5 6181552305200955461 PDF

dsoy dk;Zky;hu mi;ksx gsrq
(For Official Use Only)
Hkkjr ljdkj GOVERNMENT OF INDIA

jsy ea=ky; MINISTRY OF RAILWAYS
dksfpax vuqj{k.k ds fy,

gLr vkStkj
HAND-TOOLS
for
COACHING MAINTENANCE
mi;ksx drkZ dksfpax vuqj{k.k deZpkjh
END USER: COACHING MAINTENANCE STAFF
dSeVsd@bZ@2014&15@dksfpax VwYl@1-0 CAMTECH/ E/ 2014-15/Coaching Tools/ 1.0

vçsy 2014 April, 2014
egkjktiqj, Xokfy;j & 474 005

Maharajpur, GWALIOR - 474 005
dksfpax vuqj{k.k ds fy, gLr vkStkj
HAND-TOOLS
for
COACHING MAINTENANCE
QUALITY POLICY
“To develop safe, modern and cost

effective Railway Technology
complying with Statutory and
Regulatory requirements, through
excellence in Research, Designs and
Standards and Continual
improvements in Quality Management
System to cater to growing demand of
passenger and freight traffic on the
railways”.
ÁDdFku
Hkkjrh; jsyksa esa ;k=h ;rk;kr dh c<+rh gqbZ ekax dks ns[krs gq, jsy ij vf/kd
dksfpax ¼lckjh fMCcksa½ dh miyO/krk gksuk vko’;d gSA
ftls vk/kqfud fMtk;u ds mi;qDr vkStkjksa ds }kjk lokjh fMCcksa dk de le; esa
mi;qDr vuqj{k.k djds miyO/k djk;k tk ldrk gSA
vr% dSeVsd us ;g gLr iqfLrdk Þdksfpax vuqj{k.k ds fy, gLr vkStkjß dksfpax
vuqj{k.k ds dk;Z esa fu;qDr fo|qr deZpkfj;ksa ds fy, rS;kj dh gSA ftlesa ÁR;sd vkStkj dk
foLr`r fooj.k vko’;d iSjkehVj ds lkFk fn;k x;k gSA tks dksfpax fMiks rFkk vksfiu ykbu
ds fy, mi;ksxh fl) gksxkA ;g flQkkfj’k dh tkrh gS fd jsYos bu vkStkjksa dks ;k muds
leku vkStkjksa dks rduhf’k;uksa dks miyO/k djk;s] rkdh os vius lkSisa x;s dk;Z dks n{krk
iwoZd iw.kZ dj ldsaA
eS vk’kk djrk gw¡ fd ;g gLr iqfLrdk dksfpax vuqj{k.k esa O;fDrxr :i ls mi;ksxh
fl) gksxhA
dSeVsd] Xokfy;j ,- vkj- rqis

FNUKAD % 28-04-2014 DK;ZDKJH FUNS’KD
FOREWORD
Growing demand of passenger traffic on Indian Railways, requires more availability of

coaching stock on rails. This can be achieved by proper maintenance of stocks in less time using
proper tools with modern design.
CAMTECH has prepared this handbook on “Tools for Coaching Maintenance” for the
use of electrical staff of coaching maintenance. Detailed description of each hand tools with
important parameters will prove to be useful to the coaching depot & open line.
It is recommended that Railways may supply these tools/ similar tools to artisan staff so
that they can perform their assigned work efficiently.
I hope this handbook will prove to be useful for the coaching maintenance personnel.
CAMTECH, Gwalior A.R.Tupe

Date : 28th April 2014 Executive Director
Hkwfedk
dk;Z laikfnr djus okys deZpkfj;ksa dks mi;qDr vkStkj Ánku djds dk;Z dh
xq.koRrk ,oa mRikndrk c<+kbZ tk ldrh gSA mi ekud ;k [kjkc xq.koRrk ds gLr vkStkjksa
dk ifj.kke dsoy [kjko vuqj{k.k gh ugha gksrk] vfirq bldk ifj.kke dk;Z djus okys
deZpkjh dk t[eh gksuk] dk;Z laikfnr djus esa vf/kd le; o dkexkjksa dk yxuk] dkexkjksa
dk Fkduk rFkk vekudh; dk;Z dk mRikn ÁkIr gksuk vkfn Hkh gks ldrk gSA
;g gLr iqfLrdk dSeVsd }kjk fofHkUu dsVkfxjh ds fo|qr vuqj{k.k LVkQW ds fy;s
tks dksfpax esaUVhusUl dk;Z esa yxs gq;s gS Þdksfpax vuqj{k.k ds fy, gLr vkStkjß ij cukbZ
xbZ gSA bl gLr iqfLrdk esa fofHkUu vk/kqfud vkStkjksa dk foLr`r fooj.k Hkh lfUufgr gSA
dksfpax fMiks vkSj vksiu ykbu esa yxus okys vkStkjksa dh lwph Hkh bl gLr iqfLrdk esa nh
x;h gSA
;g Li"V fd;k tkrk gS fd ;g gLr iqfLrdk jsYos cksMZ vkj-Mh-,l-vks- vFkok jsYos
}kjk Áfrikfnr funsZ’kksa dks lqijlhM ¼vf/kØe.k½ ugha djrh ;g gLr iqfLrdk oS/kkfud ugha
gSA ofYd blesa lq>k;s x;s funsZ’k dsoy ekxZn’kZu gsrq gSA eS QhYM vfHkdfeZ;ksa dk ân; ls
vkHkkjh gw¡ ftUgksus bl gLriqfLrdk ds lEiknu esa gesa lg;ksx Ánku fd;k gSA
pwfd rduhdh muU;u ,oa f’k{k.k ,d Øfed Áfd;k gS vr% bl gLr iqfLrdk esa
;fn vki dqN tksM+us ;k lq/kkjus dh vko’;drk eglwl djrs gS] rks vki iw.kZr% Lora= gSA
bl fn’kk esa vkids lq>koksa dks ge vR;kf/kd ljkgsxsaA
dSeVsd] Xokfy;j ¼ih;w"k xqIrk½

fnukad % 25-04-2014 funs’kd fo|qr
e - mail id : direlcamtech@gmail.com
PREFACE
The productivity and quality of work can be enhanced by providing proper tools to the
work force. Sub-standard/ poor quality hand tools not only results in poor maintenance work
but also results into injury to working staff, executing more labour, fatigue to the staff and
non-standard work output etc.
This handbook on “Hand Tools for Coaching Maintenance” has been prepared by
CAMTECH for different categories of electrical maintenance staff engaged in coaching stock
maintenance. This handbook also contains various modern tools along with their brief
description. Compiled list of hand tools required for coaching depot & open line is available
in this handbook.
It is clarified that this handbook does not supersede any existing provisions laid down
by Railway Board, RDSO or Railways. This hand book is for guidance only and it is not a
statutory document.
I am sincerely thankful to all field personnel who helped us in preparing this

handbook.
Technological up-gradation & learning is a continuous process. Please feel free to

write to us for any addition/ modification in this handbook. We shall highly appreciate your
contribution in this direction.
CAMTECH, Gwalior (Peeyoosh Gupta)

Date: 25th April 2014 Director Electrical
e - mail id : direlcamtech@gmail.com
fo"k; & lwph
CONTENTS
Øe la- Sr.No. fooj.k Description i`"B Øekad Page No.
ÁkDdFku Foreword iii

Hkwfedk Preface iv
fo"k;&lwph Contents v
la’kks/ku iphZ dk Ádk’ku Correction Slip vi
1. ÁLrkouk INTRODUCTION 01
2. gLr vkStkjksa ds Á;ksx gsrq lqj{kk fu;ekoyh

SAFETY RULES FOR HAND TOOLS 01
3. ,-lh ,LdksfVZax LVkWQ ds fy, ekud VwyfdV esa vkStkjksa dh lwph

LIST OF TOOLS IN STANDARD TOOL KIT FOR AC ESCORTING STAFF 02
4. Vh,y@,-lh ikflax LVkWQ ¼LVs’ku ij½ ds fy, Vwy fdV

TOOL KIT FOR TL/AC PASSING STAFF (AT STATIONS) 03
5. Vªsu ykbZfVax vuqj{k.k fMiksa LVkWQ ds fy, vkStkj

TOOLS FOR TL MAINTENANCE DEPOTS 04
5.1 Vh ,y rduhf’k;u ds fy, Vwy fdV Tools kit for TL Fitter 04
5.2 Vªsu ykbZfVax ¼fiV ykbZu½ fMiks esa j[ks tkus okys vkStkj
Tools to Be Kept In TL (Pit Line) Depot 05
6. ,lh dksp vuqj{k.k fMiks ds fy;s vkStkj

TOOLS FOR AC COACH MAINTENANCE DEPOTS 07
6.1 ,lh rduhf’k;u ds fy, Vwy fdV ¼,lh dksp fMiks½
Tools Kit for AC Mechanic (AC Coach Depot) 07
6.2. ,lh dksp fMiks esa j[ks tkus okys vkStkj
Tools to Be Kept In AC Coach Depot 08
gLr vkStkjksa dk fooj.k DETAILS OF HAND TOOLS 11

1. ckbZfMax bUlwys’ku jftLVsal esljesaV ehVj
Winding Insulation Resistance Measurement 12
2. bUÝkjsM FkeZy besftax dSejk
Infrared Thermal Imaging Camera 13
3. cSVjh pSd djus ds fy;s ijh{k.k midj.k Testing Instruments For Batteries 14
4. ikWoj DokfyVh ,ukykbtj Power Quality Analyzer 16
5. yhdst djaV VsLVj Leakage Current Tester 17
6. vkWVks jsfUtax fMftVy eYVhehVj Auto Ranging Digital Multimeters 18
7. fMthVy esxj Digital Meggar 19
8. fØfEiax Vwy Crimping Tool 20
9. fLVªfiax Iyk;j Stripping Pliers 20
10. okW;j dVj Wire Cutter 20
11. dkWEchus’ku Iyk;j Combination Pliers 21
12. v- VQyksu Vsi ¼20 ,e,e½ a. Teflon Tape (20mm) 21
c- ihohlh Vsi ¼25 ,e,e½ b. PVC Tape (25mm) 21
l- ,ejh DykWFk c. Emery Cloth 21
13 v- cafUpax VkbZ a. Bunching Tie 21
c- ,ejh isij b. Emery Paper 21
14. vkWy ijit lkW All Purpose Saw 22
15. iksVsZoy fo|qr xzkbUMj Portable Electric Grinder 22
16. V~;wo csUMj Tube Bender 23
17. Cyksvj@MLV ,DlVªsDVj Blower/Dust Extractor 23
18. fMftVy fLÁV ysoy Digital Spirit Level 24
19. V~;wo dVj Tube Cutter 24
20. fMthVy FkekZehVj Digital Thermometer 25
21. iafpax Vwy Pinching Tool 25
22. fMftVy ofuZ;j dsyhilZ Digital Vernier Calipers 26
23. fMftVy ekbØksehVj Digital Micrometer 26
24 v- fo|qr lksYMj vk;ju ¼vkbZ,lvkbZ ekdZ½ a. Electric Solder Iron (ISI Mark) 27
c- Mh & lksYMfjax vk;ju b. De- Soldering Iron 27
25. ¶ys;j Vwy Flare Tool 27
26. fMftVy DySEi ehVj Digital Clamp Meters 28
27. ch;fjax iqyj Bearing Pullar 29
28. ,ysu dh lsV Allen Key Set 29
29. phlyl ¼NSuh½ Chisels 30

30. gSd lkW ¼vkjh½ Hack Saw 30
31. QkbZy ¼jsrh½ File 31
32. gFkkSMk gRFkk lfgr ¼gsej foFk gsfUMy½ Hammer with Handle 31
33. ikbZi fjap Pipe Wrenches 32
34. ,MtsLVsfoy Lisuj Adjustable Spanners 32
35. nksuks fljksa ij [kqys ikus ¼Moy vksiu ,aM Lisuj½ Double Open End Spanners 33
36. fjax Lisujl Ring Spanners 33
37 v- lkWdsV 12-5 ,e,e ¼1@2**½] LDok;j MªkbZo ,.M ,lsljht
a. Sockets- 12.5 Mm (1/2”), Square Drive and Accessories 34
c- VkdZ fjap b. Torque Wrench 34
38. lh DySEi C Clamp 34
39. MLVj Duster 34
40. vkWVksesfVd lSYQ ,MtsfLVax Leky Lisuj Automatic Self-Adjusting Small Spanner 35
41. Lisuj eYVh & fjap ¼jsfpV VkbZi½ 10 bu ou
Spanner Multi-Wrench (Ratchet Type) 10 In One 35
42. eYVh & fjap@Lisuj Multi-Wrench/ Spanner 36
43. jsfpV fjap & jsfpV VkbZi Lisuj Ratchet Wrench-Ratchet Type Spanner 36
44. gkWV ,;j xu@gkWV ,;j Cyksvj Hot Air Gun/Hot Air Blower 37
45. fMftVy ,uheksehVj Digital Anemometer 37
46. ’kkWd iYl ehVj Shock Pulse Meter 38
47. bUÝkjsM VsEijspj xu ¼ghV Vªsdj½ Infrared Temperature Gun (Heat Tracer) 38
48. Vwy oSx Tool Bag 39
50. iksVsZoy ikWoj ,axqyj xzkbMaj Portable Power Angular Grinder 39
51. fMftVy VSdksehVj Digital Tachometer 40
52. eYVh ijit iksVsZoy ikWoj fMªy e’khu
Multi Purpose Portable Power Drill Machine 40
53. fMftVy ykbZV ¼yDl½ ehVj Digital Light (Lux) Meter 41
54. yhfFk;e & yksu Moy LihM dksMZySl fMªy e’khu
Lithium-Ion Two Speed Cordless Drill Machine 41
55. dksMZySl LØwMªkbZoj jhpktsZfoy Cordless Screwdriver Rechargeable 42
56. fu;ksu cYo VsLVj de LØwMªkbZoj lsV ¼8 ux CysM lfgr½
Neons Bulb Tester Cum Screw Driver Set With 8 Nos of Blade. 42
57. ukbZQ lSV Knife Set 43
58 v- okW;j czq’k ¼150 ,e,e½ a. Wire Brush (150mm) 43
c- ukbZyksu czq’k ¼100 ,e,e½ b. Nylon Brush (100mm) 43
l- isaV czq’k c. Paint Brush (75mm) 43
59. VkspZ ¼,ybZMh½ Torch (Led) 43

60. iksVsZoy LØw tSd Portable Screw Jack 43
62. Vh Lisuj vkWQ lkbZt 10] 13] 15 vkSj 17 T Spanner of Size 10 , 13, 15, 17 44
63. nks ySEi rhu rkj vFkZ VsLVj Tool Lamp Three Wire Earth Tester 44
64. gsyesV Helmet 44
65. VsLV ysEi gksYMj Test Lamp Holder 44
Ifjf’k"V&v ANNEXURE ‘I’ 45

fo|qr ijh{k.k lqfo/kk, TESTING FACILITIES (ELECTRICAL)
Ifjf’k"V&c ANNEXURE’II’ 49
lanHkZ gsrq vko’;d Hkkjrh; ekud ¼vkbZ ,l½
IMPORTANT INDIAN STANDARDS (IS) FOR REFERENCE
Ifjf’k"V&l ANNEXURE ‘III’ 49

midj.kksa dh foQyrkvksa ds dkj.kksa dh Nkuchu gsrq ÁLrko
AN APPROACH TO EQUIPMENT FAILURE INVESTIGATION
lanHkZ REFERENCES 50
ISSUE OF CORRECTION SLIPS
The correction slips to be issued in future for this handbook will be numbered as follows :
CAMTECH/E/2014-15/Coaching Tools/C.S. # XX date---------
Where “XX” is the serial number of the concerned correction slip (starting from 01
onwards).
CORRECTION SLIPS ISSUED
Sr. No. Date of issue Page no. and Item Remarks

no. modified
psrkouh
lanHkZ % & vkbZ,l 2615 % 1989 ¼la’kks/ku II – Iyk;lZ] fiullZ rFkk fuIij½
;g lR; gS fd Iyk;lZ] fiullZ

rFkk fuIij ds gsfUMy Áfrjks/kd gksrs
gSA fdUrq fo|qrh; >Vds ls lqjf{kr
gksus dh dksbZ xkjUVh ugha gSA tcfd
Áfrjksf/kr vkStkj mPp oksUVst ds
fy;s Áfrjksf/kr gkrs gSaA ;g
Áfrjks/kdrk vkstkjksa ds vpkud
fxjus] rjyrk dh mifLFkfr]
ijLik;js’ku vkfn ds dkj.k
{kfrxzLr gks tkrh gSA
vr% ;g lq{kko fn;k tkrk gS fd

vkStkjksa ds Áfrjksf/kr gsfUMy ij
iw.kZr% Hkjkslk u djsaA
CAUTION
Ref: IS 2615: 1989 (Revision Second- Pliers, Pincers and Nipper)
The fact that handles of

pliers, pincers and nippers
are insulated is no
guarantee of immunity from
electric shock. Although
insulated tools may have
withstood high voltages,
damage due to subsequent
dropping or the presence of
liquid or perspiration may
impair insulation. It is,
therefore, recommended
that complete reliance
should not be placed on
insulated handles.
CAMTECH/E/2014-15/Coaching Tools/1.0 1
1. ÁLrkouk INTRODUCTION
One of the methods to reduce the down time of the coaching stock is to provide the proper
tools with modern design. Railway Board vide letter No. 2007/M (C) /141/1 dated
12.03.2014 has communicated to take up a project on “Hand-tools for Coaching
Maintenance”.
Availability of proper tools with artisan staff is essential to enhance the productivity
and quality of work. CAMTECH has prepared a handbook enlisting conventional as well as
modern tools which should be available with artisan staff of coaching maintenance depot.
Tools in the form of toolkit have been prepared by CAMTECH. The approximate weight of
all the tools of a kit is not more than 5 kg.
Performance record of tools is required to be kept to review their performance.

Accordingly Zonal Railway may fix the codal life of tools. DG S&D rates of some tools are
also available vide rate contract no. GENTESTING/IT-9/RC-D 2010000/0414/83/
F0801/1999 dated 01/07/2013.
2. gLr vkStkjksa ds Á;ksx gsrq lqj{kk fu;ekoyh SAFETY RULES FOR HAND TOOLS
1. Always use the right size and type of tool for the job being done. Keep tools in proper
working condition. Never alter a tool from its original condition.
2. Always wear safety goggles when using punches, chiesels, hammers and cutting tools.
3. Never use a tool as a hammer unless manufactured for that purpose.
4. Never use a pipe extension to increase the leverage of any wrench.
5. Adjustable wrenches should be tightly adjusted to the nut and pulled so that the force is
on the side of the fixed jaw.
6. Never use a pipe wrench to bend, raise or lift a pipe.
7. Ratchet mechanisms should be cleaned and lubricated periodically with light grade oil.
8. Keep hammer heads tight on the handle. Never use a hammer with a loose or damaged
handle.
9. Metal cutting chiesels are intended for cutting, shaping and removing metal softer than
the cutting edge itself.
10. Always strike the struck base of a chiesel or punch. The striking face of the hammer
should have a dia. approximately 10 mm larger than the struck face of the punch or
chiesel.
11. Never use screw drivers with rounded tips.
12. Never use a screwdriver as a chiesel, punch, scraper or pry bar. Use screw driver for
screw driving only.
Hand-Tools for Coaching Maintenance April, 2014

2 CAMTECH/E/2014-15/Coaching Tools/1.0
3. ,-lh ,LdksfVZax LVkWQ ds fy, ekud VwyfdV esa vkStkjksa dh lwph

LIST OF TOOLS IN STANDARD TOOL KIT FOR AC ESCORTING STAFF
(Circulated vide RDSO letter No. EL/7.2.2 dated 17.01.2006)
(In Proper Tool Bag)
S.No. Description Qty Reference

Sr.No.
1. Tool box of size 325x440x120 mm (Approx.) with fixing 1 set 48

arrangement for tools and locking arrangement with 2 no.
keys
2. Neons bulb tester cum Screw driver set with 8 nos of blade. 1 set 56
3. Combination plier insulated with thick CA sleeve with joint 1 11a

cutter length 205 mm
4. Digital multimeter 1 06
5. T spanner of sizes 10, 13, 15, 17 1 62a
6. Panel key square type ¼ size suitable for opening of control 1 --

panel of AC coaches
7. Key for opening fittings of AC coaches 1 --
8. Test lamp holder (brass) fitted with two mtrs. of 2 core 1 65

flexible copper wire
9. Torch with cells (+2 cell spare) 1 59
10. DE spanner set 8 pcs of sizes 6/7. 8/9, 10/11, 12/13, 14/15, 1 set 35
16/17, 18/19, 20/22
11. Allen key size 4 mm, 3/16, 7/32 1 28
12. Heavy duty cable cutting knife adjustable in aluminium 1 57

casing over all size 140 mm
13. Adjustable spanner length 255 mm 1 34
14. Infrared Digital Thermometer (Temperature gun) 1 47
15. Insulated Nose plier 6” 1 11h
16. Tongue tester A.C. (0-100 A) 1 26
17. Hammer ½ kg 1 32b
18. Hacksaw frame with blade (+ 1 spare blade) 1 30
19. PVC Insulating tape 25 mm 1 12b
20. Wire fuse 1 --
April, 2014 Hand- Tools for Coaching Maintenance

4. Vh,y@,-lh ikflax LVkWQ ¼LVs’ku ij½ ds fy, Vwy fdV

TOOL KIT FOR TL/AC MAINTENANCE PASSING STAFF (AT STATIONS)
(In proper tool bag)
S. Referene
Name of Tools Qty.
Sr.No.
1. Combination plier insulated with thick CA sleeve 1 no. 11a

with joint cutter length 205 mm
2. Insulated Wire Stripper & Cutter 16 sqmm 1 no. 09
3. Insulated Long Nose Pliers 6” 1 no. 11h
4. Neon bulb tester cum Screw driver set with 8 nos of 1 no. 56
blade similar
5. Fitting Opening Key (FDB/CFL/Tube light/RRU) 1 no. --
6. DE spanner set 8 pcs of sizes 6/7. 8/9, 10/11, 12/13, 1 set 35

14/15, 16/17, 18/19, 20/22
7. Adjustable spanner length 255 mm 1 no. 34
8. Test lamp holder (brass) fitted with two mtrs. of 2 1 no. 65b
core flexible copper wire
9. Hacksaw frame with blade (12") + One extra blade 1 no. 30
10. Flat file 150 mm 1 no. 31
11. Ball pen Hammer 300 gms 1 no. 32b
12. Torch with cell, LED 1 no. 59
13. Fuse puller 150mm 1 no. 11b
14. Digital Multimeter with tongue tester 1 no. 26
15. PVC Insulating Tape 25mm 01 roll 12b
16. Heavy duty cable cutting knife adjustable in 01 no. 57

aluminium casing over all size 140 mm
17. Infrared Digital Thermometer (Temperature Gun) 01 no. 47
18. Chiesel 150 mm 01 no. 29
19. Fuse Wires 01 set --
20. Spare lamp/CFL/FTL 01 set --
21. Capacitor for AC fan 03 nos. --

5. Vªsu ykbZfVax vuqj{k.k fMiksa LVkWQ ds fy, vkStkj

TOOLS FOR TL MAINTENANCE DEPOTS
5.1 Vh ,y rduhf’k;u ds fy, Vwy fdV Tools Kit for TL Fitter

S. Reference
Name of Tools Qty.
Sr. No.
1. Combination plier insulated with thick CA sleeve with 1 no. 11a
joint cutter length 205 mm
2. Insulated Wire Stripper & Cutter 16 sqmm 1 no. 09
3. Insulated Long Nose Pliers 6” 1 no. 11h
4. Neon bulb tester cum Screw driver set with 8 nos of 1 each 56
blade similar
5. Fitting Opening Key (FDB/CFL/Tube light/RRU) 1 no. --
6. DE spanner set 8 pcs of sizes 6/7. 8/9, 10/11, 12/13, 1 set 35
14/15, 16/17, 18/19, 20/22
7. Ring Spanner Set 1 set 36
9. Test lamp holder (brass) fitted with two mtrs. of 2 core 1 no. 65b
flexible copper wire
10. Flat file 150mm 1 no. 31
11. Ball pen Hammer (300 gm) 1 no. 32b
12. Torch, 4 cell (LED) 1 no. 59
13. Fuse puller 6” 1 no. 11b
14. Hydrometer 1 no. 3c
15. Cell tester (Range 12V DC) 1 no. 3b
16. Digital Multimeter with tongue tester 1 no. 26
17. PVC Insulating Tape 25mm 01 roll 12b
18. Heavy duty cable cutting knife adjustable in aluminium 01 no. 57
casing over all size 140 mm
19. Infrared Digital Thermometer (Temperature gun) 01 no. 47
20. Chiesel 150mm 01 no. 29
21. Cleaning Brush 01 no. 58c
22. Fuse Wires 01 set --

5.2 Vªsu ykbZfVax ¼fiV ykbZu½ fMiks esa j[ks tkus okys vkStkj
Tools to be Kept In TL (Pit Line) Depot
(Qty. will be decided by divisional officers depending upon work load)
S. Name of Tool Reference

Sr.No.
1. Combination plier insulated with thick CA sleeve with joint 11a
2. Insulated Wire Stripper & Cutter 16 sqmm 09
3. Insulated Long Nose Pliers 6” 11h
4. Neon bulb tester cum Screw driver set with 8 nos of 56
blade similar to Jhalani P. No. 830 or equivalent
5. 4 way keys --
6. Ring spanner set ( 8- 32) 36
7. Set of box spanner with 1/2" socket set containing 37a
19 socket (11 to 32) and 6 attachment
8. Double open end spanner set ( 8 - 32) 35a
9. Single end open Spanner (36mm) 35b
10. Allen Key set 28
11. Adjustable spanner length 255 mm 34
12. Test lamp holder (brass) fitted with two mtrs. of 2 65b
13. Hacksaw frame with blade (12") + Extra Blades 30
14. Flat, round, triangular files 31
15. Ball pein Hammer ( 200gm, 300gm, 500gm, 800 gm, 1kg) 32b
16. Nylon hammer 32a
17. Chiesel flat 150mm 29
18. Infrared Digital Thermometer (Temperature gun) 47
19. Torch, 4 cell, LED for each staff 59
20. Fuse puller 6” 11b
21. Crimping tool ( 0.5 - 1.6 mm2 ) 08
22. Crimping tool (1.5 - 16 mm2 ) 08
23. Hydraulic crimping machine (upto 300 mm²) 08b
24. Heavy duty cable cutting knife adjustable in 57
25. Multipurpose Portable power drill machine 52

S. Name of Tool Reference

Sr.No.
26. Auto ranging Digital Multimeter 06
27. Hydrometer 3c
28. Digital clamp meter 26
29. Bearing/ Pulley Puller 27
30. Pulley V groove “GO” , “NO GO” gauge Testing 9
31. Portable electric straight grinder 15
32. Digital lux meter 53
33. Cell tester (0-12) V DC 03b
34. Digital Tachometer 51
35. Digital Vernier caliper 22
36. Digital Micrometer 23
37. Digital Meggar 07
(500 V to 5000 V )
38. Heavy duty Pipe wrench 33
39. Soldering iron 24a
40. De-soldering gun 24b
41. Hot air gun / Hot air blower 44
42. Portable Blower / Dust extractor 17
43. 1/2" socket set containing 19 socket (11 to 32) with 37a
6 attachment
44. Torque wrench 0-5kg-m 37b
45. Shock pulse meter (SPM) 46
46. All purpose saw 14
47. Infrared Digital Thermometer 47
48. Cable cutter 150mm 10
49. Insulating Tapes 25mm 12b
50. Safety helmet for each staff 64
51. Gum boot for each staff 61
52. Tool bag for each technician 48

6. ,lh dksp vuqj{k.k fMiks ds fy;s vkStkj

TOOLS FOR AC COACH MAINTENANCE DEPOTS
6.1 ,lh rduhf’k;u ds fy, Vwy fdV ¼,lh dksp fMiks½

Tools Kit for AC Mechanic (AC Coach Depot)
Reference
S.No. Name of Tools Qty.
Sr.No.
1. Combination plier insulated with thick CA sleeve 1 no. 11a
with joint cutter length 205 mm
2. Insulated Nose plier 6” 1 no. 11h
3. Neon bulb tester Screw driver set with 8 nos of 1 set 56
blade
4. Panel key square type ¼ size suitable for opening of 1 no. --
control panel of AC coaches
5. 4 way key & fitting opening key 1 no. --
(FDB/CFL/tubelight/RRU)
6. DE spanner set 8 pcs of sizes 6/7. 8/9, 10/11, 12/13, 1 set 35a
14/15, 16/17, 18/19, 20/22
7. T spanner of sizes 10, 13, 15, 17 1 62a
8. Test lamp holder (brass) fitted with two mtrs. of 2 1 no 65b
9. Heavy duty cable cutting knife adjustable in 1 no. 57
10. Allen key ( 3- 15m) 1 no 28
11. Flat file 150mm 1 no 31
12. Hammer 200 g 1 no 32b
13. Torch, cells (+2 cell spare) 1 no 59
14. Auto ranging Digital Multimeter 1 no. 06
15. Tongue tester A.C. (0-100 A) 26
17. Infrared Digital Thermometer (Temperature gun) 1 47
18. PVC Insulating tape 25mm 1 12b
19. Wire fuse 1 --

6.2. ,lh dksp fMiks esa j[ks tkus okys vkStkj

Tools to be kept in AC Coach Depot
(Qty. will be decided by divisional officers depending upon work load)
S.No. Name of Tools Reference

Sr.No.
1. Combination plier insulated with thick CA sleeve with joint 11a
2. Insulated Wire Stripper & Cutter 16 sqmm 09
3. Insulated Nose plier 6” 11h
4. Neon bulb tester cum Screw driver set with 8 nos of blade 56
equivalent
5. 4 way key --
6. Ring spanner set ( 8- 32) 36
7. Set of box spanner with 1/2" socket set containing 19 37a
socket (11 to 32) and 6 attachment
8. Double open end spanner set ( 8 - 32) 35a
9. Single end open Spanner (36mm) 35b
10. T spanner set 62
11. Allen Key set 28
12. Adjustable spanner length 255 mm 34
13. Test lamp/ Hand lamp 65b
14. Hacksaw frame with blade (12") + extra blades 30
15. Flat round, file 31
16. Ball pein Hammer 200 gm, 500gm, 1kg. 32b
17. Nylon hammer 100gm 32a
18. Chiesel (Flat) - 8" 29
19. C Clamp 38
20. Crimping tool (0.5 - 6 mm²) 08
21. Crimping tool (1.5 -1 6 mm²) 08
22. Pinching tool 21
23. Tube bender (3/8", 5/8", 7/8") 16
24. Flare tool 25
25. Tube cutter 19
26. Torch (4 cell) + extra cells for each staff 59
27. Digital Tachometer 51
28. Digital Clamp meter 26


Sr.No.
29. Hydrometer 03c
30. Auto ranging Digital Multimeter 06
31. Cell tester (0-12) volt DC 3b
32. Battery analyzer 3a
33. Digital meggar ( 500 V, 1000 V, 2500V, 5000V) 7
34. Digital Micrometer 23
35. Digital Vernier calipers 22
36. Blower / Dust extractor 17
37. Portable electric straight grinder 15
38. Torque wrenches 37b
39. Pipe wrench 33
40. Multipurpose Portable Power drill machine 52
41. Soldering iron 24a
42. De-soldering Gun 24b
43. Hot air gun / Hot air blower 44
44. Shock pulse meter (SPM) 46
45. All purpose saw 14
46. Pulley V groove “GO” , “NO GO” gauge Testing 9
47. Pulley/ Bearing puller 27
48. Digital Anemometer 45
49. Infrared Digital thermometer (Temperautre gun) 47
50. Digital lux meter 53
51. Winding insulation Resistance meter 01
52. Cable cutter/ wire cutter 10
53. Gum boot for each staff 61
54. Infrared thermal imaging camera 02
55. Power quality analyzer 04
56. Leakage current tester 05
57. Fuse puller 11b
58. Teflon tape 12a
59. PVC tape 12b
60. Bunching tie 13a
61. Amery paper 13s


Sr.No.
62. Amery cloth 13c
63. Digital spirit level 18
64. Digital thermometer 20
65. Duster cloth 39
66. Automatic self adjusting small spanner 40
67. Spanner multi wrench 10 in one 41
68. Multi wrench/ Spanner 42
69. Ratchet wrench – Ratchet type spanner 43
70. Angular grinder 50
71. Cord less drill machine 54
72. Cord less screw driver 55
73. Knife set 57
74. Wire brush 58a
75. Nylon brush 58b
76. Paint brush 58c
77. Portable screw jack 60
78. Safety helmet for each staff 64
79. Tool Bag for each technician 48

gLr vkStkjksa
dk
fooj.k
Details
of
Hand Tools

1. ckbZfMax bUlwys’ku jftLVsal esljesaV ehVj

WINDING INSULATION RESISTANCE MEASUREMENT
Name of equipment : Winding insulation resistance meter
Application : To measure Insulation Resistance of all voltage

components like transformer winding, CTs, PTs,
bushings, cables, motor and Alternator windings etc.
Make : Indigenious
Technical Specifications :
Test voltage 500 V to 5000 V DC
IR Range 0 – 5 TΩ
Accuracy As per IS 2992
Display Digital
Short circuit current < 2mA
Advantages:
i. Healthiness of winding insulation can be checked.
ii. The equipment has a LED based provision for visual indication for discharge
condition. This LED shall glow after the HT is switch OFF, till the voltage on test
object/ HV terminal is below 50 V approximate.
iii. Equipment have HV, LV & Guard and Internal discharge of object after test, memory
for measurement results, ability to transfer the data to a PC, polarization index and
dielectric absorption ratio.

2. bUÝkjsM FkeZy besftax dSejk INFRARED THERMAL IMAGING CAMERA
Name of instrument Infrared thermal imaging camera

Application Thermal imaging infrared camera identifies electrical and
mechanical problems like hot spots, heat development on
loose connections etc. before they result in failures.
It is a non-contact device which detects infrared radiations
and converts it into electronic signals. These signals are then
processed to produce thermal image of the object.
Make Indigenious
Technical Specifications : RDSO Spec. No. TI/Spec/OHE/TI-PS/1030 (6/2005 Rev.1)

1. Temperature measurement range from – 20°C to 1200°C.
2. Temperature measurement accuracy of ± 2%; ± 2°C of
reading
3. Image quality of 200 x 150 pixels
4. Thermal sensitivity of 0.1°C
5. IFOV of lens should be 2.18 mrad or less.
6. Spectral range of 7.5 to 13 μm
7. Built in digital visual camera of 1.3 m pixels
8. Standard lens with FOV of 25° x 19°
9. Permissible relative humidity range 10% to 95% non-
condensing
10. Operating & storage temperature range with all accessories in
-15°C to 50°C & -40°C to 70°C respectively.
11. Software should have the feature to prepared report & can be
saved in PDF format.
12. At least 3 palettes should be available with 2 color palettes;
grey with white hot & grey with black hot etc.
13. LCD color display 3.5 should be available in camera.
14. Data can be stored in removable SD card with storage
capacity of 1000 + images
15. Menu operation should be available via touch screen as well
as via toggle button.
16. Auto focuses facility available in camera along with manual
focus.
17. Focusable from 0.4mt. to infinity.

Advantages:
i. It helps to find out electrical hot spots and faulty equipments in incipient
conditions.
ii. It is an ideal means for professionals looking for safety and reliability when
conducting routine surveys of electrical systems, switchgear and electrical
components.
iii. It is a light weight, comfortable and sensitive test instrument with touch screen, text
features.
3- cSVjh pSd djus ds fy;s ijh{k.k midj.k

TESTING INSTRUMENTS FOR BATTERIES
Repeated recharging of a secondary battery can lead to

battery deterioration and increase in its internal resistance.
Problem can intensify when there is a short circuit in the internal
cell leading to voltage drop, increase in internal resistance,
overheating and complete battery malfunction. These problems
can cause severe fires and other accidents.
It is important and necessary to conduct battery testing to

check the above defects periodically.
Following parameters can be checked to determine the health of the battery:

• Voltage
• Impedance
• Specific gravity
• Sulfation (relative to the amount of battery charge capacity degradation
due to sulfation)
• Dryout (relative to the amount of battery charge capacity degradation
due to dryout)
a. Battery Analyser b. Cell Tester c. Hydrometer
Name of instrument Electro chemical battery analyser

Application Electro chemical battery analyser accurately measures health
of lead acid battery (chemical and electrical) in terms of
sulfation, dry out, voltage and impedance.
Make Indigenious

Technical Specifications
Voltage
Range 0 to 17 V DC
Resolution 10mV
Accuracy ± 0.5%
Repeatability ± 0.5%
Impedance
Measurement range 50 μΩ to 1Ω
Resolution 0.001 mΩ for all measurable impedance
value.
Accuracy ± 1.0 % (for impedance > 1mΩ to 1Ω)
± 1.0 % (for impedance > 100 μΩ to mΩ)
Amp–Hour capacity range for 5 Ah to 2,000 Ah; specified performance
batteries under test range
1 Ah to 9,999 Ah, operating range
Sulfation
Range 0 to 100%
Accuracy ± 5%
Dryout
Range 0 to 100%
Accuracy ±5%
Cell terminal strap impedance (μΩ)
Measurement range 50 μΩ to 1Ω
Resolution 0.001mΩ
Accuracy ±1.0%
Specific Gravity Manual logging
Safety Feature Trigger point – 17VDC
Over voltage auto reset breaker Warning – 50VDC
Damage point – 600VDC max.
Advantages:
i. It can store large amount of data and auto hold and auto-data storage facility also
available.
ii. It has ability to measure AC voltage and low resistance.
iii. It can memorize the value on the spot.

iv. It can enhance resistance against noise.

4. ikWoj DokfyVh ,ukykbtj POWER QUALITY ANALYZER
Power Quality Analyzer for energy analysis

Included accessories
• i430-Flexipack 4 current clamps
• 5 Test leads, 4 black, 1 green
• 5 Alligator clips, 4 black, 1 green
• BC430 Battery charger eliminator
• Power Log Software
• OC4USB Optical cable for USB
• WC100 Color localization set
• Getting Started (booklet)
• User Manual (CD-ROM
Application Power Quality analysers help locate , predict , prevent , and troubleshoot
power quality problem in three & single phase power distribution
system.
Make Indigenious or similar.

5. yhdst djaV VsLVj LEAKAGE CURRENT TESTER
Name : Leakage Current tester
Application : For measuring AC leakage current blowing into

ground conductor.
Make : Indigenious
Features
• 10 A Ultra High resolution
• Large conductor diameter (30mm)
• AC current in 5 Ranges (40mA, 400mA, 4A, 40A,
60A)
• Wide Frequency response (40Hz - 1 KHz)
• ACA, ACV, and Continuity
• Large 3¾ Digit LCD (4000 Count) with 40 segment bargraph
• Fast bargraph display (20 times/sec.)
• Data hold and Max. Min hold
• Relative measurement
• 600 V rms overload protection in resistance range
Specification
Conductor size 30mm. max. (approx.)

Battery Type Two 1.5V SUM-3
Display 3¼ LCD with 40 segment bargraph
Range Selection Manual
Overload Indication OL
Power Consumption 15mA (approx.)
Low battery indication B
Sampling Time 2 time/sec. (display)
30 time/sec. (bar graph)
Operating Environment -10° to 50°C, RH < 85%
Storage Environment -20°C to 60°C, RH < 75%
Altitude up to 2000M
Dimensions 210 (H) x 72(w) x 36(D) mm
Weight 210 gm (battery included)
Accessories Carrying Case x 1
Users manual x 1
1.5V Battery x 2
Test leads x 1 pair

6. vkWVks jsfUtax fMftVy eYVhehVj AUTO RANGING DIGITAL MULTIMETERS
Name : Auto Ranging Digital Multimeter

Application : Measurement of voltage, current resistance, checking of continuity
Specification :
Display Auto/ Manual ranging, 33/4 Digit 3400 count LCD with
Analog bargraph
DC Voltage 340mV/3.4/34/340/1000V
± (0.5%rdg + 4 dgt) on 340mV/ 3.4V
± (0.7%rdg + 4 dgt) on 34/340V
± (1.0%rdg + 4 dgt) on 1000V
AC Voltage 3.4/34/340/750V
± (1.0%rdg + 8 dgt) on all ranges except
± (1.5%rdg + 8 dgt) on 750V
DC Current 340μA/3.4/34/340mA/3.4/20A
± (1.5%rdg + 8 dgt)
AC Current 340μA/3.4/34/340mA/3.4/20A
± (2.2%rdg + 4 dgt)
Resistance 340Ω/3.4/34/340kΩ/3.4/34MΩ
± (0.7%rdg + 4 dgt) on all ranges except
± (1.2rdg + 4 dgt) on 3.4MΩ
± (2.5%rdg + 4 dgt) on 34MΩ
Diode Yes
Continuity Buzzer Yes
Full Icon Display Yes
Auto power off/ Steep mode Yes
Low battery display "BATT" is indicated
Input impedance (Voltage) 10 MΩ
Power One 9V battery
Battery life 200 hours typical
LCD digit size 17 mm

7. fMthVy esxj DIGITAL MEGGAR
Name : Digital Insulation tester

Application : Insulation measurement of cables, motors, transformers etc.
Make : Indigenious
Features :
• 3½ Digit (1999 counts) Large LCD Display.
• High accuracy ± (3% rdg + 5 digit) for Insulation Measurement ±
(2% rdg + 5 digit) fr AC voltage measurement.
• Range selection & single person push button operation.
• LCD back light function with indicator switch
• Data holding function, fnction icons on display.
• measurement of AC voltage upto 600 V AC
• Measurement of phase sequence between (Phase- Phase voltages)
with LED indicators and beep facility.
• Auto range (Insulation test)
• LED indicator for HV (High Voltage)
• Inbuilt Protection circuit to prevent the harm of revenue voltages.
• Battery operated with AC adaptor
• 3 Ranges of Voltage & Insulation resistance
Specification :
Insulation resistance
Test voltage : 1000V/ 2500V/ 5000V
Range : 0.1MΩ
Accuracy : ± (3% rdg + 5 dgt.)
Resolution : 0.01MΩ
AC Voltage Measurement
Test voltage : 0 – 600V AC (50-60Hz)
Accuracy : ± (2% rdg + 5 dgt.)
Resolution : 1V
Phase sequence test
Test voltage : 100V – 450V (Phase – Phase) 40 – 60 Hz

Display : 3½ digit (1999 counts) large LCD display with 29mm

digit height
Accuracy ± (3% rdg + 5 digit) for insulation resistance
± (2% rdg + 5 digit) for AC voltage
Power 12V (8 x 1.5V) (R6AA size batteries) or AC adaptor
12V DC
8. fØfEiax Vwy CRIMPING TOOL
Name : Crimping Tool

Availability : Available in local market in major cities.
9. fLVªfiax Iyk;j STRIPPING PLIERS
Name : Stripping Pliers IS: 087

Application : Removing of wire insulation for termination.
Size : Strips wire up to 7/8" or 4mm2
Features : Automatic feature holds jaws open to remove wire without crushing
ends. Practically eliminates all nicking, cutting, or fraying. Strips
teflon, silicon and PVC wire. Made of aluminium with plastic
molded handles.
10. okW;j dVj WIRE CUTTER
Name : Wire Cutter, IS: 4378-1990

Application : Cutting of cables, wires (solid /
stranded) upto 10mm2 length
160mm approx.
Size : Cut round cable and wire cutter to multi - conductor cable Up to 10 mm2

11. dkWEchus’ku Iyk;j COMBINATION PLIERS

a. Combination side cutting plier: IS 3650 for insulation IS 2615 1989 Rev.2
b. Nose plier IS 3552 1989
c. Cutting plier IS 4378 1990
d. Pin Cers IS 4095 1991
a.
b. c. d. e. f. g. h.
12.a) TEFLON TAPE (20mm) b) PVC TAPE (25mm)

v- VQyksu Vsi ¼20 ,e,e½ c- ihohlh Vsi ¼25 ,e,e½
13a. BUNCHING TIE 13b. EMERY PAPER 13c. EMERY CLOTH

v- cafUpax VkbZ c- ,ejh isij l- ,ejh DykWFk

14. vkWy ijit lkW ALL PURPOSE SAW
Name : All Purpose Saw

Application : Cutting work of sheet metal, nut/bolts, iron angles, pipes etc.
Make : Indigineous
Specifications :
Saw in wood 130 MM

Saw in steel 20 MM
Power input 600 W
No load stroke rate 2600 stroke/min.
Saw stroke length 28 MM
Weight 3.1 Kg.
15. iksVsZoy fo|qr xzkbUMj PORTABLE ELECTRIC GRINDER
Name : Straight Grinder

Application : For grinding, sanding, rust removing etc.
Specifications :
Grinding points MAX. 25 MM DIA

No load speed 27000 RPM
Power input 500 W
Tool holder Collet-Cap Max.8 MM DIA
Spindle coller dia 43 MM
Weight 1.3 Kgs.

16. V~;wo csUMj TUBE BENDER
Name of Tool : Tube Bender
Application : For bending copper tubes used in air conditioning
Description : Calibrated angle marking from 10° to 180° for left, right or offset
bends. Made of tie cast alloy .
Available Sizes : 3/8", 5/8", 7/8".
17. Cyksvj@MLV ,DlVªsDVj BLOWER/DUST EXTRACTOR
Name : Blower/Dust Extractor

Application : Blowing of dust from equipment.
Make : Indigineous
Model : GBL 550
Specifications :
Power input 550 W

Pressure 800 mm Aq
Air volume 2.7 M3/Min.
Weight 1.7 Kgs.
Availability : Local market in major cities

18. fMftVy fLÁV ysoy DIGITAL SPIRIT LEVEL
Name : Digital Spirit Level
Application : Checking of alignment of foundations of pumps,

transformers, DG sets etc. and other applications which
require accurate level.
Specification :
Length 600mm
Measuring Accuracy at 0°/ 90° max. ± 0, 05°
Measuring Accuracy at 1°to 89° max. ± 0, 2°
Battery 9V DC6 LR 61
19. V~;wo dVj TUBE CUTTER
Name of Tool : Tube Cutter
Application : To cut copper tubes used in air-conditioning.
Features : Larger knob for greater torque, harden flare grooved roller
Size : 1/8" to 7/8"
Availability : Available in Local market in major cities.

20. fMftVy FkekZehVj DIGITAL THERMOMETER
Name : Digital Thermometer
Application : For measuring the temperature and relative humidity.
Features : Simulteneous readout of °C or °F (switchable) and % RH.

Minimum/ Maximum memory functions for both temperature
and humidity
Specification :
Range 30 to 90% RH, 0-50 °C Temp.

Resolution 1% RH, 0.1°F or °C
21. iafpax Vwy PINCHING TOOL
Name of Tool : Pinching Tool
Application : For squeezing the copper tube used in air-conditioning.
Feature : Product based on IS: 10372
Size : 1/4"

22. fMftVy ofuZ;j dsyhilZ DIGITAL VERNIER CALIPERS
Name : Digital Vernier Calipers

Application : Measurement of depths, gaps, thickness, outside and inside diameters etc.
Specification :
Measuring range 0 - 200 mm
Resolution 0.01 mm
Instrumental error + 0.03 mm or + .0015"/+0.03 mm
Repeatability 0.01 mm or .0005"/0.01 mm
Maximum response speed Not particularly provided
(No counting error due to scale speed)
Power supply SR44 (silver oxide cell, 1 pc
Battery life 3.5 years under normal use
Operation temperature 00C to 400C
Storage temperature -100C to 600C
23. fMftVy ekbØksehVj DIGITAL MICROMETER
Name : Digital Micrometer

Application : Measurement of small thickness and diameters of wires etc.
Specification :
Measuring range 0 - 25 mm
Instrumental error (20°C) ± (L/75)
Resolution 0.001 mm (.0005")
Quantizing error ± 1 count
Measuring force 5 to 10N
Display LCD (6 digits and a minus sign)
Power Supply SR44x1
Battery life 1.2 years
Operation temperature 50C to 400C
Storage temperature -100C to 600C

24a. fo|qr lksYMj vk;ju ¼vkbZ,lvkbZ ekdZ½ ELECTRIC SOLDER IRON (ISI MARK)
Name : Electric Solder Iron (ISI mark)

230V – 35w
Applications : To solder joint

Description : Rugged, manual loading tool for volume de-soldering. High
vacuum heavy-duty plastic, fully enclosed shaft for safety.
Plunger locks for compact storage.
24b. Mh & lksYMfjax vk;ju DE- SOLDERING IRON

Name : De-Soldering Iron
Applications : Removal of solder joint
Description : Rugged, manual loading tool for volume
de-soldering. High vacuum heavy-duty
plastic, fully enclosed shaft for safety.
Plunger locks for compact storage.
Availability : Available in Local market in major
cities.
25. ¶ys;j Vwy FLARE TOOL
Name of Tool : Flare Tool

Application : For making flare shape for
copper pipes used in air-
conditioning.
Availability : Available in local market in
major cities.

26. fMftVy DySEi ehVj DIGITAL CLAMP METERS
Name : Digital Clamp meter

Application : On line measurement of current, voltage, resistance, frequency
Specification :
AC Current 20A, 200A, 1000 A
Accuracy ± (2%rdg + 4 dgt) on 200/1000A
± (3%rdg + 4 dgt) on 20A
Over load 1000 A AC max. for 1 min.
AC Voltage 200v, 750V (50-500 Hz)
Accuracy ± (1.2%rdg + 4 dgt) on 200V
± (1.5%rdg + 4 dgt) on 750V
DC Voltage 2V( in 2250 only), 200V, 1000V
Accuracy ± (0.5%rdg + 1 dgt) on all ranges
Resistance 200Ω, 200KΩ
Frequency 10 Hz - 34 MHz
(± 1%rdg + 2 dgt)
Accuracy ± (1%rdg + 1 dgt) on all ranges in 2250 and
± (1.5%rdg + 3 dgt) on all ranges in 2250F
Audible continuity diode test One 9 V battery
function power
Battery life 200 hours typical
Low battery "BATT" is indicated in 2250
Dimension 250(H)x98(W)x35(D)mm
Weight 400 gms approx.
Accuracy Supplied with a pair of test leads, carrying
case, battery and instruction manual
Jaw opening 55mm max.

27. ch;fjax iqyj BEARING PULLAR
Type : Three leg bearing puller, Confirming IS: 9193-

1979
Material : Legs, housing, central bolt and link plates shall be

made from suitable alloy steel meeting with the
requirement.
Hardness : Legs - 400 – 450 HV (≈ 40 – 45 HRC)

Housing - 400 – 450 HV (≈ 40 – 45 HRC)
Central bolt - 400 – 450 HV (≈ 40 – 45 HRC)
Link plate - 400 – 450 HV (≈ 40 – 45 HRC)
Test Load : The bearing puller shall be able to withstand the following load:
Type Minimum test load N

Three leg 98000
Type Range Reach (mm) Width across Central Bolt

flats of Size
central bolt
(mm)
Three leg Min. 36 130 24 M22 x 1.5
Max. 250
28. ,ysu dh lsV ALLEN KEY SET

IS 3082 1988
Description : Chrome Vanadium Steel, Burnished finish

Generally conforming to IS 3082-1988
Range of set No. of pieces
1.5-10 mm 09
(1.5mm, 2mm, 2.5mm, 3mm, 4mm, 5mm,
6mm, 8mm, 10mm)

29. phlyl ¼NSuh½ CHISELS
Description : Octagonal Chiesel made from high grade steel, forged and ground.
Differential heat treatment for cutting edge and striking end to ensure
long life.
As per IS 402/ 1990
Length In mm Cutting Edge in mm
150 16
200 25
250 30
300 32
Flat Chiesel
Length In mm Cutting Edge in mm

150 25
200 25
250 25
30. gSd lkW ¼vkjh½ HACK SAW
Description : Generally Conforming to IS: 2594
Dimensions for type C Straight Adjustable Flat Hacksaw

Nominal size L
250, 300

31. QkbZy ¼jsrh½ FILE
Description : Engineer’s file with plastic handle

Generally Conforming to IS 1931-1962
Description Finish Size (mm)

Flat file Bastard 200
Flat file Bastard 300
Flat file Smooth 200
Flat file Smooth 300
Half round file Bastard 200
Half round file Bastard 300
Half round file Smooth 200
Half round file Smooth 300
Round file Bastard 200
Round file Bastard 250
Round file Smooth 150
Round file Smooth 250
32. gFkkSMk gRFkk lfgr ¼gsej foFk gsfUMy½ HAMMER WITH HANDLE
a) Nylon Hammer b. Ball Pein Hammer
Description : Head drop forged from high grade steel and heat treated with good
quality knotless seasoned wooden handles.
(Ball Pein, Cross pein)
Head as per IS 841-1983
Ball pein and Cross pein Weight in gms.

200
500
600
800

33. ikbZi fjap PIPE WRENCHES
Description : Conforming to IS 4003-1978 (Part-I), Heavy duty housing with

integral I-beam handle made of SG Iron for maximum strength.
Suitably proportioned handle for comfortable grip (powder coated).
IS 4003 Part II 1986

Size mm Capacity mm
250 35
300 44
350 48
450 60
600 76
34. ,MtsLVsfoy Lisuj ADJUSTABLE SPANNERS
Description : Standard pattern Chrome Vanadium steel Generally Conforming to

IS 6149-1984 Grade II
Length (mm) Capacity (mm) Black Phosphate Finish

Price Each Rs
150 19 81.00
205 26 100.00
255 30 132.00
305 35 174.00
380 43 358.00

35. nksuks fljksa ij [kqys ikus ¼Moy vksiu ,aM Lisuj½ DOUBLE OPEN END SPANNERS
a. Spanner Double ended b. Single end Spanner

Description : Drop forged Chrome Vanadium Steel, Chrome Plated, Generally
Conforming IS 2028-2004 Rev. V or latest.
Size in mm Size in Inch
6x7 3/8 x 7/16
8x9 9/16 x 5/8
10 x 11 5/8 x 3/4
12 x 13 3/4 x 7/8
14 x 15
16 x 17
18 x 19
20 x 22
21 x 23
24 x 26
25 x 27
30 x 32
30 x 36
36. fjax Lisujl RING SPANNERS
Bi-hexagonal and Hexagonal
Deep Off Set

Description : Chrome vanadium steel,
Chrome plated polish
Generally Conforming to IS-2029-1998 (Rev.IV)
Range of set No. of pieces
6-22 mm 08
6-32 mm 12
No. of Pieces Contents

Size M
6 6x7, 8x9, 10x11, 12x13,14x15, 16x17
6 16x17,18x19,20x22, 24x26, 25x28,30x32
6 1/8x3/16,3/16x1/4,
¼x5/16,5/16x3/8,3/8x7/16,7/16x1/2

37a. SOCKETS- 12.5 MM (1/2”), SQUARE DRIVE AND ACCESSORIES

v- lkWdsV 12-5 ,e,e ¼1@2**½] LDok;j MªkbZo ,.M ,lsljht
b. Torque Wrench
c- VkdZ fjap
Description: High Grade Chrome Vanadium Steel.

As per IS 6131-1980 & 7381-1986
Bi-hexagonal & Hexagonal One Set
Product Item Sockets (mm)

22 Sockets 10,11,12,13,14,15,16,17,18,19,21,22,23,24,26,27,28,29,30,32,33,34
5 Accessories Extension bar 125mm,255mm, Universal joint T Handle ,
Ratchet Handle
38. lh DySEi C. CLAMP
Length in mm
105
205
39. MLVj DUSTER
Feature : Khadi cloth

Use : Dusting work,panel,
window glass etc cleaning
work.

40. vkWVksesfVd lSYQ ,MtsfLVax Leky Lisuj

AUTOMATIC SELF-ADJUSTING SMALL SPANNER
Description: Automatic self- adjusting small spanner having functional capacity A/F 6
mm to 22 mm or SAE A/F 1/4" to 7/8"
Material: - Alloy steel duly hardened jaw, nylon 6 moulded upon steel strip & insulated
up to -1000 volts and stainless steel rivet.
(Source of supply – M/s. A Dinisha Marketing Co./ Everest Tools or similar.
41. Lisuj eYVh & fjap ¼jsfpV VkbZi½ 10 bu ou

SPANNER MULTI-WRENCH (RATCHET TYPE) 10 IN ONE
Description: Spanner multi-wrench (ratchet type) -16 effective sizes in one wrench
having functional capacity A/F 10,12,16,17,19 mm & BS 1/4", 4/16,
3/8", 7/16", 1/2" 1/2".
Material:- Alloy steel duly hardened jaw; nylon 6 moulded on steel strip handle.
(Source of supply – M/s. A Dinisha Marketing Co./Everest tools or
similar

42. eYVh & fjap@Lisuj MULTI-WRENCH/ SPANNER
Description: Multi-wrench/ Spanner ( 22 sizes of METRIC and SAE in two wrenches)

having functional capacity A/F MM 5,7,8,10,12,13 & MM
14,15,17,18,21.
Material:- Alloy steel duly hardened jaw; nylon 6 moulded on steel strip handle
(Source of supply – M/s. A Dinisha Marketing Co. ./Everest tools or
similar
43. jsfpV fjap & jsfpV VkbZi Lisuj RATCHET WRENCH-RATCHET TYPE SPANNER
Description: Ratchet wrench- ratchet type spanner (12 sizes of MM & 5 sizes of SAE
in three wrenches). The three spanners cover 12 sizes in MM –
8,10,11,12,13,15,16,17,18,19,21,22.
Material:- Alloy steel duly hardened.

(Source of supply – M/s. A Dinisha Marketing Co. ./Everest tools or
similar

44. gkWV ,;j xu@gkWV ,;j Cyksvj HOT AIR GUN/HOT AIR BLOWER
Name : Hot Air Gun/Hot Air Blower

Application : Drying of moisture of silica jel, drying of varnish of motors
coil, drying of moisture of control panels, relays, CTs, PTs etc.
Specifications :
Rated power consumption 2000 W
Temperature range 100-6000 C
Air flow rate 350-550 Lit/min
Stepless temp. control Yes
Airflow regulation 2 stage
Weight 0.7 Kgs.
45. fMftVy ,uheksehVj

DIGITAL ANEMOMETER
Name : Digital Hygro Anemometer

Application : To measure the air flow velocity of blowers
Specification :
Range Resolution Accuracy
Air Flow 80 - 4000 ft/min. 1 +/- 3% FS
0.4 - 20 m/sec 0.01 m/s +/- 3% FS
Battery Life 100 Hours
Display Size 37mm x 42mm
Display Type LCD
Temp. -10°C to 50° C 0.1 +/- 1.0°C
+14°F to 122°F 0.1 +/- 2.0 °F
Range
Max. Reading 9999
Dimensions 133 mm(L) x 51mm (W) x 25mm (D)
Fan Diameter 70mm ( 2 7/8")
Weight 135 gms with battery (Approx.)
Availability : : Any approved source

46. ’kkWd iYl ehVj SHOCK PULSE METER
Name : Shock Pulse Meter

Application : Used for monitoring health of bearings of pump motors,
DG sets, alternators, compressor motors & other motors.
Specifications :
Measuring range, SPM -9 to 99 dbsv
Resolution, SPM 1 dbsv
Measuring range, VIB 0.5 to 99.9 mm/s RMS
Resolution, VIB 0.1 mm/s
Measuring range, TAC 10 to 20 000 r.p.m. optical
Measuring distance max. 0.6 m
Resolution, TAC 1 r.p.m.
Temperature range 0° to 50°C
Power 6 x 1.5 V LR6 cells
Display Liquid crystal
Dimensions 300 x 150 x 85 mm
Weight 0.85 Kgs.
Availability : Indigenous
47. bUÝkjsM VsEijspj xu ¼ghV Vªsdj½

INFRARED TEMPERATURE GUN (HEAT TRACER)
Name : Infra Red Heat Tracer
Application : Measurement of temperature of joints,

connectors and other electrical equipments.
Specification : Battery operated non contact thermometer
suitable to read -32 to 600° C with circular
laser beam and LED display.
Temperature range - 32 to 600° C
Repeatability ≤ ± 0.5 % or ≤ ± 1°C (± 2°F), whichever is greater
Response time ≤ 0.5 Sec, 95% response
Ambient operating range 0 to 50 °C
Power 9 v Alkaline or Ni Cd Battery
Weight 320 gms.
Distance to spot 30 : 1
Laser Sighting Offset 8 Point circular
Data logging 12 point
Display resolution 0.1 °C/ F

48. Vwy oSx TOOL BAG
Source of supply : Available in local

market in major
cities.
49. vYVjusVj fyf¶Vax tSd

ALTERNATOR LIFTING JACK
50. iksVsZoy ikWoj ,axqyj xzkbMaj

PORTABLE POWER ANGULAR GRINDER
Name : Angular Grinder

Application : For grinding welding spots/ joints
back gouging, sanding and rust
removing.
Specifications :
Grinding & cutting discs 100 MM DIA
Rubber packing pad 100 MM DIA
Cup brushes 60 MM DIA
No load speed 11000 RPM
Power input 670 W
Weight 1.4 Kgs.

51. fMftVy VSdksehVj DIGITAL TACHOMETER
Name : Digital Tachometer

Application : Safe and accurate measurement of RPM
without attachment to the motor or any
other rotary object.
Description : Non contact type MASTECH brand digital
tachometer, Model DT - 2234A having
measurement ranges 5 to 99999 RPM
complete with brief case type carrying case,
reflective tape and batteries.
Specification :
Test range 5 to 99999 RPM ± 0.05 %
Sampling time 1 Second (Over 60 RPM)
Test range select Automatic
Memory Last value, Max. value, Min. value
Detecting distance 50 to 150 mm (Max. 300 mm)
Max. display/ LCD size 99999/ 18.5 x 48 mm
Dimension 72 x 190 x 38 mm
Weight 250 g
Availability : Any approved make
52. eYVh ijit iksVsZoy ikWoj fMªy e’khu

MULTI PURPOSE PORTABLE POWER DRILL MACHINE
Name : Multi purpose portable power drill machine

Application : Drilling of holes in metal, concrete and wood.
Specifications :
Power input 400 W
Impact rate 44800 / min.
R.P.M. 2200/2800 RPM
Weight 1.4 Kg
Battery backup in min. NA
Volt/amp./watts 230V
Dia. in concrete 10 MM
Dia. in metal 8 MM
Dia. in wood 20 MM
Availability : ISI marked and approved make from market

53. fMftVy ykbZV ¼yDl½ ehVj DIGITAL LIGHT (LUX) METER
Name : Digital Light (Lux) Meter
Application : For measuring the

intensity of light.
Features
• Wide light range
• Remote light sensor
• Cosine and color
corrected
• Compact & light weight
• Low battery indication
Specification :
Range/ Resolution Accuracy

Foot candle 20.00/ 200.00/ 2000,0/ 20.000 2%
Lux 20.00/ 200.00/ 2000.0/ 20.000 2%
54. yhfFk;e & yksu Moy LihM dksMZySl fMªy e’khu

LITHIUM-ION TWO SPEED CORDLESS DRILL MACHINE
¾ Compact design with Li-ion battery,
light weight, ideal for tight space or
overhead working
¾ 18 stage cluth for precise torque setting
¾ 2 Speed: High-low mechanical switch
over
¾ Fan-cooled motor with long lasting
motor life
¾ LED Working light
¾ Easy-to-operate push button reversing
switch
¾ Soft grip handle for anti-slip and
comfortable use
¾ Variable-speed Reversing Trigger For
accurate bit starting as well as removing
fasteners or bound bits and with
electric feedback for increased power and control.
Specification
Item Parameter
No-load Speed： 0-350r/min,0-1350r/min
Keyless Chuck 0.8~10 mm
Max Troque 30 N.m
Battery: Lithium-ion 12V~1400Amh
Charger 60mins fast charger

55. dksMZySl LØwMªkbZoj jhpktsZfoy

CORDLESS SCREWDRIVER RECHARGEABLE
• Brand: Rolson
• Type: Electronic screwdriver
• Dimensions: 27X21X7 cm
• Colour: Black & sliver
• Material: PVC & metal
• A cordless screwdriver that includes 4 bits,

slotted 4.5 mm
• Helps illuminate dark work areas
• Features LED battery level indicator
• Has a 4.8 V rechargeable tool
• Charging time : 3 to 5 hours, one full charge will last 20 minutes
• See package for detailed technical specifications
56. fu;ksu cYo VsLVj de LØwMªkbZoj lsV ¼8 ux CysM lfgr½

NEONS BULB TESTER CUM SCREW DRIVER SET WITH 8 NOS OF BLADE.
PCS, Screw driver set consisting of:

Handle with phase tester ranging 80V to 500V
Philips 3.5 x 125, PH0 Philips 5 x 125,
Engg. S. Driver 3.5 x 125, 5 x 125
Engg. S.Driver 6 x 125
Poker 125

57. ukbZQ lSV KNIFE SET
58a. okW;j czq’k ¼150 ,e,e½ c- ukbZyksu czq’k ¼100 ,e,e½ l- isaV czq’k ¼75 ,e,e½
WIRE BRUSH b. NYLON BRUSH c. PAINT BRUSH
(150mm) (100mm) (75mm)
59. VkspZ ¼,ybZMh½ TORCH (LED)
60. iksVsZoy LØw tSd

PORTABLE SCREW JACK
(100 kg capacity)
61. xe cwV GUM BOOT

62. Vh Lisuj vkWQ lkbZt 10] 13] 15 vkSj 17 T SPANNER OF SIZE 10 , 13, 15, 17
(a) (b)
63. nks ySEi rhu rkj vFkZ VsLVj

TWO LAMP THREE WIRE EARTH
TESTER
64. gsyesV HELMET
65a. gSUM ysEi HAND LAMP
65b. VsLV ysEi TEST LAMP

Ifjf’k"V&v ANNEXURE ‘I’

fo|qr ijh{k.k lqfo/kk,¡ TESTING FACILITIES (ELECTRICAL)
Following testing facility should also be developed
1. Pit mounted 25 kW AC test drive complete set (2

unit per set) for alternator and regulator testing.
2. Floor mounted 45 kW AC test drive

complete set with regenerative load testing
for alternator and regulator testing.
3. 1kW Portable motor drive set for testing

alternator and regulator.
4. Power supply analyzer, oscilloscope

dual channel, storage type
5. Surge comparison tester for testing windings of motor

6. Test benches for testing OVP relays & contactors

with contacts testing with chart .

7. Alternator pulley gap checking facility

Filler guage
8. Alternator pulley adjusting guage
9. Alternator pulley groove go-nogo guage
10. Spring testing facility for testing of

alternator spring

11. ERRU testing facility all make
12. ‘V’ belt pre stretching machine (Grading machine)
14. Laptop with printer for data recording

Ifjf’k"V&c ANNEXURE ‘II’
lanHkZ gsrq vko’;d Hkkjrh; ekud ¼vkbZ ,l½

IMPORTANT INDIAN STANDARDS (IS) FOR REFERENCE
Sr.No. Item Reference IS

1. Open end Spanner IS 2028 – 2004 (Rev.V)
(Single & Double ended open jaw
spanners)
2. Ring spanners IS 2029 (Rev.IV)- 1998
3. Combination wrenches with equal IS 6389 – 1998 (Rev. II)
openings
4. Ring slugging wrenches (Spanner) IS 4509 – 1992 (Rev. I)
5. Open ended slugging wrenches IS 4508 – 1992 (Rev.I)
(Spanners) with amendment 2 – Jan. 2003
6. Single ended open jaw adjustable IS 6149 - 1971
wrenches
7. Insulated pliers, pincers and IS 2615 – 1989 (Rev.2)
nippers – Technical supply
conditions
8. Combination side cutting pliers - IS 3650 1981 (Rev.2)
specification
9. Pipe wrenches - specification IS 4003 (Part 1, Rev.I) 1978 – General
purpose
IS 4003 (Part 2, Rev.1) 1986 Heavy duty
with amendment 1 Sept. 1990.
10. Chain pipe wrenches - IS 4123 – 1982 (Rev. I)
specification with amendment 2, June 1986
11. Bolt clippers specification IS 5200 – 1998 (Rev.I)
12. Bearing puller - specification IS 9193 – 1979
13. Steel hammers – Specification IS 841 – 1983 (Rev.2)
Amendment no.1 – July 1984
Amendment no.2 – Jan 1987
14. Screw drivers – Specification IS 844 (Part I, Rev.I) – 1972 – Technical
supply condition
IS 844 (Part II, Rev.I) – 1972 – Dimensions
IS 844 (Part II, Rev.2) – 1979 -
Dimensions, – Reaffirmed – 1984.
IS 844 (Rev.I) Part III -1974- Dimensions
for Screw drivers for recessed head screws.

Ifjf’k"V&l ANNEXURE ‘III’
midj.kksa dh foQyrkvksa ds dkj.kksa dh Nkuchu gsrq ÁLrko

AN APPROACH TO EQUIPMENT FAILURE INVESTIGATION
A. On Failure Aspects ¼foQyrkvksa ds igyw½

1. Occurrence
2. Date of occurrence
3. Past similar occurrences if any
4. Analysis of failure i.e. why did it happen?
5. Whether the rate of failure is worse than other installations?
B. On Maintenance Aspects ¼vuqj{k.k ds igyw½

1. Whether schedule maintenance & required testing have been carried out on the failed
equipment as per norms stipulated?
2. Does the frequency of maintenance require change?
3. Was the work properly supervised?
4. Was any RDSO modification required to be done?
5. Is any modification possible to avoid failure?
C. About Staff ¼deZpkjh ds ckjs esa½

1. Is the quality of work done satisfactorily?
2. Is the skilled staff properly trained to carry out the work?
3. Is the SMI available with them?
4. Are proper tools available with the staff?
D. About Material ¼lkeku ds ckjs esa½

1. Is the material received from approved source?
2. Whether the material is as per approved specification?
3. Can a better material be used?
E. About Testing ¼ijh{kk ds ckjs esa½

1. Is the testing equipment available?
2. Could testing procedure be improved to weed out the failures?
3. Whether testing equipment are calibrated?
F. General Points ¼lkekU; foUnq½

Whether following points were checked / performed properly?
1. Proper contact
2. Clearances
3. Capacity
4. Proper contact pressure
5. Crack detections
6. Cleaning
7. Proper connections/alignment
8. Cross checks/super checks
lanHkZ
REFERENCE
1. Different IS issued by Bureau of Indian standards on different types of tools.
2. Various catalogues of tools manufacturers collected from various firms.
3. Handbook published by this Centre in the 2002 on Artisan tools for OSM, TL and AC
Depot.
4. Details collected from various field units and workshops.
5. Suggestions received during the seminar held on 03.04.2014 at CAMTECH.
6. Input received during the seminar held on 07.04.2014 organised by Mechanical

Directorate/ CAMTECH.

OUR OBJECTIVE
To upgrade maintenance technologies and

methodologies and achieve improvement in
productivity, performance of all Railway
assets and manpower which inter-alia would
cover reliability, availability, utilisation and
efficiency.
If you have any suggestions and any specific

Comments please write to us.
Contact person : Director (Elect.)
Postal Address : Indian Railways

Centre for Advanced
Maintenance technology,
Maharajpur, Gwalior.
Pin code – 474 005
Phone : 0751 – 2470740

0751 – 2470803
Fax : 0751 – 2470841
Email : direlcamtech@gmail.com

5 6181552305200955461 PDF

Diunggah oleh

Informasi Dokumen

Judul Asli

Hak Cipta

Format Tersedia

Bagikan dokumen Ini

Bagikan atau Tanam Dokumen

Opsi Berbagi

Apakah menurut Anda dokumen ini bermanfaat?

Apakah konten ini tidak pantas?

Hak Cipta:

Format Tersedia

5 6181552305200955461 PDF

Diunggah oleh

Hak Cipta:

Format Tersedia

dsoy dk;Zky;hu mi;ksx gsrq

(For Official Use Only)

Hkkjr ljdkj GOVERNMENT OF INDIA

dksfpax vuqj{k.k ds fy,

dSeVsd@bZ@2014&15@dksfpax VwYl@1-0 CAMTECH/ E/ 2014-15/Coaching Tools/ 1.0

egkjktiqj, Xokfy;j & 474 005

“To develop safe, modern and cost

dSeVsd] Xokfy;j ,- vkj- rqis

Growing demand of passenger traffic on Indian Railways, requires more availability of

CAMTECH, Gwalior A.R.Tupe

dSeVsd] Xokfy;j ¼ih;w"k xqIrk½

I am sincerely thankful to all field personnel who helped us in preparing this

Technological up-gradation & learning is a continuous process. Please feel free to

CAMTECH, Gwalior (Peeyoosh Gupta)

Øe la- Sr.No. fooj.k Description i`"B Øekad Page No.

ÁkDdFku Foreword iii

2. gLr vkStkjksa ds Á;ksx gsrq lqj{kk fu;ekoyh

3. ,-lh ,LdksfVZax LVkWQ ds fy, ekud VwyfdV esa vkStkjksa dh lwph

4. Vh,y@,-lh ikflax LVkWQ ¼LVs’ku ij½ ds fy, Vwy fdV

5. Vªsu ykbZfVax vuqj{k.k fMiksa LVkWQ ds fy, vkStkj

6. ,lh dksp vuqj{k.k fMiks ds fy;s vkStkj

gLr vkStkjksa dk fooj.k DETAILS OF HAND TOOLS 11

29. phlyl ¼NSuh½ Chisels 30

59. VkspZ ¼,ybZMh½ Torch (Led) 43

Ifjf’k"V&v ANNEXURE ‘I’ 45

Ifjf’k"V&l ANNEXURE ‘III’ 49

CORRECTION SLIPS ISSUED

Sr. No. Date of issue Page no. and Item Remarks

;g lR; gS fd Iyk;lZ] fiullZ

vr% ;g lq{kko fn;k tkrk gS fd

The fact that handles of

Performance record of tools is required to be kept to review their performance.

3. Never use a tool as a hammer unless manufactured for that purpose.

4. Never use a pipe extension to increase the leverage of any wrench.

6. Never use a pipe wrench to bend, raise or lift a pipe.

11. Never use screw drivers with rounded tips.

Hand-Tools for Coaching Maintenance April, 2014

3. ,-lh ,LdksfVZax LVkWQ ds fy, ekud VwyfdV esa vkStkjksa dh lwph

S.No. Description Qty Reference

1. Tool box of size 325x440x120 mm (Approx.) with fixing 1 set 48

3. Combination plier insulated with thick CA sleeve with joint 1 11a

5. T spanner of sizes 10, 13, 15, 17 1 62a

6. Panel key square type ¼ size suitable for opening of control 1 --

7. Key for opening fittings of AC coaches 1 --

8. Test lamp holder (brass) fitted with two mtrs. of 2 core 1 65

9. Torch with cells (+2 cell spare) 1 59

11. Allen key size 4 mm, 3/16, 7/32 1 28

12. Heavy duty cable cutting knife adjustable in aluminium 1 57

13. Adjustable spanner length 255 mm 1 34

14. Infrared Digital Thermometer (Temperature gun) 1 47

15. Insulated Nose plier 6” 1 11h

16. Tongue tester A.C. (0-100 A) 1 26

17. Hammer ½ kg 1 32b

18. Hacksaw frame with blade (+ 1 spare blade) 1 30

19. PVC Insulating tape 25 mm 1 12b

20. Wire fuse 1 --

April, 2014 Hand- Tools for Coaching Maintenance

4. Vh,y@,-lh ikflax LVkWQ ¼LVs’ku ij½ ds fy, Vwy fdV

1. Combination plier insulated with thick CA sleeve 1 no. 11a

2. Insulated Wire Stripper & Cutter 16 sqmm 1 no. 09

3. Insulated Long Nose Pliers 6” 1 no. 11h

5. Fitting Opening Key (FDB/CFL/Tube light/RRU) 1 no. --

6. DE spanner set 8 pcs of sizes 6/7. 8/9, 10/11, 12/13, 1 set 35