Wa700, Wa800, Wa900-3 Model Change

WA700, WA800, WA900-3 MODEL CHANGE
TABLE OF CONTENTS
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Relationship between Users' Needs and Design Concept
1. Exc e lle nt Wo rking Pe rfo rmanc e

Hig h Pro duc tivity
2. Impro ve d Re liability
3. Lig ht-to uc h Ope ratio ns

Attrac tive Ve hic le Ope rato r Co mfo rt
4. Co mfo rtable Cab
5. Eas y Mainte nanc e
6. Furthe r Impro ve d S afe ty
Care fo r Enviro nme nt 7. Harmo ny with Enviro nme nt

Features of WA700-3 CARE FOR ENVIRONMENT
Harmony with Environment
: New in class Electrical control governor engine conforming to exhaust
gas regulation
Excellent Working Performance

Large Bucket Current Developed
Capacity model
8.5 m3 8.7 m3
(With teeth and segments)
Comfortable Cab
Pillar-less large-sized cab with flat glass and viscous
damping mounts
Comfortable air suspension seat
Large Capacity Air Conditioner with Push-control Panel
Light and easy-to-use electric accelerator pedal
HIGH PRODUCTIVITY OPERATOR COMFORT

Improved Reliability Easy Maintenance
Fully hydraulic Brake System
No need to drain, no problem of freezing, no rust
Excellent Working Performance Comfortable Cab
Light and sensitive fully hydraulic power steering (Orbitrol)
Centromatic type automatic greasing system (opt)
Joystick Steering (opt) Auto Shift Transmission Control (opt)
Features of WA800-3/WA900-3
: New in class
Excellent Working Performance

Large Bucket Current Developed
Capacity model
3
WA800 10.5 m 11.0 m3
WA900 13.0 m3 ( )
Increase of Current Developed

Engine Power model
WA800 800 ps 820 ps
WA900 840 ps 865 ps Comfortable Cab
Pillar-less large-sized cab with flat glass and viscous
Excavating bucket tip angle damping mounts
changed from 10 to 14 comfortable air suspension seat
Large Capacity Air Conditioner with Push-control Panel
HIGH PRODUCTIVITY OPERATOR COMFORT
Improved durability Improved Reliability Easy Maintenance
Reinforced bucket Fully hydraulic Brake System
and tooth No need to drain, no problem of freezing, no rust
+,- Comfortable Cab
Light and sensitive fully hydraulic power steering (Orbitrol)
Centromatic type automatic greasing system (opt)
Joystick Steering (opt) Auto Shift Transmission Control (opt)
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WA700-3 Main Specifications
Quality characteristics Reference Values inside ( ): Estimated
Current Competitors Values inside [ ]: Measured
No. Major item Secondary item Unit WA700-3 VME
WA700-1 CAT990 Remarks
L480B
1 General Bucket capacity Spade nose with teeth m³ With SEG 8.7 8.5 8.4 With SEG 8.6 9.6 Increased against competitors
2 Rated load kg 15660 15300 14960 15480 (17280)
3 Bucket width mm 4330, SW: 4570 4270, SW: 4510 4450 ← 4375 Large-size tire available
4 Operating weight kg 67200 67000 73500 74000 81400
5 Tire size STD −− 40/65-39 ← 41.25/70-39 ← ←
36PR L5 34PR L5
6 Engine Manufacturer Model −− Komatsu Komatsu CAT ← CUMMINGS
SAA6D170-E SA6D170-A 3412TA VTA28C
7 Flywheel horsepower/speed ps/rpm 650/2000 ← 634/2000 ← 629/2100
8 Dimensions Overall length (Bucket on ground) mm 12500 12310 12595 ← 13490
9 Overall height CAB mm 4610 ← −− −− 4750
ROPS mm 4790 ← 5080 ← 5005
10 Wheel base mm 4800 ← 4600 ← 4625
11 Tread mm 3000 ← 3050 ← 3025
12 Travel Max. speed (Forward) km/h 30 ← 22.5 ← 32
13 Max. rim pull kg 48000 ← 48000 (←)
14 Minimum turning radius Tire center m 8.1 ← Outside tire 8.9 9.5
15 Loader link Dumping clearance Without teeth mm 4380 ← 4315 4570
With teeth mm 4040 ← 3990 4260 4345
16 Dumping reach Without teeth mm 1910 ← 2075(Bare) 2030
With teeth mm 2135 ← 2290 2100 2280
17 Cycle time sec 16.7 ← 15.9 [16.8] 21.2
18 Break out force Bucket cylinder kg 52700 ← 59700 56700 56700
(η= 1.0)
19 V-shape hourly production m³/h 891 870 −− −− −−
20 Stability Tipping load Straight kg 46050 45000 46150 45200 48950
21 Environment Operator noise With cab db(A) 75 80 75 ← 84
22 Safety Standard cab structure − − Large cab + ROPS Cab + ROPS Large cab + ROPS ← Cab + ROPS
23 System Steering system −− Fully hydraulic Follow-up Fully hydraulic ← Follow-up
24 Service brake system −− Fully hydraulic Air-over hydraulic Fully hydraulic ← ←
25 Electric parts Instruments −− With diagnosis Without diagnosis With diagnosis ← Without diagnosis
Quality characteristics Competitors of WA800 Reference
Current CAT992D CAT992zG WA900-3
No. Major item Secondary item Unit WA800-3 WA800-2 Spade nose Spade nose Spade nose Remarks
(with teeth and segment) (with teeth and segment) (with teeth and segment)
1 General Bucket capacity Spade nose with teeth m³ 11.0 10.5 10.7 12.3 13.0 Values inside [ ]: Measured
2 Rated load kg 19800 18900 19260 22140 23400 Values inside ( ): Estimated
3 Bucket width mm 4760 ← 4750 4825 4760
4 Operating weight kg 98300 96450 92700 92100 101550
5 Tire size STD −− 40/65-45 ← 45/65-45 45/65-45 45/65-45
46PR( L-5) 38PR (L-5) 46PR (L5) 58PR (L-5)
6 Engine Manufacturer Model −− Komatsu ← CAT CAT Komatsu
SA12V140 ← 3412 3508B SA12V140
7 Flywheel horsepower/speed ps/rpm 820/2000 800/2000 720/2200 811/1750 865/2000
8 Dimensions Overall length (Bucket on ground) mm 13830 13650 13400 15590 14500
9 Overall height CAB mm 5070 ← [5170] 5070
RPOS mm 5275 ← 5490 5590 5275
10 Wheel base mm 5450 ← 4825 5890 5450
11 Tread mm 3350 ← 3300 3300 3350
12 Travel Max. speed (Forward) km/h 28.0 ← 21.0 20.2 28.0
13 Max. rim pull kg 60000 ← 50000 (60000) 60000
14 Minimum turning radius Tire center m 9.2 ← (9.3) (9.3) 9.2
15 Loader link Dumping clearance Without teeth mm 5010 5005 4760 5003 5020
With teeth mm 4630 4625 4565 4630 4640
16 Dumping reach Without teeth mm 2150 2110 2260 1699 2215
With teeth mm 2385 2345 2420 2300 2450
17 Cycle time sec 18.8 ← 18.5 [19.0] 15.9 18.8
18 Break out force Bucket cylinder kg 69000 ← 64200 62413 67900
(η= 1.0)
19 V-shape hourly production m³/h 910 870 (755) (868) 1050 Normal use
20 Stability Tipping load Straight kg 57400 54800 51200 56802 66140 (45-sec cycle)
21 Environment Operator noise With cab db(A) 75 80 (80) 75 75
22 Safety Standard cab structure − − Large cab + ROPS Cab + ROPS Cab + ROPS Large cab + ROPS Large cab + ROPS
23 System Steering system −− Fully hydraulic Follow-up Fully hydraulic Fully hydraulic Fully hydraulic
24 Service brake system −− Fully hydraulic Air-over hydraulic Fully hydraulic Fully hydraulic Fully hydraulic
25 Electric parts Instruments −− With diagnosis Without diagnosis With diagnosis With diagnosis With diagnosis
Quality characteristics Competitors of WA900
Current CA992D CA992G
No. Major item Secondary item Unit WA900-3 WA900-1 Spade nose Spade nose Remarks
(with teeth and segment) (with teeth and segment)
1 General Bucket capacity Spade nose with teeth m³ 13.0 ← 10.7 12.3 Values inside [ ]: Measured
2 Rated load kg 23400 ← 19260 22140 Values inside ( ): Estimated
3 Bucket width mm 4760 ← 4750 4825
4 Operating weight kg 101550 100450 92700 92100
5 Tire size STD −− 45/65-45 ← 45/65-45 45/65-45
58PR (L-5) 38PR (L-5) 46PR (L5)
6 Engine Manufacturer Model −− Komatsu ← CAT CAT
SA12V140 ← 3412 3508B
7 Flywheel horsepower/speed ps/rpm 865/2000 840/2000 720/2200 811/1750
8 Dimensions Overall length (Bucket on ground) mm 14500 14415 13400 15590
9 Overall height CAB mm 5070 ← [5170]
RPOS mm 5275 ← 5490 5590
10 Wheel base mm 5450 ← 4825 5890
11 Tread mm 3350 ← 3300 3300
12 Travel Max. speed (Forward) km/h 28.0 ← 21.0 20.2
13 Max. rim pull kg 60000 ← 61000 (60000)
14 Minimum turning radius Tire center m 9.2 ← (9.3) (9.3)
15 Loader link Dumping clearance Without teeth mm 5020 ← 4760 5003
With teeth mm 4640 ← 4565 4630
16 Dumping reach Without teeth mm 2215 2100 2260 1699
With teeth mm 2450 2335 2420 2300
17 Cycle time sec 18.8 ← 18.5 [19.0] 15.9
18 Break out force Bucket cylinder kg 67900 62100 64200 62413
( η = 1.0)
19 V-shape hourly production m³/h 1050 ← (755) (868) Normal use
20 Stability Tipping load Straight kg 66140 ← 51200 56802 (45-sec cycle)
21 Environment Operator noise With cab db(A) 75 80 (80) 75
22 Safety Standard cab structure − − Large cab + ROPS Cab + ROPS Cab + ROPS Large cab + ROPS
23 System Steering system −− Fully hydraulic ← Fully hydraulic Fully hydraulic
24 Service brake system −− Fully hydraulic Air-over hydraulic Fully hydraulic Fully hydraulic
25 Electric parts Instruments −− With diagnosis Without diagnosis With diagnosis With diagnosis
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Matching Dump Truck and Number of Times of Loading
DUMP TRUCK LINE-UP
CLASS 32 ton 40 ton 46 ton 60 ton 80 ton 90 ton 100 ton 150 ton 170 ton 190 to 240 ton 300 ton
200 ton
KOMATSU HD325 HD405 HD465 HD605 HD785 HD785m/c HD985
KOMATSU (KA) 330M 330M m/c 530M 630E 730E 830E 930E
CAT 769D 771D 773D 775D 777C 777D 785B 789B 793B
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MODEL BUCKET m
WA700-1 8.5 4 4 5
WA700-3 8.7 4 4 5
WA800-
2 10.5 3 4 5 5 6
WA800-3 STD 11.0 3 3 4 5 6
WA800-3 Hi-Lift 10.0 6 7
STOCK PILE 12.3 3 3 4 4 5
WA900-1 13.0 4 4 5
WA900-3 STD 13.0 4 4 5
WA900-3 Hi-Lift 11.5 5 6
: BEST MATCH : MATCH : POSSIBLE

3
REMARKS: 1.8 ton/m material density is used.
MATCHING WA700-3 WITH DUMP TRUCK
WA700-3
WA700-3
(LARGE TIRE)
(LARGE TIRE)
HD785-3 (LARGE TIRE) VESSEL HEIGHT 4225
WA700-3(EDGE)
(TEETH)
HD785-3 VESSEL HEIGHT 4140

WA700-3 (TEETH)
4040
4380
(TEETH)
HD785-3 (LARGE TIRE) VESSEL WIDTH 5010

HD785-3 VESSEL WIDTH 5010
WA700-3 (TEETH)
WA700-3 (EDGE)

MATCHING WA 800-3WITH DUMP TRUCK
(EDGE)
WA800-3(EDGE)
WA800-3(EDGE)
(EDGE)
Side extension board
WA800-3
WA800-3
(TEETH)
WA800-3(TEETH)
(TEETH)
WA800-3(TEETH)

HD785-5 VEHICLE VESSEL HEIGHT 4285

HD785-5 VEHICLE VESSEL WIDTH 5210
MATCHING WA900-3 WITH DUMP TRUCK
(EDGE)
WA900-3 (EDGE)
WA900-3
(EDGE)
(EDGE)
WA900-3
Side extension board
WA900-3
(TEETH)
WA900-3 (TEETH)
(TEETH)
WA800-3(TEETH)

68&29$ !&2 528?4467'+2282428&6'8@
WA900-3
WA900-3
530M VESSEL HEIGHT 4965
530M VESSEL WIDTH 5705

Increased engine horsepower
With the increased engine horsepower and low-speed torque, the WA800-3 and WA900-3 have an
improved engine response, providing much more powerful penetration and digging.
Using the electronic control governor, the WA700-3 reduces exhaust gas components (clearing
the exhaust gas regulations in USA and Europe).

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PRODUCTIVITY
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Buffer ring added to hydraulic cylinder
Buffer ring has been added to the head side of
the hydraulic cylinders.
This lowers the load the to rod packing and
reduces the oil leakage, thereby improving the
reliability and durability even further.
Trouble data display for controller employed
On the speedometer of the main monitor, the failure codes and action codes can be displayed, so
it is possible to carry out troubleshooting quickly. Moreover it is possible to display the failure
codes in order of time occurred for the previous 1000 hours (max. 9 items, and older items are
deleted in order).
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Current element Hybrid element
8-micro-glass element is used on

1/3 of the entire area.
WA700-1: WA700-3:
(External dimensions: 150 300 (L), 3 pcs.) (External dimensions: 178 450 (L), 2 pcs.)
WA800-1: WA800-3, WA900-3:
(External dimensions: 150 300 (L), 4 pcs.) (External dimensions: 150 450 (L), 3 pcs.)
WA800-3
WA900-3 Improvement of Pin & Bushing Durability
Increased diameter of A: pins of the bucket hinge, B: pins in front of and behind the
bucket link improves the durability of pins and bush.
B. Pin size up 160 to 180

(Contact stress decrease 13%)
A. Pin size up 160 to 180 C. Pin size up 160 to 180

(Contact stress decrease 13%) Bushing width up
(Contact stress decrease 33%)
WA800-3
WA900-3 Improvement of tooth adapter durability
To cope with problems of breakage of the adapter neck, cracking on the welded part observed sometimes at work sites under
harsh conditions such as swiveling diagonal collision digging, excavating and handling huge rocks, the size of the tooth adapter
and the thickness of the cutting edge plate have been increased to improve the durability.
(Current) (New)
Broken at the neck Displacement at cutting

(single breakage by lateral load) Neck reinforced edge tip 0.46 times (FEM)
1.8 times
Crack on welded part

(Stress concentrated on the welded part of
Stress at welded part 0.55 times (FEM)
the cutting edge tip which had a large
(Fatigue life approx. 10 times ...the 4th power law)
displacement producing fatigue failure)
Operator
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An electrical type transmission control lever is installed which can be operated lightly while still
holding the knob on the steering wheel. With this system, shifting gear and changing between
forward and reverse can be carried out with the touch of a finger, so the operator is not tired even
when carrying out frequent operations over a long period.
The control lever length is adjustable, ensuring setting of the lever at desired position.
Comparison with competitors' machines (CAT990-II, CAT992D, CAT992G)
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Fully hydraulic steering employed (WA700-3 to WA900-3)
The low-input type fully hydraulic Orbitrol steering has been employed. Compared with the
mechanical follow-up steering, the steering operating effort is lighter, and the steering
response is excellent, thereby improving the traveling linearity even further.
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Comparison with competitors' machines

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S w itc h e s c e n tra lize d in fro n t o f o p e ra to r
T h e sw itc h es c an b e o p erated lig h tly
w ith a fin g ertip an d a re alig n ed o n b o th
sid es o f th e m a in m o n ito r to im p ro v e
th e ease o f o p eratio n o f th e sw itch es .
Automatic greasing (opt) ECSS (opt)

Front working lamp Rear working lamp
Transmission cut-off Manual selector (opt)
Kick-down switch for fast, powerful loading
When carrying out scooping-up operations of soil, it is possible to shift down from
F2 to F1 by pressing the kick-down switch at the top of the boom control lever. This
makes it possible to carry out powerful scooping operations.
After scooping up the load, when the directional lever is shifted from F to R, the
gear is automatically returned to 2nd. This means that there is no need to operate
the gear shift lever between 2nd and 1st, thus making it possible to carry out
digging and loading operations easily.
Kick-down switch
Joystick steering available (option)
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Features of joystick steering
The joystick steering system is composed of an electrical circuit (joystick,

controller, and joystick ON/OFF switch), a hydraulic circuit (electromagnetic
proportional valve, stop valve, and steering valve), and a joystick console
(adjustment of joystick position and adjustment of armrest position).
Operator
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Large cab with power window Common to WA600-3 to WA900-3
(1) As the cab is designed to be larger, the seat position adjusting range is greatly extended, ensuring sufficient work space
even for a large operator.
Model KOMATSU SCM KAWAJU TCM
Item WA600-3 WA600-1 988F2 KLD115ZA-2 890-3
Capacity of cab m3 3.47 (1) 2.88 (0.83) 2.76 (0.80) 2.60 (0.75)
Cross sectional area of cab (hip portion) m2 2.05 (1) 1.59 (0.78) 1.69 (0.82) 1.55 (0.76)
(2) Use of pillar-less large front window greatly improves front visibility.
(3) Use of power window makes it possible to easily open and close the door windows by simple switch operation, ensuring
easy air ventilation in the cab.
(4) Wiper arm operating angle is made larger and wiping area is made wider, ensuring wide clear view even while raining.
Pillar-less
Power window
Model
WA600-3 WA600-1
Item
Door window open/close system Power window Sash
Arm operating angle Degree 80 54
Wiper blade
Blade length mm 714 714
Comparison of fully reclined seat positions
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Common to WA600-3 to WA900-3
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Neat console to give same feeling as in car Common to WA600-3 to WA900-3
The steering column and instrument panel are made of formed plastic to give a
rounded design with no protruding parts, thereby achieving a pleasant operating
space similar to that in a car.
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Suspension seat with headrest installed Common to WA600-3 to WA900-3

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WA600-3 WA600-1
Item
Suspension system Air system Mechanical system
Headrest Available Not available
Reclining angle (backward tilting angle) 72 14
Operator's
Armrest adjustment Available Not available
seat
Lumber support Available Not available
Seat belt Available Not available
Suspension cover Available Not available
Viscous mount
Low vibration and noise Floor

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A push-control panel is used to make it possible to switch at a touch between the 5 modes for the
vent positions, thus enabling the operator to select the desired positions for the air flow.
The air flow can also be adjusted in 4 stages to provide a comfortable working space.
In addition, the cooling capacity and air flow volume have been increased from Dash 1 to provide
an even more pleasant working space.
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Deluxe cab interior accessories Common to WA600-3 to WA900-3
The cab is equipped with the following accessories to provide more comfortable work space.
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Cup holder Molded floor mat
Cool box
Lunch box tray
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Use of large capacity engine oil pan (WA800-3, WA900-3)
Quantity of engine oil pan oil 90 --> 132 liters
Oil replacement interval 250 --> 500 hours

Full flow filter replacement interval 250 --> 500 hours
Bypass filter replacement interval 250 --> 500 hours
Replacement time is reduced by half, making it possible to reduce maintenance cost.
Current machine
WA800-3/WA900-3
Fully hydraulic brakes installed(WA700-3 to WA900-3)
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Control monitor available (option)
A control monitor with display and printer is available as an
optional item.
Use of the control monitor makes it possible to easily check
the vehicle control items (general inspection, maintenance
control, and fault diagnosis) using the color display,
ensuring safe work. Using the fault diagnostic function,
electrical circuits other than those used in the control
system are checked. (Fault diagnosis of the control system
is made using the main monitor.) Operating data (run-hour
and production) can be displayed and printed out, ensuring
easy control of production and creation of daily work
reports. Additionally, the display can be used as a television
set during break.
System diagram
Operator
Comfort
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HARMONY WITH ENVIRONMENT
Use of engine which clears the exhaust gas regulations (regulations in USA,
Europe)
Environment-friendly engine which suppresses NOX, CO, HC, particulate, and
other air pollutants to within the strictly regulated range. (WA700-3)
Innovative external appearance with smart form and coloring

A well-balanced and powerful design employing relaxed coloring with gray on a
natural yellow base is used together with a curved design for the large cab and
fender to give the machine a rounded appearance.
Provision of mud splash prevention cover at lower part of rear access steps
An extension cover is provided at the lower part of the rear access steps to prevent
mud from splashing around and against the vehicle, proving to be effective for
work involving long traveling.
Rust resistant external parts
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Wa700, Wa800, Wa900-3 Model Change

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Judul Asli

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Wa700, Wa800, Wa900-3 Model Change

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WA700, WA800, WA900-3 MODEL CHANGE

1. Exc e lle nt Wo rking Pe rfo rmanc e

3. Lig ht-to uc h Ope ratio ns

5. Eas y Mainte nanc e

6. Furthe r Impro ve d S afe ty

Care fo r Enviro nme nt 7. Harmo ny with Enviro nme nt

HIGH PRODUCTIVITY OPERATOR COMFORT

Excellent Working Performance  

Increase of Current Developed

7 8(  9   

2. (  )  5 &

Comparison in excavating bucket with teeth

Comparison in excavating bucket with teeth

: BEST MATCH : MATCH : POSSIBLE

HD465-5 (LARGE TIRE) VESSEL HEIGHT 3580

HD465-5 VESSEL HEIGHT 3500

HD785-3 (LARGE TIRE) VESSEL WIDTH 5010

HD465-5 (LARGE TIRE) VESSEL WIDTH 4170

HD785-3 VESSEL HEIGHT 4140

HD985-3 VESSEL WIDTH 5620

HD785-3 VESSEL HEIGHT 4140

HD985-3 VESSEL WIDTH 5620

530M VESSEL WIDTH 5705

    

Solid sate transmission control switch

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Current element Hybrid element

8-micro-glass element is used on

B. Pin size up 160 to 180

A. Pin size up 160 to 180 C. Pin size up 160 to 180

Broken at the neck Displacement at cutting

Crack on welded part

4    .  .  Transmission

/    

Comparison with competitors' machines

Automatic greasing (opt) ECSS (opt)

  ;  .   . ( 

The joystick steering system is composed of an electrical circuit (joystick,

5   (     (  .    .

.     )    (.

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Low vibration and noise Floor

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Cup holder Molded floor mat

6    )

Quantity of engine oil pan oil 90 --> 132 liters

Oil replacement interval 250 --> 500 hours

Replacement time is reduced by half, making it possible to reduce maintenance cost.

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+ )        

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+(.     .  7 ,

Innovative external appearance with smart form and coloring

Resin external parts

Main cationic electrodeposition painted parts

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Excellent Working Performance

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