ALTEC
GAS LIFT
ISO 9002 Certified
BROUSSARD, LOUISIANA
BELLE CHASSE, LOUISIANA
HOUSTON, TEXAS
ALTEC
GAS LIFT
ISO 9002 Certified
AGENDA
FIELD GAS LIFT TRAINING
•INTRODUCTION
•DEFINITIONS AND EXPLANATIONS
•CALCULATIONS
•RESERVOIR TYPES
•ARTIFICIAL LIFT
•GAS LIFT
•GAS LIFT KICKOFF
•GAS LIFT OPERATING
•GAS LIFT OPTIMIZATION
•GAS LIFT TROUBLE SHOOTING
ALTEC
GAS LIFT
ISO 9002 Certified
DEFINITIONS
AND
EXPLANATIONS
ALTEC
GAS LIFT
ISO 9002 Certified
API
AMERICAN PETROLEUM INSTITUTE
(INDUSTRY RECOGNIZED
STANDARDS)
ALTEC
GAS LIFT
ISO 9002 Certified
API GRAVITY
SPECIFIC GRAVITY OF
CRUDE OIL AS MEASURED
BY A SYSTEM
RECOMMENDED BY API.
ALTEC
GAS LIFT
ISO 9002 Certified
ANNULUS
SPACE BETWEEN TUBING
AND CASING.
ALTEC
GAS LIFT
ISO 9002 Certified
BOTTOM HOLE
PRESSURE
PRESSURE IN WELLBORE OPPOSITE
THE PRODUCING FORMATION.
ALTEC
GAS LIFT
ISO 9002 Certified
FLOWING BOTTOM
HOLE PRESSURE
PRESSURE INSIDE WELLBORE
OPPOSITE THE PRODUCING
FORMATION WITH WELL FLOWING.
FBHP
ALTEC
GAS LIFT
ISO 9002 Certified
DRAWDOWN - ∆P
DIFFERENCE BETWEEN THE
FLOWING AND STATIC BOTTOM
HOLE PRESSURES.
ALTEC
GAS LIFT
ISO 9002 Certified
PI
PRODUCTIVITY INDEX
THE VOLUME OF FLUID THE
FORMATION WILL GIVE UP PER (1) ONE
PSI OF DRAWDOWN.
PI = BFPD / SBHP-FBHP
ALTEC
GAS LIFT
COMPLETION
LINES OF FLOW
CEMENT R
PERF. E
CASING R
INVASION ZONE
ALTEC
GAS LIFT
COMPLETION
GRAVEL PACKED
LINES OF FLOW
SCREEN
S
PERF.
I
CEMENT
R
CASING
INVASION ZONE
SPECIFIC GRAVITY
THE RATIO OF THE WEIGHT OF A SUBSTANCE TO
THE WEIGHT OF AN EQUAL VOLUME OF A
STANDARD FOR SUBSTANCE.
DENSITY
WEIGHT IN POUNDS
PER GALLON.
ALTEC
GAS LIFT
ISO 9002 Certified
GRADIENT
RISING OR DESCENDING BY REGULAR
DEGREES.
THE DEGREES WE WILL BE REFERRING TO
ARE:
• PSI/FT
• OF/FT
HYDROSTATIC HEAD
ALTEC
GAS LIFT
ISO 9002 Certified
8.3 8.3
PPG PPG
ALTEC
GAS LIFT
ISO 9002 Certified
8.3 9
PPG PPG
0 0
8.33#
1 GAL
ALSO
5
FRESH 1 FT.
.5
WATER .433
ALTEC
GAS LIFT
ISO 9002 Certified
KICKOFF
START; TO BEGAN; INITIAL STARTUP.
KICKOFF PRESSURE
MAXIMUM GAS INJECTION PRESSURE
THAT CAN BE REACHED AT WELLHEAD
WITHOUT MANIPULATION.
ALTEC
GAS LIFT
ISO 9002 Certified
INTERMITTENT
TO CEASE FOR A SET TIME THEN
RETURNING AT A SET RATE.
ALTEC
GAS LIFT
ISO 9002 Certified
CALCULATIONS
ALTEC
GAS LIFT
ISO 9002 Certified
TO OBTAIN GRADIENTS
.052 * DENSITY IN PPG
SPECIFIC GRAVITY OF LIQUID * .433
FOR OIL
(141.5 / (API GRAVITY + 131.5)) * .433
ALTEC
GAS LIFT
ISO 9002 Certified
TO CALCULATE A MIXED
GRADIENT
GRADIENT PRODUCED WATER * % WATER REPORTED ON WELL TEST
+
GRADIENT PRODUCED 0IL * OIL REPORTED ON WELL TEST
ALTEC
GAS LIFT
ISO 9002 Certified
PRODUCTIVITY INDEX
OR
PI
BFPD / DRAWDOWN
ALTEC
GAS LIFT
ISO 9002 Certified
TO OBTAIN VOLUMES
BBL/FT = ID2 IN INCHES * .009714
FOR 2 7/8” PIPE:
(2.441 * 2.441) * .009714 = .05788 BBL / FT
ALTEC
GAS LIFT
ISO 9002 Certified
MY FLOWING
WELL DIED,
WHY?
ALTEC
GAS LIFT
ISO 9002 Certified
RESERVOIR TYPES
•SOLUTION GAS
•GAS CAP
•WATER
IT IS NOT UNCOMMON TO HAVE A COMBINATION OF
THE ABOVE.
ALTEC
GAS LIFT ARTIFICIAL LIFT
ISO 9002 Certified
•PLUNGER LIFT
•ROD PUMP
•ESP
•CAVITY PUMP
•HYDRAULIC PUMPS
•GAS LIFT
ALTEC EVERY TYPE LIFT
GAS LIFT
ISO 9002 Certified
HAS IT’S CANIDATE.
GAS LIFT CANIDATES ARE AS FOLLOWS.
•AREA WITH AVAILABLE STARTUP GAS SUPPLY.
•AREA WHERE COMPRESSION CAN BE OBTAINED
THAT CAN COMPRESS GAS UP TO: DEPTH/1000 *
100 PSI UP TO 800 PSI. 800 -1200 IS MOST COMMON
RANGE.
•WELLS THAT PRODUCE SMALL QUANTITIES OF
SOLIDS.
•HIGH GOR WELLS.
ALTEC
GAS LIFT
ISO 9002 Certified
THANKS!!
FOR
SELECTING
GAS LIFT
ALTEC
GAS LIFT
ISO 9002 Certified
CANIDATES:
•FLOWING WELLS WITH LOW GLR.
•WELLS WITH SBHP GREATER THAN
SURFACE OPERATING PRESSURE.
ALTEC
GAS LIFT
ISO 9002 Certified
INTERMITTIENT LIFT
METHOD IN WHICH GAS IS
INTRODUCED, AT A LARGE RATE,
BENEATH A COLUMN OF FLUID SO
THAT COLUMN RISES TO SURFACE.
CANIDATES:
•WELLS WITH HIGH P.I. BUT WITH SBHP LESS THAN
SURFACE OPERATING PRESSURE.
• WELLS WITH LOW P.I. THAT PRODUCE LESS THAN 100
BFPD.
ALTEC
GAS LIFT INTERMITTENT LIFT
ISO 9002 Certified
SLUG
STANDING VALVE
ALTEC
GAS LIFT
ISO 9002 Certified
CHAMBER LIFT
METHOD IN WHICH A SHORT COLUMN OF FLUID
IS CAPTURED IN A LARGE AREA THEN
TRANSFERRED INTERMITTIENTLY INTO A
SMALLER AREA CREATING A COLUMN GREATER
THAN SBHP COULD SUPPORT AND THEN LIFING IT
TO SURFACE.
CANIDATES:
•HIGH P.I. WELLS WITH SBHP LESS THAN .5 OF AVAILABLE
OPERATING PRESSURE.
CHAMBER LIFT
ALTEC
GAS LIFT
ISO 9002 Certified
ALTEC
GAS LIFT
ISO 9002 Certified
WHAT IS REQUIRED TO
OBTAIN AN EFFICIENT
GAS LIFT DESIGN?
ALTEC
GAS LIFT
ISO 9002 Certified
Company
Lease
Well No.
Field
Size Wt Thrd
Tubing Size and Threads
Casing Size and Weight
Gas Specific Gravity
o
Total Fluid Production bbls/day Surface Static Temperature F
o
% H2O % S urfa ce Flo wing Te mp e ra ture F
o
H2O Production bbls/day Bottomhole Temperature F
o
Oil Production bbls/day Temperature Gradient F/100 ft
Formation GOR scf/bbl
Formation GLR scf/bbl
Productivity Index bbls/day/psi
MOST COMMON
VALVE TYPES
•IPO INJECTION PRESSURE OPERATED
•PPO PRODUCING PRESSURE OPERATED
ALTEC
GAS LIFT
ISO 9002 Certified
ALTEC OPTIMIZATION
VALVES:
•CONSTANT FLOW (TM)
COMBINATION OF INJECTION AND PRODUCING
PRESSURES.
Company
Lease
Well No.
Field
Size Wt Thrd
Tubing Size and Threads
Casing Size and Weight
Gas Specific Gravity
o
Total Fluid Production bbls/day Surface Static Temperature F
o
% H2O % S urfa ce Flo wing Te mp e ra ture F
o
H2O Production bbls/day Bottomhole Temperature F
o
Oil Production bbls/day Temperature Gradient F/100 ft
Formation GOR scf/bbl
Formation GLR scf/bbl
Productivity Index bbls/day/psi
Va lv e DEP T H E s tim a te d Pd Pd @ c a lc . us e
no . MD T VD T EMP T CF P o rt ms cf R 1 -R ∆ Pc Pt P t*R Ps c Pvc OP Ps o 60 d e g P tro P tro
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
Pvo, Pvc AT DEPTH = (Pd/ 1-R) - (Pt*R/ 1-R) Pvc =CLOSING PRESSURE AT VALVE DEPTH
Ptro = Pd @ 60 degre es/ 1-R Pd=DOME PRESSURE AT VALVE TEMPERATURE T YP E OF VALVE S
Pso, Psc = Pvo, Pvc , - de lta Pc Pvo=OPENING PRESSURE AT VALVE DEPTH
Pso, Pso= DEFINED BY DESIGNER Pso=SURFACE OPENING PRESSURE
Pvc , Pvo = Psc , Pso, + delta Pc Ptro=TEST RACK SETTING PRESSURE
delta Pc =Pc AT DEPTH-Pc AT SURFACE
Pt=TUBING PRESSURE AT TRANSFER POINT TCF=TEMPERATURE CORRECTION FACTOR FOR NITROGEN
MINUS VALVE DIFFERENTIAL Tv=TEMPERATURE AT VALVE DEPTH
Psc =SURFACE CLOSING PRESSURE Es tima te d MS CF = Tho rnhill-Cra ve r S q ua re Ed g e Orific e Ca lcula tio n
ALTEC
GAS LIFT
Va lv e DEP T H Ps o d e lta Pv o Pd @ c a lc us e
no . MD T VD T EMP CKE P OR T R 1 -R Pt P t*R Ps c Pc Pv c Pd T CF 60 de g P tro P tro
1 1950 1900 105 10 5 / 1 6 " 0.2463 0.7537 450 110.84 1100 48 1148 976 0.876 855 1134 1135
2 2800 2700 115 10 5 / 1 6 " 0.2463 0.7537 500 123.15 1050 65 1115 964 0.853 822 1091 1090
3 3325 3200 120 12 5 / 1 6 " 0.2463 0.7537 500 123.15 1050 77 1127 973 0.842 819 1087 1085
INFORMATION
BUT WHAT NOW?
KICK IT OFF
ALTEC
GAS LIFT
ISO 9002 Certified
BUT DO
SO
SLOWLY!!
ALTEC RECOMMENDED KICK OFF
GAS LIFT
ISO 9002 Certified
PROCEDURE
WHEN RELIABLE INJECTION GAS MEASUREMENT MEANS IS AVAILABLE.
•INSTALL TWO PEN RECORDER OR NEW GAUGES RATED ABOVE MAX. ANTICIPATED
PRESSURE.
•MAKE SURE SAFETY VALVE IS OPEN.
•OPEN ALL MASTER VALVES AND CASING SHUT DOWN VALVES AUTOMATIC AND
MANUAL.
•BLEED TUBING TO SYSTEM PRESSURE SLOWLY WITH ADJUSTABLE CHOKE OR MANUAL
WING VALVE.
•OPEN CONTROL VALVE AND PRESSURE CASING TO KICKOFF PRESSURE AT A 150-200
MCFPD RATE.
•AFTER REACHING KICKOFF PRESSURE AND PROVIDING THE WELL IS PRODUCING THEN
INCREASE GAS TO A 250-300 MCFPD RATE AND LET PRODUCE AT THIS RATE FOR 12
HOURS.
•INCREASE GAS TO PROJECTED OPTIMUM RATE AND ALLOW WELL TO PRODUCE UNTIL
WELL REACHES LOWEST LIFT POINT POSSIBLE. LIFT POINT CAN BE DETERMINED WITH
TWO PEN CHART, ANNULAR FLUID LEVEL WITH ECHOMETER, OR FLOWING SURVEY.
•OPTIMIZE WELL
FLUID IN ANULUS
FLUID IN ANULUS REACHES 3RD MANDREL
REACHES 2ND MANDREL SECOND VALVE IS ALLOWED TO CLOSE
TOP VALVE IS ALLOWED TO CLOSE
INCREASED INJECTIO
GAS TO PROJECTED
GAS INJECTION OPTIMUM RATE
SET AT 250-300 MCFPD
SAMPLE WELL
GAS INJECTION
SET AT 150-200 MCFPD
OPERATING ON
ORIFICE VALVE IN
3RD MANDREL
I WANT TO
OPTIMIZE MY
WELL!
WHERE DO I
START?
ALTEC
GAS LIFT
ISO 9002 Certified
FLOWING TUBING
PRESSURE IS AS LOW AS I
CAN GET IT. WHAT NEXT
?
ALTEC
GAS LIFT
ISO 9002 Certified
2- 3/8" Tubing
0-150 BFPD 350 MCFPD, this is a constant for up to 200# tbg pressure. GLR does not apply until you exceed 150 BFPD.
150-500 BFPD 1500:1
500-750 BFPD 1000:1
750-1000 BFPD 750:1
1000 + BFPD 500:1
2- 7/8" Tubing
0-150 BFPD 500 MCFPD, this is a constant for up to 200# tbg pressure. GLR does not apply until you exceed 150 BFPD.
150-500 BFPD 1500:1
500-750 BFPD 1000:1
750-1000 BFPD 800:1
1000-1500 BFPD 600:1
1500 + BFPD 400:1
3- 1/2" Tubing
0-150 BFPD 750 MCFPD, this is a constant for up to 200# tbg pressure. GLR does not apply until you exceed 150 BFPD.
150-500 BFPD 1000:1
500-1000 800:1
1000 + 600:1
1800
GAS RATE REQUIRED TO PREVENT
1700
LOADING OF 2 7/8" TUBING
1600
1500
1400
1285
1200
1100
1000
MCFPD
950 960
OIL
WATER
800 810
650 640
600
450
400
300
200 220
0
0 200 400 600 800 1000
WELLHEAD PRESSURE
ALTEC
GAS LIFT
ISO 9002 Certified
INCREASED
DRAWDOWN
0 1 25
OP = 1
250
Pko =
500 C OM P A N Y
750 OC S G- LEA S E
WELLN A M E
000 psi
1050 ps
1000
1250 F IELD
1500 EN GR. NA ME
1750
i
2000 1 39
2250
2500
2750
3000
1 48
3250
3500
3750 1 52
4000
4250
1 57
4500
4750
5000 1 61
5250
5500
5750 0.42
7p
6000
si/f
6250 t
6500
6750
7000
7250
7500
7750 ALTEC GAS LIFT
8000
8250 B FPD 500 B FPD 500
8500 GLR 1 2 0 0 :1 GLR 6 0 0 :1
P ac ke r - 8 5 0 0 f t ( TV D )
8750 H2 0 50% H2 0 50%
9000
M id p e rf @ 9 0 0 0 f t ( TV D )
9250
9500 Sam Wildman
9750 June 17, 1996
60
80
100
120
140
160
180
200
240
220
10000
0 1 25
OP = 10
FTP = 100 psi
250
Pko = 1
500 OC S G- LEA S E
750 W ELLN A M E
1000 F IELD
00 p s i
050 p s i
1250 EN GR . N A ME
1500
1750
2000 1 39
2250
2500
2750
3000
1 48
3250
3500
3750 1 52
4000
4250
1 57
4500
4750
5000 1 61
5250
5500
5750 0.42
7 p
6000
si/ft
6250
6500
6750
7000
7250
7500 ALTEC GAS LIFT
7750
BFPD 500
8000
8250 GLR 1200:1 BFPD 500
8500
8750
P a c ke r - 8 5 0 0 f t ( TV D ) H20 50% GLR 1200:1
9000
9250
M id p e rf @ 9 0 0 0 f t ( TV D ) H20 50%
9500 Sam Wildman
9750 June 17, 1996
60
80
100
120
140
160
180
200
240
220
10000