ALIKRAFT

SPARE PARTS MANUAL

RACK & PINION MATERIAL HOIST

Manufacturing No.: Year of Manufacture:

1
 BASE FRAME

Item Description Designation Qty Part No.

1 Base Frame Square Mast 1 1000 701

2 Bolt 1” UNC x 400 mm 4 1000 701-001
3 Special Washer 75 x 75 x 3 mm 4 1000 102
4 Lock Nut 1” UNC 4 1000 106
5 Expansion Bolt M16 x 215 mm 6 1000 103
6 Special Washer OD 40 x ID 18 x 8 mm 6 1000 102
7 Bolt 1” UNC x 185 mm 4 1000 105
8 Lock Nut M16 6 1000 701-002

2
BASE FRAME

3
 BUFFER BRACKET AND SPRING

Item Description Designation Qty Part No.

1 Buffer Spring 2 2000 101

2 Buffer Bracket 1 2000 601

4
BUFFER BRACKET AND SPRING

5
 ENCLOSURE

Item Description Designation Qty Part No.

1 Enclosure Square Mast 1 3000 701

2 Bolt M8 x 30 mm 42 3000 103
3 Nut M8 42 3000 104
4 Washer OD 21 x ID 10 x 6 mm 42 3000 105
5 Expansion Bolt M8 x 75 mm 20 3000 701-001
6 Washer OD 21 x ID 10 x 6 mm 20 3000 701-002
7 Nut M8 20 3000 104

6
ENCLOSURE

7
 ENCLOSURE DOOR

Item Description Designation Qty Part No.

1 Enclosure Door 1 3000 701-003

8
ENCLOSURE DOOR

9
 LOADING RAMP

Item Description Designation Qty Part No.

1 Loading Ramp (Left Side) 1 8000 301

2 Bush 16 8000 301 - 001
3 Bracket (Left Side) 1 8000 301 - 002
4 Loading Ramp (Right Side) 1 8000 302
5 Bracket (Right Side) 1 8000 302 - 002

10
LOADING RAMP

11
 BUCKET

Item Description Designation Qty Part No.

1 Bucket 1 4000 114-701

2 Loading Ramp (Left Side) 1 8000 301
3 Loading Ramp (Right Side) 1 8000 302
4 Erection Platform 1 4000 114-701-01
5 Erection Crane 1 4000 114-701-02
6 Side Railing (Front Side) 1 4000 114-701-03
7 Side Railing (Back Side) 1 4000 114-701-03
8 Bucket Bottom Frame 1 4000 114-701-04
9 Load cell Frame 1 4000 114-701-05
10 Erection Hoist 1 4000 114-701-06
11 Bucket Cable Bracket 1 4000 114-701-07

12
BUCKET

13
 SIDE RAILING

Item Description Designation Qty Part No.

1 Side Railing (Front Side) 1 4000 114-701-03

2 Side Railing (Back Side) 1 4000 114-701-03

14
SIDE RAILING

15
 RE-BAR

Item Description Designation Qty Part No.

1 Re-Bar Complete Assembly 1 3200 179-201

2 Bar Bucket (Housing) 1.5 M 2 3200 179-201-01
3 Bar Bucket (Housing) 1.0 M 2 3200 179-201-02
4 Turn Buckle 4 3200 179-201-03
5 Pin 4 3200 179-201-04

16
RE-BAR

17
 RE-BAR HOUSING

Item Description Designation Qty Part No.

1 Housing 1 3200 179-101

2 Bearing 21309 EW 33J 2 3200 179-102
21309 RH
3 Hex Bolt M24 x 202 mm long 1 3200 179-103
Housing Assembly Complete 3200 179

18
RE-BAR HOUSING

19
 CABLE GUIDE DEVICE

Item Description Designation Qty Part No.

1 Cable Basket 1 1600 701

2 Cable Guide 1 1200 701
3 Bucket Cable Bracket 1 4000 114-701-07

20
CABLE GUIDE DEVICE

21
 DRIVE FRAME

Item Description Designation Qty Part No.

1 Bucket 1 4000 114-701

2 Bucket Frame 1 4000 101-701-01
3 Guide Roller 12 4000 107
4 Hex bolt 5/8 UNC X 50 mm 12 4000 108
5 Plain washer Ø 17 mm 12 4000 109
6 Safety hook --- 4 4000 110
7 Hex bolt M16 X 80 mm 4 4000 111
8 Nut M16 4 4000 112
9 Plain washer Ø 17 mm 4 4000 113

22
DRIVE FRAME

23
 BOTTOM FRAME

Item Description Designation Qty Part No.

1 Bucket Bottom Frame 1 4000 114-701-04

2 Load cell Frame 1 4000 114-701-05

24
BOTTOM FRAME

25
 BUCKET CABLE BRACKET

Item Description Designation Qty Part No.

1 Bucket Cable Bracket 1 4000 114-701-07

26
BUCKET CABLE BRACKET

27
 CABLE GUIDE

Item Description Designation Qty Part No.

1 Cable Guide 1 1200 701

2 P. U. Spring 2 1200 201-001
3 Bolt M10 x 60 mm 4 1200 201-002
4 Lock Nut M10 4 1200 201-003

28
CABLE GUIDE

29
 CABLE BASKET

Item Description Designation Qty Part No.

1 Cable Basket 1 1600 701

2 Hex Bolt M16 X 50 3 1600 102
3 Nut M16 3 1600 103
4 Plain Washer --- 6 1600 104

30
CAGE CABLE BRACKET

31
 TIE-INS

Item Description Designation Qty Part No.

1 Tie-Ins 3600 701

2 Expansion Bolt M16 x 175 mm 8 3600 701-001
3 Washer M24 8 3600 701-002
4 Nut M24 8 3600 701-003

32
TIE-INS

33
 SAFETY DEVICE

Item Description Designation Qty Part No.

1 Safety Cap --- 1 2200 101

2 Screw --- 1 2200 102
3 Screw M8 X 30 4 2200 103
4 Cover --- 1 2200 104
5 Cap --- 1 2200 105
6 Screw M6 X 50 2 2200 106
7 Cranking Lever --- 1 2200 107
1-7 Complete Safety Device --- 1 2200 201C

34
SAFETY DEVICE

35
 SQUARE MAST SECTION

Item Description Designation Qty Part No.

1 Mast Section --- 1 2400 101

2 Rack --- 1 2400 102
3 Screw M16 X 80 3 2400 103
4 Spring Washer 17 X 42 3 2400 104
5 Nylock Nut M16 3 2400 105
6 Dowel Pin 10 X 32 1 2400 106
1-6 Complete Mast Section --- - 2400 201C
Assembly
7 Screw 1” UNC X 240 mm 4 2400 107
8 Nut 1” UNC 4 2400 108

* Item 1 * Item 1 – 6

Painted Mast 2400 202C 2400 203C

Galvanized Mast 2400 204C 2400 205C

36
SQUARE MAST SECTION

37
 3 PHASE AND LIMIT SWITCHES

Item Description Designation Qty Part No.

1 Switch Arm --- - 2600 101

2 3 Phase Switch --- - 2600 102
3 Switch Arm --- - 2600 103
4 Switch (Up & Down) --- - 2600 104
5 Switch --- - 2600 105

38
3 PHASE AND LIMIT SWITCHES

39
 PUSH BUTTONS AND SWITCHES

Item Description Designation Qty Part No.

1 Flat Push Button --- 1 2700 101

2 Rubber Cloth --- 1 2700 102
3 Selector Switch --- 1 2700 103
(Normal / Inspection)
4 Toggle Switch --- 1 2700 104
5 Switch --- 1 2700 105
6 Fitting --- 1 2700 106
7 Contact Block --- 1 2700 107

Function Color * Item 5

Push Buttons
Returning Blue 2700 201
Green 2700 202
Black 2700 203
Red 2700 204

Contact Block

1 Normally Open (NO) } 2700 205

1 Normally Closed (NC) } 2700 206
2 Normally Open 2700 207
2 Normally Closed 2700 208

40
PUSH BUTTONS AND SWITCHES

41
 TERMINALS

Item Description Designation Qty Part No.

1 Assembling Bar (TS 32) --- ** 2800 101

2 Terminal Clip --- 1 2800 102
3 End Plate --- 1 2800 103
4 End Support --- 1 2800 104

Size * Item 2 * Item 3

4 mm Sq. 2800 201 2800 202

16 mm Sq. 2800 203 2800 204

** State length in meters

42