Zip Kit® ZF6-6R60-ZIP

ZF6HP19/26/32 (Gen. 1); FORD 6R60, 6R75, 6R80 Available for this unit. TIME TESTED • INDUSTRY TRUSTED

Critical Wear Areas & Vacuum Test Locations 20

25
15

0
10
5
30
NOTE: OE valves are shown in rest position and should be tested in rest position unless otherwise indicated. Test locations are pointed to with VACUUM
TEST

an arrow. Springs are not shown for visual clarity. Low vacuum reading indicates wear and Sonnax parts noted for replacement.

Lower Valve Body • Jaguar ZF6HP26, M-Shift Shown Click on Sonnax part numbers to see more information.
NOTE: ZF6HP19/26/32 (Gen. 1) applications with an 053 separator plate have significantly different valve line-ups and locations.
Reference Vacuum Test Guide for 053 plate for test locations and replacement parts.
Vacuum test these plugs at
Solenoid Pressure Test 2: Test this the retainer slot. This checks
Regulator Valve port with valve both diameters of the plug.
in regulating
End Plugs
• Flare/Harsh shifts • Gear ratio codes position. Block • Inconsistent shift quality
• Harsh upshifts/downshifts valve inboard Replace with Sonnax Part No. Drive Enable Valve
• Solenoid performance codes with enclosed 95740-25K • Delayed Forward
• Delayed Forward/Reverse testing spring.
• Harsh Forward
• Wrong gear starts TCC slip
Use Testing
Replace with Sonnax Part No. Spring
95740-17K Solenoid Multiplex Valve
Requires F-95740-TL17 & VB-FIX • Wrong gear starts
• Gear ratio codes

Clutch A Control Pressure

Regulator Valve Clutch D1 Latch Valve
• Downshift bind-ups • 4-5 Shift concerns
Test 1: • D Clutch burned
• Flare shifts • Delayed/Harsh Forward In Rest • Slips on take off
• Excess clutch overlap & clutch distress
• Pressure control out-of-range codes
Replace with Sonnax Part No. Clutch B Latch Valve
95740-09K & 95740-21K
• B Clutch burned
95740-09K Requires F-95740-TL8 & VB-FIX • No 3rd & 5th

Clutch E Control Pressure Lubrication Control Valve

Regulator Valve • Planetary/Bushing failure
• Excess clutch overlap & clutch distress • Lube failures • Overheating
• Pressure control out-of-range codes • Low converter pressure
• Downshift bind-ups • 1-2 Bind-up • Bump/Flare shifts
• 3-2 Harsh • Coastdown Neutral Replace with Sonnax Part No.
Replace with Sonnax Part No. 95740-11K
95740-08K Requires F-95740-TL11 & VB-FIX
Requires F-95740-TL8 & VB-FIX

End Plugs,
Bypass Clutch Control Multiple Locations
Regulator Valve • Inconsistent shift quality
• TCC codes • Excess TCC slip Replace with Sonnax
• Cycling RPM • Flare/Harsh shifts Part No. 95740-19K
• Low TCC release pressure
Can be vacuum tested
• Rough idle in Reverse from the outside bore face.
• Overheated converter Use the large rubber
Replace with Sonnax Part No. Test 1: In Rest cone found in many hand
95740-13K pump kits, or drill a hole
Requires F-95740-TL13 & VB-FIX through a rubber ball.
Test 2: Test this
Main Pressure port with valve
Regulator Valve Converter Release
There are numerous in inverted
OE circuit/worm-track position. Hold
Regulator Valve
• Poor shift quality
configurations. They • Flare/Harsh shifts valve and • Excess TCC slip RPM
are make, model, • Erratic line pressure spring in place & related codes
generation and E- vs. M-Shift • Delayed/No Reverse with enclosed • Harsh TCC apply & release
dependent. Use the illustrated testing end plug. • Low TCC release pressure
Replace with Sonnax
port locations as a guide for Part Nos. 95740-01K • Rough idle in Reverse
identifying specific valve spools & 95740-03 Replace with Sonnax Part No.
to vacuum test on alternate 95740-01K Requires Use Test 95740-05K
circuit configurations. F-95740-TL & VB-FIX End Plug Requires F-95740-TL5 & VB-FIX

©2018 Sonnax Industries, Inc. ZF6-6R60-Vac-Locations 05-09-18

800-843-2600 • 802-463-9722 • F: 802-463-4059 • www.sonnax.com Page 1
 Zip Kit® ZF6-6R60-ZIP
ZF6HP19/26/32 (Gen. 1); FORD 6R60, 6R75, 6R80 Available for this unit. TIME TESTED • INDUSTRY TRUSTED

Critical Wear Areas & Vacuum Test Locations 25

20
15

0
10
5
30
NOTE: OE valves are shown in rest position and should be tested in rest position unless otherwise indicated. Test locations are pointed to with VACUUM
TEST

an arrow. Springs are not shown for visual clarity. Low vacuum reading indicates wear and Sonnax parts noted for replacement.

OE accumulator pistons should be
flush with the casting. It is common
for the rubber insert to lose tension.
Each of these pistons can be vacuum
tested from the exhaust hole on the
opposite side of the casting.
Accumulator Pistons
• Downshift clunk • Firm shifts
• Erratic EDS solenoid control/EDS codes
Replace with Sonnax Part No.
95740-15K
Test accumulator pistons inverted and off center.

Clutch B
Regulator Valve
• B Clutch burned
• 3rd & 5th Slips
• Slips in Reverse

Clutch C Regulator Valve

• C Clutch burned
Clutch D2
• 2nd-6th Slips
Regulator Valve
• Gear ratio codes
• 1-2 Bind-up
• Downshift clunk
• D Clutch burned

Clutch D2
Latch Valve
• Downshift clunk
• 1-2 Bind-up

Click on Sonnax part numbers

to see more information.
Clutch D1 Control
Pressure Regulator Valve*
• Excess clutch overlap & clutch distress
• Pressure control out-of-range codes
• Downshift bind-ups • Coastdown Neutral
• 1-2 Bind-up • 3-2 Harsh • Flare shifts
Replace with Sonnax Part No.
95740-08K Requires F-95740-TL8 & VB-FIX

*6R80 applications, 2012-later, have a different design clutch D1 pressure regulator valve. Sonnax part 95740-08K will not work in that application.
A quick identification of this valve body is lack of clutch D2 latch valve.

©2018 Sonnax Industries, Inc. ZF6-6R60-Vac-Locations 05-09-18

800-843-2600 • 802-463-9722 • F: 802-463-4059 • www.sonnax.com Page 2
 Zip Kit® ZF6-6R60-ZIP
ZF6HP19/26/32 (Gen. 1); FORD 6R60, 6R75, 6R80 Available for this unit. TIME TESTED • INDUSTRY TRUSTED

OE Exploded View
Lower Valve Body • Jaguar ZF6HP26, M-Shift Shown Here 112 109
NOTE: Depending upon vehicle application, the OE springs shown
may not be present.
116 115 113 111 110

Lower Valve Body Descriptions

I.D No. Description

101 Manual Valve
102 Lubrication Control Valve
Converter Release
103
Regulator Valve
104 Main Pressure Regulator Valve
Bypass Clutch Control
105
Regulator Valve
106 Clutch E Latch Valve
Clutch E Control
107**
Pressure Regulator Valve
Clutch A Control
108
Pressure Regulator Valve
109 Delay Accumulator Piston
110 Solenoid Multiplex Valve
111 Drive Enable Valve
112 Clutch D1 Latch Valve
Solenoid Pressure
113
Regulator Valve
115 Clutch B Latch Valve
116 Clutch A Latch Valve

107 105
106

102
108 101
103
**NOTE: ZF6HP19/26/32 (Gen. 1) applications with an 053 separator plate
have significantly different valve line-ups and locations. Reference
Vacuum Test Guide for 053 plate for test locations and replacement parts.

104
©2018 Sonnax Industries, Inc. ZF6-6R60-Vac-Locations 05-09-18
800-843-2600 • 802-463-9722 • F: 802-463-4059 • www.sonnax.com Page 3
 Zip Kit® ZF6-6R60-ZIP
ZF6HP19/26/32 (Gen. 1); FORD 6R60, 6R75, 6R80 Available for this unit. TIME TESTED • INDUSTRY TRUSTED

OE Exploded View
Upper Valve Body • Jaguar ZF6HP26, M-Shift Shown Here

Accumulator
Pistons

201
Clutch Exhaust

204 202

205 203

Drainback

Upper Valve Body Descriptions

I.D. No. Description

201 Clutch B Regulator Valve
202 Clutch D2 Regulator Valve
203 Clutch D2 Latch Valve
204 Clutch C Regulator Valve
Clutch D1 Control
205
Pressure Regulator Valve

©2018 Sonnax Industries, Inc. ZF6-6R60-Vac-Locations 05-09-18

800-843-2600 • 802-463-9722 • F: 802-463-4059 • www.sonnax.com Page 4