tahun pabrik didirikan

operasi pabrik
Kapasitas
Kurs dollar 1$
index 2019
Kurs dollar 1$
harga alat (Ex) = Ey*(Nx/Ny)
Nama alat Kode alat index
Blower B-01 395.6
Cooler 1 C-01 576.1
Cooler 2 C-02 576.1
Cooler 3 C-03 576.1
Condensor CD-01 576.1
Condensor destilasi CD-02 576.1
Dekanter DK-01 576.1
Furnace F-01 576.1
Flash drum 1 FD-01 576.1
Flash drum 2 FD-02 576.1
Heater H-01 576.1
Mixer M-01 395.6
Menara Destilasi MD-01 395.6
Pompa 1 P-01 395.6
Pompa 2 P-02 395.6
Pompa 3 P-03 395.6
Pompa 4 P-04 395.6
Pompa 5 P-05 395.6
Reaktor R-01 576.1
Reboiller RB-01 576.1
Tangki 1 T-01 395.6
Tangki 2 T-02 395.6
Vaporizer V-01 576.1

TOTAL PEC
 Fixed Capital Investment (FCI)
Physical Plant Cost (PPC)
PEC + transportasi PEC + 25% PEC 125,870,901,936
Instalasi peralatan 43% PEC 54,124,487,832.59
Perpipaan 86% PEC 108,248,975,665.18
Instrumentasi 30% PEC 37,761,270,580.88
Isolasi 8% PEC 10,069,672,154.90
Instalasi listrik 15% PEC 18,880,635,290
Bangunan 80% PEC 100,696,721,549.00
Tanah & perbaikan 15% PEC 18,880,635,290
Utilitas 75% PEC 94,403,176,452
TOTAL 568,936,476,752
Direct Plant Cost (DPC)
PPC PPC Rp 568,936,476,752
Engineering & constr. 20% PPC Rp 113,787,295,350
TOTAL Rp 682,723,772,102
Contractor fee 10% DPC 68,272,377,210.22
Contingency 25% DPC 170,680,943,025.56
FCI = DPC + contractor + contingency Rp 921,677,092,338
Total Capital Investment = FCI + WCI

Manufacturing Cost (MC)

Direct Manufacturing Cost (DMC)
Raw material RM Cost Rp 4,370,129,275,372
Labor Labor Cost Rp 47,640,000,000
Supervision 25% Labor Rp 11,910,000,000
Maintenance 50% Labor + 50% RM Cost 2,208,884,637,685.88
Plant supplies 15% Maintenance Rp 331,332,695,653
Royalty & patent 1% Sales Price Rp 111,302,865,621
Utilities Utilities Cost Rp 96,521,539,827
TOTAL Rp 7,177,721,014,158
Indirect Manufacturing Cost (IMC)
Payroll overhead 20% Labor Rp 9,528,000,000
Laboratory 20% Labor Rp 9,528,000,000
Plant overhead 100% Labor Rp 47,640,000,000
Packaging $ 0.04/55 gallon Rp 84,761,424,000
Shipping $ 5/ton/1000 miles Rp 21,404,400,000
TOTAL Rp 172,861,824,000
Fixed Manufacturing Cost (FMC)
Depresiasi 10% FCI Rp 92,167,709,234
Property taxes 2% FCI Rp 18,433,541,847
Insurance 1% FCI Rp 9,216,770,923
TOTAL Rp 119,818,022,004
MC = DMC + IMC + FMC Rp 7,470,400,860,162
Total Cost (Pengeluaran Tahunan) = MC + GE
 2019
300 hari
300000 ton/tahun Ex = Harga alat untuk tahun 2017
14269.6 Rp Ey = Harga alat untuk tahun Y
423.47 Nx = Index alat untuk tahun 2017
14269.6 Rp Ny = Index alat untuk tahun Y
2002 (395.6) 2014 (576.1)
harga alat (EB) ($) harga alat (Ex) ($) harga alat (Rp)
511549.60 547588.25 Rp 7,813,865,247.42
87334.56 64196.43 Rp 916,057,400.16
85455.42 62815.15 Rp 896,347,045.55
30027.74 22072.29 Rp 314,962,766.75
104468.59 76791.03 Rp 1,095,777,348.25
137749.73 101254.78 Rp 1,444,865,228.33
93415.91 68666.61 Rp 979,845,052.31
2737556.42 2012277.42 Rp 28,714,393,803.42
9512.00 6991.92 Rp 99,771,958.97
5647.15 4151.01 Rp 59,233,269.45
15305.17 11250.27 Rp 160,536,823.21
18385.57 19680.83 Rp 280,837,534.18
112084.21 119980.54 Rp 1,712,074,314.60
3475.93 3720.81 Rp 53,094,507.10
4055.31 4341.00 Rp 61,944,371.79
6154.96 6588.57 Rp 94,016,286.64
3592.04 3845.10 Rp 54,868,094.30
2574.59 2755.97 Rp 39,326,590.12
202261.04 148674.68 Rp 2,121,528,151.98
152581.11 112156.78 Rp 1,600,432,399.64
1705451.54 1825600.52 Rp 26,050,589,151.20
1671023.09 1788746.58 Rp 25,524,698,213.52
57932.36 42583.95 Rp 607,655,990.11

TOTAL PEC
 Working Capital Investment (WCI)
WCI = 15% FCI 138,251,563,850.71

ent = FCI + WCI Rp 1,059,928,656,189

General Expense (GE)

Administration 6% MC Rp 448,224,051,610
Sales 22% MC Rp 1,643,488,189,236
Research 8% MC Rp 597,632,068,813
Finance 2% MC Rp 149,408,017,203
TOTAL Rp 2,838,752,326,862

Tahunan) = MC + GE Rp 10,309,153,187,024
 mhhe = 2002
matches = 2014
tuk tahun 2017 EB = Harga alat pada kapasitas B
tuk tahun Y EA = Harga alat pada kapasitas A
tuk tahun 2017 CB = Kapasitas alat B (Kapasitas alat kita)
tuk tahun Y CA = Kapasitas alat A (kapasiats alat penjual, dibulatkan keata
harga alat (EB) = EA*(CB/CA)^0.6
Jumlah alat Harga alat total (Rp) EA CA
1 Rp 7,813,865,247.42 556900 300000
1 Rp 916,057,400.16 88100 2900
1 Rp 896,347,045.55 88100 2900
1 Rp 314,962,766.75 30300 550
1 Rp 1,095,777,348.25 105900 5000
1 Rp 1,444,865,228.33 138100 11000
1 Rp 979,845,052.31 95946 20
1 Rp 28,714,393,803.42 2813800 150
1 Rp 99,771,958.97 9900 30
1 Rp 59,233,269.45 5821 60
1 Rp 160,536,823.21 16300 300
1 Rp 280,837,534.18 18973 7.5
1 Rp 1,712,074,314.60 116200 6
1 Rp 53,094,507.10 3662 0.015
1 Rp 61,944,371.79 4091 0.02
1 Rp 94,016,286.64 6244 0.06
1 Rp 54,868,094.30 3662 0.015
1 Rp 39,326,590.12 2759 0.007
1 Rp 2,121,528,151.98 204500 55000
1 Rp 1,600,432,399.64 153400 15000
1 Rp 26,050,589,151.20 1713072 43000
1 Rp 25,524,698,213.52 1675649 42000
1 Rp 607,655,990.11 61600 1000

Rp 100,696,721,549.00
Harga Penjualan = Rp 11,130,286,562,092
Pengeluaran Tahunan = Rp 10,309,153,187,024
Laba Kotor (Pb) = Rp 821,133,375,068
Pajak Penghasilan = 30%
Biaya Pajak = Rp 246,340,012,520.46
Laba Bersih (Pa) = Rp 574,793,362,547.75
ROI
ROI b = (Pb/FCI) x 100 = 89.0912209812 %
ROI a = (Pa/FCI) x 100 = 62.3638546869 %
POT
POT b = FCI/(Pb+(0.1xFCI) = 1.01 Tahun
POT a = FCI/(Pa+(0.1xFCI) = 1.38 Tahun
BEP
Fa = Rp 119,818,022,004
Va = Rp 4,684,119,504,820
S= Rp 11,130,286,562,092
Ra = Rp 5,457,575,660,200
BEP = Fa + 0.3 Ra
S - Va - 0.7 Ra
BEP = Rp 1,757,090,720,064
Rp 2,625,864,095,132
BEP = 66.91 %
SDP
SDP = 0.3 Ra
S - Va - 0.7 Ra
SDP = Rp 1,637,272,698,060.13
Rp 2,625,864,095,132.28
SDP = 62.35 %

DCF (Discounted Cash Flow)

FCI Rp 921,677,092,338
WC 138,251,563,850.71
SV 0
C = Laba setelah pajak +depresia Rp 816,369,088,984.80
n 10 tahun

FCI + WC = (WC + SV + C{(1+i)^n-1 + (1+i)^n-2 + … + (1+i) + 1)) / (1+i)^n

i= 0.7734055459
1,059,928,656,188.74 1059928656188.74
1059928656188.74
Jadi, nilai i = 77.3405545925 %
penjual, dibulatkan keatas dari alat kita)

CB EA CA CB
260398.7 (capacity = ft3/min)
2858.128 (Surface area = ft2)
2756.37 (Surface area = ft2)
541.788 (Surface area = ft2)
4887.87 (Surface area = ft2)
10953.54 (Surface area = ft2)
19.12875 (Lenght= m)
143.2872944 (Surface area = ft2)
28.0661262524 (Diameter = in)
57.04319 (Diameter = in)
270.1088 (Surface area = ft2)
7.1169879198 (Volume = m3)
5.65 (Diameter = m)
0.0137513839 (Flowrate = m3/s)
0.0197100175 (Flowrate = m3/s)
0.0585807113 (Flowrate = m3/s)
0.0145254706 (Flowrate = m3/s)
0.0062377134 (Flowrate = m3/s) 35710 25 60
54000.056274 (weight = lb)
14866.7805 (Surface area = ft2)
42681.6698053 (Volume = m3)
41806.9311049 (Volume = m3)
902.75 (Surface area = ft2)

1040062 5000 12500

1040062 5000 8000
Grafik BEP, Aries-Newton search hal.111
Persen persen perhitungan cost ada di Aries-Newton search hal.47. sampai kebawah itu persen2
1 hari 24 jam
1 tahun 300 hari
US$ 1 14269.6 Rp

Pembelian Bahan Baku

Harga/Kg
Bahan Kebutuhan (Kg/jam)
US$
Etilbenzena 42535.3478273526 $ 1.000
TOTAL

Pembelian Bahan pendukung dan utilitas

Bahan Kebutuhan Harga/(kg atau kWh)
US$
Steam (kg/jam) 192205.383198409 0.0015
Air Pendingin dan Air Proses (kg/jam) 2902996.97 0.000011
Listrik (kWh) 50.3785503664 0.01
Katalis (per-4 tahun) 26285.1514033007 1
Gas alam (MMBtu/jam) 201.5689238402 3.03
TOTAL
Gaji Karyawan
Jabatan Jumlah Gaji/bulan (Rp)

Direktur Utama 1 Rp 70,000,000

Sekertaris 5 Rp 7,000,000
Manajer Teknik 1 Rp 45,000,000
Manajer Produksi 1 Rp 45,000,000
Manajer SDM dan Keuangan 1 Rp 45,000,000
Manajer Pemasaran 1 Rp 45,000,000
Kabag. Proses 1 Rp 35,000,000
Kabag. Utilitas 1 Rp 35,000,000
Kabag. Litbang 1 Rp 35,000,000
kabag. Laboratorium 1 Rp 35,000,000
kabag. Pemeliharaan Pabrik 1 Rp 35,000,000
kabag. Instrumen 1 Rp 35,000,000
kabag. Keuangan 1 Rp 35,000,000
kabag. Administrasi 1 Rp 35,000,000
kabag. SDM 1 Rp 35,000,000
kabag. Humas 1 Rp 35,000,000
kabag. Keamanan 1 Rp 35,000,000
kabag. Pemasaran 1 Rp 35,000,000
kabag. Logistik 1 Rp 35,000,000
Kabag. K3LH 1 Rp 35,000,000
Supervisor 10 Rp 25,000,000
Karyawan Proses 50 Rp 15,000,000
Karyawan Utilitas 45 Rp 15,000,000
Karyawan Kontrol 20 Rp 15,000,000
karyawan Laboratorium 8 Rp 9,000,000
karyawan Pergudangan 8 Rp 6,000,000
Karyawan Litbang 8 Rp 8,000,000
Karyawan Bengkel 10 Rp 6,000,000
Karyawan Unit Pembangkit Listrik 30 Rp 6,000,000
karyawan Instrumentasi 15 Rp 7,000,000
karyawan Pemeliharaan Pabrik 20 Rp 7,000,000
karyawan K3LH 10 Rp 8,500,000
karyawan Keuangan 8 Rp 6,000,000
karyawan Administrasi 8 Rp 6,000,000
karyawan SDM 8 Rp 6,000,000
karyawan Humas 5 Rp 6,000,000
karyawan Pemasaran 15 Rp 6,000,000
karyawan Logistik 6 Rp 6,000,000
Petugas Keamanan 8 Rp 3,500,000
Petugas Perpustakaan 2 Rp 3,500,000
Dokter 2 Rp 15,000,000
Perawat 3 Rp 3,500,000
Petugas Kebersihan 8 Rp 3,500,000
Petugas Pemadam Kebakaran 4 Rp 6,000,000
Supir 5 Rp 3,500,000
Buruh 6 Rp 3,500,000
TOTAL BIAYA
Total pekerja 346

Utility Cost : Aries & Newton Harga ($/1000 lb) Harga ($/1000 gal)
Steam 0.7 -
Cooling & Process Water - 0.04
Electric Power - -
Dry Air - -
 Kapasitas Produksi 300000 Ton/tahun
300000000 kg/tahun
726000000 lb/tahun
100833.333333333 lb/jam

Harga/Kg
Biaya/jam (Rp) Biaya/tahun (Rp)
Rp
Rp 14,270 Rp 606,962,399 Rp 4,370,129,275,371.76
Rp 4,370,129,275,371.76

Biaya/jam (Rp) Biaya/tahun (Rp)

Rp
22.0213318864 Rp 4,232,619 Rp 30,474,853,443.11
0.1507840093 Rp 437,726 Rp 3,151,623,760
142.696 Rp 7,189 Rp 51,759,486.89
14269.6 Rp 375,078,596 Rp 93,769,649.12
43236.8879999999 Rp 8,715,213 Rp 62,749,533,487.39
Rp 96,521,539,827

Total Gaji/bulan (Rp) Total Gaji/tahun (Rp)

Rp 70,000,000 Rp 840,000,000
Rp 35,000,000 Rp 420,000,000
Rp 45,000,000 Rp 540,000,000
Rp 45,000,000 Rp 540,000,000
Rp 45,000,000 Rp 540,000,000
Rp 45,000,000 Rp 540,000,000
Rp 35,000,000 Rp 420,000,000
Rp 35,000,000 Rp 420,000,000
Rp 35,000,000 Rp 420,000,000
Rp 35,000,000 Rp 420,000,000
Rp 35,000,000 Rp 420,000,000
Rp 35,000,000 Rp 420,000,000
Rp 35,000,000 Rp 420,000,000
Rp 35,000,000 Rp 420,000,000
Rp 35,000,000 Rp 420,000,000
Rp 35,000,000 Rp 420,000,000
Rp 35,000,000 Rp 420,000,000
Rp 35,000,000 Rp 420,000,000
Rp 35,000,000 Rp 420,000,000
Rp 35,000,000 Rp 420,000,000
Rp 250,000,000 Rp 3,000,000,000
Rp 750,000,000 Rp 9,000,000,000
Rp 675,000,000 Rp 8,100,000,000
Rp 300,000,000 Rp 3,600,000,000
Rp 72,000,000 Rp 864,000,000
Rp 48,000,000 Rp 576,000,000
Rp 64,000,000 Rp 768,000,000
Rp 60,000,000 Rp 720,000,000
Rp 180,000,000 Rp 2,160,000,000
Rp 105,000,000 Rp 1,260,000,000
Rp 140,000,000 Rp 1,680,000,000
Rp 85,000,000 Rp 1,020,000,000
Rp 48,000,000 Rp 576,000,000
Rp 48,000,000 Rp 576,000,000
Rp 48,000,000 Rp 576,000,000
Rp 30,000,000 Rp 360,000,000
Rp 90,000,000 Rp 1,080,000,000
Rp 36,000,000 Rp 432,000,000
Rp 28,000,000 Rp 336,000,000
Rp 7,000,000 Rp 84,000,000
Rp 30,000,000 Rp 360,000,000
Rp 10,500,000 Rp 126,000,000
Rp 28,000,000 Rp 336,000,000
Rp 24,000,000 Rp 288,000,000
Rp 17,500,000 Rp 210,000,000
Rp 21,000,000 Rp 252,000,000
Rp 47,640,000,000

Harga ($/kWh) Harga ($/ft3) Harga ($/kg) Harga ($/kWh)

- - 0.001543234 -
- - 1.05668E-05 -
0.01 - - 0.01
- 0.023 0.6768650833 -
Penjualan produk
Harga/Kg
Bahan hasil (Kg/jam) Biaya/jam (Rp)
US$ Rp
Stirena 41666.6612838027 $ 2.600 Rp 37,101 Rp 1,545,873,133.62
TOTAL
IDR 37,100.96

Harga katalis 1 $/kg

1000 $/ton
26285.1514033007 kg/4 tahun
26285.1514033007 $/4 tahun

Kurs dollar-rupiah Chart Title

Tahun Dollar Rupiah
14000
2010 $ 1.00 9081
f(x) = 353.4x - 699245.249999978
2011 $ 1.00 9000 13000
R² = 0.9001071877
2012 $ 1.00 9718 12000
2013 $ 1.00 12171
Axis Title

2014 $ 1.00 12375 11000

10000
2016 $ 1.00 13503
9000
2017 $ 1.00 13374
2018 $ 1.00 13916.2 8000
2012 2013 2014 2015 2016 2017 2018
2019 $ 1.00 14269.6
2020 $ 1.00 14623 Axis Title
 Biaya/tahun (Rp)

Rp 11,130,286,562,092.20
Rp 11,130,286,562,092.20

Chart Title

353.4x - 699245.249999978
9001071877

Col umn J
Li near (Col umn J)

4 2015 2016 2017 2018

xis Title
 Data Grafik
Kapasitas Produksi Nilai (Rp)
(%)
0 0
10 2000000000000 1E+13

20 4000000000000
30 6000000000000
40 8000000000000
50 10000000000000 1E+13

60 12000000000000
70 14000000000000
80 16000000000000
90 18000000000000 9E+12
100 20000000000000

FA
Kapasitas Produksi 8E+12
Nilai (Rp)
(%)
0 119818022004
100 119818022004
7E+12
VA BEP
Kapasitas Produksi Nilai (Rp) BEP (%) Nilai (Rp)
(%)
0 119818022004 66.91 0 6E+12
100 4803937526824 66.91 7.45E+12

Rp
Sa SDP
Kapasitas Produksi 5E+12
Nilai (Rp) SDP (%) Nilai (Rp)
(%)
0 0 62.35 0
100 11130286562092 62.35 7.05E+12
4E+12
SDP
Kapasitas Produksi Nilai (Rp)
(%)
0 119818022004 3E+12
62.35 7050000000000

2E+12

1E+12
1E+12

0E+00
0
 1E+13

1E+13

9E+12

8E+12

7E+12

6E+12
Rp

Ra
5E+12
Nilai (Rp)

0.00 1.75709E+12
100.00 1.02615E+13
4E+12

3E+12

2E+12

1E+12
1E+12

0E+00
0 5 10 15 20 25 30 35 40
Grafik Analisa Break Event Point
35 40 45 50 55 60 65 70 75 80

%
FA (fixed cost)
VA (Tota l cost)
Sa (Sa les )
BEP
SDP
Ra
SDP
75 80 85 90 95 100
Tahun CEPCI

1 381.1 1995
2 381.7 1996
3 386.5 1997
4 389.5 1998 CEPCI
5 390.6 1999 590
570f(x) = - 0.1293969443x^3 + 4.330225762x^2 - 27.2798168016x + 420.97192982
6 394.1 2000
550R² = 0.9594961593
7 394.3 2001 530
8 395.6 2002 510
490

Axis Title
9 402 2003 470 CEPCI
10 444.2 2004 450 Pol ynomi al (CEPC
430
11 468.2 2005 410
12 499.6 2006 390
370
13 525.4 2007 350
14 575.4 2008 0 5 10 15 20 25
15 521.9 2009 Axis Title
16 550.8 2010
17 585.7 2011
18 584.6 2012
19 567.3 2013
20 576.1 2014
21 556.8 2015
22 2016
23 2017
24 2018
25 2019
26 2020
 A B C D X
-0.1294 4.3302 27.28 420.97 23
- 27.2798168016x + 420.9719298246
X^3 X^2
12167 529 -2021.875 2706.375
CEPCI 423.47
Pol ynomi al (CEPCI) Tahun Index
2016 538.7756
2017 509.796
2018 471.6196
5 2019 423.47
2020 364.5708
2021 294.1456
2022 211.418
2023 115.6116
2024 5.95
Y
509.796

682
Basis = 1kg/jam bahan baku 1.00000 kg/jam
BM Etilbenzena 106.1689
BM Stirena 104.15296
BM Hidrogen 2.01594
BM Benzena 78.11472
BM Toluena 92.14181
BM Steam (H2O) 18.01534
mol steam '= 13 mol etilbenzena 0.12226275
m steam 2.2026050103
konversi 0.696

REAKTOR BED 1 & 2 (x=69,6%) Fraksi

Reaksi Utama
m etilbenzena 0.99850 EB 0.9985
mol etilbenzena 0.00940 B 0.001
m benzena 0.00100 T 0.0005
mol benzena 0.00001
m toluena 0.00050
mol toluena 0.00001

1 13 (Recycle)
Komponen
Kg/jam Kgmol/jam Kg/jam Kgmol/jam
Etilbenzena 42471.54481 400.03753 18431.84993 173.60875
Stirena 0.00000 0.00000 186.76365 1.79317
Hidrogen 0.00000 0.00000 0.00000 0.00000
Benzena 42.53535 0.54452 0.00000 0.00000
Toluena 21.26767 0.23081 0.00000 0.00000
Steam 0.00000 0.00000 0.00000 0.00000
Total 42535.34783 400.81287 18618.61358 175.40192
42535.34783
42535.34783

2 3
Komponen
Kg/jam Kgmol/jam Kg/jam Kgmol/jam
Etilbenzena 60903.39474 573.64628 0.00000 0.00000
Stirena 186.76365 1.79317 0.00000 0.00000
Hidrogen 0.00000 0.00000 0.00000 0.00000
Benzena 42.53535 0.54452 0.00000 0.00000
Toluena 21.26767 0.23081 0.00000 0.00000
Steam 0.00000 0.00000 134347.62650 7457.40166
Total 61153.96141 576.21479 134347.62650 7457.40166

Reaktor

4 5
Komponen
Kg/jam Kgmol/jam Kg/jam Kgmol/jam
Etilbenzena 60903.39474 573.64628 18514.63200 174.38847
Stirena 186.76365 1.79317 41770.64286 401.05094
Hidrogen 0.00000 0.00000 804.87979 399.25781
Benzena 42.53535 0.54452 42.53535 0.54452
Toluena 21.26767 0.23081 21.26767 0.23081
Steam 134347.62650 7457.40166 134347.62650 7457.40166
Total 195501.58791 8033.61645 195501.58418 8432.87423

Flash Drum (separator)

5 6 (atas)
Komponen
Kg/jam Kgmol/jam Kg/jam Kgmol/jam
Etilbenzena 18514.63200 174.38847 0.00000 0.00000
Stirena 41770.64286 401.05094 0.00000 0.00000
Hidrogen 804.87979 399.25781 804.87979 399.25781
Benzena 42.53535 0.54452 0.00000 0.00000
Toluena 21.26767 0.23081 0.00000 0.00000
Steam 134347.62650 7457.40166 0.00000 0.00000
Total 195501.58418 8432.87423 804.87979 399.25781
195501.58418

Dekanter

7 8 (bawah)
Komponen
Kg/jam Kgmol/jam Kg/jam Kgmol/jam
Etilbenzena 18514.63200 174.38847 0.00000 0.00000
Stirena 41770.64286 401.05094 0.00000 0.00000
Hidrogen 0.00000 0.00000 0.00000 0.00000
Benzena 42.53535 0.54452 0.00000 0.00000
Toluena 21.26767 0.23081 0.00000 0.00000
Steam terkondensasi (H2O) 134347.62650 7457.40166 134347.62650 7457.40166
Total 194696.70439 8033.61642 134347.62650 7457.40166
194696.70439
 9 10 (Destilat)
Komponen
Kg/jam Kgmol/jam Kg/jam Kgmol/jam
Etilbenzena 18514.63200 174.38847 18431.84993 173.60875
Stirena 41770.64286 401.05094 186.76365 1.79317
Hidrogen 0.00000 0.00000 0.00000 0.00000
Benzena 42.53535 0.54452 42.53535 0.54452
Toluena 21.26767 0.23081 21.26767 0.23081
Steam terkondensasi (H2O) 0.00000 0.00000 0.00000 0.00000
Total 60349.07789 576.21475 18682.41660 176.17725
60349.07789

Flash Drum Setela

10 12 (atas)
Komponen
Kg/jam Kgmol/jam Kg/jam Kgmol/jam
Etilbenzena 18431.84993 173.60875 0.00000 0.00000
Stirena 186.76365 1.79317 0.00000 0.00000
Hidrogen 0.00000 0.00000 0.00000 0.00000
Benzena 42.53535 0.54452 42.53535 0.54452
Toluena 21.26767 0.23081 21.26767 0.23081
Steam 0.00000 0.00000 0.00000 0.00000
Total 18682.41660 176.17725 63.80302 0.77534
18682.41660
 1 tahun 300 hari
1 hari 24 jam
1 ton 1000 kg
1 kg/jam
kapasitas = 300000 ton/tahun = 41666.66667
bahan baku produk
perhitungan 1.00000 41666.66128
sebenarnya 1.00000 41666.66667

Konsentrasi BB (%)

99.85
0.1
0.005

Mixer

2 Fraksi berat Input Fraksi berat output (2)

(1)
Kg/jam Kgmol/jam
60903.39474 573.64628 0.99850 0.99590
186.76365 1.79317 0.00000 0.00305
0.00000 0.00000 0.00000 0.00000
42.53535 0.54452 0.00100 0.00070
21.26767 0.23081 0.00050 0.00035
0.00000 0.00000 0.00000 0.00000
61153.96141 576.21479 1.00000 1.00000
61153.96141

Feed + Steam

4
Fraksi berat (2) Fraksi berat (3)
Kg/jam Kgmol/jam
60903.39474 573.64628
186.76365 1.79317
 0.00000 0.00000
42.53535 0.54452
21.26767 0.23081
134347.62650 7457.40166
195501.58791 8033.61645 0.00000 0.00000
195501.58791

Perhitungan

M
Komposisi (fraksi berat) Komposisi %
B
0.09470 9.47032 S
0.21366 21.36588
0.00412 0.41170 Massa
0.00022 0.02176 Etilbenzena
0.00011 0.01088 Stirena
0.68719 68.71946 Hidrogen
1 100 Total

Flash Drum (separator)

7 (bawah)
Fraksi berat(5) Fraksi berat output (6)
Kg/jam Kgmol/jam
18514.63200 174.38847 0.09470 0.00000
41770.64286 401.05094 0.21366 0.00000
0.00000 0.00000 0.00412 1.00000
42.53535 0.54452 0.00022 0.00000
21.26767 0.23081 0.00011 0.00000
134347.62650 7457.40166 0.68719 0.00000
194696.70439 8033.61642 1.00000 1.00000

Dekanter

9 (atas)
Fraksi berat (7) Fraksi berat output (8)
Kg/jam Kgmol/jam
18514.63200 174.38847 0.09509 0.00000
41770.64286 401.05094 0.21454 0.00000
0.00000 0.00000 0.00000 0.00000
42.53535 0.54452 0.00022 0.00000
21.26767 0.23081 0.00011 0.00000
0.00000 0.00000 0.69004 1.00000
60349.07789 576.21475 1.00000 1.00000
 Destilasi

11 (Bottom)
Fraksi berat Input Fraksi berat bottom
Kg/jam Kgmol/jam
82.78207 0.77972 0.30679 0.00199
41583.87921 399.25778 0.69215 0.99801
0.00000 0.00000 0.00000 0.00000
0.00000 0.00000 0.00070 0.00000
0.00000 0.00000 0.00035 0.00000
0.00000 0.00000 0.00000 0.00000
41666.66128 400.03750 1.00000 1.00000

Flash Drum Setelah Destilasi (Pemisah EB dengan B & T)

13 (Recycle)
Fraksi berat (10) Fraksi berat output (12)
Kg/jam Kgmol/jam
18431.84993 173.60875 0.98659 0.00000
186.76365 1.79317 0.01000 0.00000
0.00000 0.00000 0.00000 0.00000
0.00000 0.00000 0.00228 0.66667
0.00000 0.00000 0.00114 0.33333
0.00000 0.00000 0.00000 0.00000
18618.61358 175.40192 1.00000 1.00000
kg/jam

Fraksi berat recycle (13) % berat output

0.98997
0.01003
0.00000
0.00000
0.00000
0.00000
1.00000 100.00000

Fraksi berat (4) % berat

 0.00000 0.00000

Perhitungan
Etilbenzena Stirena Hidrogen
573.64628 1.79313
399.25781 399.25781 399.25781
174.38847 399.25781 399.25781
401.05094

18514.63200
41583.88294
804.87979
60903.39474

Fraksi berat output (7)

0.09509
0.21454
0.00000
0.00022
0.00011
0.69004
1.00000

13
Fraksi berat output (9)

0.30679
1 2
0.69215 Mixer
0.00000
0.00070
0.00035
0.00000
1.00000
 Fraksi berat destilat Fraksi mol Destilat Fraksi mol Bottom % Produk (Bottom)

0.98659
0.01000
0.00000
0.00228
0.00114
0.00000
1.00000 0.00000 0.00000 0.00000

Fraksi berat recycle (13) Fraksi mol atas Fraksi mol bawah

0.98997
0.01003
0.00000
0.00000
0.00000
0.00000
1.00000 0 0
Input [2] + Steam [3] = Output [4]
Perb. Mol Steam : EB = 13 : 1
EB = 99.89522 % berat = 0.00000 kg/jam =
Mol Steam = 13*mol EB = 0.00000
Massa steam = 0.00000
Komponen Masuk Bereaksi Keluar
Etilbenzena 573.64628 399.25781219 174.38847
Stirena 1.79317 399.25781219 399.25781219
Hidrogen 0.00000 399.25781219 399.25781219
Benzena 0.54452 0.54452
Toluena 0.23081 0.23081
Steam 7457.40166 7457.40166
Jumlah

Perhitungan dari belakang

Kapasitas = 41666.66667 Ton/tahun
Komposisi stirena di produk = 99.8013190623 %
Stirena sisa = 41583.8829426074
Mol stirena sisa = 399.257812189

12

Separator

4 5 7
Separator /
Reaktor flashdrum Dekanter

8
3
Stirena yang kebawah 0.99553 99.55288299 %
Etilbenzena yang kebawah 0.00447 0.4471170105 %
Stirena spesifikasi 0.99801 99.801323008
0.000000 kgmol/jam
 Keluar
18514.632
41583.88294
804.8797939
42.53534783
21.26767391
134347.6265
195314.8243

12

Separator
10

9
Dekanter Destilasi

8 11
Spek produk %berat N.M Destilasi
Stirena 99.8 F = D + B Fraksi (Kg/jam)
Etilbenzena 0.2 D = Toluen
Toluena 0 Benzene
Benzena 0 Etilbenzen
Total
Spek
B= Stirena 99.8 ###
Etilbenzena 0.2 83.334427
Total 100

Stirena yang k 0.00447

Mol
Stirena 399.25778
Etilbenzena 0.78492
 Data Grafik
Kapasitas Produksi Nilai (Rp)
(%)
0 0 Grafik Analisa Break E
10 2000000000000
20 4000000000000 14000000000000

30 6000000000000 12000000000000
40 8000000000000
50 10000000000000 10000000000000
60 12000000000000 8000000000000
70 14000000000000

Rp
80 16000000000000 6000000000000
90 18000000000000
4000000000000
100 20000000000000
2000000000000
FC
0
Kapasitas Produksi 0 10 20 30 40 50
Nilai (Rp)
(%) %
0 921677092338
100 921677092338

TC BEP
Kapasitas Produksi Nilai (Rp) BEP (%) Nilai (Rp)
(%)
0 921677092338 66.91 0
100 10309153187024 66.91 6.75E+12

S SDP
Kapasitas Produksi Nilai (Rp) SDP (%) Nilai (Rp)
(%)
0 0 62.35 0
100 11130286562092 62.35 6E+12
 Grafik Analisa Break Event Point

FC
TC
S
BEP
SDP

0 20 30 40 50 60 70 80 90 100
%