M-I L.L.C.

OPERATING & SERVICE

MANUAL

HiSIDE INLINE MIXING UNIT

Per Assembly 9658160

P. O. Box 42842
Houston, TX 77242-2842

Global Sales/Technical Support

Tel: 281-988-1866
Fax: 281-988-1889
1-800-654-0660

MANUAL PART # 90- 90-642 (REV. --)

 DISCLAIMER

Recommendations made by M-I SWACO are advisory only. M-I SWACO shall not be
liable under any guarantees or warranties, expressed or implied, in any manner or
form, AND ALL WARRANTIES, EXPRESSED OR IMPLIED, ARE HEREBY
SPECIFICALLY EXCLUDED, and M-I SWACO shall not be liable for the failure to
obtain any particular results from the use of any recommendation made by it or from
the use of this material. In no event shall M-I SWACO be liable for incidental or
consequential damages.

ii MANUAL PART # 90-90-642 (REV. --)

 TABLE OF CONTENTS

SECTION 1 INTRODUCTION.................................................................................. 1
FIGURE 1. CFD - CROSS SECTION OF BLENDING ACTION.............................. 1
SECTION 1.1 SYMBOLS............................................................................................ 2
SECTION 2 PURPOSE............................................................................................ 3
SECTION 3 DESCRIPTION..................................................................................... 3
FIGURE 2. HISIDE UNIT ........................................................................................ 3
FIGURE 3. CFD MODEL SHOWING PLACEMENT OF WESTFALL MIXERS....... 5
SECTION 3.1 SPECIFICATIONS................................................................................ 6
SECTION 3.2 HISIDE UNIT VIEWS............................................................................ 7
FIGURE 4. HISIDE UNIT (FRONT VIEW) .............................................................. 7
FIGURE 5. HISIDE UNIT (TOP VIEW) ................................................................... 8
FIGURE 6. HISIDE UNIT (RIGHT SIDE VIEW) ...................................................... 9
SECTION 4 INSTALLATION.................................................................................. 10
SECTION 4.1 INSTALLATION STEPS ..................................................................... 11
SECTION 4.2 SETUP - 2 FLUIDS WITH HOSES ..................................................... 12
SECTION 4.3 SAFETY NOTES ................................................................................ 12
SECTION 4.4 POWER REQUIREMENTS AND SUPPLY ........................................ 13
SECTION 4.5 SHIPPING BRACKETS...................................................................... 13
SECTION 5 OPERATION ...................................................................................... 14
SECTION 5.2 STARTING/STOPPING...................................................................... 17
SECTION 6 MAINTENANCE ................................................................................. 18
SECTION 6.1 GENERAL MAINTENANCE ............................................................... 18
SECTION 6.2 ELECTRICAL SYSTEM MAINTENANCE........................................... 19
SECTION 7 TROUBLESHOOTING ....................................................................... 20
FIGURE 7. HISIDE UNIT PARTS LIST................................................................. 21
FIGURE 8. RECOMMENDED SPARE PARTS LIST ............................................ 22
FIGURE 9. OPTIONAL PARTS LIST – HALLIBURTON METERS....................... 23
APPENDIX A GENERIC INSTALLATION................................................................. 24

iii MANUAL PART # 90-90-642 (REV. --)

SECTION 1 INTRODUCTION

The HiSIDE (High-Shear-Inline-Dilution-Equipment) inline mixing unit offers superior

inline dilution for multi-density liquid/liquid mixing. Its’ low profile, low weight design
makes installation easier and increases location options. The combination of offset flow
line baffles and patented dual inline Westfall Static Mixers create superior turbulence
and enhanced mixing in a small footprint unit. Installation is quick and easy using
grooved connections on the inlet and outlet lines. The inlets are through standard 4-
inch (102 mm) butterfly valves grooved type connections. The unit can also be
configured to use 6-inch (152 mm) grooved butterfly valves. Outlet is through a 6-inch
(152 mm) grooved schedule 40 pipe. Grooved pipe connections allow the unit to be
placed virtually anywhere near the mixing area with no hard piping or hot work required.
It can easily be installed, moved and re-installed by two service personnel.

FIGURE 1. CFD - CROSS SECTION OF BLENDING ACTION.

1 MANUAL PART # 90-90-642 (REV. --)

 SECTION 1.1 SYMBOLS

Instructions in the Operating Manual which concern operating safety are emphasized as
follows:

This symbols draws attention to the safety measures to prevent

personal injury.

ATTENTION !

This symbol draws attention to the safety measures that must be

observed to prevent damage to the equipment.

NOTE:

This note draws attention to the general operating notes that should
be especially observed.

The symbols shown on the packing should be noted. Their significance is as follows:

2 MANUAL PART # 90-90-642 (REV. --)

SECTION 2 PURPOSE

The HiSIDE inline mixing unit is an improved means of diluting high volumes of shore
mixed weighted drilling fluids with brine or other dilutent at an offshore platform. With
flow rates up to 800 GPM (3028 l/min) per inlet line, the HiSIDE facilitates the mixing of
seawater, drilling mud and brine at rapid rates for top-hole sections. Rapid dilution of
drilling fluids taken directly from the supply vessel reduces vessel stand by time and
eliminates the need for onboard rig storage.

SECTION 3 DESCRIPTION

The HiSIDE Mixing Unit is a multi-fluid blending system designed to accommodate flow
rates up to a total 1600 GPM (6056 L/min). The typical configuration will be comprised
of two (2) flow lines, one heavy and one light fluid where the blending action is normally
used to generate a high volume of weighted fluid. The weight of the outlet fluid will be
the weighted average of the two inlet fluids. The two fluids normally enter the HiSIDE
unit through the outermost connections 1 and 2 with the heavy fluid entering through
connection 1— the inlet identified with an “H” for heavy, welded to the top and bottom.

FIGURE 2. HISIDE UNIT

There is an optional third flow line intended for chemical injection into the commingled
flow. The third line is located through the centerline of the unit and injected flows should
be limited to 1/3 rd the flow rate used for the heavy fluid, i.e.

3 MANUAL PART # 90-90-642 (REV. --)

 QC ≤QHDF/3

Where: QC = Flow rate of the chemicals in GPM and

QHDF = flow rate of the Heavy Drilling Fluid in GPM.

The HiSIDE design is compliant with process piping as outlined in ANSI/ASME B31.3
Code for Pressure Piping used for Chemical Plant and Refinery Piping. The design
ensures turbulent flow is induced in both the seawater and drilling mud inlet lines.
Baffles are positioned to direct the heavy fluid to commingle with the seawater. As a
result, both the seawater and the heavier drilling fluid enter the 8-inch (203 mm) mixing
body and begin mixing immediately. This is contradictory to the natural tendency of the
higher density fluid to channel through the lower density fluid. The sudden volume
change when entering the primary mixing chamber, changes velocity and allows for a
longer residence time which promotes further mixing.

As the partially mixed fluid exits the 8-inch (203 mm) mixing zone to the 6-inch (152
mm) discharge, re-circulation zones are created. Within the 6-inch (152 mm) outlet,
these re-circulation zones are optimized as the flow encounters each of the Westfall
Static Mixers. Aside from mixing, the Static Mixers have sheared the fluid with
calculated shear rates on the order of 4350 s-1, significantly higher than competing
technologies. As a result of this design, operators can be confident a homogenous fluid
is discharged from the unit.

Physically, the HiSIDE unit is approximately 60 inches (1524 mm) long by 37.25 inches
(946 mm) wide by 19.2 inches (488 mm) high and has a total dry weight of
approximately 307 lbs (139 kg). The main body of the unit is 8-inch (203 mm) in
diameter and serves as a primary mixing zone. Located at the 6-inch (152 mm) outlet
of the primary mixing zone are two inline stainless steel Westfall Static Mixers offset by
90 degrees to one another. Each mixer is installed in it own 6-inch (152 mm) pipe
section and the sections are held in place with 6-inch (152 mm) grooved couplings.

The three inlets are 6-inch grooved pipe connections that are fitted with a 6x4 inch
reducer and a 4-inch (102 mm) butterfly valve. The inlets may be configured to accept
any combination of 4, 6 or 8-inch (102, 152, 203 mm) piping using the necessary fittings
and either grooved or flanged connections.

4 MANUAL PART # 90-90-642 (REV. --)

FIGURE 3. CFD MODEL SHOWING PLACEMENT OF WESTFALL
MIXERS

5 MANUAL PART # 90-90-642 (REV. --)

SECTION 3.1 SPECIFICATIONS

ITEM DIMENSIONS/SPECIFICATIONS CONSTRUCTION

Length 59.75 -inch (1518.7 mm) 316 L STAINLESS

Width 37.25 -inch (946 mm) extreme edge, STEEL

26.183-inch (665 mm) valve centers

Height 19.2 -inch (488 mm)

Input Lines 4-inch (102 mm)

Brine/Output Line 6-inch (152 mm)

Main Mixing Body 8-inch (203 mm)

Static mixers 6-inch (152 mm) 316 L Stainless Steel

Weight 307 lbs (139.25 kg) DRY

Includes 3 valves 4-inch

MAXIMUM 125 PSIG

OPERATING
PRESSURE (861.8 k.Pa.G)

Grooved Couplings 6-inch (152 mm) 316 L SS

4-inch (102 mm)

6 MANUAL PART # 90-90-642 (REV. --)

SECTION 3.2 HISIDE UNIT VIEWS

FIGURE 4. HISIDE UNIT (FRONT VIEW)

7 MANUAL PART # 90-90-642 (REV. --)

FIGURE 5. HISIDE UNIT (TOP VIEW)

8 MANUAL PART # 90-90-642 (REV. --)

FIGURE 6. HISIDE UNIT (RIGHT SIDE VIEW)

9 MANUAL PART # 90-90-642 (REV. --)

SECTION 4 INSTALLATION

The HiSIDE is shipped to client fully assembled for standard installation; this includes
the Mixing Body, one 6-inch (152 mm) grooved outlet, three 4-inch (102 mm) grooved
inlets and 2 pressure gauges. Note: The heavy fluid inlet contains internal flow baffles
and will be the marked top and bottom with the letter “H” welded in relief. Typically for
three fluid service, the three inlets are fitted with grooved butterfly valves.

There are several optional configurations that may be considered:

1. The inlets may be 6-inch or combination 6-inch and 4-inch.

2. The unit may be configured for service with 2 or 3 fluids.
3. Flow meters may be ordered for the operation.
4. Inlet and outlet may be fitted with Groove to Flange Adapters (150#).

Inlet

There are 3 inlet lines on the HiSIDE unit. For operation with 2 fluids, the optimal
configuration is to connect the heavy density fluid to the inlet marked with a welded
letter “H” and the lighter density fluid to the inlet opposite. With 3-fluid operation, the
fluid with the lower density and the lowest flow-rate should be connected to the middle
inlet. This is done to avoid creating a high density streamline through the middle of the
HiSIDE. NOTE: For all configurations, connect the heavy density fluid to the inlet
marked with a welded letter “H”.

Each inlet can be configured as either 4-inch (102 mm) or 6-inch (152 mm). This would
simply require removal of the 4x6 inch reducer however either configuration will require
a valve be fitted to control the flow. The unit comes standard with 4-inch (102 mm)
butterfly valves coupled to 4x6 inch concentric reducers. If the central line will not be
used, it is recommended that a cap be installed in place of the valve.

Installations can be done with hard pipe or flexible hose on both the inlet and outlet
ends. Operation of the unit will be more efficient with a flow meter installed on each line
to permit the operator to control the flows into the HiSIDE unit and thus generate the
correct output to the drilling fluids line. Please see the flow calculations in the
OPERATION section. Any flow meter should be installed as per the manufacturer’s
recommendations including minimum pipe lengths to accurately measure the flow.

Outlet

The HiSIDE outlet comprises a single 6-inch line with a grooved pipe connection. There
should be no flow disturbances for 5 pipe diameters (30-inches, 76 cm) down stream of
this connection. This outlet should connect directly into the drilling fluids line and go to
either a mud pit or a mud pump and down hole.

10 MANUAL PART # 90-90-642 (REV. --)

SECTION 4.1 INSTALLATION STEPS

The HiSIDE unit should be placed on a level surface adjacent to the inlet and outlet
flow lines. This procedure assumes a 2-fluid blend using hose to connect the unit
inline with the supply and discharge lines comprising 6-inch flanges. The HiSIDE
unit has 4-inch inlets and a 6-inch outlet.

Extra equipment required:

(NOTE: This assembly would not meet ANSI/ASME B31.3 requirements because
the code does not permit the use of hose materials.)

1. Two 6-inch flange-mounted flow meters. (Use Halliburton turbine meters with
EZ-Flow Totalizer or similar flanged unit.)
2. Two adapter spool pieces —consisting of one 6-inch weld neck 150# flange,
one welded concentric reducer 6x4 and one welded 4-inch nipple threaded on
one end.
3. Two 4-inch Type “D” female cam and groove to NPTF couplings – attach 2 to
threaded end of item 3.
4. Two lengths of 4-inch hose fitted with 4-inch Type “C” Couplers (Female) and 4-
inch Type “E” Adapters (Male).
5. Two 4-inch Nipples NPT to grooved end
6. Two cam and groove Male Type “A” Adapters. Attach to the threaded end of
item 5 above.
7. Two 4-inch grooved Type 77S Couplings and “T” type gaskets
8. Four 4-inch cam and groove type gaskets.
9. One 6-inch grooved to flange adapter.
10. Bolts, nuts and washers for the equipment above. Also required are extra long
studs, nuts and washers to mount the flow meters and one roll of tool wire.
This equipment assumes the outlet of the HiSIDE is connected directly to the 6-inch
piping for discharge and no flow meter is required on this end as the flow for both
inlets is accumulative.

NOTE: Threaded flanges are not recommended for use in this

application due to high torques developed by the drill fluid in the hoses.
Threaded flanges are not designed to be used with high torques or moments.

11 MANUAL PART # 90-90-642 (REV. --)

SECTION 4.2 SETUP - 2 FLUIDS WITH HOSES

1. Check to ensure all parts and necessary tools are present.

2. Locate the 2 fluid inlet lines and two of the 4-inch turbine flow meters.
3. Mount the 2 flow meters between the 6-inch flange on the inlet piping and the
spool piece 6x4.
4. Thread the two 4-inch cam and groove Type “D” couplers to the spool pieces,
insert a gasket in the cam and groove coupling.
5. Insert the male end of the 4-inch hose cam and groove into the 4-inch Type D
coupler and close the cams. Secure the cams in the closed position using tool
wire.
6. Repeat for the second inlet line.
7. Locate the 4-inch threaded nipple with a grooved end. Screw the cam and
groove Type “A” male adapters to the threaded nipples.
8. Locate the two 4-inch grooved end couplings, remove the gaskets, inspect and
lubricate the gaskets. Install the gaskets over the grooved end of the threaded
nipple in 7. Mate the grooved end of the nipples with the 4-inch grooved end
valve. Slide the gasket in place and assemble the grooved end coupling.
Torque as required.
9. Connect the female end of the 4-inch hose to the appropriate male cam and
groove coupling on the HiSIDE unit. NOTE: The heavy fluid must be connected
to the HiSIDE inlet marked with the letter “H” welded on the surface.
10. Align the HiSIDE unit so the hoses are as straight as possible.
11. For the 6-inch outlet, place the grooved end to flange adapter on the HiSIDE
unit.
12. Place a rubberized gasket between the 6-inch discharge pipe flange and the
HiSIDE discharge flange and make-up the joint. Properly torque the bolts.
13. Fill the unit with Sea Water or Brine and check for leaks prior to usage.
14. Calculate the required flows as per the Operation Section to determine the
correct mixtures for the required fluid density. See example calculation below.

SECTION 4.3 SAFETY NOTES

 Check proper operation of the valves.

 Check for fluid leaks

 Check the flow circuit several times to ensure the necessary valves are open
and the fluid has a place to go.

 Check the pressure gauges are not damaged and they are functional.

12 MANUAL PART # 90-90-642 (REV. --)

 ATTENTION !

ENSURE THE PUMP IS SHUT DOWN BEFORE CLOSING ANY

DOWNSTREAM VALVES. ALTERNATIVELY ENSURE THE FLUID HAS
A PLACE TO GO.

SECTION 4.4 POWER REQUIREMENTS AND SUPPLY

The HiSIDE Mix on the Fly unit does not come standard with any electrical or
electronic equipment. It is intended to be placed in a piping system as a spool
however it may be installed with instrumentation that must be installed according to
manufacturer’s recommendations.

ATTENTION !

BEFORE MAKING ANY ELECTRICAL CONNECTIONS, MAKE SURE

THE POWER SOURCE IS DISCONNECTED AND THE STARTER IS IN
THE OFF POSITION.

SECTION 4.5 SHIPPING BRACKETS

ATTENTION !

RE-SECURE THE SHIPPING BRACKETS BEFORE RIG DOWN OR

SHIPPING.

13 MANUAL PART # 90-90-642 (REV. --)

SECTION 5 OPERATION

Prior to operation, installation personnel must confirm flow direction and conformance
with flow indicator arrow on the unit. Note: Heavy fluid, light fluid and brine lines should
be clearly marked.

Ensure all connections are secure and confirm that all hoses have a valid/current
inspection tag.

Open all valves upstream and downstream of the unit and activate pump on low setting.

Visually inspect all connections for leaks.

For safety, increase pump-power in 20% intervals where possible, up to the desired flow
rates. Check connection integrity at each interval.

Check pressure gauges at each flow rate. Compare readings to normal operating
pressure and flow for each fluid pump.

Gather and consolidate all pressure and flow rate information from each pumping
device and record this information in a log-book for historical data.

Note density (ρof all fluids being mixed using a mud balance. Establish density of
blended fluids based on anticipated flow rates for each fluid using the flowing formula:

For 2 fluids - mud and sea water:

HDF QHFD SW QSW 

Blended 
QHDF QSW 

For 3 fluids - mud, sea water and brine:

HDF QHFD SW QSW BR QBR 

Blended 
QHDF QSW QBR 

Where: ρ = density of fluid, ppg (pounds per gallon)

Q = flow rate, GPM

HDF = High Density Fluid,

14 MANUAL PART # 90-90-642 (REV. --)

 SW = seawater, (Typically ρSW = 8.534 ppg)

BR = brine,

And ρBLENDED is the density in ppg of the blended fluid.

Check density of blended fluid with mud balance to confirm this correlates with the
calculated value. If there is no correlation, this indicates there is a problem with the flow
indication of one or more of the inlet fluids.

Continually monitor density of blended fluid and adjust flow rates accordingly, to achieve
desired blended fluid density.

Once the mixing cycle is completed, continue to run at full flow for 15 minutes to clear
any buildup in the unit. Disengage pump and shut it down. Allow flow lines to gravity
drain into a tank or pit for disposal. Isolate the HiSIDE unit by closing all appropriate
valves.

Safety Tips:

Always wear PPE such as safety glasses, gloves, respirator and disposable coveralls
as required when operating the unit.

Do not exceed the lesser of:

1. HiSIDE maximum operating pressure of 125 psig or

2. The hose manufacturer’s recommended pressure

Never close valves down stream of HiSIDE unit when feed pump is running.

Example Calculations

Give the density of the two inlet fluids, the flow rate of the heavy fluid, and the density of
the discharge fluid. Determine the required flow rate of the Sea Water.

HDF QHFD SW QSW 

Blended 
QHDF QSW 
Given:

ρHDF = 16 ppg

SGSW = 1.025 → 1.025x8.334 = 8.542 ppg

Q HDF = 600, GPM

ρBLENDED = 11 ppg.

15 MANUAL PART # 90-90-642 (REV. --)

 
16 600 GPM 
8.542 ppg QSW 
11 ppg 
ppg


600 GPM QSW 

(11x600) + 11QSW = (16x600) + 8.542 x Q SW

6600 + 11 QSW = 9600 + (8.542 x Q SW )

6600 + 11 QSW – 9600 = 8.542 x QSW

11 QSW – 3000 = 8.542 x QSW

-3000 = 8.542 Q SW- 11 QSW

-3000 = -2.458 QSW

-3000/-2.458 = QSW = 1220.5 GPM

Maximum flow (accumulated) is 1220.5 GPM + 600 GPM = 1820.5 GPM

Please note that an overall flow of 1820.5 GPM is higher than the unit would normally
accommodate and could result in a dangerous situation. Therefore, you must adjust the
flow of the heavy fluid lower to generate the desired flows and densities. Example, the
maximum flow of the outlet should be 1600 GPM and the maximum flow for any one line
should be 800 GPM. Therefore, we need to adjust the flow based on the ratio of light
fluid to heavy. The ratio in the example above is approximately 2:1, meaning an
adjustment in flow should be 2 parts light fluid to 1 part heavy fluid. Assume a
maximum flow of 800 GPM light fluid (sea water) then the flow of heavy fluid should be
2:1 or 400 GPM for a total flow of 1200 GPM. This would be a safe situation. Redo the
above calculation using the flow of heavy fluid at 400 GPM, we get:


16 400GPM 
8.542 ppg QSW 
11 ppg  ppg


400 GPM QSW 

4400 + 11 QSW = 6400 + (8.542 x Q SW )

4400 + 11 QSW – 6400 = 8.542 x QSW

11 QSW – 2000 = 8.542 x QSW

-2000 = 8.542 Q SW- 11 QSW

-2000 = 2.458 Q SW

-2000/-2.458 = QSW = 813.7 GPM , --- Close, this is OK

Maximum Flow = 400 + 813.7 = 1213.7 GPM, --- GOOD.

16 MANUAL PART # 90-90-642 (REV. --)

 SECTION 5.2 STARTING/STOPPING

For this equipment, all starting and stopping of flow will be done at the pump control
panels. The HiSIDE Mix on The Fly unit is capable of stopping flow by fully closing a
valve, this should never be done as it would cause problems with the pumps and
potentially a fluid release.

ATTENTION !

BEFORE MAKING ANY ELECTRICAL CONNECTIONS, MAKE SURE

THE POWER SOURCE IS DISCONNECTED AND THE STARTER IS IN
THE OFF POSITION.

17 MANUAL PART # 90-90-642 (REV. --)

SECTION 6 MAINTENANCE

The HiSIDE Inline Mixing Unit is constructed of durable stainless steel and coated in
corrosion resistant clear coat requiring little maintenance. The only internal components
are the static mixer plates inside both the mixer body and the Westfall Static mixers.
These plate mixers are constructed of stainless steel and are not anticipated to require
maintenance. All components have been designed for extended, rugged offshore use.
Proper maintenance will ensure a long lifespan.

Tools Required

1. One Socket Set and/or Pneumatic Impact Gun.

2. Two 15/ 16 –inch (approx. 34 mm) sockets or combination wrenches.
3. One 11 /4-inch (approx. 32 mm) socket or combination wrench.
4. One 18-inch (457 mm) adjustable wrench.
5. One 12oz. (355 ml) container of copper based lubricant.

Personnel Required

Single technician (if forklift supplied)

Two technicians (if forklift not supplied)

SECTION 6.1 GENERAL MAINTENANCE

Regular maintenance should include:

 All connections should be manually checked for leaks before and after each
mixing cycle.

 The Westfall Static Mixers should be removed monthly for visual inspection, and
after each usage for cleaning. Replace as required.

 The heavy fluid static mixers inside the mixer body should be visually inspected
weekly. Replace as required.

 Damage to surface coatings should be repaired regularly with corrosion resistant

paint

 Inspect pressure gauges daily and replace immediately if damage is noticed. It is

not safe to use a damaged pressure gauge.

18 MANUAL PART # 90-90-642 (REV. --)

  Weekly check the operation of each butterfly valve and visually check the seats
for wear.

 Before funning any fluid through this unit, ensure the fluid will not degrade the
valve seat materials. Should there be an issue with the fluid, check with
engineering to confirm suitability of the seat materials.

 If used in cold weather climates where extended sub-zero temperatures are

possible, the unit should be disassembled if dormant for an extended period of
time and coated with WD40 or LPS based lubricant.

SECTION 6.2 ELECTRICAL SYSTEM MAINTENANCE

ATTENTION !

BEFORE MAKING ANY ELECTRICAL CONNECTIONS, MAKE SURE

THE POWER SOURCE IS DISCONNECTED AND THE STARTER IS IN
THE OFF POSITION.

19 MANUAL PART # 90-90-642 (REV. --)

SECTION 7 TROUBLESHOOTING
PROBLEM
Plugging of the input lines
High Pressure Drop
Inconsistent and non-
homogenous fluid at
discharge
Low flow rates
PROBABLE CAUSE
Reduced flow rate
Low flow rate of Heavy fluid
Fouled Westfall Static
Mixers
Incorrect hook-up of high-
density fluid and seawater
lines.
Worn Westfall Static Mixers
Inconsistent pump flow
Plugged line
Problem with pump
Pump not suitable for 2
inline Westfall static mixers
20
SUGGESTED REMEDY
Increase pump speed
Increase pump speed of
heavy fluid
Remove, inspect and Clean
as necessary
Ensure lines are properly
connected
Replace mixers
Check that pumps are not
cavitating and there are no
line obstructions
Inspect/clear lines
Check pump for proper
Operation.
Check pump for proper
Operation.
MANUAL PART # 90-90-642 (REV. --)
 FIGURE 7. HISIDE UNIT PARTS LIST

NO. QTY. PART NO. DESCRIPTION

01 04 1305214 NUT HEX SS 1/2-13NC
02 04 1345241 WASHER FLAT SS 1/2IN X 1.00 IN OD TYPE B NARROW
03 04 1407524 SCREW HEX HEAD CAP SS 1/2 -13 NC X 1-1/2
04 04 1492031 SCREW U-DRIVE SS #4 X 5/16 IN
05 02 2422016 GAUGE PRESS. FACE 0-160 PSI, 4IN 1/2 NPT LM
W/SEAL
06 01 5010114 CAP GROOVED END 4 IN GALV.
07 03 5015036 COUPLING, GROOVED END, BOLT T-GSKT 4 IN, 400 PSI
08 05 5015038 COUPLING, GROOVED END, BOLT T-GSKT 6 IN, 300 PSI
09 02 5068463 PLUG HEX HD SS 3000 LB 1/2 NPT
10 03 5073657 REDUCER CONC GROOVED END SS SCH 40, 6 X 4
11 03 5632121 VALVE BUTTEFLY DI 4 IN GROOVED END 300 PSI
12 02 8420202 DECAL M-I SWACO 9 X 2 1/4
13 01 9650360 NAMEPLATE ID PRODUCT SWACO
14 02 9658152 STATIC MIXER SCH 40 HiSIDE MIX ON THE FLY
15 01 9658161 MIXER BODY, HiSIDE MIX ON THE FLY
16 01 9658163 SUPPORT STAND, MIXER BODY HiSIDE MIX ON THE
FLY

21 MANUAL PART # 90-90-642 (REV. --)

 FIGURE 8. RECOMMENDED SPARE PARTS LIST

NO. QTY. PART NO. DESCRIPTION

01 02 5010114 CAP GROOVED END 4 IN GALV.
02 02 5015036 COUPLING, GROOVED END, BOLT T-GSKT 4 IN, 400 PSI
04 02 5015038 COUPLING, GROOVED END, BOLT T-GSKT 6 IN, 300 PSI
05 01 5632121 VALVE BUTTEFLY DI 4 IN GROOVED END 300 PSI
06 01 9658152 STATIC MIXER SCH 40 HiSIDE MIX ON THE FLY
07 04 1305214 NUT HEX SS ½-13NC
08 04 1345241 WASHER FLAT SS 1/2IN X 1.00 IN OD TYPE B NARROW
09 04 1407524 SCREW HEX HEAD CAP SS 1/2 -13 NC X 1-1/2
10 04 1492031 SCREW U-DRIVE SS #4 X 5/16 IN
11 01 2422016 GAUGE PRESS. FACE 0-160 PSI, 4IN ½ NPT LM W/SEAL

22 MANUAL PART # 90-90-642 (REV. --)

 FIGURE 9. OPTIONAL PARTS LIST – HALLIBURTON METERS

NO. QTY. PART NO. DESCRIPTION

01 02 100009536 6-INCH EZ IN TURBINE METER STD ACCURACY
02 02 100005130 MC II FLOW ANALYZER DIRECT MOUNT
03 02 100002077 3030AN MAGNETIC PICKUP
04 02 100063007 6-INCH 150# RF HARDWARE KIT
05 01 100079534 SWITCH PLATE ASSEMBLY
06 01 101001372 CPU CIRCUIT ASSEMBLY
07 01 100080050 CABLE ASSEMBLY- FLOWMETER
08 01 101203194 LABEL SET

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APPENDIX A GENERIC INSTALLATION

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