While all care has been taken to ensure that the information
contained in this publication is correct, no responsibility can
be accepted for any inaccuracy. We reserve the right to alter
or modify the information contained herein at any time in the
light of technical or other developments. Technical specifications
are valid under normal operating conditions only. We do not
accept any responsibility for any misuse of the product and
cannot be held liable for indirect or consequential damages.
5.3 Power Module 17 The specification detailed below is for the standard ABBACUS.
5.3.1 ABB Capacitors 17 Contact ABB for solutions outside this specification.
ABB Single-Phase Capacitors
ABB Three-Phase Capacitors
ABB SPLIT-Phase Capacitors
ABB Pressure Switches General ABB Model PS15, PS25 Electrically Latched
Voltage 1 – 24kV Voltage 15, 25kV
5.3.2 ABB Reactors 18
Control Voltage 230 – 240V Standard Type Vacuum
Inrush Reactors Maximum Output Up to 13.2MVar Phase Single
Detuning Reactors Frequency 50 or 60 Hz Continuous current rating 200A capacitive
Location Indoor or Outdoor 25,000+ CO
5.3.3 ABB Contactors and Switches 19 Mechanical endurance
Ambient Temperature –10/+45°C #1 Auxiliary contacts Available
5.3.4 ABB Protection 20 Altitude <1000m above sea level Mechanism Magnetic actuator
ABB HRC Fuses Humidity Maximum 90% RH non condensing
< Circuit Breaker
Fuse Failure Indication
Insulation Level – 12kV 28/75kV BIL
>12kV–17.5kV 38/95kV BIL ABB Model VD4
ABB Current Transformers (Unbalance Protection) >17.5kV–24kV 50/125kV BIL Type Vacuum
Short Circuit Current 25kA for 1 second Phase Three
ABB Voltage Transformers (Rapid Discharge)
Bank Configuration Fixed, switched single or multistep Current rating 630A
Standards IEC or equivalent Short time current 25kA for 1 sec #
6 ABBACUS Selection Configuration 21 Capacitors Auxiliary contacts Available
6.1 ABBACUS Selection Tree 21 Type Single, three or split-phase Mechanism Motor
Fusing Internal or unfused Interlocking Optional
6.2 ABBACUS Model Number Code 21 Discharge Resistor Built-in
Isolator
Losses <0.15W/kvar including resistors
6.3 ABBACUS MECB Guide 22 ABB Model NAL
Dielectric Polypropylene film
Type Air insulated
6.4 Maximum Power Module Capacity 24 Impregnant Faradol 810 non PCB
Phase Three
Container Stainless steel
6.4.1 Maximum Power Module Capacity <
– 12kV 24 Current rating 630A
Bushings Grey porcelain one, two or three
6.4.2 Maximum Power Module Capacity >12kV – 17.5kV 25 Short time current 25kA for 1 sec #
Inrush Reactors Auxiliary contacts Available
6.4.3 Maximum Power Module Capacity >17.5kV – 24kV 26 Type Single phase, air core Mechanism Snap action spring (hand operated)
Inductance Specific to application
Interlocking Optional
7 ABBACUS General Arrangement 25 Continuous current 1.43 x capacitor current
Earth Switch
Temperature class Max T55/F
7.1 Mild Steel (Indoor Only) ABBACUS 26 ABB Model E, EB
Detuning (Filter) Reactors
Type Air insulated
7.1.1 Assembly Configuration <
– 12kV 26 Type Single or three phase, iron core
Phase Three
7.1.2 <
Power Modules – 12kV 26 Inductance Specific to application
Short time current 25kA for 1 sec #
Continuous current Specific to application
7.2 Aluminium (Indoor/Outdoor) ABBACUS 27 Auxiliary contacts Available
Harmonic loading Specific to application
Limit of linearity (95%) >
_ 1.7 x Nominal Current Mechanism Snap action spring (hand operated)
7.2.1 Assembly Configuration 27 Mechanical interlock
Temperature class Max. T55/F
7.2.1.1 Assembly Configuration < 27 with Isolator Where fitted
– 12kV
Contactors and Switches Interlocking Optional
7.2.1.2 Assembly Configuration >12kV – 17.5kV 28 ABB Model VSC Electrically Latched
7.2.1.3 Assembly Configuration >17.5kV – 24kV 29 Fuses
Voltage 7.2kV
ABB Model CEF, CMF
Type Vacuum
7.2.2 Incomer Modules 30 Type HRC
Phase Three
7.2.2.1 Incomer Module <– 12kV 30 Rated current Up to 315 A #
Continuous current rating 230A capacitive
100,000+ CO Short time Current (max) 50 kA
7.2.2.2 Incomer Module >12kV – 24kV 30 Mechanical endurance
Striker pin Fitted
Auxiliary contacts Available
7.2.3 Power Modules 30 Mechanism Magnetic actuator Fuse clips Retaining type
V-contact Electrically Latched Mounting Horizontal
7.2.3.1 Power Modules <
– 12kV 31 ABB Model
Voltage 7.2, 12kV Surge Arresters
7.2.3.2 Power Modules >12kV – 17.5kV 32
Type Vacuum ABB Model MWD
7.2.3.3 Power Modules >17.5kV – 24kV 32 Phase Three Nom. Discharge current 10kApk (8/20 s)
Continuous current rating 230A capacitive Class 2
8 Technical Specifications 33 Mechanical endurance 100,000+ CO Short circuit rating 20kA for 0.2 sec
Auxiliary contacts Available Energy capability 5.5kJ/kV of Uc
Mechanism Magnetic actuator Material Silicon rubber
36 ABBACUS Introduction 01
7.2.3.3 POWER MODULES >17.5 – 24kV
MECB 412
MECB 502
The ABBACUS is a smart solution which aims to fulfill the needs identified
through an extensive customer survey.
These needs are addressed in some of the benefits the ABBACUS offers;
TO CT
PLAN VIEW
3.2 How do you improve power factor?
A capacitor generates reactive power. When connected to an apparatus,
which requires reactive power, the load on cables and transformers is
relieved, thereby increasing the transmission capacity of active power.
P Q Q Qc = P ( tan – tan )
cos = sin = tan =
HIGH VOLTAGE SECTION CONTROL CUBICLE
1 2
S S P
Q' S'
FRONT VIEW WITH tan = 1
cos 2
–1
DOOR REMOVED
(FULLY OPTIONED)
Q S Q S Q S
Qc
S2
Q2
2
1 2
P P P P'
MECB 221/222/331/332/411/412/501/502
Figure 1 Figure 2 Figure 3
Uncompensated Load Compensated Load Compensated Load
Shows the relationship shows the reactive where the load is
between apparent (S), output (Q) from the increased
active (P) and reactive power supply network With the capacitor
power (Q) at a certain reduced by the in service additional
power factor (cos ) capacitor output (Qc) machines now may
of the load. The load to (Q1) when applying be connected, ie the
PLAN VIEW is uncompensated and power factor correction. load may be increased.
if the conductor or the The total load on the Figure 3 shows an
transformer is fully power supply network increase of active
loaded the arc of is reduced from (S) to load from (P) to (P’).
the circle defines the (S1) at an unchanged The capacity of the
maximum power output. active power output. conductor or the
transformer is fully
utilised when (S2)
HIGH VOLTAGE SECTION CONTROL CUBICLE equals (S).
FRONT VIEW WITH
DOOR REMOVED
(FULLY OPTIONED)
Prod. date
Type
RATED VOLTAGE
**** kV
RATED OUTPUT
**** kvar
INSULATION LEVEL
**/** kV/kVp
FREQUENCY
** Hz
TOTAL WEIGHT
****
** - ****
MECB
IEC 60871
Serial numb.
Prod. date
Type
RATED VOLTAGE
**** kV
RATED OUTPUT
**** kvar
INSULATION LEVEL
**/** kV/kVp
FREQUENCY
** Hz
****
** - ****
MECB
IEC 60871
DANGER
HIGH VOLTAGE
ISOLATE SUPPLY AND WAIT FIVE MINUTES BEFORE ENTERING.
**** kg
TOTAL WEIGHT
BANK DISCHARGE TIME, 10 MIN TO 75 VOLTS VIA INTERNAL RESISTORS IN CAPACITOR UNITS **** kg
PRIOR TO HANDLING EQUIPMENT, SHORT CIRCUIT
ALLOW 5 MIN PRIOR TO RE-ENERGIZATION
BANK DISCHARGE TIME, 10 MIN TO 75 VOLTS VIA INTERNAL RESISTORS IN CAPACITOR UNITS AND EARTH ALL CAPACITOR TERMINALS.
MADE in ABB Australia Pty Limited ALLOW 5 MIN PRIOR TO RE-ENERGIZATION
the power factor of one or many loads. Each of these methods are a part
of the ABBACUS solution.
CENTRAL COMPENSATION
When the main purpose is to reduce reactive power purchased,
due to power supplier’s tariffs, central compensation is preferable. 1700 3000
GROUP COMPENSATION
Group compensation instead of central compensation is preferable if
sufficiently large capacitors can be utilised. In addition to what is obtained Serial numb.
Prod. date
Type
RATED VOLTAGE
**** kV
RATED OUTPUT
**** kvar
INSULATION LEVEL
**/** kV/kVp
FREQUENCY
** Hz
TOTAL WEIGHT
**** kg
****
** - ****
MECB
BANK DISCHARGE TIME, 10 MIN TO 75 VOLTS VIA INTERNAL RESISTORS IN CAPACITOR UNITS
ALLOW 5 MIN PRIOR TO RE-ENERGIZATION
IEC 60871
DANGER
HIGH VOLTAGE
ISOLATE SUPPLY AND WAIT FIVE MINUTES BEFORE ENTERING.
HIGH VOLTAGE
ISOLATE SUPPLY AND WAIT FIVE MINUTES BEFORE ENTERING.
INDIVIDUAL COMPENSATION
The special advantage with individual compensation is that existing
switching and protective devices for the machine to be compensated
can also be utilised for switching and protection of the capacitors.
3000 1700
4700
Central compensation
Prod. date ** - **** IEC 60871
HIGH VOLTAGE HIGH VOLTAGE HIGH VOLTAGE HIGH VOLTAGE HIGH VOLTAGE
Type MECB
RATED VOLTAGE
**** kV
RATED OUTPUT
**** kvar
INSULATION LEVEL
**/** kV/kVp
FREQUENCY ISOLATE SUPPLY AND WAIT FIVE MINUTES BEFORE ENTERING. ISOLATE SUPPLY AND WAIT FIVE MINUTES BEFORE ENTERING. ISOLATE SUPPLY AND WAIT FIVE MINUTES BEFORE ENTERING. ISOLATE SUPPLY AND WAIT FIVE MINUTES BEFORE ENTERING. ISOLATE SUPPLY AND WAIT FIVE MINUTES BEFORE ENTERING.
** Hz
TOTAL WEIGHT PRIOR TO HANDLING EQUIPMENT, SHORT CIRCUIT
**** kg
PRIOR TO HANDLING EQUIPMENT, SHORT CIRCUIT PRIOR TO HANDLING EQUIPMENT, SHORT CIRCUIT PRIOR TO HANDLING EQUIPMENT, SHORT CIRCUIT PRIOR TO HANDLING EQUIPMENT, SHORT CIRCUIT
BANK DISCHARGE TIME, 10 MIN TO 75 VOLTS VIA INTERNAL RESISTORS IN CAPACITOR UNITS AND EARTH ALL CAPACITOR TERMINALS. AND EARTH ALL CAPACITOR TERMINALS. AND EARTH ALL CAPACITOR TERMINALS. AND EARTH ALL CAPACITOR TERMINALS. AND EARTH ALL CAPACITOR TERMINALS.
ALLOW 5 MIN PRIOR TO RE-ENERGIZATION
Central compensation
— Low Voltage side 1700
M M M Serial numb.
Prod. date
Type
RATED VOLTAGE
**** kV
RATED OUTPUT
**** kvar
INSULATION LEVEL
**/** kV/kVp
FREQUENCY
** Hz
TOTAL WEIGHT
**** kg
****
** - ****
MECB
IEC 60871
BANK DISCHARGE TIME, 10 MIN TO 75 VOLTS VIA INTERNAL RESISTORS IN CAPACITOR UNITS
ALLOW 5 MIN PRIOR TO RE-ENERGIZATION
HIGH VOLTAGE
ISOLATE SUPPLY AND WAIT FIVE MINUTES BEFORE ENTERING.
PRIOR TO HANDLING EQUIPMENT, SHORT CIRCUIT
AND EARTH ALL CAPACITOR TERMINALS.
DANGER
HIGH VOLTAGE
ISOLATE SUPPLY AND WAIT FIVE MINUTES BEFORE ENTERING.
PRIOR TO HANDLING EQUIPMENT, SHORT CIRCUIT
AND EARTH ALL CAPACITOR TERMINALS.
DANGER
HIGH VOLTAGE
ISOLATE SUPPLY AND WAIT FIVE MINUTES BEFORE ENTERING.
PRIOR TO HANDLING EQUIPMENT, SHORT CIRCUIT
AND EARTH ALL CAPACITOR TERMINALS.
DANGER
HIGH VOLTAGE
ISOLATE SUPPLY AND WAIT FIVE MINUTES BEFORE ENTERING.
PRIOR TO HANDLING EQUIPMENT, SHORT CIRCUIT
AND EARTH ALL CAPACITOR TERMINALS.
DANGER
HIGH VOLTAGE
ISOLATE SUPPLY AND WAIT FIVE MINUTES BEFORE ENTERING.
PRIOR TO HANDLING EQUIPMENT, SHORT CIRCUIT
AND EARTH ALL CAPACITOR TERMINALS.
DANGER
HIGH VOLTAGE
ISOLATE SUPPLY AND WAIT FIVE MINUTES BEFORE ENTERING.
PRIOR TO HANDLING EQUIPMENT, SHORT CIRCUIT
AND EARTH ALL CAPACITOR TERMINALS.
DANGER
1. AUTHORISED PERSONS ONLY TO ACCESS THIS CUBICLE.
2. CONTROL PANEL ACCESS VIA THIS DOOR.
3. WARNING - LOW VOLTAGE CIRCUIT BEHIND
CONTROL PANEL DOOR MAY BE LIVE.
5700 4455
Serial numb.
Prod. date
Type
RATED VOLTAGE
**** kV
RATED OUTPUT
**** kvar
INSULATION LEVEL
**/** kV/kVp
FREQUENCY
** Hz
TOTAL WEIGHT
**** kg
****
** - ****
MECB
IEC 60871
BANK DISCHARGE TIME, 10 MIN TO 75 VOLTS VIA INTERNAL RESISTORS IN CAPACITOR UNITS
ALLOW 5 MIN PRIOR TO RE-ENERGIZATION
HIGH VOLTAGE
Type MECB
CONTROL PANEL DOOR MAY BE LIVE.
RATED VOLTAGE
**** kV
RATED OUTPUT
DANGER
■
**** kg
BANK DISCHARGE TIME, 10 MIN TO 75 VOLTS VIA INTERNAL RESISTORS IN CAPACITOR UNITS AND EARTH ALL CAPACITOR TERMINALS. AND EARTH ALL CAPACITOR TERMINALS. AND EARTH ALL CAPACITOR TERMINALS.
ALLOW 5 MIN PRIOR TO RE-ENERGIZATION
1700
■ Interference with telecommunication and computer equipment
3000 1700 2165 ■ Disturbances in ripple control systems
FRONT VIEW: MECB 331 SIDE VIEW: ■ High currents in neutral conductors.
Incomer plus multiple Power Modules (up to 4 stages) MECB 221/231/331/411/501
Harmonics distort the sine wave (50Hz or 60Hz signal) which becomes
apparent when a distorted sine wave is mathematically analysed.
INCOMER & STAGE 1 STAGE 2
The example below shows that the distorted wave consists both
of the fundamental frequency (eg 50 Hz) and super-imposed
5th (250 Hz) and 7th (350 Hz) harmonic frequencies.
DANGER DANGER DANGER DANGER
Serial numb. ****
DANGER
1. AUTHORISED PERSONS ONLY TO ACCESS THIS CUBICLE.
2. CONTROL PANEL ACCESS VIA THIS DOOR.
3. WARNING - LOW VOLTAGE CIRCUIT BEHIND
CONTROL PANEL DOOR MAY BE LIVE.
4000 2755
3.5 Resonance
Resonance can be a problem when capacitors for power factor
correction are applied to networks with nonlinear loads that inject
harmonic currents. With the ABBACUS solution this is no longer 7.2.1 ASSEMBLY CONFIGURATIONS <
– 12kV
a problem.
2004
HIGH VOLTAGE
**** kg
TOTAL WEIGHT
BANK DISCHARGE TIME, 10 MIN TO 75 VOLTS VIA INTERNAL RESISTORS IN CAPACITOR UNITS **** kg
PRIOR TO HANDLING EQUIPMENT, SHORT CIRCUIT
ALLOW 5 MIN PRIOR TO RE-ENERGIZATION
BANK DISCHARGE TIME, 10 MIN TO 75 VOLTS VIA INTERNAL RESISTORS IN CAPACITOR UNITS AND EARTH ALL CAPACITOR TERMINALS.
MADE in ABB Australia Pty Limited ALLOW 5 MIN PRIOR TO RE-ENERGIZATION
DANGER DANGER
1. AUTHORISED PERSONS ONLY TO ACCESS THIS CUBICLE.
2. CONTROL PANEL ACCESS VIA THIS DOOR. 1. AUTHORISED PERSONS ONLY TO ACCESS THIS CUBICLE.
frequency. Tuning away from this resonant frequency is often referred FRONT VIEW: FRONT VIEW: MECB 220/410 SIDE VIEW:
to as ‘detuning’. MECB 230/400 Incomer plus Power Module MECB 220/230/310/320/330/400/410/500
DANGER
1. AUTHORISED PERSONS ONLY TO ACCESS THIS CUBICLE.
2. CONTROL PANEL ACCESS VIA THIS DOOR.
3. WARNING - LOW VOLTAGE CIRCUIT BEHIND
CONTROL PANEL DOOR MAY BE LIVE.
7855
DANGER DANGER
HIGH VOLTAGE HIGH VOLTAGE
1800
1800
FUSES
CONTACTORS
75
75
ABB HVFB
Power Factor Correction ABB HVFB
Power Factor Correction ABB HVFB
Power Factor Correction ABB HVFB
Power Factor Correction STAGE 1 STAGE 2
Type MECB
RATED VOLTAGE
**** kV
RATED OUTPUT
**** kvar
INSULATION LEVEL
**/** kV/kVp
FREQUENCY
** Hz
TOTAL WEIGHT
**** kg
BANK DISCHARGE TIME, 10 MIN TO 75 VOLTS VIA INTERNAL RESISTORS IN CAPACITOR UNITS
ALLOW 5 MIN PRIOR TO RE-ENERGIZATION
5552
4.2 Incomer Module The MECB is available in a range of assembly configurations making
the ABBACUS a suitable fit for a wide array of applications. The modular,
The incomer module facilitates connection to the customer network.
expandable and compact design of the ABBACUS is able to satisfy
It comprises of a high voltage compartment and a control cubicle
current customer needs, whilst maintaining the flexibility to meet
allowing for a single point termination of power cables and control wiring.
increased future demands if required.
(Refer to Section 5 for technical aspects of the key components.)
The MECB 200/210/300 models are designed for indoor use and are
4.2.1 CONTROL CUBICLE available in IP31 configurations. Connection to the customer network
The Control Cubicle for the ABBACUS depending on the is facilitated by a cable entry box on the side of the cubicle, or from
MECB series can accomodate the following options: underneath the enclosure (if required).
■ Power factor controller The remaining models in the ABBACUS range are suitable for both
■ Modbus communication indoor and outdoor applications and are available in configurations
■ Safety interlock keys up to IP54. The design consist of an incomer module (excluding
■ Over current/earth fault protection relay MECB 400/230/231/232) which facilitates connection to the customer
■ Unbalance protection relay network, assembled up to four power modules (attached as needed)
which generate the reactive power.
■ Unbalance/overload protection relay
■ Under/overvoltage protection relay This section contains the avialable assembly configurations.
■ Local/remote and manual/automatic switching
■ Alarm indication
– power factor not reached
– over temperature
– over pressure
– fuse failure.
4000 4000
■ Incoming cable termination busbars
4000
■ Isolator/earth switch
3000 3000 3000 ■ Surge arrestors
■ Circuit breakers
2000 2000 2000
■ Protection voltage transformers
( kV ) ( kV ) ( kV ) ■ Line current transformers
18 20 22 24 18 20 22 24 18 20 22 24
BANK VOLTAGE ■ Control voltage transformers
■ Live line indication.
4000 4000
3000 3000
2000 2000
( kV ) ( kV )
18 20 22 24 18 20 22 24
The Power Modules for the ABBACUS range can accommodate the
following (see Section 5 for technical aspects of the key components): 2000 2000 2000
■ Capacitors
( kV ) ( kV ) ( kV )
■ Inrush reactors or detuning reactors 12 14 16 18 12 14 16 18 12 14 16 18
BANK VOLTAGE
■ HRC fuses
■ Contactors
■ Unbalance current transformers MECB 411 MECB 501
■ Pressure switches
3000 3000
■ Earthing stick
■ Safety interlocks 2000 2000
■ Lights
( kV ) ( kV )
■ Anti condensation heaters 12 14 16 18 12 14 16 18
■ Connecting busbars
■ Cable entry box
■ Cooling fans
■ Thermosats.
6.4 Maximum Power Module Capacity ABB has invested significant research in to the design and specification
of every key component in the ABBACUS to ensure maximum reliability
6.4.1 MAXIMUM POWER MODULE CAPACITY <
– 12kV and performance. A full list of technical specifications is available in
Section 8.
MECB 220
4000 2500
Note. ABBACUS models MECB 200, 210 and 300 are manufactured
3000 2000
using zinc-coated steel suitable for indoor IP31 applications only.
2000 1500
1000 1000
( kV ) ( kV )
2 4 6 8 10 12 2 4 6 8 10 12
VENTILATION
The ABBACUS enclosure is designed and tested with a ventilation
system up to IP54. The design incorporates natural convection or FEATURE MECB Model Number
forced draft cooling according to the application. 200 210 220 221 222 230 231 232 300 310 320 330 331 332 400 410 411 412 500 501 502
Incomer Module Control Cubicle
Where natural ventilation is sufficient, the air is drawn in through
Power Factor Controller – – – – – – – – O O O O O O – – – – O O O
door vents and exits through eave vents.
Modbus Communication – – – – – – – – O O O O O O – – – – O O O
Local/Remote Switching – – – – – – – – O O O O O O – – – – O O O
When the low-noise design cooling fans are fitted, the air passes
Manual/Automatic Switching – – – – – – – – O O O O O O – – – – O O O
through a synthetic fibre filter and is directed towards internal Protection Relays
components. The air then discharges through door vents. Unbalance – – O O O – – – – O O O O O – O O O O O O
Unbalance and Overload – – O O O – – – – – – – – – – O O O – – –
Over Current and Earth Fault – – O O O – – – – O O O O O – O O O O O O
ANTI-CONDENSATION HEATER
Over/Under Voltage – – O O O – – – – O O O O O – O O O O O O
The ABBACUS enclosure is designed with anti-condensation heaters Unbalance Current Sensor O O O O O O O O O O O O O O O O O O O O O
to assist in controlling the effects of fluctuating ambient temperatures Alarm Indication Signals (wired to contacts)
The busbar support system used in the ABBACUS, is made from tinned Power Module
S Standard
O Optional
– Not Applicable/Not Available
ABB CURRENT TRANSFORMERS (UNBALANCE PROTECTION) resulting in virtually no risk of leakage. The ABB capacitors provide
The current transformers are designed to detect unbalanced currents greater reliability and a longer service life.
in capacitor banks and provide a signal to a protection relay. ABB capacitors are offered in single, three or split phase designs
depending on the application.
The ABB power capacitor is an all film design, with very low dielectric
ABB VOLTAGE TRANSFORMERS (RAPID DISCHARGE) losses, low partial discharge, rsulting in an extended life time.
The ABB TDC range of voltage transformers are used for rapid Each capacitor has several elements that consist of a dielectric of
discharge of capacitors. polypropylene film and aluminium foil, which are connected in series
and parallel groups, and star or delta connections depending on design.
DETUNING REACTORS
Detuning reactors prevent series and parallel harmonic resonance
which can occur when capacitors are connected to a network
where high levels of harmonic currents are present.