Issue Date:

07/12/2017
Maintenance Work
Rev. No.: 01
Instruction Form Rev. Date:
21/03/2018
Monthly vibration
Description: Measurement to follow Activity Code: Rev. No.: 01
machine condition

Asset Group Vibration Measurements

Condition Est. Duration ----min Routine Condition
Exec. Dept. Activity Type
Monitoring (hr) (----hr) Monitoring
Asset Stop Coordinate
Interval Monthly N Operation
(Y/N) with
Last Service Reschedule
Plant shutdown N
Date required date
Applied on the following Assets Numbers:

No Asset No. Description

1 FH11K30NBC01-S SKID, BELT CONVEYOR NO.1, IRON ORE OXIDE
2 FH11K30NBC02-S SKID, BELT CONVEYOR NO.2, IRON ORE OXIDE
3 FH31B56VBS01-S SKID, NO.1 VIBRATING SCREEN, IRON ORE OXIDE
4 FH31B56VBS02-S SKID, NO.2 VIBRATING SCREEN, IRON ORE OXIDE
5 FH41A30NBC06-S SKID, BELT CONVEYOR NBC06, IRON ORE OXIDE NBC06
6 FH41G74WBC01-S SKID, WEIGH BELT FEEDER NO.1 FOR REMET HOPPER
7 FH41B36WBC02-S SKID, WEIGH BELT FEEDER, IRON ORE OXIDE BIN02
8 FH41B36WBC03-S SKID, WEIGH BELT FEEDER, IRON ORE OXIDE BIN03
9 FH41B36WBC04-S SKID, WEIGH BELT FEEDER, IRON ORE OXIDE BIN04
10 FH41K30NBC07-S SKID, BELT CONVEYOR IRON ORE OXIDE NBC07
11 FH41K30NBC08-S SKID, BELT CONVEYOR IRON ORE OXIDE NBC08
12 FH41K30EBC01-S SKID, ELEVATOR REDUCTION TOWER FLEXOWELL
13 FH51C30NBC51-S SKID, DRI BELT CONVEYOR NBC51
14 FH51C30NBC52-S SKID, BELT CONVEYOR DRI NBC52
15 FH51C36WBC51-S SKID, WEIGH BELT FEEDER, BUFFER BIN51
16 FH51C30NBC53-S SKID, DRI BELT CONVEYOR NBC53
17 FH61B56VBS51-S SKID, DRI VIBRATING SCREEN, VBS51
18 FH71B30NBC54-S SKID, DRI BELT CONVEYOR NBC54
19 FH71C70NBC55-S SKID, DRI BELT CONVEYOR NBC55
20 FH71K30NBC57-S SKID, DRI BELT CONVEYOR NBC57
21 FE11G10WPU01-S SKID, PUMP, NO.1 FLOW FEEDERS
22 FE11F20WPU01-S SKID, PUMP, NO.1 DEPRESSURIZING SCRUBBER
23 FE11F20WPU02-S SKID, PUMP, NO.2 DEPRESSURIZING SCRUBBER

Page 1 of 4 MPRC12
 Issue Date:
07/12/2017
Maintenance Work
Rev. No.: 01
Instruction Form Rev. Date:
21/03/2018
24 FE21D30KTC-S SKID, COOLING GAS COMPRESSOR
25 FE21A40KTC-S SKID, PROCESS GAS COMPRESSOR
26 FE31D10UFC-S SKID, COMBUSTION AIR FAN
27 FE31K10UFC-S SKID, FLUE GAS FAN
28 FE31G40WPU01-S SKID, BFW PUMP NO.1 ,driven by motor,, HYL TAG: WS353-J1
29 FE31G40WPU02-S SKID, BFW PUMP NO.2,driven by turbine, HYL TAG: WS353-J2
30 FE41A30WPU01-S SKID, FOR LEAN SOLUTION CIRCULATING PUMP NO.1
31 FE41A30WPU02-S SKID, FOR LEAN SOLUTION CIRCULATING PUMP NO.2
32 FE41A30WPU03-S SKID, FOR LEAN SOLUTION CIRCULATING PUMP NO.3
33 FE51D10UFC-S SKID, PG HEATER COMBUSTION AIR FAN
34 FE51K10UFC-S SKID, PG HEATER FLUE GAS FAN
35 FW11A13WPU01-S SKID, CW CICRCUIT COOLING CIRCUIT 3 PUMP 01
36 FW11A13WPU02-S SKID, CW CICRCUIT COOLING CIRCUIT 3 PUMP 02
37 FW11A13WPU03-S SKID, CW CICRCUIT COOLING CIRCUIT 3 PUMP 03
38 FW11A14WPU01-S SKID, CW CIRCUIT COOLING CIRCUIT 4 PUMP 01
39 FW11A14WPU02-S SKID, CW CIRCUIT COOLING CIRCUIT 4 PUMP 02
40 FW11A14WPU03-S SKID, CW CIRCUIT COOLING CIRCUIT 4 PUMP 03
41 FW11G85UFC01-S SKID, AIR FAN 01, AMONIA
42 FW11G85UFC02-S SKID, AIR FAN 02, AMONIA

Safety & Work Preparation:

 Comply with EZZ STEEL permit to work system and all relevant safety precautions. Check whether it is
necessary to include instructions regarding stopping of running equipment and reinstating of same.
 Coordinate with other disciplines, i.e. operations shift supervisor, control room, etc.
 Inform the control room before starting any activity.
 Prepare required documentation (sketches, material requisition, etc.)
 Refer to EZZ STEEL Safety Procedure for more specific safety instructions.

References:
 History.
 Standards.
 EZZ experience.

Attachments

Maintenance Work Instructions (Operation):

Page 2 of 4 MPRC12
 Issue Date:
07/12/2017
Maintenance Work
Rev. No.: 01
Instruction Form Rev. Date:
21/03/2018
OP Resource Resource Assign. Total Man
Operation Description Dept. Qty.
Seq. # Seq. Code Units Hrs.
With the units in operation carry out the following:
Load database from AMS Machinery CM -Tec
10 CM 0.08
Manger software to CSI 2140 Analyzer.
20 Measure the vibration at specific location CM CM -Tec 0.167
on machine.
General notes:
 Clean the location where the sensor place
from any dust or grease and ensure that the
sensor do not move.
 Ensure that you select the right machine,
according to sensor position before collect data.
 Ensure that cable of sensor has not any
flexion.

30 Data dumping from CSI 2140 Analyzer to CM CM -Tec .08

AMS Machinery Manger software.

Materials:

Op Seq. Allocated Required

Item Code Material Description UOM Required QTY.
# Qty. Date

Work Completion & Restart-up:

 Ensure work place is clean, all tools are withdrawn.

 Visually check the oil level, cracks, leakage and other equipment in the area, inform the control room &
foreman about any abnormalities.
 Ensure that the work permit is signed off, that maintenance supervisors are informed about all
observations, that test results are recorded on the appropriate check sheets and that maintenance
history is recorded on the work history section of the work order for input in Oracle eAM.

Work Instruction Originator Manager Approval Maintenance Planning

Page 3 of 4 MPRC12
 Issue Date:
07/12/2017
Maintenance Work
Rev. No.: 01
Instruction Form Rev. Date:
21/03/2018

Date: / / Date: / / Date: / /

Page 4 of 4 MPRC12