INTERACTIVE SCHEMATIC

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 KENR5548
October 2011

854K WHEEL DOZER

Hydraulic System
H8M1-UP
H9K1-UP

© 2011 Caterpillar, All Rights Reserved Printed in U.S.A.

COMPONENT TABLE
Component Location Component Location
Part Machine Schematic Part Machine Schematic
Description Description
Number Location Location Number Location Location
Accumulator GP - Brake (Standard) 220-2718 Sensor GP - Pressure (Pilot Manifold) 344-7389 50 F-3
1 B-5
(ATCH) 350-5572 Sensor GP - Pressure (Steering Pilot Relief Valve) 344-7389 51 B-6
Accumulator GP - Pilot Oil 245-2975 2 F-4 Sensor GP - Pressure (Steering Pump) 344-7391 52 B-7
Brake GP - Parking 294-7730 3 E-7 Sensor GP - Temperature (Axle Oil) (Front) 288-8390 53 E-7
Control GP - Foot Brake 305-5531 4 E-8 Sensor GP - Temperature (Axle Oil) (Rear) 288-8390 54 D-7
Core AS - Axle Oil Cooler (LH) 115-4831 5 B-4 Sensor GP - Temperature (Hydraulic Oil) 256-6453 55 C-3
Core AS - Axle Oil Cooler (RH) 115-4831 6 B-2 Sensor GP - Temperature (Steering Oil) 288-8390 56 A-6
Core AS - Hydraulic Oil Cooler 261-3853 7 D-2 Switch AS - Limit (Parking Brake) 171-7085 57 E-6
Core AS - Steering Oil Cooler 190-7625 8 B-6 Switch AS - Pressure (Hydraulic Fan Filter) 339-4361 58 D-2
Cylinder GP - Lift (LH) 153-9939 9 E-2 Switch AS - Pressure (Hydraulic Fan Motor Case Drain Filter) 339-4361 59 D-3
Cylinder GP - Lift (RH) 153-9938 10 D-2 Switch AS - Pressure (Implement Pump Case Drain Filter) 339-4361 60 D-3
Cylinder GP - Ripper 132-5123 11 D-4 Switch AS - Pressure (Parking Brake Oil) 327-4608 61 E-6
Cylinder GP - Steering 157-1352 12 C-8 Switch AS - Pressure (Secondary Steering Oil) 313-5104 62 B-7
Cylinder GP - Tilt (LH) 308-2462 13 E-2 Switch AS - Pressure (Steering Oil Cooler Filter Bypass) 339-4361 63 B-6
Cylinder GP - Tilt (RH) 308-2464 14 E-2 Switch AS - Pressure (Steering Pump Case Drain Filter) 339-4361 64 A-7
Filter GP - Oil 295-6259 15 D-2 Tank GP - Hydraulic 348-9701 65 C-3
Filter GP - Oil (Axle Oil Cooler) (LH) 230-3633 16 C-4 Tank GP - Steering, Brake 282-3057 66 A-7
Filter GP - Oil (Axle Oil Cooler) (RH) 230-3633 17 B-2 Valve - Breaker Relief 358-9475 67 D-3
Filter GP - Oil (Hydraulic Fan Motor Case Drain) 166-4647 18 D-3 Valve - Bypass (Axle Oil Cooler) (LH) 260-3789 68 C-4
Filter GP - Oil (Hydraulic Fan) 280-3444 19 D-2 Valve - Bypass (Axle Oil Cooler) (RH) 260-3789 69 B-2
Filter GP - Oil (Implement Pump Case Drain) 166-4647 20 D-3 Valve AS - Check (Service Brake) 9T-1013 70 E-6
Filter GP - Oil (Service Brake) 348-9235 21 A-6 Valve GP - Brake Control (Parking) 106-1774 71 E-6
Filter GP - Oil (Steering Oil Cooler) 115-2129 22 B-6 Valve GP - Brake Control (Service) 269-3289 72 E-7
Filter GP - Oil (Steering Pump Case Drain) 166-4647 23 A-7 Valve GP - Check (Air Purge) 3G-8607 73 D-3
Manifold GP - Control (Axle Oil Cooler) 257-5613 24 B-4 Valve GP - Check (Hydraulic Fan Lines) 353-2313 74 D-2
Manifold GP - Control (Brake Accumulator Charge) 273-8751 25 B-6 Valve GP - Check (Pilot Manifold) 177-3868 75 F-4
Manifold GP - Pilot 332-1115 26 F-4 Valve GP - Check (Steering Pilot Relief Valve) 353-2313 76 B-6
Motor GP - Hydraulic Fan 159-7166 27 D-2 Valve GP - Check (Steering) 111-7775 77 B-8
Plunger - Lift Cylinders 9J-0520 28 E-2 Valve GP - Demand Fan 191-8735 78 D-1
Plunger - Tilt Cylinders 164-6426 29 E-1 Valve GP - Diverter (Axle Cooler Motor Pilot Oil) 166-8497 79 B-4
Pump and Motor GP - Axle Oil Cooler 340-2113 30 B-3 Valve GP - Main Control 351-9905 80 E-4
Pump - Ripper 261-5630 31 D-4 Valve GP - Makeup (Hydraulic Fan Motor) 101-9012 81 D-2
Pump GP - Brake 164-5486 32 A-6 Valve GP - Manual 112-1817 82 E-3
Pump GP - Hydraulic Fan 379-9740 33 D-2 Valve GP - Pilot (Stic Steering) 249-5615 83 A-8
Pump GP - Implement 227-9383 34 D-3 Valve GP - Pressure Reducing (Pilot) 252-8038 84 F-4
Pump GP - Secondary Steering 101-4007 35 B-7 Valve GP - Relief (Brake Accumulator) (Standard) 360-0193
85 A-6
Pump GP - Steering 216-4826 36 A-7 (ATCH) 234-0351
Pump GP - Steering Oil Cooler, Pilot 136-3965 37 A-6 Valve GP - Relief (Pump Backup) 100-4335 86 B-7
Screen GP - High Pressure (LH) 174-4502 38 E-3 Valve GP - Relief (Steering Cylinder Crossover) 6E-3985 87 C-8
Screen GP - High Pressure (RH) 288-5769 39 E-3 Valve GP - Ripper Control 380-0368 88 D-4
Screen GP - High Pressure (Steering) 174-4502 40 B-7 Valve GP - Secondary Steering 301-4616 89 C-7
Screen GP - Hydraulic Fan Pump, Motor 288-5769 41 D-2 Valve GP - Selector and Pressure Control (Secondary Steering) 6E-3078 90 B-7
Screw - Purge (Steering Cylinders) 9F-2167 42 C-8 Valve GP - Sequence (Axle Oil Cooler) 278-0426 91 A-4
Screw - Purge (Tilt Cylinders) 9F-2167 43 E-2 Valve GP - Shuttle (Pilot Lines) 249-7805 92 E-3
Sensor GP - Liquid Level (Hydraulic Tank) (Full) 306-6875 44 D-4 Valve GP - Solenoid (Axle Oil Cooler Activate, Deactivate) 329-5064 93 B-3
Sensor GP - Liquid Level (Hydraulic Tank) (Low) 306-6875 45 C-4 Valve GP - Solenoid (Dual Tilt) 3E-9205 94 E-2
Sensor GP - Liquid Level (Steering, Brake Tank) (Full) 306-6875 46 A-7 Valve GP - Solenoid (Pilot Accumulator) 233-7126 95 F-4
Sensor GP - Liquid Level (Steering, Brake Tank) (Low) 309-6875 47 A-7 Valve GP - Solenoid and Pressure Reducing (Proportional Reducing) 111-9916 96 F-4
Sensor GP - Pressure (Brake Manifold) 344-7389 48 D-6 Valve GP - Steering Neutralizer (LH) 296-5662 97 A-8
Sensor GP - Pressure (Implement Pump) 344-7391 49 D-3 Valve GP - Steering Neutralizer (RH) 296-5662 98 A-8
Valve GP - Tilt Control (Dual) 225-2321 99 E-2
TAP TABLE

Tap Location
Pressure and Sampling
Tap Schematic
Description
Number Location
A Steering Right Cylinder C -6
B Steering Left Cylinder C- 6
C Steering Pump Discharge C-6
D Steering Pilot Supply C- 6
E Brake Pump Discharge C-6
F Rear Brake Accumulator C-6
G Front Brake Accumulator C-6
H Front Service Brake Pressure C-6
I Rear Service Brake Pressure C-6
J Implement Relief - Lift E-3
K Implement Relief - Tilt E-3
L Fan Pump Discharge D-2
M Fan Pump Signal D-2
N Axle Motor Supply C -3
O Rear Pump Discharge C-3
P Front Pump Discharge C-3
RELATED MANUALS

Related Manuals
Description Media Number
Parts Manual:
Parts Book: SEBP5718
Machine System:
Disassembly and Assembly Machine System KENR5573
Specifications KENR7596
Systems Operation\Testing and Adjusting RENR6398
Electrical System:
Schematic H8M KENR7564
Schematic H9K KENR5549
FLUID POWER SYMBOLS
BASIC COMPONENT SYMBOLS

MAIN AUX.
PUMP: VARIABLE and
PUMP or MOTOR FLUID CONDITIONER SPRING CONTROL VALVES RESTRICTION LINE RESTRICTION 2-SECTION PUMP PRESSURE COMPENSATED
(FIXED)

VARIABILITY SPRING LINE RESTRICTION PRESSURE HYDRAULIC PNEUMATIC LINE RESTRICTION ATTACHMENT
(ADJUSTABLE) (VARIABLE) COMPENSATION ENERGY TRIANGLES VARIABLE and PRESSURE
COMPENSATED

VALVE ENVELOPES
VALVES
VALVE PORTS

ONE POSITION TWO POSITION THREE POSITION TWO-WAY THREE-WAY FOUR-WAY

CONTROL VALVES CHECK VALVES

AB AB

P T P T
BASIC SPRING SHUTTLE PILOT
NORMAL POSITION SHIFTED POSITION INFINITE POSITION
SYMBOL LOADED CONTROLLED

FLUID STORAGE RESERVOIRS

VENTED PRESSURIZED RETURN ABOVE FLUID LEVEL RETURN BELOW FLUID LEVEL

MEASUREMENT ROTATING SHAFTS

PRESSURE TEMPERATURE FLOW UNIDIRECTIONAL BIDIRECTIONAL

COMBINATION CONTROLS

SOLENOID SOLENOID SOLENOID SOLENOID and SERVO THERMAL DETENT

or MANUAL and PILOT PILOT or MANUAL

MANUAL CONTROL SYMBOLS

PUSH-PULL LEVER MANUAL SHUTOFF GENERAL MANUAL PUSH BUTTON PEDAL SPRING

RELEASED PRESSURE PILOT CONTROL SYMBOLS

REMOTE SUPPLY PRESSURE

EXTERNAL RETURN INTERNAL RETURN SIMPLIFIED COMPLETE INTERNAL

SUPPLY PRESSURE

ACCUMULATORS CROSSING AND JOINING LINES HYDRAULIC AND PNEUMATIC CYLINDERS

SPRING LOADED GAS CHARGED LINES CROSSING LINES JOINING SINGLE ACTING DOUBLE ACTING

HYDRAULIC PUMPS HYDRAULIC MOTORS INTERNAL PASSAGEWAYS

FIXED VARIABLE DISPLACEMENT FIXED VARIABLE DISPLACEMENT INFINITE THREE TWO

DISPLACEMENT NON-COMPENSATED DISPLACEMENT NON-COMPENSATED POSITIONING POSITION POSITION

UNIDIRECTIONAL UNIDIRECTIONAL

FLOW IN ONE PARALLEL CROSS FLOW ALLOWED IN

BIDIRECTIONAL BIDIRECTIONAL DIRECTION FLOW FLOW EITHER DIRECTION
ELECTRICAL SYMBOLS
Hydraulic Symbols (Electrical)

G M
Transducer Transducer Generator Electric Motor
(Fluid) (Gas / Air)

Pressure Switch Pressure Switch Temperature Switch Electrical Wire

(Adjustable)

Electrical Symbols (Electrical)

Pressure Temperature Level Flow

Symbol Symbol Symbol Symbol

Wire Number Identification Codes

Electrical Schematic Example Hydraulic Schematic Example

Current Standard Current Standard

Harness identification code
This example indicates
wire 135 in harness "AG". Wire
Circuit Number Wire Color
Identification

325-AG135 PK-14
325-PK
Circuit Identification Wire Color Wire Gauge
Number

Previous Standard
Wire Color
Wire

325-PK-14
B A
Circuit Number Wire Gauge
Identification (EXAMPLE VALVE)
 8 7 6 5 4 3 2 1
(26) MANIFOLD GP (96) VALVE GP
PILOT SOLENOID AND PRESSURE REDUCING (PROPORTIONAL REDUCING)
332-1115 111-9916

IMPLEMENT SYSTEM
T2 T1

(95) VALVE GP
SOLENOID (PILOT ACCUMULATOR)
233-7126 L1
L2

F (50) SENSOR GP F
DTV PRESSURE (PILOT MANIFOLD)
344-7389

TPA
(2) ACCUMULATOR GP (75) VALVE GP
PILOT OIL CHECK (PILOT MANIFOLD)
245-2975 (84) VALVE GP 177-3868
PRESSURE REDUCING
(PILOT) DIAGNOSTIC PLATE

BRAKE SYSTEM 252-8038 BEHIND THE CAB

J K (99) VALVE GP
(3) BRAKE GP
(39) SCREEN GP TILT CONTROL (DUAL)
PARKING
(80) VALVE GP HIGH PRESSURE (RH) 225-2321
294-7730
MAIN CONTROL 288-5769
(53) SENSOR GP (94) VALVE GP
(61) SWITCH AS 351-9905
TEMPERATURE (AXLE OIL) (FRONT) SOLENOID (DUAL TILT)
PRESSURE SINGLE TILT DUAL TILT
288-8390 TILT LEFT TILT RIGHT
3E-9205
(PARKING BRAKE OIL) TIP BACK TIP FORWARD

327-4608 TIP (29) PLUNGER

T2 T1 (43) SCREW (13) CYLINDER GP TILT CYLINDERS
PARKING BRAKE TRANSMISSION
INTERLOCK OVERRIDE SW
PURGE (TILT CYLINDERS) TILT (LH) 164-6426
9F-2167 308-2462
(38) SCREEN GP HE
STOP LAMP SWITCH
IMPELLER CLUTCH PEDAL HIGH PRESSURE (LH)
POSITION SIGNAL
(TO TRANSMISSION CONTROL)
THROTTLE LOCK DISCONNECT SWITCH
174-4502
(71) VALVE GP RE

NO (57) SWITCH AS
BRAKE CONTROL (PARKING)
E (72) VALVE GP LIMIT (PARKING BRAKE)
106-1774
E
NC BRAKE CONTROL (SERVICE) 171-7085
C C
269-3289 HOLD
RAISE LOWER FLOAT
(14) CYLINDER GP
(4) CONTROL GP (70) VALVE AS TILT (RH)
FOOT BRAKE CHECK (SERVICE BRAKE) 308-2464
305-5531 9T-1013 L1 L2 (92) VALVE GP
SHUTTLE
BRAKE MANIFOLD (PILOT LINES) (28) PLUNGER
TO CYLINDERS 249-7805 LIFT CYLINDERS
HE 9J-0520
(82) VALVE GP
(10) CYLINDER GP
MANUAL (9) CYLINDER GP
LIFT (RH) RE
112-1817 LIFT (LH)
153-9938
153-9939
(15) FILTER GP
(49) SENSOR GP
(74) VALVE GP OIL
PRESSURE
(73) VALVE GP CHECK (HYDRAULIC FAN LINES) 295-6259
PILOT SUPPLY (IMPLEMENT PUMP)
CHECK (AIR PURGE) 353-2313
(48) SENSOR GP 344-7391
3G-8607
PRESSURE (BRAKE MANIFOLD) TANK
(7) CORE AS (81) VALVE GP
344-7389 (60) SWITCH AS MAKEUP (HYDRAULIC FAN MOTOR)
HYDRAULIC OIL COOLER
PRESSURE (IMPLEMENT 101-9012
(54) SENSOR GP (34) PUMP GP 261-3853
(88) VALVE GP PUMP CASE DRAIN
TEMPERATURE (AXLE OIL) (REAR) IMPLEMENT
RIPPER CONTROL FILTER) (58) SWITCH AS
288-8390 227-9383
380-0368 339-4361 PRESSURE (HYDRAULIC
FAN FILTER) AUTOLUBE SUPPLY

D (27) MOTOR GP D
PUMP HYDRAULIC FAN
159-7166
LS LS PILOT
(41) SCREEN GP E1 (78) VALVE GP
PORT DRAIN
HYDRAULIC FAN DEMAND FAN
REAR AXLE (19) FILTER GP PUMP, MOTOR 191-8735
(18) FILTER GP
(20) FILTER GP OIL (HYDRAULIC FAN) 288-5769
OIL (HYDRAULIC FAN
OIL (IMPLEMENT 280-3444
MOTOR CASE DRAIN)
PUMP CASE DRAIN)
166-4647
166-4647 L
(31) PUMP
(67) VALVE
RIPPER
BREAKER
M
261-5630
RELIEF
358-9475
PUMP CASE
AIR BLEED

(12) CYLINDER GP
STEERING
AUTOLUBE RETURN
157-1352 RIGHT (33) PUMP GP
(Dimensions: 39 inches x 28 inches)

TURN
HYDRAULIC FAN
DIAGNOSTIC PLATE 379-9740
BEHIND THE CAB I
H (11) CYLINDER GP (44) SENSOR GP (45) SENSOR GP (65) TANK GP (55) SENSOR GP (59) SWITCH AS
RIPPER TEMPERATURE (HYDRAULIC OIL) PRESSURE (HYDRAULIC FAN MOTOR CASE DRAIN OIL FILTER)
(87) VALVE GP A LIQUID LEVEL LIQUID LEVEL HYDRAULIC
132-5123 (HYDRAULIC TANK) (FULL) (HYDRAULIC TANK) (LOW) 348-9701 256-6453 339-4361
RELIEF
B 306-6875 306-6875
(STEERING CYLINDER CROSSOVER)
KENR5548

C 6E-3985 (42) SCREW

(89) VALVE GP C C
PURGE (STEERING CYLINDERS)
9F-2167
SECONDARY STEERING
301-4616 D
AXLE OIL COOLING RETURN
AXLE OIL COOLING SYSTEM
E
N O P
(69) VALVE
F DIAGNOSTIC PLATE UNDER
STEERING TANK

DIVERTER G (16) FILTER GP

(SECONDARY STEERING) OIL (AXLE OIL COOLER) (LH)
2U-7345 230-3633 (69) VALVE
BYPASS (AXLE OIL COOLER) (RH)
260-3789

(8) CORE AS (68) VALVE

STEERING OIL COOLER (76) VALVE GP BYPASS (AXLE OIL COOLER) (LH)
(86) VALVE GP
190-7625 CHECK 260-3789
RELIEF (PUMP BACKUP)
100-4335 (STEERING PILOT RELIEF VALVE)
30 Page,

353-2313

(5) CORE AS
AXLE OIL COOLER (LH)
REAR 115-4831
(93) VALVE GP
(51) SENSOR GP
STEERING PILOT

SOLENOID
B (6) CORE AS
B
RELIEF VALVE

PRESSURE
(AXLE OIL COOLER ACTIVATE, DEACTIVATE) (30) PUMP AND MOTOR GP AXLE OIL COOLER (RH)
(35 ) PUMP GP (STEERING PILOT
329-5064 AXLE OIL COOLER (17) FILTER GP 115-4831
(52) SENSOR GP SECONDARY RELIEF VALVE)
(77) VALVE GP FRONT (1) ACCUMULATOR GP 340-2113 OIL (AXLE OIL COOLER) (RH)
PRESSURE STEERING 344-7389
CHECK (STEERING) BRAKE 230-3633
(90) VALVE GP (STEERING PUMP) 101-4007
111-7775 STD: 220-2718
SELECTOR AND 344-7391 (63) SWITCH AS ATCH: 350-5572
PRESSURE CONTROL PRESSURE (STEERING
(SECONDARY STEERING) OIL COOLER
(98) VALVE GP FRONT
6E-3078 FILTER BYPASS)
STEERING NEUTRALIZER (RH) REAR
296-5662 (62) SWITCH AS 339-4361
(97) VALVE GP PRESSURE PS (80) VALVE GP
STEERING NEUTRALIZER (LH) (SECONDARY HS DIVERTER
296-5662 STEERING OIL) (AXLE COOLER
BRAKE LOW PRESSURE WARN SWITCH
313-5104 MOTOR PILOT OIL) (24) MANIFOLD GP
(22) FILTER GP
OIL (STEERING OIL COOLER) 166-8497 CONTROL (AXLE OIL COOLER)
115-2129 (21) FILTER GP 257-5613
(40) SCREEN GP LINE PATTERNS
OIL (SERVICE BRAKE) (25) MANIFOLD GP
HIGH PRESSURE
348-9235 CONTROL (BRAKE ACCUMULATOR CHARGE) (91) VALVE GP
(STEERING) (23) FILTER GP Pressure Line
273-8751 SEQUENCE (AXLE OIL COOLER)
174-4502 OIL (STEERING PUMP CASE DRAIN)
287-0426 Pilot / Load Sensing Pressure
166-4647
(36) PUMP GP Drain / Return Lines
STEERING
216-4826
STEERING PUMP CASE Component Group
AIR BLEED
AXLE OIL COOLING SUPPLY

(56) SENSOR GP CALLOUTS

TEMPERATURE (85) VALVE GP
STIC STEERING
YY Taps (Pressure, Sampling, Sensor - by letter)
A (46) SENSOR GP
LIQUID LEVEL
(STEERING OIL)
288-8390
PUMP CASE
AIR BLEED
RELIEF (BRAKE ACCUMULATOR)
HYDRAULIC CIRCUIT COLOR DESCRIPTIONS A
(83) VALVE GP STD: 360-0193 Callout Number Component
PILOT (STIC STEERING) (STEERING, BRAKE TANK) (FULL)
ATCH: 234-0351 PILOT PUMP OUTPUT (Machine Location from (52) VALVE GP - CONTROL Name
Component LocationsTable)
249-5615 306-6875 MAIN PUMP OUTPUT 138-1234 Part Number
AXLE OIL COOLING OUTPUT
AXLE OIL COOLING MOTOR CASE DRAIN
STEERING CIRCUIT
(47) SENSOR GP SUPPLY LINE
(32) PUMP GP
LIQUID LEVEL
BRAKE
SECONDARY STEERING OUTPUT
THIS SCHEMATIC IS FOR THE 854K WHEEL DOZER HYDRAULIC SYSTEM
(STEERING, BRAKE TANK) (LOW) BRAKE PUMP OUTPUT
306-6875 164-5486 DRAIN / RETURN LINE MEDIA NUMBER: KENR5548
TILT CIRCUIT
(37) PUMP GP LIFT CIRCUIT SCHEMATIC PART NUMBER: 347-4208, CHANGE: 02, VERSION: -
(64) SWITCH AS
PRESSURE (STEERING PUMP CASE DRAIN FILTER) (66) TANK GP STEERING OIL COOLER, PILOT
IMPLEMENT CYLINDER CIRCUIT BRAKE SYSTEM: 347-3709, CHANGE: 00, VERSION: -
BRAKE CIRCUIT
339-4361 STEERING, BRAKE 136-3965 Components are shown installed on a fully operable machine with the key and engine off, transmission shifter
ELECTRICAL CIRCUITS
282-3057 in neutral and with parking brake set.
Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.

8 7 6 5 4 3 2 1
AXLE OIL COOLING SYSTEM
VIEW ALL CALLOUTS

6 5 8 7 68

24 93 91

69 17 16 54 79 30
BRAKE SYSTEM
VIEW ALL CALLOUTS

85 1 71 61 57 4 72

70
46

48

66

67

47

65

21

44

32 25 76 56 3 55 45
DIAGNOSTIC PLATES
VIEW ALL CALLOUTS

D C F G I J

DIAGNOSTIC PLATE
BEHIND THE CAB

B A E H K

N O P

DIAGNOSTIC PLATE UNDER

STEERING TANK
FRONT FRAME
VIEW ALL CALLOUTS

84 75
96
2

95 43 28

92 10 9

26 13

12

29
80

14

82 94 99 53
IMPLEMENT SYSTEM
VIEW ALL CALLOUTS

15 60 18 59 49 58 74 27 81

78 19 41

20 34 33
JOYSTICK
VIEW ALL CALLOUTS

83
RIPPER
VIEW ALL CALLOUTS

88 31 11
STEERING SYSTEM
VIEW ALL CALLOUTS

52 23 64 22 63 87 97 98

77
36

90

38

73

39

37 40 51 86 42 35 89 62