MASTERLOAD II™

MASTERLOAD II™
Electronic Meter Controller for Aircraft Refuelling Vehicles
The Avery-Hardoll MASTERLOAD II™ is a versatile
micro processor based electronic controller. It is
an intrinsically safe system that is ideal for use in
Category 2 hazardous areas and is comprised of a
pulse transmitter mounted on the meter, a display
unit giving readouts of batch volume, flow rate and
a totaliser.

Features
• Accurate, dynamic meter calibration
• Volume to weight conversion.
• Temperature compensation (option)
• Two-way data interchange to cab mounted data
capture systems
• Interface to deadman system
• Interface to accessories with 4-20 mA output
• Flexible installation

General Information
The MASTERLOAD II™ is a microprocessor-based electronic meter controller. The system consists of a
pulse transmitter (mounted on the meter), a display unit, and a power supply unit. A platinum resistance
thermometer (PRT), printers, and any additional displays are optional and available. All MASTERLOAD II
components are intrinsically safe and ideal for use in Category 2 hazardous areas.
Displays of batch delivery, rate of flow and totaliser are given on three large liquid crystal displays that
provide readouts of batch volume, flow rate and the totaliser. These displays can be easily configured to
show alternative values such as temperature compensated volume and volume to weight conversions.
Additional displays can show repeat or supplementary information at other convenient locations on the
refuelling vehicle.

Dynamic Calibration at all flow rates

MASTERLOAD II™ provides accurate
error correction across the entire
flow range.
Conventional meters are calibrated
at only one flow rate - generally at
100% flow, despite the reality that
meters operate at a variety of flow
rates.
MASTERLOAD II calibration is
corrected at all flow rates to provide
the highest level of accuracy. With
a choice of 1, 2, 4 or 8 calibration
points across the full flow range - the
system allows the user the flexibility
to configure each MASTERLOAD
II to suit the requirements of their
own application. It performs a flow
curve fitting exercise to provide the
required correction.

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MASTERLOAD II™

Additional Features
TEMPERATURE COMPENSATION
An add-on option that provides a temperature display. Using a platinum resistance thermometer (PRT), the display may
be configured to show product temperature or mean batch temperature. Alternatively, full temperature correction to
standard temperature or to the IP/ASTM tables 53 and 54 may be configured.

VOLUME TO WEIGHT CONVERSION

Provides a reading in weight. Available as either a simple manually entered density figure for low cost batch conversion
or a dynamic input from an in-line densitometer which when linked to temperature correction offers the highest level
of accuracy.

DATA COMMUNICATION to RS422 SPECIFICATION

Offers comprehensive two way data communication between the meters and a variety of vehicle systems allowing
data flow from the meter to the system and user input passed back to the meter. Approved to EN ISO 6551-1995 level
A, Masterload offers the highest level of data security available.

AUTOMATIC CALIBRATION
When calibrated against a masterload reference meter. A simple infra-red connection links any Masterload meter to
a Masterload reference meter. This allows calibration to be carried out completely automatically thus reducing down
time, volume of product passed and the potential for human error. Calibration certificates are computer generated to
the IP or customer’s own specification.

DEADMAN INTERFACE
The power supply unit provides a permanent signal to the deadman circuit. If an error occurs, the signal is removed
and the deadman shuts the fuelling off.

System Schematic

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 MASTERLOAD II™
MASTERLOAD II™

Pulse Transmitters Display Options

PULSE TRANSMITTERS

MASTERLOAD II™
Liquid Controls POD Preset display unit.
Electronic Pulse
Output Device

MASTERLOAD II™
Preset display
unit fitted with
temperature
compensation.

Avery Hardoll Pulsers

MASTERLOAD II™
Preset display
unit fitted with
temperature
compensation and
AutoCal link.

Dimensions

DISPLAY UNIT POWER SUPPLY UNIT

241 80 253 112

255 265 80
80

222 45
222

Consult the factory when certified engineering drawings are required.

Dimensions shown are not suitable for construction or modifications

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MASTERLOAD II™

Specifications

Sealing: ATEX Approvals:

All units are designed for outdoor use and are Power Supply Unit: (flameproof)
sealed to specification IP 65 - II 2 G EEx d IIB T6
- Cert. No. ITS04ATEX11903
Security: Display Unit:
Full wire sealing - II 2 G EEx ib IIB T4
Automatic error checking - Cert. No. BAS02ATEX2199
Alarm reporting Locations:
Data Storage for 40 transactions Flexible mounting:
(max 50 meters between units)
Operating Temperature
-20 to 40° C Delivery Override:
Key Operated IP 65 Box (option)
Transmitter:
Temperature: -30 to 120° C Non-volatile Memory:
Fitting: Direct drive available for most makes Infinite data retention
of meter
Approval: EN ISO 6551-1995 Level A Power Supply:
Channels: 3 Independent 12/24 VDC
Security: Sense line
Power consumption:
Humidity: Resistant up to 100% R.H. 350mA max. (excluding relays)
Temperature Probe PRT
Relays:
Accuracy: +/-0.1° C Discrimination: 0.1° C
Max of 11 plug-in
Range: -30 to 120° C
Typical - 1 Deadman
Set Up: Factory set
Pulse output
Alarm Limits: Programmable
Display: °F or °C Inputs:
Compensation: 15, 20 or 31.5° C 4-20mA (4)
Safety Classification:
Manual Input:
Category 2
Density for weight indication
LCD Display:
Linearisation:
Batch: Min. volume - one unit 6 figures
standard units 1, 2, 4 or 8 selectable
(2 decimal places selectable) Full dynamic interpolation
Flowrate: Sampled every .6 secs Accuracy: +/- .02 @ measuring condition
Totaliser: 8 figure and 15° C if temperature compensation fitted.
Remote Displays: Up to 3 remote display units. Product correction tables
Interfaces: RS422 IP/ASTM Table Selection to IP65
• 7 switch monitoring contacts Generalised crude (A tables)
• Auto calibration port Generalised products
ID Mode: Simple password entry Table 54
Table 53

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Lake Bluff, IL 60044