accurate
safe
economical
innovative
For a wide range of applications:
LEWA ecoflow in a proven modular system
The proven modular system The modular structure of the range Benefits offered:
combined with innovative means that it is possible to offer LEWA Accurate metering
pump head technology quality at a price geared to the market. Hermetically sealed, leak-free
The LEWA ecoflow metering pump High operating safety
series is based on a proven modular With even more reliability Economical modular system
system. Combined with the newly and quality Long maintenance intervals
developed diaphragm pump heads of LEWA ecoflow provides the most Lowest life-cycle costs
the M900 series, this range meets the advanced diaphragm metering Supplied to meet standard
high expectations of our customers. pumps in the world with maximum regulations (VDMA 24284,
security for both production and 24286-10, API 675, 3A, FDA)
For even better economy the environment, primarily through Global service
An optimum customer-specific design the unique DPS (diaphragm protec-
can be configured from a wide range tion system). A crucial advance for
of standardized assemblies for your your process reliability!
individual application: be it in the
chemical, petrochemical, pharmaceu-
tical, cosmetics or food industry.
2
The pharmaceutical industry: The cosmetics industry: The food industry:
LEWA ecoflow in hygienic design LEWA ecoflow in sanitary Sterile and reliable production,
meets the high demands of the design ensures problem-free for manufacturing gelatin or
pharmaceutical industry for extruding cleaning in the manufacture of fruit gums, for example.
tablets, for example. skin care products, for example.
The new LEWA variable eccentric pump drive types LDF and LDG
are closing the loop to LEWA process diaphragm pumps.
3
For tightness and safety:
LEWA ecoflow technology
The construction principle ensures Low-wear valves for the widest
that the pump head’s diaphragm range of tasks
always works in the optimum Operational safety and the risk of
operating range. This explains the faults are crucially dependent on the
extremely high operating safety quality of the valves. The valve design
of LEWA ecoflow. is, therefore, tailored to the respec-
tive application. Profit from our dec-
ades of experience in this field.
LEWA ecoflow:
Advantage through the patented
DPS (diaphragm protection system)
Diaphragm pumps are used when
freedom from leaks and operational
safety are required, particularly in
the case of fluids that are hazard-
ous, abrasive, polluting or sensitive.
In order to keep the load on the
diaphragm as low as possible, the
diaphragm in LEWA ecoflow is actu-
ated hydraulically. Together with the
DPS (diaphragm protection system),
a long diaphragm service life can
be ensured.
4
High metering accuracy,
gentle delivery
The metering pumps provide high
metering accuracy and gentle deliv-
ery; their stroke can be adjusted
(manually, electrically or pneumatical-
ly), as can the stroke frequency by
means of a frequency inverter. The
reproducibility of the settings is
better than ±1%.
Separation of hydraulic
and drive unit oils
Separating both oil circuits provides
an additional protective barrier, so it is
basically impossible to contaminate
the drive unit with the conveyed fluid.
5
For the most varied requirements:
Three LEWA ecoflow pump heads
Series M900: The secure one Series M200/M400: The robust Series K: The tried and tested one
for all types of fluids one for high pressures and for non-problematic fluids
M900 is the universal high- temperatures Plunger pump heads are preferably
performance series with a hydraulically M200/M400 pump heads are spe- used with simple, unproblematic
actuated PTFE diaphragm and DPS cially designed for high pressures fluids, and represent an economical
(diaphragm protection system), which and temperatures. They have a metal yet high-quality solution.
ensures freedom from leaks and diaphragm and were designed as
operational safety – even in the case “high pressure pump series“. Up to 500 bar and + 400 °C
of operating errors. Economical design for simple tasks
Up to 1,200 bar and + 200 °C Wear-resistant plunger seal
Up to 400 bar and + 150 °C Very high safety standards with oxide ceramic plunger
For universal use, Safe against diaphragm overload
for all types of fluids and operating errors
Highest operational safety Suction pressure safe
Very long diaphragm service life Diffusion-tight metal diaphragm
High metering accuracy Long diaphragm service life
and wide adjusting range Recommended for critical, toxic,
Safe for suction pressure flammable or abrasive fluids in
up to 400 bar high-pressure applications
Recommended for critical, toxic,
flammable or abrasive fluids
6
For all types of fluids:
Safe M900 diaphragm pump heads
Performance overview:
Pressure up to 400 bar
Flow rate up to 9m3/h
per pump head
Temperature -20 to +150° C
Viscosity up to 100,000 mPa s
For technical data, see page 13
7
For high pressures and temperatures:
The robust M200/M400 diaphragm pump heads
Performance overview:
Pressure up to 1,200 bar
Flow rate up to 2m3/h
per pump head
Temperature +200 °C
Viscosity up to 500 mPa s
For technical data, see page 13
8
For unproblematic fluids:
The tried and tested series K plunger pump heads
Performance overview:
Pressure up to 500 bar
Flow rate from 0.1 l/h – 10 m3/h
per pump head
Temperature up to +400 °C
Viscosity up to 100,000 mPa s
For technical data, see page 13
12-98/K
9
For low and high metering volumes:
Drive units in seven frame sizes
0,1
0,0
0,9
0,8
2
The LEWA variable eccentric drive element is a straight crank 1
drive element with direct transmission of the drive torque, from
the worm gear via the hollow shaft (1), to the variable eccentric (2).
From single to multiple pumps: Axial movement of the sliding shaft via the angled slot (3) radially
If the performance range is increased, shifts the variable eccentric. The stroke length of the crank shaft
LEWA ecoflow pumps can be combined
in almost any way. changes in proportion to the movement of the sliding shaft.
The result is an accurately repeatable setting of the stroke length.
10
For optimum configuration:
The drive units options
01-99/295.1.eps
01-99/292.1.eps
A common oil bath: LEWA ecoflow multiple pumps manage LEWA ecoflow offers a wide range
without rotary shaft seals between the elements. of very different valve designs.
Standard motors with IEC or The drive units can be operated with LEWA ecoflow offers a wide range
NEMA connections a constant stroke length or with an of very different valve designs for
With or without hazardous area adjustable stroke. This can be done every possible requirement.
protection manually, electrically or pneumatically.
Available with frequency inverters Ball valves
All types of special drives Electrical stroke adjustment Standard valves for nominal
Integrated end position and over- diameters up to 15 mm
load protection Low drag coefficient
Feedback through potentiometer High functional security, even
or 0/4 to 20 mA signal when handling impure fluids or
Standard degree of protection suspensions
is IP 67
Positioner (optional) Plate/Cone valves
Hazardous area protection Standard valves for nominal
(optional) diameters up to 25 mm
Instrumentation/Control options Particularly suitable for
Pneumatic stroke adjustment high stroke frequencies
Pump monitoring and integration Standard control 0.2 to 1 bar
in process control Control and feedback through Other valve options
Proven controls, e.g. for 0/4 – to 20 mA signal Hardened or made of hard metal
proportional or batch metering Standard degree of protection or oxide ceramic, silicon nitride
is IP 54 for very low wear
Optional IP 65 degree of protection Double ball valves for even
EExiaIICT6 hazardous area more safety
protection Suspension valves in different
designs
11
For extra production safety:
LEWA ecoflow accessories
Intelligent accessories, such as
the LEWA CMS pump monitoring
system, mean you get more from
your application or installation.
12
At a glance:
Technical data LEWA ecoflow
Performance overview
To determine the size of
the drive unit. The char- [bar] 2000
500 K 100/500
details per pump head. M 900
M 500
200
100
LD LD LD
F G H
50
LD LD LD LD
B C D E
Pressure p [bar] ▶
20
10
1
100 200 500 1000 [ml/h]
1 2 5 10 20 50 100 200 500 1000 [l/h]
1 2 5 10 20 50 100 200 500 [m3/h]
Flow rate Q [ m /h] ▶ 3
Assembly dimensions
Type L B ∆B H
[mm] [mm] [mm] [mm]
LDB 400 400 185 260
LDC 450 500 220 320
LDD 700 750 280 610
LDE 800 900 350 690
LDF 1130 900 430 940
LDG 1300 1300 490 1000
LDH/LDHB 2100 1800 717 1500
Metered fluid
Enquiry data for designing a pump
Flow rate required [l/h]
Operating pressure at discharge flange [bar] abs
To design your special pump, we need the basic
Operating pressure at suction flange [bar] abs
details on the right.
Operating temperature (OT) max./min. [°C]
Density at OT [g/cm3]
LEWA GmbH Viscosity at OT [mPa · s = cP]
Phone +49 7152 14 - 0 Solids content / Solids density [%/g/cm3]
Fax +49 7152 14 - 1303 Solids grain size / Solids hardness [mm/Mohs]
lewa@lewa.de Motor data
We will answer your inquiry immediately. Hazardous area protection
Degree of protection
Voltage [V]
Current type
Mains frequency
13
For every occasion:
The LEWA product range
For laboratories & pilot plants: For high pressures:
LEWA micro-flow pumps LEWA process diaphragm pumps
These micro-flow metering pumps The leak-free LEWA process dia-
with hydraulically actuated metal phragm pumps for high flow rates
diaphragms are primarily used in are the tightness standard in high-
laboratories and for test procedures pressure process technology. Using
in pilot plants. LEWA triplex process diaphragm
pumps, even critical, toxic or flamma-
Performance range ble liquids can be conveyed safely.
Flow rate up 0.04 m3/h Even extremely low viscous, non-
LEWA micro-flow metering pumps Discharge pressure up to 560 bar lubricating fluids or abrasive suspen-
sions can be handled successfully.
Performance range
For low pressures: Flow rate up to 180 m3/h
LEWA ecodos metering pumps Discharge pressure up to 1,200 bar
Diaphragm metering pumps for low
pressure duty, using a mechanically
actuated PTFE quadruple diaphragm
for high security. Can also be com- For closed control loops:
bined as a multiple pump. LEWA metering systems
LEWA is the first point of contact
LEWA ecodos Performance range in the market for high-performance
Flow rate up 1.5 m3/h yet economically designed metering
per pump head systems. These are modular combina-
Discharge pressure up to 20 bar tions of pumps, valves and controls
for stroke length and speed, flow me-
ters (volume or mass flow) and con-
For sterile applications: trollers. The metered flow is adjusted
LEWA Sanitary & Hygienic in a closed control loop.
LEWA supplies special sanitary
and hygienic diaphragm pumps for For process automation:
metering tasks in hygienic, aseptic LEWA metering packages
or sterile procedures, whether for LEWA metering and mixing packages
LEWA triplex process diaphragm pumps food and beverages or for pharma- for process automation are available
ceuticals and personal care. either as standard variants ready for
connection, or designed by LEWA
Performance range specifically for the customer’s re-
Flow rate up to 4.5 m3/h quest. LEWA can supply complete,
per pump head ready to operate problem solutions.
Discharge pressure up to 350 bar Our services range from engineering
to commissioning – including indi-
vidual package controls, process visu-
alisation, logging of operational data
For more information, please and external interfaces to the p
rocess
request our individual brochures. guiding system.
LEWA metering systems
and chemical injection packages
14
For the highest demands:
LEWA engineering & services
With over 10,000 successful applica- LEWA follows its customers around
tions, LEWA has a very wide range the world. With 16 subsidiaries and
of application expertise around the numerous authorised agencies, you
world. Profit from our experience. We will find us in all major countries. This
see ourselves as a supplier of solu- local presence is also critical for the
tions and systems for any application successful implementation of interna-
involving the conveying, metering and tional projects. Regular maintenance
mixing of gases and liquids. We can guarantees the reliability and, particu-
thus provide tailor-made solutions, larly, the profitability of a pump sys- Always close to site: whether for consultancy,
from the smallest single unit to the tem. This is where we can help out maintenance or servicing, local presence
takes top priority at LEWA.
largest inline installations, as well with our comprehensive expertise.
as process engineering consultancy We look after LEWA installations –
for complex processes. Solutions worldwide. And we e nsure that origi-
that meet particular process require- nal spare parts can be supplied and
ments. will remain available for many years.
Fluid assessment
Installation calculations
Individually designed concepts
Commissioning and service
Seminars and on-site trainings
15
For short distances:
LEWA at your service worldwide
Germany / Headquarter
LEWA GmbH
Ulmer Str. 10
71229 Leonberg
Phone +49 7152 14 - 0
Fax +49 7152 14 -1303
lewa@lewa.de
www.lewa.de
Japan / Headquarter
NIKKISO CO. LTD.
3-43-2, Ebisu, Shibuya-ku,
Tokyo 150 - 8677
Phone +81 3 3443 - 3711
Fax +81 3 3473 - 4963
www.nikkiso.com
Bulgaria Italy Singapore USA / Gulf Coast Sales & Service Center
LEWA – Technical Office Sofia LEWA S.R.L. Pump Alliance PTE LTD (J. V.) LEWA, Inc
1421 Sofia 20017 Mazzo di Rho (Mi) Singapore 129808 Houston, TX 77086
Phone +359 2 8654088 Phone +39 02 93468 - 61 Phone +65 6468 6802 Phone +1 713 577-5392
lewa.bg@lewa.at info@lewa.it pbeddard@pumpalliance.com sales@lewa-inc.com
www.lewa.bg www.lewa.it www.lewa.sg www.lewa-inc.com
© D1-160 en · 08.2010 · Subject to change without notice · Layout and origin: Germany