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Maintenance

DIAGRAMS AND
SCHEMATICS
GC/GLC030VX, GC/GLC035VX, GC/GLC040SVX [C809];
GLP/GDP16VX, GLP/GDP18VX, GLP/GDP20SVX (GP/GLP/GDP030VX,
GP/GLP/GDP035VX, GP/GLP/GDP040SVX) [C810];
GLC20-35VX (GC/GLC040-070VX, GC/GLC055SVX) [A910];
GLP/GDP20-35VX (GP/GLP/GDP040-070VX) [B875];
GLC40, 45, 55VX;GLC55SVX (GC/GLC080, 100, 120VX; GC/GLC080,
100VXBCS; GC/GLC120SVX; GC/GLC120VXPRS) [E818, F818];
GLC/GDC60VX, GLC/GDC70VX (GC/GLC/GDC135VX, GC/GLC/
GDC155VX) [E879, F879];
GLP/GDP40VX5/VX6; GLP/GDP45SVX5,GLP/GDP45VX6, GLP/
GDP50-55VX (GP/GLP/GDP080, 090, 100, 110, 120VX) [H813, J813];
GLP/GDP60VX, GLP/GDP70VX (GP/GLP/GDP135VX, GP/GLP/GDP155VX)
[E878];
GLP/GDP80VX, GLP/GDP80VX9, GLP/GDP90VX (GLP/GDP170VX, GLP/
GDP175VX36, GLP/GDP190VX) [B909]

PART NO. 550055283 8000 YRM 1585


SAFETY PRECAUTIONS
MAINTENANCE AND REPAIR
• The Service Manuals are updated on a regular basis, but may not reflect recent design changes to the
product. Updated technical service information may be available from your local authorized Yale® dealer.
Service Manuals provide general guidelines for maintenance and service and are intended for use by
trained and experienced technicians. Failure to properly maintain equipment or to follow instructions con-
tained in the Service Manual could result in damage to the products, personal injury, property damage or
death.
• When lifting parts or assemblies, make sure all slings, chains, or cables are correctly fastened, and that the
load being lifted is balanced. Make sure the crane, cables, and chains have the capacity to support the
weight of the load.
• Do not lift heavy parts by hand, use a lifting mechanism.
• Wear safety glasses.
• DISCONNECT THE BATTERY CONNECTOR before doing any maintenance or repair on electric lift
trucks. Disconnect the battery ground cable on internal combustion lift trucks.
• Always use correct blocks to prevent the unit from rolling or falling. See HOW TO PUT THE LIFT TRUCK
ON BLOCKS in the Operating Manual or the Periodic Maintenance section.
• Keep the unit clean and the working area clean and orderly.
• Use the correct tools for the job.
• Keep the tools clean and in good condition.
• Always use YALE APPROVED parts when making repairs. Replacement parts must meet or exceed the
specifications of the original equipment manufacturer.
• Make sure all nuts, bolts, snap rings, and other fastening devices are removed before using force to re-
move parts.
• Always fasten a DO NOT OPERATE tag to the controls of the unit when making repairs, or if the unit
needs repairs.
• Be sure to follow the WARNING and CAUTION notes in the instructions.
• Gasoline, Liquid Petroleum Gas (LPG), Compressed Natural Gas (CNG), and Diesel fuel are flammable.
Be sure to follow the necessary safety precautions when handling these fuels and when working on these
fuel systems.
• Batteries generate flammable gas when they are being charged. Keep fire and sparks away from the area.
Make sure the area is well ventilated.
NOTE: The following symbols and words indicate safety information in this
manual:

WARNING
Indicates a hazardous situation which, if not avoided, could result in death
or serious injury.

CAUTION
Indicates a hazardous situation which, if not avoided, could result in minor
or moderate injury and property damage.

On the lift truck, the WARNING symbol and word are on orange back-
ground. The CAUTION symbol and word are on yellow background.
Table of Contents

TABLE OF CONTENTS

General Information About Diagrams and Schematics .............................................................................................1


Symbol Definitions ................................................................................................................................................2
Diagrams Manual Applications ............................................................................................................................. 2
Diagrams and Schematics ........................................................................................................................................4

This section is for the following models:

(GC/GLC030VX, GC/GLC035VX, GC/GLC040SVX) [C809];


GLP/GDP16VX, GLP/GDP18VX, GLP/GDP20SVX (GP/GLP/GDP030VX, GP/GLP/
GDP035VX, GP/GLP/GDP040SVX) [C810];
GLC20-35VX (GC/GLC040-070VX, GC/GLC055SVX) [A910];
GLP/GDP20-35VX (GP/GLP/GDP040-070VX) [B875];
GLC40, 45, 55VX;GLC55SVX (GC/GLC080, 100, 120VX; GC/GLC080, 100VXBCS;
GC/GLC120SVX; GC/GLC120VXPRS) [E818, F818];
GLC/GDC60VX, GLC/GDC70VX (GC/GLC/GDC135VX, GC/GLC/GDC155VX)
[E879, F879];
GLP/GDP40VX5/VX6; GLP/GDP45SVX5,GLP/GDP45VX6, GLP/GDP50-55VX
(GP/GLP/GDP080, 090, 100, 110, 120VX) [H813, J813];
GLP/GDP60VX, GLP/GDP70VX (GP/GLP/GDP135VX, GP/GLP/GDP155VX) [E878];
GLP/GDP80VX, GLP/GDP80VX9, GLP/GDP90VX (GLP/GDP170VX, GLP/
GDP175VX36, GLP/GDP190VX) [B909]

©2015 Yale Materials Handling Corp. i


8000 YRM 1585 General Information About Diagrams and Schematics

General Information About Diagrams and Schematics


The chassis wiring used in these vehicles conforms to located on schematic circuits. When viewing a color
the electrical circuit identification standard ES-1359 version of the diagrams and schematics, the white
and in addition to surface marked ID circuit numbers, chassis wires are seen as yellow. Other wires are
generally utilizes the colors that are indicated in shown in colors similar to actual colors, i.e. tan shows
Table 1. as yellow. Use circuit identification for true wire color.

Foot Directional Control, engine harnesses, wiring to Refer to Diagnostic Troubleshooting Manual
sensors, and other applications vary with respect to 9000YRM1112 Section 9030, Group 03 - General
wire colors. Maintenance and Diagnostic Data, for further
information.
Diagrams and schematics in this manual can be
viewed and printed in color. If not printed or viewed in
color, refer to the electrical circuit identification

Table 1. Wire Colors

Color Use/Function
Red Battery-level power circuits and 5 volt supply circuits
Black Heavy current grounds
Green Signal grounds
White Other circuits
Twisted Pair (Yellow/Green) Yellow Green CANbus CAN-Hi CAN-Lo
Twisted Pair (Dk Blue/Pink and Dk Blue/White) Dk CANbus (Mazda) CAN-Hi CAN-Lo
Blue/Pink Dk Blue/White
Letter on the VSM BUS Use/Function
R Regulated Output Voltage
D Driver
I Input

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General Information About Diagrams and Schematics 8000 YRM 1585

Table 2. Symbol Definitions SYMBOL DEFINITIONS


Symbol Name Definition See Table 2 for description of symbol definitions.
Type S Identifies information for
UL Safety rated trucks. DIAGRAMS MANUAL APPLICATIONS
Applicable trucks are
rated for GS, LPS, and See Table 3 for the correct diagrams service manual
DS depending on fuel for your lift truck.
type.
Go to specified page of
schematic, located in
Arrow Symbol lower right corner in the
hexagon symbol.
-----X Go to specified sheet of
diagram. Sheet number is
located in lower right
corner of figure.

Table 3. 1-9 Ton Diagrams Manual Applications

Electrical Diagrams Manual


Unit Code Production Date Wiring Diagram
Schematic Number
C809, C810 Prior to August 2008 8525590 8516519 8000 YRM 1152
August, 2008 to April, 2009 1665405 1665404 8000 YRM 1387
May, 2009 to December 1688540 1688539 8000 YRM 1409
2012
January, 2013 to April 2014 4051618 4051617 8000 SRM 1585
April, 2014 ===> 4100474 4100473 8000 YRM 1689
Prior to August 2008 8525590 8516519 8000 YRM 1152
August, 2008 to April, 2009 1665405 1665404 8000 YRM 1387
A910, B875 May, 2009 to December 1688540 1688539 8000 YRM 1409
2012
January, 2013 ===> 4051618 4051617 8000 YRM 1585
Prior to August 2008 8525590 8516519 8000 YRM 1152
August, 2008 to December 1665405 1665404 8000 YRM 1387
2009
E818
January 2010 to January 1688540 1688539 8000 YRM 1409
2012
January 2012 ===> 4051618 4051617 8000 YRM 1585
F813, C879, C878 All 8525590 8516519 8000 YRM 1152
D879 August, 2008 to April, 2009 1665405 1665404 8000 YRM 1387
May, 2009 ===> 1688540 1688539 8000 YRM 1409

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8000 YRM 1585 General Information About Diagrams and Schematics

Table 3. 1-9 Ton Diagrams Manual Applications (Continued)

Electrical Diagrams Manual


Unit Code Production Date Wiring Diagram
Schematic Number
D878 August, 2008 to April, 2009 1665405 1665404 8000 YRM 1387
May, 2009 ===> 1688540 1688539 8000 YRM 1409
E879 All 4051618 4051617 8000 YRM 1585
E878 Prior to April 2014 4051618 4051617 8000 YRM 1585
April 2014 ===> 4100474 4100473 8000 YRM 1689
G813 Prior to January 2010 1665405 1665404 8000 YRM 1387
January 2010 ===> 1688540 1688539 8000 YRM 1409
H813 All 4051618 4051617 8000 YRM 1585
Prior to April 2014 4051618 4051617 8000 YRM 1585
F879 April 2014 to March 2015 4100474 4100473 8000 YRM 1689
April 2015 ===> 4119055 4119054 8000 YRM 1904
Prior to April 2014 4051618 4051617 8000 YRM 1585
J813
April 2014 ===> 4100474 4100473 8000 YRM 1689
Prior to April 2014 4051618 4051617 8000 YRM 1585
F818
April 2014 ===> 4100474 4100473 8000 YRM 1689
A909 May, 2009 ===> 1688540 1688539 8000 YRM 1409
B909 Prior to April 2014 4051618 4051617 8000 YRM 1585
April 2014 ===> 4100474 4100473 8000 YRM 1689
B910, C875 April 2014 ===> 4100474 4100473 8000 YRM 1689
C910, D875, D809, January 2015 ===> 4119055 4119054 8000 YRM 1753
D810
G818, K813 April 2015 ===> 4119055 4119054 8000 YRM 1904

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Diagrams and Schematics 8000 YRM 1585

Diagrams and Schematics

Figure 1. Type S Option Electrical Schematic

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8000 YRM 1585 Diagrams and Schematics

Figure 2. Mazda 2.2L Gas Engine Electrical Schematic (Sheet 1 of 2)

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Diagrams and Schematics 8000 YRM 1585

Figure 2. Mazda 2.2L Gas Engine Electrical Schematic (Sheet 2 of 2)

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8000 YRM 1585 Diagrams and Schematics

Figure 3. Mazda 2.0L and 2.2L LPG Engine Electrical Schematic (Sheet 1 of 2)

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Diagrams and Schematics 8000 YRM 1585

Figure 3. Mazda 2.0L and 2.2L LPG Engine Electrical Schematic (Sheet 2 of 2)

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8000 YRM 1585 Diagrams and Schematics

Figure 4. GM (2010) 2.4L Gas Engine Electrical Schematic (Sheet 1 of 2)

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Diagrams and Schematics 8000 YRM 1585

Figure 4. GM (2010) 2.4L Gas Engine Electrical Schematic (Sheet 2 of 2)

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8000 YRM 1585 Diagrams and Schematics

Figure 5. GM (2010) 2.4L LPG Engine Electrical Schematic (Sheet 1 of 2)

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Diagrams and Schematics 8000 YRM 1585

Figure 5. GM (2010) 2.4L LPG Engine Electrical Schematic (Sheet 2 of 2)

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8000 YRM 1585 Diagrams and Schematics

Figure 6. Yanmar 2.6L, 3.0L, and 3.3L Diesel Engine Electrical Schematic

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Diagrams and Schematics 8000 YRM 1585

Figure 7. GM 4.3L Gas PSI Engine Electrical Schematic (Sheet 1 of 2)

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8000 YRM 1585 Diagrams and Schematics

Figure 7. GM 4.3L Gas PSI Engine Electrical Schematic (Sheet 2 of 2)

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Diagrams and Schematics 8000 YRM 1585

Figure 8. GM 4.3L LPG PSI Engine Electrical Schematic (Sheet 1 of 2)

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8000 YRM 1585 Diagrams and Schematics

Figure 8. GM 4.3L LPG PSI Engine Electrical Schematic (Sheet 2 of 2)

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Diagrams and Schematics 8000 YRM 1585

Figure 9. Cummins 3.3L T3 110HP Diesel Engine Electrical Schematic (Sheet 1 of 2)

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8000 YRM 1585 Diagrams and Schematics

Figure 9. Cummins 3.3L T3 110HP Diesel Engine Electrical Schematic (Sheet 2 of 2)

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Diagrams and Schematics 8000 YRM 1585

Figure 10. Kubota 3.6L Diesel T3 57kW and 62kW Engine Electrical Schematic

20
8000 YRM 1585 Diagrams and Schematics

Figure 11. GM (2010) 5.7L LPG Engine Electrical Schematic (Sheet 1 of 2)

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Diagrams and Schematics 8000 YRM 1585

Figure 11. GM (2010) 5.7L LPG Engine Electrical Schematic (Sheet 2 of 2)

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8000 YRM 1585 Diagrams and Schematics

Figure 12. Kubota 3.8L Diesel IT4 55kW Engine Electrical Schematic (Sheet 1 of 2)

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Diagrams and Schematics 8000 YRM 1585

Figure 12. Kubota 3.8L Diesel IT4 55kW Engine Electrical Schematic (Sheet 2 of 2)

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8000 YRM 1585 Diagrams and Schematics

Figure 13. Kubota 3.8L Diesel IT4 70kW and 82kW Engine Electrical Schematic (Sheet 1 of 2)

25
Diagrams and Schematics 8000 YRM 1585

Figure 13. Kubota 3.8L Diesel IT4 70kW and 82kW Engine Electrical Schematic (Sheet 2 of 2)

26
8000 YRM 1585 Diagrams and Schematics

Figure 14. Kubota 3.8L Diesel T4 55kW Engine Electrical Schematic (Sheet 1 of 2)

27
Diagrams and Schematics 8000 YRM 1585

Figure 14. Kubota 3.8L Diesel T4 55kW Engine Electrical Schematic (Sheet 2 of 2)

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8000 YRM 1585 Diagrams and Schematics

Figure 15. Right Side Truck Devices Electrical Schematic

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Diagrams and Schematics 8000 YRM 1585

Figure 16. Left Side Truck Devices Electrical Schematic

30
8000 YRM 1585 Diagrams and Schematics

Figure 17. Cowl Devices Electrical Schematic

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Diagrams and Schematics 8000 YRM 1585

Figure 18. Standard (Powershift) Transmission Electrical Schematic

32
8000 YRM 1585 Diagrams and Schematics

Figure 19. Spicer Off-Highway Transmission 3 Forward/2 Reverse Electrical Schematic (Sheet 1 of 2)

33
Diagrams and Schematics 8000 YRM 1585

Figure 19. Spicer Off-Highway Transmission 3 Forward/2 Reverse Electrical Schematic (Sheet 2 of 2)

34
8000 YRM 1585 Diagrams and Schematics

Figure 20. Spicer Off-Highway Transmission 2 Forward/2 Reverse Electrical Schematic

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Diagrams and Schematics 8000 YRM 1585

Figure 21. Hydraulics Electrical Schematic

36
8000 YRM 1585 Diagrams and Schematics

Figure 22. Lights and Cab Accessories Electrical Schematic

37
Diagrams and Schematics 8000 YRM 1585

Figure 23. Forward Travel Amber Lights With Three-Stage Mast Electrical Schematic

38
8000 YRM 1585 Diagrams and Schematics

Figure 24. MLM Internal Connections Electrical Schematic

39
Diagrams and Schematics 8000 YRM 1585

Figure 25. Cab W/ A/C Option Electrical Schematic

40
8000 YRM 1585 Diagrams and Schematics

Figure 26. Vehicle System Manage (VSM) Wiring Diagram

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Diagrams and Schematics 8000 YRM 1585

Figure 27. Circuit Identification

42
8000 YRM 1585 Diagrams and Schematics

Figure 28. Power Distribution Module (PDM) Wiring Diagram

43
Diagrams and Schematics 8000 YRM 1585

Figure 29. Operator Cab Wiring Diagram

44
8000 YRM 1585 Diagrams and Schematics

Figure 30. Transmission Wiring Diagram, Common to ALL Transmissions

45
Diagrams and Schematics 8000 YRM 1585

Figure 31. Engine Directory Wiring Diagram

46
8000 YRM 1585 Diagrams and Schematics

Figure 32. Rear Signal and Work Lights Wiring Diagram

47
Diagrams and Schematics 8000 YRM 1585

Figure 33. Mazda 2.2L Gas Engine Wiring Diagram

48
8000 YRM 1585 Diagrams and Schematics

Figure 34. Mazda 2.0L and 2.2L LPG Engine Wiring Diagram

49
Diagrams and Schematics 8000 YRM 1585

Figure 35. GM 2.4L Gas Engine Wiring Diagram

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8000 YRM 1585 Diagrams and Schematics

Figure 36. GM 2.4L LPG Engine Wiring Diagram

51
Diagrams and Schematics 8000 YRM 1585

Figure 37. Yanmar 2.6L, 3.0L, and 3.3L Diesel Engine Wiring Diagram

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8000 YRM 1585 Diagrams and Schematics

Figure 38. GM 4.3L Gas PSI Engine Wiring Diagram

53
Diagrams and Schematics 8000 YRM 1585

Figure 39. GM 4.3L LPG PSI Engine Wiring Diagram

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8000 YRM 1585 Diagrams and Schematics

Figure 40. Cummins 3.3L Diesel Engine Wiring Diagram

55
Diagrams and Schematics 8000 YRM 1585

Figure 41. Kubota 3.6L Diesel T3 57kW and 62kW Engine Wiring Diagram

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8000 YRM 1585 Diagrams and Schematics

Figure 42. GM 5.7L LPG Engine Wiring Diagram

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Diagrams and Schematics 8000 YRM 1585

Figure 43. Kubota 3.8L Diesel IT4 55kW Engine Wiring Diagram

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8000 YRM 1585 Diagrams and Schematics

Figure 44. Kubota 3.8L Diesel IT4 70kW and 82kW Engine Wiring Diagram

59
Diagrams and Schematics 8000 YRM 1585

Figure 45. Kubota 3.8L Diesel T4 55kW Engine Wiring Diagram

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8000 YRM 1585 Diagrams and Schematics

Figure 46. Standard (Powershift) Transmission Wiring Diagram

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Diagrams and Schematics 8000 YRM 1585

Figure 47. Spicer Off-Highway Transmission 3 Forward/2 Reverse Wiring Diagram

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8000 YRM 1585 Diagrams and Schematics

Figure 48. Spicer Off-Highway Transmission 2Forward/2 Reverse Wiring Diagram

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Diagrams and Schematics 8000 YRM 1585

Figure 49. Forward Travel Amber Lights With Three-Stage Mast 8-9Ton Only Wiring Diagram

64
8000 YRM 1585 Diagrams and Schematics

Figure 50. Cab W/ A/C Option Wiring Diagram

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Diagrams and Schematics 8000 YRM 1585

Figure 51. Connector Pin Identification

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8000 YRM 1585 Diagrams and Schematics

Figure 52. Electronic Control Valve Hydraulic Schematic for Lift Truck Models GC/GLC030VX, GC/
GLC035VX, GC/GLC040SVX (C809), GLP/GDP16VX, GLP/GDP18VX, GLP/GDP20SVX (GP/GLP/GDP030VX,
GP/GLP/GDP035VX, GP/GLP/GDP040SVX) (C810), GLC20-35VX (GC/GLC040-070VX, GC/GLC055SVX)
(A910), and GLP/GDP20-35VX (GP/GLP/GDP040-070VX) (B875)

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Diagrams and Schematics 8000 YRM 1585

Figure 53. Electronic Control Valve Equipped with Variable Displacement Pump Hydraulic Schematic for
Lift Truck Models GLP/GDP20-35VX (GP/GLP/GDP040-070VX) (B875)

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8000 YRM 1585 Diagrams and Schematics

Figure 54. Manual Control Valve Hydraulic Schematic for Lift Truck Models GC/GLC030VX, GC/GLC035VX,
GC/GLC040SVX (C809), GLP/GDP16VX, GLP/GDP18VX, GLP/GDP20SVX (GP/GLP/GDP030VX, GP/GLP/
GDP035VX, GP/GLP/GDP040SVX) (C810), GLC20-35VX (GC/GLC040-070VX, GC/GLC055SVX) (A910), and
GLP/GDP20-35VX (GP/GLP/GDP040-070VX) (B875)

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Diagrams and Schematics 8000 YRM 1585

Figure 55. Electronic Control Valve Hydraulic Schematic for Lift Truck Models GLC40, 45, 55VX;
GLC55SVX; (GC/GLC080, 100, 120VX; GC/GLC080, 100VXBCS; GC/GLC120SVX; GC/GLC120VXPRS)
(E818, F818) and GLP/GDP40VX5/VX6; GLP/GDP45SVX5, GLP/GDP45VX6, GLP/GDP50-55VX (GP/GLP/
GDP080, 090, 100, 110, 120VX ) (H813, J813)

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8000 YRM 1585 Diagrams and Schematics

Figure 56. Electronic Control Valve Equipped with Variable Displacement Pump Hydraulic Schematic for
Lift Truck Models GLP/GDP40VX5/VX6; GLP/GDP45SVX5, GLP/GDP45VX6, GLP/GDP50-55VX (GP/GLP/
GDP080, 090, 100, 110, 120VX ) (H813, J813)

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Diagrams and Schematics 8000 YRM 1585

Figure 57. Manual Control Valve Hydraulic Schematic for Lift Truck Models GLC40, 45, 55VX; GLC55SVX;
(GC/GLC080, 100, 120VX; GC/GLC080, 100VXBCS; GC/GLC120SVX; GC/GLC120VXPRS) (E818, F818) and
GLP/GDP40VX5/VX6; GLP/GDP45SVX5, GLP/GDP45VX6, GLP/GDP50-55VX (GP/GLP/GDP080, 090, 100,
110, 120VX) (H813, J813)

72
8000 YRM 1585 Diagrams and Schematics

Figure 58. Electronic Control Valve Hydraulic Schematic for Lift Truck Models GLC/GDC60VX, GLC/
GDC70VX (GC/GLC/GDC135VX, GC/GLC/GDC155VX) (E879, F879) and GLP/GDP60VX, GLP/GDP70VX
(GP/GLP/GDP135VX, GP/GLP/GDP155VX) (E878)

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Diagrams and Schematics 8000 YRM 1585

Figure 59. Manual Control Valve Hydraulic Schematic for Lift Truck Models GLC/GDC60VX, GLC/GDC70VX
(GC/GLC/GDC135VX, GC/GLC/GDC155VX) (E879, F879) and GLP/GDP60VX, GLP/GDP70VX (GP/GLP/
GDP135VX, GP/GLP/GDP155VX) (E878)

74
8000 YRM 1585 Diagrams and Schematics

Figure 60. Electronic Control Valve Hydraulic and Brake System Schematic for Lift Truck Models GLP/
GDP80VX, GLP/GDP80VX9, GLP/GDP90VX (GLP/GDP170VX, GLP/GDP175VX36, GLP/GDP190VX) (B909)
(Sheet 1 of 2)

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Diagrams and Schematics 8000 YRM 1585

Figure 60. Electronic Control Valve Hydraulic and Brake System Schematic for Lift Truck Models GLP/
GDP80VX, GLP/GDP80VX9, GLP/GDP90VX (GLP/GDP170VX, GLP/GDP175VX36, GLP/GDP190VX) (B909)
(Sheet 2 of 2)

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8000 YRM 1585 Diagrams and Schematics

Figure 61. Standard Powershift Transmission Hydraulic Schematic for Lift Truck Models , GLC40, 45,
55VX; GLC55SVX; (GC/GLC080, 100, 120VX; GC/GLC080, 100VXBCS; GC/GLC120SVX; GC/
GLC120VXPRS) (E818) and GLP/GDP40VX5/VX6; GLP/GDP45SVX5, GLP/GDP45VX6, GLP/GDP50-55VX
(GP/GLP/GDP080, 090, 100, 110, 120VX ) (J813) (Sheet 1 of 3)

77
Diagrams and Schematics 8000 YRM 1585

Figure 61. Standard Powershift Transmission Hydraulic Schematic for Lift Truck Models , GLC40, 45,
55VX; GLC55SVX; (GC/GLC080, 100, 120VX; GC/GLC080, 100VXBCS; GC/GLC120SVX; GC/
GLC120VXPRS) (E818) and GLP/GDP40VX5/VX6; GLP/GDP45SVX5, GLP/GDP45VX6, GLP/GDP50-55VX
(GP/GLP/GDP080, 090, 100, 110, 120VX ) (J813) (Sheet 2 of 3)

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8000 YRM 1585 Diagrams and Schematics

Figure 61. Standard Powershift Transmission Hydraulic Schematic for Lift Truck Models , GLC40, 45,
55VX; GLC55SVX; (GC/GLC080, 100, 120VX; GC/GLC080, 100VXBCS; GC/GLC120SVX; GC/
GLC120VXPRS) (E818) and GLP/GDP40VX5/VX6; GLP/GDP45SVX5, GLP/GDP45VX6, GLP/GDP50-55VX
(GP/GLP/GDP080, 090, 100, 110, 120VX ) (J813) (Sheet 3 of 3)

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Diagrams and Schematics 8000 YRM 1585

Figure 62. Cast Iron Transmission Hydraulic Schematic for Lift Truck Models GLP/GDP20-35VX (GP/GLP/
GDP040-070VX) (B875), GLP/GDP40VX5/VX6; GLP/GDP45SVX5, GLP/GDP45VX6, GLP/GDP50-55VX
(GP/GLP/GDP080, 090, 100, 110, 120VX ) (H813), and GLC40, 45, 55VX; GLC55SVX; (GC/GLC080, 100,
120VX; GC/GLC080, 100VXBCS; GC/GLC120SVX; GC/GLC120VXPRS) (F818)

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8000 YRM 1585 Diagrams and Schematics

Figure 63. Aluminum Transmission Hydraulic Schematic for Lift Truck Models GC/GLC030VX, GC/
GLC035VX, GC/GLC040SVX (C809), GLP/GDP16VX, GLP/GDP18VX, GLP/GDP20SVX (GP/GLP/GDP030VX,
GP/GLP/GDP035VX, GP/GLP/GDP040SVX) (C810), GLC20-35VX (GC/GLC040-070VX, GC/GLC055SVX)
(A910), and GLP/GDP20-35VX (GP/GLP/GDP040-070VX) (B875)

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Diagrams and Schematics 8000 YRM 1585

Figure 64. Transmission Hydraulic Schematic for Lift Truck Models GLC/GDC60VX, GLC/GDC70VX
(GC/GLC/GDC135VX, GC/GLC/GDC155VX) (E879, F879) and GLP/GDP60VX, GLP/GDP70VX (GP/GLP/
GDP135VX, GP/GLP/GDP155VX) (E878) (Sheet 1 of 3)

82
8000 YRM 1585 Diagrams and Schematics

Figure 64. Transmission Hydraulic Schematic for Lift Truck Models GLC/GDC60VX, GLC/GDC70VX
(GC/GLC/GDC135VX, GC/GLC/GDC155VX) (E879, F879) and GLP/GDP60VX, GLP/GDP70VX (GP/GLP/
GDP135VX, GP/GLP/GDP155VX) (E878) (Sheet 2 of 3)

83
Diagrams and Schematics 8000 YRM 1585

Figure 64. Transmission Hydraulic Schematic for Lift Truck Models GLC/GDC60VX, GLC/GDC70VX
(GC/GLC/GDC135VX, GC/GLC/GDC155VX) (E879, F879) and GLP/GDP60VX, GLP/GDP70VX (GP/GLP/
GDP135VX, GP/GLP/GDP155VX) (E878) (Sheet 3 of 3)

84
8000 YRM 1585 Diagrams and Schematics

Figure 65. Transmission Hydraulic and Brake Cooling System Schematic for Lift Truck Models GLP/
GDP80VX, GLP/GDP80VX9, GLP/GDP90VX (GLP/GDP170VX, GLP/GDP175VX36, GLP/GDP190VX) (B909)
(Sheet 1 of 2)

85
Diagrams and Schematics 8000 YRM 1585

Figure 65. Transmission Hydraulic and Brake Cooling System Schematic for Lift Truck Models GLP/
GDP80VX, GLP/GDP80VX9, GLP/GDP90VX (GLP/GDP170VX, GLP/GDP175VX36, GLP/GDP190VX) (B909)
(Sheet 2 of 2)

86
8000 YRM 1585 Diagrams and Schematics

Figure 66. Transmission Hydraulic Schematic for Lift Truck Models GLC40, 45, 55VX; GLC55SVX; (GC/
GLC080, 100, 120VX; GC/GLC080, 100VXBCS; GC/GLC120SVX; GC/GLC120VXPRS) (F818) (Sheet 1 of 2)

87
Diagrams and Schematics 8000 YRM 1585

Figure 66. Transmission Hydraulic Schematic for Lift Truck Models GLC40, 45, 55VX; GLC55SVX; (GC/
GLC080, 100, 120VX; GC/GLC080, 100VXBCS; GC/GLC120SVX; GC/GLC120VXPRS) (F818) (Sheet 2 of 2)

88
8000 YRM 1585 Diagrams and Schematics

Figure 67. Hydraulic Schematic - Carraro 2-3T Wet Axle for Lift Truck Models GLP/GDP20-35VX (GP/GLP/
GDP040-070VX) (B875)

89
Diagrams and Schematics 8000 YRM 1585

Figure 68. Hydraulic Schematic - Dana 4-5T Wet Axle for Lift Truck Models GLP/GDP40VX5/VX6; GLP/
GDP45SVX5, GLP/GDP45VX6, GLP/GDP50-55VX (GP/GLP/GDP080, 090, 100, 110, 120VX ) (H813) and
GLC40, 45, 55VX; GLC55SVX; (GC/GLC080, 100, 120VX; GC/GLC080, 100VXBCS; GC/GLC120SVX; GC/
GLC120VXPRS) (F818)

90
8000 YRM 1585 Diagrams and Schematics

Figure 69. Hydraulic Schematic - NMHG 4-5T Wet Axle for Lift Truck Models GLP/GDP40VX5/VX6; GLP/
GDP45SVX5, GLP/GDP45VX6, GLP/GDP50-55VX (GP/GLP/GDP080, 090, 100, 110, 120VX ) (H813) and
GLC40, 45, 55VX; GLC55SVX; (GC/GLC080, 100, 120VX; GC/GLC080, 100VXBCS; GC/GLC120SVX; GC/
GLC120VXPRS) (F818)

91
NOTES

92
8000 YRM 1585 4/15 (4/14)(3/13)(10/12)(7/12)(4/12)