08.05.15 Draft Spec. For SBC (EDTS 073)

Page 1 of 56 File No. EL/ 7.1.108/SBC Spec. No RDSO/PE/SPEC/AC/0184 -2015 (Rev.
0)
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GOVERNMENT OF INDIA
MINISTRY OF RAILWAYS
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RESEARCH DESIGNS AND STANDARDS ORGANISATION
MINISTRY OF RAILWAYS
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SPECIFICATION FOR SWITCH BOARD CABINET FOR LHB
TYPE AC EOG COACHES
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Spec. No. RDSO/PE/SPEC/AC/0184 – 2015 (Rev. 0)
S. No. Date of amendment Revision Reason
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APPROVED
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Executive Director/PS&EMU
Prepared by – Checked by –
SSE/TL&AC-III . DSE (TL-AC & System design)

Page 2 of 56 File No. EL/ 7.1.108/SBC Spec. No RDSO/PE/SPEC/AC/0184 -2015 (Rev. 0)
INDEX
Clause Description Page

No. No.
1.0 Foreword 3
2.0 Scope of supply 3
3.0 Governing specifications 3
4.0 Operating and service conditions 4
5.0 Design and technical requirements 5
6.0 Constructional requirements 9
7.0 Tests 11
8.0 Schedule of tests 12
9.0 Description of tests 13
10.0 Technical data 15
11.0 Commissioning 16
12.0 Supplier’s responsibility 16
13.0 Marking and packing 16
14.0 Guarantee and Warranty 17
15.0 Training 17
16.0 Infringement of patent right 17
17.0 Service engineers 18
18.0 Cartel formation 18
19.0 Annexures 18
Annexure A :Undertaking against Cartel formation 19
Annexure B : Bill of material 20
Annexure C: Harness chart for LHB type EOG AC coaches 39
Annexure D: Codification chart 43
Annexure E: List of wiring diagram 51
Annexure F : List of drawings 52
Annexure G : List of connectors 54

SPECIFICATION FOR SWITCH BOARD CABINET (SBC)

FOR LHB TYPE AC EOG COACHES
1.0 FOREWORD
1.1 This specification is for design, manufacture, testing and supply of Switch Board Cabinet
(SBC) consisting of all the power/control switchgear for coach lighting, air conditioning,
pantry, pump control, sanitary system and public address system etc. of LHB type AC
EOG Coach suitable for 3 phases, 750 volts, and 50 Hz train lighting system.
1.2 The quality aesthetics, design and overall workmanship of Switch Board Cabinet as a whole
shall be to international standards and the quality of the existing LHB equipment shall be
considered prime basis.
1.3 Manufacturers of this system shall get RDSO approval for their product for which the
guidelines can be obtained from website www.rdso.indianrailways.gov.in. Such
manufacturers shall have infrastructure for manufacture, testing and supply of Switch
Board Cabinet and its accessories fittings as per requirements specified in RDSO
schedule of technical requirements (STR) no. RDSO/PE/STR/AC/0027-2009 (Rev. 0).
2.0 SCOPE OF SUPPLY:
S.No Item description Qty/Coach(Nos.)

1 Switch Board Cabinet (SBC) consisting of all the 1
power/control switchgear for coach lighting, air
conditioning, pantry, pump control, sanitary
system and public address system etc. for LHB
type AC EOG Coach suitable for 3 phases, 750
volts, 50 Hz system.
3.0 GOVERNING SPECIFICATIONS
Manufacturers should have the following standards in compliance of the specification:
IS:13947(Pt.1)-1993 1Low voltage switchgear and control gear Part-I General rules.
IS:13947(Pt.3)-1993 Part-3- Switches, disconnections and fuse combination units.
IS:8623-1993 Pt.-1 Low voltage switchgear and control gear assemblies:

Part-I Requirements for the type tested and partially type tested
assemblies.
IS:10118-1982 Code of practice for selection, installation and maintenance of

the switchgear and the control gear.
IS:13703-1993 Low voltage fuses for voltages not exceeding 1000 volts or
1500 volts DC.
IS:1248 Pt.II-1983 Direct acting indicating analog electrical measuring instruments

and their accessories (ammeter and voltmeters).
IS:8828-1996 Electrical accessories, circuit breakers for over current

protection for household and similar installations.
IS:1573-1986 Electroplated coatings of Zinc on Iron and Steel.
IS:1364-1992 Hexagon head bolts, screws and nuts of product grades A & B.
UIC 550 Power supply installation for Passenger stock.
Any deviation from this specification proposed by the manufacturer , aimed to improve
upon the performance, utility and reliability/efficiency of the component/panel will be
given due consideration, provided full particulars of the deviation with justification are
furnished.
4.0 OPERATING & SERVICE CONDITIONS
The switch board cabinet and its components shall perform satisfactorily in the following
environmental conditions & shall be sturdy and suitable for the following service
conditions normally to be met in service on Railway coaches:
Ambient - 10 to 55 deg C
Temperature under 70 deg. C
sun inside stable
coach
Train speed 200 Km/h
Relative Humidity Maximum Up to 98%
Altitude Max 1200 m above sea level
Atmosphere Extremely dusty and desert weather. The dust contents in the
air may reach as high value as 1.6 mg/cubic meter.
Annual rain fall Annual rainfall ranging between 1750 mm to 6250 mm.
Atmosphere i) The equipment shall be designed to work in saline
atmosphere in coastal areas having continued exposure to salt
laden airborne contaminants like smoke and chemical vapors
and also in industrially polluted zones:
Maximum pH value 8.5
Sulphate 7 mg/liter
Max. concentration 6 mg/liter
of chlorine
Max. conductivity 130 micro Siemens /cm
ii) Extremely dusty and arid climate/desert terrain in certain
areas. The dust contain in air may be attain values up to
1.6mg/m3
Shocks and The equipment, system and their mounting arrangement shall
Vibration be designed to withstand satisfactorily the shock and vibration
encountered in service as indicated below:
a) Max. vertical acceleration - 3.0 g

b) Max. lateral acceleration - 3.0 g
c) Max. longitudinal acceleration - 3.0 g
(‘g’ being the value of acceleration due to gravity)

Operating The equipment should function satisfactorily near 25 KV AC

Train/Electrical electric traction. It should not be susceptible to malfunction due
Environment to interference from overhead traction power supply lines or
under abnormal conditions such as overloads and faults in the
electrical circuits of the coach.
5.0 DESIGN & TECHNICAL REQUIREMENTS
5.1 The switch board cabinet comprises of the various cubicles consisting of power and
control switchgear, measuring/Indicating instruments, protection devices, light fan &
sanitary/pump control, controller of the air conditioning unit, switchgear for the pantry
equipment, battery charger, disconnecting and earthing device, DC-DC converter
insulation monitoring devices etc. as per enclosed Bill of material (BOM), Annexure ‘B’.
5.2 The Switch Board Cabinet shall be constructed as per RCF drawings LW70020 of latest
alteration.
5.3 On the right side of the lower part of switch board cabinet a disconnecting and earthing
device shall be located as indicated in drawing. The main function of this device is to
separate the coach equipment from the two feeders (input supply) and simultaneously
earthing 750V AC network of the coach. The connection to this unit shall be made by
supplier up to separate wago connectors. The connections to this unit shall be
made/removed by removing the perforated metal sheet provided on the top right side
of the disconnecting and earthing device. The size of the earthing & disconnecting
device shall be reduced to bare minimum length, however the firm shall take prior
approval from RDSO/PUs office and get the drawings approved
5.4 The left side of the lower part of Switch Board Cabinet is further divided vertically into
two parts for Battery charger and Main contactors along with main fuses. Mounting
plate for main contactors along with main fuses shall be sliding for easy access and
replacement/checking. The connection of this sliding plate shall be accessible by
removing the polycarbonate sheet provided on the front left side of lower part of SBC.
Battery charger is not in the scope of supply of the panel manufacturer.
5.5 The first layer (or back panel) contains contactors, relays, low voltage fuses, earth
leakage monitors and terminal blocks for the incoming and outgoing for 110V
AC, 240V AC/415V AC, 1 KVA transformer, cable ducts and terminals for further layer.
A transparent fire retardant polycarbonate sheet shall be provided to prevent
accidental contact. The dimensions shall be strictly adhered to the drawing.
5.6 The second layer shall consist of three swivel frames as indicated in drawing.
5.7 On the upper left swivel frame, MCBs/MPCBs shall be arranged in two rows with a
voltage level of 240/415V AC.
5.8 On the second swivel frame on left side following items shall be mounted for feeding
the AC load and part of the pantry load.
a) 110V/24V DC/DC converter and minimal voltage relay.

b) *Wheel slide protection
c) *Volume control & MCB for public address system
d) *Public address system

* Note Item (b) , (c) and (d) are not in scope of supply of the power panel
manufacturer, however, mounting holes shall be drilled as per the drawing and
terminal connectors shall be provided in the Switch Board Cabinet.
5.9 The swivel frame on the right side shall be suitable for mounting. MCBs shall be
arranged in two rows with a voltage level of 110V ac/dc for lighting etc.
5.10 The third layer consists of the swivel doors of the Switch Board Cabinet. The upper
area of the doors shall be provided with a cut-out to operate the MCBs/MPCBs as per
drawing without opening the door.
a) Underneath this cut out on the left door Voltmeter and Ammeter for supply network
with changeover switch shall be provided. The voltmeter shall be connected
directly to 750V ac network. Therefore, backside of the voltmeter shall be covered
with an earthed metal shell/sheet to prevent direct contact as indicated in drawing.
A separate small door is to be provided for equipment of public address system so
that it can be maintained through this door opened by a special key.
b) Below this cut-out for the right door the devices such as Ammeter for battery
charging current and discharging current along with various push buttons and
indicators for faults of important devices (bus-bar network, local network, 415V
network, battery charger) etc. with a voltage level under or equal to 110V shall be
arranged. Underneath these devices, the operating and display unit for the air-
conditioning unit shall be located.
5.11 Plug in type connections shall be provided for the following equipment:
a) RMPU
b) CDTS & Lavatory wiring
c) Battery charger
d) Pump
5.12 The female connection shall be fixed on the SBC as per SKED-531 and the male
connection shall be supplied to Production units(PUs) in advance so that harness with
conduit can be made well in time. The connector designation and part nos. for
connectors on Switch board cabinet side shall be as given in Annexure G .
5.13 All connections to the harting connector base shall be in series with the WAGO
connectors provided for equipment to ensure availability of alternate connection
arrangement.
5.14 The general layout for providing these harting connections shall be as shown in SKED
No. 531. Firms shall get prior approval from RDSO for better alternative layout with the
same connectors with alternative type of connectors suggested.
5.15 The following connectors are provided on front of Regulated Battery Charger :
Main’s -MG02R24 -10P I Plug

Battery -MG02R28 -10S I Socket
Sensor -MG02R20 -27S I Socket

For making ready connections to the battery charger 3 harness shall be provided in
series with the terminal slip S1x3 provided in SBC to ensure availability of alternate
connection arrangement. To have compatibility with the battery charger the other ends
of harness shall be provided with following connectors :
Main’s -MG08F24 -10S I Socket

Battery -MG08F28 -10P I Plug
Sensor -MG08F20 -27P I Plug
The length of each harness shall be 1.5M to make ready connectors with the battery
charger.
5.16 All crimping of pins shall be done with suitable crimping tool prescribed by M/s Harting
only to avoid any crimping failure. One set of tool shall also be supplied with panel for
crimping in the harness.
5.17 All cables used for wiring of connector shall be e-beam as per RDSO specification no.
ELRS/SPEC/ELEC/0019 Rev.’2’ or latest.
5.18 All wiring shall be secured with cable ties and provided with cable protection sleeves
made up of polyamide or ‘PMA jack’.
5.19 The firm shall carry out modification in readymade harness for provision of compatible
connector (which is in firm’s scope of supply) to match the connectors in SBC.
5.20 All comb bus bars to be replaced with cable looping as per RDSO drawing no.
RDSO/PE/SK/AC/0154-2011 (Rev. 0).
5.21 Controller for the AC unit shall be mounted on a small swivel frame as indicated in
drawing no. LW70020 alt. ‘e’ sheet 1/17 or latest for easy observation of LED
indications by turning the frame. This unit is not in the scope of supply of panel
manufacturer and shall be supplied loose for fitment/wiring.
5.22 MCBs shall be provided at the output of the RMPU micro-controller at suitable location
near the RMPU micro-controller as per the scheme advised by RDSO vide letter no.
EL/7.1.108/SBC dated 04.07.2012. However, firm shall take prior approval of mounting
arrangement before bulk supplies.
5.23 RDSO Modification sheet no. RDSO/PE/MS/AC/0054 (Rev.0)-2011 shall be followed for
providing MCBs for capacitor bank in LHB type coaches.
5.24 The internal wiring shall be done with Halogen free electron beam irradiated cables
confirming to RDSO specification No. ELRS/SPEC/ELEC/0019 Rev. ‘2’ or latest. The
sizes/type of cables shall be as indicated in harness chart to Annexure ‘C’. All
cables/wiring shall be of black color with color coded sleeves according to phases shall
be provided for identification. Control wiring and power cables shall be segregated
according to the voltages and adequately secured with cable ties.
5.25 a) The outgoing/incoming terminal connections shall be brought out to a adequate

rated cage clamp type terminal block/MCB.
b) The terminal blocks shall be located for easy access as indicated in the drawing.

c) Separators/intermediate plates shall be provided between adjacent terminal

blocks, wherever required.
d) All cables leading to a terminal block shall be properly secured /clamped before
termination.
e) It shall be ensured that not more than two wires are terminated at one point.
f) The power panel shall be complete with all necessary crimping sockets and
ferrules for ready connections. Rings/tubular crimping sockets shall be used with
suitable palm size to prevent loose connections during vibrations. Only copper
crimping sockets of approved make shall be used. Crimping sockets of sizes
smaller than 16 mm 2 shall be with metal reinforcement.
g) Marking ferrules shall be of computer generated type for easy identification of the
cables with the help of shrinking sleeves (self-extinguishing) of suitable size
horizontally printed or with the help of multi mark carrier/label of M/s. Tyco or
equivalent approved make.
h) All cut-outs wherein cables enter/exit the switch board cabinet shall be provided
with V-grooved rubber grommets/edge protection sleeves from protection against
sharp edges.
5.26 Two earthing terminals shall be provided on top and bottom of the panel on diagonally
opposite ends. For earthing two braided copper cable of 70 sq mm and 300 mm in
length each duly crimped shall be supplied with the panel. Earthing of the metal
parts/sub- assemblies inside the panel shall also be done as indicated with suitable
wire size as determined vide 7.4.3.1.7 (a) of IS: 8623 (Pt-I) – 1993.
5.27 Manufacturer shall provide a screen printed circuit diagram at backside of front door at
suitable place, which should be visible on opening of lower door
5.28 Suitable polyamide alleys/ducts with snap-in element of M/s. L&T/SALZAR/AKG shall
be provided for cable trans versing as indicated in the drawings. Whenever the cables
shall cross the door/passage area, the cables shall be covered by self-extinguishing
and halogen free braiding/nylon jacket (material-polyamide 6.6)
5.29 All the devices fitted in the switch board cabinet shall allow access for easy
maintenance of all the equipments from the front of the panel.
5.30 Compact LED/fluorescent light fittings with a working voltage of 110V DC to drawing
no. CC76415 along with a switch/ socket point shall be provided inside the switch
board cabinet for ease of the maintenance staff. The fitting shall be clamped suitably to
avoid damage due to vibrations.
5.31 A rotary switch for bypassing RMPU Micro controller shall be provided as per RDSO
Modification sheet no. RDSO/PE/MS/AC/0057 Rev.0-2011.
5.32 Interlocking of auxiliary contact of MPCB of ventilation motors of RMPU with heater
control circuit shall be ensured. The heater of the RMPU shall be switched off in case
of tripping/inadvertent switching off of MPCB of ventilation motor of RMPU.
5.33 The Power/Control connections of the Switch Board Cabinet shall be as per wiring
diagram given in Annexure-E.
5.34 Care shall be taken to achieve a neat and symmetrical layout.

5.35 Only approved makes mentioned in the bill of material as per Annexure-B shall be
used. For any deviation prior approval from RDSO shall be taken.
5.36 All rotary switches shall conform to IS:13947 (Pt. III) -93 and shall be suitable for
universal mounting.
5.37 General and safety requirements shall be governed by IS:13947 (Pt. I)-93 and
IS:8623-1993.
6.0 CONSTRUCTIONAL REQUIREMENTS
6.1 The switch board cabinet shall consist of welded steel tube construction, TIG
(Tungesten inert gas) welded to make complete frame with following dimensions.
Making of structure with L-channel welded to form a tube is not permitted.
Height = 1850 mm
Width = 1280 mm
Depth = 920 +20 mm (including door)
a) No positive tolerances are allowed. However, negative tolerances shall be

governed by MDG 0008.
b) The firm manufacturing revised /amended switch board cabinet shall submit the
outer dimensional drawings for structure for approval from RDSO/PUs before
starting bulk production.
6.2 The steel sheet used for the front door shall be 2 mm thick CRCA steel conforming to
IS:513-1994 & 1.6 mm 304 – stainless steel for bottom doors.
6.3 The dimensions/mounting/general layout of the switch board cabinet shall be

conforming to RCF drawing no. LW70020 of latest alteration and other drawings
enclosed as Annexure F. The drawings annexed are for general guidance only. For
change in layout for manufacturing/improving the aesthetics from maintenance point of
view, the manufacturer shall take prior approval of RDSO.
6.4 A top cover shall be provided on the top of switch board cabinet to prevent water
ingress inside of panel as shown in RCF drawing No. LW70020, sheet 1/17, alt ’e’ or
latest.
6.5 The location and size of the hinges shall be as per RCF drawing No. LW70020, sheet
1/17, alt ’e’ or latest.
6.6 Panel shall be powder coated to thickness minimum 60 microns Grey shade No.
6102/08038 of M/s Nerolac paints or 877 of M/s Berger paints, after giving requisite
surface treatment.
6.7 A suitable zinc plated saddle clamp shall be provided on the front side of the
Switchboard Cabinet door to prevent accidental damage to the indicating devices
generally as per SKED 263.
6.8 All fasteners used shall be zinc plated and passivated according to IS:1573- 86 and
conforming to IS:1364-92.

6.9 Switch Board Cabinet shall be covered from both sides (left & right side) with 1.6mm
thick CRCA steel conforming to IS:513-1994.
6.10 The enclosure of equipment/component shall be given powder coating of thickness of

minimum of 60 microns
6.11 The general construction of the switch board cabinet shall be such as to keep the
various voltage levels separated against each other as far as possible.
6.12 Suitable eye bolts shall be provided at the top four corners for lifting the Power Panel
during mounting on the coach such that panel may not lift on one side during lifting.
6.13 The switch board cabinet shall be divided into two parts i.e. upper part and lower part.
6.14 The lower part of the switch board cabinet shall be further divided into two parts i.e.
Right side part and Left side part.
6.15 The upper part of the Switch Board Cabinet is divided depth wise into three different
layers/levels.
6.16 Each SBC shall be provided with 5 nos. additional doors with polycarbonate sheet fixed
on the front top covers of SBC. Two nos. of such doors shall be provided on left leaf
and 3 nos. on right leaf of the front cover. The general arrangement shall be as shown
in RCF drawing no. LW70020 alt.”c” sheet 7/18 or latest for left door & LW70020 alt. “d”
8/18 or latest for right door.
6.17 Polycarbonate sheet used shall be fire retardant resin, 3 mm thick, scratch free and
shall be of M/s GE plastics. Each door leaf shall be provided with 1 no. Snap lock Part
no. 264-9006 (lockable snap lock for flap cover of MPCBs/MCBs) and non lockable
snap lock part no. 264-9009 for other flap covers of M/s DIRAK or approved make.
6.18 The doors shall be fixed to the main doors by means of two nos. industrial hinges Part
No. 218-9501 (Hinge) &218-0907.15-00000 (Nut plate) of M/s DIRAK or approved
make.
6.19 The bottom doors of stainless steel make shall be of the SBC shown in drawing no.
LW70020 alt. ‘c’ sheet 16/17 or latest for left door & LW70020 alt. ‘c’ 17/17 or latest for
right door to make it in line with the top doors.
6.20 Each SBC shall be provided with 4 nos. additional doors fixed on the front top covers of
SBC. Two nos. of such doors each shall be provided on left leaf and right leaf of the
front cover. The general arrangement shall be as shown in sketch no. SKED-406 Alt.
“a” or latest.
6.21 The doors shall comprise of outer frame and transparent polycarbonate sheet provided
on the inside of doors for visibility of indication lamps provided on the front covers of the
SBC.
6.22 Frame shall be fabricated with 1.6 mm thick CRCA sheet and shall be powder coated
to Siemens Grey shade after giving requisite surface treatment.
6.23 Polycorbonate sheet used shall be fire retardant resin, 4 mm thick, scratch free and
shall be of M/s GE plastics. Each door leaf shall be provided with 2 nos. industrial locks

i.e. one of the top and one of the bottom of the door leaf as shown in SKED-406 alt. ‘a’
or latest.
6.24 The doors shall be fixed to the main doors by means of 3 nos. industrial hinges of M/s
Dirak or reputed make. The hinges shall be TIG welded to the door frames.
7.0 TESTS
7.1 Only after the drawings and the design have been approved and the clearance given to
this effect, the manufacturer shall take up the manufacture of the prototype. It is to be
clearly understood that any changes, required to be done in the prototype or any
additional tests other than specified herein are required to be conducted on the
prototype unit or its components, they shall be done expeditiously. The required testing
facilities for inspection & testing shall be available at firm’s premises.
7.2 Firm’s internal testing shall be done by qualified person & submitted the test results to
RDSO.
7.3 The type tests shall be carried out by RDSO representative on prototype unit either
totally or in part under the following conditions without any additional cost:
a) A manufacturer undertakes to manufacture for the first time as per this

specification.
b) An important change in design details of switch board cabinet has been introduced.
c) Specification is modified necessitating the re- designing of equipment.
d) Unsatisfactory performance reported from user Railways.
e) Resumption of production after an interruption of more than two years.
7.4 RDSO may conduct surprise checks on the manufacturing process and quality control
along with any of the tests to ensure quality of product and its conformance to RDSO
specification.
7.5 The firm shall maintain date-wise in-house quality control system and in-house quality
control records etc. for in stage process inspection and testing at the same along with
QAP shall be made available to the inspecting official during type testing.
7.6 Inspecting Agency/Rites shall carry out the tests in manufacturer premises as per
acceptance & routine tests specified in tender specification. Check list consisting of
testing details /measurements and acceptability shall be prepared and submitted along
with inspection certificate to production units (PUs).
7.7 TYPE TESTS:
All the type tests mentioned in clause no. 8.0 shall be carried out on a prototype unit.
The firm manufacturing for the first time shall get the prototype approved from RDSO.
The prototype test shall be undertaken either totally or in part on Switch Board Cabinet
as per clause no. 8.0 under the following conditions without any additional cost :-
(i) A new variant of Switch Board Cabinet is introduced by existing manufacturer.

(ii) A fundamental change in design is introduced and modification of Switch Board
Cabinet likely to affect its function.
(iii) Failure or variations established during type test.

(iv) Resumptions of production after an interruption of more than two years.

(v) Specification is amended or revised.
(vi) During Quality audit if required.
(vii) In any other condition, whenever RDSO/Purchaser feels necessity of the test.
7.8 ROUTINE TESTS:
Routine tests mentioned in clause no. 8.0 shall be carried out on each unit by the
manufacturer at his works to ensure compliance with the specification and the
drawings.
7.9 ACCEPTANCE TESTS:
Acceptance test mentioned in clause no. 8.0 are to be carried out by an inspecting
authority nominated by the purchaser at the works of the manufacturer, on the sample
picked up by the inspecting authority. All the acceptance tests shall be carried out at
firm’s premises at the manufacturer’s cost. Inspecting officer will witness the tests. A
copy of the internal tests conducted by the firm shall be supplied to
inspecting/purchasing authority.
8.0 SCHEDULE OF TESTS :
Tests as mentioned in table below shall be carried out as per respective clause of IS:
8623 (Pt-I)-1993.
SN Clause Tests Type Routine Accept-

of Test Test ance
IS:8623 Test
1. 8.3.1 Visual inspection, including inspection of Yes Yes Yes
wiring and electrical operation test
2. 8.2.1 Temperature rise test Yes Yes* No
3. 8.2.6 Mechanical operation and sequence test Yes Yes Yes
4. 8.2.5 Test for verification of clearance and creep- Yes Yes Yes
age distances
5. 8.2.2 Test for verification of dielectric Yes Yes Yes
properties
6. 8.3.4 Test for verification of insulation resistance Yes Yes Yes
7. 8.3.3 Checking of electrical continuity Yes Yes Yes
8. 8.2.4 Verification for effectiveness of protective Yes Yes Yes
circuits
9. --- Check for satisfactory operation of Yes Yes Yes

rotary switches by rotating 10 times
clockwise and 10 times anticlockwise.
(WTC of rotary switches of OEM shall
be checked by inspecting authority)
10. --- Check for BOM and proof of material as Yes Yes Yes
per spec. with proof of invoices.
* Shall be carried out in one no. SBC in every lot size of 20 nos.

8.1 The accuracy of measuring instruments used for both type and routine tests shall be of
class 0.5.
8.2 For the commissioning of first panel, panel manufacturer shall depute his staff at
production unit (PUs) for interface with respect of items falling in RCF/ICF/PU scope of
supply.
9.0 DESCRIPTION OF TESTS:
9.1 Visual inspection including inspection of wiring and electrical operation test:
The test shall include visual inspection of control panel, overall dimensions, marking and
general layout of housing, earthing, colour coding as mentioned in the specification &
drawings. Electrical operations shall also be checked as per concerned drawings and
prepared test protocol.
General workmanship of Switch Board Cabinet and its accessories such as MPCB, MCB,
fuse, relay, contactor, connector, cable etc shall be checked.
9.2 Temperature rise test:
Temperature rise test of the Switch Board Cabinet shall be carried out as per clause no.
8.2.1 of IS 8623 Pt -1. During the temperature rise test, 125 A current shall be injected in
750 V circuits and 80 A shall be injected in 415 volt circuits. The reading at various points
of switchgears conductors & insulators, HT fuses, bus bar, Panel body, Panel doors,
handles etc. shall be measured at an interval of 30 minutes till the temperature will
stabilized. The firm should submit the test protocol for temperature rise test in advance to
RDSO.
9.3 Mechanical operation and sequence test:
This type test shall not be made on such devices of the assembly which have already
been type-tested according to their relevant specifications provided their mechanical
operation is not impaired by their mounting.
For those parts which need a type test, satisfactory mechanical operation shall be verified
after installation in the assembly. The number of the operating cycles shall be 50.
Note: In the case of withdrawable functional units, the cycle shall be from the connected
to the disconnected position and back to the connected position.
At the same time, the operation of the mechanical interlocks associated with these
movements shall be checked. The test is considered to have been passed if the
operating conditions of the apparatus, interlocks etc. have not been impaired and if the
effort required for operation is practically the same as before the test.
9.4 Test for verification of clearance and creepage distances:
Electrical/cable alley shall be mounted keeping in mind the RCF drawing no. LW70020 of
latest alteration for maintaining clearance and creepage distance.
9.5 Test for verification of di-electric properties:

The control panel shall be tested with 3KV test set between live parts and earthed body.
Applied voltage Time Result Condition Leakage

current
3 KV 60 seconds Should disconnected Should be
withstand equipments- noted
the test for DC-DC converter
one minute Insulation monitoring
relay & SDS type
wago relay
9.6 Test for verification of insulation resistance
During testing, insulation controllers have to be disconnected. All the MPCBs/MCBs

shall be kept in the OFF position. Insulation resistance shall be measured with direct
current. Measuring voltage and minimum insulation resistance values are given in the
single test items. The HV test shall be done with AC (50 Hz) which shall be gradually
increasing (applied for one minute). The test is considered pass if no electric breakdown
or flashover occurs.
Insulation resistance test shall be carried out on all the circuits. The meggering voltage
and the value of the insulation for the various circuits shall be given as under-
SN Rated circuit Meggering Insulation resistance

voltage voltage value
1 750 volts AC 1000 V DC Not less than 5 M ohms
9.7 Checking of electrical continuity:
Continuity of protective circuits shall be ensured by effective interconnections either

directly or by means of protective conductors. In particular, screwed connections shall be
checked for adequate contact, possibly by random tests.
When a part of Switch Board Cabinet is removed from the enclosure, for example for
routine maintenance, the protective circuits for the remainder of the Switch Board Cabinet
shall not be interrupted.
Means used for assembling the various metals parts of Switch Board Cabinet are
considered sufficient for ensuring continuity of protective circuits if the precautions taken,
guarantee permanent good conductivity and a current carrying capacity sufficient to
withstand the earth fault current that may flow in Switch board cabinet.
For lids, doors cover plates and the like, the usual metal screwed connections and metal
hinges are considered sufficient to ensure continuity provided that no electrical
equipment is attached to them.

All parts of protective circuit within the Switch Board Cabinet shall be so designed that
they are capable of withstanding the highest thermal and dynamic stresses that may
occur at the place of installation of Switch Board Cabinet.
9.8 Verification for effectiveness of protective circuits:
It shall be verified that the different exposed conductive parts of the assembly are
effectively connected to the protective circuit in accordance with some requirements. A
protective circuit in an assembly consists of either a separate protective conductor or the
conductive structural parts or both. It provides the following-
(i) Protection against the consequences of faults within the assembly.

(ii) Protections against the consequences of faults in external circuits supplied through
the assembly.
9.9 Check for satisfactory operation of rotary switch:
Rotary switches shall be checked for satisfactory operation by rotating 10 times clockwise and
10 times anticlockwise. Work Test Certificate (WTC) of rotary switches of OEM shall be
checked by inspecting authority.
9.10 Check for BOM:
(i) Bill of Material (BOM) used in Switch Board Cabinet as given in Annexure-B (description,
make, part no./ Catalog no. of each item) shall be checked. Work Test certificates(WTC) in
respect of the following shall be submitted by the firm during prototype testing.
1. MCBs/MPCBs
2. Wide band contactors
3. Rotary switches
4. Overload relays
5. Control transformer
6. Earthing & disconnecting device
7. H.T fuses
(ii) In view of updating of the various catalogue/technical data sheets resulting in

discontinuation/Non-availability of a particular make/part no; the firm shall take prior
approval from RDSO for alternate part no. of a particular make before effecting bulk
supplies.
(iii) Proforma in voice of all major items shall be supplied along with each supply of material.
10.0 TECHNICAL DATA
10.1 The manufacturer shall submit complete design details of SBC and its fittings, necessary
calculation, if any shall also be submitted.
10.2 The manufacturer shall also supply following:
a) Component drawings in CAD software in line with RCF drawings enclosed with
specification along with the material and specification.
b) One set of the following will be supplied with every 10 units.

i) Operating and trouble-shooting manual.

ii) Parts illustrated catalogue-indicating sources.
11.0 COMMISSIONING:
Firm shall be responsible for commissioning of prototype unit in one coach at RCF. The
modification in Switch Board Cabinet shall be compatible with the coach harness
provided for various circuits. Firm shall prove out the scheme in one coach for proper
functioning of all related equipments.
12.0 Supplier’s responsibility
12.1 The Switch Board Cabinet shall be suitable for rugged service conditions normally to be
met within Railway rolling stocks, where coaches are expected to run up to a maximum
speed of 200 kmph in varying climatic conditions existing throughout India.
12.2 The supplier shall be fully responsible for ensuring that all equipments forming part of
the supply is entirely fit for the purpose and no part of this specification shall in any way
remove or reduce his obligation in this respect. In addition, it is the supplier’s
responsibility to underwrite the complete switchgear system design and ensure that it is
compatible with and will, in no way, compromise the design and performance of switch
board cabinet of his supply.
The supplier shall provide “in the field” service support during the guarantee period.
12.3 The supplier shall supply any purpose built or special tools or equipment that may be
necessary for the correct operation, servicing, testing or installation of the equipment of
the switch board cabinet.
12.4 The supplier will provide assistance, both in terms of material and technical, in
development of the system as a whole to ensure that when this switch board cabinet is
installed as part of the integrated vehicle system, the performance of the system meets
or exceeds the requirements specified.
12.5 If the Switch Board Cabinet fails to achieve these requirements, the Switch Board
Cabinet shall be modified at the supplier’s expense and within a time scale to be agreed
with purchaser/consignee/RDSO.
13.0 MARKING AND PACKING
13.1 All the switch board cabinet and its main component/accessories shall be provided with
a name/rating plate on the enclosure. The following information shall be available either
by etching process or by engraving or screen- printed at the front door on each panel:
a) Name and Address of the manufacturer.

b) Month of the manufacture.
c) Serial number of panel.
d) Specification number.
e) Hardware version
f) Schematic/Connection diagram /fittings arrangement of the equipment on the side
of the cover/body.

The first two digits shall indicate the year of manufacture and next two digits shall
indicate month. Further next four digits shall indicate manufacturing serial number.
13.2 The name/identification plates shall be of bright anodized aluminium with black letters
embossed or etched on white background. These plates shall be fitted by riveting. The
nameplate shall indicate the month and year of supply in addition to the usual
information.
13.3 All components provided inside the panel shall be identified by screen/photo printed or
computer generated designation labels/legend marking plates. These should be
mounted near the concerned component duly ensuring visibility. Circuits and
components shall also be provided with the name plates indicating the operation/function
of the switches/circuits. Contactors and circuit codification diagram (with glass fuse
details ) shall be identified by aluminium anodized legend plates by adhesive of
approved make on back side of left hand front doors. Balance indicating/measuring
switchgear /devices installed on front door shall be identified by aluminium anodized
legend plates by adhesive of approved make on the front doors itself. No riveting is
allowed on front door.
13.4 Danger Notice plate shall be screen printed or sticker shall be provided on front of the
lower panel door conforming to IS:2551-82 for 750V.
13.5 The switch board cabinet and its sub assemblies shall be packed in thermacole boxes
and the empty spaces shall be filled with suitable filling material. Before keeping in the
thermocole box, the SBC shall be wrapped with bubble sheet. The SBC shall be finally
packed in a wooden case of sufficient strength, so that it can withstand bumps and jerks
encountered in road/rail journey.
14.0 GUARANTEE/WARRANTY
Guarantee/Warranty obligation of the equipment shall be as per IRS condition of

contract.
15.0 TRAINING
The contractor shall undertake to train, free of cost, the supervisors & staff of the Indian
Railways for operation, maintenance, fault finding, trouble shooting, repair of the offered
Switch Board Cabinet under the guidance of the skilled engineers as and when asked
for by Railways.
16.0 INFRINGEMENT OF PATENT RIGHT
16.1 Indian Railway shall not be responsible for infringement of patent rights arising due to
similarity in design, manufacturing process, use of similar components in design &
development of this item and any other factor not mentioned herein which may cause
such a dispute. The entire responsibility to settle any dispute/matters lies with the
manufacturer/supplier.
16.2 Details/design/documents given by them are not infringing any IPR and they are
responsible in absolute and full measure instead of railways for any such violations.
Data, specifications and other IP as generated out of interaction with railways shall not

be unilaterally used without the consent of RDSO and right of Railways/RDSO on such
IP is acceptable to them.
17.0 SERVICE ENGINEERS
The manufacturer shall be required to make available the services of his

engineer/engineers free of cost to which performance of the equipment in service
periodically and also carry necessary repairs or replacement under warranty obligations.
The necessary spares needed for replacement during service should be available with
the service engineers at all the zonal Railways Head Quarter & Production Units to cover
entire Indian Railways network. The service engineers shall be fully conversant with
Switch Board Cabinet & electrical circuitry employed in Switch Board Cabinet.
18.0 CARTEL FORMATION
The firm will not engage cartel formation with other firms and will also submit a
declaration in this regard as per attached Annexure –A.
19.0 ANNEXURES
SN Annexure Description
1 Annexure A Undertaking against Cartel Formation.
2 Annexure B Bill of Material for Switch Board Cabinet.
3 Annexure C Harness chart
4 Annexure D Codification chart
4 Annexure E List of wiring diagrams
5 Annexure F List of layout drawings
6 Annexure G List of connectors
-----------------------x---------------------------------x-----------------------------x---------------------

Annexure- A
UNDERTAKING AGAINST CARTEL FORMATION
We, ……………………………………. Hereby, give an undertaking that as a Registered

Vendor for manufacture and supply of ……………………………………. will not be a part of a
cartel with other vendors and will be quoting competitive rates in the tenders invited by the Indian
Railway/PUs.
We …………………………… are aware of the fact that the Registering Authority i.e.
RDSO may de-list the name of our firm from the Master List of Approved Vendors if complaint is
received about such cartel formation from any of the Railways/Production Units.
Seal and Signature

(Authorized signatory of the firm)
Date:
Place:
Seal

Annexure- B
Bill of Material (BOM) for Switchboard Cabinet (S1)
S.N Gr Item Description Drawing/Catalogue Make Place of

no. Installation
1 12 F01 High voltage fuse (with holder) net 2038603 Siba /EFEN/ SIF50
1 2138601 Ferraz/ETI/
Current Rating: 125 A, Siemens
Voltage: 1000 V AC
Breaking Capacity: 100kA
Voltage: 1000 V AC
Voltage: 1000 V AC
Voltage: 1000 V AC
Voltage: 1000 V AC
Voltage: 1000 V AC
7 12 F10 Low voltage fuse (with holder) for 3NA7-830-0RC, Siemens/ABB/ SIF44
transformer (secondary) 3NH3030of M/s. Wohner-Italweber
Current Rating: 100 A, Siemens /Ferraz
Voltage: 500 V AC OFAFN00GG100+
Breaking Capacity: 100kA 1SCA833001R2001
of M/s ABB,
03919, 03760 of M/s.
Wohner
transformer (secondary) 3NH3030of M/s Wohner-Italweber
Voltage: 500 V AC OFAFN00GG100 +
of M/s ABB,
03919, 03760 of M/s.
Wohner
transformer (secondary) 3NH3030of M/s Wohner-Italweber
Voltage: 500 V AC OFAFN00GG100 +
of M/s ABB,
03919, 03760 of M/s
Wohner
10 12 F13 Fuse 5x20 mm (fuse clamp)net-1 282-122 (clamp) Wago/
control, 6.3 amps Wickmann/
RS/Ferraz
Weidmuller
Phoenix

11 12 F14 Fuse 5x20 mm (fuse clamp)net-1 282-122 (clamp) Wago/ 11

control Wickmann/
6.3 amps RS/Ferraz
Weidmuller
Phoenix
12 12 PO1 Ammeter NP72 NP72, 0-100A:200A AE/Muller+ SIP1
0-100A:200A Cl.1.5 for Current Cl. 1.5 for current Zeigler/Rishab/Yo
transformer 100/1A or 150/5 A transformer kins
13 12 S01 Disconnecting and earthing device, M137.0827407 of M/s Schaltbau/ S1A2
8 pole , 2 way, no-OFF on load Schaltbau or cat no. Salzer/L&T
125A 750V AC (1000V insulation), 73342SLB321 OGB
2 NO+2NC with heavy handle and of M/s L&T/ Salzer
pad locking arrangement in earth
position, mounted in a stainless
steel enclosure suitable for AC23
duty conforming to IS 13947/IEC
947
14 12 SO2 Rotary switch with marking “L1-L2- 3ST1 400-2RQ08 of Siemens/GE/ SIS12
L3-0” siemens L&T-Salzer
L1-L2-L3
15 12 T2 Current transformer 4NC5117-0CC20 of Siemens/ S1T2
100A/1A:2.5VA:class1, Siemens, CM- Fanox/ABB
UN800V; 50 Hz or CT100/1 of M/s ABB
150A/5A,3VA,class1
UN800V,50Hz
UN800V: 50 Hz or CT100/1 of M/s ABB
150A/5A,3VA,class1
UN800V,50Hz
UN800V: 50 Hz or CT100/1 of M/s ABB
150A/5A,3VA,class1
UN800V,50Hz
18 21 F01 Fuse (with holder) 70034049/1 Siba/ Wohner/ S1F90
Fuse for voltage control 1A:1.2 KV 7103401 Ferraz
fuse for voltage control 1A:1.2 KV 7103401 Ferraz
24 21 K01 Voltage phase control BD 9080, CM-MPN Dold/ S1K03
net 1 .72S of M/s ABB Gavazzi/ABB
3AC, 750V aux. voltage 24-60V
AC/DC
25 21 K02 Voltage phase control BD 9080, CM-MPN Dold/ S1K04
net 2 .72S of M/s ABB Gavazzi/ABB
3AC, 750V aux. voltage 24-60V
AC/DC
26 21 P01 Voltmeter NW 72 net1 ZW720-800V;800V AE/Muller+ S1P2
0-800V;800V AC AC Zeigler/Rishabh/L
&T/Yokins
27 21 P02 Voltmeter NW 72 net2 ZW720-800V;800V AE/Muller+ S1P3
0-800V;800V AC AC Zeigler/Rishabh/L
&T/Yokins
28 21 S01 Rotary switch with marking voltage 3LB3 230-6RD01 Siemens/GE S1S12
selector switch L&T-Salzer
L1-L2, L-2 L-3 ,L-3 L-1, L1-N 61317SEB03TDYR L&T

29 21 S01 Rotary switch with marking voltage 3LB3 230-6RD01 Siemens/GE S1S13
selector switch L&T-Salzer
L1-L2, L-2 L-3 ,L-3 L-1, L1-N 61317SEB03TDYR L&T
30 23 K01 Drop out delay time relay CTARS.11S ABB S1K05

ARS time tron ,UC24-240V 7PV0722-1BV20 or SIEMENS
Anti skid 7PV0732-1AV20
31 32 A1 Regulated Battery charger, 110 V RCF scope -- S1A3
DC,as per RDSO specification
32 32 F01 Low voltage fuse (with holder) 3NA7-810-0RC, Siemens/ S1F42
Current Rating: 25 A, 3NH3030(M/s Wohner-
Voltage: 500 V AC, Siemens), Italweber/
Breaking Capacity: 100kA, 03912,03760(M/sWo Ferraz/L&T/ABB
hner),
SF90152+HCO 32-
SK9114(M/s L&T),
OFAFN00GG25 +
1SCA833001R2001
(ABB)
33 32 F01 Low voltage fuse (with holder) 3NA7-810-0RC, Siemens/ S1F43
Fuse: Current Rating: 25 A, 3NH3030(M/s Wohner-
Voltage: 500 V AC, Siemens) Italweber/
Breaking Capacity: 100kA, 03912,03760(M/sWo Ferraz/L&T/ABB
hner)
SF90152+HCO 32-
SK9114(M/s L&T),
OFAFN00GG25 +
1SCA833001R2001(
ABB)
34 32 F03 Fuse 5x20 mm (fuse clamp at the 282128/281 418 Wago/ S1F63
X1.2) (clamp) Wickmann/
anti skiddevice T 6.3A RS/Ferraz
Weidmuller/
Phoenix
35 32 F04 Fuse 5x20 mm (fuse clamp at the 282-128/281 418 Wago/ S1F65
X1.2) anti skid device T6.3A (clamp) Wickmann/
RS/Ferraz/
Weidmuller/
Phoenix
36 32 F05 Miniature circuit breaker (MCB) for 603350(Legrand), Legrand/L&T/ S1F24
lighting control, Voltage rating: BB20060C(L&T), Siemens/Schneid
110±30% VDC, 2 pole, Current 5SX5206-7RC or er/ABB
rating: 6A, Breaking capacity: 10 5SL5206-7RC or
KA 5SY5206-7
(Siemens),
A9N61526
(Schneider), S202M-
C 6 DC(ABB)
37 32 F06 Miniature circuit breaker (MCB) for 603352 (Legrand), Legrand/L&T/ S1F25
DC lights, Voltage rating: 110±30% BB20100C(L&T), Siemens/
DC, 2 pole, Current rating: 10A, 5SX5210-7RC or Schneider/ABB
Breaking capacity: 10 KA 5SL5210-7RC or
5SY5210-7
(Siemens),
A9N61528
(Schneider), S202M-
C10 DC(ABB)
38 32 F07 Miniature circuit breaker (MCB) for 603352 Legrand/L&T/ S1F26
DC lights, Voltage rating: 110±30% (Legrand),BB20100C( Siemens/
VDC, 2 pole, Current rating: 10A, L&T), 5SX5210-7RC Schneider/ABB
Breaking capacity: 10 KA or 5SL5210-7RC or
5SY5210-7
(Siemens),
A9N61528

(Schneider), S202M-
C10 DC(ABB)
Reading lights, Voltage rating: BB20060C(L&T), Siemens/
110±30% VDC, 2 pole, Current 5SX5206-7RC or Schneider/ABB
rating: 6A, Breaking capacity: 10KA 5SL5206-7RC or
5SY5206-7
(Siemens),
A9N61526
(Schneider), S202M-
C 6 DC(ABB)
Reading lights, Voltage rating: BB20060C(L&T), Siemens/
KA 5SY5206-7
(Siemens),
A9N61526
(Schneider), S202M-
C 6 DC(ABB)
DC-DC Converter, Voltage rating: BB20060C(L&T), Siemens/
110±30% V DC, 2 pole, Current 5SX5206-7RC or Schneider/ABB
KA 5SY5206-7
(Siemens),
A9N61526
(Schneider), S202M-
C 6 DC(ABB)
42 32 Spare Miniature circuit breaker (MCB) 603350(Legrand), Legrand/L&T/ Spare
Spare, Voltage rating: 110±30% BB20060C(L&T), Siemens/
VDC, 2 pole, Current rating: 6A, 5SX5206-7RC or Schneider/ABB
5SY5206-7
(Siemens),
A9N61526
(Schneider), S202M-
C 6 DC(ABB)
Minimal Voltage relay, Voltage BB20060C(L&T), Siemens/
rating: 110±30% V DC, 2 pole, 5SX5206-7RC or Schneider/ABB
Current rating: 6A, Breaking 5SL5206-7RC or
capacity: 10 KA 5SY5206-7
(Siemens),
A9N61526
(Schneider), S202M-
C 6 DC
(ABB)
44 32 F12 Miniature circuit breaker (MCB) for 603350(Legrand),BB Legrand/L&T/ S1F31
telephone/spare, Voltage rating: 20060C(L&T), Siemens/
KA 5SY5206-7
(Siemens),
A9N61526
(Schneider), S202M-
C 6 DC
(ABB)
Diagnosis, Voltage rating: BB20060C(L&T), Siemens/
KA 5SY5206-7
(Siemens),
A9N61526

(Schneider), S202M-
C 6 DC(ABB)
Power supply, Voltage rating: BB20100C(L&T), Siemens/
KA 5SY5206-7
(Siemens),
A9N61526
(Schneider), S202M-
C 10 DC
(ABB)
Night Light, Voltage rating: BB20060C(L&T), Siemens/
KA 5SY5206-7
(Siemens),
A9N61526
(Schneider), S202M-
C 6 DC(ABB)
x1.2) (clamp) Wickmann/
Brake RS/Ferraz/
T6.3A Weidmuller/
Phoenix
Brake RS/Ferraz/
T6.3A Weidmuller/
Phoenix
Pump control, Voltage rating: BB20060C(L&T), Siemens/
KA 5SY5206-7
(Siemens),
A9N61526
(Schneider), S202M-
C 6 DC
(ABB)
Sanitary control, Voltage rating: BB20100C(L&T), Siemens/
KA 5SY5206-7
(Siemens),
A9N61526
(Schneider), S202M-
C 10 DC(ABB)
Loud speaker system, Voltage BB20100C(L&T), Siemens/
rating: 110±30% V DC, 2 pole, 5SX5206-7RC or Schneider/ABB
Current rating: 10A, Breaking 5SL5206-7RC or
capacity: 10 KA 5SY5206-7
(Siemens),
A9N61526
(Schneider), S202M-
C 6 DC
(ABB)
UIC remote control RS/Ferraz/
T4A Weidmuller/
Phoenix

UIC remote control RS/Ferraz/
T4A Weidmuller/
Phoenix
55 32 F25 Miniature circuit breaker(MCB), 603350(Legrand), Legrand/L&T/ S1F58
Spare, Voltage rating: 110±30% V BB20060C(L&T), Siemens/
5SY5206-7
(Siemens),
A9N61526
(Schneider), S202M-
C 6 DC(ABB)
56 32 F26 Miniature circuit breaker (MCB), 603352(Legrand), Legrand/L&T/ S1F59
5SY5206-7
(Siemens),
A9N61526
(Schneider), S202M-
C 10 DC(ABB)
57 32 F27 Miniature circuit breaker (MCB), 603350(Legrand), Legrand/L&T/ S1F60
5SY5206-7
(Siemens),
A9N61526
(Schneider), S202M-
C 6 DC
(ABB)
58 32 K01 Feeder Contactorfor Net 1, AF190-40-11-14 + ABB S1K01
Voltage Rating : 750 V AC, CAL9-11
Current Rating: 200 A, LC1D1150046N5+LA Schneider
Main Pole: 4 NO, 4DA2N+ LADN11
Aux. contact: 2 NO + 2NC 3TK1042-0AV0 Siemens
Control Voltage: 380 - 415 V AC, 3TK1930-0B
With surge suppressor
59 32 K02 Feeder Contactor for Net 2, AF190-40-11-14 + ABB S1K02
Voltage Rating : 750 V AC, CAL9-11
Current Rating: 200 A, LC1D1150046N5+LA Schneider
Main Pole: 4 NO, 4DA2N+ LADN11
Aux. contact: 2 NO + 2NC 3TK1042-0AV0 Siemens
Control Voltage: 380 - 415 V AC, 3TK1930-0B
60 32 K03 Relay S2 – 24 V DC, 24 V (with S2-24V DC SDS(Wago) S1K19
base), UIC remote control, 24 V DC 287-462
61 32 K04 Relay S2 – 24 V DC, 24 V (with S2-24V DC SDS(Wago) S1K20
base), UIC remote control, 24 V DC 287-462
62 32 K06 Contactor (with diode) for Minimal TAL9-30-10-62+ ABB S1K09
voltage step 2, RT5/150
Current Rating: 9A, AC3, LC1D09FD Schneider
Voltage Rating: 415 V AC, 3RT2016-1BF42 Siemens
Main Pole: 3 NO 3RT2916-1EH00
Control Voltage: 77-143 V DC

63 32 K08 Main Contactor for Local Main AF52-40-00-14 + ABB S1K43
supply, 2*CA4-01
Voltage rating : 415 V AC LC1D80004N5 + Schneider
Aux. Contact : 2 NC LA4DA2N+LADN02
Current Rating: 110 A 3RT1344-1AV00 Siemens
Main Pole: 4 NO, 3RH1921-1CA01(2

Control Voltage: 380-415 V AC nos.)

With surge suppressor 3RT1926-1BF00
MCX 22- L&T
CS97017ROOO+
CS94163DOOOO+
CS94119OOOO
64 32 K10 Auxiliary Contactorfor 110V AC TAL9-30-10-62 + ABB S1K11

Lighting: RT5/150
Contacts: 3 NO + 1 NC CA3-KN31FD Schneider
Control Voltage: 77-143 V DC 3RH2131-1BF40 Siemens
With surge suppressor 3RT2916-1EH00
65 32 K15 Time relay MFS lighting CT-MFS.21 ABB S1K17
77-143V DC 7PV0 or SIEMENS
3RP
3RT2016-1BF42 Siemens
3RT2916-1EH00
66 32 K17 Auxiliary contactor 110V DC for TKC6-31Z-62 + ABB S1K49

Lighting RVBC6-250V DC
67 32 S01 Rotary switch with marking “I-0-II“ 3SB5000-2DB01 Siemens/L&T/ S1S02
net1 - Local main supply - net 2 + TEKNIC/GE/
(change over switch with 0-position 3SB5400-0A of Salzer
3-pole) siemens
61153SCB03TDYR L&T
68 32 S02 Press button train light on 3SB5000-0AE01 Siemens/Group S1S06
Green,dia 22.5 mm + Schneider/
3SB54 00-0A of Teknic/GE
siemens
EMNGFD1 + EC1C + L&T
EC1C
69 32 S03 Press button train light off 3SB5000-0AC01 Siemens/Group S1S07
Red,dia 22.5 mm + Schneider/
3SB54 00-0A of Teknic/GE
Siemens
EMNRFD1 + EC1C + L&T

EC1C
70 32 U3 Minimal voltage relay MR9 for 037736 Schaltbau S1U2.3
local main supply, 110V 34 094- (Stesalit)
05A Bhasin
Packard/SSK
71 32 U4 Plug in contact for minimum 817485 Weidmuller S1U6
voltage relay
SKH2F 32 S(z/b)
72 32 S04 Press button 3SB50 00-0AE01 Siemens/ S1S08
lighting on + Schneider/
green dia 22.5 mm 3SB54 00-0A of Teknic/GE
Siemens
73 32 S05 Press button 3SB50 00-0AD01 Siemens/ S1S09
Night lighting + Schneider/
yellow dia 22.5 mm 3SB54 00-0A of Teknic/GE
Siemens
EMNYFD1 + EC1C + L&T
EC1C
74 32 S06 Press button 3SB50 00-0AD01 Siemens/Group S1S09
lighting off + Schneider/
rddia 22.5 mm 3SB54 00-0A of Teknic/GE
Siemens

EMNRFD1 + EC1C + L&T

EC1C
75 32 S07 Toggle switch 0-1 3SB50 00-2AB01 Siemens/L&T/ S1S01
power supply on-off + Teknic/SALZER
with socket and 2 NC 3SB54 00-0Fof
siemens
61006-S6-B19-600-
FHBB-OFF-ON
76 32 U1 DC/DC converter LCA-150S OF M/s COSEL- S1U2.1
110V/24V, 240W with input voltage cosel Powertech/
range 77-135 Volts SD150,110V/24V of ASTEC/ABB
M/s.NACEl, CPC-
24/10 of M/s ABB
77 33 A5 Pump control EDTS186 , Rev.A Garz and S1A5
(RCF scope of Fricke/DR Auto
supply) /Kalsi
78 33 F01 Fuse 5x20mm Wago/ S1F72
(fuse clamp at the x1.2) 282-124 Wickmann/RS/
Fuse for 33-K3 Ferraz/Weidmuller
T1A /Phoenix
(fuse clamp at the x1.2) 282-124 Wickmann/RS
Fuse for 33-K3 Ferraz/
T1A Weidmuller/
Phoenix
(fuse clamp at the x1.2) 282-124 Wickmann/RS
T1A Weidmuller/
Phoenix
81 33 F04 Fuse 5x20mm 19 201 Wago/ S1F73
(fuse clamp at the x1.2) 282-122(clamp) Wickmann/RS
T1A Weidmuller/
Phoenix
82 33 F05 MPCB for ventilation fan unit 1 002807+002817 Legrand S1F01
Current rating : 3-4 A MS116-2.5, HK1-11 ABB
Thermal release range: 2.5-4 A GV2ME08 + GVAN11 Schneider
Class: 10 ST41896OOOO L&T
Breaking Capacity: 100kA +ST41945OOOO
Pole: 3 P 3RV1011-1DA10 or SIEMENS
Voltage: 415 V AC 3VU1340-0NH00
1NO+1NC auxiliary contact block 1NO+1NC: 3RV1901-
1A or 3VU9131-
3AA00
83 33 F05 MPCB for ventilation fan unit 2 002807+002817 Legrand S1F01
Current rating : 3-4 A MS116-2.5, HK1-11 ABB
Thermal release range: 2.5-4.0 A GV2ME08 + GVAN11 Schneider
Breaking Capacity: 100kA +ST41945OOOO
Pole: 3 P 3RV1011-1DA10 or SIEMENS
Voltage: 415 V AC 3VU1340-0NH00
1NO+1NC auxiliary contact block 1NO+1NC: 3RV1901-
1A or 3VU9131-
3AA00
84 33 F07 MPCB for compressor unit 1.1 002811 Legrand S1F03
Current rating: 16 A MS116-16 ABB
Thermal release range: 10-16 A GV2ME20 Schneider
Pole: 3 P 3VU1340-0MM00 SIEMENS
Voltage Rating: 415 V AC


Breaking Capacity: 50kA 3VU1340-0MM00 SIEMENS
Pole: 3 P
86 33 F10 MPCB for condenser fan unit 1.1 002806 Legrand S1F06
Current rating : 2.5 A MS116-2.5 ABB
Thermal release range: 1.6-2.5 A GV2ME07 Schneider
Breaking Capacity: 100kA 3RV1011-1CA10 or SIEMENS
Pole: 3 P 3VU1340-0MH00
Voltage: 415 V AC
Pole: 3 P 3VU1340-0MH00
Voltage: 415 V AC
88 33 F12 Miniature circuit breaker (MCB) for 408655 Legrand S1F08
electric heater unit 1 A9N3P16C Schneider
Current Rating: 16 A, BB30160C L&T
Voltage rating: 415 V AC 5SL4316-7RC SIEMENS
Pole: 3 P,
Breaking Capacity: 10 kA
Pole: 3 P
Pole: 3 P
Pole: 3 P 3VU1340-0MH00
Voltage: 415 V AC
Pole: 3 P 3VU1340-0MH00
Voltage: 415 V AC
93 33 F18 Miniature circuit breaker (MCB) for 408655 Legrand S1F14

electric heater unit 2 A9N3P16C Schneider
Current Rating: 16 A, BB30160C L&T
Voltage Rating: 415 V AC 5SL4316-7RC SIEMENS
Pole: 3 P,
94 33 F19 Low voltage fuse(with holder) for 3NA7824-0RC Siemens/ SIF47
Local main supply 3NH3030of M/s. Wohner/ITALWEB

Current Rating: 80 A, Siemens, ER/

Voltage: 500 V AC 03918, 03760 of M/s. Ferraz/L&T/ABB
Breaking Capacity: 100kA Wohner,
SF94028+HB 160-
SK1043 of M/s L&T,
OFAFN00GG80+1SC
A833001R2001(ABB)
SF94028+HB 160-
SK1043 of M/s L&T,
OFAFN00GG80+1SC
A833001R2001(ABB)
SF94028+HB 160-
SK1043 of M/s L&T,
OFAFN00GG80+1SC
A833001R2001(ABB)
97 33 F22 Miniature Circuit Breaker (MCB) for 408628 Legrand S1F39
110V AC light: SH202-C06 ABB
Current Rating: 10 A A9N2P06C Schneider
Pole: 2 P BB20060C L&T
Breaking Capacity: 10 kA 5SL4206-7RC SIEMENS
110V AC light: SH202-C06 ABB
Pole: 2 P BB20060C L&T
Breaking Capacity: 10 kA 5SL4206-7RC SIEMENS
99 33 F24 Miniaturecircuit breaker (MCB) for 408628 Legrand S1F41
Razor Socket SH202-C06 ABB
Voltage rating: 110±30% V AC, BB20060C L&T
Pole: 2 P, 5SL4206-7RC SIEMENS
Water Boiler: SH202-C16 ABB
Voltage rating: 230 V AC BB20160C L&T
Curve: C 5SL4216-7RC SIEMENS
Pole: 2 P
Soup Boiler: SH202-C06 ABB
Pole: 2 P
102 33 Miniature Circuit Breaker (MCB) for Legrand S1F18
Hot case: SH202-C10 ABB
Pole: 2 P
Bottle Cooler: SH202-C06 ABB


Pole: 2 P
103 33 F30 Fuse 5x20 mm 19201 Wago/ S1F69
(fuse clamp at the x1.2) 282-122 (clamp) Wickmann
Fuse for 33-K8 /RS
T1A Ferraz/Weidmuller
/Phoenix
104 33 F31 Fuse 5x20 mm 19 201 Wago/ S1F70
Fuse for 33-k8 /RS
T1A Ferraz/Weidmuller
/Phoenix
105 33 F32 Fuse 5x20 mm 19 201 Wago/ S1F71
Fuse for 33-K9 /RS
T1A Ferraz/
Weidmuller/Phoen
ix
106 33 F34 Miniature Circuit Breaker (MCB) for 408628 Legrand/Moeller S1F20
Refrigerator: SH202-C06 ABB
Curve C 5SL4206-7RC SIEMENS
Pole: 2 P
107 33 F35 Fuse 5x20 mm 282-124 (clamp) Wago/ S1F74
(fuse clamp at the x1.2) Wickmann
Transformer 33T1 /RS
T10A Ferraz/
Weidmuller
/Phoenix
108 33 F36 Fuse 5x20 mm 282-124 (clamp) Wago/ S1F75
Transformer 33T1 /RS
T10A Ferraz/
Weidmuller/
Phoenix
109 33 F40 Fuse 5x20 mm 282-122 (clamp) Wago/ S1F 76
Pre cooling control /RS
T6A Ferraz/
Weidmuller/
Phoenix
110 33 K01 Contactor for 60 KVA transformer AF140-40-00- ABB S1K 44
Current rating: 200 A, 13+CAL9-11
Voltage Rating: 415 V AC LC1D1150046M5+ Schneider
Main Pole: 4 NO, LA4DA2U
Aux. contact: 1NO+1NC 3TK1042-0AU0 Siemens
Control Voltage: 168-300 V AC 3TK1930-0B

111 33 K02 Contactor for Local main supply 1, AF96-30-11-13 ABB S1K42
Current Rating: 95 A, AC3, LC1D95M5+LA4DA2 Schneider
Voltage Rating:415 V AC U
Main Pole: 3 NO, \3RT1046-1AL20-8K Siemens
Aux. contact: 1NO+1NC 3RT1926-1BD00
Control Voltage: 168-300 V AC

112 33 K03 Contactor forLocal main supply 2, AF96-30-11-13 ABB S1K41
Current Rating: 95 A, AC3, LC1D95M5+LA4DA2 Schneider
Voltage Rating: 415 V AC U

Main Pole: 3 NO, \3RT1046-1AL20-8K Siemens

Aux. contact: 1NO+1NC 3RT1926-1BD00

113 33 K05 Auxiliary contactor for 415V O.K. NF31 E-13 ABB S1K23
Contacts: 3 NO + 1 NC CA2-KN31M7 Schneider
Control Voltage: 168-300 V AC 3RH2131-1AP00 Siemens
114 33 K06 Auxiliary Contactor (with diode) for TKC631Z-62 + ABB S1K24
Water Pump: RVBC6-250V DC
115 33 K07 Auxiliary Contactor (with diode) for TKC631Z-62 + ABB S1K25
Water Pump: RVBC6-250V DC
Control Voltage: 77-143V DC 3RH2131-1BF40 Siemens
116 33 K08 Voltage phase control CM-MPS.41 Gavazzi/Crouzet/F S1K45
DPC01DM48.400/480V anox/ABB
ac+/- 7UG0753-1AA20 SIEMENS
15%, 50-60Hz with IP 20
117 33 K09 Auxiliary contactor for NF31 E -13 ABB S1K48
110V AC OK, CA2-KN31FD Schneider
Contacts: 3 NO + 1 NC 3RH2131-1AF00 Siemens
118 33 Q1 MPCB for water pump MBS 25 with MS116-1.6, HK1-11 ABB S1F21
aux. contact (1NO+1NC) and GV2-ME06+GV-AE11 Schneider
terminal block db, 3RV1011-1AA10 or Siemens
Current rating: 1.6 A 3VU1340-0MG00
Thermal release range: 1-1.6 A 1NO+1NC:3RV1901-
Voltage Rating: 415 V 1A or 3VU9131-
Class: 10 3AA00
Breaking Capacity: 100kA ST41894OOOO L&T
Pole: 3 P + ST41945OOOO
119 33 Q2 MPCB for water pump MBS 25 with MS116-1.6, HK1-11 ABB S1F22
aux. contact(1NO+1NC) and GV2-ME06+GV-AE11 Schneider
terminal block db 3RV1011-1AA10 or Siemens
Current rating: 1.6 A 3VU1340-0MG00
Thermal release range: 1-1.6 A 1NO+1NC:3RV1901-
Voltage Rating: 415 V 1A or 3VU9131-
Class: 10 3AA00
Breaking Capacity: 100kA ST41894OOOO L&T
Pole: 3 P + ST41945OOOO
120 33 Q3 MPCB for Exhaust Fan WC MBS MS116-0.63, HK1-11 ABB SIF85
25 with aux. Contact GV2-ME04+GV-AE11 Schneider
(1NO+1NC)and terminal block db:
Current rating : 0.63 A 3RV1011-0CA10 or Siemens
Thermal release range: 0.4-0.63 A 3VU1340-0MC00
Class: 10 1NO+1NC:3RV1901-
Breaking Capacity: 100kA 1A or 3VU9131-
Pole: 3 P 3AA00
ST41892OOOO L&T
+ST41945OOOO
121 33 Q4 MPCB for Exhaust Fan WC MBS MS116-0.63, HK1-11 ABB SIF86
25 with aux. Contact GV2-ME04+GV-AE11 Schneider
(1NO+1NC)and terminal block db:
Current rating : 0.63 A 3RV1011-0CA10 or Siemens
Thermal release range: 0.4-0.63 A 3VU
Pole: 3 P 3AA00
ST41892OOOO L&T
+ ST41945OOOO
122 33 Q5 MPCB for Exhaust Fan of Switch MS116-0.63, HK1-11 ABB SIF87
Board Cabinet (SBC) and pantry: GV2-ME04+GV-AE11 Schneider

Current rating : 0.63 A 3RV1011-0GA10 or Siemens

Thermal release range: 0.4-0.63 A 3VU
Pole: 3 P 3AA00
Voltage: 415 V AC ST41892OOOO L&T
+ ST41945OOOO
123 33 T01 Transformer single phase, type Generally conforming Nacei/ S1T1
EAS 1 KVA, 240/110V to spec. no. EDTS091 Bhasin/ Packard/
class H insulation Pyramid/
Guru/RCF,ICF
approved source
124 42 H01 LED type Indicator 3SB52 85 -6HG04 of Siemens /Group S1H01
Net 1 siemens Schnieder/
Wh dia 22.5 mm Teknic/GE/L&T
125 42 H02 LED type Indictor 3SB52 85 -6HG04 of Siemens /Group S1H02
Net 2 siemens Schnieder/
126 42 H03 LED type Indictor 3SB52 85 -6HG04 of Siemens /Group S1H03
batt. chg. FLOAT siemens Schnieder/
Local main supply 1 siemens Schnieder/
local main supply 2 siemens Schnieder/
wh dia 22.5 mm Teknic/GE/L&T
battery chg Boost siemens Schnieder/
wh dia 22.5 mm Teknic/GE/L&T
Anti skid defect siemens Schnieder/
131 42 H08 LED type Indicator Insulation 3SB52 85 -6HG04 of Siemens /Group S1H08
control 110V ac siemens Schnieder/
Insulation control 415 V siemens Schnieder/
415V OK siemens Schnieder/
MMR 1 OK siemens Schnieder/
MMR 2 OK siemens Schnieder/
Spare siemens Schnieder/
137 42 H14 Indicator lamp (LED type) 3SB52 85 -6HG04 of Siemens /Group S1H14
139 42 P01 AmmeterNP72 NP72 AE/Muller+ S1P8
Battery 100-0-100A=/60-0- Zeigler/Rishabh/L
100-0-100A=/60-0-60 mV cl.1.5 60mV cl.1.5 &T/Yokins
140 42 P02 Ammeter NP72 NP72 AE/Muller+ S1P9

Battery 0-40A=/60-0-60mV Zeigler/Rishabh/L
100-0-100A=/60-0-60 mV cl.1.5 cl.1.5 &T/Yokins

141` 42 P03 Voltmeter NW72 NW72 AE/Muller+ S1P10

Battery 0-150V= Zeigler/Rishabh/L
0-150V= &T/Yokins
142 42 S01 Press button 3SB50 00-0AC01 Siemens /Group S1S03
Insulation test battery net + + Schnieder/
rd,dia 22.5 mm 3SB54 00-0A of Teknic/GE
siemens
EMNBFD1+EC1C+E L&T
C2C
143 42 S02 Press button 3SB50 00-0AF01 Siemens /Group S1S04
Insulation test battery net - + Schnieder/
Bu,dia 22.5 mm 3SB54 00-0A of Teknic/GE
siemens
EMNRFD1+EC1C+E L&T
C2C
144 42 S03 Press button 3SB50 00-0AG01 Siemens /Group S1S05
lamp test + Schnieder/
Wh dia 22.5 mm 3SB54 00-0A of Teknic/GE
siemens
EMNWFD1+EC1C+E L&T
C2C
145 43 K01 Time relay MFS CT-MFS.21 ABB S1K18
External power supply/emergency 7PV0 or SIEMENS
brake 3RP
110 V DC blinking interval 2s
146 45 X1 Plug with housing and 14 contacts 364.03-6.StA RCF scope S1U3X1
public address system (to be supplied by
PAS supplier)
147 61 A1 Microprocessor based controller as 3506707 RDSO approved S1A1
per RDSO specification 3501130 sources
(RCF scope of
supply)
148 61 F01 Miniature Circuit Breaker (MCB) for 603350 Legrand SIF35
AC control unit: S202M-C6 DC ABB
Current Rating: 6 A A9N61526 Schneider
Voltage rating: 110±30% V DC BB20060C L&T
Pole: 2 P 5SX5206-7RC SIEMENS
Breaking Capacity: 10 kA or5SL5206-7RC
or5SY5206-7
149 61 F01 Miniature Circuit Breaker (MCB) 603350 Legrand Spare
Spare: S202M-C6 DC ABB
Current Rating: 6 A A9N61526 Schneider
Voltage rating: 110±30% V DC BB20060C L&T
Pole: 2 P 5SX5206-7RC or SIEMENS
Breaking Capacity: 10 kA 5SL5206-7RC or
5SY5206-7
150 61 H01 Indicator lamp RCF scope RDSO approved SIU4H1
AC failure sources
151 61 K03 Contactor(with diode) for ventilation TAL9-30-01-62+ ABB S1K26
fan unit 1: RT5/150
Current Rating: 9 A, AC3, LC1-D09FD Schneider
Voltage Rating: 415 V AC 3RT2016-1BF42 Siemens
Aux contact: 1NC,

152 61 K04 Auxiliary contactor, TKC631Z-62 + ABB S1K27
for Controller OK RVBC6-250V DC
3RH2131-1BF40 Siemens


153 61 K05 Contactor (with diode) for TAL9-30-01-62+ ABB S1K28
Ventilation fan unit 2 RT5/150
Voltage Rating: 415 V AC 3RT2016-1BF42 Siemens
Aux. contact: 1NC, LC1-D09FD Schneider
3RT2016-1BF42 Siemens
154 61 K12 Contactor(with diode) for TAL9-30-01-62+ ABB S1K31
Condenser fan 1.1 RT5/150
Current Rating: 9 A, AC3,
Voltage Rating: 415 V
Main Pole: 3 NO LC1-D09FD Schneider
Aux. contact: 1NC 3RT2016-1BF42 Siemens
Control Voltage: 77-143 V DC 3RT2916-1EH00


Compressor unit 1.1 RT5/150
Current Rating: 16 A


158 61 K16 Contactor(with diode) for TAL9-30-01-62 ABB S1K35
Electric heater unit 1
Main Pole: 3 NO, 3RT2016-1BF42 Siemens
Aux. contact: 1NC, 3RT2916-1EH00





Main Pole: 3 NO LC1D18FD Schneider

Main Pole: 3 NO LC1D18FD Schneider

163 61 K21 Contactor(with diode) for TAL9-30-01-62 ABB S1K40
Electric heater unit 2
Main Pole: 3 NO, 3RT2016-1BF42 Siemens
Aux. contact: 1NC, 3RT2916-1EH00

164 61 P01 Pressure gauge a.c.1 RCF scope S1U4P1
165 61 P02 Pressure gauge a.c.2 RCF scope S1U4P2
166 61 R1 Resistor(resistor camp at the X1.2) 281-665/ 281-663 Wago S1R2
Air Condition
10Kohm, +-1%,0.25W
167 61 R2 Resistor(resistor camp at the X1.2) 281-665/281-559 WAGO S1R3

Air Condition
10Kohm, +-1%,0.25W
168 61 R3 Temperature adjust switch RCF scope S1U4R1

169 61 S02 Toggle switch A.C on/off RCF scope S1U4SI
170 61 S03 Change over switch RCF scope S1U4S2
171 61 U1 DC/DC converter 110V/24V, 1.5A K10Z001.000-00AZ4 Cosel-Powertech/ S1A08
PSA 241.5 -7 iRY / ASTEC/ABB
LCA 50S-12/ CP-E-
24/2.5(ABB)
172 61 U2 Control panel A.C K65F751.000-00A Z3 S1U4
(RCF scope of
supply)
173 61 V1 Diode 1N4007 (diode camp at the 281-665/ 281-400 WAGO S1V1
X1.2)
174 61 V2 Diode 1N4007 (diode camp at the 281-665/281-400 WAGO S1V2
X1.2)
175 61 V3 Diode 1N4007 (diode camp at the 281-665/281-400 WAGO S1V3
X1.2)
176 72 S13 Press button 3SB50 00-0AG01 Siemens /Group S1S11

WCEmpty + Schnieder/
Whdia 22.5 mm 3SB54 00-0A of Teknic/GE
siemens
177 93 A1 Insulation control 110V-net IR 140Y-4 Bender/Woka/Con S1A6

trel
CM-IWS.1S ABB
3UG4581-1AW30 SIEMENS
178 93 A2 Insulation control 415V net IR 470LY-21A Bender/ S1A7
Woka/Contrel
CM.IWS.2S ABB
3UG4581-1AW30 SIEMENS
179 93 F01 Fuse 5x20mm (fuse clamp at the 282-128/281- Wago/ SIF58
X1.2) 418(clamp) Wickmann/RS/Fer
Insulation control raz/Weidmuller/Ph
T2A oenix
180 93 F02 Fuse 5x20mm (fuse clamp at the 282-128/281- Wago/Wickmann/ S1F59
X1.2) 418(clamp) RS/Ferraz/
Insulation control Weidmuller/Phoen
T2A ix
181 93 F03 Fuse 5x20mm (fuse clamp at the 282-124 Wago/Wickmann/ S1F60
X1.2) RS/Ferraz/
T2A ix
X1.2) RS/Ferraz/
T2A ix
X1.2) RS/Ferraz/
T2A ix
184 93 X1 Terminal block X1.1 LW70020 Alt. b Wago/Phoenix/We S1X1.1
idmuller
185 X2 Terminal block X1.2 LW70020 Alt. b Wago/Phoenix/We S1X1.2
idmuller
186 X3 Terminal block X1.2 LW70020 Alt. b Wago/Phoenix/We S1X3
39028-300(4) idmuller
187 PVC alleys L&T/AKG
188 E beam cables for control and As per RDSO RDSO approved
Power Spec.no. sources
ELRS/SPEC/ELC/001
9, Rev.2 with RDSO
letter no. EL/2.2.37
dated 23.03.2009
&along with EDTS
132 for multicore
cables.
189 Multiple accessories like locks, Dirac/Hafele
hinges, handles etc.
190 Computer generated ferrules Tyco/Phoenix
191 Cable jackets PMA Jack, Fedral
Mogul, Werner
Hahm
192 MCB, 2.5/3 A, 110 V DC, single 603364 of M/s Legrand/ABB/Scn MCB’s to
pole, C curve for ventilation fans (1 Legrand, S201M-C 3 eider/Siemens/L& be provided
& 2), compressors (1.1, 1.2, 2.1, DC of M/s ABB T in positive
2.2), condenser fans (1.1, 1.2, 2.1, side
2.2), heater (1 & 2) (Qty : 12 nos.) between
193 MCB, 2.5/3 A, 110 V DC, single contactor
pole, C curve, for controller ok and
(Qty : 1 nos.) microcontro
194 MCB, 2.5/3 A, 110 V DC, single ller as per
pole, C curve, for spare (Qty : 1 RDSO
nos.) letter
no.EL/7.1.1
08/SPC
dated
04.07.2012

195 Contactor for emergency battery LC1D25N7 of Legrand/ABB/Sie

charger, schneider mens/Scneider/L&
Current rating: 20 A, T
Voltage ratinh: 415 V AC,
Main Pole: 3 NO,
Control voltage: 380-415V
196 Miniature circuit breakers (MCBs) Legrand/Siemens/ RDSO
for Power Factor correction of ABB/Schneider/L& Modificatio
Compressor 1.1, 1.2, 2.1, 2.2 and T n sheet no.
ventilation motors 1 & 2 RDSO/PE/
Current Rating: 6 A, Curve:D, MS/AC/005
Voltage Rating: 415 V AC 4 (Rev.0)-
Pole: 3 P, 2011 shall
Breaking Capacity: 10 kA, be followed
(Qty: 6 nos.), for
providing
197 Miniature circuit breakers (MCBs) Legrand/Siemens/ MCBs for
for Power Factor correction of ABB/Schneider/L& capacitor
Condensor 1.1, 1.2, 2.1, 2.2 T bank
Current Rating: 2.5 A,
Curve: D,
Pole: 3 P,
(Qty: 4 nos.)
198 MCB for primary of 3 KVA Legrand/Siemens/
transformer ABB/Schneider/L&
Current Rating: 16 A, T
Curve: C,
Pole: 3 P,
199 Spare MCB for primary of 3 KVA Legrand/Siemens/
transformer ABB/Schneider/L&
Curve: C,
Pole: 3 P,
200 MCB for secondary of 3 KVA Legrand/Siemens/
transformer for mobile/laptop ABB/Schneider/L&
charging socket T
Current Rating: 25 A,
Curve: C,
Voltage Rating: 110 V AC,
Pole: 4 P,
201 MCBs for individual circuit of Legrand/Siemens/
mobile/laptop charging socket ABB/Schneider/L&
Curve: C,
Voltage Rating: 110 V AC,
Pole: 1 P,
Qty : 3 nos
202 6 A HRC Fuse 5x20 mm Wago/
for disaster management /RS
emergency lights (Qty : 2 nos) Ferraz/Weidmuller
/Phoenix/Siemens
/L&T
203 Auto-Manual Bye-pass Rotary L&T/Salzer/Sieme
switch; ns/L&T and
Current rating: 16 A, equivalent
Position : 3 (Auto,manual,off),

No. of Poles : 7,
Qty : 2 nos
Note:
1. Inspection agency will check all the components and maintain record for future reference.
2. Inspection agency shall ensured that switchgears shall be used as per description where
catalogue no. is not mentioned.
3. Calibration certificate of measuring instruments i.e voltmeter, ammeter to be submitted
during inspection.
4. Comb bus bar for MCB’s shall be 16 sqmm (minimum).
5. Coloured heat shrinkable sleeves shall be provided as per phase for easy identification.
6. Black color e-beam cable with colour coded sleeves as per RDSO specification shall be
used.
7. Any deviation on above shall be permitted only with prior approval of RDSO .
------------------------x-------------------x----------------------------------x---------------x-------------------

Annexure C

Sheet 2/4

Sheet 3/4

Sheet 4/4

Annexure D
CODIFICATION CHART
Terminal Wire no.

No. S1X1
1 450109.02
2 450108.02
3 450107.02
4 450106.02
5 450105.02
6 450104.02
7 450103.02
8 450102.02
9
10 320701.01, 320701.02
11 320703.01,320703.02
12 320702.01,320702.02,320702.03,32070205
13 450101.02
14
15
16
17
18
19 SPARE
20 SPARE
21 SPARE
22 SPARE
23 320505.01,320505.02
24 320506.01,320506.02
25 320507.01
26 320508.01
27 SPARE
28 SPARE
29 330819.03
30 330820.03
31
32
33 230102.06, 230102.07, 230102.08, 230102.09
34 330810.03
35 330811.03
36
37 450111.02,450112.01
38 450110.02, 450111.01, 450110.01, 450110.02
39 450110.01,450202.01
40 EARTHING
41 230101.01,230101.03
42 230103.02
43 230102.02, 230102.02, 230102.04, 230102.09, 230102.05
44 230104.02, 230104.03, 230104.01, 230104.04, 230104.05
45 230201.02
46 230202.02

47 230203.02
48 230204.02
49 230205.01
50 230205.02
51 230205.03
52 230205.12, 230205.03
53 230206.02
54 230207.02
55 230208.02
56 230209.02
57 230210.02
58 230211.02
59 230212.02
60 230213.02
61 230214.02
62 230215.02
63 230216.02
64 230217.02
65 230301.03
66 230302.03
67 230303.03
68 230304.03
69 230305.03
70 230306.03
71 230307.03
72 230308.03
73 230309.03
74 230310.03
75 230311.03
76 230312.03
77 SPARE
78 SPARE
79 SPARE
80 SPARE
81 320704.01,320704.02
82 320705.01,320705.02
83 320706.01,320706.02
84 320402.05,320402.06
85 320402.01, 320402.02, 320402.03, 320402.05
86 320401.02,320401.01
87 320303.01,320303.02,320303.07
88 320304.01,320304.03
89 330826,420101.03
90
91
92 320405.06,320405.08,320405.07
93 320405.10,320405.11,320405.12
94 320405.12,320405.14,320405.13
95 320405. 20
96 420204.02,420210.02
97 420210.01, 420210.02

98 420112.02,420212.01,420212.02
99 430102.01
100 320406.01, 320406.02, 320406.05, 320406.15
101 320406.15, 320406.05
102 520102.01
103 520103.01, 520103.18, 520103.03
104 520104.01
105 520105.01
106 520101.02, 520101.18, 520101.01
107 520111.03
108 520402.01, 520402.02, 520402.10
109 520401.01, 520401.02, 520401.10
110 EARTHING
111 EARTHING
112 520501.01
113 520502.03
114 520519.01
115 520520.01
116 520702.01,520702.01
117 520701.01
118 520901.01
119 520902.01
120 EARTHING
121 521701.01
122 521702.01, 520702.02
123 EARTHING
124 610101.03, 610101.01, 610101.05, 610101.04, 610101.07
125 610101.08, 610101.05, 610101.06, 610101.02
126 610102.03, 610102.02, 610102.01, 610102.04
127 610102.02, 610102.05, 610102.06, 610102.07
128 610105.07
129 610106.02
130 610108.02
131 610109.02
132 610112.02
133 610113.02
134 610114.02
135 610117.02
136 610118.02
137 610119.02
138 610121.02
139 610123.02
140 610124.01,610124.02
141
142
143
144 610110.02,610110.01
145 610115.02,610115.01
146 610120.01
147 610122.01
148 610125.01

149 610102.09, 610102.11, 610102.12

150 610202.01
151 610203.02
152 610204.01,610204.04
153 610401.01,610401.03
154 610405.01,610405.02
155 610406.01,610406.02
156 610407.02
157 610409.02
158 610410.02
159 610412.02
160 610414.02
161 610415.02
162 610101.13
163
164 610404.02
165 610408.02, 610408.01
166
167 610413.02
168
169 610101.13
170 610501.02
171 610502.02
172 610503.02
173 610504.02
174 610505.02
175 610506.02
176 610601.02, 610601.01
177 610602.02, 610602.01
178 610603.01
179 610102.18, 610102.02, 610102. 20
180 610605.01
181 610604.02
182 610606.01
183 610608.01
184
185 610609.01
350 SPARE
351 SPARE
352 SPARE
353 SPARE
354 SPARE
355 SPARE
356 SPARE
357 SPARE
358 SPARE
186 610610.02, 610610.01
187 610701.02, 610701.01
188 610702.02, 610702.01
189 610703.01
190 610102.27, 610102.25

191 610705.01
192 610704.02
193 610706.01
194 610708.01
195 610709.01
196 610707.02
197 610710.01, 610710.02
198 930102.01, 930102.02, 930102.03
199 930103.01, 930103.02
200 930107.01, 930107.02
201 930101.02, 930101.02 (EARTHING)
202 930106.02, 930106.02 (EARTHING)
203 320201.02
204 320202.02
205 320203.02
206 320204.02
207 720106.01
208 720107.01
209
210 720105.04
211 720105.04
212 610201.03
213 610301.02
214 610302.02
215 610303.02
216 610304.02
217 610305.02
218 610306.02
219 610307.02
220 610308.02
221 520116.01
222 520117.01
223
224
225
226
227 330607.01
228 330608.01
229 330104.05,330104.06
230 330104.04,330104.06
231 330302.01
232 330304.01
233 330306.01
234 EARTHING
235 330309.01
236 330311.01
237 330113.01
238 EARTHING
239 330402.01
240 330404.01
241 330406.01

242 EARTHING
243 330411.01
244 330413.01
245 330415.01
246
247 330429.01
248 330432.01
249 330434.01
250 330408.01
251 330409.01
252 330416.01
253 330418.01
254 330420.01
255 330422.01
256 330424.01
257 330426.01
258 330428.01
259 330502.01
260 330504.01
261 330506.01
262 EARTHING
263 330511.01
264 330513.01
265 330515.01
266
267 330528.01
268 330531.01
269 330533.01
270 330534.01
271 330509.02
272 330535.01
273 330517.01
274 330519.01
275 330521.01
276 330523.01
277 330525.01
278 330527.01
279 330609.03, 330609.02, 330609.04, 330609.05
280 330610.02, 330610.03, 330610.04, 330610.05
281 330611.02, 330611.03, 330611.04, 330611.05
282 EARTHING
283 330701.01
284 330702.01
285 EARTHING
286 330704.01
287 330705.01
288 EARTHING
289 330707.01
290 330708.01
291 EARTHING
292 330710.01

293 330711.01
294 EARTHING
295 330713.01
296 330714.01
297 EARTHING
298 330802.01
299 330804.01
300 330806.01
301 EARTHING
302 330813.01
303 330815.01
304 330817.01
305 EARTHING
306 SPARE
307 SPARE
308 SPARE
309 SPARE
310 610402.01,610402.02
311 610403.01
312 610411.02, 610411.01
313 610416.02, 610416.01
314 610103.01, 610416.01
315 610107.02, 610107.01
316 610104.01
317 610107.02
318
319
320 CDTS
321 CDTS
322 CDTS
323
324
325
326 SPARE
327 SPARE
F56-1 320511.02
F56-2 320515.01
F57-1 320512.02
F57-2 320516.01
F58-1 330603.04
F58-2 930102.01
F59-1 330602.04
F59-2 930103.01
F60-1 120210.01
F60-2 930104.01
F61-1 120209.03,120209.04
F61-2 930105.01
F62-1 120209.04
F62-2 930107.01
F63-1 320301.01,320301.02
F63-2 230101.01

F64-1 320301.02
F64-2 230401.01
F65-1 320302.02
F65-2 230102.01
F66-1 320302.02
F66-2 230402.01
F67-1 330106.02
F67-2 330114
F68-1 330101.02
F68-2 330113
F69-1 330118.02
F69-2 330122
F70-1 330119.02
F70-2 330123
F71-1 330120.02
F71-2 330124
F72-1 120210.03
F72-2 330201
F73-1 330125.02
F73-2 330203
F74-1 330125.18
F74-2 330616
F75-1 330128.06
F75-2 330617
328
329
330 READING LIGHT
331
332
333

Annexure-E
List of wiring diagram
SN Drawing No. Description

1 (3) 11.0788.101-93 Insulation control wiring diagram Reproduced at
RCF (7/2005)
2 (3) 11.0788.101-12 High voltage 750 V (Reproduced at RCF (10/2006)
3 (3) 11.0788.101-21 High voltage control wiring diagram (Reproduced
at RCF )
4 (3) 11.0788.101-23(1,2,3,5) Anti-skid device
5 (3) 11.0788.101-23(4) Sheet deleted(Reproduced at RCF )
6 (3) 11.0788.101-32(06,07) Battery distribution (Sheet-6 Reproduced at RCF
10/2006)
7 (3) 11.0788.101-32 Battery distribution Reproduced at RCF (7/2005)
(01,02,03,04,05,08) (Reproduced at RCF (10/2006)
(07)
8 (3) 11.0788.101-33 3x240/415volts,50Hz (Reproduced at RCF
(10/2006),(Revised at RCF Page 3,4,&5 of 8 in
sept 2011)
9 (3) 11.0788.101-33(02,06,08) Reproduced at RCF
10 (3) 11.0788.101-42 Diagnosis Reproduced at RCF (7/2005)
11 (3) 11.0788.101-43 Emergency brake

12 (3) 11.0788.101-45 Loudspeaker system
13 (3) 11.0788.101-46 Train control line
14 (3) 11.0788.101-52 Lighting
15 (3) 11.0788.101-52(07) Reproduced at RCF
16 (3) 11.0788.101-61 Sanitary system
17 (3) 11.0788.101-61(04) Reproduced at RCF
18 (3) 11.0788.101-72 Sanitary system
19 (3) 11.0788.101-94 Telephone
20 RCF drg. No. DD70201 Auto-Manual Bye pass rotary switch

Annexure F
List of Drawings
SN Drawing no. Description

1 LW70020 alt. ‘e’ sheet 1/17 Switch Board Cabinet-S1 to spec.no. EDTS 073, Rev.D, AM -
05
(For LHB AC – EOG type EOG coaches)
2 LW70020 alt. ‘e’ sheet 2/17 Frame Complete
Switch Board Cabinet-S1
3 LW70020 alt. ‘b’ sheet 3/17 Mounting Plate- Right
4 LW70020 alt. ‘c’ sheet 4/17 Bottom fuse mounting plate – Left
5 LW70020 alt. ‘b’ sheet 5/17 MCB Holder- Left
6 LW70020 alt. ‘c’ sheet 6/17 Connecting blocks – Right (X-1.2)
7 LW70020 alt. ‘d’ sheet 7/17 Door Complete – Left
8 LW70020 alt. ‘e’ sheet 8/17 Door Complete – Right
9 LW70020 alt. ‘c’ sheet 9/17 Door Complete (Bottom)- Left
10 LW70020 alt. ‘c’ sheet 10/17 Door Complete (Bottom)- Right
11 LW70020 alt. ‘d’ sheet 11/17 Rotating frame for sub rack
Switch Board Cabinet-1
12 LW70020 alt. ‘c’ sheet 12/17 Bottom fuse mounting plate- Right
13 LW70020 alt. ‘b’ sheet 13/17 Bottom Contactors (K1 & K2) mounting plate – Left for
14 LW70020 alt. ‘a’ sheet 14/17 Rotating frame for climate computer of Switch Board Cabinet
15 LW70020 alt. ‘c’ sheet 15/17 Connecting blocks- Right(X-1.2)
16 LW70020 alt. ‘a’ sheet 16/17 Connecting Blocks- Left (X-1.2)

17 LW70020 alt. ‘a’ sheet 17/17 Connecting Blocks- X3

18 SKED 531 sheet 1/1 Arrangement of harting connectors in SBC-S1
(For LHB type EOG coaches)
19 SKED 263 sheet 1/1 Stopper bracket for right hand top door for S/W cabinet board
–S1
(For LHB type coaches)
20 SKED406 sheet 1/1 Modified top & bottom doors for Switch Board Cabinet-S1
(For LHB type EOG coaches)
21 RDSO/PE/SK/AC/0154- Cable looping arrangement of bus bar in Switch Board
2011(rev. 0) Cabinet of LHB design
22 RDSO/PE/SK/AC/0186-2015 Connection of 2.5 A DC MCBs between microcontroller and
(rev. 0) contactors of RMPU
Note: 1. RDSO drawing at S.No. 21 shall be used in place of drawing at S.No. 5

2. Drawing of latest alteration to be used.

Annexure G
List of Connectors
Left side block fitment position of EDTS- 073
Block No. Wago number Block No. Wago number Block No. Wago number
Earth Block 283-609 70 280-833 143 280-833
EP 283-320 71 280-833 144 280-833
End Plate 280-314 72 280-833 145 280-833
1 280-833 73 280-833 146 280-833
2 280-833 74 280-833 147 280-833
3 280-833 75 280-833 148 280-833
4 280-833 76 280-833 149 280-833
5 280-833 77 280-833 150 280-833
6 280-833 78 280-833 151 280-833
7 280-833 79 280-833 152 280-833
8 280-833 80 280-833 153 280-833
9 280-833 81 280-833 154 280-833
10 280-833 82 280-833 155 280-833
11 280-833 83 280-833 156 280-833
12 280-833 84 280-833 157 280-833
13 280-833 85 280-833 158 280-833
14 280-833 86 280-833 159 280-833
15 280-833 87 280-833 160 280-833
16 280-833 88 280-833 161 280-833
17 280-833 89 280-833 162 280-833
18 280-833 90 280-837 Earth Block 163 280-833
19 281-901 91 280-833 164 280-833
20 281-901 92 280-833 165 280-833
21 281-901 93 280-833 166 280-833
22 281-901 94 280-833 167 280-833
End Plate 280-314 95 280-833 168 280-833
23 280-833 96 280-833 169 280-833
24 280-833 97 280-833 170 280-833
25 280-833 98 280-833 171 280-833
26 280-833 99 280-833 172 280-833
27 280-833 100 280-833 173 280-833
28 280-833 101 280-833 174 280-833
29 280-833 102 280-833 175 280-833
30 280-833 103 280-833 176 280-833
31 280-833 104 280-833 177 280-833
32 280-833 105 280-833 178 280-833
33 280-833 106 280-833 179 280-833
34 280-833 107 280-833 180 280-833
35 280-833 108 280-833 181 280-833
36 280-833 109 280-833 182 280-833
37 280-833 110 280-837 Earth Block 183 280-833
38 280-833 111 280-837 Earth Block 184 280-833
39 280-833 112 280-833 185 280-833
40 280-837 Earth Block 113 280-833 350 280-833
41 280-833 114 280-833 351 280-833
42 280-833 115 280-833 352 280-837 Earth Block
43 280-833 116 280-833 353 280-833
44 280-833 117 280-833 354 280-833
45 280-833 118 281-652 355 280-837 Earth Block
46 280-833 119 281-652 356 280-833
47 280-833 120 281-652 357 280-833
48 280-833 121 281-652 358 280-837 Earth Block
49 280-833 122 281-652 EL 282-117 End Block
50 280-833 End Plate 281-334
51 280-833 124 280-833
52 280-833 125 280-833
53 280-833 126 280-833
54 280-833 127 280-833
55 280-833 128 280-833
56 280-833 129 280-833
57 280-833 130 280-833
58 280-833 131 280-833
59 280-833 132 280-833
60 280-833 133 280-833
61 280-833 134 280-833
62 280-833 135 280-833
63 280-833 136 280-833
64 280-833 137 280-833
65 280-833 138 280-833
66 280-833 139 280-833
67 280-833 140 280-833
68 280-833 141 280-833

69 280-833 142 280-833

Right side block fitment position of EDTS- 073
Block No. Wago number Block No. Wago number Block No. Wago number
Earth Block 283-609 256 280-833 333 280-833
EP 283-320 257 280-833 EP 280/314
End Plate 280-314 258 280-833 F56 282/128-281/413
186 280-833 259 280-833 F57 282/128-281/413
187 280-833 260 280-833 F58 282/128-281/418
188 280-833 261 280-833 F59 282/128-281/418
189 280-833 262 280-837 Earth Block F60 282-124
190 280-833 263 280-833 F61 282-124
191 280-833 264 280-833 F62 282-124
192 280-833 265 280-833 F63 282/128-281/418
193 280-833 266 280-833 F64 282/128-281/418
194 280-833 267 280-833 F65 282/128-281/418
195 280-833 268 280-833 F66 282/128-281/418
196 280-833 269 280-833 F67 282-124
197 280-833 270 280-833 F68 282-124
198 280-833 271 280-833 F69 282-122
199 280-833 272 280-833 F70 282-122
200 280-833 273 280-833 F71 282-122
201 280-837 Earth Block 274 280-833 F72 282-124
202 280-837 Earth Block 275 280-833 F73 282-124
203 280-833 276 280-837 Earth Block F74 282-124
204 281-901 277 280-833 F75 282-124
205 281-901 278 280-833 End Plate 282-311 FUSE
210 280-833 283 280-833 DOWN TRAY
211 280-833 284 280-833
212 280-833 285 280-837 Earth Block Block No. Wago number
213 280-833 286 280-833 1 249-117
214 280-833 287 280-833 EB 283-609
215 280-833 288 280-837 Earth Block EP 283-320
216 280-833 289 280-833 2 282-607
217 280-833 290 280-833 EP 282-317
218 280-833 291 280-837 Earth Block 3 282-901
219 280-833 292 280-833 4 282-901
220 280-833 293 280-833 5 282-901
221 280-833 294 280-837 Earth Block 6 285-601
222 280-833 295 280-833 7 285-601
223 280-833 296 280-833 8 285-601
224 280-833 297 280-837 Earth Block 9 280-901
225 280-833 298 280-833 10 280-901
226 280-833 299 280-833 11 280-901
227 280-833 300 280-833 12 280-901
228 280-833 301 280-837 Earth Block 13 280-901
229 Block 302 280-833 14 280-901
230 Block 303 280-833 15 280-901
231 280-833 304 281-652 16 280-901
232 280-833 305 280-837 Earth Block 17 280-901
233 280-833 306 281-652 18 280-901
234 280-837 Earth Block 307 281-652 19 280-901
235 280-833 308 281-652 20 280-901
236 280-833 309 281-334 21 280-901
237 280-833 Diode 281-665/281-400 22 280-901
238 280-837 Earth Block Diode 281-665/281-400 EP 280-309
239 280-833 Diode 281-665/281-400 23 249-117
240 280-833 Resistance 281-665/281-663
241 280-833 Resistance 281-665/281-663
242 280-837 Earth Block End Plate 281-334
243 280-833 320 280-833
244 280-833 321 280-833
245 280-833 322 280-833
246 280-833 323 280-833
247 280-833 324 280-833
248 280-833 325 280-833
249 280-833 326 280-833
250 280-833 327 280-833
251 280-833 328 280-833
252 280-833 329 280-833
253 280-833 330 280-833
254 280-833 331 280-833
255 280-833 332 280-833

DISTRIBUTION
CHIEF ELECTRICAL ENGINEER:

1 Northern Railway, Baroda House, New Delhi – 110 001.
2 Central Railway, II Floor, Parcel office, CST Mumbai – 400 001.
3 Eastern Railway, Fairlie Place, Kolkata – 700 001.
4 South Eastern Railway, Garden Reach, Kolkata – 700 043
5 Southern Railway, Park Town, Chennai – 600 003.
6 Western Railway, Churchgate, Mumbai – 400 020.
7 South Central Railway, Rail Nilayam, Secunderabad – 500 371.
8 East Central Railway, Dighi Distt- Vaishali, Hajipur Bihar- 844 101.
9 North Central Railway, BlockA , Subedar Ganj, Allahabad- 211 033.
st
10 South Western Railway, New Zonal Headquarter office ,1 Floor, West block , Hubli
(Karnatka) 580 020
11 South East Central Railway, Bilaspur.495004
12 North East Frontier Railway, Maligaon, Guwahati - 781001
13 North Eastern Railway, Gorakhpur – 273001
14 North Western Railway, Jaipur – 302006
15 West Central Railway, Jabalpur - 482001
16 East Coast Railway, Bhuvneshwar, Orrisa – 751016
17 Konkan Railway, Belapur Bhavan, Sector-11, Belapur, Mumbai - 400614
18 Metro Railway, 33 /1 J.L. Nehru road, Kolkata- 700071
19 Integral coach factory, Perambur, Chennai - 600038
20 Rail Coach Factory, Kapurthala (Punjab) – 144 602
21 Rail Coach Factory, Lalgang, Raibaraily (U.P)
CHIEF WORKS MANAGER:
1 Matunga Workshop, Central Railway, Mumbai 400 019.
2 Liluah Workshop, Eastern Railway, Howrah
3 C&W Workshop , Northern Railway, Alambagh, Lucknow-226 05
4 C & W Workshop,N. Rly., Jagdhari – 135 002
5 Mechanical Workshop, NER, Gorakhpur – 273 012
6 Carriage Workshop, Southern Railway, Perambur, Ayanavaram, Chennai – 600023.
7 SCR, Lallagudda Workshop, Lallaguda, Secunderabad - 500017
8 Carriage Workshop, Western Railway, Lower Parel, Mumbai-400013
9 CRWS, W. C. Railway, Nishatpura, Bhopal-462010
10 Carriage Workshop, NW Rly,. Ajmer - 305001
11 Carriage Repair Workshop, Gadag Road, SWR, Hubli – 580 020
12 Carriage Workshop, S.W. Railway, Mysore Vishwanath.
13 Carriage Workshop, SE Rly., Kharagpur - 721301
14 New Bongaigaon , Railway Workshop, Dangtal, Distt. Bongaigaon, Assam-783380
15 Carriage and Wagon Workshop, N. C. Rly., Jhansi – 248003
16 Carriage and Wagon Workshop, WC Rly., Kota - 324002
17 Carriage and Wagon Workshop, Eeastern Rly., Liluha - 711204
18 Carriage and Wagon Workshop, W. Rly., Pratap Nagar, Vadodara - 390004
19 Carriage and Wagon Workshop, N Rly., Amritsar - 143001
20 Central Workshop, Goldenrock, S. Rly., Trichi - 620004
OTHERS:
1 Director, IRIEEN, Nasik Road (Maharashtra). - 422101
2 Senior Professor (Elect.), Railway Staff College, Lalbaug, Vadodara. - 390004
3 Director, IRCAMTECH, Maharajpur, Gwalior – 474 020.

08.05.15 Draft Spec. For SBC (EDTS 073)

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08.05.15 Draft Spec. For SBC (EDTS 073)

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Page 1 of 56 File No. EL/ 7.1.108/SBC Spec. No RDSO/PE/SPEC/AC/0184 -2015 (Rev.

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S. No. Date of amendment Revision Reason

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SSE/TL&AC-III . DSE (TL-AC & System design)

Clause Description Page

SSE/TL&AC-III . DSE (TL-AC & System design)

SPECIFICATION FOR SWITCH BOARD CABINET (SBC)

2.0 SCOPE OF SUPPLY:

S.No Item description Qty/Coach(Nos.)

3.0 GOVERNING SPECIFICATIONS

Manufacturers should have the following standards in compliance of the specification:

IS:13947(Pt.3)-1993 Part-3- Switches, disconnections and fuse combination units.

IS:8623-1993 Pt.-1 Low voltage switchgear and control gear assemblies:

IS:10118-1982 Code of practice for selection, installation and maintenance of

IS:1248 Pt.II-1983 Direct acting indicating analog electrical measuring instruments

SSE/TL&AC-III . DSE (TL-AC & System design)

and their accessories (ammeter and voltmeters).

IS:8828-1996 Electrical accessories, circuit breakers for over current

IS:1573-1986 Electroplated coatings of Zinc on Iron and Steel.

UIC 550 Power supply installation for Passenger stock.

4.0 OPERATING & SERVICE CONDITIONS

a) Max. vertical acceleration - 3.0 g

SSE/TL&AC-III . DSE (TL-AC & System design)

Operating The equipment should function satisfactorily near 25 KV AC

5.0 DESIGN & TECHNICAL REQUIREMENTS

a) 110V/24V DC/DC converter and minimal voltage relay.

SSE/TL&AC-III . DSE (TL-AC & System design)

Main’s -MG02R24 -10P I Plug

SSE/TL&AC-III . DSE (TL-AC & System design)

Main’s -MG08F24 -10S I Socket

5.25 a) The outgoing/incoming terminal connections shall be brought out to a adequate

SSE/TL&AC-III . DSE (TL-AC & System design)

c) Separators/intermediate plates shall be provided between adjacent terminal

5.34 Care shall be taken to achieve a neat and symmetrical layout.

SSE/TL&AC-III . DSE (TL-AC & System design)

6.0 CONSTRUCTIONAL REQUIREMENTS

a) No positive tolerances are allowed. However, negative tolerances shall be

6.3 The dimensions/mounting/general layout of the switch board cabinet shall be

SSE/TL&AC-III . DSE (TL-AC & System design)

6.10 The enclosure of equipment/component shall be given powder coating of thickness of

SSE/TL&AC-III . DSE (TL-AC & System design)

a) A manufacturer undertakes to manufacture for the first time as per this

7.7 TYPE TESTS:

(i) A new variant of Switch Board Cabinet is introduced by existing manufacturer.

SSE/TL&AC-III . DSE (TL-AC & System design)

(iv) Resumptions of production after an interruption of more than two years.

7.8 ROUTINE TESTS:

7.9 ACCEPTANCE TESTS:

8.0 SCHEDULE OF TESTS :

SN Clause Tests Type Routine Accept-

9. --- Check for satisfactory operation of Yes Yes Yes

SSE/TL&AC-III . DSE (TL-AC & System design)

9.0 DESCRIPTION OF TESTS:

9.2 Temperature rise test:

9.3 Mechanical operation and sequence test:

9.4 Test for verification of clearance and creepage distances:

9.5 Test for verification of di-electric properties:

SSE/TL&AC-III . DSE (TL-AC & System design)

Applied voltage Time Result Condition Leakage

9.6 Test for verification of insulation resistance

During testing, insulation controllers have to be disconnected. All the MPCBs/MCBs