CNC machine tools, preparation of CNC part
program.

To provide hands on experience for the preparation of workpiece to carry out various welding
operations, welding using arc welding, submerged arc welding and plasma arc welding

To provide hands on experience on rapid prototyping, CAD models to rapid prototyping,


production of various products using rapid prototyping.

Course Rationale: For learning and developing process skills and capabilities. Manufacturing provides
the basis for numerous varieties of innovations.

COURSE OUTCOMES (COs):


Blooms
Course Outcome
CO No PO/PSO Taxonomy
(CO)
Level (BTL)
4
CO1 Preparation of sand moulds with proper gating and riser system 3
Machining using machine tools and preparation of CNC part 4 3
CO2
program.
Preparation of workpiece for various welding operations and 4 3
CO3
performing welding using different welding equipment
4 3
CO4 Production of parts using rapid prototyping
CO5 (Only for Hands on experience for performing experiments in Casting, 4
3
lab components) Machining, Welding and Rapid prototyping

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Course Handout Skilling for Engineers -1

COURSE OUTCOME INDICATORS (COIs):

Course Highest COI-1 COI-2 COI-3


Outcome No. BTL (BTL1) (BTL2) (BTL3)
3 Remember procedure for Understand gating and Apply the concept of sand
CO 1
sand moulding riser system moulding for casting
3 Remember procedure for Apply the concept for
Understand machining
CO 2 machining using different machining various operations
procedure
machine tools
3 Remember procedure to Understand welding Apply the concept of welding
CO 3
operate welding equipment procedure various joints
3 Remember procedure to Apply the concept of
Understand rapid
CO 4 import CAD files to rapid importing CAD files and
prototyping procedure
prototyping machine. print 3D objects
3 Get the hands-on experience to perform various manufacturing processes like casting,
CO5
welding, machining and rapid prototyping.

PROGRAM OUTCOMES & PROGRAM SPECIFIC OUTCOMES (PSO)

1. An ability to apply knowledge of mathematics, science, engineering fundamentals and an


engineering specialization for the solution of complex engineering problems
2. An ability to identify, formulate, research literature, analyze complex engineering problems
using first principles of mathematics, natural sciences and engineering sciences
3. An ability to design solutions for complex engineering problems and system component or
processes that meet the specified needs considering public health & safety and cultural,
societal & environment
4. An ability to use research-based knowledge and research methods including design
of experiments, analysis and interpretation of data and synthesis of the information to
obtain solutions to complex engineering problems
5. Ability to create, select and apply appropriate techniques, resources and modern
engineering activities, with an understanding of the limitations
6. Ability to apply reasoning informed by the contextual knowledge to assess societal, health,
safety, legal and cultural issues and the consequent responsibilities relevant to the
professional engineering practice
7. Ability to demonstrate the knowledge of engineering solutions, contemporary issues
understanding their impacts on societal and environmental contexts, leading towards
sustainable development
8. An ability to apply ethical principles and commit to professional ethics and responsibilities
and norms of engineering practice
9. An ability to function effectively as an individual, and as a member or leader in diverse
teams and in multi-disciplinary settings.
10. Ability to communicate effectively oral, written reports and graphical forms on complex
engineering activities
11. Ability to demonstrate knowledge and understanding of the engineering and management
principles and apply those one’s own work, as a member and leader in team, to manage
projects and in multi-disciplinary environments
12. An ability to recognize the need for and having the preparation and ability to engage
independent and life-long learning in broadest context of technological change

PROGRAM SPECIFIC OUTCOMES (PSO)

1. An ability to demonstrate the knowledge, skill to analyze the cause and effects on machine
elements, processes and systems.

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Course Handout Skilling for Engineers -1

2. An ability to apply the acquired Mechanical Engineering knowledge for the advancement
of society and self.

SYLLABUS:
Introduction to manufacturing technologies
Casting: Preparation of sand mould using solid pattern, Preparation of sand mould using split
pattern, riser, gating system, stir casting
Welding: Preparation of various joints using arc welding, submerged arc welding and
plasma arc welding.
Machining: Conventional machine tools lathe, drilling, milling and surface grinding. CNC
machine tools, part programming

Rapid prototyping: Rapid prototyping operation using 3D printing technology of various


components

TEXT BOOKS:

1. Rao, P. N., Manufacturing Technology, McGraw Hill (2008).


2. Welding and welding technology by Richard l. Little, McGraw Hill
3. Mikell P .Groover, Emory W. Zimmers, Pearson,Publishers
4. User’s guide to Rapid Prototyping by Todd Grimm; a publication from Society of
Manufacturing Engineers

REFERENCE BOOKS:
1.Manufacturing engineering and technology, Pearson 4e , S Kalpakjian and R Schmid
2.Manufacturing Science 2e, East west, Amitabha Gosh and A K Mallik
3. Additive Manufacturing by Amit Bandyopadhyay & Susmita Bose; a publication from CRC press.

WEB REFERNCES/MOOCS:
1. https://www.youtube.com/watch?v=3ihHPAmOPnU
2. http://www.eaavideo.org/detail/videos/mostpopular/video/77042853001/webinar---
tig-welding-basics
3. https://www.mmsonline.com/webinars
4. Webinar: Additive Manufacturing -- When to Use Additive Manufacturing (and
When Not To) http://info.smartindustry.com/webinars-2018-additive-manufacturing-
when-to-use-them-when-not-to-mfg
5. http://www.npd-solutions.com/pdforum.html
6. https://www.tctmagazine.com/3d-printing-news

SESSION WISE TEACHING – LEARNING PLAN


SESSION NUMBER: 01
Session Outcome: 1. Student will understand about the course and course handout.

Time Teaching - Learning Active Learning


Topic BTL
(min) Methods Methods
5 Introduction to Manufacturing technology 2 PPT Discussion
10 Introduction to course handout 2 PPT Discussion

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Course Handout Skilling for Engineers -1

15 Introduction to manufacturing technologies 2 PPT Discussion


15 Introduction to casting 2 PPT Discussion
15 Introduction to welding 2 PPT Discussion
15 Introduction to CNC machine tools 2 PPT Discussion
15 Introduction to rapid prototyping 2 PPT Discussion
5 Conclusion & Summary 2 PPT
95 minutes Total Contact Session + 5 minutes for Attendance and Transition activities = 100 Minutes

SESSION NUMBER: 02

Session Outcome: 1. Student understands preparation of sand mould using solid pattern and
prepares sand mould cavities

Teaching - Active Learning


Time
Topic BTL Learning Methods
(min)
Methods
15 Introduction to Casting, solid pattern moulding 2 Lecturing Discussion
15 Preparation of sand mould using solid pattern 3 Demonstration Peer review
15 3 Peer review
Preparation of sand Demonstration

Peer review
15 Preparation of mould in cope 3 Demonstration

15 Preparation of mould in drag 3 Demonstration Peer review


20 Gating and riser system in the mould 3 Demonstration Peer review
95 minutes Total Contact Session + 5 minutes for Attendance and Transition activities = 100 Minutes

SESSION NUMBER: 03
Session Outcome: 1. Student understands preparation of sand mould using split pattern and
prepares sand mould cavities
Time Teaching - Active Learning
Topic BTL
(min) Learning Methods Methods
Introduction to Casting, split pattern Discussion
15 2 Lecturing
moulding
15 Preparation of sand mould using split pattern 3 Demonstration Peer review
15 Preparation of sand 3 Demonstration Peer review
15 Preparation of mould in cope 3 Demonstration Peer review
15 Preparation of mould in drag 3 Demonstration Peer review
20 Gating and riser system in the mould 3 Demonstration Peer review
95 minutes Total Contact Session + 5 minutes for Attendance and Transition activities = 100 Minutes

SESSION NUMBER: 04
Session Outcome: 1. Student understands preparation of sand mould using split pattern and
prepares sand mould cavities
Teaching - Active Learning
Time
Topic BTL Learning Methods
(min)
Methods
15 Introduction to pouring molten metal in moulding 2 Lecturing Discussion
15 Preparation of sand mould using pattern 3 Demonstration Peer review
15 3 Peer review
Preparation of sand
Demonstration

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Course Handout Skilling for Engineers -1

Peer review
15 Preparation of mould in cope 3 Demonstration

15 Preparation of mould in drag 3 Demonstration Peer review


20 Gating and riser system in the mould, vent holes 3 Demonstration Peer review
95 minutes Total Contact Session + 5 minutes for Attendance and Transition activities = 100 Minutes

SESSION NUMBER: 05

Session Outcome: 1. Student understands preparation of sand mould for internal cavities and
prepares sand mould.
Teaching - Active Learning
Time
Topic BTL Learning Methods
(min)
Methods
15 Introduction to sand mould for internal cavities 2 Lecturing Discussion
15 Preparation of sand mould using pattern 3 Demonstration Peer review
15 3 Peer review
Preparation of sand Demonstration

Peer review
15 Preparation of mould in cope 3 Demonstration

15 Preparation of mould in drag 3 Demonstration Peer review


20 Gating and riser system in the mould 3 Demonstration Peer review
95 minutes Total Contact Session + 5 minutes for Attendance and Transition activities = 100 Minutes

SESSION NUMBER: 06

Session Outcome: 1. Student understands preparation for casting using stir casting and carries
out the casting process.
Teaching - Active Learning
Time
Topic BTL Learning Methods
(min)
Methods
15 Introduction to stir casting 2 Lecturing Discussion
15 Setup stir casting equipment 3 Demonstration Peer review
15 3 Peer review
Molten metal is poured in to die Demonstration

Molten metal is poured in to die Peer review


15 3 Demonstration

15 Molten metal is poured in to die 3 Demonstration Peer review


20 Remove the casting from the die 3 Demonstration Peer review
95 minutes Total Contact Session + 5 minutes for Attendance and Transition activities = 100 Minutes

SESSION NUMBER: 07

Session Outcome: 1. Student understands machining on lathe and carries out Plain and step
turning

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Course Handout Skilling for Engineers -1

Teaching - Active Learning


Time
Topic BTL Learning Methods
(min)
Methods
15 Introduction to Plain and step turning 2 Lecturing Discussion
15 Fix the job and tool 3 Demonstration Peer review

15 3 Peer review
Performa plain turning Demonstration

Adjust tool post Peer review


15 3 Demonstration

15 Perform step turning 3 Demonstration Peer review


20 Remove the job from the machine 3 Demonstration Peer review
95 minutes Total Contact Session + 5 minutes for Attendance and Transition activities = 100 Minutes

SESSION NUMBER: 08

Session Outcome: 1. Student understands machining on lathe and carries out Taper turning and
knurling

Teaching - Active Learning


Time
Topic BTL Learning Methods
(min)
Methods
15 Introduction to Plain and step turning 2 Lecturing Discussion
15 Fix the job and tool 3 Demonstration Peer review

15 3 Peer review
Performa taper turning Demonstration

Adjust tool post Peer review


15 3 Demonstration

15 Perform taper turning 3 Demonstration Peer review


20 Knurling and Remove the job from the machine 3 Demonstration Peer review
95 minutes Total Contact Session + 5 minutes for Attendance and Transition activities = 100 Minutes

SESSION NUMBER: 09

Session Outcome: 1. Student understands machining on lathe and carries out Thread cutting
Teaching - Active Learning
Time
Topic BTL Learning Methods
(min)
Methods
15 Introduction to thread cutting 2 Lecturing Discussion
15 Fix the job and tool 3 Demonstration Peer review

15 3 Peer review
Perform thread cutting Demonstration

Adjust tool post Peer review


15 3
Demonstration

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Course Handout Skilling for Engineers -1

15 Perform thread cutting 3 Demonstration Peer review


20 Remove the job from the machine 3 Demonstration Peer review
95 minutes Total Contact Session + 5 minutes for Attendance and Transition activities = 100 Minutes

SESSION NUMBER: 10

Session Outcome: 1. Student understands machining on lathe and carries out Drilling and tapping

Teaching - Active Learning


Time
Topic BTL Learning Methods
(min)
Methods
15 Introduction to Drilling and tapping 2 Lecturing Discussion
15 Fix the job and tool 3 Demonstration Peer review

15 3 Peer review
Perform Drilling and tapping Demonstration

Perform drilling Peer review


15 3 Demonstration

15 Perform tapping 3 Demonstration Peer review


20 Perform tapping 3 Demonstration Peer review
95 minutes Total Contact Session + 5 minutes for Attendance and Transition activities = 100 Minutes

SESSION NUMBER: 11

Session Outcome: 1. Student understands machining on lathe and carries out Surface grinding

Teaching - Active Learning


Time
Topic BTL Learning Methods
(min)
Methods
15 Introduction to surface grinding 2 Lecturing Discussion
15 Fix the job and tool 3 Demonstration Peer review

15 3 Peer review
Perform grinding Demonstration

Perform grinding Peer review


15 3 Demonstration

15 Perform grinding 3 Demonstration Peer review


20 Remove the job and clean 3 Demonstration Peer review
95 minutes Total Contact Session + 5 minutes for Attendance and Transition activities = 100 Minutes

SESSION NUMBER: 12

Session Outcome: 1. Student understands machining on lathe and carries out Shaping

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Course Handout Skilling for Engineers -1

Teaching - Active Learning


Time
Topic BTL Learning Methods
(min)
Methods
15 Introduction to Shaping 2 Lecturing Discussion
15 Fix the job and tool 3 Demonstration Peer review

15 3 Peer review
Perform Shaping Demonstration

Perform Shaping Peer review


15 3 Demonstration

15 Perform Shaping 3 Demonstration Peer review


20 Remove the job and clean 3 Demonstration Peer review
95 minutes Total Contact Session + 5 minutes for Attendance and Transition activities = 100 Minutes

SESSION NUMBER: 13

Session Outcome: 1. Student understands machining on lathe and carries out Milling
Teaching - Active Learning
Time
Topic BTL Learning Methods
(min)
Methods
15 Introduction to Milling 2 Lecturing Discussion
15 Fix the job and tool 3 Demonstration Peer review

15 3 Peer review
Perform Milling Demonstration

Perform Milling Peer review


15 3 Demonstration

15 Perform Milling 3 Demonstration Peer review


20 Remove the job and clean 3 Demonstration Peer review
95 minutes Total Contact Session + 5 minutes for Attendance and Transition activities = 100 Minutes

SESSION NUMBER: 14
Session Outcome: At the end of this session students will be able to understand the importance of
CNC machining.

Teaching - Active Learning


Time
Topic BTL Learning Methods
(min)
Methods
Demonstration on CNC machining Peer review
20 2 Demonstration
30 3 Demonstration Peer review
Introduction to Program writing
20 Introduction to Execution Of Program in 3 Demonstration Peer review
software
Introduction to Execution Of Program in CNC Peer review
30 3 Demonstration
machine
95 minutes Total Contact Session + 5 minutes for Attendance and Transition activities = 100 Minutes

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Course Handout Skilling for Engineers -1

SESSION NUMBER: 15
Session Outcome: At the end of this session students will be able to apply the concept of facing
operation on CNC machining.

Teaching - Active Learning


Time
Topic BTL Learning Methods
(min)
Methods
Demonstration on program to obtain the facing Peer review
20 2 Demonstration
operation in the CNC lathe
30 3 Demonstration Peer review
Program writing
20 3 Demonstration Peer review
Execution Of Program in software
Execution Of Program in CNC machine Peer review
30 3 Demonstration
95 minutes Total Contact Session + 5 minutes for Attendance and Transition activities = 100 Minutes

SESSION NUMBER: 16
Session Outcome: At the end of this session students will be able to apply the concept of turning
operation on CNC machining.

Teaching - Active Learning


Time
Topic BTL Learning Methods
(min)
Methods
Demonstration on program to obtain the turning
20 2 2 2
cycle in the CNC lathe
30 Introduction to Program writing 3 3 3
20 Introduction to Execution Of Program in 3 3 3
software
Introduction to Execution Of Program in CNC
30 3 3 3
machine
95 minutes Total Contact Session + 5 minutes for Attendance and Transition activities = 100 Minutes

SESSION NUMBER: 17
Session Outcome: At the end of this session students will be able to apply the concept of step turning
operation on CNC machining.

Teaching - Active Learning


Time
Topic BTL Learning Methods
(min)
Methods
Demonstration on program to obtain the step Peer review
20 2 Demonstration
turning cycle in the CNC lathe
30 3 Demonstration Peer review
Introduction to Program writing
20 Introduction to Execution Of Program in 3 Demonstration Peer review
software
Introduction to Execution Of Program in CNC Peer review
30 3 Demonstration
machine
95 minutes Total Contact Session + 5 minutes for Attendance and Transition activities = 100 Minutes

SESSION NUMBER: 18

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Course Handout Skilling for Engineers -1

Session Outcome: At the end of this session students will be able to apply the concept of taper
turning operation on CNC machining.

Teaching - Active Learning


Time
Topic BTL Learning Methods
(min)
Methods
Demonstration on program to obtain the taper Peer review
20 2 Demonstration
turning cycle in the CNC lathe
30 3 Demonstration Peer review
Introduction to Program writing
20 Introduction to Execution Of Program in 3 Demonstration Peer review
software
Introduction to Execution Of Program in CNC Peer review
30 3 Demonstration
machine
95 minutes Total Contact Session + 5 minutes for Attendance and Transition activities = 100 Minutes

SESSION NUMBER: 19
Session Outcome: At the end of this session students will be able to apply the concept of circular
interpolation operation on CNC machining.

Teaching - Active Learning


Time
Topic BTL Learning Methods
(min)
Methods
Demonstration on program to obtain the Peer review
20 2 Demonstration
Circular Interpolation in the CNC lathe.
30 3 Demonstration Peer review
Introduction to Program writing
20 Introduction to Execution Of Program in 3 Demonstration Peer review
software
Introduction to Execution Of Program in CNC Peer review
30 3 Demonstration
machine
95 minutes Total Contact Session + 5 minutes for Attendance and Transition activities = 100 Minutes
SESSION NUMBER: 20
Session Outcome: At the end of this session students will be able to apply the concept of drilling
operation on CNC machining.

Teaching - Active Learning


Time
Topic BTL Learning Methods
(min)
Methods
Demonstration on program to obtain the Drilling Peer review
20 2 Demonstration
Cycle in the CNC lathe
30 3 Demonstration Peer review
Introduction to Program writing
20 Introduction to Execution Of Program in 3 Demonstration Peer review
software
Introduction to Execution Of Program in CNC Peer review
30 3 Demonstration
machine
95 minutes Total Contact Session + 5 minutes for Attendance and Transition activities = 100 Minutes

SESSION NUMBER: 21
Session Outcome: At the end of this session students will be able to apply the concept of threading
operation on CNC machining.

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Course Handout Skilling for Engineers -1

Teaching - Active Learning


Time
Topic BTL Learning Methods
(min)
Methods
Demonstration on program to obtain the Peer review
20 2 Demonstration
Threading Cycle in the CNC lathe
30 3 Demonstration Peer review
Introduction to Program writing
20 Introduction to Execution Of Program in 3 Demonstration Peer review
software
Introduction to Execution Of Program in CNC Peer review
30 3 Demonstration
machine
95 minutes Total Contact Session + 5 minutes for Attendance and Transition activities = 100 Minutes
SESSION NUMBER: 22
Session Outcome: At the end of this session students will be able to apply the concept of Grooving
operation on CNC machining.

Teaching - Active Learning


Time
Topic BTL Learning Methods
(min)
Methods
Demonstration on program to obtain the Peer review
20 2 Demonstration
Grooving Cycle in the CNC lathe
30 3 Demonstration Peer review
Introduction to Program writing
20 Introduction to Execution Of Program in 3 Demonstration Peer review
software
Introduction to Execution Of Program in CNC Peer review
30 3 Demonstration
machine
95 minutes Total Contact Session + 5 minutes for Attendance and Transition activities = 100 Minutes
SESSION NUMBER: 23
Session Outcome: At the end of this session students will be able to apply the concept of linear and
circular interpolation operation on CNC machining.

Teaching - Active Learning


Time
Topic BTL Learning Methods
(min)
Methods
Demonstration on program to obtain linear and Peer review
20 2 Demonstration
circular interpolation on the given work piece
30 3 Demonstration Peer review
Introduction to Program writing
20 Introduction to Execution Of Program in 3 Demonstration Peer review
software
Introduction to Execution Of Program in CNC Peer review
30 3 Demonstration
machine
95 minutes Total Contact Session + 5 minutes for Attendance and Transition activities = 100 Minutes
SESSION NUMBER: 24
Session Outcome: At the end of this session students will be able to apply the engraving operation on
CNC machining.

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Course Handout Skilling for Engineers -1

Teaching - Active Learning


Time
Topic BTL Learning Methods
(min)
Methods
Demonstration on program to engrave the letters Peer review
20 2 Demonstration
“KLEF” on the given work piece.
30 3 Demonstration Peer review
Introduction to Program writing
20 Introduction to Execution Of Program in 3 Demonstration Peer review
software
Introduction to Execution Of Program in CNC Peer review
30 3 Demonstration
machine
95 minutes Total Contact Session + 5 minutes for Attendance and Transition activities = 100 Minutes
SESSION NUMBER: 25
Session Outcome: At the end of this session students will be able to apply the Circular pocketing
operation on CNC machining.

Teaching - Active Learning


Time
Topic BTL Learning Methods
(min)
Methods
Demonstration on program to perform the Peer review
20 Circular pocketing operation on the given work 2 Demonstration
piece
30 3 Demonstration Peer review
Introduction to Program writing
20 Introduction to Execution Of Program in 3 Demonstration Peer review
software
Introduction to Execution Of Program in CNC Peer review
30 3 Demonstration
machine
95 minutes Total Contact Session + 5 minutes for Attendance and Transition activities = 100 Minutes

SESSION NUMBER: 26
Session Outcome: At the end of this session students will be able to apply the Rectangular pocketing
operation on CNC machining.

Teaching - Active Learning


Time
Topic BTL Learning Methods
(min)
Methods
Demonstration on program to perform the Peer review
20 Rectangular pocketing operation on the given 2 Demonstration
work piece
30 3 Demonstration Peer review
Introduction to Program writing
20 Introduction to Execution Of Program in 3 Demonstration Peer review
software
Introduction to Execution Of Program in CNC Peer review
30 3 Demonstration
machine
95 minutes Total Contact Session + 5 minutes for Attendance and Transition activities = 100 Minutes
SESSION NUMBER: 27
Session Outcome: At the end of this session students will be able to understand the Preparation of
workpiece for Butt joint by using Electric Arc Welding

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Course Handout Skilling for Engineers -1

Teaching - Active Learning


Time
Topic BTL Learning Methods
(min)
Methods
10 Introduction 1 Lecturing Discussion
15 Demonstration of Tools and Procedure to prepare 2 Lecturing with Peer Review
the workpiece for experiment Demonstration
60 3 Cooperative Peer Review
Preparation of workpiece
Learning
10 Viva-Voca 3 Reviewing Discussion
95 minutes Total Contact Session + 5 minutes Attendance

SESSION NUMBER: 28
Session Outcome: At the end of this session students will be able to understand the Preparation of
Butt joint by using Electric Arc Welding

Teaching - Active Learning


Time
Topic BTL Learning Methods
(min)
Methods
15 Introduction 1 Lecturing Discussion
20 Demonstration of Tools and Procedure to 2 Lecturing with Peer Review
conduct experiment Demonstration
50 3 Cooperative Peer Review
Conduction of Experiment
Learning
10 Viva-Voca 3 Reviewing Discussion
95 minutes Total Contact Session + 5 minutes Attendance

SESSION NUMBER: 29
Session Outcome: At the end of this session students will be able to understand the Preparation of
workpiece for Lap joint by using Electric Arc Welding

Teaching - Active Learning


Time
Topic BTL Learning Methods
(min)
Methods
10 Introduction 1 Lecturing Discussion
15 Demonstration of Tools and Procedure to prepare 2 Lecturing with Peer Review
the workpiece for experiment Demonstration
60 3 Cooperative Peer Review
Preparation of workpiece
Learning
10 Viva-Voca 3 Reviewing Discussion
95 minutes Total Contact Session + 5 minutes Attendance

SESSION NUMBER:30
Session Outcome: At the end of this session students will be able to understand the Preparation of
Lap joint by using Electric Arc Welding

Teaching - Active Learning


Time
Topic BTL Learning Methods
(min)
Methods
15 Introduction 1 Lecturing Discussion

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Course Handout Skilling for Engineers -1

20 Demonstration of Tools and Procedure to 2 Lecturing with Peer Review


conduct experiment Demonstration
50 3 Cooperative Peer Review
Conduction of Experiment
Learning
10 Viva-Voca 3 Reviewing Discussion
95 minutes Total Contact Session + 5 minutes Attendance

SESSION NUMBER: 31
Session Outcome: At the end of this session students will be able to understand the Preparation of
workpiece for T-joint by using Electric Arc Welding

Teaching - Active Learning


Time
Topic BTL Learning Methods
(min)
Methods
10 Introduction 1 Lecturing Discussion
15 Demonstration of Tools and Procedure to prepare 2 Lecturing with Peer Review
the workpiece for experiment Demonstration
60 3 Cooperative Peer Review
Preparation of workpiece
Learning
10 Viva-Voca 3 Reviewing Discussion
95 minutes Total Contact Session + 5 minutes Attendance

SESSION NUMBER: 32
Session Outcome: At the end of this session students will be able to understand the Preparation of T-
joint by using Electric Arc Welding.

Teaching - Active Learning


Time
Topic BTL Learning Methods
(min)
Methods
15 Introduction 1 Lecturing Discussion
20 Demonstration of Tools and Procedure to 2 Lecturing with Peer Review
conduct experiment Demonstration
50 3 Cooperative Peer Review
Conduction of Experiment
Learning
10 Viva-Voca 3 Reviewing Discussion
95 minutes Total Contact Session + 5 minutes Attendance
SESSION NUMBER: 33
Session Outcome: At the end of this session students will be able to understand the Preparation of
workpiece for Outside corner joint by using Electric Arc Welding

Teaching - Active Learning


Time
Topic BTL Learning Methods
(min)
Methods
10 Introduction 1 Lecturing Discussion
15 Demonstration of Tools and Procedure to prepare 2 Lecturing with Peer Review
the workpiece for experiment Demonstration
60 3 Cooperative Peer Review
Preparation of workpiece
Learning
10 Viva-Voca 3 Reviewing Discussion
95 minutes Total Contact Session + 5 minutes Attendance

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Course Handout Skilling for Engineers -1

SESSION NUMBER: 34
Session Outcome: At the end of this session students will be able to understand the Preparation of
Outside corner joint by using Electric Arc Welding

Teaching - Active Learning


Time
Topic BTL Learning Methods
(min)
Methods
15 Introduction 1 Lecturing Discussion
20 Demonstration of Tools and Procedure to 2 Lecturing with Peer Review
conduct experiment Demonstration
50 3 Cooperative Peer Review
Conduction of Experiment
Learning
10 Viva-Voca 3 Reviewing Discussion
95 minutes Total Contact Session + 5 minutes Attendance

SESSION NUMBER: 35
Session Outcome: At the end of this session students will be able to understand the Preparation of
workpiece for Butt joint by using Submerged Electric Arc Welding

Teaching - Active Learning


Time
Topic BTL Learning Methods
(min)
Methods
10 Introduction 1 Lecturing Discussion
15 Demonstration of Tools and Procedure to prepare 2 Lecturing with Peer Review
the workpiece for experiment Demonstration
60 3 Cooperative Peer Review
Preparation of workpiece
Learning
10 Viva-Voca 3 Reviewing Discussion
95 minutes Total Contact Session + 5 minutes Attendance

SESSION NUMBER: 36
Session Outcome: At the end of this session students will be able to understand the Preparation of
Butt joint by using Submerged Electric Arc Welding.

Teaching - Active Learning


Time
Topic BTL Learning Methods
(min)
Methods
15 Introduction 1 Lecturing Discussion
20 Demonstration of Tools and Procedure to 2 Lecturing with Peer Review
conduct experiment Demonstration
50 3 Cooperative Peer Review
Conduction of Experiment
Learning
10 Viva-Voca 3 Reviewing Discussion
95 minutes Total Contact Session + 5 minutes Attendance
SESSION NUMBER: 37
Session Outcome: At the end of this session students will be able to understand the Preparation of
workpiece for Butt joint by using Plasma Arc Welding

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Course Handout Skilling for Engineers -1

Teaching - Active Learning


Time
Topic BTL Learning Methods
(min)
Methods
10 Introduction 1 Lecturing Discussion
15 Demonstration of Tools and Procedure to prepare 2 Lecturing with Peer Review
the workpiece for experiment Demonstration
60 3 Cooperative Peer Review
Preparation of workpiece
Learning
10 Viva-Voca 3 Reviewing Discussion
95 minutes Total Contact Session + 5 minutes Attendance

SESSION NUMBER: 38
Session Outcome: At the end of this session students will be able to understand the Preparation of
Butt joint by using Plasma Arc Welding.

Teaching - Active Learning


Time
Topic BTL Learning Methods
(min)
Methods
15 Introduction 1 Lecturing Discussion
20 Demonstration of Tools and Procedure to 2 Lecturing with Peer Review
conduct experiment Demonstration
50 3 Cooperative Peer Review
Conduction of Experiment
Learning
10 Viva-Voca 3 Reviewing Discussion
95 minutes Total Contact Session + 5 minutes Attendance

SESSION NUMBER: 39

Session Outcome: 1. Student understands the rapid prototyping process and can fabricate the
component using 3D printing technology

Teaching - Active Learning


Time
Topic BTL Learning Methods
(min)
Methods
15 Introduction to Rapid Prototyping 2 Lecturing Discussion
15 3 Demonstration Peer review
Modelling of a component using CAD software method using a
CAD package
15 3 Peer review
Demonstration
method using a
Simulation of 3D printing using “CatalystEx”
simulation tool
“CatalystEx”

45 minutes Total Contact Session + 5 minutes for Attendance and Transition activities = 50 Minutes

Teaching - Active Learning


Time
Topic BTL Learning Methods
(min)
Methods
15 Simulation of 3D printing using “CatalystEx” 3 Peer review

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Course Handout Skilling for Engineers -1

Demonstration
method using a
simulation tool
“CatalystEx”

15 3 Demonstration Peer review


Process of 3D printing method using 3D
printer
15 3 Demonstration Peer review
Process of 3D printing method using 3D
printer
45 minutes Total Contact Session + 5 minutes for Attendance and Transition activities = 50 Minutes

SESSION NUMBER: 40

Session Outcome: 1. Student understands the rapid prototyping process and can fabricate the
component using 3D printing technology

Teaching - Active Learning


Time
Topic BTL Learning Methods
(min)
Methods
Recap the previous session and explains the task Discussion
15 2 Lecturing
of the day
15 3 Demonstration Peer review
Modelling of a component using CAD software method using a
CAD package
15 3 Peer review
Demonstration
method using a
Simulation of 3D printing using “CatalystEx”
simulation tool
“CatalystEx”

45 minutes Total Contact Session + 5 minutes for Attendance and Transition activities = 50 Minutes

Teaching - Active Learning


Time
Topic BTL Learning Methods
(min)
Methods
Peer review
Demonstration
method using a
15 Simulation of 3D printing using “CatalystEx” 3
simulation tool
“CatalystEx”

15 3 Demonstration Peer review


Process of 3D printing method using 3D
printer
15 3 Demonstration Peer review
Process of 3D printing method using 3D
printer
45 minutes Total Contact Session + 5 minutes for Attendance and Transition activities = 50 Minutes

17
Course Handout Skilling for Engineers -1

SESSION NUMBER: 41

Session Outcome: 1. Student understands the rapid prototyping process and can fabricate the
component using 3D printing technology

Teaching - Active Learning


Time
Topic BTL Learning Methods
(min)
Methods
Recap the previous session and explains the task Discussion
15 2 Lecturing
of the day
15 3 Demonstration Peer review
Modelling of a component using CAD software method using a
CAD package
15 3 Peer review
Demonstration
method using a
Simulation of 3D printing using “CatalystEx”
simulation tool
“CatalystEx”

45 minutes Total Contact Session + 5 minutes for Attendance and Transition activities = 50 Minutes

Teaching - Active Learning


Time
Topic BTL Learning Methods
(min)
Methods
Peer review
Demonstration
method using a
15 Simulation of 3D printing using “CatalystEx” 3
simulation tool
“CatalystEx”

15 3 Demonstration Peer review


Process of 3D printing method using 3D
printer
15 3 Demonstration Peer review
Process of 3D printing method using 3D
printer
45 minutes Total Contact Session + 5 minutes for Attendance and Transition activities = 50 Minutes

SESSION NUMBER: 42

Session Outcome: 1. Student understands the rapid prototyping process and can fabricate the
component using 3D printing technology

Teaching - Active Learning


Time
Topic BTL Learning Methods
(min)
Methods
Recap the previous session and explains the task Discussion
15 2 Lecturing
of the day

18
Course Handout Skilling for Engineers -1

15 3 Demonstration Peer review


Modelling of a component using CAD software method using a
CAD package
15 3 Peer review
Demonstration
method using a
Simulation of 3D printing using “CatalystEx”
simulation tool
“CatalystEx”

45 minutes Total Contact Session + 5 minutes for Attendance and Transition activities = 50 Minutes

Teaching - Active Learning


Time
Topic BTL Learning Methods
(min)
Methods
Peer review
Demonstration
method using a
15 Simulation of 3D printing using “CatalystEx” 3
simulation tool
“CatalystEx”

15 3 Demonstration Peer review


Process of 3D printing method using 3D
printer
15 3 Demonstration Peer review
Process of 3D printing method using 3D
printer
45 minutes Total Contact Session + 5 minutes for Attendance and Transition activities = 50 Minutes

SESSION NUMBER: 43

Session Outcome: 1. Student understands the rapid prototyping process and can fabricate the
component using 3D printing technology

Teaching - Active Learning


Time
Topic BTL Learning Methods
(min)
Methods
Recap the previous session and explains the task Discussion
15 2 Lecturing
of the day
15 3 Demonstration Peer review
Modelling of a component using CAD software method using a
CAD package
15 3 Peer review
Demonstration
method using a
Simulation of 3D printing using “CatalystEx”
simulation tool
“CatalystEx”

45 minutes Total Contact Session + 5 minutes for Attendance and Transition activities = 50 Minutes

19
Course Handout Skilling for Engineers -1

Teaching - Active Learning


Time
Topic BTL Learning Methods
(min)
Methods
Peer review
Demonstration
method using a
15 Simulation of 3D printing using “CatalystEx” 3
simulation tool
“CatalystEx”

15 3 Demonstration Peer review


Process of 3D printing method using 3D
printer
15 3 Demonstration Peer review
Process of 3D printing method using 3D
printer
45 minutes Total Contact Session + 5 minutes for Attendance and Transition activities = 50 Minutes

SESSION NUMBER: 44

Session Outcome: 1. Student understands the rapid prototyping process and can fabricate the
component using 3D printing technology

Teaching - Active Learning


Time
Topic BTL Learning Methods
(min)
Methods
Recap the previous session and explains the task Discussion
15 2 Lecturing
of the day
15 3 Demonstration Peer review
Modelling of a component using CAD software method using a
CAD package
15 3 Peer review
Demonstration
method using a
Simulation of 3D printing using “CatalystEx”
simulation tool
“CatalystEx”

45 minutes Total Contact Session + 5 minutes for Attendance and Transition activities = 50 Minutes

Teaching - Active Learning


Time
Topic BTL Learning Methods
(min)
Methods
Peer review
Demonstration
method using a
15 Simulation of 3D printing using “CatalystEx” 3
simulation tool
“CatalystEx”

15 3 Demonstration Peer review


Process of 3D printing method using 3D
printer

20
Course Handout Skilling for Engineers -1

15 3 Demonstration Peer review


Process of 3D printing method using 3D
printer
45 minutes Total Contact Session + 5 minutes for Attendance and Transition activities = 50 Minutes

SESSION NUMBER: 45

Session Outcome: 1. Student understands the rapid prototyping process and can fabricate the
component using 3D printing technology

Teaching - Active Learning


Time
Topic BTL Learning Methods
(min)
Methods
Recap the previous session and explains the task Discussion
15 2 Lecturing
of the day
15 3 Demonstration Peer review
Modelling of a component using CAD software method using a
CAD package
15 3 Peer review
Demonstration
method using a
Simulation of 3D printing using “CatalystEx”
simulation tool
“CatalystEx”

45 minutes Total Contact Session + 5 minutes for Attendance and Transition activities = 50 Minutes

Teaching - Active Learning


Time
Topic BTL Learning Methods
(min)
Methods
Peer review
Demonstration
method using a
15 Simulation of 3D printing using “CatalystEx” 3
simulation tool
“CatalystEx”

15 3 Demonstration Peer review


Process of 3D printing method using 3D
printer
15 3 Demonstration Peer review
Process of 3D printing method using 3D
printer
45 minutes Total Contact Session + 5 minutes for Attendance and Transition activities = 50 Minutes

SESSION NUMBER: 46

Session Outcome: 1. Student understands the rapid prototyping process and can fabricate the
component using 3D printing technology

21
Course Handout Skilling for Engineers -1

Teaching - Active Learning


Time
Topic BTL Learning Methods
(min)
Methods
Recap the previous session and explains the task Discussion
15 2 Lecturing
of the day
15 3 Demonstration Peer review
Modelling of a component using CAD software method using a
CAD package
15 3 Peer review
Demonstration
method using a
Simulation of 3D printing using “CatalystEx”
simulation tool
“CatalystEx”

45 minutes Total Contact Session + 5 minutes for Attendance and Transition activities = 50 Minutes

Teaching - Active Learning


Time
Topic BTL Learning Methods
(min)
Methods
Peer review
Demonstration
method using a
15 Simulation of 3D printing using “CatalystEx” 3
simulation tool
“CatalystEx”

15 3 Demonstration Peer review


Process of 3D printing method using 3D
printer
15 3 Demonstration Peer review
Process of 3D printing method using 3D
printer
45 minutes Total Contact Session + 5 minutes for Attendance and Transition activities = 50 Minutes

SESSION NUMBER: 47
Session Outcome: 1. Student understands the rapid prototyping process and can fabricate the
component using 3D printing technology

Teaching - Active Learning


Time
Topic BTL Learning Methods
(min)
Methods
Recap the previous session and explains the task Discussion
15 2 Lecturing
of the day
15 3 Demonstration Peer review
Modelling of a component using CAD software method using a
CAD package
15 3 Peer review
Demonstration
method using a
Simulation of 3D printing using “CatalystEx”
simulation tool
“CatalystEx”

45 minutes Total Contact Session + 5 minutes for Attendance and Transition activities = 50 Minutes

22
Course Handout Skilling for Engineers -1

Teaching - Active Learning


Time
Topic BTL Learning Methods
(min)
Methods
Peer review
Demonstration
method using a
15 Simulation of 3D printing using “CatalystEx” 3
simulation tool
“CatalystEx”

15 3 Demonstration Peer review


Process of 3D printing method using 3D
printer
15 3 Demonstration Peer review
Process of 3D printing method using 3D
printer
45 minutes Total Contact Session + 5 minutes for Attendance and Transition activities = 50 Minutes

SESSION NUMBER: 48
Session Outcome: 1. Student understands the rapid prototyping process and can fabricate the
component using 3D printing technology

Teaching - Active Learning


Time
Topic BTL Learning Methods
(min)
Methods
Recap the previous session and explains the task Discussion
15 2 Lecturing
of the day
15 3 Demonstration Peer review
Modelling of a component using CAD software method using a
CAD package
15 3 Peer review
Demonstration
method using a
Simulation of 3D printing using “CatalystEx”
simulation tool
“CatalystEx”

45 minutes Total Contact Session + 5 minutes for Attendance and Transition activities = 50 Minutes

Teaching - Active Learning


Time
Topic BTL Learning Methods
(min)
Methods
Peer review
Demonstration
method using a
15 Simulation of 3D printing using “CatalystEx” 3
simulation tool
“CatalystEx”

15 3 Demonstration Peer review


Process of 3D printing method using 3D
printer

23
Course Handout Skilling for Engineers -1

15 3
Demonstration Peer review
Process of 3D printing method using 3D
printer
45 minutes Total Contact Session + 5 minutes for Attendance and Transition activities = 50 Minutes

Note: After completion of every CO, 1 (One) session will be conducted for project
progress.

COURSE TIME TABLE


Course Conduct
Theory Lecture 6 Sections | 72 Students each | Class 3 Lectures per week
Room | Course Coordinator
Practical 6 Sections | 72 Students each | 3 Batches 1 P per week | each 2 hrs.
| 3 Instructors | 77 Computers 70 minutes Experiment |
30 minutes Evaluation for 25 students per instructor

Hour 1 2 3 4 5 6 7 8 9
Day Component 9:00-9:50 9:50-10:40 11:00-11:50 11:50-12:40 12:40-1:30 1:30-2:20 2:20-3:10 3:20-4:10 4:10-5:00
Theory S1 S1
Mon Lab S2,S3 S4
Theory
Tue Lab S2,S4 S1,S3
Theory
Wed Lab
Theory
Thu Lab S2,S3 S4 S1
Theory
Fri Lab S2
Theory
Sat Lab S3 S2 S4 S1

24
Course Handout Skilling for Engineers -1

EVALUATION PLAN

Evaluation Evaluation Assessment Duration


Weightage/Marks CO1 CO2 CO3 CO4 CO5
Type Component Dates (Hours)

Blooms Taxonomy Level 3 3 3 3 3


Weightage 10 Start date: 11-
Sem-In 02-2019
In- 2
Exam-I Max Marks 50M End date: 13- 21 21 8
Semester
02-2019
Summative
Weightage 10 Start date:08-
Evaluation
Sem-In 04-2019
Total = 0 % 2
Exam -II Max Marks 50M End date: 10- 21 21 8
04-2019
Lab Weightage 15
Continuous Continuous evaluation 15
Evaluation Max Marks 100M 100
Formative
Evaluation Weightage 10 2.5 2.5 2.5 2.5
Total = 0 % Project/Skill Continuous evaluation
Max Marks 100M 25 25 25 25
Weightage 5
Attendance Continuous evaluation
Max Marks 5M
Weightage 25 Lab External 25
End- SE Lab
22/04/19 to 1½
Semester Expt. Max Marks 50M 50
28/04/19
Summative
Evaluation Weightage 25 Lab External 6.25 6.25 6.25 6.25
SE Lab
Total = 0 % 22/04/19 to 1½
Proj. Max Marks 50M 12.5 12.5 12.5 12.5
28/04/19
ATTENDANCE POLICY
Every student is expected to be responsible for regularity of his/her attendance in class rooms and laboratories, to
appear in scheduled tests and examinations and fulfill all other tasks assigned to him/her in every course. For
Promotion, a Minimum of 40% of internal marks must be obtained. In every course, student has to maintain a
minimum of 85% attendance to be eligible for appearing in Semester end examination of the course, for cases of
medical issues and other unavoidable circumstances the students will be condoned if their attendance is between
75% to 85% in every course, subjected to submission of medical certificates, medical case file and other needful
documental proof to the concerned departments.

PLAGIARISM POLICY
Use of unfair means in any of the evaluation components will be dealt with strictly, and the case will be reported
to the examination committee.

COURSE TEAM MEMBERS, CHAMBER CONSULTATION HOURS AND CHAMBER


VENUE DETAILS:
Each instructor will specify his / her chamber consultation hours during which the student can contact him / her in
his / her chamber for consultation.

Chamber
Chamber Chamber
Consultation Signature of
S.No. Name of Faculty Consultation Consultation
Timings for each Course faculty
Day (s) Room No:
day
1 K.BABURAJA WEDNESDAY 1:00 to 2:00 PM M106
WEDNESDAY 1:00 to 2:00 PM
2 JAYANTH I M109

25
Course Handout Skilling for Engineers -1

WEDNESDAY 1:00 to 2:00 PM


3 Dr.Himanshu Mishra M115
WEDNESDAY 1:00 to 2:00 PM
4 K.Sasikanth M128
WEDNESDAY 1:00 to 2:00 PM
5 R.Venkatesh M128

GENERAL INSTRUCTIONS
Students should come prepared for classes and carry the text book(s) or material(s) as prescribed by the Course
Faculty to the class.

NOTICES
Most of the notices are available on the LMS platform.
All notices will be communicated through the institution email.
All notices concerning the course will be displayed on the respective Notice Boards.

Signature of COURSE COORDINATOR:

Signature of Department Prof. Incharge Academics & Vetting Team Member:

HEAD OF DEPARTMENT:

Approval from: DEAN-ACADEMICS


(Sign with Office Seal)

26

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