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WPS No 002

WELDING PROCEDURE SPECIFICATION (W.P.S)


According to ASME IX Rev. 0

PROCESS: GTAW - SMAW TYPE: MANUAL PQR No.: 002


JOINT (QW-402) JOINT DETAILS
Joint Design: See Joint Details
Yes for GTAW(fillet weld and socket
Backing (y/n):
weld) – Yes for SMAW
Backing/Retainer Material: Weld metal
[ x ] Metal [ ] Non fusing Metal
[ ] Non metallic [ ] Other
BASE METAL (QW-403)
P-No 8 Gr. ALL to P-No 8 Gr. ALL
SA312TP304L,SA182F304/304L
SA312TP316/316L,SA182F316/316L
Spec. & grade:
SA403Grwp316/316l,sa358GrTP316/316L
or Equivalent
SA312TP304L,SA182F304/304L
to Spec. & grade SA312TP316/316L,SA182F316/316L
SA403Grwp316/316l,sa358GrTP316/316L
or Equivalent
5 – 21.97 mm for Groove
Thickness range: Unlimited for Fillet
t Pass > ½ in (13mm): N/A

FILLER METAL (QW-404) GTAW SMAW


Spec. No (SFA) 5.9 5.4
AWS No (Class) ER 316L E316L-16
F-No 6 5
A-No 8 8
Size 1.6-2.4 mm 2.5 – 3.2 -4mm
Deposited weld metal (MAX) 8 mm 13.94 mm
Trade Name N.A. N.A.
Electrode/Flux (Class) N.A. N.A.
Flux trade name N.A. N.A.
Consumable insert N.A. N.A.
Solid Wire
Filler metal product form Solid Wire

POSITION (QW-405) PREHEAT (QW-406)


Position(s): ALL Preheat temperature (min): 5 oC

Welding direction (up/down) Uphill Inter pass temperature(max): 150 oC


Other: None Preheat Maintains: None
Other: None
POST WELD HEAT TREATMENT (QW-407) GAS (QW-408)
Heating Rate (°C/h): NA Gas(es) Mixture/Single Flow rate (CFH)
Temperature range (°C): NA Shielding: 100% Argon Single 15  25
Holding time (h): NA Trailing: N.A. N.A. N.A.
Cooling Rate (°C/h): NA Backing: Argon Single 12-20
ELECTRICAL CHARACTERISTICS (QW-409)
Type of current, polarity & Amps/Volts range: see table shown below
Mode of metal transfer for GMAW: N.A. Electrode wire feed speed range: N.A.
Tungsten electrode size & type: 2.4 mm – EW Th 2%
TECHNIQUE (QW-410)
String or weave beads: Both string and weave Multiple or single pass (for side): Multipass
Orifice or gas cup size: 8 mm – 10 mm Method of back gouging N.A.
Initial & interpass cleaning: Grinding and/or brushing Peening: None
Multiple or single electrodes: Single Contact tube to work distance: N.A.
Closed to out chamber N.A Use of thermal processes : N.A.
Oscillation: N.A. Other: N.A.

LAYER FILLER METAL CURRENT TRAVEL


PROCESS VOLTS OTHER
No CLASSIFICATION SIZE TYPE AMPERES SPEED (cm/min)
1-2 GTAW ER 316L 2.4 DCEN 80 -110 10 14 N.A. N.A.
3n SMAW E 316L-16 2.5 DCEP 90 - 120 20 21 N.A. N.A.
3n SMAW E 316L-16 3.25 DCEP 100 -1250 21 23 N.A. N.A.
3n SMAW E 316L-16 4 DCEP 110 -140 20 24 N.A. N.A.
QC WELDING APPROVAL
NOTES: Client
ENGINEER QA/QC MGR
DATE
NAME
SIGNATURE
PQR NO : 002
PROCEDURE QUALIFICATION RECORD (P.Q.R)
According to ASME IX Rev. 00 SH : 1 of 2

PROCESS: GTAW - SMAW TYPE: MANUAL

JOINT (QW-402) JOINT DETAILS


Joint Design: See Joint Details
Yes for GTAW(fillet weld and socket
Backing (y/n):
weld) – Yes for SMAW
Backing/Retainer Material: Weld metal
[ x ] Metal [ ] Non fusing Metal
[ ] Non metallic [ ] Other
BASE METAL (QW-403) 10.97mm
P-No 8 Gr ALL to P-No 8 Gr ALL
Spec. & grade: SA312 TP304L, A312TP316L
to Spec. & grade SA312 TP304L, A312TP316L
Thickness: 10.97 mm
Diameter : 6"
t Pass > ½ in (13mm): N/A
FILLER METAL (QW-404) GTAW SMAW
Spec. No (SFA) 5.9 5.4
AWS No (Class) ER 316L E316L-16
F-No 6 5
A-No 8 8
Size 2.4 mm 2.5, 3.2, 4 mm
Deposited weld metal 4 mm 6.97 mm
Trade Name N.A. N.A.
Electrode/Flux (Class) N.A. N.A.
Flux trade name N.A. N.A.
Consumable insert N.A. N.A.
Filler metal product form Solid Wire Solid Wire

POSITION (QW-405) PREHEAT (QW-406)


o
Position(s): 6G Preheat temperature (min): 27 C
Welding direction (up/down) Uphill Inter pass temperature(max): 150 oC
Other: None Other: None
POST WELD HEAT TREATMENT (QW-407) GAS (QW-408)
Heating Rate (°C/h): NA Gas(es) Mixture/Single Flow rate (CFH)
Temperature range (°C): NA Shielding: Argon Single 20
Holding time (h): NA Trailing: N.A. N.A. N.A.
Cooling Rate (°C/h): NA Backing: Argon Single 12
ELECTRICAL CHARACTERISTICS (QW-409)
Type of current, polarity & Amps/Volts range: see table shown below
Mode of metal transfer for GMAW: N.A. Electrode wire feed speed range: N.A.
Tungsten electrode size & type: 2.4 mm – EW Th 2%
TECHNIQUE (QW-410)
String or weave beads: Both string and weave Multiple or single pass (for side): Multipass
Orifice or gas cup size: 10 mm Method of back gouging N.A.
Initial & interpass cleaning: Grinding and brushing Peening: None
Multiple or single electrodes: Single Contact tube to work distance: N.A.
Closed to out chamber N.A Use of thermal processes N.A.
Oscillation: N.A. Other: N.A.
FILLER METAL CURRENT TRAVEL
LAYER
PROCESS VOLTS SPEED OTHER
No CLASSIFICATION SIZE TYPE AMPESRE (cm/min)

1 GTAW ER 316L 2.4 DCEN 92 12 N.A. N.A.


2 GTAW ER 316L 2.4 DCEN 90 13 N.A. N.A.
3 SMAW E 316L-16 2.5 DCEP 95 21 N.A. N.A.
4-7 SMAW E 316L-16 3.25 DCEP 135 23 N.A. N.A.
8-10 SMAW E 316L-16 2.5 DCEP 133 22 N.A. N.A.
QC WELDING APPROVAL
NOTES: Client
ENGINEER QA/QC MGR
DATE
NAME
SIGNATURE
PQR NO : 002
PROCEDURE QUALIFICATION RECORD (P.Q.R)
According to ASME IX Rev. 00 SH : 2 of 2

TENSILE TEST (QW-150)


Specimen Width (mm) Thickness Area Ultimate Total Ultimate Unite Location
2 2
No. (mm) (mm ) Load (KN) Stress (N / mm )
1 19.25 10.6 208.82 113.8 545 B.M
2 19.19 10.7 214 121.7 569 B.M

Angle of bend 180 ْ◌ GUIDED-BEND TESTS (QW-160) Jig Dia.38mm


Type and Figure No. Result
SIDE BEND 1 ACC
SIDE BEND 2 ACC
SIDE BEND 3 ACC
SIDE BEND 4 ACC

TOUGHNESS TEST (QW-170)


Specimen No. Notch Specimen Test Temp. Impact Lateral % Shear Result
Location Size (°C) Value Expansion
(joule) (mm)

Comments

FILLET WELD TEST (QW-180)


Type and Figure No. Result

MACRO

OTHER TESTS

Welder Name : AHMED/MAGDI Stamp No. :M001/M002


Test Conducted By : QC WELDING ENGINEER Laboratory : COMIBASSAL
WE CERTIFY THAT THE STATEMENT IN THIS RECORD ARE CORRECT AND THAT THE TEST WELDS
WERE PREPARED, WELDED, AND TESTED IN ACCORDANCE WITH THE REQUIREMENTS OF ASME
SECT IX.

QC WELDING APPROVAL
NOTES: Client
ENGINEER QA/QC MGR
DATE
NAME
SIGNATURE