Project : Widening & Strengthening / Reconstruction o

Triveni Jagannathpur(Mongra) - Swamba - Mailpai - Barkela Road.

Engicon length - 0.000 to 44.420 KM)
Pvt. Ltd.
Department : RCD, Road Division Chaibasa
M-15 CONCRETE MIX DESIGN
As per IS : 10262-2009 & MORT&H, Cement : 280 kgs
Date :-
A-1 Stipulations for Proportioning
1 Grade Designation
2 Type of Cement
3 Maximum Nominal Aggregate Size

4 Minimum Cement Content (MORT&H 1700-3 A)

5 Maximum Water Cement Ratio (MORT&H 1700-3 A)

6 Workability (MORT&H 1700-4)

7 Exposure Condition

8 Method of concreting placing

9 Degree of Supervision

10 Type of Aggregate

11 Maximum Cement Content (MORT&H Cl. 1703.2)

A-2 Test Data for Materials

1 Cement Used
2 Sp. Gravity of Cement
3 Sp. Gravity of Water
A) Sp. Gravity of 20 mm Aggregate
4 B) Sp. Gravity of 10 mm Aggregate
C) Sp. Gravity of Fine Aggregate
A) Water Absorption of 20 mm Aggregate
5 B) Water Absorption of 10 mm Aggregate
C) Water Absorption of Fine Aggregate
A) Free (Surface) Moisture of 20 mm Aggregate
6 B) Free (Surface) Moisture of 10 mm Aggregate
C) Free (Surface) Moisture of Sand

1 of 3
 M-15 CONCRETE MIX DESIGN
As per IS : 10262-2009 & MORT&H, Cement : 280 kgs
Sieve Analysis of Combined Coarse Aggregates (20mm:10mm) =
60%:40%
Sieve Size in Percentage
Specified Limits Remarks
"mm" Passing
7 40 100 100
20 96.64 95-100 Conforming to 20 mm Nominal Size
of Aggregate and Blending
10 25-55 Proportions are 60% of 20 mm and
37.44 40 % of 10 mm
4.75 2.17 0-10
Sieve Analysis of Fine Aggregates
Sieve Size in Percentage
Specified Limits Remarks
"mm" Passing
10 100 100
4.75. 95.31 90-100
8 2.36 84.26 75-100 Conforming to Zone - II
1.18 68.56 55-90 and
FM is 2.755
0.6 49.32 35-59
0.03 20.61 08-30
0.15 5.76 0-10
A-3 Target Strength for Mix Proportioning
1 Target Mean Strength (MORT&H 1700-5)
2 Characteristic Strength @ 28 days
A-4 Selection of Water Cement Ratio
1 Maximum Water Cement Ratio (MORT&H 1104)
2 Adopted Water Cement Ratio

A-5 Selection of Water Content

1 Maximum Water content (10262-table-2)
2 Estimated Water content for 25 mm Slump
A-6 Calculation of Cement Content
1 Water Cement Ratio

2 Cement Content (140/0.5) : Which is greater then 250 kg/m3

A-7 Proportion of Volume of Coarse Aggregate & Fine Aggregate Content

1 Vol. of C.A. as per table 3 of IS 10262
2 Adopted Vol. of Coarse Aggregate
3 Adopted Vol. of Fine Aggregate ( 1-0.60)
A-8 Mix Calculations
1 Volume of Concrete in m3
Volume of Cement in m3 =
2
(Mass of cement/Sp.gravity of cement)X(1/1000)= (280/3.15)X(1/1000)

2 of 3
 M-15 CONCRETE MIX DESIGN
As per IS : 10262-2009 & MORT&H, Cement : 280 kgs
Volume of Water = {(Mass of water/Sp.gravity of water)X(1/1000)] =
3 (140/1)X(1/1000)

4 Volume of All in Aggregate in m3=[a – ( b+c+d)]=[1-(0.089+0.1400)]

Mass of CA in m3= 4 X Volume of CA X Sp.gravity of CA X1000 =
5 eX0.60X2.774X1000
Mass of FA in m3= 4 X Vol. of CA X Sp.gravity of FAX1000 =
6 eX0.40X2.634X1000

A-9 Mix Proportions for One Cum of Concrete (SSD Condition)

SSD(kg)

1 Mass of Cement in kg/m3 280

2 Mass of Water in kg/m3 140

3 Mass of Fine Aggregate in kg/m3 812

4 Mass of Coarse Aggregate in kg/m3 1283

5 Mass of 20 mm in kg/m3 770

6 Mass of 10 mm in kg/m3 513

7 Water Cement Ratio 0.50

Slump Intial 30 minutes 45 minutes

A-10 Achieved
(mm) 75 55 40
Cement Fine Aggregate Coarse Aggregate
Ingradient
PSC Kg) Natural Sand (kg) 20 mm(Kg) 10 mm(Kg)

Quantity (Kg/m3) 280 803 768 511

Proportions &
W/C Ratio 1 2.868 4.567

Material ACC PSC

KUJU RIVER BASAHATU, JHIKPANI
Sources CEMENT

A-11 Compressive Strength of Concrete

1 Compressive strength for 7 Days (N/mm2)

2 Compressive strength for 28 Days (N/mm2)

Contractor's Representative J.E(R.C.D) A.E(R.C.D) Q.C.(R.C.D)

Triveni Engicon Pvt. Ltd. Chaibasa Chaibasa

3 of 3
 idening & Strengthening / Reconstruction of
Mongra) - Swamba - Mailpai - Barkela Road. (Total
length - 0.000 to 44.420 KM)
D, Road Division Chaibasa
15 CONCRETE MIX DESIGN
10262-2009 & MORT&H, Cement : 280 kgs
Date :- 10.03.2018
oning
M-15
ACC PSC Cement
20 mm
250 kg/m3
0.5

25 mm (Slump)

Normal
Manual
Good

Crushed Angular Aggregate

540 kg/m3

ACC PSC Cement

3.15
1
2.781
2.762
2.622
0.27%
0.52%
1.20%
nil
nil
nil

4 of 3
15 CONCRETE MIX DESIGN
10262-2009 & MORT&H, Cement : 280 kgs

Separate Analysis Done

Separate Analysis Done

Proportioning
25N/mm2
15N/mm2
nt Ratio
0.5
0.50
nt
186 Lit.
140
ontent
0.50

280

Coarse Aggregate & Fine Aggregate Content

62.00%
60.00%
40.00%

0.089

5 of 3
15 CONCRETE MIX DESIGN
10262-2009 & MORT&H, Cement : 280 kgs

0.1400

0.771

1283

812

Cum of Concrete (SSD Condition)

DRY(kg)

280

154

803

768

511

0.50

60 minutes

30

Water(Ltrs)

154

0.55

BASE CAMP

Concrete

19.70

27.46

E.E.(R.C.D)
Chaibasa

6 of 3
 Project : Widening & Strengthening / Reconstruction o
Triveni Jagannathpur(Mongra) - Swamba - Mailpai - Barkela Roa
Engicon Pvt. (Total length - 0.000 to 44.420 KM)
Ltd. Department : RCD, Road Division Chaibasa

FINENESS TEST OF CEMENT

As Per IS:-4031 ( P- 1)
Sample No. 1 Date of Sampling
Source ACC Sampled By
Brand ACC Date of Testing
Type/Grade of cement PSC Tested By

Sl. No. Description Trial 1

A Wt of cement in gm 100
B Wt of cement in retained after seiving 90 micron is sieve in gm 2.65
C Percentage of fineness of cement=(B/A)*100 2.65
D Average percentage of fineness of cement 2.58

Specification : 10 %

Contractor's Representative Consultant's Repres

GR - TRIVENI (JV) EDMAC
Reconstruction of
pai - Barkela Road.
20 KM)
a

Source ACC

Brand Name ACC

Date of Sampling 11.03.18 Type\Grade PSC

Sampled By Jointly
Date of Testing 12.03.18
Tested By Jointly

Trial 2 Trial 3

100 100 100

2.52 2.58
2.52 2.58
2.58

Consultant's Representative
EDMAC
 Project : Widening & Strengthening / Reconstruction of
Triveni Jagannathpur(Mongra) - Swamba - Mailpai - Barkela Road.
Engicon Pvt. (Total length - 0.000 to 44.420 KM)
Ltd.
Department : RCD, Road Division Chaibasa

CONSISTENCY OF CEMENT
As Per IS:-4031 ( P- 4 )
Sample No. 1 Date of Sampling
Source ACC Sampled By
Brand Name ACC Date of Testing
Type\Grade PSC Tested By

Wt. of Water % Wt. of Water to Penetration of plunger from

Trial No. Wt. of Cement (gm)
(gm) Cement bottom (mm)

1 250 70.00 28 20
2 250 72.25 29 15
3 250 75.00 30
4 250 77.50 31
5 250 78.75 31.5
6
7

Normal Consistency : 31.5 %

Specified limit : 27 % to 32 %
Contractor's Representative J.E(R.C.D) A.E(R.C.D) Q.C.(R.C.D)
Triveni Engicon Pvt. Ltd. Chaibasa Chaibasa
econstruction of
ai - Barkela Road.
0 KM)

sa

enetration of plunger from

bottom (mm)

20
15
E.E.(R.C.D)
Chaibasa
 Project : Widening & Strengthening / Reconstruction of
Triveni Jagannathpur(Mongra) - Swamba - Mailpai - Barkela
Engicon Pvt. Road. (Total length - 0.000 to 44.420 KM)
Ltd.
Department : RCD, Road Division Chaibasa

SETTING TIME OF CEMENT

As Per IS:-4031 ( P- 5)
Source ACC Date of Sampling
Brand Name ACC Sampled By
Type\Grade PSC Date of Testing
Wt. of Cement 250 gm Tested By
Standard Consistency 31.50% Qty of water added (gm) 66.94 gm

Time when Water Time of Penetration of plunger from

Trial No. Time Elapsed in minute
added to cement Testing bottom (mm)

1 9:30 AM 10:00 AM 30 0
2 10:30 AM 60 0
3 11:00 AM 90 1
4 11:30 AM 120 2
5 11:55 AM 145 5
6 12:10 PM 160 Yes
7 12:20 PM 170 Yes
8 12:40 PM 190 Yes
9 1:00 AM 200 NO

Initial Setting Time = 145 Minute

Final Setting Time = 205 Minute

Specified Limit : IST Minimum 30 Minute

FST Minimum 600 Minute

Contractor's Representative J.E(R.C.D) A.E(R.C.D) Q.C.(R.C.D)

Triveni Engicon Pvt. Ltd. Chaibasa Chaibasa
econstruction of
ailpai - Barkela
.420 KM)

basa

66.94 gm
9:00 AM
netration of plunger from
bottom (mm)
60
0
0
1
2
5
Yes
Yes
Yes
NO

E.E.(R.C.D)
Chaibasa
 Project : Widening & Strengthening / Reconstruction of
Triveni Jagannathpur(Mongra) - Swamba - Mailpai - Barkela Road. (T
Engicon Pvt. length - 0.000 to 44.420 KM)
Ltd.
Department : RCD, Road Division Chaibasa

SOUNDNESS TEST OF CEMENT

As Per IS:-4031 ( P- 3)
Source ACC Date of Sampling
Brand Name ACC Sampled By Jointly
Type\Grade PSC Date of Testing
Wt. of cement taken 100 Tested By Jointly
Standard Consistency 31.50% Qty of water added (gm) 24.57

Initial reading before Final reading after

putting the specimen boiling the specimen Soundness in mm
Trial No. before boiling water for 30 minute in mm Average Soundness as

(A) (B) (B-A)

1 10 11 1
0.75
2 10 10.5 0.5

Specification Limit ; Maximum 10 mm

Contractor's Representative J.E(R.C.D) A.E(R.C.D) Q.C.(R.C.D)

Triveni Engicon Pvt. Ltd. Chaibasa Chaibasa
construction of
Barkela Road. (Total
)

Jointly

Jointly
24.57

Average Soundness as in mm
11
10.5
0.75

E.E.(R.C.D)
Chaibasa
 Project : Widening & Strengthening / Reconstruc
Triveni Jagannathpur(Mongra) - Swamba - Mailpai - Barkela Road
Engicon Pvt. 0.000 to 44.420 KM)
Ltd.
Department : RCD, Road Division Chaibasa

SPECIFIC GRAVITY AND WATER ABSORPTION OF 20mm COARSE AGGR

(As per IS : 2386 Part 3 )
Type of Material :20mm Aggregate Date of Sampling
Source :Nuamundi Sampled by
Proposed Use : Date of testing
Tested by

Determination No
A Water Temprature
B Weight of Basket in Water (g)
C Weight of Basket + Sample in Water (g)
D Weight of Saturated sample in water (C - B)
E Weight of SSD Sample in air (g)
F Weight of Oven Dry Sample in air (g)
G Water absorption (%) (E-F)*100/F
H Bulk Specific Gravity F/(E-D)
I Aparant Specific Gravity F/(F-D)

SPECIFIC GRAVITY AND WATER ABSORPTION OF 10mm COARSE AGGR

Determination No
A Water Temprature
B Weight of Basket in Water (g)
C Weight of Basket + Sample in Water (g)
D Weight of Saturated sample in water
E Weight of SSD Sample in air (g)
F Weight of Oven Dry Sample in air (g)
G Water absorption (%) (E-F)*100/F
H Bulk Specific Gravity F/(E-D)
I Aparant Specific Gravity F/(F-D)

SPECIFIC GRAVITY AND WATER ABSORPTION OF SAND

Determination No
A Water Temprature
B Weight of Empty Pycnometer (g)
C Weight of Pycnometer filled withwater (g)
D Weight of Pycnometer + Sample + water (g)
 E Weight of SSD Sample in air (g)
F Weight of Oven Dry Sample in air (g)
G Water absorption (%) (E-F)*100/F
H Bulk Specific Gravity F/(E+C-D)
I Aparant Specific Gravity F/(F+C-D)

Contractor's Representative J.E(R.C.D)

Triveni Engicon Pvt. Ltd.
 ngthening / Reconstruction of
- Mailpai - Barkela Road. (Total length -
o 44.420 KM)
Chaibasa

ON OF 20mm COARSE AGGREGATE

rt 3 )
:
: Jointly
:
: Jointly

1 2 Average
27 0 C 27 0 C
523.0 523.0
1543.0 1425.0
1020.0 902.0
1591.0 1406.0
1587.0 1402.0
0.25 0.29 0.27
2.779 2.782 2.781
2.799 2.804 2.801

ON OF 10mm COARSE AGGREGATE

1 2 Average
27 0 C 27 0 C
523.0 523.0
1215.0 1204.0
692.0 681.0
1082.0 1064.0
1077.0 1058.0
0.46 0.57 0.52
2.762 2.762 2.762
2.797 2.806 2.802

ABSORPTION OF SAND

1 2 Average
27 0 C 27 0 C
662.0 664.0
1546.0 1546.0
1917.0 1911.0
 595.0 586.0
588.0 579.0
1.19 1.21 1.20
2.625 2.620 2.622
2.710 2.706 2.708

A.E(R.C.D) Q.C.(R.C.D) E.E.(R.C.D)

Chaibasa Chaibasa Chaibasa
 Project : Widening & Strengthening / Reconstruction of
Triveni Engicon Jagannathpur(Mongra) - Swamba - Mailpai - Barkela
Pvt. Ltd. Road. (Total length - 0.000 to 44.420 KM)
Department : RCD, Road Division Chaibasa
AGGREGATE IMPACT VALUE
As Per IS 2386 P-IV

Source : Nuamundi Sample No

Tested For : Date of Testing

Material : Passing through 12.5 mm and Tested By

retained on 10.0 mm IS Sieve

Particulars Trial-1 Trial-2 Trial-3

Total Weight of Sample

A 354 346 351
(12.5mm-10.0mm)

Weight of material passsing

through 2.36 mm after the B 58 55 58
test

Weight of material Retained

C 296 291 293
on 2.36 mm after the test

Agg. Impact Value (%) = 16.38 15.90 16.52

(B*100) / A

Specification :- 27%
Contractor's Representative J.E(R.C.D) A.E(R.C.D) Q.C.(R.C.D)
Triveni Engicon Pvt. Ltd. Chaibasa Chaibasa
ng / Reconstruction of
ba - Mailpai - Barkela
0 to 44.420 KM)
Chaibasa

Jointly

Average

16.27
E.E.(R.C.D)
Chaibasa
 Project : Widening & Strengthening / Reconstruction of
Triveni Jagannathpur(Mongra) - Swamba - Mailpai - Barkela Road.
Engicon (Total length - 0.000 to 44.420 KM)
Pvt. Ltd.
Department : RCD, Road Division Chaibasa

FLAKINESS AND ELONGATION INDECES

As Per IS:-2386 ( P- I )

Source Nuamundi Sample No :

Tested For Date of Testing :
Material: Mix Aggregate Tested By :

Passing Sieve Retaind Sieve Weight of Sample Weight of Flaky Weight of Non-flaky
Size (mm) Size(mm) Fraction Fraction

A (g) B (g) C (g)

63 50
50 40
40 31.5
31.5 25 0 0
25 20 0 0
20 16 2026 262
16 12.5 976 186
12.5 10 472 118
10 6.3 200 48
Total Weight 3674 614

Flakiness Index ( FI ) = ( B / A ) X 100= 16.71 %

Elongation Index ( EI ) = ( D / C ) X 100= %
Combined FI & EI %
Specification Limit 35.00 %

Contractor's Representative J.E(R.C.D) A.E(R.C.D) Q.C.(R.C.D)

Triveni Engicon Pvt. Ltd. Chaibasa Chaibasa
 Reconstruction of
ilpai - Barkela Road.
420 KM)

sa

ECES

Jointly

Weight of Elongated
particle out of Non-flaky
Fraction

D (g)

E.E.(R.C.D)
Chaibasa
 Average Passing 20mm Aggregate
Sieve (in Grading 1 Grading 2 Grading 3 Grading 4 Grading 5 Avg.
mm)
40 100 100 100 100 100 100
20 95.56 93.65 92.56 95.45 94.77 94.40
10 3.98 5.25 3.12 3.54 4.09 4.00
4.75 0.98 0.51 0.65 0.64 0.42 0.64

Average Passing 10mm Aggregate

Sieve (in Grading 1 Grading 2 Grading 3 Grading 4 Grading 5 Avg.
mm)
12.5 100 100 100 100 100 100
10 86.33 87.56 88.12 88.24 87.70 87.59
4.75 2.56 5.68 4.71 5.45 3.97 4.47
2.36 1.50 0.90 0.56 0.73 0.50 0.84

BLENDING OF COARSE AGGREGATE

Prpportions of Aggregates Spec. As per MORTH Table

% of % of Combined % 1000-1
Sieve Size
passing of passing of of Passing
(mm)
20mm 10mm C/A
60% 40% Lower Limit

40.00 100.00 100.00 60.00 40.00 100.00 100

20.00 94.40 100.00 56.64 40.00 96.64 95
10.00 4.00 87.59 2.40 35.04 37.44 25
4.75 0.64 4.47 0.38 1.79 2.17 0

120

100

80
% OF PASSING

Mid Lim
60 % of Pa
Lower L
40 Upper

20

0
1 10 100
SIVE SIZE
 20

0
1 10 100
SIVE SIZE

Contractor's Representative J.E(R.C.D) A.C.(R.C.D) Q.C.(R.C.D)

Triveni Engicon Pvt. Ltd. Chaibasa Chaibasa Chaibasa
te
IS Limits
100
85-100
0-20
0-5

te
IS Limits
100
85-100
0-20
0-5

As per MORTH Table

1000-1
MID LIMIT

Upper Limt

100 100
100 97.5
55 40
10 5

Mid Limit
% of Passing
Lower Limit
Upper Limit

100
 100

Q.C.(R.C.D) E.E(R.C.D)
Chaibasa Chaibasa
 Average Passing Fine Aggregate (Sand)
Sieve (in Grading 1 Grading 2 Grading 3 Grading 4 Grading 5 Avg. IS Limits (ZONE II)
mm)
10 100 100 100 100 100 100 100
4.75 94.11 96.24 96.50 93.74 95.95 95.31 90-100
2.36 83.69 85.20 81.44 84.95 86.03 84.26 75-100
1.18 68.76 71.12 65.67 65.95 71.29 68.56 55-90
0.600 51.47 48.08 49.21 47.91 49.91 49.32 35-59
0.300 19.16 21.12 20.49 20.12 22.16 20.61 8-30
0.150 5.11 4.80 6.13 6.04 6.72 5.76 0-10

BLENDING ALL IN AGGREGATE

a-All In Aggregate
% As
of per IS :383
% of Proportion of Aggregates
Sieve Size passing of Combined
passing of Spe. As per IS:383
(mm) Coarse
Fine Agg. Coarse Agg. Fine Agg % of
Agg. Passing
100% 100% 62% 38% Lower Limit Upper Limt

40.00 100.00 100.00 62.00 38.00 100.00 100 100

20.00 96.64 100.00 59.92 38.00 97.92 95 100
4.75 2.17 95.31 1.35 36.22 37.56 30 50
0.600 0.00 49.32 0.00 18.74 18.74 10 35
0.150 0.00 5.76 0.00 2.19 2.19 0 6

120

100

80
% of Passing
% OF PASSING

Lower Limit
60
Upper Limit
Mid Limit
40

20

0
0.1 1 10 100
SIVE SIZE
Contractor's Representative J.E(R.C.D) A.C.(R.C.D) Q.C.(R.C.D)
Triveni Engicon Pvt. Ltd. Chaibasa Chaibasa Chaibasa
 IS Limits (ZONE II)
100
90-100
75-100
55-90
35-59
8-30
0-10

MID LIMIT

100
97.5
40.0
22.5
3.0

% of Passing
Lower Limit
Upper Limit
Mid Limit

100
E.E(R.C.D)
Chaibasa
 Triveni Project : Widening & Strengthening / Reconstruction of Jagan
Engicon Mailpai - Barkela Road. (Total length - 0.000 to
Pvt. Ltd.
Department : RCD, Road Division Chaibasa
COMPRESSIVE STRENGTH REPORT FOR CONCRE
(AS PER IS:516 - 1959)

Density of
Location / Grade of Weight of Dimenssion Of Date of
Sl. No. Cube
Structure Concrete Cube (gm) Cube (mm) casting
(gm/cc)

1 M-15 8425 2496 150X150X150

2 M-15 8420 2495 150X150X150

3 M-15 8410 2492 150X150X150

M-15 Mix
4 Design with M-15 8398 2488 150X150X150
ACC PSC
5 M-15 8454 2505 150X150X150
Grade
6 Cement M-15 8463 2508 150X150X150
(280kg/m3)
7 M-15 8420 2495 150X150X150

8 M-15 8452 2504 150X150X150

9 M-15 8450 2504 150X150X150

Contractor's Representative J.C.(R.C.D) A.E.(R.C.D)

Triveni Engicon Pvt. Ltd. Chaibasa Chaibasa
nstruction of Jagannathpur(Mongra) - Swamba -
otal length - 0.000 to 44.420 KM)

EPORT FOR CONCRETE

Avg.
Compressiv
Displayed Compres
Date of Age of Cube e
Load sive Remarks
Testing (Days) Strength
(KN) Strength
(N/mm²)
(N/mm²)

7 430 19.11

7 450 20.00 19.56

7 440 19.56

7 420 18.67

7 430 19.11 19.26

7 450 20.00

7 440 19.56

7 460 20.44 20.30

7 470 20.89 `
Total Average 19.70

Q.C.(R.C.D) E.E.(R.C.D)
Chaibasa Chaibasa