Lab-1 Plant Survey

Name & ID: Date:

Section: Score:

LAB 1: Survey of Industrial Plant to explore probable maintenance issues

LEARNING OBJECTIVES

After completing this Lab, trainee will be able to:

1. Identify the industrial plant equipments
2. Describe function of the equipments
3. Explore and sketch construction details
4. Locate specifications of the equipment
5. List maintenance issues associated with equipments

EQUIPMENT, ACCESSORIES & TOOLS

Name Quantity
1 Polaris Process Hands on Trainer
2 DIDACTA Steam Power Plant

SAFETY AND WARNING

1. ____________________________________________________________________
2. ____________________________________________________________________
3. ____________________________________________________________________
4. ____________________________________________________________________
5. ____________________________________________________________________
6. ____________________________________________________________________
7. ____________________________________________________________________
8. ____________________________________________________________________

Yanbu Technical Institute 1

Lab-1 Plant Survey

LAB ACTIVITIES

1. Survey the plant and list the equipments in different categories

2. Read Technical Manuals of equipment and collect details regarding function,
Construction and Specs of major equipments
3. Identify and list Probable Maintenance Issues
4. ____________________________________________________________________
5. ____________________________________________________________________

WORK AIDS

1. Equipment Manuals
2. P&ID
3. Web resources
4. ____________________________________________________________________
5. ____________________________________________________________________

Yanbu Technical Institute 2

Lab-1 Plant Survey

LAB ACTIVITY 1: The Plant Survey

PLANT: ____________________________________________________________

BLOCK FLOW DIAGRAM: Sketch the BFD representing major equipments of Plant

Equipment List
Category Equipment
1 Material Transfer
Equipment
2 Heat Transfer
Equipments
3 Mixing
Equipments
4 Separating
Equipments
5 Process Reactors

6 Tanks and
Pressure Vessels
7 Pipes & Piping
Elements
8 Industrial Drives

Yanbu Technical Institute 3

Lab-1 Plant Survey

EQUIPMENT 1: ________________________________________________________
FUNCTION: _________________________________________________________
_________________________________________________________

SKETCH

TECHNICAL INFO

Activity 2: Specification Activity 3: Probable Maintenance Issues

Yanbu Technical Institute 4

Lab-1 Plant Survey

EQUIPMENT 2: ________________________________________________________
FUNCTION: _________________________________________________________
_________________________________________________________

SKETCH

TECHNICAL INFO

Activity 2: Specification Activity 3: Probable Maintenance Issues

Yanbu Technical Institute 5

Lab-1 Plant Survey

EQUIPMENT 3: ________________________________________________________
FUNCTION: _________________________________________________________
_________________________________________________________

SKETCH

TECHNICAL INFO

Activity 2: Specification Activity 3: Probable Maintenance Issues

Yanbu Technical Institute 6

Lab-1 Plant Survey

EQUIPMENT 4: ________________________________________________________
FUNCTION: _________________________________________________________
_________________________________________________________

SKETCH

TECHNICAL INFO

Activity 2: Specification Activity 3: Probable Maintenance Issues

Yanbu Technical Institute 7

Lab-1 Plant Survey

EQUIPMENT 5: ________________________________________________________
FUNCTION: _________________________________________________________
_________________________________________________________

SKETCH

TECHNICAL INFO

Activity 2: Specification Activity 3: Probable Maintenance Issues

Post Lab Checklist:

1. ( )
2. ( )

Yanbu Technical Institute 8