Working Group Members: Charles Mozina (Chair), Michael Young(Vice Chair), Bruce Bailey,David Baker, Gerald
Dalke, Brent Duncan, Jay Fischer, Dan Love, Neil Nichols, Clifford Normand, Lorraine Padden, Al Pierce, Prafulla
Pillai, Louie Powell, Terry Stringer
The block diagram in Fig. 1 shows the basic hardware Multifunction digital relays have features that were not
architecture of a digital multifunction relay with both current available on electromechanical or static relays. These include:
and voltage inputs. The voltage inputs of the relay are scaled
down from the nominal 120V to a low level determined by 1. Oscillography and event recording – The capability of
the ADC (analog-to-digital converter) input range. The storing analog data and sequence of events allows the user to
current inputs to the relay are scaled down from nominal 5A quickly analyze tripping events.
and are converted to equivalent voltages. These scaled signals
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Fig. 1 Typical Digital Relay Design
a) Typical Generator Relay with Dual Protection b) Typical Transformer Protection with Dual Digital Relays
2. Multiple Setting Groups – This allows a user to select alter settings based on circuit breaker open/close status or
different settings for different operating conditions. other external conditions.
3. Multiple Output & Input Contacts – This allows the user 4. Metering –Depending on the display capability and
increased flexibility in designing trip/alarm output accuracy, the protection package may displace or supplement
circuitry. Programmable inputs allow the user to block or traditional metering. The metering capability also allows
easier testing of the relay and its associated wiring.
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5. Monitoring – Monitoring of external inputs/outputs, such loaded into the relay requires that these setting be changed
as trip circuits, enhances security. Current and voltage back. This may be risky because there may be dozens of
transformer circuits can be monitored and functions can be settings that need to be changed and human error is a
detected. possibility. The preferred method is to begin by down loading
a copy of the in-service settings in the relay to a computer
6. Communications – Local and remote communication disc and disable elements for testing as the need arises. When
capabilities allow easy input of settings and changes, as well the testing is complete, instead of trying to reverse all the
as access to event data. With the proper interface/protocol changes, load the original copy of the in-service settings back
conversion, the relay can be integrated with other intelligent to the relay. In applications where the same scheme will be
devices into a distributed control system. used over and over it may be more convenient to create a
setting group used only for testing. In this setting group the
7. Self-Monitoring and Diagnostics – Self-monitoring relay set points can be the same as the in-service group but
software in relays allows detection of a failure of a major with elements programmed to individual output contacts
piece of hardware or a software module. The relay outputs where needed for testing.
can be disabled and an alarm generated, signaling the
failure. c) Testing Setting Group Change
8. Programmable Logic – With all the information brought Most digital relays have four or more setting groups,
to the relay, programmable logic permits a combination of however, in most applications we only need one or two
protection and control functions within the relay.This can setting groups so the others could be left empty having no
eliminate significant wiring external to the relay,but increases settings at all. If the relay should be inadvertently switched to
the complexity of testing the relay to verify internal relay an unused setting group, the relay would essentially be out of
control logic. service. To avoid this, copy the default in-service group
settings to all other unused setting groups. If the relay is
IV. TESTING DIGITAL RELAYS switched to one of those groups, it will still be in service with
normal settings. When more than one setting group is used,
Digital relays do not typically include built-in test facilities to copy the default setting to all of the unused groups.
inject secondary currents and voltages. One rational for this is
that secondary injection testing is not required as frequently d) Testing Programmable Logic
as E-M or static relays.However, most users need to due do
functional testing during periodic maintenance of associated Multifunction relays have, in one device, the equivalent of
circuit breaker or when relay settings are changed.For these several single function relays that would be found on the
reasons and the reasons cited below it is helpful to provide traditional relay panel. The functional schematic of the
test switches on the relay panel to facilitate testing. traditional relay is determined by the wiring from one device
to the next. In the digital relay the programmable logic takes
a) Relay Calibration the place of the wiring. Therefore, we should treat the
programmable logic the same way we would switchboard
Calibration of digital relays is usually not required since wiring in terms of their commissioning and documentation.
there are no adjustments to be made. There are no trim pots,
switches, or selectors to make settings and adjustments within Figure 3 shows a typical programmable logic scheme for
the relay. If the relay does not operate within tolerance there basic overcurrent protection. This is the level of detail
is no way to adjust it, so calibration, as we know it, is not required on the schematic diagrams to properly document
needed. However, each relay should be tested to make sure it programmable logic for functional testing and maintenance.
is operating properly. Secondary injection is used for this Every feature of the logic should be tested; confirm that all
type of test, and the output contacts should be monitored to inputs, outputs, relay function blocks, controls, alarms, and
confirm proper operation. logic perform as intended and do not operate with unintended
consequences. The sequence of events feature of digital
b) Disabling Settings for Testing relays can be used to help sort out the results of logic testing
to confirm that the proper elements are asserted, logic has
When testing multifunction relays, certain setting elements functioned correctly, and timing is proper.
may need to be disabled to accommodate steady state testing.
For example, a simple 50/51 relay has both time (51) and e) Testing External Inputs
instantaneous (50) elements programmed to the same output
contact; it will be necessary to disable the 51 element to get Digital relays use programmable inputs (IN-1 to IN-4
an accurate pickup value on the 50 element. Making changes Figure 3) to allow the user flexibility in designing trips/alarm
or temporarily disabling in-service settings after they are output circuitry logic. These inputs are used to monitor
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breaker positions or can be activated to change digital relay you should confirm that the input will not operate for a full
trip/alarm logic as shown in Figure 3. Optical isolators are positive or negative battery ground (half voltage). After
used within the relay to prevent external surges from testing these inputs for proper operation at normal battery
damaging the digital relay components. Two types of external voltage, repeat the test at half battery voltage to confirm the
programmable inputs have been used by manufacturers— externally wetted contact will not operate. Some relays have
internally wetted and externally wetted. These are shown in internal jumpers used to set the wetted contact pickup
Figure 4 where they are being used to communicate the threshold. Set at greater than half the battery voltage, but less
position of a circuit breaker to the relay—i.e. when IN-1 is than the minimum expected voltage. If settable jumpers are
energized it indicates the breaker is closed. not available, document the results so maintenance personnel
will know that the inputs may be falsely triggered for battery
Externally wetted programmable inputs use an external grounds.
source of DC voltage while internally wetted programmable
inputs use an internal relay DC source. When using externally For internally wetted programmable inputs, a check should
wetted programmable input on ungrounded battery systems
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be made that the input will operate when the external contact the internal trip logic of the relay and are independent of dc
(52a in Figure 4b) is closed. If wiring from the contact to the trip current. To avoid damaging output contacts used for trip
relay is long, there may not be enough current to pick up the and close duty, the manufacturer should supply a “hold-up”
input. Many manufacturers provide guidance as to wiring circuit that will allow output contacts to remain closed for at
distance limits. least 10-12 cycles regardless of what the logic is doing. Once
a trip or close has been initiated the contact should remain
f) Testing Targets and Output Contacts closed long enough to complete the circuit breaker operation.
The commissioning process should confirm that outputs used
The output contacts of a digital relay are usually individual for tripping and closing circuit breakers will remain closed
sealed relays rated for 30a tripping duty. However, they will for the duration of the trip or close cycle even if the initiating
break less than 1 amp and will be damaged if opened while logic has reset.
trip current is flowing. The output contacts are initiated by
g) Using the Digital Relay as a Commissioning Aid Since most digital relays can calculate negative sequence
currents the relay can be used to confirm phase sequence.
Most digital relays display the measured input currents During commissioning read the metered value of the negative
and voltages as well as calculated metering values that can be sequence current. It should be low for balanced load
used to assist in relay testing. The display should be checked conditions. If not, check the phase sequence relay setting and
against known inputs when secondary injection quantities are CT wiring.
applied before using the display for this purpose. If phase
angle information is not available from the display an Digital transformer differential relays have the capability
external meter must be used. Figure 5 illustrates a typical of internally adjusting for the phase shift of a delta-wye
metering display for a tranformer differential relay.
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a) Typical Digital Relay with other Relays b) Electro-Mechanical Relay
(only one phase shown for simplicity)
connected transformer. When using internal compensation shown in Fig 6b. With digital relays there is no physical
the currents going into the relay will not be 180° out of phase operate winding, only a calculated value. So external in-
as we expect with traditional relays. In traditional E-M and service readings can only be taken on the restraint windings.
static relays 30° phase shift compensation is done by Operating current calculated values are usually displayed by
connecting wye transformer winding CT inputs in delta as metering or software as shown in Fig 5. Fig 6 shows typical
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CT connection of a transformer relay. Note digital during an event or the failure is uncovered during
transformer relays do not require dedicated CT’s, as do maintenance testing. The quality of electronic components
electromechanical relays. available today is excellent. However, failure of electronic
components can still occur. Digital relays are designed to
Almost all digital relays have oscillography that can be detect most of these failures. The following are some of the
used during commissioning to provide additional most important self-diagnostic functions implemented on
information. Relays should be set so they record an event any digital multifunction relays.
time there is a trip. Displaying the event after a trip can
quickly reveal problems with CT polarity and phasing. 1. Data acquisition system testing
Power supply voltages and ground are connected to the
h) Checking Directional Relay Polarization analog input channels of the multiplexer and checked against
warning and failure thresholds. This also verifies the analog
Verification of directionality of phase (67) and ground (67N) data acquisition system including: multiplexer, programmable
directional relays requires injection of operating current as gain amplifier and analog-to-digital converter (ADC). The
well as to the polarizing quanity ( current or voltage). The ADC’s conversion time is also checked to see if it is within
phase angle relationship between between operating current the specification.
and polarizing quanity determines relay directionality. The
relay manufacture must clearly identify trip direction on relay 2. Memory Testing
wiring diagrams so the user can establish proper relay The flash ROM contents are checked by calculating the
directionality to verify the relay is connected properly. checksum and comparing it to the precomputed and stored
[Ref.2]. checksum. The RAM is tested by writing and reading a test
pattern.
i) Firmware Revisions 3. Setpoint Testing
Setpoints are stored in the serial EEPROM (See Figure 1)
Firmware revision level should be documented on the and a copy of these setpoints is also stored in the RAM for
settings file for each individual relay. It may not be necessary executing relay logic. Whenever any setpoint is changed, the
to upgrade every relay on your system to implement a new checksum of the setpoints is calculated from the contents of
feature or to fix a software problem. Many changes are “bug” the EEPROM. This checksum is then compared with the
fixes that do not adversely affect the protective or control calculated checksum of the setpoints stored in the RAM
functions of the relay. In general, firmware updates are everytime a setpoint task is executed.Settings are stored in
mandatory only if a mis-operation of protection or control non-volatile memory so if DC power is lost the setting values
functions may occur. By tracking the changes, a decision can within the relay will be retained when DC power is re-
be made if the new feature or bug fixes are absolutely needed. applied.
Keeping track of the firmware in each relay will help you to 4.Watchdog Timer
avoid visiting every relay if a change must be made to all The relay hardware design includes a watchdog timer reset
relays before or after a certain firmware level. circuit to take the processor through an orderly reset should
the program get lost due to hardware/software glitches.
When new firmware is installed in the relay, all
commissioning tests must be done again. In many cases, 5.Summary
changes to the software will be minor, but re-commissioning It is generally accepted in the industry that digital relay
confirms that there were no unintended consequences of the self-diagnostics do an excellent job in detection of internal
firmware change. For this reason, firmware changes are made electronic component failures.
only when necessary.
b) Self-Testing of Relay Input and Outputs
V. IMPACT OF DIGITAL RELAY
SELF-MONITORING AND DIAGNOSTICS ON The internal check of electronic components described
TESTING above is very comprehensive. The ability to check the relay
input and outputs is less comprehensive with not all relay
a) Self-Monitoring and Diagnostics manufacturers providing the same level of self-checking.
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Evaluation of this current symmetry is used to check for valid communication. Displays, keypads and LED’s are typically
current measurement. If a symmetry threshold is exceeded not monitored.
then an alarm is generated. When this alarm occurs the
abnormality can be from a broken CT connection, Almost all the internal self check failures described in this
compromised CT, or possible A/D converter error within the section of the paper are alarmed throught the self check
relay. failure output contact. A relay self test failure contact
(normally closed) is generally available on all digital relays.
Open VT circuit monitoring is a common feature in digital When the relay is healthy, this contact is held open. On relay
relays and is used to detect a loss of voltage signal.In many self check failure (including a loss of power supply) the relay
cases VT open circuits are caused by a VT fuse blowing or coil is released and the contact will close. The self test
fuses not being replaced after maintenance. Open circuit VT failure alarm contact should be wired to alarm at a manned
monitoring is achieved using both voltage and current location to alert personnel that the relay has failed.
measurements.The basic logic used by most manufacturers is
that if an unbalanced voltage is detected in the absence of The relay cannot self-test for human error such as
unbalanced current then there is a possible open circuit or application of the wrong voltage for input coil wetting or DC
other problems in the voltage input circuitry. If both current power connected at the wrong voltage level outside the rating
and voltage are substantially unbalanced at the same time the of the relay. Relay monitoring does not monitor the circuit
assumption is that this event is a short circuit and no VT breaker’s ability to trip, although trip coil circuit continuity
failure alarm is initiated. In addition to alarming for a VT can be monitored. There is still a need to periodically operate
failure, protection functions that could false operate on loss of the circuit breaker to ensure the correct mechanical operation.
voltage are typically be blocked from operating to prevent
false tripping.Typically this is not automatically done and VI. CONCLUSIONS
must be programmed as part of the setup of the relay.
Testing and commissioning of new multifunction digital
Programmable inputs can be used to check basic logic relays offer unique challenges to the user. The advantages of
external to the relay. An example of this type of logic check numerous relay functions being available in a single hardware
is the monitoring of the 52a and 52b contacts together with platform are offset to some extent by the need to provide for
current measurements. An open circuit breaker with current the failure of that platform. Also, these relays have trip
flowing can be alarmed.Programmable inputs are also used functions that interact with each other, making testing more
to monitor the continuity of the trip circuit to detect an open difficult. Digital relays reduce external control wiring
trip coil or loss of trip circuit control voltage. required by EM and static relay technologies by incorporating
control logic within the relay itself. This, however, results in
Digital relays can also measure their DC supply voltage more complex relay testing to verify proper relay control
and issue an alarm when the value is above or below a logic. These shortcoming, however are far out-weighted by
programable setpoint.In addition to the external DC power the many advantages of digital relays cited in this paper.
source most digital relays have an internal battery. This Users also have seen the many benefits of digital relays with
battery is used to power the back-up data stored in RAM. (ex. almost all-new installation using this technology.
Waveform capture records and internal relay clock.) An
alarm here does not normally block any protective function. Despite the technology changes introduced by digital
The DC/DC converter supervision is achieved by monitoring relays the testing and commissioning fundamentals remain
the electronic board component supply voltages (typically 5, unchanged. Both commissioning and periodic maintenance
15, and 24VDC) an alarm here ensures that the relay does not testing are still required, but digital relay features have
issue a trip command should the voltage vary beyond the modified the method and extent of testing. Features such as
tolerances of the electric components. internal metering of all input analog and calculated quantities
available within digital relays provide the test engineer with a
2. Output Circuitry valuable new tool to assist in the commissioning processes.
Outputs have no monitoring. The trip, close and alarm This paper has outline many helpful test techniques to help
contacts are not monitored. The health of the individual the test engineer utilize these features, which are available
contacts can be checked through functional testing. Most within all digital relays.
relays have built in functional testing through software, to
activate all input contacts, outputs contacts, and LED’s to a) Commission Testing
prove functionality.These tests are not automatically
performed and are genreally done during periodic Commission testing still requires the test engineer to
maintenance. Communication interfaces may have verify the proper setting, internal logic and operation for a
monitoring depending on the type of protocol used. Some new installation or verify a setting/logic/control change at an
have an internal redundancy check that will indicate lost of existing installation. This typically requires:
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[4] “IEEE Recommended Practice for Protection and
1. Injection of current and voltage into the relay to verify Coordination of Industrial and Commercial Power Systems”,
relay setting and timing. IEEE Std 242-2001
2. Verifying proper relay inputs and outputs.
3. Verifying proper relay logic.
4. Verifying tripping and targets.
b) Maintenance Testing
VII. REFERENCES
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