K L Deemed to be University
Department of Computer Science & Engineering
Course Handout for Y17 Batch
A.Y.2018-19, Even Semester
Course Objective:
To provide hands on experience for the preparation of sand moulds for casting with proper
gating and riser system needed for casting, for attaining sound casting.
To provide hands on experience of metal cutting, working of standard machine tools such as
lathe, shaping, milling, drilling, grinding and CNC machine tools, preparation of CNC part
program.
To provide hands on experience for the preparation of workpiece to carry out various welding
operations, welding using arc welding, submerged arc welding and plasma arc welding
Course Rationale: For learning and developing process skills and capabilities. Manufacturing provides
the basis for numerous varieties of innovations.
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Course Handout Skilling for Engineers -1
1. An ability to demonstrate the knowledge, skill to analyze the cause and effects on machine
elements, processes and systems.
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2. An ability to apply the acquired Mechanical Engineering knowledge for the advancement
of society and self.
SYLLABUS:
Introduction to manufacturing technologies
Casting: Preparation of sand mould using solid pattern, Preparation of sand mould using split
pattern, riser, gating system, stir casting
Welding: Preparation of various joints using arc welding, submerged arc welding and
plasma arc welding.
Machining: Conventional machine tools lathe, drilling, milling and surface grinding. CNC
machine tools, part programming
TEXT BOOKS:
REFERENCE BOOKS:
1.Manufacturing engineering and technology, Pearson 4e , S Kalpakjian and R Schmid
2.Manufacturing Science 2e, East west, Amitabha Gosh and A K Mallik
3. Additive Manufacturing by Amit Bandyopadhyay & Susmita Bose; a publication from CRC press.
WEB REFERNCES/MOOCS:
1. https://www.youtube.com/watch?v=3ihHPAmOPnU
2. http://www.eaavideo.org/detail/videos/mostpopular/video/77042853001/webinar---
tig-welding-basics
3. https://www.mmsonline.com/webinars
4. Webinar: Additive Manufacturing -- When to Use Additive Manufacturing (and
When Not To) http://info.smartindustry.com/webinars-2018-additive-manufacturing-
when-to-use-them-when-not-to-mfg
5. http://www.npd-solutions.com/pdforum.html
6. https://www.tctmagazine.com/3d-printing-news
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SESSION NUMBER: 02
Session Outcome: 1. Student understands preparation of sand mould using solid pattern and
prepares sand mould cavities
Peer review
15 Preparation of mould in cope 3 Demonstration
SESSION NUMBER: 03
Session Outcome: 1. Student understands preparation of sand mould using split pattern and
prepares sand mould cavities
Time Teaching - Active Learning
Topic BTL
(min) Learning Methods Methods
Introduction to Casting, split pattern Discussion
15 2 Lecturing
moulding
15 Preparation of sand mould using split pattern 3 Demonstration Peer review
15 Preparation of sand 3 Demonstration Peer review
15 Preparation of mould in cope 3 Demonstration Peer review
15 Preparation of mould in drag 3 Demonstration Peer review
20 Gating and riser system in the mould 3 Demonstration Peer review
95 minutes Total Contact Session + 5 minutes for Attendance and Transition activities = 100 Minutes
SESSION NUMBER: 04
Session Outcome: 1. Student understands preparation of sand mould using split pattern and
prepares sand mould cavities
Teaching - Active Learning
Time
Topic BTL Learning Methods
(min)
Methods
15 Introduction to pouring molten metal in moulding 2 Lecturing Discussion
15 Preparation of sand mould using pattern 3 Demonstration Peer review
15 3 Peer review
Preparation of sand
Demonstration
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Course Handout Skilling for Engineers -1
Peer review
15 Preparation of mould in cope 3 Demonstration
SESSION NUMBER: 05
Session Outcome: 1. Student understands preparation of sand mould for internal cavities and
prepares sand mould.
Teaching - Active Learning
Time
Topic BTL Learning Methods
(min)
Methods
15 Introduction to sand mould for internal cavities 2 Lecturing Discussion
15 Preparation of sand mould using pattern 3 Demonstration Peer review
15 3 Peer review
Preparation of sand Demonstration
Peer review
15 Preparation of mould in cope 3 Demonstration
SESSION NUMBER: 06
Session Outcome: 1. Student understands preparation for casting using stir casting and carries
out the casting process.
Teaching - Active Learning
Time
Topic BTL Learning Methods
(min)
Methods
15 Introduction to stir casting 2 Lecturing Discussion
15 Setup stir casting equipment 3 Demonstration Peer review
15 3 Peer review
Molten metal is poured in to die Demonstration
SESSION NUMBER: 07
Session Outcome: 1. Student understands machining on lathe and carries out Plain and step
turning
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Course Handout Skilling for Engineers -1
15 3 Peer review
Performa plain turning Demonstration
SESSION NUMBER: 08
Session Outcome: 1. Student understands machining on lathe and carries out Taper turning and
knurling
15 3 Peer review
Performa taper turning Demonstration
SESSION NUMBER: 09
Session Outcome: 1. Student understands machining on lathe and carries out Thread cutting
Teaching - Active Learning
Time
Topic BTL Learning Methods
(min)
Methods
15 Introduction to thread cutting 2 Lecturing Discussion
15 Fix the job and tool 3 Demonstration Peer review
15 3 Peer review
Perform thread cutting Demonstration
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Course Handout Skilling for Engineers -1
SESSION NUMBER: 10
Session Outcome: 1. Student understands machining on lathe and carries out Drilling and tapping
15 3 Peer review
Perform Drilling and tapping Demonstration
SESSION NUMBER: 11
Session Outcome: 1. Student understands machining on lathe and carries out Surface grinding
15 3 Peer review
Perform grinding Demonstration
SESSION NUMBER: 12
Session Outcome: 1. Student understands machining on lathe and carries out Shaping
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Course Handout Skilling for Engineers -1
15 3 Peer review
Perform Shaping Demonstration
SESSION NUMBER: 13
Session Outcome: 1. Student understands machining on lathe and carries out Milling
Teaching - Active Learning
Time
Topic BTL Learning Methods
(min)
Methods
15 Introduction to Milling 2 Lecturing Discussion
15 Fix the job and tool 3 Demonstration Peer review
15 3 Peer review
Perform Milling Demonstration
SESSION NUMBER: 14
Session Outcome: At the end of this session students will be able to understand the importance of
CNC machining.
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Course Handout Skilling for Engineers -1
SESSION NUMBER: 15
Session Outcome: At the end of this session students will be able to apply the concept of facing
operation on CNC machining.
SESSION NUMBER: 16
Session Outcome: At the end of this session students will be able to apply the concept of turning
operation on CNC machining.
SESSION NUMBER: 17
Session Outcome: At the end of this session students will be able to apply the concept of step turning
operation on CNC machining.
SESSION NUMBER: 18
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Course Handout Skilling for Engineers -1
Session Outcome: At the end of this session students will be able to apply the concept of taper
turning operation on CNC machining.
SESSION NUMBER: 19
Session Outcome: At the end of this session students will be able to apply the concept of circular
interpolation operation on CNC machining.
SESSION NUMBER: 21
Session Outcome: At the end of this session students will be able to apply the concept of threading
operation on CNC machining.
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Course Handout Skilling for Engineers -1
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SESSION NUMBER: 26
Session Outcome: At the end of this session students will be able to apply the Rectangular pocketing
operation on CNC machining.
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Course Handout Skilling for Engineers -1
SESSION NUMBER: 28
Session Outcome: At the end of this session students will be able to understand the Preparation of
Butt joint by using Electric Arc Welding
SESSION NUMBER: 29
Session Outcome: At the end of this session students will be able to understand the Preparation of
workpiece for Lap joint by using Electric Arc Welding
SESSION NUMBER:30
Session Outcome: At the end of this session students will be able to understand the Preparation of
Lap joint by using Electric Arc Welding
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Course Handout Skilling for Engineers -1
SESSION NUMBER: 31
Session Outcome: At the end of this session students will be able to understand the Preparation of
workpiece for T-joint by using Electric Arc Welding
SESSION NUMBER: 32
Session Outcome: At the end of this session students will be able to understand the Preparation of T-
joint by using Electric Arc Welding.
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SESSION NUMBER: 34
Session Outcome: At the end of this session students will be able to understand the Preparation of
Outside corner joint by using Electric Arc Welding
SESSION NUMBER: 35
Session Outcome: At the end of this session students will be able to understand the Preparation of
workpiece for Butt joint by using Submerged Electric Arc Welding
SESSION NUMBER: 36
Session Outcome: At the end of this session students will be able to understand the Preparation of
Butt joint by using Submerged Electric Arc Welding.
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Course Handout Skilling for Engineers -1
SESSION NUMBER: 38
Session Outcome: At the end of this session students will be able to understand the Preparation of
Butt joint by using Plasma Arc Welding.
SESSION NUMBER: 39
Session Outcome: 1. Student understands the rapid prototyping process and can fabricate the
component using 3D printing technology
45 minutes Total Contact Session + 5 minutes for Attendance and Transition activities = 50 Minutes
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Course Handout Skilling for Engineers -1
Demonstration
method using a
simulation tool
“CatalystEx”
SESSION NUMBER: 40
Session Outcome: 1. Student understands the rapid prototyping process and can fabricate the
component using 3D printing technology
45 minutes Total Contact Session + 5 minutes for Attendance and Transition activities = 50 Minutes
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Course Handout Skilling for Engineers -1
SESSION NUMBER: 41
Session Outcome: 1. Student understands the rapid prototyping process and can fabricate the
component using 3D printing technology
45 minutes Total Contact Session + 5 minutes for Attendance and Transition activities = 50 Minutes
SESSION NUMBER: 42
Session Outcome: 1. Student understands the rapid prototyping process and can fabricate the
component using 3D printing technology
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Course Handout Skilling for Engineers -1
45 minutes Total Contact Session + 5 minutes for Attendance and Transition activities = 50 Minutes
SESSION NUMBER: 43
Session Outcome: 1. Student understands the rapid prototyping process and can fabricate the
component using 3D printing technology
45 minutes Total Contact Session + 5 minutes for Attendance and Transition activities = 50 Minutes
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Course Handout Skilling for Engineers -1
SESSION NUMBER: 44
Session Outcome: 1. Student understands the rapid prototyping process and can fabricate the
component using 3D printing technology
45 minutes Total Contact Session + 5 minutes for Attendance and Transition activities = 50 Minutes
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Course Handout Skilling for Engineers -1
SESSION NUMBER: 45
Session Outcome: 1. Student understands the rapid prototyping process and can fabricate the
component using 3D printing technology
45 minutes Total Contact Session + 5 minutes for Attendance and Transition activities = 50 Minutes
SESSION NUMBER: 46
Session Outcome: 1. Student understands the rapid prototyping process and can fabricate the
component using 3D printing technology
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Course Handout Skilling for Engineers -1
45 minutes Total Contact Session + 5 minutes for Attendance and Transition activities = 50 Minutes
SESSION NUMBER: 47
Session Outcome: 1. Student understands the rapid prototyping process and can fabricate the
component using 3D printing technology
45 minutes Total Contact Session + 5 minutes for Attendance and Transition activities = 50 Minutes
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Course Handout Skilling for Engineers -1
SESSION NUMBER: 48
Session Outcome: 1. Student understands the rapid prototyping process and can fabricate the
component using 3D printing technology
45 minutes Total Contact Session + 5 minutes for Attendance and Transition activities = 50 Minutes
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Course Handout Skilling for Engineers -1
15 3
Demonstration Peer review
Process of 3D printing method using 3D
printer
45 minutes Total Contact Session + 5 minutes for Attendance and Transition activities = 50 Minutes
Note: After completion of every CO, 1 (One) session will be conducted for project
progress.
Hour 1 2 3 4 5 6 7 8 9
Day Component 9:00-9:50 9:50-10:40 11:00-11:50 11:50-12:40 12:40-1:30 1:30-2:20 2:20-3:10 3:20-4:10 4:10-5:00
Theory S1 S1
Mon Lab S2,S3 S4
Theory
Tue Lab S2,S4 S1,S3
Theory
Wed Lab
Theory
Thu Lab S2,S3 S4 S1
Theory
Fri Lab S2
Theory
Sat Lab S3 S2 S4 S1
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Course Handout Skilling for Engineers -1
EVALUATION PLAN
PLAGIARISM POLICY
Use of unfair means in any of the evaluation components will be dealt with strictly, and the case will be reported
to the examination committee.
Chamber
Chamber Chamber
Consultation Signature of
S.No. Name of Faculty Consultation Consultation
Timings for each Course faculty
Day (s) Room No:
day
1 K.BABURAJA WEDNESDAY 1:00 to 2:00 PM M106
WEDNESDAY 1:00 to 2:00 PM
2 JAYANTH I M109
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Course Handout Skilling for Engineers -1
GENERAL INSTRUCTIONS
Students should come prepared for classes and carry the text book(s) or material(s) as prescribed by the Course
Faculty to the class.
NOTICES
Most of the notices are available on the LMS platform.
All notices will be communicated through the institution email.
All notices concerning the course will be displayed on the respective Notice Boards.
HEAD OF DEPARTMENT:
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