Input field Wall properties Height (mm) Flow (Ln/hr) Result dglass 4.00 mm 0.00 0.00 Calculation Length 47.00 cm 5.00 84.00 Circumferen 52.50 cm 10.00 138.00 Liquid feed Inlet gas conditions λglass 0.96 W/m.K 15.00 192.00 Solvent 1 Solvent 2 Temperature 0.00 °C A 0.25 m2 20.00 246.00 Water None RH solvent 1 100.00 % D inner 15.91 cm 25.00 301.00 Cp 4.20 0.00 kJ/kg.K RH solvent 2 0.00 % 30.00 357.00 Hevap 2270.00 0.00 kJ/kg Mw 0.028 g/mol Configuration 35.00 414.00 Bp 100.00 0.00 °C Cp 1.042 kJ/kg.K Column typeAqueous 40.00 473.00 Density, ρl 1000.00 0.00 kg/m3 Configuratio Closed loop with B-295 45.00 536.00 Cpg 1.89 0.00 kJ/kg.K Outside Air Cyclone typ High performance 50.00 601.00 Mw 0.02 0.00 kg/mol dair 1.97 mm 55.00 670.00 Antoine A 8.07 0.00 Aspirator flow (Ln/min) as function of setting (%) 60.00 742.00 Antoine B 1730.63 0.00 General slope intercept 65.00 819.00 Antoine C 233.43 0.00 R 8.314 J/mol/K 3.62 15.35 6th order polynomial fit: -5.83E-008 1.27E-005 -1.07E-003 4.51E-002 -9.54E-001 2.00E+001
Spray dryer settings
Input parameters Result Flow at outlet Heat conduction Maximum Heat of evaporation Relative humidity solvent 1 Relative humidity solvent 2 Adiabatic saturation temperature Temperature evaporate Temperature pw.sat, Pw, Partial pw.sat, Pw, Partial Rhout Rhout Tatom + drop gas by d for 100% Heat liquid Qh.evap, total drop gas by kg Xw, kg Saturation vapor kg kg Xw, kg Saturation vapor QV.l pump 1 QV.l pump 2 Aspirator Atomizing Evaporated 1 Evaporated 2 solvent 1 solvent 2 Density Vapor flow Aspirator flow Atomizing flow Tdrying conduction RH to Tas Evaporate Heat vapor evaporation evaporation kg water/kg water/kg water/kg gas pressure pressure water/kg water/kg water/kg pressure pressure mass frac Saturation Partial vapor Tin (°C) (mL/min) (mL/min) (%) airflow (mm) Tair (°C) (mL/min) (mL/min) Tout (°C) (%): (%): Tas (°C) (kg/m3) (Ln/min) (kg/s) (kg/s) (°C) ΔTw ,LMTD λair (W/m.K) Qh.con (kJ/s) (°C) (mL/min) (kJ/s) Liquid (kJ/s) (kJ/s) heat (kJ/s) (°C) gas evap: gas inlet: total: (Pa): (Pa): gas evap: gas inlet: gas total: (Pa): (Pa): liquid pressure (Pa): pressure (Pa): 70 4.90 0.00 100 50 23.70 4.90 0.00 35.6 38.9 0.0 25.5 1.11 6.90 0.0077 0.0002 68.8 24.90 0.03 0.08 9.8 15.30 0.00 0.19 0.00 0.19 23.3 0.011 0.004 0.014 5797 2257 0 #DIV/0! #DIV/0! 133 0 0 3249 3249 Spray dryer properties Spray Dryer: Buchi B-90
Legend Spray dryer specific
Input field Wall properties Result dglass 8.00 mm Calculation Length 90.50 cm Circumferen 57.30 cm Liquid feed Inlet gas conditions λglass 0.96W/m.K Solvent 1 Solvent 2 Temperature 22.00 °C A 0.52 m2 Water None RH solvent 1 65.00 % D inner 17.44 cm Cp 4.20 0.00 kJ/kg.K RH solvent 2 0.00 % Hevap 2270.00 0.00 kJ/kg Mw 0.028 g/mol Configuration Bp 100.00 0.00 °C Cp 1.042 kJ/kg.K Configuratio Open Density, ρl 1000.00 0.00 kg/m3 Cpg 1.89 0.00 kJ/kg.K Outside Air Mw 0.02 0.00 kg/mol dair 4.99 mm Antoine A 8.07 0.00 Antoine B 1730.63 0.00 General Antoine C 233.43 0.00 R 8.314 J/mol/K
Spray dryer settings
Input parameters Result Flow at outlet Heat conduction Maximum Heat of evaporation Relative humidity solvent 1 Relative humidity solvent 2 Adiabatic saturation temperature Temperature evaporate Temperature pw.sat, Pw, Partial pw.sat, Pw, Partial Rhout Rhout Tatom + drop gas by d for 100% Heat liquid Qh.evap, total drop gas by kg Xw, kg Saturation vapor kg kg Xw, kg Saturation vapor QV.l pump 1 QV.l pump 2 Aspirator Atomizing Evaporated 1 Evaporated 2 solvent 1 solvent 2 Density Vapor flow Aspirator flow Atomizing flow Tdrying conduction RH to Tas Evaporate Heat vapor evaporation evaporation kg water/kg water/kg water/kg gas pressure pressure water/kg water/kg water/kg pressure pressure mass frac Saturation Partial vapor Tin (°C) (mL/min) (mL/min) (L/min) airflow (mm) Tair (°C) (mL/min) (mL/min) Tout (°C) (%): (%): Tas (°C) (kg/m3) (Ln/min) (kg/s) (kg/s) (°C) ΔTw ,LMTD λair (W/m.K) Qh.con (kJ/s) (°C) (mL/min) (kJ/s) Liquid (kJ/s) (kJ/s) heat (kJ/s) (°C) gas evap: gas inlet: total: (Pa): (Pa): gas evap: gas inlet: gas total: (Pa): (Pa): liquid pressure (Pa): pressure (Pa): 50 0.00 0.00 85 0 21.70 0.00 0.00 27.8 45.9 0.0 25.4 1.13 0.00 0.0016 0.0000 50.0 14.48 0.03 0.04 22.2 1.26 0.00 0.00 0.00 0.00 0.0 0.000 0.011 0.011 3728 1713 0 #DIV/0! #DIV/0! 133 0 0 3228 3228 Fluid properties
Solvent name None Water Ethanol
Cp kJ/kg.K 0.00 4.20 2.44 Hevap kJ/kg 0.00 2270.00 841.00 Bp °C 0.00 100.00 78.37 Density kg/m3 0.00 1000.00 789.40 Cpg kJ/kg.K 0.00 1.89 1.74 Mw kg/mol 0.00 0.018 0.05 Antoine A* For mmHg 0.00 8.07131 8.2133 Antoine B* 0.00 1730.63 1652.05 Antoine C* For K 0.00 233.426 231.48 Antoine T range 1 – 100°C -3 - 96°C * C.L. Yaws and H.C. Yang. To estimate vapor pressure easily. Hydrocarbon Processing. 68:65-70 (1989).
slope intercept R2 0.0001 0.0243 0.999 ** K. Kadoya, N. Matsunaga, and A. Nagashima. Viscosity and Thermal Conductivity of Dry Air in the Gaseous Phase. Journal of Physical and Chemical Reference Data . 14:947-970 (1985).