PREP Forum-Action Plan (O&U)

Responsibility
Risk
Sr. No. Tag No. Problem Description level Remarks Target Date
Lead Function
Status (Open / Close)

Trends for monitoring of seismic vibrations established on DCS & PIMS.

After evaluation based on trends will be unforced. Feedback on
evaluation is required
Considering reliable seismic vibration will take in service after logic 30/10/2016
change. 30/05/2017
GTG-A generator seismic vibration remain in alraming Instrument team will will update final remarks. 30/12/17 Open
range (VI-12614 & 12615). 1 Instrument Opr (MMS) to call separate meeting to agree final wayout. Instrument 30th April 2018
will complete pre-work before meeting. 31 July 2018
Wayforward finalized. Will be presented to managers for guidance. ATA-2019
New proposed logic will be presented to managers forum, will be taken
in service afterwards. (30 Sep 2018).
New logic presented to manager's forum. Logic will be taken in service
during TA-19 at one GTG after presenting to CMO.

Handover for installation of new Filters after Subtle form signing. Closed
Operation 5/30/2017
Operation to raise MOC for auto drainer

GTG-A High Exhaust Spread
1 Coalescers Filter mesh side to be changed from 100 Micron to 5 Micron.
Process to evaluate till closure of Filters concern
Closed
Process Will go 5 micron. 6/30/2017
Colescor filters are not design for bulk condensate removal.
Threat remains for condensate carryover.

GTG-A generator winding temperature TI is faulty. Forced Closed

1 Instrument Will Check replacement possibility with electrical team Upcoming Opportunity
at fixed value. TI-12642

Limit switches have been checked and found okay. Loop will be Closed
Fuel Bleed valve Open Close Switch 1 Instrument Upcoming Opportunity
checked in Next Outage.

Trends for Gas Detectors readings to be compared between DCS and Promel for
monitorin behaviour
g of High priority alarms and trends to be configured in DCS.
seismic End of May
GTG-A filter house gas detectors calibration/fault issues. Type change from catalitic to IR type. With New type under observation End Feb-18 Open.
vibrations
1 Instrument Itsllaed on GTG & under observation.
(45-HF-1,2,3) establishe DOS of new gas detectors: July 2018. Installation: August 2018 August 2018
d on DCS Gas detectors installed, taken in service. Before taking logic in service,
& PIMS. will be presented to managers forum.
After
evaluation
based on
trends will
be
unforced.
Feedback Gas Detectors readings to be compared between DCS and Promel for
on behaviour
evaluation High priority alarms and trends to be configured in DCS. End of May
is required Type change from catalitic to IR type. With New type under observation. End Feb-18
GTG-A exhaust gas detectors calibration/fault issues. Considerin
1 Instrument GTG A installation will be done in upcoming opportunity. August 2018 Open.
(45-HD-1,2,3) g reliable DOS of new gas detectors: July 2018. Installation: August 2018
Gas detectors installed, taken in service. Before taking logic in service, ATA-2019
seismic
vibration will be presented to managers forum.
will take in New logic presented to manager's forum. Logic will be taken in service
service during TA-19 at one GTG after presenting to CMO.
after logic
change.
GTG-A Flame scanner BE-12600 A3 showing zero Instrumen
t team 2 will Instrument Will be repalced in next outage Upcoming Opportunity Closed
intensity and forced. will
update
High dP acorss the inlet filters and GTG tripping final Will be shared findings after VSM response. Being adressed through IR.
1
remarks. Machinery Upcoming Opportunity Cloed
consequently. Actions will be drived from IR.
Opr
(MMS) to
call Take up with GE by Instrument Team
separate As per feedback of GE system is Ok. Now In house.
meeting to Air circuit including piping will inspect in TA-2019.
agree final Filter house dp trends configured in DCS. Instrument to share feedback 3/1/2018
wayout. on the basis of data anlysis. 30 Apr 2018 Open
GTG inlet filters pulse jet not working on auto mode. Instrumen Instrument Data shared by inst team. OPr to take lead for revision in setpoints. 30 August 2018
t will Auto cleaning system checked and working good. Raise setpoint change 31-Dec-2018
complete form for revision in setpoints. MMS (30th Sep 2018)
1 GTG-A pre-work New setpoints will be proposed by opr/process joint working.
(9-N-1201A) before
meeting.
Wayforwar
d finalized.
GTG-A compressor bleed valve incorrect position alarm is Will be
being generated number of times during the shift. Needs 2
presented Instrument Limit switches will be checked in next outage. Upcoming Opportunity Closed
rectification. to
managers
for
guidance.
New
proposed R&D is in progress by mechinary & process team to install some heating
logic will media. Will share feedback one's conluded.
be Correspondance with vendor is in progress.
presented R&D is in progress 31/05/2017
Increase in delta P during foggy season need to be to Mechinary team. Feb-2018 Open
evaluated. managers1 MM/Process Green cloth installed. 10 June 2018
forum, will Pre filters installation. 31-Dec-2018
be taken in Process package required for execution of pre filters installation. MOC
service raised.
afterwards Process package approved. Mechanical package to be issued.
. (30 Sep New setpoints will be proposed by opr/process joint working.
2018).
New logic
presented
to
manager's
forum.
Logic will 1- Process to share limitation of low air flow.
Closed
be taken in Process As per process evaluation, Actual Air Flow decrease. To be checked with 15-Jun-17
service increase IGV/GE Consultation
during TA-
19 at one
GTG after
presenting
to CMO.
Instrument team to share feedback for TT-12605 health as per TA-17
Close
Instrument observation 15-Jun-17
Ok as per TA-15

High Wheel Space Temperature TT-12605
Taken with GE. Problem was appeared after 2011 as per availaible
1 history.
Air flow of GTG A as compared to B is less as per TMP report. On the
feedback of process, mechinary to share update on vendor remarks &
any concern w.r.t mechine health 30-06-17
MM Will be checked in TA-19. TA-19 Closed
Increase in IGV angel Is opportunity based.
IGV opening adjusted as per DCS command, has given positive results of
lowering Wheel Space temperatures by 30 Deg compared to previous
trend. Based on this, Machinery will only carryout CI of GTG A rather
opening of Exhaust casing.

SOP to be developed for IGV increasing.

12/31/2017 Closed
Instrument Opr (MMS)will call separate meeting to conclude. 30 Apr 2018
IGV opening adjusted per DCS command on interim basis. High wheel space TA-19
temp lowered by 30 deg. Calibration issue of IGV to be taken up with GE.

Under Procurement. 31/12/2017 Closed

GTG A Offline Ring not Availaible 2 MM
Offline ring is installed. MM has replaced online nozzles with offline August 2018

1 Operation MOC raised bu operation 31-May-17 Closed

. Process to evaluate & issue process package.

GTG A Lube Oil High Temperature in Summer Season Raise MOC for study of high temp in summer and possible remedial
actions. MMS (15 Apr 2018).
1 Opr/ Process MOC to be raised. MMS (30th June 2018) 7/1/2017 Open
Process to issue process package. (31 july 2018) ATA-2019
Lube oil temp and fan power data to be shared with PE. MMS 20 Sep
2018. Process will study data and recommend action. 05 Oct 2018.
Vendor to be engaged in TA-19 for cleaning of fins. MMS

Installation of Bypass PCV-12900 at GTG due to low NG Close

1 Instrument Tie-in executed. Valves receiced end May Jun-17
pressure

Gas Detectors readings to be compared between DCS and Promel for

behaviour
High priority alarms and trends to be configured in DCS. Feedback to be
GTG-B filter house gas detectors calibration/fault issues. provided by instrument on latest update. 5/1/2017 Open.
(45-HF-1,2,3) 1 Instrument Matter taken up with new supplier & order placed. Type change from August 2018
catalitic to IR type. ATA-2019
DOS of new gas detectors: July 2018. Installation: August 2018
New logic presented to manager's forum. Logic will be taken in service
during TA-19 at one GTG after presenting to CMO.
 Gas Detectors readings to be compared between DCS and Promel for
behaviour
High priority alarms and trends to be configured in DCS. 01/05/2017
GTG-B exhaust gas detectors calibration/fault issues. 1 Instrument Matter taken up with new supplier & order placed. Type change from Feb-2018 Open.
(45-HD-1,2,3) catalitic to IR type. 30 Apr 2018
New detectors installed & under observation.
Opr (MMS) to call meeting to agree before taking in service.
Wayforward finalized. Will be presented to managers for guidance.

Will check with electrical for replacement possibility in next outage or Closed
Generator NDE Bearing Temperaure 1 Instrument Upcoming Opportunity
TA-17

Generator Hot Air Temperature 1 Instrument Will be repalced in next outage. Spare is available. Upcoming Opportunity Closed

GTG-B GCV difference high. Differential mismatch alarm Closed

1 Instrument Arrived at site & will be replaced in next outage Upcoming Opportunity
appears number of times during the shift.

Installation of Bypass PCV-12900 at GTG due to low NG Tie-in executed. Valves receiced end May Closed
GTG-B 1 Instrument Jun-17
2 pressure Valve will be installed in Sep 2017
(9-N-1201B)

High dP acorss the inlet filters and GTG tripping Will be shared findings after VSM response. Being adressed through IR. Closed
1 Machinery
consequently. Actions will be drived from IR.

Under Procurement. 31/12/2017

Online washing ring not availaible. 2 MM Ring installed . Hose pipes need to be installed along with online Aug 18 Open
nozzles installation. TA-19

1 Operation MOC raised bu operation 31-May-17 Closed

. Process to evaluate & share performance of cooler/fans to root cause

GTG B Lube Oil High Temperature in Summer Season reasoning of high temperature.
Raise MOC for study of high temp in summer and possible remedial
1 Opr/ Process actions. MMS (15 Apr 2018) 1st Feb 2018 Open
MIOC raised. Process to issue process package. ATA-2019
Lube oil temp and fan power data to be shared with PE. MMS 20 Sep
2018. Process will study data and recommend action. 05 Oct 2018.
Vendor to be engaged in TA-19 for cleaning of fins. MMS

Take up with GE by Instrument Team

.Air circuit including piping will inspect in TA-2019
Filter house dp trends configured in DCS. Instrument to share feedback 3/1/2018
GTG inlet filters pulse jet issue not working on auto mode. 2 Instrument on the basis of data anlysis. 30 Apr 2018 Open
Data shared by inst team. OPr to take lead for revision in setpoints. 31-12-2018
MMS
New setpoints will be proposed by opr/process joint working.

EDG fail to start in 1st attempt 1 Electrical IR rasied & will be driven through IR recommedation Closed

Water Treatment
Area
IFC to be expedited by process & project. Process to develop Process 10-06-17 Close
3 & 1 Process
Package covering scope of all interfaces.
Raw Water pumping
station
Replacement of 9-P-1374 dosing pumps at water
treatment.

1 Project IFC to be issued by project team based on addendum Jun-17 Close

New wells & increase in lentgh of existing wells/Wells relocation 06 Well relocation carried Closed
APL Well low level concern 1 Process
package issued. out

Regeneration Optimization Concerns 1 Process Undre progress & process will share final report On going Close

RO dosing pumps frequent low flow and leakages issues. Detail working is carried out as per bench marking with neighbouring Project to issue IFC on Close
1 Project
To be resolved. industry & process package developed based on best pactices. priority

Propose anti corosion tyoe coating for channel heads Closed

2 Process 30-09-2018

Raise JR for coating material and services of coating. Completion of

2 FM/Operation coating is targetted till 31-Mar-2019 31-Mar-19 Open

Incident: Water seepage from 2nd stage cooling jacket of To review and revise preventive inspection regime of intercooler and Closed
2 Process ensure its implementation through FM 15-10-2018
C-1701 B air compressor. (0917/V1701/C1701B/XV-
10313) Carryout inspection of HP element suction and discharge piping in Open
2 MM upcoming unit PM 15-12-2018
ROOT CAUSE: pertains to carryover of condensate into
HP element.Carryover of rust particles had choked the Develop PM regime including functional testing of both SOV & level
SOV passage and caused buildup of condensate level in 2 Inst. 31-12-2018 Open
Nitrogen Plant switch and punch in ERP for monitoring.
condensate pot installed at upstream of SOV
- The 2nd protection that is level switch didn’t respond and MOC to be raised for below action
contributed in condensate buildup. To facilitate shift operator, modify drain header and provide funnel with Closed
- The compressed air carried the condensate into the HP 2 Opr (UBK) splash guard arrangement to eye witness and keep check on auto 24-09-2018
element causing it to drain out through weep hole. condensate drainage functioning. Need respective modification on both
A & B compressor units.

Condensate drainage through manual bypass facility should be

practiced by operator at regular intervals and should be covered Closed
2 Opr (UBK) through area stand in instructions and specifically in operator shift log 31-09-2018
sheet.

Phase-I completed including

Frequent leakages on chemical lines i.e HCL/Hypo.
(1- 1365 problematic A/G PVC piping
Problematic piping will be replaced with new (In kind). replaced with SS piping
1 FM FM will share plan to attend during 2018. Plan to be shared by June 12/1/2017 2- Old tower basin hypo dosing PVC
2018. Dec-18 lines replaced with PTFE lined)
Update on P&ID 20 sep 2018 Phase-II plan will be developed based
on Operation feedback of marking of
lines on PID which needs replacement.

30/05/2017
1- Process to evaluate high vibration in Network. 30-09-17
OPr 2. Opr (AR) to call meeting on final way out. Closed
Dec-2017
30 Apr-2018

Project High vibration in piping assembly with control measures to be studied. 31-12-2018 Open

PRV and bleeder to be installed at discharge line of motor driven pump.

FM Handing over plan to be shared with FM. AR. 10 Sep 2018 31-12-2018 Open
FW network frequent leakages & vibrations concerns 1 FM to proceed for PRV installation and blind insertion. Close actions in
ERP to proceed for PSSR. PRV will be taken in service after PSSR.

Water Treatment
Area 1- PV-1902 cavitation issue to be resolved. Instrument to share
& feedback on procurement of new valve. 30-05-17
Raw Water pumping 2- Qoutations of new valves are received. 15-09-17 Open
station Instrument/Opr Instrument/Process to expedite datasheet and procurement of PV- Dec-2017
1902. 30th April 2018
Valve procurement to be expedited. Budget to be arranged by opr 31-12-2018
Budget arranged. Draft PO done. Expedite final PO.

2 Process 1- Process to issue IFC Process Package of Bypass line 1- 30-06-17 Close

2- Project to overall lead till closure

All pre-requisites are closed. Project to share further plan.
Rain water diesel engine pump UG cables near rain water line to be relocated. 30-Aug-17
Elect JO will be issued by 15th Sep. Execution will be done by 30th Oct 2018. Open.
Cables have been rolled back since 9th November & go ahead given to 30-12-17
FM team for leakage rectification job. However, cables relocation place 30-07-2018
2
is yet undecided. Project team to advise.

Project Cables relocation design to be provided. 31-Dec-18 Open

FM After relocation of cables, excavation to be started to attend UG leakages in 31-Dec-18 Open

pipe line.

HCL New Tank/Piping riliability concerns 2 Project Work is in progress on Piping material change Jun-17 Close

4 Boilers & Steam FD Fan Turbine RPM Issue 1 Operation Operation to raise Setpoint change form for delay timer. 6/15/2017 Closed

1 Process Review & suggest keeping mechine safety & reliability. 6/25/2017 Closed

4 Boilers & Steam FD Fan Turbine RPM Issue 1 Instrument Implement change 7/15/2017 Closed

4 boilers & Steam Process to issue addendum as per operation feedback/observations. 15/06/2017
Additional protections to be installed as per addendum. FM 30-09-17
USG Silica Gel moisture Concern & Mothbal issues. 1 Process Raise MOC for USG mothballing. MMS (15 Apr 2018) Dec-2017 Open
Include inspection recommendations in addendum. Process
Addendum will be issued by 30th Sep 2018
Process to issue addendum 15-12-2018
 Process to issue addendum as per operation feedback/observations. 15/06/2017
Additional protections to be installed as per addendum. FM 30-09-17
USG Silica Gel moisture Concern & Mothbal issues. 1 Process Raise MOC for USG mothballing. MMS (15 Apr 2018) Dec-2017 Open
Include inspection recommendations in addendum. Process
Addendum will be issued by 30th Sep 2018
Process to issue addendum 15-12-2018

1 Project IFC mechanical to be issued Jun-17

XV-1001 Bypass Open due to nusiance Tripping.

Closed

1 Instrument
Finalization of quotations for procurement purpose. 12/1/2017
PO placed. DOS: August 2018. Execution: TA-2019 TA-19
Open
Process to share wayforward details & target date. 30/06/2017
PIGGING Activity Concern & Wayforward 1 Process According to process team pigging is planned in TA-2019. 15-10-17
TA-2019 Closed
Process will share final report.

Dosing is subject to Pigging.

As per new plan, dosing will be done on monthly basis. Related to Pigging
TA-2019
Dosing of Corrosion Inhibitor in NG line 1 Opr Opr will share dosing plan. 10 Apr 2018
Open
One dose completed. Next planned in July 2018. 31-Mar-2019
Two dose completed. Raise PR for 3rd dose after budget availability.

2 Project
Process package issued. Project to share target date for mechanical 30/06/2017
package. 30-09-17
Closed
Safety Shower high temperature issues

2 Project Budget need to consumed with 2017 Capex. Nov-17

Closed

Detail functional testing carried out & issues recorded. Instrument to

CW Turbine driven pump PT-1401 G tripping RCA 1 Instrument Oct-17
please share with team.
Closed
Spare XV to be procured for replacement purpose. 01/11/2017
Instrument Budget awaited for PO. Valves will be recieved at site by April 2019. Dec-17 Open
Expedite vales procurement. June 18

Matter was discussed with seimens. Advance payment approval to

Electrical 30-Nov-16
vendor is in process.
Closed

With change in NRV position of dryer, problem switchover. FM to

Field Maint 1-Dec-17 Closed
evaluate health of NRV. RCA to be shared with team.
XV Concerns at WTP 2
Operation ready to handover as level is comfortable. Process to share Close
Process Evaluation pending.
target date of RCA to be executed.

Process OHIH done. Process to share report Close

Vales installed in the pits remain submerged in water. Civil team to Open
Civil Feb-19
repair/seal the water ingress.

Need to agree wayforward on commissioning of Chiller B. 20/05/2017

Opr (MMS) to call meeting to agree way forward. 10-10-17
Chiller B commissioning. 2 Opr 15th April 2018 Open
JR raised for vendor's visit to check chiller health.
Vendor's visit done. Report awaited. 31 Aug 2018
15-12-2018

Process to share findings of solution chemistry as per mechinary

comment of presence of LiBr. Share findings on feedback of vendor & 10/10/2017
Vacuum extractor portable pump 2 MM other industries. Dec-17 Closed
Prepare list of issues with chillers MMS (30th Apr 2018) 30th April 2017
Vendor to be called at site discussion on list of issues. Process
Pump procurement to be initiated

Budget shared by Operation. Instrument to procure on priority. 12/1/2017

Installation of PT and replace Vaccum manometer 1 Instrument/process Opr (MMS) to raise MOC: 15 Apr 2018. 30 Sep 2018 Open
Process to issue process package.
Misc.

5 IA/PA compressor-C 2nd element high temperature issue 1 Machinery Elemnt reached at site Closed
Closed
WGB FD Fan Suction Filter bulging Issue 2 DBN Under Review Closed closed
Process to share requirement of cleaning.
Chemical cleaning to be planned with process. MMS No Target Date is received
N2/IAPA Compressor Chemical Cleaning Coolers (Lube 2 Process /opr Opr parameters (limiting) to be shared with process. Opr by 20 Sep 15-10-17
oil/Inter & After Cooler) 2018. Process team will evaluate recommendation on the basis of Dec-17
feedback. 30th April 2018 Closed

Coating on channel head at N2/IAPA Compressor is No Target Date is received

2 Process Process to share specifications of coating
required. 15-10-17 Closed
24-03-2018

1- Process to share plan

RO plant high conductivity issue of specific vessels.
As per recommendation of process team RO memberanes to be installed Sep-17
Memberanes replacement plan
in Sep-17
Close
1 Process

1- Process need to respond on immidiate basis

As per process team, no observation recorded w.r.t process stream & No Target Date is received
found Ok.
Process Close.

P-9453 C high viration at Motor/Pump side need to

2 Electrical to take overall lead to carry diagnostic including all interfaces
be evaluated.
to further dig down the actual root cause. In case of requirement
contact vendor for expert opinion.
12/1/2017
Electrical/Process Prepare list of issues with chillers MMS (30th Apr 2018) Action closed from electrical side
Vendor to be called at site discussion on list of issues. Process
JR raised. Follow with P&C. MMS

Instrument to share feedback on level switch installation.

At APL, Level switch on wells need to be installed to avoid Level switches are availbale. Installtion to be done.
cavitation in case of low level. LS available installed at 8 wells are not connected with panel.
LS not installed at 3 wells. 3/1/2017
2 Instrument 15 Aug 2018 Open

HCL Tank Installation 1 Project Installation need to be expedited Closed

NG network at Mari & NG station piping branch Closed
Equipment ATA-17
connections modification. 1
In phase-I: Material of headers at Anion Vessels shall be replaced with Closed
Demin unit vessels resin slippage rectification. Equipment Dec-17
1 SS.
Installation of cooling tower monorail installation for mesh Closed
Equipment Nov-16
cleaning. 2
Rectification of passing steam traps 1 Equipment ATA-17 Closed

Thickness monitoring of piping on pipe rack and Previously identified points have been repaired by FM. FM to share progress
rectification of points where thickness loss is being QA/QC / FM by 10 Sep 2018 4/30/2018 Open
observed.
QA/QC to share feedback on completion of identified points and any new 31-Dec-2018 (No pending action at FM end)
points to be repaired.
1
 O&U PREP Actions STATUS
O&U Total Closed Open % Compliance
Electrical 4 2 2 50%
Isntrument 22 7 15 32%
Field Main 6 3 3 50%
Machinery 8 3 5 37%
TSD 23 1 22 5%
Project 10 2 8 20%
Total 73 18 55 25%

Instrument Process DBN Electrical FM

23 22 1 3 6
11 10 1 2 3
12 12 0 1 3
47% 45% 100% 66% 50%

Electrical Isntrument Field Ma

Maintenance Ma

PR
80
Number

70
60
50
40
30
20
10
0
Instrume Process
nt
 80

70

60

50

40
Mechinar Project Total 30
7 10 71
3 5 36 20
4 5 35
10
42% 50% 50%
0
ntrument Field Machinery TSD Project Total
Maintenance Maintenance

PREP STATUS

Process DBN Electrica FM Mechina Project Total

l ry
 PREP FORUM - TEMPORARY REP
Tag No.
TR # Problem Description
FH # 11
Fire water network (FH # 11): Fire water UG leakage observed not of CT
near FH # 11. Suggested Temporary Repair: Clamp as per attached
50 sketch. Fire water network to be depressurized in maintenance change
over.
WGB CBD 1562
WGB CBD 1562: Leakage observed from 3/4" welded joint on CBD line of
WGB. Isolation available but proceeding with temporary repair due to
54 operations concerns. Suggested Temporary Repair: Boxup clamp to be
installed.
9-MPS-15504-10"
9-MPS-15504-10": MPS steam trap U/s flange leakage at USG MPS main
55 header line. Suggested Temporary Repair: Boxup clamp to be installed.

9-HPS-15011-1.1/2"
STG Main HPS Inlet line (9-HPS-15011-1.1/2"(15SIDA)-1: HPS Steam trap
assembly line leakage observed in STG area size 3/4" welding not
56 possible due to isolation valve is passing. Suggested Temporary Repair:
Boxup clamp to be installed.
FL-1363A
09-FL-1363-A: Damage of rubber lining of distributor headers and
deformation has been observed repeatedly which cause resin slippages
during regeneration. Suggested Temporary Repair: It is proposed to
57 replace the header with SS-316 but with same design. SS-316 is
compatible with NaOH and can be used for this servise on temporary
basis.

K-107
NGBC: NG condensate leakage observed from drain plug of 20" butterfly
valve at NGBC. Valve is located on main discharge header. It is a part of
58 recent LPBC tie-in job. Suggested Temporary Repair: Under current
condition and field observations boxup clamp to be installed.

MPS-15135
MPS-15135: MPS steam leakage observed from upstream of MPS-15135
59 at O-Rack in USG area. Location is from SW of drip leg with 3/4" line U/s
of steam trap. Suggested Temporary Repair: boxup clamp to be installed.

9-LPS-15501-6"-3S1
9-LPS-15501-6"-3S1: Leakages have been observed from LPS steam traps
cap, nut and its drain valve. Due to unavailability of isolation leakages to
60 be rectified through temporary repair. Suggested Temporary Repair: It is
proposed to do temporary repair as per sketch.

P-1374 C
P-1374C: HCl dosing pumps (P-1374 A&C) for demin trains regengration
are not available since long due to delay in IFCM issuance for
64 replacement of existing pumps with available improved design pumps.
Suggested Temporary Repair: Installation of new pump with modified
design at the existing structure and piping with minor modification.
 9-LG-12700A
9-LG-12700A: Leakage from one segment of GLG. Due to unavailability of
spares, boxup is required to take the GLG in service. Currently GLG is
65 isolated. Suggested Temporary Repair: Provide bolted blind in place of
leakage segment which will be replaced after procurement of spares.

SCARP line: Leakage reported from 4" drain line of SCARP line at Pit#11
due to movement of trolley over the pit slabs. Broken slabs fell over the
66 pipe causing damage to pipe. Suggested Temporary Repair: Leakage
point is 6"x4" HDPE reducer. Sealing plug will be installed along with
holding clamp arrangement.

FH # 11
FH-11: Leakage from the saddle welded joint with 6" branch towards FH-
67 11 fire hydrant. There is approx. 7" to 8" circumferential crack on the top
portion of weld joint. Suggested Temporary Repair: Weld joint to be
repaired by weld buildup.
MPS-15135
MPS-15135: MPS steam leakage observed from downstream of MPS-
15135 at O-Rack in USG area. Location is from SW of drip leg with 3/4"
69 line U/s of steam trap. Suggested Temporary Repair: boxup clamp to be
installed.
C-1252A

9-C-1252A (MDC): Condensate drain SOV (7Y1, 7Y2) are installed on

motor driven compressors of EDG air receiver vessel that drain moisture
from compressed air. 7Y1 is installed on first stage while 7Y2 SOV is
installed on 2nd stage of compressor. These SOVs are normally open and
remain open for 10 sec when compressor is started to drain moisture.
71 After 10 sec, these SOVs gets closed and compressor start loading 7Y2
SOV has been damaged (short coil) due to which it remained open even
after 10 sec due to which compressor isn't loading. Suggested Temporary
Repair: 1/2" manual valve will be installed in place of SOV. It will be 50%
open because compressor runs on auto mode against air receiver
pressure setting and it cannot load if valve is 100% open.
ORARY REPAIRS STATUS
Status
Date of Estimated date of (Open /
Risk level Responsibility initiation removal Close)

II Omer Tarar 9-Apr-17 30-Dec-18 Open

III Omer Tarar 3-Jul-17 TA-2019 Open

III Omer Tarar 3-Jul-17 TA-2019 Open

III Omer Tarar 10-Jul-17 TA-2019 Open

II Omer Tarar 29-Jun-17 TA-2019 Open

II Omer Tarar 18-May-17 TA-2019 Open

III Omer Tarar 11-Jul-17 TA-2019 Open

III Omer Tarar 28-Jul-17 TA-2019 Open

II Hamid Roman 18-Dec-17 30-Apr-19 Open

III Omer Tarar 16-Jan-18 TA-2019 Open

II Omer Tarar 15-Feb-18 TA-2019 Open

II Omer Tarar 9-Mar-18 TA-2019 Open

II Omer Tarar 4-Jul-18 TA-2019 Open

II Farrukh Imtiaz 16-Jul-18 15-Oct-18 Open