V600R008C10
Issue 04
Date 2018-03-07
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Overview
Describes how to install the hardware components of the RH2288H V3/RH5885 V3 server,
the precautions of the installation, and how to check the installation.
Product Version
The following table lists the product version related to this document.
NetEco V600R008C10
Intended Audience
This document is intended for network management engineers.
Change History
Changes between document issues are cumulative. The latest document issue contains all the
changes made in previous issues.
04 (2018-03-07)
This issue is the fourth official release for iManager NetEco V600R008C10. Compared with
03 (2017-10-20), this issue includes the following changes.
03 (2017-10-20)
This issue is the third official release for iManager NetEco V600R008C10. Compared with 02
(2017-06-30), this issue includes the following changes.
02 (2017-06-30)
This issue is the second official release for iManager NetEco V600R008C10. Compared with
01 (2017-02-28), this issue includes the following changes.
01 (2017-02-28)
This issue is the first official release for iManager NetEco V600R008C10. Compared with
Draft A (2016-11-07), this issue has no changes.
Draft A (2016-11-07)
This issue is the first release of the iManager NetEco V600R008C10 beta version.
Contents
9 Appendixes................................................................................................................................... 47
9.1 Main Device Parameters...............................................................................................................................................47
9.2 Installation Specifications.............................................................................................................................................49
9.2.1 Installation Specifications of Power Cables and PGND Cables in the Cabinet........................................................ 49
1 Installation Process
NOTE
l The operations highlighted in red are mandatory. The other operations are optional.
l The floating nuts have been installed on the mounting bars of each cabinet. If the model and position
of a floating nut is incorrect, reinstall it.
l TD type: bridge device.
2 Installation Preparations
3 Installing Cabinets
Procedure
Step 1 Install the N610E-22 cabinets by referring to the N610E Cabinet Installation Guide.
NOTE
l The N610E Cabinet Installation Guide is delivered with the cabinets. For details about the main
parameters of N610E-22 cabinets, seeMain Device Parameters in the NetEco Hardware
Installation Guide(RH2288 V2/RH2288H V2/RH2288H V3/RH5885 V3) .
l N610E-22 cabinets provide 19-inch mechanical structure (IEC 60297-1). N610E-22 cabinets do not
support anti-seismic reconstructions. If the customer requires anti-seismic design, contact Huawei
technical support.
----End
Prerequisites
l The power cables and PGND cables of cabinets are ready for use. For details about how
to prepare the power cables and PGND cables, see 9.3 Preparing Power Cables and
PGND Cables of the Cabinet.
l The switch of the power distribution cabinet (PDC) in the equipment room is OFF.
Procedure
l Install the power cables and PGND cables of cabinets in overhead cabling mode.
NOTE
l The power distribution box (PDB) is installed on the top of the cabinet and provides two-
way input (1+1 backup). You are advised to use different power supplies or connect the PDB
to different uninterruptible power supply (UPS) devices.
l You must remove the rear cover plate of the PDB before installing the power cables and
install the rear cover plate again after the power cables are installed.
l A power cable is composed of three wires. The brown one is the live wire; the blue one is
the neutral wire; the yellowish green one is the ground cable. The following labels are
attached on the cable connection ports of the PDB: L (live wire), N (neutral wire), and PE
(ground cable).
Figure 4-1 Installing the power cables and PGND cables of cabinets in overhead cabling
mode
l Install the power cables and PGND cables of cabinets in underfloor cabling mode.
In underfloor cabling mode, you can route the power cables and PGND cables through
the cable trough in the middle of the cabinet in rope lifting mode, as shown in Figure
4-2.
Figure 4-2 Routing the power cables and PGND cables in rope lifting mode
NOTE
l The power distribution box (PDB) is installed on the top of the cabinet and provides two-
way input (1+1 backup). You are advised to use different power supplies or connect the PDB
to different uninterruptible power supply (UPS) devices.
l You must remove the rear cover plate of the PDB before installing the power cables and
install the rear cover plate again after the power cables are installed.
l A power cable is composed of three wires. The brown one is the live wire; the blue one is
the neutral wire; the yellowish green one is the ground cable. The following labels are
attached on the cable connection ports of the PDB: L (live wire), N (neutral wire), and PE
(ground cable).
Figure 4-3 Installing the power cables and PGND cables of cabinets in underfloor
cabling mode
----End
5 Installing Devices
NOTICE
This section describes the installation positions of devices in a cabinet. You can adjust the
installation positions based on the cabinet configuration rules.
Procedure
Step 1 Use the flat-head screwdriver to install floating nuts.
NOTE
l Different device components require different types of floating nuts. Select the appropriate types of
floating nuts. If inappropriate floating nuts are used, the device components cannot be fixed. When
this occurs, you need to remove the floating nuts and the device components and reinstall them.
l The mounting hole for a floating nut is 9.5 mm x 9.5 mm. Therefore, the size of the flat-head
screwdriver must be smaller than 9.5 mm x 9.5 mm.
----End
Procedure
Step 1 Push the server into the cabinet and secure the server to the mounting bar in the front of the
cabinet.
NOTE
When installing the RH2288H V3 or RH5885 V3 server in the N610E-22 cabinet, you are not advised to
install the guide rails or cable coiler delivered with the server. If you install them, server ports may be
damaged during the maintenance of the server. If the guide rails and cable coiler are required onsite,
install them by referring to the installation guides delivered with the server.
l Installing RH2288H V3 Server
----End
Procedure
Step 1 Place the KVM tilt in the cabinet and secure the mounting ears of the KVM to the front and
rear mounting bars of the cabinet, as shown in Figure 5-6.
NOTE
If the floating nuts for securing rear mounting ears are blocked by cables on the mounting bar at the rear
of the cabinet, remove the cable ties and adjust the position of the cables. After securing the rear
mounting ears of the KVM and installing the KVM, bind the cables again.
----End
Procedure
Step 1 Determine the collector mounting holes in the server cabinet according to the engineering
drawing. Secure two floating nuts to each rack rail of the cabinet by using a floating nut
mounting bar, as shown in Figure 5-7. Ensure that the floating nuts are at the same level.
Step 2 Install the mounting ears of a LAN switch and secure the LAN switch to the mounting bar in
the front of the cabinet, as shown in Figure 5-8.
----End
Procedure
Step 1 Install the mounting ears of a TD-6200RM-4U and secure the TD-6200RM-4U to the
mounting bar in the front of the cabinet, as shown in Figure 5-9.
----End
Context
This section describes how to install a TD-6032 or TD-6310. The method for installing the
TD-6032 and TD-6310 are the same. You can install them by referring to this section.
Procedure
Step 1 Install the mounting ears of a device and secure the device to the mounting bar in the front of
the cabinet, as shown in Figure 5-10.
----End
Prerequisites
An idle serial port is available on the server.
Context
SMS modem needs to be installed on the server. Figure 5-11 shows SMS Modem Interface.
No. Interface
4 Serial port
Procedure
Step 1 Insert a SIM card into the SMS modem.
Use a tool such as the small screwdriver to press the yellow key. Put the SIM card on the
ejected tray, and insert the tray into the SMS modem.
Step 2 Connect the antenna to the antenna connector.
l For details, see the user manual delivered with the SMS modem.
l Use the connector convertor delivered with the SMS modem if the connector of the serial cable does not
match the serial port on the server.
Table 5-1 Relations between the status of the indicator and the SMS modem
Indicator Modem
Blinks slowly The SMS modem is connected to the network and is in idle
mode.
NOTE
l You need to install the driver only when the installation of the driver is required in the specifications
delivered with the SMS modem.
l To install the SMS modem driver, see the specifications delivered with the SMS modem.
----End
Procedure
l Connect the power cables of a LAN switch. The input voltage of the LAN switch is 100
V to 240 V and the power consumption is 20 W.
l Connect the power cables of a KVM. The input voltage of the KVM is 90 V to 264 V,
and the power consumption is 46 W.
l Connect the power cables of a RH2288H V3/RH5885 V3 server. The input voltage of
the RH2288H V3 is 100 V to 240 V, and the power consumption is 460 W. The input
voltage of the RH5885 V3 is 90 V to 264 V and the power consumption is 1200 W.
l Connect the power cables of the TD-6200. The input voltage of TD-6200 is 200 V to 240
V and the power consumption is 50 W.
l Connect the power cables of the TD-6340. The input voltage of the TD-6340 is 200 V to
240 V and the power consumption is 5 W.
l Connect the power cables of the TD-6310. The input voltage of the TD-6010 is 200 V to
240 V and the power consumption is 5 W.
l Connect the power cables of the TD-6032. The input voltage of TD-6032 is 200 V to 240
V and the power consumption is 15 W.
----End
1 eth0 GE Used for connecting to the LAN switch. eth0 and eth1
interface comprise a bond, which is used for providing external
services.
2 eth1 GE
l If southbound and northbound network isolation is
interface
not adopted, only eth0 or eth1 is required.
3 eth2 GE l If southbound and northbound network isolation is
interface adopted, both eth0 (or eth1) and eth2 (eth3) are
required.
4 eth3 GE eth0 (or eth1) is used for providing southbound
interface services while eth2 (or eth3) is used for providing
northbound services.
Figure 7-2 shows the RH5885 V3 server interfaces and Table 7-2 describes the interfaces.
1 eth0 GE Used for connecting to the LAN switch. eth0 and eth1
interface comprise a bond , which is used for providing external
services.
2 eth1 GE
l If southbound and northbound network isolation is
interface
not adopted, only eth0 or eth1 is required.
3 eth2 GE l If southbound and northbound network isolation is
interface adopted, both eth0 (or eth1) and eth2 (eth3) are
required.
4 eth3 GE eth0 (or eth1) is used for providing southbound
interface services while eth2 (or eth3) is used for providing
northbound services.
For details on southbound and northbound network isolation, see the Overview of Southbound and
Northbound Network Isolation in NetEco Software Installation and Commissioning Guide.
Figure 7-3 Signal cable connection diagram of the RH2288H V3 server (without southbound
and northbound network isolation)
Figure 7-4 Signal cable connection diagram of the RH5885 V3 server (without southbound
and northbound network isolation)
Figure 7-5 Signal cable connection diagram of the RH2288H V3 server (with southbound and
northbound network isolation)
Figure 7-6 Signal cable connection diagram of the RH5885 V3 server (with southbound and
northbound network isolation)
1 eth0 GE Used for connecting to the LAN switch. eth0 and eth1
interface comprise a bond, which is used for providing external
services.
2 eth1 GE
l If southbound and northbound network isolation is
interface
not adopted, only eth0 or eth1 is required.
3 eth2 GE
interface
Figure 7-8 shows the RH5885 V3 server interfaces and Table 7-4 describes the interfaces.
1 eth0 GE Used for connecting to the LAN switch. eth0 and eth1
interface comprise a bond , which is used for providing external
services.
2 eth1 GE
l If southbound and northbound network isolation is
interface
not adopted, only eth0 or eth1 is required.
NOTE
For details on southbound and northbound network isolation, see the Overview of Southbound and
Northbound Network Isolation in NetEco Software Installation and Commissioning Guide.
Figure 7-9 Signal cable connection diagram of the RH2288H V3 server (without southbound
and northbound network isolation)
Figure 7-10 Signal cable connection diagram of the RH5885 V3 server (without southbound
and northbound network isolation)
Figure 7-11 Signal cable connection diagram of the RH2288H V3 server (with southbound
and northbound network isolation)
Figure 7-12 Signal cable connection diagram of the RH5885 V3 server (with southbound and
northbound network isolation)
1 eth0 GE Used for connecting to the LAN switch. eth0 and eth1
interface comprise a bond, which is used for providing external
services.
2 eth1 GE
l If southbound and northbound network isolation is
interface
not adopted, only eth0 or eth1 is required.
3 eth2 GE l If southbound and northbound network isolation is
interface adopted, both eth0 (or eth1) and eth2 (eth3) are
required.
4 eth3 GE eth0 (or eth1) is used for providing southbound
interface services while eth2 (or eth3) is used for providing
northbound services.
Figure 7-15 shows the RH5885 V3 server interfaces and Table 7-6 describes the interfaces.
1 eth0 GE Used for connecting to the LAN switch. eth0 and eth1
interface comprise a bond , which is used for providing external
services.
2 eth1 GE
l If southbound and northbound network isolation is
interface
not adopted, only eth0 or eth1 is required.
3 eth2 GE l If southbound and northbound network isolation is
interface adopted, both eth0 (or eth1) and eth2 (eth3) are
required.
4 eth3 GE eth0 (or eth1) is used for providing southbound
interface services while eth2 (or eth3) is used for providing
northbound services.
NOTE
For details on southbound and northbound network isolation, see the Overview of Southbound and
Northbound Network Isolation in NetEco Software Installation and Commissioning Guide.
Figure 7-16 Signal cable connection diagram of the RH2288H V3 server (without
southbound and northbound network isolation)
Figure 7-17 Signal cable connection diagram of the RH5885 V3 server (without southbound
and northbound network isolation)
Figure 7-18 Signal cable connection diagram of the RH2288H V3 server (with southbound
and northbound network isolation)
Figure 7-19 Signal cable connection diagram of the RH5885 V3 server (with southbound and
northbound network isolation)
NOTE
SN Check Item
2 The rack is secure and reliable and meets the anti-seismic requirements. The
horizontal and vertical differences do not exceed 3 mm. You can use a horizontal
ruler and a lead ruler to measure the differences.
3 If the cabinet is placed on an ESD floor, all the expansion bolts of the supports are
secure with the floor; the installation sequence of the insulation washers, flat
washers, spring washers, and nuts (bolts) are correct; the installation holes of the
supports are secure with the expansion bolts. The supports are insulated from the
floor and guide rails. The resistance of all the insulated points between the supports
and cabinets measured by the MΩ level of the multimeter is greater than 5 MΩ.
4 All the screws are secure; a flat washer and a spring washer are installed for each
screw; the washers are properly placed.
5 The cabinets are arranged in order. The cabinet queue at both sides of the passage
are straight, and the difference does not exceed 5 mm.
6 The connecting plates are installed properly when two cabinets are deployed on one
site.
SN Check Item
7 The front, side, and rear doors of the cabinets are installed. The front and rear doors
can be opened and closed. The door locks function normally.
8 The exteriors and interiors of the cabinets (including the front door, rear door, and
sides of each cabinet) are clean. No dirt, damage, or fingerprint is allowed.
9 All the outlets or inlets of the cabinets are sealed. The gap around a cover plate
does not exceed the width of the cover plate. If a bag is used, the opening of the
bag is tied up. The sizes of the outlets that use plastics are appropriate. You can use
other appropriate, insulated, or flame-resistant materials to seal the outlets.
12 The ESD wrist strap is inserted into the ESD installation hole.
SN Check Item
2 All the panel screws of the devices are installed and secure.
3 The panel and exterior of each device are not dirty, and the paint is not scraped off.
4 The labels (coating of the subrack, plate nameplate, transport label, and product
nameplate) of each device are not peeled off.
8 There is no vacant slot in the subrack, and filler panels are installed in vacant slots.
9 A protective cover is installed for the power module if the power module is
configured with a protective cover.
SN Check Item
1 All the power cables and ground cables are copper-core cables.
2 There are no solder joints or connectors in power cables and ground cables.
3 The extra length of power cables or ground cables is truncated and the cables are
not coiled.
4 There are no breaking equipment such as switches and fuses in the electrical
connection of the grounding system.
5 The ground bars and PGND bars are connected to one grounding conductor.
6 The OT terminals at both ends of the power cables or ground cables are crimped
securely.
7 The bare wires and OT terminals at the wiring terminals are tightly wrapped up
with PVC insulation tapes or heat shrink tubing.
8 The power cables and ground cables connecting the PDB with each device, and the
ground cables connecting each device with the PGND busbar of the cabinet are all
correctly installed and have good contact.
9 The front and rear doors are connected to the ground bolts on the lower enclosure
of the cabinet using 6 mm2 greenish yellow cables. Two such cables are used for
each door.
10 The power cables and ground cables are bound separately from other cables.
11 Labels are attached at both ends of the power cables and ground cables.
12 The plastic cover plate on the top of wiring terminals of the PDB is properly
installed.
SN Check Item
1 There are no solder joints or connectors in signal cables. The signal cables are not
scratched or broken.
4 Proper length is reserved for signal cables at turning points. The turning radius
meets the requirement.
5 The optical fibers must be sheathed using corrugated pipes at outsides of cabinets.
Both ends of the pipes must be fastened. The edges are smooth or be processed for
cutting prevention.
SN Check Item
7 The extra optical cables are coiled on the cable coiler at the rear of the cabinet.
8 The signal cables connected to the left part of the subrack are led out of the subrack
from the left. Similarly, the signal cables connected to the right part of the subrack
are led out of the subrack from the right.
9 The signal cables are bound separately from the power cables. The signal cables are
bound and arranged neatly and closely. The cable ties are spaced evenly. The tips of
the cable ties point to the same direction.
10 The extra length of the cable ties must be cut and the cut surface must be smooth.
11 The cables whose connectors are far away from the cable entrance are arranged at
the external side of the cable bundle, while those near the entrance are arranged at
the internal side of the cable bundle. The trunk cables are laid out smoothly without
any tangling.
9 Appendixes
PDB Parameters
Table 9-3 describes the power distribution box (PDB) parameters.
Item KPI
Maximum Input 63 A
Current
Frequency 47 Hz to 63 Hz
Item KPI
Output Shunt The 24 output shunts are divided into group A and
group B (each group has 12 output shunts).
l The output shunts support the short circuit
protection function. Group A and group B work in
active/standby mode. The maximum output
currents of the output shunts in each group are as
follows: 10 A (four output shunts) and 6 A (eight
output shunts).
l The rated output currents of output terminals L1,
L2, L3, and L4 are 10 A.
l The rated output currents of output terminals L5,
L6, L7, L8, L9, L10, L11, and L12 are 6 A.
Relative 5% RH to 95% RH
Humidity
l The power cables and PGND cables must be laid separately from signal cables. If the
power cables and PGND cables are laid parallel with signal cables, the distance cannot
be less than 100 mm, as shown in Figure 9-2.
Figure 9-2 Distance between the power cables and the signal cables
l When cables are turned, the bending radius must be greater than five times the diameter
of the cables.
l If the height difference between the cable ladder and the top of the cabinet is more than
800 mm in case of overhead cabling, a downward cable ladder is required to fix cables to
avoid damage to cables because of overexertion.
l In underfloor cabling mode, the height of cables below the ESD floor cannot exceed
three fourth of the headroom of the ESD floor.
l The cables are arranged closely without being crossed, tangled, and distorted.
l The specification of the cable ties can be 150 mm or 300 mm, subject to the diameter and
number of cables.
l The tips of the cable ties point to the same direction. The extra length of the cable ties
must be cut and the cut surface must be smooth.
A Area for power cables B Area for network cables and SAS cables
E Cabling parts such as horizontal cable trough F Area for optical fibers, network cables, SAS
cables, and power cables
Cabling Parts
l 1 U horizontal cable trough shown in Figure 9-5
The 1 U horizontal cable trough is installed on the mounting bar at the rear of the cabinet
and is used to bind the power cables connecting the power distribution box (PDB) and
the signal cables connecting the rear transition module of the subrack. Generally, the
height of cables that are bound to the horizontal cable trough cannot exceed the height of
the horizontal cable trough. Figure 9-6 shows the installation effect.
The side fiber management tray is installed on the mounting bar at the rear of the cabinet
and is used for optical fiber winding. Each fiber management tray can manage a
maximum of 10 m redundant optical fibers.
l 1 U cable tray shown in Figure 9-8
The 1 U cable tray installed near the LAN switch is used for cabling. The maximum
number of cables per tooth is 4. Figure 9-9 shows the installation effect.
NOTE
If the network cable is inserted into the Ethernet port on the LAN switch after being bent upwards
on the cable tray, the bending radius must be greater than 15 mm to avoid damage to the Ethernet
port.
identify the devices to be connected to ensure proper cable sequence. The labels
must be specified based on the specifications and be attached orderly and securely.
– There are no solder joints or connectors in signal cables. The signal cables are not
scratched or broken.
– The upward and downward cables are laid between the middle standing pillar and
the rear mounting bar. The horizontal cables should be laid along the wire bushing
and be bound to the wire bushing.
– Signal cables cannot be laid on cooling holes. Otherwise, the cooling of the cabinet
is affected and the lifetime of signal cables is shortened.
– When routing power cables and signal cables in the cable trough, ensure that the
distance between power cables and signal cables is greater than 100 mm. Do not
bind them together.
– Signal cables must be laid horizontally, vertically, and smoothly without tangling
(tangling is allowed within one meter out of the cabinet) and folding.
– The connectors of the signal cables must be tight and have favorable contact.
– The pins of signal cable connectors cannot be broken, twisted, or distorted.
l Principles of Binding Signal Cables
– In case of inter-subrack binding, the binding tape at the top of each subrack is
bound to the two ends of the turning and fixed by the standing pillar.
– The signal cables are bound and arranged evenly, neatly, and properly. The tips of
the cable tapes point to the same direction. You are advised to use one cable tape at
a distance of 200 mm outside the cabinet. The distance between two places with
cable tapes inside the cabinet must be less than 200 mm.
– The extra length of the cable tapes must be cut and the cut surface must be smooth.
– Different types of cables such as power cables, signal cables, and ground cables
must be laid and bound separately. Inside the cabinet, power cables and ground
cables are bound along the cable trough on the inner side, and signal cables are
bound along the wire bushing on the outer side.
– The same type of cables for different blades cannot be bound together or tangled.
– The cables in the cabinet that needs a side panel cannot affect the installation of the
side panel.
– The places that are bound by optical fibers must be protected by fiber binding tapes.
The distance between two places with fiber binding tapes is 200 mm. The fibers
near support beams must be fixed properly by binding tapes without being
scratched.
l Principles of Bending Signal Cables
– Signal cables cannot be excessively bent at the turnings so that the cable cores are
not damaged. You are advised to take necessary protective measures when signal
cables are fixed by mechanical parts with edges and corners.
– Generally, the curvature radius is equal to or greater than two times the diameter of
the signal cable when a signal cable is bent, and the curvature radius at the egress of
the connector is greater than four to six times the diameter of the signal cable.
– When the feeder tube or feeder line of a cable is bent, the curvature radius is equal
to or greater than seven times the diameter of the cable.
– Generally, the curvature radius of a radio frequency (RF) cable is equal to or greater
than 15 times the diameter of the RF cable when it is bent. In the extreme case, the
curvature radius is equal to or greater than ten times the diameter of the cable.
– The curvature radius of optical fibers is equal to or greater than 40 mm when they
are bent.
– Binding tapes cannot be used at the turnings of signal cables, and proper length of
cables must be reserved at the turnings, as shown in Figure 9-11.
The signal cables passing through device cabinets adopt the rear cabling mode. The
ingoing cabling mode is as follows:
– The signal cables go into a cabinet through the two cable-through holes at the top
rear of the cabinet and are laid along the space between the middle standing pillars
on the two sides of the cabinet and the rear mounting bar until they reach the
devices, as shown in Figure 9-13.
– If the cable tray is used, the signal cables must be bound to the beam of the cable
tray neatly in rectangular shape (single-core cables can be bound in round shape). If
the height difference between the cable tray and the top of the cabinet is more than
0.8 m, a downward cable ladder is required to fix cables to avoid damage to cables
because of overexertion.
l Underfloor Cabling Principles
– The signal cables go into a cabinet through the two cable-through holes at the
bottom rear of the cabinet and are laid along the cable trough between the middle
standing pillar and the rear mounting bar until they reach the devices. The
underfloor cabling mode is applicable to the scenario that the ESD floor is already
laid, as shown in Figure 9-14.
– In underfloor cabling mode, the height of cables below the ESD floor cannot exceed
three fourth of the headroom of the ESD floor.
Context
l Power cables of the cabinet are black-jacket three-core cables (cable cores: blue, brown,
and yellowish green). If some power cables need to be purchased by field engineers, the
power cables must meet the specifications described in Table 9-4.
Color Black jacket (cable cores: blue, brown, and yellowish green)
Voltage- 300 V
Resistan
ce Level
Maximu 36 A
m
Current
Conduct 6 mm2
or
Cross-
Sectiona
l Area
l The PGND cables of the cabinet are yellow or green. If some PGND cables need to be
purchased by field engineers, the PGND cables must meet the specifications described in
Table 9-5.
Maximu 110 A
m
Current
Conduct 25 mm2
or
Cross-
Sectiona
l Area
Procedure
l Prepare PGND cables.
a. Take a proper length of PGND cables based on the distance between the cabinet and
the power distribution cabinet (PDC) in the equipment room. Note that a proper
length of PGND cables must be reserved.
b. Use the cable cutter to cut the PGND cables and put the PGND cables that are cut
down flat and straight on the installation site.
c. Strip a section of power cable insulator C based on the conductor cross-sectional
area of the power cable so that L1 power cable conductor D is exposed, as shown in
Figure 9-15. Table 9-6 describes the recommended L1.
NOTE
Do not scratch the metal conductor of power cables when stripping the insulator of power
cables.
Table 9-6 Reference table of the cross-sectional area of the PGND cable conductor
and the removed insulator length L1
Cross- Removed Cross-Sectional Removed
Sectional Insulator Length Area of the Insulator Length
Area of the L1 (mm) Power Cable L1 (mm)
Power Conductor (mm2)
Cable
Conductor
(mm2)
1 7 10 11
1.5 7 16 13
2.5 7 25 14
4 8 35 16
6 9 50 16
d. Enclose the power cable with heat shrink tubing A and enclose the exposed power
cable conductor with OT terminal B, as shown in Figure 9-16.
Figure 9-16 Enclosing the power cable with the heat shrink tubing and enclosing
the exposed power cable conductor with the OT terminal
NOTE
The end face shape after crimping is subject to the crimping mold and may be different from
the end face shape shown in Figure 9-17.
Figure 9-17 Pressing and welding the contact part between the end of the bare
crimping terminal and the power cable conductor
f. Push heat shrink tubing A in the direction of the connector body until the heat
shrink tubing covers the crimping area between the OT terminal and the power
cable conductor. Then, use the heat gun to shrink the heat shrink tubing to complete
the assembly of the OT terminal and power cable, as shown in Figure 9-18.
NOTE
The time for shrinking the heat shrink tubing by using the heat gun cannot be too long to
avoid the insulator to be burned. Stop shrinking the tube after the tube is tightly attached to
the connector.
l Prepare power cables.
a. Take a proper length of power cables based on the distance between the cabinet and
the PDB in the equipment room. Note that a proper length of power cables must be
reserved.
b. Use the cable cutter to cut the power cables and put the power cables that are cut
down flatly and straightly on the installation site.
c. Strip a section of power cable insulator B based on the conductor cross-sectional
area of the power cable so that L1 power cable conductor C is exposed, as shown in
Figure 9-19. Table 9-7 describes the recommended L1.
NOTE
l Power cables are black-jacket three-core cables (cable cores: blue, brown, yellowish
green). You need to remove the black jacket before removing the insulator of power
cables.
l Do not scratch the metal conductor of power cables when stripping the insulator of
power cables.
Figure 9-19 Stripping the insulator of power cables (bare crimping terminal)
Table 9-7 Reference table of the cross-sectional area of the power cable conductor
and the removed insulator length L1
Cross-Sectional Removed Cross-Sectional Removed
Area of the Insulator Area of the Insulator Length
Power Cable Length L1 Power Cable L1 (mm)
Conductor (mm) Conductor
(mm2) (mm2)
1 8 10 15
1.5 10 16 15
2.5 10 25 18
4 12 35 19
6 14 50 26
d. Enclose the exposed power cable conductor with bare crimping terminal A and
enable the end face of the bare crimping terminal to be level with the end face of the
power cable conductor, as shown in Figure 9-20.
NOTE
After the exposed power cable conductor is enclosed with the bare crimping terminal, the
length of the exposed bare crimping terminal of the power cable cannot be greater than 1
mm.
Figure 9-20 Enclosing the exposed power cable conductor with the bare crimping
terminal
e. Use the hydraulic pliers to press and weld the contact part between the head of the
bare crimping terminal and the power cable conductor, as shown in Figure 9-21.
Figure 9-21 Pressing and welding the contact part between the head of the bare
crimping terminal and the power cable conductor
f. After the terminal crimping, check the maximum width of the terminal. The width
of the tubular terminal W1 after crimping must be smaller than the width specified
in Table 9-8.
0.25 1 4 3.1
0.5 1 6 4
1.5 1.5 16 6
----End