The team is headed by a contract engineer who represents your Atlas Copco combines the skills and experience of its people
interests and remains your principal contact through delivery with advanced compressor research and manufacturing capabi-
and compressor start-up. Our ongoing commitment to the part- lities, thus offering a truly unique global resource that meets
nership is maintained through Atlas Copco’s global sales engi- your process requirements. We back this approach up with
neering resource which is prepared to serve you wherever your established quality assurance programmes certified to ISO 9001
compressor is installed. standard.
3
Broad application performance range
Atlas Copco centrifugal compressors offer pressure and flow Multi-stage units with 2 to 8 stages and higher inlet pressure
characteristics required for most process applications. can handle discharge pressures of up to 90 bar (1305psi).
Standard GT Series models handle flows from 600 to 250,000 Multi-stage units flow: up to 250,000 m3/h. Suction temp.:
m3/h (300 to 118,000 ACFM). Maximum pressure ratio for - 140°C to + 120 °C. Discharge temp.: up to 250°C.
a single-stage compressor is 3.5.
Typical applications
GT Series integral-gear centrifugal compressors and T Series direct-drive centrifugal compressors.
For all air separation, process indus- Low or medium pressure air and nitrogen 20,000 - 250,000m³/h GT multi-stage 2 to 4 stages, standardised
tries and chemical industries 11,800 - 145,454 ACFM packaging
For process industries, petrochemical Low, medium pressure air, nitrogen, 1,500 - 100,000m³/h GT multi-stage 2 to 4 stages, usually cus-
industries and natural gas treatment steam, mixed gases, natural gas 885 - 59,000 ACFM tom-engineered packaging
For air separation and chemical indus- Low or medium pressure air, nitrogen, 4,000 - 80,000m³/h GT multi-stage 2 to 8 stages, usually cus-
tries CO or CO² 2,360 - 47,200 ACFM tom-engineered packaging
For air spearation and chemical indus- High pressure nitrogen, CO, CO² or air 1,500 - 65,000m³/h GT multi-stage 5 or 6 stages, standardised
tries 885 - 38,350 ACFM or custom-engineered packaging
For petrochemical industries and LNG Low, medium and high pressure process- 500 - 250,000m³/h GT and T single-stage, usually custom-
transportation es handling low temperature methane, 300 - 147,500 ACFM engineered packaging
polypropylene and other toxic, corrosive
or mixed gases
4
Unique combined service capabilities
Atlas Copco is currently the only manufacturer to offer the inherent mechanical simplicity of integral gear technology in a complete
range of multi-stage expander/compressor/generator packages. Multi-staging with up to six stages on one gearbox is a uniquely cost-
effective configuration for the simultaneous processing of different gases and for energy recovery and process control applications.
Expander
5
Standardised components simplify packaging
GT Series compressors are custom built for your application by combining proven components designed for the specific characteris-
tics of your application. This ensures mechanical integrity and permits more efficient packaging. In each application, the compres-
sor, driver and the lubrication system are designed to facilitate shipment and on-site installation and start-up.
Principal design features and benefits of Atlas Copco compressors are shown in this cutaway rendering of a typical 6-stage GT
Series compressor package configured for a recycle and feed gas application.
• High-performance impellers are precisely customised to first critical speed with adequate operating margins.
meet your flow and pressure requirements. Open and
closed, radial backward leaning blade designs provide max- • Horizontally split bearings facilitate inspections and mainte-
imum efficiency. nance. Tilting-pad bearings are used on the high-speed shaft.
Sleeve bearings are used on the low speed shaft.
• Adjustable inlet guide vanes (IGV) provide efficient control
at constant speed over a broad capacity range. • Compressor housings are cast iron for low-pressure applica-
tions, and cast steel or modular cast iron for high pressures.
• Extensive shaft seal selection allows the one best solution Stainless steel can be used if required.
for the process application.
• Lubrication systems for pressurised oil are completely pre-
• Adjustable discharge diffuser guide vanes (DGV) comple- assembled, factory flushed, and tested. Modified API 614 or
ment impeller aerodynamic characteristics to achieve higher 672 lube systems can be supplied.
efficiencies. Diffuser vanes help maintain constant heat at
reduced flow. • Standard intercoolers are water-in-tube/gas-in-shell type,
which can be rodded in place. Gas-in-tube/water-in-shell
• Integral speed increasing gear features helical design and coolers are optional.
thrust collars in the pinion gear for high mechanical efficiency
and low resonance effect. Operation is generally above the
GT Compact
6
A typical rotor gear configuration for
6-stage compressors
7
Proven components suited
for reliable long-term opera
Rotor assembly
The GT Series rotor assembly consists of a precisely matched
and balanced pinion shaft, a high-speed gear, thrust collars, and
an impeller.
Seals
Seals eliminate or minimise the outward leakage of process gas and/or
inward leakage of air into the compressor case. The type of seal used
depends upon the process requirements. Whatever the
sealing problem, Atlas Copco has a solution.
Single Dry Gas Seal
Shaft seal options
Floating carbon seals are used for Dynamic dry gas seals can be used
minimum leakage applications. The seal instead of an oil-lubricated seal to
can be combined with two or three achieve a minimum leakage rate during
chambers. operation, nearly positive sealing at shut
down.
8
for your application and
ation
Milled impellers can be produced from any materials having
a proper yield strength. The cover discs for closed impellers
are secured by precision welding or high temperature vacuum
brazing.
9
Performance-matched components
Horizontally-split bearings This minimises power loss and oil flow and keeps the bearing
pad temperatures low.
The high-speed rotor is supported by radial tilting pad bearings
that are designed to eliminate virtually all vibration and provide The bull gear shaft is supported by multi-lobe sleeve bearings.
superior operating stability. One of the bearings is a combination radial and thrust bearing
featuring tapered land thrust faces that allow rotation in either
The oil flow is controlled by directed lubrication nozzles direction.
between the pads. Oil exit from each bearing is free.
Gear technology
• Low resonance effect
• Low mechanical losses
• Thrust collar technology
• Superior quality due to high pitch line velocity
• Consideration of aerodynamic and thermodynamic influence
10
Seal gas and oil system
Sasol petrochemical plant,
South Africa
P Pressure reading
PI Pressure indicator
PAH Pressure alarm high indicator
PAHH Pressure shutdown high indicator
PDG Differential pressure indicator
PSH Pressure switch alarm
PSHH Pressure switch shutdown
PT Pressure transducer
11
Capacity control options
Because each compressor is an integral part of a plant, GT Series compressors are offered with the following capacity
control options which can help adapt the compressor to changing process conditions (e.g., discharge pressure and volu-
me) for maximum flexibility and efficiency.
12
Surge control and protection Speed control
A blow off bypass valve must be used when flow requirements Using variable speed drivers (electric motors, gasoline or diesel
are below the compressor surge limit. In the standard system, a engines, or steam turbines), this control method is recommend-
portion of the process gas is re-cooled and re-circulated to the ed if the plant characteristic requires turndown of volume at a
compressor inlet to increase inlet volume above the surge limit. lower pressure ratio. Advantage: minor efficiency variation.
In some applications, a motor shutdown surge protection sys-
tem may be adequate to protect the compressor.
These two graphs compare energy savings with throttle valves and inlet guide vanes
13
Microprocessor
operating control system
The Atlas Copco compressor control system electronically monitors and controls the compressor to ensure safe,
reliable operation. The system continually reports temperature, pressure and vibration data. Compressor shutdown
is automatic in the event of any malfunction.
14
Sequencer plant operating control
In how many ways can you use
the Atlas Copco Sequencer?
You require highly variable gas flows at constant pressure in You have to erect a completely new compressor station or
your process and you want optimum energy consumption at all expand your existing compressor plant.
times.
Whenever Atlas Copco GT Series or T Series centrifugal com-
You want your plant to remain unaffected by any potential fail- pressors or screw compressors meet these specific demands for
ure of the gas compressor and continue operation smoothly. The flow, discharge pressure and power input, the Atlas Copco
gas pressure must be kept within the specified tolerance range. Sequencer is the right choice for automatic compressor station
operation.
15
Compressor environment
Noise emission
GT Series compressors generally meet statutory requirements
for noise emission. For applications where low operating sound
levels are required, however, GT Series compressors are avail-
able with sound attenuating equipment.
16
A commitment to quality
High quality standards from your first contact with us through Prior to shipment from our factory, the results from these quali-
design, delivery, and commissioning are fundamental to every ty assurance measures are then verified by mechanical integrity
Atlas Copco project. testing of every compressor. The completion of the overall proj-
ect is validated by the successful commissioning of the com-
Quality assurance programmes are backed by advanced per- pressor to our customer’s complete satisfaction.
formance prediction programmes, detailed data and project
management control systems, CAE / CAD databases, engineer-
ing, and manufacturing standardisation programmes. Atlas Copco facilities comply
with ISO 9001 quality systems
During compressor build-up, key components are subjected to a and are certified by Lloyds
series of tests to guarantee integrity and compatibility of com- Register Quality Assurance, Ltd.
ponents. Compressor cases undergo hydraulic and pneumatic
pressure tests. Impellers are subjected to dye penetrant tests,
then balanced and tested over speed. The impeller is fixed to the
pinion, and complete rotor assembly is balance-tested.
17
Atlas Copco: A global player
with a strong local service presence
In servicing its turbocompressors and turboexpanders, the Atlas Stepping in before problems
Copco Service organisation operates with a tight, global net-
work. With a presence in 120 countries, Atlas Copco can deliv- occur
er a high-quality service locally, in the customer’s language and
through an integrated, single point of contact. In addition, Atlas Copco offers modern ways of monitoring and
diagnosing machines: Telemonitoring and Teleservice are cus-
Backed by a dedicated and well-trained staff, Atlas Copco tomised systems that allow Atlas Copco to check and analyse
offers the complete multi-year service contracts (standard and machines by remote control and intervene, if necessary. For
customised) for its installed compressors and expanders, while example, these systems can signal any abnormality before prob-
also providing spares and parts, high-tech performance lems can cause any damage, or they simply notify the service
upgrades, and maintenance services. With is extensive and team that maintenance may be required.
comprehensive service offering, Atlas Copco Service always is
ready to take action, anywhere in the world.
18
Compressor specifications
Single Stage
Data, measurements,
and weights are subject
to change. Drawings are
not intended for specific
construction, installation
or application purposes.
Weight
Type H L B with motor
m/in m/in m/in kg/lbs
19
Compressor specifications
GT Compact
L B
Weight
Type H L B with motor
m/in m/in m/in kg/lbs
GT Free Arrangement
L B
Weight
Type H L B with motor
m/in m/in m/in kg/lbs
Gear
• Integrated helical gear designed to DIN 3990 or
AGMA 6011 H-98
• Option gearing acc. API 613 for gear ratio < 7 or
acc. API 617th edition, Annex 3F
• Bearing housing is part of the gearbox casing
Bearings
• Radial bearing, tilting pad design
• Thrust bearing tapered land type
Coupling
• Highly flexible multiple disc type
• Option to API 671
Casing
• Spiral design
• 2 D FE analysis
21
Process-proven applications
Atlas Copco Gas and Process GT and T machines provide
customised solutions for a vast range of business mar-
kets and applications. We serve customers in the follow-
ing key markets, among many others:
Air Separation
Main Air
Booster Air / N2
Cryogenic Expansion
Oxygen Compression
Steel
Electronics
GTL (Gas To Liquids)/Syngas/CO
Downstream
PetroChemical
Ethylene/Expansion
Propylene
Aromatics PTA (Purefied Terephtalic Acid)
Inorganics Hydrogen
CO
Methanol
Ammonia
Nitric Acid
Refinery MTBE (Methyl Tertiary-Butyl Ethyl)
Others
Mechanical Vapour Compression
Waste Water Oxygen
Pharmaceutical
Waste Energy Recovery
Chlorine
Paper
Mining
22
23
Your Contact Person Worldwide
F07e/004/06/1007
B02/004/24/0108
Fax: +91 20 27 14 59 48
ss.vasan@in.atlascopco.com
Great Britain South Korea
Ian Mather SeungHoon Yang
Phone: +44 1 442 222 335 Phone: +82 2 21 89 40 80
Fax: +44 1 442 840 506 Fax: +82 2 52 21 979
ian.mather@uk.atlascopco.com shyang@kr.atlascopco.com
© Atlas Copco 05/2008 Printed in Germany.
Iran
Ali Rakhshani Moghaddam
Phone: +98 21 6693 7711 ext. 322
Fax: +98 21 6692 7314
ali.rakhshanmoghaddam@ir.atlascopco.com