BSP Hammer JCB

MAKING A GLOBAL IMPACT
JX PILING RIG
BSP JX-8 Small Driven Piling Rig.

Specification.
BSP International Foundations Limited. Tel +44 (0)1473 830 431. e-mail sales@bspif.co.uk
Ray Ransome 2017 Updated 06-10-17
1
JX PILING RIG
Purpose-driven piling Introduction.

BSP International Foundations and Colets Piling have collaborated on a British-designed and purpose-built
piling rig
When UK-based piling contractor Colets Piling became aware that its rental customers were in need of a
piling rig to top-drive steel or precast concrete piles for small to medium-sized housing projects, it decided
to approach BSP International Foundations and ask them to design and build a mast and piling hammer to
fit on a JCB excavator.
The main criteria for the rig were easy transportation without the need of movement orders; reduced
cost of piling mats for the rig to run on, as this can significantly increase the cost of the housing
development; and increased productivity with quicker set-up, faster drive times and reliability.
Colets Piling appointed JCB to supply a number of base units from its JS range. These machines have
already been introduced into the contract and rental fleet of Colets Piling in rotary versions, making this
the first driven rig of its type.
BSP, in turn, offered a JX25-8 fitted with a 2t dropweight hydraulic hammer and a 13m-long mast.
Research showed a larger interest in a machine that could cope with 8m piles, so the JX25-8 was the final
choice.
Key features
One key consideration in the design was the overall mass of the rig. The JX-8 exerts a ground pressure of
only 82 (kN/m^2 which is further reduced once the hammer is in place and sitting on the pile - as the pile
takes the weight of the hammer. The rig then only guides the pile into the ground while the hammer is
driving. The JX track base is square for maximum stability. With a working radius of 3.1m, the mast can be
spotted anywhere around the base. Five degrees of mast rotation left or right helps iron out un-level
ground. The rig can self-erect its mast without the help of other plant. The JX also has two dedicated lift
winches, one to lift the hammer and the other to lift the pile with a maximum weight of 1.5t. Moreover,
hydraulic arms retain the bottom of the pile to guide it in place once the pile has been located into one of
the dedicated helmets under the hammer.
The hydraulic hammers driven by the base unit are from BSP’s DX range, designed to be versatile with a
low power consumption (40KW). It is estimated that over 250 linear metres of pile can be driven in one
shift using the JX rig. So whether it is more piles driven or piles driven in a shorter space of time, it can
adds up to a cost-effective solution. The hammers are also capable of driving steel tubes, ‘H’ piles, wooden
or precast concrete pile sections to an ultimate load-bearing capacity of over 1,000KN.
The hammer retains a dedicated helmet or cap suited to the pile to be driven, keeping the centre line of
the hammer in line with the pile. This ensures maximum transfer of energy from the hammer into the pile.
A plastic dolly is used in the helmet to stop metal-to-metal contact of the drop weight on to the helmet.
Shock absorbers built in to the hammer dampen the pile recoil, reducing vibration to the cage and
hydraulic cylinder assembly. This can reduce any downtime of the hammer or the rig.
Once a job is completed, the mast is lowered and the JX rig can be driven on to a low loader, without the
need to remove the hammer from the mast.
The collaboration between Colets and BSP has resulted in a purpose-built rig, ready for work in less than
six months.
BSP International Foundations Limited. Tel +44 (0)1473 830 431. e-mail sales@bspif.co.uk 2
JX PILING RIG
Base Unit.
Basic Machine: JS200

Under Carriage: SC type
Tracks: 700mm wide
Counterweight: 3700kg
JCB EcoMax engine 128kw / 172hp: T4 Final

Weight as supplied 16,500 kg
Standard SC undercarriage 2870 overall width, fitted with 700mm Triple Grouser Tracks.
Fully glazed cabin with climate control, air suspension seat, radio and retractable seat belt
FOPS level 2 cab guard , travel alarm
Additional LED work lights, low level windscreen wiper, fire extinguisher
Flashing beacon , front roller blind , scavenge system (air filtration)
7” LCD monitor and rear view camera.
Upper structure safety rails
JCB Live-Link with 5 years airtime and JCB key pad immobilizer.
External mounted emergency stops
JX PILING RIG
Basic Rig Specifications

Hammer Basic Working Max Pile Typ. Ground Basic Track Transport Transport
Size Weight* Height Length Pressure Excavator Pads Length Width
MODEL Kg m m Kg/cm² JCB m m m
JX25-8 DX25 26,000 12.0 8.0 0.79 JS200 SC 700 12.6 3.0
* Weight includes hammer, but not pile.
JX PILING RIG
Rig Specification
ENGINE: Model: JCB EcoMax Tier 4i.
Type: 4 Stroke 4 Cylinder in-line, direct injection, turbocharged diesel
Power: 129 kW (173hp)
Maximum Speed 1700 rpm.
24 Volt Electrical System.
SWING SYSTEM: Swing motor: Axial piston.

Swing brake Hydraulic brake plus automatic spring disc type parking
brake
Swing speed reduction to approx. 1 RPM.
TRACKING: Type: Fully hydrostatic, swash axial piston type, fully guarded within
undercarriage frame.
Track speed caped to 2.3km/h (1.4 mph)
HYDRAULIC SYSTEM: Pumps: two variable displacement axial piston type.

Maximum flow 2 x 224 L/m
Filtration: In tank, 150 micron, suction strainer. M
Main return line, 10 micron fiberform element.
Pilot line. 10 micron paper element.
Hammer return 10 micron. Reinforced microform element.
JX PILING RIG
Rig Specification
UNDERCARRIGE: Standard length.
Track type, Sealed and greased.
WINCHES: Main winch: Pullmaster PL8 with external brake release

Hammer winch rope dia 16mm x 35 metres long.
Safe working load 4.6 Tonnes.
Auxiliary winch: Brevin BWF-1500-1
Pile winch rope dia 14mm x 28 metres long.
Safe working load 1.7 Tonnes.
SERVICE CAPACITIES: Fuel Tank: 343 litres.

Hydraulic tank: 120 litres.
TRANSPORT: JX-8 with DX 25 hammer 26,400kg.

DX 25 hammer 4500kg
Rig Transport Dim’s.

Hammer: ON for transport
When on mast – needs to be positively pinned.
Transport in single length preferred
Without Fold-up
Length = 12.5m
Height = 3.5m (top of hammer)
With top section folded, Length = 10.2m
JX PILING RIG
Rig Specification
Ground pressures in operation & travelling over jobsite
Calculation of the peak ground pressure at any slewing position of the rig fulfils the requirements of
EN16228-1 Annex F by including the effects of wind and dynamic forces of slewing, traction, leader
adjustment and lifting of hammer and pile.
Alternative ground pressure data is provided, based upon the FPS Rig loading code for input into the
BRE platform design method. (BRE report 470 – Working Platform for Tracked Plant 2004). This
methodology does not however include provision for the effects of wind or dynamic forces as required
by EN16228
Pressures based on 3.370 m ctrs tumblers x 700mm track pads
Pile mass EN16228-1 Annex F FPS / BRE Platform design code

Equivalent rectangular
Peak press distribution
Peak press during
during 360deg Loaded
360deg slew
slew Max pressure track
length
(kg) (kN/m^2) (kN/m^2) (kN/m^2) (m)
1700 205 153 115 2.294
1200 189 145 109 2.359
800 178 138 104 2.424
Travelling over jobsite without pile
0 139 104 82 2.763
JX PILING RIG
Rig Working Dim’s.
TWO Hammer Winch

Options:
[a] Rope Detachable – no
need for pay out winch
during piling
[b] Rope Attached – winch
to have ‘pull-off’ mode
engaged while piling
Operating Weight 26T

Max Pile 8m
Weight Includes Hammer
but NOT pile.
JX PILING RIG
Reduced Max Speed Winches controlled

From existing pilot DX
operated joysticks
Pile Hammer
Excavator Hammer Control

Main Valves See Next Page
Track LH
Stick (Hi-Flo disabled)
Boom (Hi-Flo disabled)
Tool (Hammer)
x
Bucket Danfoss 32+cetop
x
Plum
Slew Rake (F/A)
b
Track RH (E/W)
Direct To Tank
Reduce Max Speed Support (U/D)
Reduced Max Speed Geometry logic and interlock

Control from BSP PLC Gate
Hyd Schematic Simplified
JX PILING RIG
DX
Excavator
Main Valves
Track LH
Existing pilot hoses
on RH joystick for Stick
‘bucket function to
Boom
be disconnected
Tool (Hammer)
x
Bucket Danfoss 32+cetop
Only one
x
direction
Slew Plum
needed for Rake (F/A)
b
these two
sections Track RH (E/W)
Support (U/D)
Standard Option control valve Geometry logic and interlock

JCB ref. 332/J86639
Control from BSP PLC Gate
(Kawasaki 2KWE-5A)
With Deutsch 2-way DT connector
Hammer & Geometry Control
JX PILING RIG
Cab Layout – BSP Functions

JCB joystick replaced
Geometry logic, safety interlocks and

Hammer Control operated from BSP PLC
in conjunction with buttons on top of
new joystick handless
CR1080 colour display
CR2530 PLC in rear house
JX PILING RIG
Cab Layout – BSP Functions

JX25-8
Spare Spare
Not Not
used used
Spare
Spare
Spare
Spare Spare
Not Not
2 2 used used 1 1
L.H Side: R.H Side:

[5] retain JCB function – Horn [5] retain JCB function – engine idle
[6] spare [6] spare
[4] Support Frame - Up [2] Back Stay Cyl – Rake fore-aft

[2] Pile Gate open [3] Back Stay Cyl – Side plumbing E/W
[3] Pile Gate Close
[1] Support Frame – Down [1] Hammer Start/Stop pushbutton ?
[9] spare [8] spare

[8] spare
[7] spare
BSP JX PILING RIG HAMMER.
DX Hammer Specification
THE HAMMERS HAVE THE FOLLOWING IMPORTANT FEACHERS:
 Total control of hammer.

 Allows precise matching of energy to suit pile driving requirements.
 Double acting cylinder produces high impact energy and fast blow rate.
 Economical – Low Hydraulic power requirements.
 Will drive piles to an ultimate load bearing capacity up to 1800kN.
 Range of helmets for Concrete, Steel, Plastic or Wooden piles.
Performance Data. Ram Mass Max Impact Blow Rate @ Operating Hydraulic Oil flow Hammer
Energy Rated Energy Pressure Required Mass
MODEL Kg KNm BPM Bar L/Min Kg

DX 25 2000 25 60 160 150 4500
BSP Hydraulic hammer Input data for GRL- Weap Programme

Ram
Equivalent Stroke Cap Mass Cushion Cushion Details
Details
C Of
Max Min C/W Cushion Material Area Thickness E modulus
Model R
Mass
M M KN CM2 mm MPA
KN
Nylon MC 0.9
DX 25 19.62 1.25 0.1 1.72 804 200 2250
904 2
BSP International Foundations Ltd.

Claydon Ind. Park, Gt. Blakenham
Ipswich, Suffolk, UK, IP6 0JD
Tel. +44 (0)1473 830431
Fax. +44 (0)1473 832019
E-mail. Sales @bspif.co.uk
WWW.BSP-IF.COM
Colets Piling Ltd.

Church Field House,
Church Field Road,
Sudbury, Suffolk CO10 2YA
Tel: 01787 882 888
Fax: 01787 313142
E-mail. equipment@coletspiling.com
www.coletspiling.com
Registered address as above: Company Reg. No. in UK 194713: Tax No. GB 434 727543
All goods and services are sold and supplied according to the company's 'Conditions of Sale'.
Copies of which can be found online at the above link.
Any advice ans suggestions whether verbal or in writing are given with the utmost care,
but the company cannot accept legal liability for any errors or inaccuracies therein
BSP is a member of Tex Holdings PLC
14

BSP Hammer JCB

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MAKING A GLOBAL IMPACT

BSP JX-8 Small Driven Piling Rig.

Purpose-driven piling Introduction.

Basic Machine: JS200

JCB EcoMax engine 128kw / 172hp: T4 Final

Basic Rig Specifications

SWING SYSTEM: Swing motor: Axial piston.

HYDRAULIC SYSTEM: Pumps: two variable displacement axial piston type.

WINCHES: Main winch: Pullmaster PL8 with external brake release

SERVICE CAPACITIES: Fuel Tank: 343 litres.

TRANSPORT: JX-8 with DX 25 hammer 26,400kg.

Rig Transport Dim’s.

Pile mass EN16228-1 Annex F FPS / BRE Platform design code

Rig Working Dim’s.

TWO Hammer Winch

Operating Weight 26T

Reduced Max Speed Winches controlled

Excavator Hammer Control

Stick (Hi-Flo disabled)

Boom (Hi-Flo disabled)

Reduce Max Speed Support (U/D)

Reduced Max Speed Geometry logic and interlock

Hyd Schematic Simplified

Standard Option control valve Geometry logic and interlock

Hammer & Geometry Control

Cab Layout – BSP Functions

Geometry logic, safety interlocks and

CR1080 colour display

CR2530 PLC in rear house

Cab Layout – BSP Functions

L.H Side: R.H Side:

[4] Support Frame - Up [2] Back Stay Cyl – Rake fore-aft

[9] spare [8] spare

BSP JX PILING RIG HAMMER.

THE HAMMERS HAVE THE FOLLOWING IMPORTANT FEACHERS:

 Total control of hammer.

MODEL Kg KNm BPM Bar L/Min Kg

BSP Hydraulic hammer Input data for GRL- Weap Programme

BSP International Foundations Ltd.

Colets Piling Ltd.

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