Appendix F – Complex Lifting

LIFTING PLAN (Complex) Part 1 Permit No.

Signature:
Procedure Prepared by: W ork Area:
Cairn India Facility;
Contracting Company: Signature:
Cairn India Representative
Task Description:

LIFT DATA
1 Equipment / Load W eight: (Attach weight certificate)
2 W eight of crane equipment: Main Hoist Block
Secondary Block or Ball
Slings
Shackles
Total Rigging W eight 2
Total Lift W eight: On Crane (Load + Total Rigging Weight)

m On Slings (Load + Shackles)

3 Height of Lift: m (not greater than)
4 Radius of Lift: sq.m (Attach plot plan showing crane location and orientation)
5 Equipment Surface Area: (Maximum - subject to cross wind)

CRANE DATA
1 Crane Size and Manufacturer:
(Attach manufacturers chart showing capacity at varying radiuses and boom lengths)
2 Boom Length: (not greater than)
3 Mat size: (fully extended outriggers)
4 Initial orientation of lift relative to machine: Front: Side: Rear:
5 Swing orientation of lift relative to machine Front: Side: Rear:

RIGGING DATA
1 Sling: Diameter: mm Length: m (Per sling) Chart Capacity:
(Attach vendors chart showing capacity for different angles and sling configurations, type of wire rope and loop splice)
2 Briefly describe and sketch sling connection at hook and equipment. (Show dimensions and sling angles)

3 Shackle: Size: Capacity per Shackle

(Attach vendors chart showing capacity and invoice showing purchase date of shackles)
(Briefly describe and sketch shackle connections)
 LIFTING PLAN (Complex) Part 2 RJ/LP/CO/

RIGGIND DATA (Continued)

4 Parts of Line: Suspended Weight: Safe Working Load of Hose Rope
Lift Computation:
1 Boom Length:
2 Radius of Lift:
3 Crane Capacity:
4 Total Lift W eight:
5 Sling Capacity:
6 Shackle Capacity Required:
7 Total weight on Slings and Shackles:
8 Number of lifts to be made with wind speed in excess of:

TRAILING RIG DATA (If applicable)

1 Boom Length:
2 Radius of Lift:
3 Crane Capacity:
4 Total Lift W eight:
5 Sling Capacity Required:
6 Shackle Capacity Required:
7 Sling: Diameter: Length:
8 Maximum Size: (beneath full extended outriggers)
9 For Item 7, briefly describe and sketch sling connection at hook and equipment.

Will the load rotate in the sling: (If yes explain why)
10 Parts of Line: Suspended Weight: Safe Working Load of Hose Rope

LIFT PROCEDURE
Describe in detail how the Load will be lifted. Show the rigging location relative to the load (attach sketch)
 LIFTING PLAN (Complex) Part 3 RJ/LP/CO/

TRAFFIC PLAN
Describe in detail how traffic will be controlled on the site. (attach route / site plan)

CHAIN OF COMMAND / COMMUNICATIONS

Define roles and responsibilities for execution of lift. Define communications procedures.

NOTES
1 The lowering of all lifts must be under geared control. (No impact compensation provided)
2 All outriggers and counterweight must be fully extended
3 The angle between sling and vertical must be not greater than 30o
4 Upon initial lift, all sling legs must be taut (adjusted if necessary)
5 Prior to lift, Cairn job representative to make final inspection
6 All dead weight attached to boom (e.g. Load) must be accounted for either in manufactures chart or Item 2
Lift Data

SPECIAL NOTE

For lifts in hazardous locations the Area Authority and Fire Department are to be notified prior to the lift.

ADDITIONAL COMMENTS

APPROVAL SIGNATURES
1 Lifting In charge( Contractor) Representative:
Name: Signature:
Time: Date:
2 Cairn Job Representative:
Name: Signature:
Time: Date:
3 CIL Installation Manager:
Name: Signature:
Time: Date:
APPENDIX G – Simple Lifting Plan

IFTING PLAN (Simple) Part 1 Number: RJ/LP/SI/

Date: W ork Area: Work Permit No.:

Task:
Job Safety Analysis No.: Diagram, Drawings or Sketches Attached:
Maximum Weight of Load: Actual / Assumed / Calculated:
Description of Lifting Operation:

Check List: Possible considerations (not exhaustive)

Hazards to personnel in the area Weigh of load verified Trial lift required
No lifting points directly above the load Load on pallets requires securing Risk of overturning
Awkward size / Shape / Sharp edges Transport fastenings removed Working under load
Dedicated lifting points on the load Stability of the load an issue Cross Hauling required
Certified suspension points available High centre of gravity Tandem lifts involved
Restricted headroom or confined area Lifting chemicals Tag lines required
Correctly installed lifting equipment Conflicting tasks in the area Barriers Required
Correctly installed lifting accessories Dynamic factors involved Certification checked
Engineering Support required Method of communication agreed Safe Access available
Number of people involved identified Adequate lighting and visibility Lifting over live plant

Route To Be Travelled and Laydown Area

1 Are the route and laydown area clear of obstructions?
2 Is the laydown / landing area adequate in terms of size?
3 Is the laydown / landing area adequate in terms of load bearing?
4 Is suitable packing available for protecting the load, lifting equipment, slings etc
5 Have barriers been positioned to prevent access by unauthorized personnel
6 Have you confirmed that the laydown area is within the operating limits / radius of the equipment?
7 Have environmental conditions been considered with regards to the safety of the lifting operation
8 Will the Lifting Equipment Operator be able to see the Banksman throughout the operation?
9 Are there hazardous process plan or materials in the area?

Step by Step Details of the Lifting Operation

Person Responsible

1
2
3
4
5
6
7
8
9
10
11
12
13
 LIFTING PLAN (Simple) Part 1 Number: RJ/LP/SI/

SKETCH DETAILING THE RIGGING UP OF THE LIFTING EQUIPMENT AND LIFTING ACCESSORIES

LIFTNG EQUIPMENT AND LIFTING ACCESSORIES TO BE USED (Specify Type and SWL)
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15

Applicant:
Lifting In charge( Contractor) Representative:
Name: Signature: Date:
Authorization:
Lifting In charge( Contractor) Representative:
Cairn Job Representative:

Name: Signature: Date:

CIL Installation Manager:

Name: Signature: Date:

DEBRIEF AND LEARING POINTS (Did the lifting operation go as planned or are changes to plan required)
Appendix H – Routine Lift Check List
Routine Lift (Part 1)

Questions Yes No
1 Has the lifting operation been performed before?
2 Is there a documented procedure?
3 Are you experienced with all the lifting equipment to be used?
4 Has the load been checked and made ready for lifting?
5 Do you have experience to lift a load of this weight?
6 Is the lift in area free from obstructions and other possible hazards
Can the lifting operation be carried out without the use of Webbing
7 Slings? Or is a site-specific procedure for the use of webbing slings in
place?

If the answer to any of the above is “No”, go to Part 2 (Simple Lift)

If the answer to all questions above is “Yes”, proceed with Routine Lift

Assessment Part 1 Performed by:

Signature:

Job Title:

Date:
Appendix I – Simple Lift Check List
Simple Lifting Operations (Part 2)

Questions Yes No
Do you know the weight of the load and does the lifting operation
1
appear to be straight forward?
If the load is heavier than you normally handle, do you have the relevant
2
permission and or permit?
Is there a crane, lifting appliance or certified support steelwork (e.g.
3
runway beam or lifting eye) directly above the load?
Does the load have certified lifting points (lifting eyes/collar eyebolts etc)
4 fitted and if not, can slings be wrapped around easily (e.g. no sharp
edges, load not fragile etc)?
5 Is there ample headroom for the lifting appliance and slings?
6 Is the lift stable (e.g. centre of gravity below lifting points)?
Is the lift balanced (e.g. centre of gravity in the middle) or fitted with
7
special slings to compensate?
Is the load free to be lifted (e.g. sea fastenings released, all hold down
8
bolts removed, etc)?
9 Is the removal route clear of any obstructions?
Can the removal (list, transfer and landing) be performed without cross
10
hauling?
Is there suitable lay down area and does the load come within the
11
allowable load bearing capacity of the ground/deck?
Are you experienced in using all the lifting equipment and gear
12
involved?
Can the lifting operation be carried out without use of Webbing Slings?
13
Or is a site specific procedure for the use of webbing slings in place?

If the answer to any of the above is “No”, go to Part 3 (Complicated Lifts)

If the answer to all questions above is “Yes”, proceed with Simple Lift

Assessment Part 2 Performed by: Signature:

Date:
Approved by CIL: Signature:

Date:

NOTE: To the lifting operation nominated person:

If you can give solutions to the negatives in the above questionnaire to allow the lift to proceed safely,
write the instructions in the box. If you cannot supply a solution, seek guidance from the Lifting Co-
Coordinator.
Appendix J – Complicated Lift Check List
Complicated Lifts (Part 3)

The personnel about to perform the lifting operation shall complete the table below. Tick against
factors, which are applicable and specific to this lifting operation and indicate whether or not you have
the relevant experience to deal with them.

Questions Yes No
Is the lift stable? (i.e. centre of gravity below the lifting points and not
1
offset)
2 Is the centre of gravity for the load viewed as balanced and acceptable?
3 Can the lift be performed without cross-hauling or being restrained?
4 Does the load have specific lifting attachments?
5 Is the load robust? (not fragile)
Does the load have a limited surface area that will not cause instability
6
in the wind?
7 Does the load require only one crane? e.g. no tandem lifting
8 Can the lift be performed without rotation?
Uncertified structural components: can the lift be carried out safely
9
without the need for engineering calculations

If the answer to any of the above is “No”, go to Part 4 (Complex Lifts)

If the answer to all questions above is “Yes”, proceed with Complicated Lift
Assessment Part 3 Performed By:
Signature:
Date:
Approved By CIL Site Engineer:
Signature:
Date:
Approved By Installation Manager:
Signature:
Date:

NOTE : To the Lifting Coordinator:

If you have experience and can advise personnel involved in the lifting operation how to deal with the
complication, allow the task to proceed but only under your guidance. However if you decide that the
operation is out with the scope of your competence, indicate the reasons applicable in the table in
Part 4 complex lifts before passing it to the Lifting Technical Authority
Appendix K – Complex Lift Check List
Complex Lifts (part
4)

Lifting operations or conditions, which would merit additional engineering input

Tick
Reason for Requesting Engineering Input
Box
1 The lifting operation involves divers
2 The lifting operation is sub-sea
3 The load will be travelled over unprotected process plant and machinery
The load is classified as heavy (as specified by Site Lifting Coordinator*) and is
4
not being transported in CCU
5 The lift involves a floating crane
6 The load is critical to business
7 The lift is in a confined space and or an area with very restricted headroom
8 Use of non-certified structural components, which require engineering calculations
Personnel Transfer / Man-riding activity where no approval site specific
9
procedures exist

Lifting Plan/Method Statement and Job Safety Analysis Part 4

Performed by:

Signatur

e: Job

Title:

Date:

Approved/Endorsed by (Delete as Appropriate)