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1. The document discusses the design of chemical devices, functional products, and formulated products. Chemical devices perform specific functions using mechanical and electrical parts, while functional products perform functions using specific materials. Formulated products are mixtures designed to have certain attributes.
2. The design process for chemical devices and functional products involves specifying performance, identifying key ingredients and configurations, modeling physicochemical phenomena, and using data to design product specifications.
3. Models can be used for both analyzing existing products and conceptually designing new products by modeling input/output information or ingredient configurations.
1. The document discusses the design of chemical devices, functional products, and formulated products. Chemical devices perform specific functions using mechanical and electrical parts, while functional products perform functions using specific materials. Formulated products are mixtures designed to have certain attributes.
2. The design process for chemical devices and functional products involves specifying performance, identifying key ingredients and configurations, modeling physicochemical phenomena, and using data to design product specifications.
3. Models can be used for both analyzing existing products and conceptually designing new products by modeling input/output information or ingredient configurations.
1. The document discusses the design of chemical devices, functional products, and formulated products. Chemical devices perform specific functions using mechanical and electrical parts, while functional products perform functions using specific materials. Formulated products are mixtures designed to have certain attributes.
2. The design process for chemical devices and functional products involves specifying performance, identifying key ingredients and configurations, modeling physicochemical phenomena, and using data to design product specifications.
3. Models can be used for both analyzing existing products and conceptually designing new products by modeling input/output information or ingredient configurations.
Lecture 4 – Design of Chemical Devices, Functional Products,
and Formulated Products Semester Genap 2018/2019 (Kelas C) Prodi Sarjana Teknik Kimia Universitas Riau OBJECTIVES After studying this chapter, students should: 1. Be cognizant of the characteristics of devices, functional products, and formulated products. 2. Be familiar with the procedures, methods, and tools for the conceptual design of these products. 3. Be able to design chemical devices and functional products with specified product performance by modeling the dominant physicochemical phenomena and by accounting for the material properties and the product structure, form, shape, or configuration. OBJECTIVES After studying this chapter, students should: 4. Be able to design formulated products with specified product attributes by experimental iteration guided by heuristics, correlations, and computer-aided design tools. INTRODUCTION • Classes of products: chemical devices, functional products, and formulated products. • Chemical devices are those chemical products that perform a particular purpose, especially those with mechanical and electrical parts. • Functional products are those chemical products made up of materials that perform a desired function. • Formulated products are obtained by mixing selected components together to get the desired product attributes Chemical Device • Feed stream to a chemical device is transformed into an outlet stream with characteristics specified in the product attributes by performing reactions, fluid flow, heating/cooling, and/or separations. • Example: an indoor air purifier; a home-use reverse osmosis (RO) module; a water filter, a wine aerator, a hemodialysis device; and a mosquito repellent dispenser. Chemical Device Chemical Device Chemical Device Chemical Device Chemical Device Functional Products • Products do not have feed and outlet streams and do not involve mechanical and electrical parts. • The performance of functional products depends on the material properties and the structure, form, shape, or configuration of the product. • Functional products serve as barriers (food packaging), conductors (die attach adhesive), delivery vehicles (controlled-release granule), absorbers (silica gel). Functional Products Functional Products Formulated Products • The manufacture and use of formulated products generally do not involve reaction or separation. • The formulated product is produced by mixing, but the constituent components of a formulated product. • A formulated product can be further developed to be a device or functional product. Formulated Products • A sunscreen lotion may consist of zinc oxide particles and other ingredients such as emollients • An inkjet ink is a mixture of key ingredients, such as pigments or metal nanoparticles, and supporting ingredients, such as dispersants and solvents. • A liquid shampoo is a mixture of surfactants, fragrances, and colorants. • A detergent powder is carefully formulated with surfactants, bleach, enzymes, corrosion inhibitors, fluorescent whitening agents, fabric softeners, and other solid components. Formulated Products Formulated Products Formulated Products Formulated Products Product Specifications • For a chemical device, the product characteristics in product specifications should include the type and amount of the key ingredients and the structure. • The product specifications required for functional products are the same as those for a device except for the absence of mechanical and electrical parts, and feed/outlet streams. • For formulated products, the product characteristics in product specifications include the composition of the mixture and the microstructure. DESIGN OF CHEMICAL DEVICES AND FUNCTIONAL PRODUCTS • For chemical devices or functional products, the type and amount of the key ingredients, and the structure with which these ingredients are configured are identified. • Key ingredients refer to those components that are essential for achieving the desired outcome. • For devices, product performance is often quantified by the component concentrations and flow rates of the feed and outlet streams. • For functional products, performance is measured by the degree to which the product achieves its designed function. DESIGN OF CHEMICAL DEVICES AND FUNCTIONAL PRODUCTS The design procedure discussed here can be followed for both devices and functional products: 1. Specify the product performance. 2. Identify the key ingredients as well as the configurations that can accomplish the targeted changes to the feed stream or deliver the desired function. Keep in mind that more than one set of key ingredients and/or configuration may provide the product performance, leading to different product alternatives. DESIGN OF CHEMICAL DEVICES AND FUNCTIONAL PRODUCTS The design procedure discussed here can be followed for both devices and functional products: 3. Identify the physicochemical phenomena ranging from reactions to separations involved in the product. 4. Use models, experiments, and available data/knowledge to identify the product specifications for meeting the desired product performance and compare product alternatives. The Use of Models in Design of Devices and Functional Products • Models can be used for product analysis and conceptual product design. • In product analysis, the type and amount of the ingredients and the way in which the ingredients are configured are fixed. The results of modeling are the output information for given input information. • In product synthesis, or conceptual product design, the input and output information are fixed.