Anda di halaman 1dari 53

WIRTGEN GROUP:

PARTS AND MORE 2009.

ROAD TECHNOLOGIES www.wirtgen-group.com


The complete delivery range of picks 2009
for milling machines
Standard with Standard without
Miniature picks Special models
extractor groove extractor groove
Carbide tip Carbide weight
Ø 13 Ø 20 Ø 20 Ø 20

WM4 / 13 W4 E R
Part No. Part No.
W4 19.68 g
182598 2088082
Page 16 Page 18

W5 E R W5 E H R
Part No. Part No.
W5 23.40 g
2088085 2088095
Page 19 Page 20

W6 R W6 H R W6 S R
Part No. Part No. Part No.
W6 30.17 g
2069413 2069412 2088106
Page 21 Page 22 Page 25

W6 SG R
Part No.
W6 SG 22.89 g
2088110
Page 26

W6 AOC R
Part No.
W6 AOC 32.5 g
2088108
Page 30

W6 E R W6 E H R
Part No. Part No.
W6 E 32.87 g
2088087 2088103
Page 23 Page 24

W7 E R W7 E H R
Part No. Part No.
W7 41.50 g
2069414 2064871
Page 27 Page 28

W8 E H R
Part No.
W8 E 48.37 g
2088104
Page 29

WM1 / 13
Part No.
W1-8 9.01 g
193701
Page 17

W1-10 R
Part No.
W1-10 24.59 g
2088081
Page 31

W1-13 R
Part No.
W1-13 38.78 g
2088090
Page 32

W1-15 R
Part No.
W1-15 47.82 g
2088093
Page 33

© 2009 by Wirtgen GmbH 13


Selection table 2009
for road milling machines

Used in
Machine type
soft asphalt medium-hard asphalt hard asphalt concrete

SF300 C, W 350, W 350 E


W 35, W 35 DC,
SF 500 C-C/3-C/4, W 500,
W 50, W 50 DC* WM4 / 13 WM1 / 13
Part No.: 182598 Bestell Nr.: 193701
Page 16 Page 17

SF 300 C

W 350, W 350 E

W 35, W 35 DC

W4 E R W1-10 R
Part No.: 2088082 Bestell Nr.: 2088081
SF 500 C-C/3-C/4 Page 18 Page 31

W 500

W 50, W 50 DC

500 DC

W5 E R W6 E R
SF 1000 C / CBA Part No.: 2088085 Bestell Nr.: 2088097
Page 19 Page 23

W 600 DC / W 1000 L
W1-13 R
Bestell Nr.: 2088090
Page 32

W 1000

W5 E H R W6 E H R
Part No.: 2088095 Bestell Nr.: 2088103
W 60 / W 100 Page 20 Page 24

*Version with fine milling drums and micro fine milling drums with toolholder system HT4 and HT04

14 © 2009 by Wirtgen GmbH


Quick-change toolholder system HT2
(1992 -1996)
The quick-change toolholder system • Correcting upper part with modi-
HT2 was especially developed for a fied square shank for use on milling
wide variety of machine types and ap- drums with more than 2000 hours of
plications. operation
- for milling machines 1300-2000 DC
• Standard upper part for picks with and 2100 DC
20 mm shank
- for milling machines W 1000 F, • Dummy upper part to protect the bot-
1300-2000 DC and 2100 DC tom part of the quick-change tool-
holder in modified pick arrangements
• Standard upper part for picks with - for milling machines with fine
20 mm shank milling drums
- for milling machine W 1000 - for recycler WR 2500
- for recycler WR 2500

• Special upper part for picks with


22 mm shank
- for recycler WR 2500

60 © 2009 by Wirtgen GmbH


The complete delivery range of toolholder

Shaft diameter
Toolholder system
Ø 13 Ø 20 Ø 22 Ø 25 Ø 38-30 Ø 42
RSMToolholder HT11-R RSMToolholder HT11-R D22 RSMToolholder HT11
Toolholder Part No. 187002 Part No. 199001 D25, Part No. 199002
Page 57 Page 57 Page 57
Dummy upper part
Dummy Part No. 194755
Page 57
HT 11
Bottom part sealing HT11
Retainer screw HT11 M30x2 Sealing plug HT11 Part No. 1 pieces 158509
Accessory Part No. 158501 Part No. 158508 Part No. 100 pieces
Page 57 Page 57 187005
Page 57

RSMToolholder HT3-R RSMToolholder HT3-R D22


Toolholder Part No. 198000 Part No. 198001
Page 59 Page 59
Dummy upper part
HT 3 Dummy Part No. 101472
Page 59
Retainer screw HT3 M24x2 Sealing plug HT3
Accessory Part No. 79998 Part No. 126110
Page 59 Page 59
RSMToolholder HT2
Part No. 49765
RSMToolholder HT2 D22
Page 61
Part No. 59308
RSMToolholder HT2-170
Page 61
Toolholder Part No. 74801
RSMToolholder HT2-170 D22
Page 61
Part No. 97180
RSMToolholder HT2
Page 61
Part No. 82755
HT 2 Page 61
Dummy upper part
Dummy Part No. 89888
Page 61
Retainer screw HT2
Accessory Part No. 56290
Page 61
RSMToolholder HT9
HT 9 Toolholder Part No. 137503
Page 63
RSMToolholder HT13
HT 13 Toolholder Part No. 2068238
Page 63
RSMToolholder HT5 plus
HT 5 plus Toolholder Part No. 194362
Page 63
RSMToolholder HT5 RSMToolholder HT5 D22
HT 5 Toolholder Part No. 74745 Part No. 124218
Page 63 Page 63
RSMToolholder
HT 04 Toolholder HT04, Part No.
57629, Page 63
RSMToolholder HT4
HT 4 Toolholder Part No. 72258
Page 63
RSMToolholder HT03
HT 03 Toolholder Part No. 5243
Page 63
RSMToolholder HT02
HT 02 Toolholder Part No. 5244
Page 63
RSMToolholder HT01
HT 01 Toolholder Part No. 36780
Page 63
Edge Edge protector 3-er D20 Edge protector 3-er D22
Toolholder Part No. 69902 Part No. 162459
protector Page 63 Page 63
RSMToolholder
HT6 Toolholder HT6, Part No.
95781, Page 64
RSMToolholder
HT06 Toolholder HT06, Part No.
78556, Page 64
RSMToolholder
HT14 Toolholder HT14, Part No.
2068087, Page 64

© 2009 by Wirtgen GmbH 55


Toolholder HT2 Toolholder HT2-170 Toolholder HT2
Part No.: 49765 Part No.: 74801 Part No.: 82755

56
56
56

ø2 ø2 ø2
0 0 0

Shaft diameter 20 mm Shaft diameter 20 mm Shaft diameter 20 mm

Toolholder HT2 D22 Toolholder HT2-170 D22


Part No.: 59308 Part No.: 97180
56

56

ø2 ø2
2 2

Shaft diameter 22 mm Shaft diameter 22 mm

Dummy upper part Retainer screw HT2


Part No.: 89888 Part No.: 56290

ø 30
67
50

M 20 x 2,5

© 2009 by Wirtgen GmbH 61


Toolholder HT04 Toolholder HT01 Toolholder HT02
Part No.: 57629 Part No.: 36780 Part No.: 5244

Toolholder HT4 Toolholder HT03


Part No.: 72258 Part No.: 5243

Shaft diameter 13 mm Shaft diameter 20 mm Shaft diameter 20 mm

Toolholder HT5 Toolholder HT5 plus Toolholder HT5 D22 Toolholder HT9
Part No.: 74745 Part No.: 194362 Part No.: 124218 Part No.: 13750

Shaft diameter 20 mm Shaft diameter 20 mm Shaft diameter 22 mm Shaft diameter 25 mm

Toolholder HT13 Edge protector 3-er D20 Edge protector 3-er D22
Part No.: 2068238 Part No.: 69902 Part No.: 162459

Shaft diameter 25 mm Shaft diameter 20 mm Shaft diameter 22 mm

© 2009 by Wirtgen GmbH 63


Original Wirtgen ejectors
for optimum transport of material and long service life
Long-life ejectors
Optimally arranged ejectors on the mill-
ing drum facilitate the direct transfer of
the reclaimed asphalt pavement (RAP)
from the drum chamber to the loading
conveyor. These ejectors owe their long
service life to a special steel alloy con-
taining mixed carbides.

An adequate wearing course on the


ejector bar is required at all times to en-
sure a troublefree milling process and
smooth transport of the material. If this
is not the case, the ejectors on the mill-
ing drum should be replaced complete-
ly. Selection and ordering are easier
with our service packages.

Ejector width 150 mm Ejector width 250 mm


Part No.: 45220 Part No.: 44097

No. of
Machine type Milling width* Description Part No.**
ejectors

400/500/600 Sevice package ejectors 150/5 5 194342


W 600 DC, W 1000 L, W 1000,
W 60, W 100
1000 Sevice package ejectors 150/4 4 194343

1000/1200 Sevice package ejectors 150/6 6 194344


W 1000 F, W 1200 F, W 1300 F,
W 100 F, W 120 F, W 130 F, W 150
1320 Sevice package ejectors 250/6 6 194345

1320/2000 Sevice package ejectors 250/6 6 194345


W 1500, W 1900
1500 Sevice package ejectors 250/5 5 194346

1300-2000 DC, W 2000, 2100 DC, W 2100 2000/2100/2200 Sevice package ejectors 250/6 6 194345

W 2200 2200/3800/4300 Sevice package ejectors 250/6 6 194345

*Valid for standard pick spacing LA15 and system HT3 / HT11
**Service package includes the listed number of ejectors, screws/nuts and loctite 243

© 2009 by Wirtgen GmbH 65


Original Wirtgen milling drums
delivery range 2009

Machine Milling drum Toolholder Picks


Machine type Part No. Type Milling width* Pick spacing* Milling depth* System Qty. Part No. Qty.

185260 Milling drum 600 15 300 HT11 54 187002 66

185276 Milling drum 500 15 300 HT11 46 187002 58

W 600 DC 185277 Milling drum 400 15 300 HT11 40 187002 52

185278 Milling drum 300 15 250 HT11 32 187002 56

111335 Cutting wheel 80 250 HT02 36 5244 36

185260 Milling drum 600 15 300 HT11 54 187002 75

W 60 185276 Milling drum 500 15 300 HT11 46 187002 67

185277 Milling drum 400 15 300 HT11 40 187002 61

184990 Milling drum 1000 15 250 HT11 80 187002 92


W 1000 L
185272 Fine milling drum 1000 8 100 HT11 130 187002 130

W 1000 04.10 71250 Milling drum 1000 15 180 HT01 80 36780 84

184990 Milling drum 1000 15 250 HT11 80 187002 92


W 1000 05.10
185272 Fine milling drum 1000 8 100 HT11 130 187002 130

2049635 Milling drum 1000 15 300 HT11 80 187002 92

2049700 FCS milling drum 1000 15 300 HT11 80 187002 92


W 100
FCS fine milling
2062030 1000 8 100 HT11 130 187002 130
drum
FCS fine milling
2062033 1000 6x2 30 HT5 340 74745 340
drum
*Unit of measurement in mm

74 © 2009 by Wirtgen GmbH


Service packages for scraper blades

Standard FCS version***


Machine type Series range
Milling width* Part No.** Type Milling width* Part No.** Type

W 500 0001 - 9999 500 194396 1

W 50, W 50 DC 0001 - 9999 500 194390 1

300 194397 1

400 194398 1

W 600 DC,
0420 - 9999 500 194399 1
W 1000 L

600 194400 1

1000 194401 1

W 1000, W 100 0001 - 9999 1000 194401 1

1000 194402 1
W 1000 F,
W 1200 F, 0001 - 9999 1200 194403 1
W 1300 F 06.10
1320 194404 1

1000 194402 1

0001 - 0388 1200 194403 1

1320 194404 1

300 194421 2
W 1000 F, 1000 194426 2
W 1200 F, 500 194422 2
W 1300 F 07.10
600 194412 2
0389 - 9999 1200 194414 2
750 194424 2

900 194413 2
1320 194407 2
1000 194426 2

300 194421 2
1000 194426 2
500 194422 2

W 100 F, 600 194412 2


W 120 F, 0001 - 9999 1200 194414 2
W 130 F 750 194424 2

900 194413 2
1320 194407 2
1000 194426 2

*Unit of measurement in mm **Additional scraper blade lower parts will be required for FCS-version
*** For version FCS: additional scraper lower parts required

90 © 2009 by Wirtgen GmbH


Machine type Conveyor type Description Part No.

W 35 DC Discharge conveyor Conveyor belt B250 182130

W 500 Discharge conveyor Conveyor belt B400 50002

W 50 Discharge conveyor Conveyor belt B400 50002

W 50 DC Discharge conveyor Conveyor belt B400 50002

W 600 DC, W 1000 L Discharge conveyor Conveyor belt B400 97243

W 1000 Discharge conveyor Conveyor belt B500 71776

W 60, W 100 Discharge conveyor Conveyor belt B500 71776

Loading conveyor Conveyor belt B600 90123


W 1000 F, W 1200 F, W 1300 F 06.10
Discharge conveyor Conveyor belt B600 51873

Loading conveyor Conveyor belt B600 125134


W 1000 F, W 1200 F, W 1300 F 07.10
Discharge conveyor Conveyor belt B600 51873

Loading conveyor Conveyor belt B650 191410

W 100 F, W 120 F, W 130 F Discharge conveyor Conveyor belt B600 51873

Discharge conveyor short* Conveyor belt B600 2068042

Loading conveyor Conveyor belt B800 52890


1300 - 2000 DC
Discharge conveyor Conveyor belt B800 57482

Loading conveyor Conveyor belt B800 52890


W 1500, W 1900
Discharge conveyor Conveyor belt B800 57482

Loading conveyor Conveyor belt B650 2075932

W150 Discharge conveyor Conveyor belt B600 51873

Discharge conveyor short* Conveyor belt B600 2068042

Loading conveyor Conveyor belt B800 112781


W 2000
Discharge conveyor Conveyor belt B800 57482

Loading conveyor Conveyor belt B1000 53870


2100 DC
Discharge conveyor Conveyor belt B1000 14920

Loading conveyor Conveyor belt B1000 53870


W 2100
Discharge conveyor Conveyor belt B1000 138316

Loading conveyor Conveyor belt B1100 116577


W 2200
Discharge conveyor Conveyor belt B1100 116578

* For machines with short discharge conveyor

© 2009 by Wirtgen GmbH 97


Machine type Conveyor type Description Part No.

W 50, W 50 DC, W 500 Discharge conveyor Conveyor belt B400 190752

W 600 DC, W 1000 L Discharge conveyor Conveyor belt B400 2057532

W 1000 Discharge conveyor Conveyor belt B500 2057533

W 60, W 100 Discharge conveyor Conveyor belt B500 2057533

Loading conveyor Conveyor belt B600 193612


W 1000 F, W 1200 F, W 1300 F
Discharge conveyor Conveyor belt B600 2057531

Loading conveyor Conveyor belt B650 2057675


W 100 F, W 120 F, W 130 F
Discharge conveyor Conveyor belt B600 2057531

Loading conveyor Conveyor belt B800 196770


1300 - 2000 DC 05.20
Discharge conveyor Conveyor belt B800 2057530

Loading conveyor Conveyor belt B800 196770


W 1500, W 1900
Discharge conveyor Conveyor belt B800 2057530

Loading conveyor Conveyor belt B650 2090466


W 150
Discharge conveyor Conveyor belt B600 2057531

Loading conveyor Conveyor belt B800 190751


W 2000
Discharge conveyor Conveyor belt B800 2057530

2100 DC Loading conveyor Conveyor belt B1000 2057535

Loading conveyor Conveyor belt B1000 2057535


W 2100
Discharge conveyor Conveyor belt B1000 2057536

Loading conveyor Conveyor belt B1100 179277


W 2200
Discharge conveyor Conveyor belt B1100 179278

© 2009 by Wirtgen GmbH 99


Machine type Conveyor type Description Part No.

Discharge conveyor Drive pulley B250 182505


W 35 DC
Discharge conveyor Return pulley B250 182519
Discharge conveyor Drive pulley B400 43231
W 500
Discharge conveyor Return pulley B400 7654
Discharge conveyor Drive pulley B400 43231
W 50
Discharge conveyor Return pulley B400 7654
Discharge conveyor Drive pulley B400 43231
W 50 DC
Discharge conveyor Return pulley B400 7654
Discharge conveyor Drive pulley B400 43231
W 600 DC, W 1000 L
Discharge conveyor Return pulley B400 7654
Discharge conveyor Drive pulley B500 72052
W 1000
Discharge conveyor Return pulley B500 72060
Discharge conveyor Drive pulley B500 72052
W 60, W 100
Discharge conveyor Return pulley B500 72060
Loading and discharge conveyor Drive pulley B600 90117
W 1000 F, W 1200 F, W 1300 F
Loading and discharge conveyor Return pulley B600 90059
Loading conveyor Drive pulley B650 190358
Loading conveyor Return pulley B650 190357
W 100 F, W 120 F, W 130 F
Discharge conveyor Drive pulley B600 90117
Discharge conveyor Return pulley B600 90059
Loading conveyor Drive pulley B800 52667
Loading conveyor Return pulley B800 52666
1300 - 2000 DC 05.20
Discharge conveyor Drive pulley B800 95865
Discharge conveyor Return pulley B800 110871
Loading conveyor Drive pulley B800 52667
Loading conveyor Return pulley B800 52666
W 1500, W 1900
Discharge conveyor Drive pulley B800 95865
Discharge conveyor Return pulley B800 110871
Loading conveyor Drive pulley B650 190358
Loading conveyor Return pulley B650 190357
W 150
Discharge conveyor Drive pulley B600 90117
Discharge conveyor Return pulley B600 90059
Loading and discharge conveyor Drive pulley B800 95865
W 2000
Loading and discharge conveyor Return pulley B800 110871
Loading and discharge conveyor Drive pulley B1000 15092
2100 DC
Loading and discharge conveyor Return pulley B1000 38279
Loading and discharge conveyor Drive pulley B1000 138926
W 2100
Loading and discharge conveyor Return pulley B1000 128671
Loading and discharge conveyor Drive pulley B1100 127761
W 2200
Loading and discharge conveyor Return pulley B1100 111225

© 2009 by Wirtgen GmbH 101


No. of components used
Machine type Roller type Part No.
in loading conveyor in discharge conveyor

W 35 DC Support idler B250 4 182129

Idle pulley 2 54954

Support idler B400 10 8363


W 500
Support idler B400 5 8362

Belt roller B400 6 71844

Idle pulley 4 54954

W 50, W 50 DC Roller B400 9 171832

Belt roller B400 3 71844

Idle pulley 4 54954

Roller B400 4 99285


W 600 DC, W 1000 L
Roller B400 6 99286

Belt roller B400 5 71844

Idle pulley 4 54954

Roller B500 4 72068


W 1000
Roller B500 7 71777

Belt roller B500 6 72067

Idle pulley 4 54954

Roller B500 4 72068


W 60, W 100
Roller B500 7 71777

Belt roller B500 6 72067

Idle pulley 2 4 54954

Roller B600 5 4 90120


W 1000 F, W 1200 F, W 1300 F
06.10
Roller B600 7 90122

Belt roller B600 3 6 90121

Idle pulley 4 4 54954

Roller B600 6 4 90120


W 1000 F, W 1200 F, W 1300 F
07.10
Roller B600 7 90122

Belt roller B600 3 6 90121

© 2009 by Wirtgen GmbH 103


Discharge conveyor

Return pulley* Drive pulley


Machine type Series range
Description Part No. Description Part No.

W 35, W 35 DC 0001 - 9999 Flange bearing cpl. 2 x 182166 Flange bearing cpl. 182166

W 500 0001 - 9999 Pedastral bearing cpl. 2 x 7705 Tensioner bearing cpl. 56293

W 50 0001 - 9999 Pedastral bearing cpl. 2 x 7705 Tensioner bearing cpl. 56293

W 50 DC 0001 - 9999 Pedastral bearing cpl. 2 x 7705 Tensioner bearing cpl. 56293

W 600 DC 0001 - 9999 Pedastral bearing cpl. 2 x 38571 Tensioner bearing cpl. 56293

W 1000 0001 - 9999 Pedastral bearing cpl. 2 x 38571 Tensioner bearing cpl. 5691

W 60, W 100,
W 1000 F, W 1200 F,
0001 - 9999 Pedastral bearing cpl. 2 x 38571 Tensioner bearing cpl. 5691
W 1300 F, W 100 F,
W 120 F, W 130 F

0001 - 0437 Pedastral bearing cpl. 2 x 38571 Tensioner bearing cpl. 1765

1300 - 2000 DC

0438 - 9999 Bearing kit II 2 x 194428 Tensioner bearing cpl. 1765

W 1500, W 1900 0001 - 9999 Bearing kit II 2 x 194428 Tensioner bearing cpl. 1765

W 150 0001 - 9999 Pedastral bearing cpl. 2 x 38511 Tensioner bearing cpl. 5691

W 2000, W 2100,
0001 - 9999 Bearing kit II 2 x 194428 Tensioner bearing cpl. 1765
W 2200

2100 DC 0001 - 9999 Pedastral bearing cpl. 2 x 38571 Tensioner bearing cpl. 1765

*Delivery range bearing kit I: tensioner bush, pendulum roller bearing, sealing lamella / bearing kit II: tensioner bush, pendulum roller bearing,
intermediate ring, seal (Kits include parts for only one side of the return pulley).

108 © 2009 by Wirtgen GmbH


Belt cover Protective grid
Machine type Series range
Description Qty. Part No. Dimensions* Qty. Part No.
0001 - 0236 Cover 1 56248 1500 x 500 2 56253
W 500
0237 - 9999 Cover 1 72271 1500 x 500 2 56253

W 50,
0001 - 9999 Cover 1 174922 1450 x 598 2 164851
W 50 DC
Cover
0001 - 9999 1 99290 1450 x 598 2 164851
Standard conveyor
Cover
W 600 DC 0001 - 9999 1 105341 1450 x 598 2 164851
Folding conveyor bottom
Cover
0001 - 9999 1 105342 1450 x 598 2 164851
Folding conveyor top
Cover
0001 - 0342 1 71842 3 73134
Standard conveyor
Cover
0001 - 0342 1 73117 3 73134
Folding conveyor bottom
Cover
0001 - 0342 1 73118 3 73134
Folding conveyor top
W 1000
Cover
0343 - 9999 1 71842 1450 x 672 2 164849
Standard conveyor
Cover
0343 - 9999 1 73117 1450 x 672 2 164849
Folding conveyor bottom
Cover
0343 - 9999 1 73118 1450 x 672 2 164849
Folding conveyor top
Cover
0001 - 9999 1 71842 1450 x 672 2 164849
Standard conveyor
Cover
W 60, W 100 0001 - 9999 1 73117 1450 x 672 2 164849
Folding conveyor bottom
Cover
0001 - 9999 1 73118 1450 x 672 2 164849
Folding conveyor top
Cover
W 1000 F, 0001 - 9999 1 90175 1450 x 782 2 164853
Standard conveyor
W 1200 F,
W 1300 F, Cover
0001 - 9999 1 98886 1450 x 782 2 164853
W 100 F, Folding conveyor bottom
W 120 F,
Cover
W 130 F 0001 - 9999 1 98887 1450 x 782 2 164853
Folding conveyor top

1300 - 2000 DC 0001 - 9999 Cover lateral 2 113500 1450 x 982 2 164847

W 1500,
0001 - 9999 Cover lateral 2 113500 1450 x 982 2 164847
W 1900
Cover
0001 - 9999 1 90175 1450 x 782 2 164853
Standard conveyor
Cover
W 150 0001 - 9999 1 98886 1450 x 782 2 164853
Folding conveyor bottom
Cover
0001 - 9999 1 98887 1450 x 782 2 164853
Folding conveyor top

W 2000 0001 - 9999 Cover lateral 2 113500 1450 x 982 2 164847

W 2100 0001 - 9999 Cover lateral 2 113500 1450 x 1182 2 164845

W 2200 0001 - 9999 Cover lateral 2 113500 1450 x 1282 2 164843

*Unit of measurement in mm

© 2009 by Wirtgen GmbH 111


Machine type Series range Position wheel complete Rubber tyre

0001 - 0099 3wheel front 180726

0100 - 9999 3wheel front 189552

0001 - 0099 4wheel front 180218

W 50 DC

0100 - 9999 4wheel front 189287

0001 - 0050 3wheel, 4wheel rear 173684 57151

0051 - 9999 3wheel, 4wheel rear 180719

0001 - 0034 3wheel front 97720 57151

0035 - 9999 3wheel front 111868 56052

W 600 DC,
0001 - 0106 4wheel front 102476 74626
W 1000 L

0107 - 9999 4wheel front 117051 117053

0001 - 9999 3wheel, 4wheel rear 97720 57151

3wheel front 199581

W 60,
0001 - 9999 4wheel front 199580
W 100

3wheel, 4wheel rear 199575

W 1000 0001 - 9999 Front + rear 72790 1512

W 1000 F, W 1200 F,
0001 - 9999 Front + rear 90040 1512
W 1300 F 06.10

W 1000 F, W 1200 F,
0001 - 9999 Front + rear 125782 123417
W 1300 F 07.10

W 100 F, W 120 F,
0001 - 9999 Front + rear 125782 123417
W 130 F

148 © 2009 by Wirtgen GmbH


Machine type Series range Diesel engine* Starter Solenoid

0001 - 0153 66725


74318 74321
0154 - 0345 86251

W 350 0346 - 0426 124616 125139


178017
0427 - 0594 124616 173682

0595 - 9999 175813 179901 192871

0001 - 0046 182121


W 35 179901 192871
0047 - 9999 2070519

0001 - 0399 182105 179901 192871


W 35 DC
0400 - 9999 2102888

0001 - 0903 47629


W 500 59796 69435
0904 - 9999 105064

W 50 08.05 0001 - 9999 169585 179901 192871

0001 - 0199 169585 179901 192871


W 50 10.05
0200 - 9999 2106537

0001 - 0234 169584 79141 171032


W 50 DC
0235 - 9999 2062194 79141

0001 - 0515 93736


W 600 DC,
79141 79142
W 1000 L
0516 - 9999 166643

0001 - 0286 69065


77605 76904
W 1000 0287 - 0577 92754

0578 - 9999 155810 162128

W 60, W 100 0001 - 9999 196471 79141


W 1000 F, W 1200 F, 0001 - 9999 90050 79141 79142
W 1300 F 06.10
0001 - 0329 125230
79141 79142
W 1000 F, W 1200 F,
0330 - 0559 155237
W 1300 F 07.10
0560 - 9999 176460 79141

W 100 F, W 120 F, W 130 F 0001 - 9999 189873 2056616

0001 - 0099 55774


1300 - 2000 DC 68612 72599
0100 - 9999 86345

0055 - 0223 139144

W 1500, W 1900 0224 - 0331 177271 152955

0332 - 9999 194630


*Original delivery status

© 2009 by Wirtgen GmbH 151


Machine type Series range Alternator V-belts

0001 - 0286 Alternator/Fan: 76903


77604
0287 - 0577 Water pump: 76902
W 1000
Alternator/Fan: 162120
0578 - 9999 162129
Water pump: 162119
W 60, W 100 0001 - 9999 164968 2064575
Alternator: 78147
W 1000 F, W 1200 F,
0001 - 9999 130869 Fan: 98376
W 1300 F 06.10
Water-/Diesel pump: 148428
0001 - 0329
78331 Alternator: 78147
W 1000 F, W 1200 F,
0330 - 0559 Fan: 131543
W 1300 F 07.10
Water-/Diesel pump: 148428
0560 - 9999 182687
W 100 F, W 120 F, W 130 F 0001 - 9999 2056612 2056620

0001 - 0099 40621 40417


1300 - 2000 DC Alternator/Water pump: 40417
0100- 9999 40621
Water pump super charge cooler: 92101

0055 - 0223
W 1500, 162678 145048
0224 - 0331
W 1900
0332 - 9999 162678 2045711

W 150 0001 - 9999 2056612 2056620

0001 - 0202 Alternator: 92101


18631
W 2000 0203 - 0865 Intermediate drive alternator: 5552

0866 - 9999 18631 192894

0001 - 0282 40621 40417


2100 DC Alternator/Water pump: 40417
0283 - 9999 40621
Water pump super charge cooler: 92101

0001 - 0008 Alternator: 92101


18631
W 2100 0009 - 0129 Intermediate drive alternator: 5552

0130 - 9999 18631 192894

0001 - 0199 Alternator: 5561


0200 - 0499 Compressor: 5546
W 2200 129553
Alternator: 2096363
0500 - 9999
Compressor: 5544

0001 - 0174 181864 181866


WR 2000
0175 - 9999 181864 2065274

WR 2400 0001 - 9999 162678 2065247

0001 - 0041 40621 40417


WR 2500 Alternator/Water pump: 40417
0042 - 9999 40621
Water pump super charge cooler: 92101

0001 - 0355 163905 40417


WR 2500 S
0356 - 9999 2121298

© 2009 by Wirtgen GmbH 153


Sealing on turbo
Machine type Series range Exhaust silencer cpl.* Tube
charger
W 350 0001 - 9999 74312 69046

W 35 0001 - 9999 74312

0001 - 0399 74312


W 35 DC
0400 - 9999 74312

W 500 0001 - 9999 58828 60003

0001 - 0100 172368


W 50 08.05 74312 187256
0101 - 9999 187264

0001 - 0199 187264 74312


W 50 10.05
0200 - 9999 2108255 74312

W 50 DC 0001 - 9999 172369 189039

0001 - 0515 118749


W 600 DC, W 1000 L
0516 - 9999 166253

0001 - 0286 72111

W 1000 0287 - 0577 96478

0578 - 9999 155667

W 60, W 100 0001 - 9999 2048675 / 2048469

W 1000 F, W 1200 F,
0001 - 9999 186489 153348
W 1300 F 06.10

W 1000 F, W 1200 F, 0001 - 0203 186489 153348


W 1300 F 07.10 0204 - 9999 186489 146633

W 100 F, W 120 F, W 130 F 0001 - 9999 191431

1300 - 2000 DC 0001 - 9999 58444

0001 - 0331 145167


W 1500, W 1900
0332 - 9999 183426 145167

0001 - 0865 123453


W 2000 123649
0866 - 9999 190337

2100 DC 0001 - 9999 44143

0001 - 0129 139352 199630


W 2100
0130 - 9999 192357

0001 - 0499 121042


W 2200
0500 - 9999

WR 2000 0001 - 9999 174975 174094

Driving direction ahead: 190589


WR 2400 0001 - 9999 183426 Driving direction behind: 190590
At the exhaust silencer: 192605

WR 2500 0001 - 9999 80353 / 80354**

0001 - 0355 162555 161648 / 161147**


WR 2500 S
0356 - 9999
Clamp 1: Clamp between tube and silencer pipe *includes tube, exhaust silencer, exhaust end pipe, clamps
Clamp 2: Clamp between silencer pipe and exhaust end pipe **Tube in driving direction front/rear

© 2009 by Wirtgen GmbH 155


Fixation exhaust
Machine type Series range Clamp 1 Exhaust silencer
silencer
W 350 0001 - 9999 74314 16125

W 35 0001 - 9999 183141

0001 - 0399 183141


W 35 DC
0400 - 9999 2102890

W 500 0001 - 9999 60535 105708

0001 - 0100
W 50 08.05 187258 187255
0101 - 9999

0001 - 0199 187258 187255


W 50 10.05
0200 - 9999 187258 2108255

W 50 DC 0001 - 9999 191272 191270

0001 - 0515 182476 96760 101248


W 600 DC, W 1000 L
0516 - 9999 166252

0001 - 0286
96471 72113
W 1000 0287 - 0577

0578 - 9999 71479 155666 155665

W 60, W 100 0001 - 9999 2048512


W 1000 F, W 1200 F,
0001 - 9999 96755 72113
W 1300 F 06.10

W 1000 F, W 1200 F, 0001 - 0203 125649


125651
W 1300 F 07.10 0204 - 9999 146632

W 100 F, W 120 F, W 130 F 0001 - 9999 2044862 191430

1300 - 2000 DC 0001 - 9999 71479 58856 57305

0001 - 0331
W 1500, W 1900 71479 58856 57305
0332 - 9999

0001 - 0865 114212


W 2000
0866 - 9999 190332

2100 DC 0001 - 9999 86079 38237 38939

0001 - 0129 80424


W 2100
0130 - 9999

0001 - 0499 180443


W 2200
0500 - 9999 2090422

WR 2000 0001 - 9999 174093

Driving direction ahead: 19102


WR 2400 0001 - 9999 192604
At the exhaust silencer: 192606

WR 2500 0001 - 9999 80391 80356

0001 - 0355 161646


WR 2500 S
0356 - 9999
Clamp 1: Clamp between tube and silencer pipe *includes tube, exhaust silencer, exhaust end pipe, clamps
Clamp 2: Clamp between silencer pipe and exhaust end pipe **Tube in driving direction front/rear

156 © 2009 by Wirtgen GmbH


Machine type Series range Exhaust end pipe Clamp 2 Rain cover

W 350 0001 - 9999 69195 69063 69046

W 35 0001 - 9999 182242 141089

0001 - 0399 182242 141089


W 35 DC
0400 - 9999 2105178 141089

W 500 0001 - 9999 58129 15541

0001 - 0100 187257


W 50 08.05 187259
0101 - 9999 187265

0001 - 0199 187265 187259


W 50 10.05
0200 - 9999 187265 187259

W 50 DC 0001 - 9999 191271 187259

0001 - 0515
W 600 DC, W 1000 L 172786 73011
0516 - 9999

0001 - 0286 72114

W 1000 0287 - 0577 73011


96467
0578 - 9999

W 60, W 100 0001 - 9999 2048555 52189


W 1000 F, W 1200 F, 0001 - 9999 125650 102858
W 1300 F 06.10
W 1000 F, W 1200 F, 0001 - 9999 125650 102858
W 1300 F 07.10
W 100 F, W 120 F, W 130 F 0001 - 9999 191429 2044866

1300 - 2000 DC 0001 - 9999 12754

0001 - 0331
W 1500, W 1900 12754
0332 - 9999

0001 - 0865
W 2000 16921
0866 - 9999

2100 DC 0001 - 9999

0001 - 0129 11291


W 2100
0130 - 9999 194768

0001 - 0499
W 2200 141008 19686
0500 - 9999

WR 2000 0001 - 9999 101636

WR 2400 0001 - 9999 16921

WR 2500 0001 - 9999 80374 80424

0001 - 0355 161649


WR 2500 S 161648 / 161647**
0356 - 9999
Clamp 1: Clamp between tube and silencer pipe *includes tube, exhaust silencer, exhaust end pipe, clamps
Clamp 2: Clamp between silencer pipe and exhaust end pipe **Tube in driving direction front/rear

© 2009 by Wirtgen GmbH 157


Gearbox and sealing kits
Series Drive gearbox
Machine type Version advance drive
range
Sealing kit
Gearbox Face seal Brake disc
cpl.
0001 - 0010 Front and rear 46176 193511 53141 193482
W 1000
0011 - 0374 Front and rear 76491 88219 108969 193484
3-wheel front 76490 108969
3-wheel rear 76491 88219 108969 193484
W 60, W 100 0001 - 9999
4-wheel front 79353 108969
4-wheel rear 79354 88219 108969 193484
Wheel machine 76491
0001 - 0038
Chain machine 121257
Wheel machine 76491
0039 - 0149
W 1000 F, Chain machine 121257
W 1200 F, 88219 108969 193484
W 1300 F 07.10 Wheel machine 76491
0150 - 0317
Chain machine 121257
Wheel machine 76491
0318 - 9999
Chain machine 121257

W 100 F, W 120 F, Wheel machine 76491


0001 - 9999 88219 108969 193484
W 130 F Chain machine 121257
Front 76491 88219 108969 193484
0001 - 0058
Rear 76490 108969
1300 - 2000 DC
Front 76491 88219 108969 193484
0059 - 9999
Rear 76490 108969
Front 76491 88219 108969 193484
0001 - 9998
W 1500, Rear 76490 108969
W 1900 Front 2077529 88219 108969 193484
9998 - 9999
Rear 2077528 108969
W 150 0001 - 9999 Front and rear 121257 88219 108969 193484
Front 109926 193547 157184 123648
W 2000 0001 - 9999
Rear 109915 157184
Front 34959 53873 50731
0001 - 0041
Rear 34958 53872 50731 40511
Front 45869 50731
0042 - 0120
Rear 45868 53873 50731 40511
Front 72844 50731
2100 DC 0121 - 0269
Rear 72842 53873 50731 40511
Front 85960 109178
0270 - 0345
Rear 85961 109173 109178 109172
Front 85960 109178
0346 - 9999
Rear 85961 109173 109178 109172

160 © 2009 by Wirtgen GmbH


Gearbox and sealing kits
Milling drum gearbox Pump splitter gearbox
Machine type Series range
Gearbox Sealing ring Face seal Gearbox Sealing ring

W 50 08.05 0001 - 9999 168008 7762 186527

0001 - 0123 168008 7762 186527


W 50 10.05
0124 - 9999 2086584 7762 186527

W 50 DC 0001 - 9999 164068 7762 186528

W 600 DC 0001 - 9999 92668 79827 155375

W 60 0001 - 9999 92668 79827 155375

W 1000 L 0001 - 9999 70197 79827 51433

W 1000 0001 - 0374 70197 79827 51433

W 100 0001 - 9999 70197 79827 51433

0001 - 0038 90127 79827 51433 90054


25105*
139936
0039 - 0131 90127 79827 51433 12970

139937*
0132 - 0149 90127 79827 51433 138848
W 1000 F, 139938
W 1200 F,
W 1300 F
0150 - 0317 90127 79827 51433 138193

25105*
0318 - 0869 90127 79827 51433 155735
139936

0870 - 9999 90127 79827 51433 2044777

W 100 F, W 120 F, 190070 139936*


0001 - 9999 25105 51433 190201
W 130 F 190073 FCS 2061878

0001 - 0058 52364 51433


1300 - 2000 DC 73747 36963 84811
0059 - 9999 87709 109164

*Replacement of both sealing rings is recommended

162 © 2009 by Wirtgen GmbH


Machine type Description Series range Qty. Part No.

Clutch complete 0001 - 9999 1 70196

Clutch element 0001 - 9999 1 76650

W 600 DC Toothed ring 0001 - 9999 1 1568


W 1000 L
W 1000 Outer disk 0001 - 9999 2 13882

Rotary duct 0001 - 9999 1 68180

Sealing kit 0001 - 9999 1 76651

Clutch complete 0001 - 9999 1 2063641

Toothed ring 0001 - 9999 1 2061284

W 60
Outer disk 0001 - 9999 2 13882
W 100

Rotary duct 0001 - 9999 1 68180

Sealing kit 0001 - 9999 1 185020

0001 - 0149 1 70196


Clutch complete
0150 - 9999 1 138200

Toothed ring 0001 - 9999 1 1568


W 1000 F
W 1200 F Outer disk 0001 - 9999 2 13882
W 1300 F 07.10
Rotary duct 0001 - 9999 1 68180

0001 - 0149 1 76651


Sealing kit
0150 - 9999 1 185020

Clutch complete 0001 - 9999 1 190202

Clutch element 0001 - 9999 1 2061289

W 100 F Toothed ring 0001 - 9999 1 2061284


W 120 F
W 130 F Outer disk 0001 - 9999 2 13882

Rotary duct 0001 - 9999 1 66852

Sealing kit 0001 - 9999 1 2061297

We recommend to always replace outer disc and toothed ring both together.

166 © 2009 by Wirtgen GmbH


Assembly position of belt pulleys when shipped
Driving motor/
V-belt com- clutch Milling gearbox Tensioner roller
Machine type
pound unit
Belt Pulley 1 Belt Pulley 2 Belt Pulley 3
Diameter Part No. Diameter Part No. Diameter Part No.
W 350
77050 150 mm 77052 187 mm 77051 96 mm 77054
(Valid up to machine 0594)
W 350
176066 165 mm 175664 200 mm 175665 105 mm 175666
(Valid from machine 0595)

W 350 E 77050 187 mm 77051 150 mm 77052 96 mm 77054

W 35 176066 150 mm 66891 187 mm 66892 105 mm 175666

W 35 DC 176066 165 mm 175664 200 mm 175665 105 mm 175666

W 50 171089 215 mm 170161 230 mm 170170 155 mm 173410

W 50 DC 171088 215 mm 170161 230 mm 170170 155 mm 173410

W 600 DC 97153 250 mm 97146 300 mm 97148 265 mm 97207**

W 1000 L 97153 250 mm 97146 280 mm 109646 265 mm 97207**

W 1000 72069 280 mm 52201 250 mm 52203 265 mm 97207**

W 60, W 100 2044867 250 mm 97146 280 mm 97147 190 mm 2046453

W 1000 F, W 1200 F,
92815 250 mm 52203 325 mm 90042 265 mm 97207**
W 1300 F
W 100 F, W 120 F,
194597 265 mm 191432 315 mm 170796 265 mm 191432
W 130 F

1300 - 2000 DC 05.20 66894 280 mm 67150 250 mm 67151 265 mm 67149***

W 1500, W 1900*
143377 330 mm 142158 280 mm 67150 250 mm 67151
(Valid up to machine 0253)
W 1500, W 1900*
143377 330 mm 142158 280 mm 148639 250mm 186903
(Valid from machine 0254)

W 150 66894 315 mm 170796 280 mm 67150 250 mm 186903

W 2000* 113850 315 mm 72438 280 mm 114274 250 mm 114275

2100 DC 33142 355 mm 72437 315 mm 72438 265 mm 32702

W 2100 138901 400 mm 80028 355 mm 72437 315 mm 72438

W 2200 120650 400 mm 118543 355 mm 118547 315 mm 118545

W 2200
2 x 134734 400 mm 118543 355 mm 118547 315 mm 118545
(Milling width 3500-4300)

WR 2000 173713 400 mm 170798 355 mm 170797 315 mm 170796

WR 2400 189294 400 mm 80028 355 mm 72437 315 mm 72438

WR 2500, WR 2500 S 33142 400 mm 80028 355 mm 72437 355 mm 72437

WS 2200, WS 2500 2 x 184981 330 mm 182730 330 mm 182730 190 mm 182732

WS 220, WS 250 2 x 2106383 330 mm 182730 330 mm 182730 190 mm 182732

*FCS by request; **Tensioner roller incl. bearing; ***Tensioner roller incl. bearing and tensioner arm

© 2009 by Wirtgen GmbH 171


Small Milling Machine Tensioner roller
Bearing Bearing 1 Bearing 2
Machine type Series range Tensioner/Tensioner arm
shaft (inside) (outside)
W 350, W 350 E 0001 - 9999 77055 10981 10981 68181
W 35 0001 - 9999 175832 2463 10981 68181
W 35 DC 0001 - 9999 175832 2463 10981 68181
W 50, W 50 DC 0001 - 9999 173409 86498 12071 176568
W 600 DC 0001 - 9999 2473 2473 53031
W 60 0001 - 9999 2473 2473 2046451
W 1000 L 0001 - 9999 2473 2473 53031
W 1000 0001 - 9999 2473 2473 53031
W 100 0001 - 9999 2473 2473 2064106
W 1000 F, W 1200 F,
0001 - 9999 2473 2473 93991/ 97207
W 1300 F

W 100 F, W 120 F,
0001 - 9999 172728 89593 11465
W 130 F

Large Milling Machines Tensioner roller


Bearing Bearing 1 Bearing 2
Machine type Series range Sealing rings
shaft (inside) (outside)
0001 - 0253 143169 89593 11465
W 1500, W 1900
0254 - 9999 187006 89593 11465
W 150 0001 - 9999 187006 89593 11465
0001 - 0624 80299 89593 11465
W 2000
0625 - 9999 187006 89593 11465
2100 DC 0001 - 9999 32689 28727 5913 Sealing ring: 2 x 25504
0001 - 0134 80299 89593 11465
W 2100
0135 - 9999 187006 89593 11465

Felt seal: 10948


W 2200 0001 - 9999 122268 50654 1585
Inner ring: 120158

Recycler Tensioner roller


Bearing Bearing 1 Bearing 2
Machine type Series range Sealing rings
shaft (inside) (outside)
WR 2000 0001 - 9999 172730 89593 11465

WR 2400 0001 - 9999 189408 89593 178530 10948

WR 2500 0001 - 0316 80299 89593 11465

0001 - 0123 80299 89593 11465


WR 2500 S
0124 - 9999 187006 89593 11465

WS 2200, WS 2500 0001 - 9999 184927 185233 185233

WS 220, WS 250 0001 - 9999 184927 185233 185233

© 2009 by Wirtgen GmbH 173


Sealing kits hydraulic pumps

Machine Series
Advance drive Conveyor Fan Cylinder
type range
Pump: 93856
Sealing ring: 95832

Pump: 93857 Pump: 93858 Pump: 93858


0001 - 0224
Sealing ring: 95832 Sealing kit cpl.: 39302 Sealing kit cpl.: 39302

Pump: 14975
Sealing kit cpl.: 23589

Pump: 93856
Sealing ring: 95832

W 600 DC, Pump: 93857 Pump: 96368 Pump: 96368


0225 - 0294
W 1000L Sealing ring: 95832 Sealing kit cpl.: 39302 Sealing kit cpl.: 39302

Pump: 14975
Sealing kit cpl.: 23589

Pump: 138837
Sealing ring: 95832

Pump: 138840 Pump: 96368 Pump: 96368


0295 - 9999
Sealing ring: 95832 Sealing kit cpl.: 39302 Sealing kit cpl.: 39302

Pump: 14975
Sealing kit cpl.: 23589

Pump: 78036 Pump: 78034 Pump: 78035


Sealing kit cpl.: 78033 Sealing kit cpl.: 78033 Sealing kit cpl.: 78033
0001 - 0556
Pump: 69896
Sealing kit cpl.: 78164

Pump: 78036
Sealing kit cpl.: 78033 Pump: 78034 Pump: 78035
W 1000 0557 - 0577
Pump: 156587 Sealing kit cpl.: 78033 Sealing kit cpl.: 78033
Sealing ring: 87708

Pump: 78036
Sealing kit cpl.: 78033 Pump: 78034 Pump: 90144 Pump: 78035
0578 - 9999
Pump: 152240 Sealing kit cpl.: 78033 Sealing kit cpl.: 64797 Sealing kit cpl.: 78033
Sealing ring: 87708

Pump: 2056119 Pump: 30975


0001 - 0076
W 60, Sealing ring: 78164 Sealing kit cpl.: 158564
Pump: 2057631
W 100 Pump: 2056119
0077 - 9999 Pump: 2077246
Sealing ring: 78164

W 1000 F,
Pump: 92601 Pump: 92602 Pump: 90144 Pump: 92603
W 1200 F, 0001 - 9999
Sealing ring: 102948 Sealing ring: 78164 Sealing kit cpl.: 64797 Sealing kit cpl.: 103330
W 1300 F 06.10

Pump: 92601
W 1000 F, 0001 - 0556
Sealing ring: 102948 Pump: 92602 Pump: 90144 Pump: 92603
W 1200 F,
Pump: 138842 Sealing ring: 78164 Sealing kit cpl.: 64797 Sealing kit cpl.: 103330
W 1300 F 07.10 0557 - 9999
Sealing ring: 87708

W 100 F,
Pump: 2055647 Pump: 191369 Pump: 137322
W 120 F, 0001 - 9999 Pump: 197845
Sealing ring: 135969 Sealing ring: 87708 Dichtsatz: 135152
W 130 F

176 © 2009 by Wirtgen GmbH


Sealing kits hydraulic motors

Machine Series
Advance drive Conveyor Fan
type range

Motor*: 90051
W 600 DC, Motor: 51659
0001 - 9999 Sealing kit cpl.: 130618
W 1000 L Sealing kit cpl.: 62752
Sealing ring: 80607

Motor*: 23397
0001 - 0010 Sealing kit cpl.: 20258
Sealing ring: 43711

Motor*: 76498
Motor: 72082
W 1000 0011 - 0374 Sealing kit cpl.: 73602
Sealing kit cpl.: 62752
Sealing ring: 80607

Motor*: 90051
0375 - 9999 Sealing kit cpl.: 130618
Sealing ring: 80607

Motor*: 2065900
Motor: 72082
W 60, W 100 0001 - 9999 Sealing kit cpl.: 130618
Sealing kit cpl.: 62752
Sealing ring: 80607

Motor: 90196
0001 - 0054
Sealing kit cpl.: 78241

W 1000 F, Motor*: 90051


Motor**: 43643 Motor: 132565
W 1200 F, 0055 - 0329 Sealing kit cpl.: 130618
Sealing kit cpl.: 39929 Sealing kit cpl.: 78241
W 1300 F Sealing ring: 80607

Motor: 44617
0330 - 9999
Sealing kit cpl.: 25451

0001 - 0009 Motor: 90051

W 100 F, 0010 - 9999 Motor: 110028


Motor: 53211
W 120 F, Motor: 191883
Sealing kit cpl.: 73206
W 130 F
Sealing kit cpl.: 130618
0001 - 9999
Sealing ring: 80607

Motor*: 76496
Motor**: 14711
0001 - 0317 Sealing kit cpl.: 73602
Sealing kit cpl.: 23592
Sealing ring: 80607
1300 - 2000 DC Motor: 48051
05.20 Sealing kit cpl.: 51204
Motor*: 76496
Motor**: 41685
0318 - 9999 Sealing kit cpl.: 73602
Sealing kit cpl.: 23592
Sealing ring: 80607

Motor**: 14711
Sealing kit cpl.: 23592
Motor*: 110028 Motor: 89818
W 1500,
0001 - 9999 Sealing kit cpl.: 130618 Sealing kit cpl.: 24159
W 1900
Sealing ring: 80607 Sealing ring: 68759
Motor**: 41685
Sealing kit cpl.: 23592

Motor: 110028
Motor: 12840
W 150 0001 - 0009 Sealing kit cpl.: 130618 Motor: 2085222
Sealing kit cpl.: 39929
Sealing ring: 80607

*Advance drive motor: with / without Pick up or right / left machine side; **Conveyor belt motor: Primary conveyor / discharge conveyor

180 © 2009 by Wirtgen GmbH


Side plate Scraper Depressor Belt tensioner
Series
Machine type Sealing Sealing Sealing Sealing
range Cylinder Cylinder Cylinder Cylinder
kit kit kit kit
W 500 0001 - 9999 61124 76301 8814 6395

0001 - 0067 172087 76301

Side plate right

W 50 08.05 173624 76301 100429 6395 172087 76301


0068 - 9999
Side plate left

172087 76301

Side plate right

173624 76301
W 50 10.05 0001 - 9999 100429 6395 172087 76301
Side plate left

172087 76301

W 50 DC 0001 - 9999 173624 76301 100429 6395 172087 76301

W 600 DC, W 1000 L 0001 - 9999 90224 76301 100429 6395 57301 38870

W 1000 0001 - 9999 61124 76301 8814 6395 57301 38870

W 60, W 100 0001 - 9999 189827 76301 100429 6395 173624 76301 2056820 2072688

W 1000 F, W 1200 F,
0001 - 9999 90224 76301 8813 6395 62603 55812 57301 38870
W 1300 F
W 100 F, W 120 F,
0001 - 9999 189827 76301 8813 6395 53219 55807 57301 38870
W 130 F

0001 - 0226 52280 55808


1300 - 2000 DC
34144 6394 3266 6394 57301 38870
05.20
0227 - 9999 106527 106530

W 1500, W 1900 0001 - 9999 113565 74376 113317 106530 3266 6394 57301 38870

W 150 0001 - 9999 163871 55812 2073346 6395 2075883 6400 57301 38870

0001 - 0519 113565 74376 113317 106530 16689 6395 57301 38870
W 2000
0520 - 9999 163871 55812 113317 106530 16689 6395 57301 38870

Milling depth 300

3265 6395
2100 DC 0001 - 9999 34144 6394 38737 6400 57301 38870
Milling depth 400

16689 6395

© 2009 by Wirtgen GmbH 185


Height adjustment Discharge conveyor
Series Front Rear raise/lower swivel
Machine type
range
Sealing Sealing Sealing Sealing
Cylinder Cylinder Cylinder Cylinder
kit kit kit kit

W 600 DC, W 1000 L 0001 - 9999 97945 37904 98066 6395 109720 6823

W 1000 0001 - 9999 76642 37904 73074 6395 3272 6400

W 60 , W100 0001 - 9999 199578 102216 98066 6395 109720 6823

W 1000 F, W 1200 F,
0001 - 9999 98594 102216 98595 89623 8814 6395 45450 6395
W 1300 F

W 100 F, W 120 F,
0001 - 9999 191521 102216 189825 89623 8814 6395 45450 6395
W 130 F

0001 - 0025 63063 64799 20439

1300 - 2000 DC
0026 - 0437 85356 89623 63063 64799 20439 6400 45450 6395
05.20

0438 - 9999 85356 89623 84221

W 1500, W 1900 0001 - 9999 85356 89623 63063 64799 84221 6400 45450 6395

W 150 0001 - 9999 189825 89623 189825 89623 8814 6395 47244 6395

W 2000 0001 - 9999 112214 89623 112214 89623 84221 6400 45450 6395

0001 - 0099 35475 37904

0100 - 0150 3210 6629


2100 DC 33693 37903 35476 37902 3263 6400
0151 - 9999 72966 72967

Folding
conveyor 17217 33388
0001 - 9999

W 2100 0001 - 9999 165568 124481 165568 124481 120826 55810 120825 132067

W 2200 0001 - 9999 165568 124481 165568 124481 120826 55810 120825 132067

WR 2000 0001 - 9999 173477 64799 173477 64799

WR 2400 0001 - 9999 173477 64799 173477 64799

WR 2500 0001 - 9999 80025 64799 80025 64799

WR 2500 S 0001 - 9999 80025 64799 80025 64799

© 2009 by Wirtgen GmbH 187


Hydraulic
Machine type Series range Flow distributer Sealing kit cpl. Hand pump
aggregat

0001 - 0765 53667 39212


W 500 3-wheel
0766 - 9999 89083 79010

0001 - 0765 46666 79010


W 500 4-wheel
0766 - 9999 89084 79010

W 50 3-wheel, 4-wheel 08.05 0001 - 9999 89084 79010

0001 - 0031 191052 2x2089253


W 50 3-wheel 10.05
0032 - 9999 2063848 2x2089253

0001 - 0018 193315 2x2089253


W 50 4-wheel 10.05
0019 - 9999 2062826 2x2089253

W 50 DC 0001 - 9999 89084 79010

0001 - 0169 89084 79010


W 50 DC 3-wheel
0170 - 9999 2063848 2x2089253

0001 - 0169 89084 79010


W 50 DC 4-wheel
0170 - 9999 2062826 2x2089253

W 600 DC, W 1000 L 3-wheel 0001 - 9999 89083 79010

W 600 DC, W 1000 L 4-wheel 0001 - 9999 89084 79010

W 1000 0001 - 9999 71774 79010

W 60, W 100 3-wheel 0001 - 9999 2063847 2x2089253

W 60, W 100 4-wheel 0001 - 9999 2062826 2x2089253

W 1000 F, W 1200 F, W 1300 F 0001 - 9999 71774 79010

0001 - 0009 193315 2 x 2089253


W 100 F, W 120 F, W 130 F
0010 - 9999 2062826 2 x 2089253

© 2009 by Wirtgen GmbH 189


Hallsensor Proportional amplifier
Machine type Series range Advance Foam bitumen Advance
Diesel engine Conveyor
drive system drive
W 50 10.05 0001 - 9999 2056213
W 50 08.05 0001 - 9999 108855
W50 DC 0001 - 9999 108855
W60, W100 0001 - 9999 2056212
W100 F 0001 - 9999 194268
W 500 0005 - 9999 104756
W 600 DC, 0001 - 0515 31555
W 1000 L 0516 - 9999 104756
W 1000 0001 - 9999 104756
0001 - 0049 38873
1300 - 2000 DC 0050 - 0459 38873
91429
0460 - 9999 38873
W 1500, W 1900 0001 - 9999 91429
0001 - 0210 69075
W 2000 0211 - 0519 147338 120680
0520 - 9999 172693
0001 - 0256 38873
2100 DC
0257 - 9999 38873 91429
0001 - 0106 147338
W 2100 120680
0107 - 9999 172693
0001 - 0059 69075
W 2200 0060 - 0159 147338 120680
0160 - 9999 172693
WR 2000 0001 - 9999 172693 181642
WR 2400 0001 - 9999 172693 120680 181642
0001 - 0109 69075 69075 57062
WR 2500 0110 - 0259 69075 38873 69075
0260 - 9999 69075 147338 69075
0001 - 0067 147338
WR 2500 S
0068 - 9999 172693

Hallsensor Proportional amplifier


Series
Machine type Advance Advance Con- Generator Spreading Spreading
range Diesel engine
drive drive veyor drive auger plough
TCM 950/1800 0001 - 0047 104756

SP 250 0001 - 9999 28736

SP 750, SP 850 0003 - 0035 51547 51547 51547

0001 - 0006 69075


SP 1500 L 122640 104756
0007 - 9999 170609

SP 1600 0001 - 0010 104756 104756 104756

0011 - 0030 104756 104756 104756 104756


SP 1600
second layer
0031 - 9999 51547 51547 51547

© 2009 by Wirtgen GmbH 193


Original Wirtgen electrical accessories
for continuously reliable and safe machine operation
Electrical Service Kit for machine operators
Minor faults in the electrical system, The contents of the Electrical Service
such as blown fuses or failed relays, can Kit enable a machine operator to rem-
seriously impede work on a job site. The edy minor problems on his own.
Electrical Service Kit for machine oper-
ators is a handy case with all the tools
and parts required to get a machine up
and running again on site without wast-
ing a lot of time and effort.

The service kit contains a variety of


electrical parts, such as relays, fuses,
valve connectors, auxiliary switches
and front elements. A simple multimeter
with instrument leads is also included
for electrical tests, adjustments and
other service tasks.

Machine type Series range Part No.

W 350, W 350 E 0001 - 9999 147320

W 35, W 35 DC 0001 - 9999 148616

W 500 0001 - 9999 147320

W 50, W 50 DC 0001 - 9999 148616

0001 - 0577 147320


W 1000
0578 - 9999 148616

W 60, W 100 0001 - 9999 148616

0001 - 0164 147320


W 1000 F
0165 - 9999 148616

W 100 F, W 120 F, W 130 F 0001 - 9999 148616

1300 - 2000 DC 05.20 0001 - 9999 147320

W 1500, W 1900 06.20 0001 - 9999 148616

0001 - 0215 147320


W 2000
0216 - 9999 148616

0001 - 0011 147320


W 2100
0012 - 9999 148616

0001 - 0059 147320


W 2200
0060 - 9999 148616

WR 2000 0001 - 9999 148616

WR 2400 0001 - 9999 148616

WR 2500 0001 - 9999 147320

WR 2500 S 0001 - 9999 148616

194 © 2009 by Wirtgen GmbH


Electrical Service Kit for workshop staff
The rough use of Wirtgen milling ma- The variety of electrical hardware in this
chines, frequently under difficult con- service kit greatly facilitates the work
ditions, makes routine maintenance of of service and maintenance staff. A
the electrical system necessary in order perfect match for this service kit is the
to ensure availability of a machine at all Electrical Test Kit (tools).
times.
The Electrical Service Kit for work-
shop staff contains the most common
and essential hardware for servicing a
machine, all neatly arranged in a case:
relays, blade-type fuses, wire end
sleeves, flat plugs, proximity switches,
auxiliary switches, front elements and
much more. It contains over 100 dif-
ferent parts totalling more than 1,000
items.

Machine type Series range Part No.

W 350, W 350 E 0001 - 9999 83980


W 35, W 35 DC 0001 - 9999 161003
W 500 0001 - 9999 83980
W 50, W 50 DC 0001 - 9999 161003
0001 - 0577 83980
W 1000
0578 - 9999 161003
W 60, W 100 0001 - 9999 161003
W 100 F, W 120 F, W 130 F 0001 - 9999 161003
0001 - 0164 83980
W 1000 F
0165 - 9999 161003
W 100 F, W 120 F, W 130 F 0001 - 9999 161003
1300 - 2000 DC 05.20 0001 - 9999 83980
W 1500, W 1900 08.20 0001 - 9999 161003
0001 - 0215 83980
W 2000
0216 - 9999 161003
0001 - 0215 83980
W 2000 06.20
0216 - 9999 161003
0001 - 0011 83980
W 2100
0012 - 9999 161003
0001 - 0059 83980
W 2200
0060 - 9999 161003
WR 2000 0001 - 9999 161003
WR 2400 0001 - 9999 161003
WR 2500 0001 - 9999 83980
WR 2500 S 0001 - 9999 161003

© 2009 by Wirtgen GmbH 195


Original Wirtgen electrical accessories
for continuously reliable and safe machine operation
Worklights
Work is performed round-the-clock
on a lot of job sites, and many types of
work can only be done at night. Opti-
mum illumination of the site is essential
for such tasks.
To meet these demands, Wirtgen of-
fers an extensive range of worklights
that can be used flexibly for a variety of
jobs.
The lamps can be mounted in existing
fixtures at various points on a machine,
or entirely as needed at other spots.
The lamps are easy to disassemble and
store to prevent vandalism and theft.

Xenon worklights
Xenon worklights are particularly suit-
able for demanding lighting situations.
The ultramodern Xenon lamps are very
bright, providing ideal illumination of a
construction site.
The mounting options and connections
are fully compatible with the conven-
tional worklight system.

Safety equipment
Wirtgen machines conform to the high-
est European and international safety
standards. To maintain this prescribed
level of safety on a permanent basis,
individual pieces of safety equipment
must be complete and fully functional,
even when subjected to extensive use.
If their operation is impaired, for ex-
ample because of damage, the corre-
sponding parts must be replaced.

196 © 2009 by Wirtgen GmbH


Description Halogen Xenon

Work light (big, round, with fastening bracket) 10906

Work light with cable and plug (big, round, with fastening bracket, 3-pole) 31926

Work light with spiral cable and plug (big, round, with fastening bracket, 3-pole) 37013

Work light with quick fastening (big, round) 57775

Work light with magnetic bracket, spiral cable and plug (big, round, 2-pole) 117676

Work light with magnetic bracket, spiral cable and plug (big, round, 3-pole) 171305

Work light (small, rectangular, with fastening bracket) 178477

Work light with quick fastening (small, rectangular) 2085099

Work light with magnetic bracket (small, rectangular, 3-pole) 177838

Bulb for work light 9778

Work light with quick fastening (small, oval) 2050314

Work light with magnetic bracket, spiral cable and plug (big, rectangular, with fastening bracket, 3-pole) 192460

Work light (big, rectangular, with fastening bracket) 144623

Work light with spiral cable and plug (big, rectangular, with fastening bracket, 3-pole) 161026

Work light with magnetic bracket, spiral cable and plug (big, rectangular, 2-pole) 146979

Bulb for work light Xenon 144624

Description Part No.

Patrol light yellow 68407

Bulb for patrol light 16224

Horn 8015

Reversing alarm 19836

Reversing alarm* 177788

Buzzer 10484

* For machines 08.05, 09.05, 04.03, 05.03, 10.05, 09.10

© 2009 by Wirtgen GmbH 197


Original Wirtgen control sticks
for sensitive machine operation
Control sticks have proved their value in
practice as fundamental operating ele-
ments for numerous functions on the
Wirtgen machines.

Their sensitive response makes it easier


to operate the machine, while their ergo-
nomic form allows the operator to work
without tiring during the entire job.
The control sticks‘ durability is guaran-
teed by a robust design and dust-proof
sealing of the housing.

Different control sticks for the same job: delicate precision control of the powerful Wirtgen machines in many functions from travel drive to
height adjustment.

198 © 2009 by Wirtgen GmbH


Height
Advance drive Steering Conveyor
Series adjustment
Machine type
range Control Control
Bellow Bellow Joystick Joystick
stick stick
W 500 0001 - 9999 194269 62534

0001 - 0042 192503 62534 56840 172882


W 50
0043 - 9999 192503 62534 56840 180133

W 50 10.05 0001 - 9999 192503 62534 56840 194444

0001 - 0030 192503 62534 56840 172882


W 50 DC
0031 - 9999 192503 62534 56840 180133

0001 - 0515 192474 62534 56840 99192


W 600 DC,
W 1000 L
0516 - 9999 192474 62534 56840 164081

0001 - 0577 194269


W 1000 62534 56840 99192
0578 - 9999 192474

W 60, W 100 0001 - 9999 192503 62534 56840 194444

W 1000 F,
W 1200 F, 0001 - 9999 192474 62534 56840 99192
W 1300 F

W 100 F,
W 120 F, 0001 - 9999 192503 62534 56840 194444
W 130 F

W 1500, W 1900 0001 - 9999 192478 55830 78188 56840

W 2000 0001 - 9999 192494 62534 113613 123912 56840

2100 DC 0001 - 9999 192478 55830 78188 56840

W 2100 0001 - 9999 192494 62534 113613 123912 56840

W 2200 0001 - 9999 192494 62534 113613 123912 56840

WR 2000 0001 - 9999 192501 62534 99689

WR 2400 0001 - 9999 192501 62534 99689

0001 - 0109 195421


WR 2500 62534 51737 51737
0110 - 9999 192501

WR 2500 S 0001 - 9999 192501 62534 99689

© 2009 by Wirtgen GmbH 199


Operator‘s seat Armrest
Machine type Series range Roof
with armrest without armrest right left

W 350, W 350 E 0001 - 9999 68396 81836 68398 68399

W 35, W 35 DC 0001 - 9999 189559

0005 - 0445 68396 68397


W 500 68398 68399 60005
0446 - 9999 68396 81836

W 50, W 50 DC 0001 - 9999 155178 171753 176187

W 600 DC 0001 - 9999 68396 81836 68398 68399 60005

W 60 2047742 2076363

0001 - 0326 68396 81836 68398 68399 60005

W 1000 0327 - 0577 68396 81836 68398 68399


103746
0578 - 9999 155178

W 100 2047742 2062840

0001 - 0045 68396 81836 68398 68399 60005


W 1000 F, W 1200 F,
W 1300 F 06.10
0046 - 9999 68396 81836 68398 68399 103746

W 1000 F, W 1200 F,
0001 - 9999 68396 81836 68398 68399 103746
W 1300 F 07.10
W 100 F, W 120 F,
0001 - 9999 155178 2047742 2062840
W 130 F

1300 - 2000 DC 0001 - 9999 68396 81836 68398 68399 35489

W 1500, W 1900,
W 2000, W 2100, 0001 - 9999 68396 81836 68398 68399
W 2200

W 150 0001 - 9999 155178 2047742

0001 - 0181 68396 68397


2100 DC, DCR, SM 68398 68399 35489
0182 - 9999 68396 81836

WR 2000 0001 - 9999 155178

WR 2400 0001 - 9999 155178

0001 - 0164 68396 81836 68398 68399


WR 2500
0165 - 9999 155177

WR 2500 S 0001 - 9999 155178

© 2009 by Wirtgen GmbH 205


Original Wirtgen tools
for everyday use

Cutting tool profile gauge Ejector drift for picks


Part No.: 193940 Part No.: 193685

Extractor Ejector drift Ejector drift Copper hammer


for picks for picks for picks for driving in the picks
Part No.: 28812 Part No.: 45275 Part No.: 82747 Part No.: 5442

Pneumatic ejector drift for picks Pneumatic hammer Pneumatic hammer set with
Part No.: 84252 Part No.: 11512 driver and ejector drift
Part No.: 60604

Retaining spring for drive tool


Part No.: 53035

Pneumatic driver for picks Spout (D12-R1/4)


Part No.: 84251 Part No.: 11282 Accessories included

206 © 2009 by Wirtgen GmbH


Rapid replacement of picks
Pick changes mean machine stop-
pages. The milling drums on all Wirtgen
machines are easily accessible to keep
3/4” extension these downtimes short. The next step
Part No.: 10747 is to drive out the worn picks and insert
the new ones. Wirtgen can offer suitable
tools for this purpose: manual ejector
Hexagon socket, drifts and extractors, copper hammers
17 mm for HT2 + HT11 for driving in the new picks and pneu-
Part No.: 11886 matic tools for changing picks.

Assembly tools for quick-


change toolholder systems
Ratchet 3/4”
Part No.: 97204 In addition to the standard tool kit sup-
plied with every machine, special tools
are required for the optional milling
drums with quick-change toolholders.
These tools have been carefully select-
ed by Wirtgen.

Hexagon socket, Assembly tools for Surface


14 mm for HT3 Miner picks
Part No.: 11151
Special pliers are available from Wirt-
gen for mounting and dismounting the
locking rings.

Torque wrench
up to 700 Nm
Part No.: 68273

Assembly pliers Locking rings Adapter for


for locking rings for Surface Miner picks thread cutter
Part No.: 5447 Part No.: 155281 Part No. for HT3: 169132
Part No. for HT11: 2089182

Thread cutter for HT3


M 24 x 2
Part No.: 101772

Thread cutter for HT11


M 30 x 2
Part No.: 25392 (w/o fig.)

© 2009 by Wirtgen GmbH 207


Original Wirtgen Test Kits ensure
the performance of your machine
Regular maintenance of Wirtgen ma- for different pressure ranges, hydraulic Electrical Test Kit
chines greatly increases their service fittings and manometer adapters. Part No. 89900
life and enhances their performance. Other tools are also available, such as
To carry out maintenance and service different double open-ended spanners, The Electrical Test Kit contains a vari-
work professionally, Wirtgen has put a set of metric hex wrenches with ball ety of high-quality tools required to take
together two test kits for service staff, end, and a set of SAE hex wrenches. electrical measurements and perform
which contain all the tools required to The kit is rounded out by sets of seals adjustments and service work on Wirt-
test and adjust electrical and hydraulic for several different valves, and O-rings gen machines.
components. in the most common sizes. The test kit‘s basic equipment in-
cludes a high-quality multimeter with
Hydraulic Test Kit an extensive set of accessories, such
Part No. 12782 as instrument leads, test probes, clip-
type probes and test adapters. These
The Hydraulic Test Kit contains a variety are supplemented by a wire stripper, a
of tools required to carry out hydraulic crimping tool for wire end sleeves, di-
pressure tests and perform adjustments agonal side cutters, needle-nose pliers
and service work on Wirtgen machines. and a set of screwdrivers.
The main items include pressure gauges

208 © 2009 by Wirtgen GmbH


Service Master Test Kit The standard equipment includes a
Part No. 156825 hand-held test unit, pressure sensors,
temperature probes, an rpm speed sen-
Wirtgen machines offer a variety of in- sor, an electronic module and sufficient
novative functions with different set- instrument leads.
tings to help the machines operate at Pressure, flow rate, temperature, rpm
full potential and ensure optimum pro- speed (frequency), current and voltage
ductivity. can be tested with the kit. Six channels
The Service Master Test Kit was de- are available to simultaneously record
veloped to support the corresponding the test data. With the help of the soft-
diagnostic and service work. It can be ware provided, the test data can be
used to take hydraulic, thermal and transferred via the integrated RS232
electrical measurements, or to perform interface directly to a PC or printer for
adjustments and service work. further processing or printing.

© 2009 by Wirtgen GmbH 209


Original Wirtgen tools
for an effective service
Vacuum-Kit
Part No. 95304
When working on the hydraulic system, lic tank using one of the adapters pro-
it is important to prevent hydraulic fluid vided. The pump then generates a vac-
from escaping. Special precautionary uum in the air space above the hydraulic
measures should be taken particularly fluid, which minimises fluid leakage.
on a job site to comply with environ-
mental regulations.
Using the Vacuum Kit can effectively
help prevent excessive amounts of fluid
from escaping when disconnecting a
hydraulic hose or dismantling a valve.
For this purpose, the vacuum pump
from the kit is connected to the hydrau-

210 © 2009 by Wirtgen GmbH


Original Wirtgen belt repair parts packages
for instant relief if belt problems arise
Belt repair – cracks
Part No.: 111850
The “belt repair – cracks” parts pack-
age is the ideal solution for repairing
frayed cracks or covering soft areas
before they tear. The package includes
all the tools and materials needed for
instant repair of longitudinal cracks and
cracked edges.
In addition to punches, bolt breakers,
cutters and other material, the package
also includes a large number of metal
connectors to hold the belt together.

Belt repair – holes


Part No.: 193618
Small and medium-sized holes can be
repaired very simply with the “belt re-
pair – holes” parts package.

The package includes adhesive, hard-


ener and lozenge-shaped patches of
various sizes, as well as a round brush,
a roller and a tool for roughening the
surface.

Spanners for slotted nuts on


1300 - 2000 DC
conveyor system W 1500 - W 2200
Part No.: 161472
To secure the return roller of the con-
veyor unit in the correct axial position,
the slotted round nuts with tensioner
bushes are fixing the return roller. For
tightening and loosening the slotted
round nuts without damaging them, the
original Wirtgen spanners are required.

W 1000 F - W 1300 F
Part No.: 161468

© 2009 by Wirtgen GmbH 211


Original Wirtgen filter elements
for the highest possible milling performance
Wirtgen road milling machines, re-
nowned for their high milling perform-
ance, are driven by modern diesel and
hydraulic engines.

Provided they are regularly maintained,


original Wirtgen filter elements form the
basis for a high milling performance and
long engine service life.

Wirtgen has also optimised the adap-


tation of lubricants and fuels to the re-
quirements of the corresponding filter
systems, also guaranteeing the requi-
site system purity and hence minimising
operating costs.

Different oil filters, air and fuel filters ensure smooth operation of your machine and increase the life-span of the engine.

212 © 2009 by Wirtgen GmbH


Replacement
Machine type Description Series range Qty. Part No.
interval

1 74332
50h, every 500h, if neces-
Hydraulic oil filter 0001 - 9999
sary, at least 1 x p.a.
1 45452
every 1000h, at least 1 x
Filling and ventilation filter 0001 - 9999 1 5068
p.a.
Engine oil filter 0001 - 9999 every 500h 1 1936

0001 - 0515 1 1944


W 600 DC,
Fuel filter
W 1000 L
0516 - 9999 2 1940
every 500h
Preliminary fuel filter (mesh) 0001 - 0269 1 37785

Preliminary fuel filter (water separator) 0270 - 9999 1 122648

Main air filter 0001 - 9999 1 3181


if necessary, at least 1 x
p.a.
Safety air filter 0001 - 9999 1 34310

0001 - 9999 1 74332


50h, every 500h, if neces-
Hydraulic oil filter
sary, at least 1 x p.a.
0001 - 9999 1 45452
every 1000h, at least 1 x
Filling and ventilation filter 0001 - 9999 1 5068
p.a.
Engine oil filter 0001 - 9999 every 250h 1 1880

Fuel filter 0001 - 9999 1 77338

0357 - 0577 every 250h 1 110563


Preliminary fuel filter (water separator)
W 1000 0578 - 9999 1 119393

Main air filter 1 74320


0001 - 0286
Safety air filter 1 77339

Main air filter 1 97824


if necessary, at least 1 x
0287 - 0577
p.a.
Safety air filter 1 97825

Main air filter 1 162084


0578 - 9999
Safety air filter 1 162085
50h, every 500h, if neces-
Hydraulic oil filter 0001 - 9999 1 90200
sary, at least 1 x p.a.
Filling and ventilation filter 1 5068
every 1000h, at least 1 x
0001 - 9999
p.a.
Ventilation filter 1 179642

Engine oil filter 0001 - 9999 every 500h 1 1936


W 60,
W 100
Fuel filter 2 2065002
0001 - 9999 every 500h
Preliminary fuel filter (water separator) 1 1292404

Main air filter 1 199573


if necessary, at least 1 x
0001 - 9999
p.a.
Safety air filter 1 199574

*This filter is additionally required for the serial numbers mentioned.

© 2009 by Wirtgen GmbH 215


Service packages for filters

Machine Replacement interval


Service kit Series range
type 50 h 250 h, 750 h, 1250 h… 500 h, 1500 h, 2500 h… 1000 h, 2000 h, 3000 h…

0001 - 0594 193099 193099 106519 106519


Motor
W 350 0595 - 9999 193100 193100 182336 182336

Hydraulic 0001 - 9999 107665 107665 106520

0001 - 0037 189278 189278 189278


W 35 Motor
0038 - 9999 2089190 2089190 2089190

0001 - 0165 189278 189278 189278


W 35 DC Motor
0166 - 9999 2089190 2089190 2089190

W 35, W 35 DC Hydraulic 0001 - 9999 107665 107665 106520

0005 - 0275 107686 107686 106521 106521

Motor 0276 - 0903 107686 107686 106523 106523

W 500 0904 - 9999 125015 125015 125016 125016

0005 - 0275 107649 107649 106522


Hydraulic
0276 - 9999 107650 107650 106531

Motor 0001 - 9999 181302 181302 181302


W 50 08.05
Hydraulic 0001 - 9999 182467 182467 182469

0001 - 0027 2056606 2056606 2056606


Motor
W 50 10.05 0028 - 9999 2089191 2089191 2089191

Hydraulic 0001 - 9999 182467 182467 182469

0001 - 0234 181303 181303 181303


Motor
W 50 DC 0235 - 9999 2085671 2085671 2085671

Hydraulic 0001 - 9999 182467 182467 182469

0001 - 0269 106568 106568 106568

Motor 0270 - 0515 139470 139470 139470


W 600 DC,
W 1000 L
0516 - 9999 176421 176421 176421

Hydraulic 0001 - 9999 107698 107698 106569

0001 - 0286 108904 108904 106540 106540

0287 - 0356 108904 108904 106546 106546


Motor
W 1000 0357 - 0577 110632 110632 110633 110633

0578 - 9999 164855 164855 164854 164854

Hydraulic 0001 - 9999 107698 107698 106569

Motor 0001 - 9999 2063467 2063467 2063467


W 60,
W 100
Hydraulic 0001 - 9999 182467 182467 182469

W 1000 F, Motor 0001 - 9999 136834 136834 136834


W 1200 F,
W 1300 F 06.10 Hydraulic 0001 - 9999 107664 107664 105556

222 © 2009 by Wirtgen GmbH


Wirtgen Group lubricants
keep your fleet moving
The complex and demanding require- Premium lubricants One-stop supply
ments imposed by Wirtgen Group ma- Wirtgen Group lubricants combine the All Wirtgen Group machines – whether
chines have been analysed in intensive best possible basic oils and unique ad- Wirtgen milling machine, Vögele paver
research and testing work together with ditives in customized specifications. or Hamm roller – can be filled and lubri-
leading oil companies and translated The advantages for you: cated with the corresponding Wirtgen
into optimum specifications. The result- Group lubricant for each application.*
ant products are now used for first-time • Extended oil-change intervals based Together with the carefully coordinated
lubrication of the machines in the fac- on oil analysis in the Wirtgen Group mixture of container sizes, this results
tory. The outcome of these efforts is • Compatibility with the first filling in optimized ordering, storage and filling
remarkable: a large range of premium • Optimum protection against wear processes.
lubricants from a single source com- • Perfect protection against corrosion
plemented by highly functional acces- • Traceability in the event of damage Accessories for filling and
sories “made in Germany” for filling and
lubrication. The new Wirtgen Group lu- Wirtgen Group lubricants consequently lubrication
bricants ensure that your fleet does not improve the performance and service Highly functional accessories “made in
grind to a halt. life of your machines while at the same Germany”, such as canister pumps and
time durably cutting their running costs. grease guns, are available to assist you
The sensible way to save money! in filling and lubricating your machines.

*Exceptions are indicated

224 © 2009 by Wirtgen GmbH


The lubricants in detail

Wirtgen Group Engine Oil Wirtgen Group Engine Oil Wirtgen Group Hydraulic Oil
10W40 15W40 HVLP 46
Powerful high-performance engine oil High-grade multi-range hydraulic oil
The smooth-running engine oil pro- made from excellent basic oils and spe- with high viscosity index for optimum
duced using modern synthesis technol- cial additives. Increases the perform- protection against wear, even in the
ogy with outstanding wear protection ance output by your engine while at the most difficult service conditions. The
and cleaning characteristics is suitable same time ensuring maximum opera- new, improved specification ensures
for exhaust gas standards TIER1, 2, 3 tional reliability. very long service intervals. Optimum
(EURO 3a). For excellent and safe oper- cold starting properties are guaran-
ating properties. Enables longer main- Container sizes: 5 l, 20 l, 208 l teed.
tenance intervals as approved by the Classes: ACEA E7/E5/E3/B4/B3/A2, Container sizes: 20 l, 208 l
engine manufacturer. API CI-4/CH-4/CG-4/CF-4/CF/SL/SJ Classes: AFNOR NF-E 48-690/1, AF-
Manufacturers‘ standards: Daim- NOR NF-E 48-603 Part 1 - Type HV,
Container sizes: 5 l, 20 l ler Chrysler MB 228.3/229.1, Cat- Denison HF-0, Vickers I-286-S, Vickers
Classes: ACEA E7 / E5, API CI-4 / CH-4 erpillar CAT ECF-1, Cummins CES M-2950-S, DIN 51524 Part 3, ISO 11158
Manufacturers‘ standards: Daimler- 20078/7/6/2/1, Mack EO-M Plus, Type HV
Chrysler MB 228.3, Volvo VDS-3, MAN Volvo VDS-2/VDS-3, MAN M3275 Manufacturers‘ standards: P-70, Deni-
M3275, Deutz DQC III-05 son HF-0

Wirtgen Group Gear Oil Wirtgen Group Milling Drum


85W90 Gear Oil
Mineral gear oil of the latest generation Exclusive all-synthetic gear oil designed
for versatile use in gearboxes and axle for heavy-duty use in Wirtgen milling
drives. Stands out through maximum drum gearboxes. Extremely resistant to
protection against wear and oxidation. pressure and temperature.
Container sizes: 5 l, 20 l, 208 l
Classes: API GL-5 Container sizes: 20 l, 208 l
Manufacturers‘ standards: Daim-
ler Chrysler MB 235.0, ZF-TE- Note: Must not be mixed with mineral
ML05A/07A/12A/16C/17B, MAN 342 gear oil. Special versions must be used
Type N for WR 2000 / 2400 and WS 2200 / 2500
Note: Must not be used for Wirtgen (see table of Order Nos.)
milling drum gearboxes, Hamm vibra-
tory bearings and drum drives, as well
as for Vögele pump splitter gearboxes
and travel drives.

Wirtgen Group Multi-purpose Wirtgen Group Clutch and


Grease Remixer Grease

Highly refined multi-purpose grease for Exclusive grease for use in Wirtgen
a wide range of lubricating jobs, such as clutches and remixers.
on link pins and wheel bearings. State-
of-the-art additive technology makes Container size: 400 g cartridge
this product particularly suitable for use
in conditions subject to impacts and vi-
bration.

Container size: 400 g cartridge

© 2009 by Wirtgen GmbH 225


Wirtgen Group lubricants
Accessories for filling and lubrication
Oil pumps

Hand pump for 20 l canisters:


• Piston pump
• Delivery hose with spring-loaded spi-
ral and anti-kink spring
• Non-drip spout with holder
• Foot valve

Lever-operated hand pump for 208 l


barrels:
• Made of metal
• Telescoping intake tube
• Pivotable delivery manifold
• Delivery capacity: 0.2 l / stroke

Pressure sprays and grease guns:

Pressure sprays:
• Made of metal
• Flexible hose
• Sizes: 500 g, 1000 g

Grease guns:
• Made of metal
• High pressure output
• Size: 400 g

Filling cans and funnels

Filling cans:
• Flexible spout
• Complete with lid
• Sizes: 1 l, 2 l, 5 l

Filling funnels:
• Transparent plastic material
• Complete with lid
• Diameter: 180 mm, 220 mm

226 © 2009 by Wirtgen GmbH


Description Container size Part No.

5l 2065020

Wirtgen Group Engine Oil 15W40 20 l 2065025

208 l 2065026

5l 2112355
Wirtgen Group Engine Oil 10W40
20 l 2112354

20 l 2065028
Wirtgen Group Hydraulic Oil 46
208 l 2065029

5l 2065030

Wirtgen Group Gear Oil 85W90 20 l 2065031

208 l 2065032

20 l 2065033
Wirtgen Group Milling Drum Gear Oil
208 l 2065034

Wirtgen Group Milling Drum Gear Oil


20 l 199752
(WR 2000/2400, WS 2200/2500)

Wirtgen Group Multi-purpose Grease 400 g 2065035

Wirtgen Group Clutch and Remixer Grease 400 g 47259

Description Part No.


Hand pump for 20 l canisters 2065044

Lever operated hand pump for 208 l barrels 2065045

Pressure sprays 500 g 2065046

Pressure sprays 1000 g 2065047

Lever operated hand grease gun 400 g 2065048

Grease gun 400 g 2065049

Filling can 1 l 2065041

Filling can 2 l 2065042

Filling can 5 l 2065043

Filling tunnel 180 mm 2065039

Filling tunnel 220 mm 2065040

© 2009 by Wirtgen GmbH 227