Version 10.5
June 30, 2015
What’s new in
Welcome to
FARO CAM2 Measure 10.5 is an all-in-one metrology software for users that are looking for a
single, complete solution for all tactile measurement and non-contact 3D scanning
applications. CAM2 Measure 10.5 is compatible with FARO‘s world class metrology hardware
and is heavily utilized by the world‘s leading manufacturers to ensure product quality through
CAD and non-CAD inspection.
In this version, CAM2 Measure has taken yet another big step forward in providing capable
software to be used with FARO’s scanning devices such as the FARO Edge ScanArm HD and
the FARO 3D Imager AMP.
In addition to the Scanning capabilities, tactile measurement users will also find some good
improvements in this version. We have continued improving our GD&T capabilities and have
provided special focus on providing GD&T unique reporting capabilities, unseen in other
metrology software solutions. Our Laser Tracker users will also benefit from added capabilities
like the ability to perform 2-Face static point measurements and presetting of adapter tooling
for the measurements.
And, in response to the continuous need for automation of the measurement process, we
continued to improve on the QuickTools capabilities in order to simplify manual repetitive
measurement processes so that these can be performed in a more repeatable way without
the need to be an expert metrologist.
This document brings you a detailed description of each of the new capabilities of this new
version, enabling you to quickly learn about its new features and get you started on learning
how to use them.
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Table of Contents
1 USER INTERFACE 1
2.3 Cross-Sections 6
2.3.1 Create from Screen 6
2.3.2 Even Distribution 7
2.3.3 Spline representation 8
2.3.4 Improved hard probe scanning 8
3 GD&T 11
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3.6 Reporting 14
4 CAD MANAGEMENT 14
5 QUICKTOOLS 16
5.1 QuickTools 16
5.1.1 Freeze / Unfreeze recalculations 16
5.1.2 Extract feature 16
5.1.3 Set / Solve alignment 16
5.1.4 Perform fine registration 16
5.2 Example: ScanArm Automated Scanning QuickTool Error! Bookmark not defined.
5.3 Example: Imager Automated Scanning QuickTool Error! Bookmark not defined.
6 OTHERS 16
6.4 Tracker 17
6.4.1 2-Face Measurement 17
6.4.2 Adapter setting per feature 17
6.4.3 Choose adapter unit system 18
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1 User Interface
We will start by highlighting some generic changes that have been introduced in the
software’s User Interface. These may not explicitly bring new measurement or analysis
capabilities but are aimed at improving the software’s usability, hence increasing the
productivity of our end users.
- Preferences: choosing this option will ensure that the default preferences from an
earlier version of CAM2 Measure will be migrated to version 10.5
- Profiles: The saved User Profiles from previous versions can also be imported choosing
this option
- Report Templates: the report templates used in an older version are migrated
- Settings: These are the general settings
- Surveys: If you have saved Survey templates, they can also be migrated.
Once you have determined which settings you wish to import, press the OK button and you
can start using CAM2 Measure 10.5 as it was setup in your previous version.
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What’s new in
material condition of the part. In other words, a reading that is outside of the material is
considered to have a positive deviation, and corresponding red color, whereas a reading that
is inside the material is considered to have a negative deviation and corresponding blue color.
This is what is currently being designated as Material Whiskers in CAM2 Measure 10.5. Two
additional options for Whisker calculation and coloring have been introduced:
- Nominal Whiskers: as the name indicates, these whiskers will be drawn as a line from
drawn from the reading position to the matching location on the Nominal feature. The
whisker color will obey the same rules as the Material whiskers: a reading that is outside
the material as defined by the Nominal feature is red and positive and in the opposite
case will be negative and blue
- Size Whiskers: These Whiskers are computed relative to the best-fit geometry, in the
same way as the Material whiskers, however the color and sign is independent of the
material condition of the feature but is instead determined by whether the size of the
geometry is bigger or smaller at the reading location. Using a circle as an example, if
a reading is outside the circumference of the best fit circle, this means that the radius
of the circle at that location is too big, hence has a positive deviation, and therefore
red. A reading that is inside the best-fit circle indicates a smaller radius and therefore
represents a negative, hence blue, deviation.
To change the behavior of the Whiskers is, go to the Preferences and look for the Whisker
Calculation mode preference in the Display > CAD View section. The change will affect all
Whiskers of the given document. To set one of these Whisker Modes as default, make the
change and press the Save to Defaults button in the Preferences Dialog.
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When starting the application, a message will be displayed to the user when a time-limited
license is present. The user can chose to not see this dialog by pressing the Do not show again
checkbox prior to closing the dialog.
The new File Storage option allows the user to ensure that all scan data is captured and stored
on the hard drive so that it can be accessed later, if needed, for further analysis. This allows
operators to store all the data from their scans without putting a burden on the computer RAM
and processor to have to handle all these points for analysis. This capability enablers CAM2
Measure 10.5 to capture in excess of 1 billion points from multiple FARO Edge ScanArm® HD
devices at the same time.
The Use File Storage option is a preference that is located in the Measurement > Point Cloud
section of the Preferences. By default, CAM2 Measure 10.5 has this option turned on.
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The Scanning Filters are what determines how much of the scan data will be brought into the
computer memory and used within CAM2 Measure 10. The None filter can be set which results
in every point coming from your scanning device being loaded into CAM2 Measure. The
following Filter options are provided:
2.2.1 Decimation
The decimation filter allows the user to reduce data that comes in on each line of a Laser Line
Probe. When using a decimation filter, you can determine the decimation factor, which
represents how many points are considered for every point taken into the software. In other
words, CAM2 Measure will take 1 point for every N points on the line, where N is the value
specified in the Decimation value field.
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The default scanning filter for CAM2 Measure 10 is the Grid filter set to Coarsest.
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are 5 preset Planar Grid settings, ranging from Finest to Coarsest, and a Custom setting that
allows the user to define a custom Planar Grid configuration. The Custom setting allows the
user to define:
2.3 Cross-Sections
The Cross-Section capabilities have also been further extended in this version of CAM2
Measure 10.5
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When the Spine Connectors option is set for a Cross-Section and it is exported to a CAD file, it
will be exported as a Spline curve and not a Polyline.
CAM2 Measure will now compute the touch point, based on the current alignment to the CAD
model and take a point whenever the touch point crosses the plane and not when the probe
center crosses the plane. The end result will now have all measured points on the cutting plane.
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1. Scan your part. It is advised that you scan around it as much as possible
2. Go to the Alignments ribbon and
press the Align Point Cloud
button.
3. You enter into the Point Cloud
Alignment split view. Note that in
CAM2 Measure 10.5, the Include
Point Cloud is automatically
turned on by default.
4. Press the Solve button to get the
first alignment. If you have a
clean point cloud, you will get a good alignment.
5. Only in cases where the first alignment does not provide satisfactory results is it required
to pick point pairs. One will suffice for the most cases but a second may be added if
you need further refinement in the alignment.
1. Scan around the part as much as possible. Having data that is only on one side of the
part may sway the results and produce a bad alignment
2. Eliminate outlier data that is not on the part. For the most cases we recommend using
a clipping plane when the part is set on a table. If the outlier data is from fixtures or
other eternal artifacts, it is advised to remove it manually.
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When you run the new Edge Scan command, you are prompted with the measurement
properties window, allowing you to pre-set the Edge scanning settings you wish to use.
The command then allows users to choose between 5 preset Edge Tolerances, ranging from
Finest to Coarsest and then supports a Custom option where the user can define the algorithm
settings, as described above:
- Minimum Edge Length: this is the size of the smallest straight edge that will be
considered for the Edge detection algorithm. This must always be smaller than your
material thickness if you measure the edge of sheet metal.
- Minimum Distance From Edge: this is the smallest distance allowed between two
straight edges that can be considered to calculate an Edge point
- Angle to Edge Threshold: This is the allowance from 90 in the consideration for two
segments to determine if they will make an acceptable Edge point. If you are looking
for sharp 90° edges, this should be a small number. If you want
to allow for dull edges, make this a larger number. A 5°
tolerance means the algorithm will accept edges that are
within 85° and 95°
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3 GD&T
GD&T is a core need of the vast majority of CAM2 Measure users. In this version, the software
brings significant improvements, namely in the calculation of Datum alignments and GD&T
Position. It was also determined that there is a need for providing a workspace area for
managing GD&T and that the end goal should be to allow our users to replicate their GD&T
prints directly within CAM2 Measure 10.5
The Mode consists of 3 main areas: the Ribbon, the feature list and the Feature 3D View
Note: you can only exclude features that do not have any GD&Ts defined.
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The matching Datum letter(s) will appear beside the appropriate feature.
The GD&T is now defined and will appear in the Feature Information, Label and report for that
feature.
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3.1.4 Patterns
Patterns can be defined for groups of features that exist in a pattern (for example a Bolt Hole
Circle) and that may need to be tolerance as such (pattern). Once a Pattern has been
defined, you are allowed to determine one or more Position tolerances on it and the whole
pattern is controlled, independently of the Position of the individual features.
The creation of a Pattern starts with the selection of the features that belong to a Pattern and
then you press the Create button in the Pattern group of command from the ribbon. A Pattern
will be created and all selected features will be placed inside that Pattern.
3.1.5 Views
The creation of Saved Views is a fundamental component of the new GD&T Mode. As
mentioned above, the end goal is to allow the user to print images that look like their prints. In
order to achieve this, the user must be able to save given views that can be added to a report.
To create a View, set the View visibility as you would like to see it in the report and then press
the Capture button from the View Data ribbon group. A Saved View will be added to the Views
folder and it can later be added to the report.
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Note: in the current version, CAM2 Measure can only calculate the Profile when a fully
constrained Datum Alignment is specified. Partial Datum alignments are still not supported for
Surface Profile.
3.6 Reporting
The reporting support for the new GD&T Mode has been extended to allow the users to add
the Saved Views from that mode to be added to the Report. The can be added to the Report
List and will then appear as a CAD View in the report according to the order in which they are
placed in the Report List. GD&T Views can be mixed with regular feature reporting.
4 CAD Management
There is a continued trend in our customers to need CAD data to perform part inspection. In
some cases, they face the challenge of receiving large CAD models with much more details
than is necessary for their application where in others they are not supplied a CAD file at all
and must control the part quality. The two areas of improvement each focusses on each of
these challenges.
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will go through the part and select faces that are occluded or if it should only select what is
visible to the user.
To add surfaces to the layer, select the surfaces in the CAD view, either by picking on individual
surfaces or by using the rectangle selection tool. As with other selection modes, pressing the
CTRL and SHIFT keys during the selection will remove and add to an existing selection. The
selected faces can be added to a given layer by clicking the right mouse button and selecting
the desired layer.
Once loaded, you can align Point Cloud data to the STL
which will then be color coded as if it were being compared
to a native CAD model.
When operating with a STL mesh file, you are able to perform
a Point Cloud alignment and to get a color map of your scan
relative to the mesh. Cross-Sections and other more complex
CAD operations will be supported in a later version.
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5 QuickTools
Every version of CAM2 Measure has included QuickTools capabilities that are geared towards
simplifying the user’s workflow and to automate repetitive processes to avoid as much manual
work as possible. In that respect, CAM2 Measure 10.5 is no different. The one thing that is
different in this version is the focus of our changes in QuickTools: they are geared towards
supporting more and better automation of our customer’s processes. With Automation in mind,
the added steps are focused on supporting QuickTools Workflows where the user input is
reduced to a minimum.
5.1 QuickTools
In this section we describe the QuickTools that have been added and how they support the
Automation of a repeat part measurement workflow
Scans can be pre-registered with rotary stage and/or registration targets. This capability is also
supported by CAM2 Measure 10.5’s new Auto-registration of scans with Targets.
6 Others
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For such cases where non-center points are necessary, these can be
extracted by using the new Expand Geometry command that is available
from the Context menu. The following Geometries support the Expand
Geometry command:
The points that are created are constructed from the base features and appear in the Feature
Tree. Any of these points can be deleted any time and the Expand Geometry command can
be run more than once for each feature, creating copies of the points in every instance.
6.4 Tracker
The following enhancements have been developed specifically to support the FARO Laser
Tracker
The Set two Face measurement for uncompensated points preference is located in the
Measurement > Other. The same check box can also be found on the properties page of the
Uncompensated point and can be changed as needed.
1. The software will retain the SMR/Adapter (tooling) configuration that is active when
completing a measurement for the first time.
2. The retained data will be attached to the measured feature and used to set the active
tooling when measuring that feature again
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3. The user may edit the tooling to use for a given feature from within that feature's
property UI. An option to clear the data is also provided.
5. If tooling options are changed on subsequent measurements of the feature the tooling
change will be allowed for the measurement but will not override the configured
settings stored in the feature (only editing from the property UI can change the settings
once they are retained)
6. If a feature is initially measured on a Faro Arm there will be not tooling information to
capture. This will result in a feature that has no stored measurement information (as
described in point 4)
8. QuickTool steps currently have the ability to override the measurement configuration
for a particular feature, this behaviour shall extend to the tooling data as well. This
results in an order of precedence of:
1. QuickTool Configuration
2. Feature Properties
3. Device Defaults
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