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LEWA ecoflow ®

Diaphragm metering pumps


and process diaphragm pumps

accurate
safe
economical
innovative
For a wide range of applications:
LEWA ecoflow in a proven modular system

The chemical industry: The petrochemical industry: The plastics industry:


LEWA ecoflow pumps are used, Used for gentle metering of highly LEWA ecoflow pumps are used, for example,
for example, for extraction in viscous fluids in the production of for polymerization processes in the manufacture
high-pressure processes. biofuels, for example. of solar cells.

The proven modular system The modular structure of the range Benefits offered:
combined with innovative means that it is possible to offer LEWA  Accurate metering
pump head technology quality at a price geared to the market.  Hermetically sealed, leak-free
The LEWA ecoflow metering pump  High operating safety
series is based on a proven modular With even more reliability  Economical modular system
system. Combined with the newly and quality  Long maintenance intervals
developed diaphragm pump heads of LEWA ecoflow provides the most  Lowest life-cycle costs
the M900 series, this range meets the advanced diaphragm metering  Supplied to meet standard
high expectations of our customers. pumps in the world with maximum regulations (VDMA 24284,
security for both production and 24286-10, API 675, 3A, FDA)
For even better economy the environment, primarily through  Global service
An optimum customer-specific design the unique DPS (diaphragm protec-
can be configured from a wide range tion system). A crucial advance for
of standardized assemblies for your your process reliability!
individual application: be it in the
chemical, petrochemical, pharmaceu-
tical, cosmetics or food industry.

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The pharmaceutical industry: The cosmetics industry: The food industry:
LEWA ecoflow in hygienic design LEWA ecoflow in sanitary Sterile and reliable production,
meets the high demands of the design ensures problem-free for manufacturing gelatin or
pharmaceutical industry for extruding cleaning in the manufacture of fruit gums, for example.
tablets, for example. skin care products, for example.

The new LEWA variable eccentric pump drive types LDF and LDG
are closing the loop to LEWA process diaphragm pumps.

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For tightness and safety:
LEWA ecoflow technology
The construction principle ensures Low-wear valves for the widest
that the pump head’s diaphragm range of tasks
always works in the optimum Operational safety and the risk of
operating range. This explains the faults are crucially dependent on the
extremely high operating safety quality of the valves. The valve design
of LEWA ecoflow. is, therefore, tailored to the respec-
tive application. Profit from our dec-
ades of experience in this field.
LEWA ecoflow:
Advantage through the patented
DPS (diaphragm protection system)
Diaphragm pumps are used when
freedom from leaks and operational
safety are required, particularly in
the case of fluids that are hazard-
ous, abrasive, polluting or sensitive.
In order to keep the load on the
diaphragm as low as possible, the
diaphragm in LEWA ecoflow is actu-
ated hydraulically. Together with the
DPS (diaphragm protection system),
a long diaphragm service life can
be ensured.

Diaphragm monitoring system: Pressure limiting valve


for reliable status indication A pressure limiting valve prevents
If a diaphragm is damaged, this will possible pump overload situations.
be reliably and immediately indicated With LEWA ecoflow, these can be
by the standard diaphragm monitoring set individually.
system. Nevertheless, the pump
can continue to be operated so that
the production process can be finished
without risk. Signalling takes place
using a pressure switch, pressure
gauge or contact pressure gauge.

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High metering accuracy,
gentle delivery
The metering pumps provide high
metering accuracy and gentle deliv-
ery; their stroke can be adjusted
(manually, electrically or pneumatical-
ly), as can the stroke frequency by
means of a frequency inverter. The
reproducibility of the settings is
better than ±1%.

The right material for every fluid


Stainless steel 1.4571 (316 Ti) is used
as our standard material.
Other material options such as 2.4610
(Hastelloy) or titanium are also possible.

Leakage replenishment valve


Any internal leakage in the hydraulic
fluid area of the piston is balanced
through a snifting valve.

Separation of hydraulic
and drive unit oils
Separating both oil circuits provides
an additional protective barrier, so it is
basically impossible to contaminate
the drive unit with the conveyed fluid.

Image: LEWA ecoflow M900

Minimum dead space, Simple and safe start-up


short dwell time The diaphragm protection system
Through structural optimization of the ensures problem-free start-up
pump head, the volume of process even under unfavourable boundary
fluid in the work space can be kept conditions.
low. The fluid flow is designed
so that flushing, draining and drying
processes can be carried out easily.

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For the most varied requirements:
Three LEWA ecoflow pump heads

Series M900: The secure one Series M200/M400: The robust Series K: The tried and tested one
for all types of fluids one for high pressures and for non-problematic fluids
M900 is the universal high- temperatures Plunger pump heads are preferably
performance series with a hydraulically M200/M400 pump heads are spe- used with simple, unproblematic
actuated PTFE diaphragm and DPS cially designed for high pressures fluids, and represent an economical
(diaphragm protection system), which and temperatures. They have a metal yet high-quality solution.
ensures freedom from leaks and diaphragm and were designed as
operational safety – even in the case “high pressure pump series“. Up to 500 bar and + 400 °C
of operating errors. Economical design for simple tasks
Up to 1,200 bar and + 200 °C Wear-resistant plunger seal
Up to 400 bar and + 150 °C Very high safety standards with oxide ceramic plunger
For universal use, Safe against diaphragm overload
for all types of fluids and operating errors
Highest operational safety Suction pressure safe
Very long diaphragm service life Diffusion-tight metal diaphragm
High metering accuracy Long diaphragm service life
and wide adjusting range Recommended for critical, toxic,
Safe for suction pressure flammable or abrasive fluids in
up to 400 bar high-pressure applications
Recommended for critical, toxic,
flammable or abrasive fluids

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For all types of fluids:
Safe M900 diaphragm pump heads
Performance overview:
Pressure up to 400 bar
Flow rate up to 9m3/h
per pump head
Temperature -20 to +150° C
Viscosity up to 100,000 mPa s
For technical data, see page 13

With their diaphragm protection Hermetically sealed, leak-free Options


system, the M900 series is not High metering accuracy and a wide Special valves
only a universal solution but also adjusting range Versatile connection geometries
one that is operationally safe, be Integrated pressure limiting valve CIP-capable
it for simple or critical, polluting, Diaphragm monitoring system Hygienic designs
hazardous, sensitive, highly Very long diaphragm service life, Heating and cooling jacket
viscous or abrasive fluids. easy to replace Fully heated pump heads for melts
Simple and safe start-up, even Special materials, e.g. Hastelloys
The DPS (diaphragm protection sys- under extreme conditions Diagnostic connection for online and
tem) ensures that the diaphragm Safe against operating errors offline monitoring
always moves in the optimum operat- Unsurpassed suction capability, Type-tested pressure limiting valve
ing range. Even external influences or comparable to a plunger pump
extreme operating conditions will not Suitable for vacuum extraction
bother it. This is what makes the Up to 400 bar and + 150 °C
M900 series extremely safe and
particularly economical. The extremely
long diaphragm service life is a crucial
factor in improving life-cycle costs.
Added to this are the benefits of the
diaphragm monitoring system, which
signals if the condition of a diaphragm
is damaged. Nevertheless, the dia-
phragm can continue to be operated
for a certain time, which provides
a high level of fail-safety and thus
better availability.

Operationally safe thanks to DPS


(diaphragm protection system):
The new diaphragm control means that the dia-
phragm is always in the ideal operating position.

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For high pressures and temperatures:
The robust M200/M400 diaphragm pump heads
Performance overview:
Pressure up to 1,200 bar
Flow rate up to 2m3/h
per pump head
Temperature +200 °C
Viscosity up to 500 mPa s
For technical data, see page 13

With their metal diaphragm and Nevertheless, the diaphragm can


solid construction, the M200/M400 continue to be operated for a certain
series are the “high pressure pump period, which means high fail-safety
series” for extreme applications. and thus better availability.

Diaphragm pumps with metal dia-  Very high safety standards


phragms are used if high pressures  Secure against diaphragm
or high temperatures occur or if high overload and operating errors
diffusion resistance is required, such  Suction pressure safe, to full
as in nuclear technology. The series operating pressure at standstill,
offers a very high standard of safety, and up to 300 bar in operation
particularly for high pressures up to  Diffusion-tight metal diaphragm
1,200 bar. Even under these condi-  Long diaphragm service life
tions, the diaphragm support plates
on both sides prevent diaphragm over-
loads through operating error. An addi-
Long service life: tional safety bonus is provided by the
The metal diaphragms receive even flow diaphragm monitoring system which
patterns and are securely protected against
overdeflection. immediately indicates any damage to
a diaphragm layer.

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For unproblematic fluids:
The tried and tested series K plunger pump heads
Performance overview:
Pressure up to 500 bar
Flow rate from 0.1 l/h – 10 m3/h
per pump head
Temperature up to +400 °C
Viscosity up to 100,000 mPa s
For technical data, see page 13

12-98/K

Series K plunger pump heads Options


are a tried and tested, safe and  Heating or cooling jacket
Many options are possible:
economical solution for unprob-  Flush connection to the fluid
e.g. K500 fully heated pump head
lematic fluids.  Plunger seals optimized to the fluid with accessible valves
 Fully heated pump head with
Series K plunger pumps are excellently accessible valves, for melts,
suited to a whole range of metering for example
tasks. In this construction, the fluid
conveyed is displaced directly by the
plunger, i.e. the plunger and the
piston seal are wetted by the fluid.
A high level of operational security is
achieved using high-quality plunger
materials and seal constructions.

 An economical solution for


simple metering tasks
For non-critical fluids:
 Oxide ceramic plunger
Plunger pump heads are primarily used
 Optimum chemical resistance for simple, unproblematic fluids.
 High resistance to wear

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For low and high metering volumes:
Drive units in seven frame sizes

Individual drive units of different performance cover the


performance range from 0.1l/h to 25m³/h per pump head.

The correct LD Series drive unit is Available as a single drive unit


used depending on the flow rate with a compactly mounted
and the adjustment range. vertical motor
Multiple drive units that can
In seven sizes and with different gear be combined with the same
ratios, a wide range of performance or different performance
can be covered. Using an eccentric Electrical, pneumatic or
adjustment, the flow rate can be set manual stroke adjustment
very accurately over a wide range; for Low maintenance costs,
additional stepless speed regulation, long maintenance intervals
0,2

0,1

0,0

0,9
0,8

the LEWA range includes frequency High safety against overloads


inverters. Linear, perfectly reproducible
precision stroke adjustment

2
The LEWA variable eccentric drive element is a straight crank 1
drive element with direct transmission of the drive torque, from
the worm gear via the hollow shaft (1), to the variable eccentric (2).
From single to multiple pumps: Axial movement of the sliding shaft via the angled slot (3) radially
If the performance range is increased, shifts the variable eccentric. The stroke length of the crank shaft
LEWA ecoflow pumps can be combined
in almost any way. changes in proportion to the movement of the sliding shaft.
The result is an accurately repeatable setting of the stroke length.

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For optimum configuration:
The drive units options
01-99/295.1.eps

01-99/292.1.eps

A common oil bath: LEWA ecoflow multiple pumps manage LEWA ecoflow offers a wide range
without rotary shaft seals between the elements. of very different valve designs.

Drive options Stroke adjustment options Valve designs

 Standard motors with IEC or The drive units can be operated with LEWA ecoflow offers a wide range
NEMA connections a constant stroke length or with an of very different valve designs for
 With or without hazardous area adjustable stroke. This can be done every possible requirement.
protection manually, electrically or pneumatically.
 Available with frequency inverters Ball valves
 All types of special drives Electrical stroke adjustment  Standard valves for nominal
 Integrated end position and over- diameters up to 15 mm
load protection  Low drag coefficient
 Feedback through potentiometer  High functional security, even
or 0/4 to 20 mA signal when handling impure fluids or
 Standard degree of protection suspensions
is IP 67
 Positioner (optional) Plate/Cone valves
 Hazardous area protection  Standard valves for nominal
(optional) diameters up to 25 mm
Instrumentation/Control options  Particularly suitable for
Pneumatic stroke adjustment high stroke frequencies
 Pump monitoring and integration  Standard control 0.2 to 1 bar
in process control  Control and feedback through Other valve options
 Proven controls, e.g. for 0/4 – to 20 mA signal  Hardened or made of hard metal
proportional or batch metering  Standard degree of protection or oxide ceramic, silicon nitride
is IP 54 for very low wear
 Optional IP 65 degree of protection  Double ball valves for even
 EExiaIICT6 hazardous area more safety
protection  Suspension valves in different
designs

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For extra production safety:
LEWA ecoflow accessories
Intelligent accessories, such as
the LEWA CMS pump monitoring
system, mean you get more from
your application or installation.

Conditioning Monitoring System


For extra process quality, accuracy
and trouble-free operation, LEWA
recommends the CMS Conditioning
Monitoring System. It gives an edge
by permanently recording and
evaluating data. This means not only
monitoring of the pumps but also
optimization of the whole application.
We have both mobile offline systems
and online systems installed stationary.

Pulsation dampers Strainers


Metering pumps work in pulses; on Many fluids being conveyed contain
each pump stroke, fluid is accelerated impurities. These can lead to faults in
and then decelerated. the metering pump valves – from
Pulsation dampers can be required slight fluctuations in the metered
for two reasons: flow to complete failure. In order to
 To prevent excessively reliably avoid these effects, LEWA
 high pressure fluctuations recommends fitting strainers in the
 To generate a flow rate that suction pipelines.
 is almost continuous
Pulsation dampers LEWA has the expertise as well as the Pressure retaining valves
accessories to optimally tailor pumps LEWA pressure retaining valves
and installations to one another. prevent uncontrolled flow through
the pumps (excessive delivery).
Safety valves This occurs when the pressure on
LEWA safety valves prevent pressure the suction flange is greater than on
overloads in the pumps and installa- the discharge flange, which can be
tion. Metering pumps, which deliver caused either statically or dynamically.
by force, must always be protected Generally the holding pressures are
with a safety valve if there is a risk low.
that the discharge line could be closed
during operation of the pump (e.g. by Expert installation
sedimentation in the pipe). Let LEWA advise you on matters of
The hydraulically coupled LEWA eco- pump design and expert installation.
Safety valve flow diaphragm pumps are equipped We are also happy to supply you
with a relief valve to protect the with a fully-functional system or offer
pump as standard. suitable components or a complete
installation with suction and discharge
pipe work.

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At a glance:
Technical data LEWA ecoflow
Performance overview
To determine the size of
the drive unit. The char- [bar] 2000

acteristic curves apply to 1000


M 200
M 400
a single pump. Flow rate M 800

500 K 100/500
details per pump head. M 900
M 500

200

100
LD LD LD
F G H
50

LD LD LD LD
B C D E
Pressure p [bar] ▶

20

10

1
100 200 500 1000 [ml/h]
1 2 5 10 20 50 100 200 500 1000 [l/h]
1 2 5 10 20 50 100 200 500 [m3/h]
Flow rate Q [ m /h] ▶ 3

Assembly dimensions
Type L B ∆B H
[mm] [mm] [mm] [mm]
LDB 400 400 185 260
LDC 450 500 220 320
LDD 700 750 280 610
LDE 800 900 350 690
LDF 1130 900 430 940
LDG 1300 1300 490 1000
LDH/LDHB 2100 1800 717 1500

The dimensions differ depending on the pump head fitted.

Metered fluid
Enquiry data for designing a pump
Flow rate required [l/h]
Operating pressure at discharge flange [bar] abs
To design your special pump, we need the basic
Operating pressure at suction flange [bar] abs
details on the right.
Operating temperature (OT) max./min. [°C]
Density at OT [g/cm3]
LEWA GmbH Viscosity at OT [mPa · s = cP]
Phone +49 7152 14 - 0 Solids content / Solids density [%/g/cm3]
Fax +49 7152 14 - 1303 Solids grain size / Solids hardness [mm/Mohs]
lewa@lewa.de Motor data
We will answer your inquiry immediately. Hazardous area protection
Degree of protection
Voltage [V]
Current type
Mains frequency

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For every occasion:
The LEWA product range
For laboratories & pilot plants: For high pressures:
LEWA micro-flow pumps LEWA process diaphragm pumps
These micro-flow metering pumps The leak-free LEWA process dia-
with hydraulically actuated metal phragm pumps for high flow rates
diaphragms are primarily used in are the tightness standard in high-
laboratories and for test procedures pressure process technology. Using
in pilot plants. LEWA triplex process diaphragm
pumps, even critical, toxic or flamma-
Performance range ble liquids can be conveyed safely.
Flow rate up 0.04 m3/h Even extremely low viscous, non-
LEWA micro-flow metering pumps Discharge pressure up to 560 bar lubricating fluids or abrasive suspen-
sions can be handled successfully.

Performance range
For low pressures: Flow rate up to 180 m3/h
LEWA ecodos metering pumps Discharge pressure up to 1,200 bar
Diaphragm metering pumps for low
pressure duty, using a mechanically
actuated PTFE quadruple diaphragm
for high security. Can also be com- For closed control loops:
bined as a multiple pump. LEWA metering systems
LEWA is the first point of contact
LEWA ecodos Performance range in the market for high-performance
Flow rate up 1.5 m3/h yet economically designed metering
per pump head systems. These are modular combina-
Discharge pressure up to 20 bar tions of pumps, valves and controls
for stroke length and speed, flow me-
ters (volume or mass flow) and con-
For sterile applications: trollers. The metered flow is adjusted
LEWA Sanitary & Hygienic in a closed control loop.
LEWA supplies special sanitary
and hygienic diaphragm pumps for For process automation:
metering tasks in hygienic, aseptic LEWA metering packages
or sterile procedures, whether for LEWA metering and mixing packages
LEWA triplex process diaphragm pumps food and beverages or for pharma- for process automation are available
ceuticals and personal care. either as standard variants ready for
connection, or designed by LEWA
Performance range specifically for the customer’s re-
Flow rate up to 4.5  m3/h quest. LEWA can supply complete,
per pump head ready to operate problem solutions.
Discharge pressure up to 350 bar Our services range from engineering
to commissioning – including indi-
vidual package controls, process visu-
alisation, logging of operational data
For more information, please and external interfaces to the p
­ rocess
request our individual brochures. guiding system.
LEWA metering systems
and chemical injection packages

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For the highest demands:
LEWA engineering & services

Profit from LEWA’ s expertise during the planning


stage, the design and during operation.

Consultancy & engineering for Global service network


particular requirements for greater availability

With over 10,000 successful applica- LEWA follows its customers around
tions, LEWA has a very wide range the world. With 16 subsidiaries and
of application expertise around the numerous authorised agencies, you
world. Profit from our experience. We will find us in all major countries. This
see ourselves as a supplier of solu- local presence is also critical for the
tions and systems for any application successful implementation of interna-
involving the conveying, metering and tional pro­jects. Regular maintenance
mixing of gases and liquids. We can guarantees the reliability and, particu-
thus provide tailor-made solutions, larly, the profitability of a pump sys- Always close to site: whether for consultancy,
from the smallest single unit to the tem. This is where we can help out maintenance or servicing, local presence
takes top priority at LEWA.
largest inline installations, as well with our comprehensive expertise.
as process engineering consultancy We look after LEWA i­nstallations –
for complex processes. Solutions worldwide. And we e ­ nsure that origi-
that meet particular process require- nal spare parts can be supplied and
ments. will remain available for many years.

 Fluid assessment
 Installation calculations
 Individually designed concepts
 Commissioning and service
 Seminars and on-site trainings

For the toughest environments:


High levels of reliability even when
used under harsh conditions.

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For short distances:
LEWA at your service worldwide

Germany / Headquarter
LEWA GmbH
Ulmer Str. 10
71229 Leonberg
Phone +49 7152 14 - 0
Fax +49 7152 14 -1303
lewa@lewa.de
www.lewa.de

Japan / Headquarter
NIKKISO CO. LTD.
3-43-2, Ebisu, Shibuya-ku,
Tokyo 150 - 8677
Phone +81 3 3443 - 3711
Fax +81 3 3473 - 4963
www.nikkiso.com

Austria Germany Romania Ukraine


LEWA Pumpen GmbH LEWA HOV GmbH + Co KG LEWA Romania s.r.l. LEWA Ukraine LC
1150 Vienna 71229 Leonberg 050579 Bucharest 03039 Kiev
Phone +43 1 8773 040 - 0 Phone +49 7152 6091- 0 Phone +40 21 4107- 340 Phone +380 44 52796 - 31
info@lewa.at hov@hov.de info@lewa.ro office@lewa.kiev.ua
www.lewa.at www.hov.de www.lewa.ro www.lewa.com.ua

Brazil Hungary Singapore USA / North- and Middle America


LEWA Bombas Ltda. LEWA – Hungarian Representative LEWA PTE LTD LEWA, Inc.
09951- 970 Diadema/SP 2040 Budaörs Singapore 129808 Holliston, MA 01746
Phone +55 11 4075 9999 Phone +36 23 880 975 Phone +65 686 -17127 Phone +1 508 429 -7403
vendas@lewa.com.br info@lewa.hu info@lewa.sg sales@lewa-inc.com
www.lewa.com.br www.lewa.hu www.lewa.sg www.lewa-inc.com

Bulgaria Italy Singapore USA / Gulf Coast Sales & Service Center
LEWA – Technical Office Sofia LEWA S.R.L. Pump Alliance PTE LTD (J. V.) LEWA, Inc
1421 Sofia 20017 Mazzo di Rho (Mi) Singapore 129808 Houston, TX 77086
Phone +359 2 8654088 Phone +39 02 93468 - 61 Phone +65 6468 6802 Phone +1 713 577-5392
lewa.bg@lewa.at info@lewa.it pbeddard@pumpalliance.com sales@lewa-inc.com
www.lewa.bg www.lewa.it www.lewa.sg www.lewa-inc.com

China Mexico Spain


LEWA Pumps (Dalian) Co., Ltd. LEWA México – Technical Office LEWA Hispania, S.L. CPE Holdings, Inc.
11 6600 Dalian 01210 México D.F. 08020 Barcelona Houston, TX 77086
Phone +86 411 8758 -1477 Phone +52 55 917292 - 10 Phone +34 93 22477- 40 Phone +1 713 673 - 5161
sales@lewa.cn info@lewa.es info@lewa.es rfletcher@capitalprocess.com
www.lewa.cn www.lewa.es www.lewa.es www.capitalprocess.com

Czech Republic Norway Switzerland


LEWA Pumpen spol. s.r.o. LEWA AS LEWA Pumpen AG
602 00 Brno 4319 Sandnes 4153 Reinach 1
Phone +420 5 432360 - 52 Phone +47 529091- 00 Phone +41 61 7179 4 - 00
office@lewa.cz info@lewa.no info@lewa-pumpen.ch
www.lewa.cz www.lewa.no www.lewa-pumpen.ch

France Poland U.A.E. / Dubai


LEWA S.A. S. LEWA Sp. z o.o. LEWA GmbH (LEWA Branch)
78500 Sartrouville 00 -159 Warsaw Dubai Airport Free Zone
Phone +33 1 308674 - 80 Phone +48 22 6358 - 204 Phone +971 4 2993969
info@lewa.fr info@lewa.pl lewa@lewa-dubai.ae
www.lewa.fr www.lewa.pl www.lewa.ae

Find more LEWA subsidiaries


at www.lewa.com

© D1-160 en · 08.2010 · Subject to change without notice · Layout and origin: Germany

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