OWNER’S MANUAL
T150
B15-F8199-E1
EAU46091
Read this manual carefully before operating this vehicle. This manual should stay with this vehicle if it is sold.
UB15E1E0.book Page 1 Tuesday, July 18, 2017 10:42 AM
INTRODUCTION
EAU10103
WARNING
Please read this manual carefully and completely before operating this motorcycle.
UB15E1E0.book Page 1 Tuesday, July 18, 2017 10:42 AM
A NOTICE indicates special precautions that must be taken to avoid damage to the
NOTICE vehicle or other property.
EAUV0011
T150
OWNER’S MANUAL
©2017 by Yamaha Motor Vietnam Co.,
Ltd.
1st edition, July 2017
All rights reserved.
Any reprinting or unauthorized use
without the written permission of
Yamaha Motor Vietnam Co., Ltd.
is expressly prohibited.
Printed in Vietnam.
UB15E1E0.book Page 1 Tuesday, July 18, 2017 10:42 AM
TABLE OF CONTENTS
LOCATION OF IMPORTANT Sidestand ......................................4-14 Adjusting the engine idling
LABELS ............................................. 1-1 Starting circuit cut-off system.......4-14 speed ........................................ 7-15
Adjusting the throttle grip
SAFETY INFORMATION .................. 2-1 FOR YOUR SAFETY – free play..................................... 7-16
Further safe-riding points ............... 2-5 PRE-OPERATION CHECKS .............5-1 Valve clearance............................. 7-16
Helmets .......................................... 2-6 Tires .............................................. 7-17
OPERATION AND IMPORTANT Cast wheels .................................. 7-18
DESCRIPTION .................................. 3-1 RIDING POINTS ................................6-1 Adjusting the clutch lever
Left view ......................................... 3-1 ........................................................6-1 free play..................................... 7-19
Right view....................................... 3-2 Starting the engine..........................6-2 Checking the brake lever
Controls and instruments ............... 3-3 Shifting ............................................6-2 free play..................................... 7-20
Tips for reducing fuel Checking the shift pedal............... 7-20
INSTRUMENT AND CONTROL consumption................................6-3 Brake light switches ..................... 7-21
FUNCTIONS...................................... 4-1 Engine break-in ...............................6-3 Checking the front and rear
Main switch/steering lock............... 4-1 Parking ............................................6-4 brake pads ................................ 7-21
Keyhole cover................................. 4-2 General note....................................6-5 Checking the brake fluid level ...... 7-22
Indicator lights and warning Changing the brake fluid ............. 7-23
lights............................................ 4-3 PERIODIC MAINTENANCE AND Drive chain slack........................... 7-23
Multi-function meter unit ................ 4-4 ADJUSTMENT...................................7-1 Cleaning and lubricating the
Handlebar switches........................ 4-7 Owner’s tool kit ...............................7-1 drive chain................................. 7-25
Clutch lever .................................... 4-8 Periodic maintenance chart for Checking and lubricating the
Shift pedal ...................................... 4-8 the emission control system........7-2 cables........................................ 7-25
Brake lever...................................... 4-8 General maintenance and Checking and lubricating the
Brake pedal .................................... 4-9 lubrication chart...........................7-3 throttle grip and cable ............... 7-25
Fuel tank cap .................................. 4-9 Removing and installing the Checking and lubricating the
Fuel............................................... 4-10 cowling and panels......................7-7 brake and clutch levers ............. 7-26
Catalytic converter ....................... 4-11 Checking the spark plug .................7-8 Checking and lubricating the
Kickstarter .................................... 4-12 Engine oil and oil filter element .....7-10 brake pedal ............................... 7-26
Seat .............................................. 4-12 Coolant..........................................7-12 Checking and lubricating the
Helmet holders ............................. 4-13 Cleaning the air filter element .......7-14 centerstand and sidestand........ 7-27
Storage compartment .................. 4-13
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TABLE OF CONTENTS
Lubricating the swingarm INDEX .............................................. 11-1
pivots .........................................7-27
Checking the front fork..................7-28
Checking the steering ...................7-28
Checking the wheel bearings ........7-29
Battery ...........................................7-29
Replacing the fuses.......................7-30
Replacing the headlight bulb.........7-31
Auxiliary light .................................7-32
Tail/brake light...............................7-32
Replacing a front turn signal
light bulb ....................................7-33
Replacing a rear turn signal
light bulb ....................................7-33
Replacing the license plate
light bulb ....................................7-34
Front wheel....................................7-35
Rear wheel.....................................7-35
Troubleshooting ............................7-37
Troubleshooting charts .................7-38
SPECIFICATIONS..............................9-1
CONSUMER INFORMATION..........10-1
Identification numbers...................10-1
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1
Read and understand all of the labels on your vehicle. They contain important information for safe and proper operation of
your vehicle. Never remove any labels from your vehicle. If a label becomes difficult to read or comes off, a replacement
label is available from your Yamaha dealer.
123 4
1-1
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1 4
2
B15-F815P-00
1DC-F815P-00
200, 29 225, 33
1WD-F1668-00
B15-F1568-00
1-2
UB15E1E0.book Page 1 Tuesday, July 18, 2017 10:42 AM
SAFETY INFORMATION
EAU1028B
Never operate a motorcycle with- pears to be very effective in reduc-
out proper training or instruction. ing the chance of this type of
Take a training course. Beginners accident.
2 Be a Responsible Owner should receive training from a cer- Therefore:
As the vehicle’s owner, you are re- tified instructor. Contact an autho- • Wear a brightly colored jacket.
sponsible for the safe and proper oper- rized motorcycle dealer to find out • Use extra caution when you are
ation of your motorcycle. about the training courses nearest approaching and passing
Motorcycles are single-track vehicles. you. through intersections, since in-
Their safe use and operation are de- tersections are the most likely
pendent upon the use of proper riding Safe Riding places for motorcycle accidents
techniques as well as the expertise of Perform the pre-operation checks to occur.
the operator. Every operator should each time you use the vehicle to make • Ride where other motorists can
know the following requirements be- sure it is in safe operating condition. see you. Avoid riding in another
fore riding this motorcycle. Failure to inspect or maintain the vehi- motorist’s blind spot.
He or she should: cle properly increases the possibility of • Never maintain a motorcycle
Obtain thorough instructions from an accident or equipment damage. without proper knowledge.
a competent source on all aspects See page 5-1 for a list of pre-operation Contact an authorized motorcy-
of motorcycle operation. checks. cle dealer to inform you on ba-
Observe the warnings and mainte- This motorcycle is designed to sic motorcycle maintenance.
nance requirements in this Own- carry the operator and a passen- Certain maintenance can only
er’s Manual. ger. be carried out by certified staff.
Obtain qualified training in safe The failure of motorists to detect
and proper riding techniques. and recognize motorcycles in traf-
Obtain professional technical ser- fic is the predominating cause of
vice as indicated in this Owner’s automobile/motorcycle accidents.
Manual and/or when made neces- Many accidents have been
sary by mechanical conditions. caused by an automobile driver
who did not see the motorcycle.
Making yourself conspicuous ap-
2-1
UB15E1E0.book Page 2 Tuesday, July 18, 2017 10:42 AM
SAFETY INFORMATION
Many accidents involve inexperi- • Always signal before turning or Protective Apparel
enced operators. In fact, many op- changing lanes. Make sure that The majority of fatalities from motorcy-
erators who have been involved in other motorists can see you. cle accidents are the result of head in-
accidents do not even have a cur- The posture of the operator and juries. The use of a safety helmet is the 2
rent motorcycle license. passenger is important for proper single most critical factor in the pre-
• Make sure that you are qualified control. vention or reduction of head injuries.
and that you only lend your mo- • The operator should keep both Always wear an approved helmet.
torcycle to other qualified oper- hands on the handlebar and Wear a face shield or goggles.
ators. both feet on the operator foot- Wind in your unprotected eyes
• Know your skills and limits. rests during operation to main- could contribute to an impairment
Staying within your limits may tain control of the motorcycle. of vision that could delay seeing a
help you to avoid an accident. • The passenger should always hazard.
• We recommend that you prac- hold onto the operator, the seat The use of a jacket, heavy boots,
tice riding your motorcycle strap or grab bar, if equipped, trousers, gloves, etc., is effective
where there is no traffic until you with both hands and keep both in preventing or reducing abra-
have become thoroughly famil- feet on the passenger footrests. sions or lacerations.
iar with the motorcycle and all of Never carry a passenger unless Never wear loose-fitting clothes,
its controls. he or she can firmly place both otherwise they could catch on the
Many accidents have been feet on the passenger footrests. control levers, footrests, or wheels
caused by error of the motorcycle Never ride under the influence of and cause injury or an accident.
operator. A typical error made by alcohol or other drugs. Always wear protective clothing
the operator is veering wide on a This motorcycle is designed for that covers your legs, ankles, and
turn due to excessive speed or un- on-road use only. It is not suitable feet. The engine or exhaust sys-
dercornering (insufficient lean an- for off-road use. tem become very hot during or af-
gle for the speed). ter operation and can cause
• Always obey the speed limit and burns.
never travel faster than warrant- A passenger should also observe
ed by road and traffic condi- the above precautions.
tions.
2-2
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SAFETY INFORMATION
Avoid Carbon Monoxide Poisoning Do not run engine outdoors where When loading within this weight limit,
All engine exhaust contains carbon engine exhaust can be drawn into keep the following in mind:
monoxide, a deadly gas. Breathing a building through openings such Cargo and accessory weight
2 carbon monoxide can cause head- as windows and doors. should be kept as low and close to
aches, dizziness, drowsiness, nausea, the motorcycle as possible. Se-
confusion, and eventually death. Loading curely pack your heaviest items as
Carbon Monoxide is a colorless, odor- Adding accessories or cargo to your close to the center of the vehicle
less, tasteless gas which may be motorcycle can adversely affect stabil- as possible and make sure to dis-
present even if you do not see or smell ity and handling if the weight distribu- tribute the weight as evenly as
any engine exhaust. Deadly levels of tion of the motorcycle is changed. To possible on both sides of the mo-
carbon monoxide can collect rapidly avoid the possibility of an accident, use torcycle to minimize imbalance or
and you can quickly be overcome and extreme caution when adding cargo or instability.
unable to save yourself. Also, deadly accessories to your motorcycle. Use Shifting weights can create a sud-
levels of carbon monoxide can linger extra care when riding a motorcycle den imbalance. Make sure that
for hours or days in enclosed or poorly that has added cargo or accessories. accessories and cargo are se-
ventilated areas. If you experience any Here, along with the information about curely attached to the motorcycle
symptoms of carbon monoxide poi- accessories below, are some general before riding. Check accessory
soning, leave the area immediately, get guidelines to follow if loading cargo to mounts and cargo restraints fre-
fresh air, and SEEK MEDICAL TREAT- your motorcycle: quently.
MENT. The total weight of the operator, pas- • Properly adjust the suspension
Do not run engine indoors. Even if senger, accessories and cargo must for your load (suspension-ad-
you try to ventilate engine exhaust not exceed the maximum load limit. justable models only), and
with fans or open windows and Operation of an overloaded vehicle check the condition and pres-
doors, carbon monoxide can rap- could cause an accident. sure of your tires.
idly reach dangerous levels. • Never attach any large or heavy
Do not run engine in poorly venti- Maximum load: items to the handlebar, front
lated or partially enclosed areas 151 kg (333 lb) fork, or front fender. These
such as barns, garages, or car- items, including such cargo as
ports. sleeping bags, duffel bags, or
2-3
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SAFETY INFORMATION
tents, can create unstable han- Aftermarket Parts, Accessories, and steering travel or control opera-
dling or a slow steering re- Modifications tion, or obscure lights or reflec-
sponse. While you may find aftermarket prod- tors.
This vehicle is not designed to ucts similar in design and quality to • Accessories fitted to the han- 2
pull a trailer or to be attached to genuine Yamaha accessories, recog- dlebar or the front fork area can
a sidecar. nize that some aftermarket accesso- create instability due to improp-
ries or modifications are not suitable er weight distribution or aerody-
Genuine Yamaha Accessories because of potential safety hazards to namic changes. If accessories
Choosing accessories for your vehicle you or others. Installing aftermarket are added to the handlebar or
is an important decision. Genuine products or having other modifications front fork area, they must be as
Yamaha accessories, which are avail- performed to your vehicle that change lightweight as possible and
able only from a Yamaha dealer, have any of the vehicle’s design or operation should be kept to a minimum.
been designed, tested, and approved characteristics can put you and others • Bulky or large accessories may
by Yamaha for use on your vehicle. at greater risk of serious injury or seriously affect the stability of
Many companies with no connection death. You are responsible for injuries the motorcycle due to aerody-
to Yamaha manufacture parts and ac- related to changes in the vehicle. namic effects. Wind may at-
cessories or offer other modifications Keep the following guidelines in mind, tempt to lift the motorcycle, or
for Yamaha vehicles. Yamaha is not in as well as those provided under “Load- the motorcycle may become
a position to test the products that ing” when mounting accessories. unstable in cross winds. These
these aftermarket companies produce. Never install accessories or carry accessories may also cause in-
Therefore, Yamaha can neither en- cargo that would impair the per- stability when passing or being
dorse nor recommend the use of ac- formance of your motorcycle. passed by large vehicles.
cessories not sold by Yamaha or Carefully inspect the accessory • Certain accessories can dis-
modifications not specifically recom- before using it to make sure that it place the operator from his or
mended by Yamaha, even if sold and does not in any way reduce her normal riding position. This
installed by a Yamaha dealer. ground clearance or cornering improper position limits the
clearance, limit suspension travel, freedom of movement of the
2-4
UB15E1E0.book Page 5 Tuesday, July 18, 2017 10:42 AM
SAFETY INFORMATION
operator and may limit control Check that the fuel cock (if EAU57610
ability, therefore, such accesso- equipped) is in the “OFF” position Further safe-riding points
ries are not recommended. and that there are no fuel leaks. Be sure to signal clearly when
2 Use caution when adding electri- Point the front wheel straight making turns.
cal accessories. If electrical ac- ahead on the trailer or in the truck Braking can be extremely difficult
cessories exceed the capacity of bed, and choke it in a rail to pre- on a wet road. Avoid hard braking,
the motorcycle’s electrical sys- vent movement. because the motorcycle could
tem, an electric failure could re- Shift the transmission in gear (for slide. Apply the brakes slowly
sult, which could cause a models with a manual transmis- when stopping on a wet surface.
dangerous loss of lights or engine sion). Slow down as you approach a
power. Secure the motorcycle with tie- corner or turn. Once you have
downs or suitable straps that are completed a turn, accelerate
Aftermarket Tires and Rims attached to solid parts of the mo- slowly.
The tires and rims that came with your torcycle, such as the frame or up- Be careful when passing parked
motorcycle were designed to match per front fork triple clamp (and not, cars. A driver might not see you
the performance capabilities and to for example, to rubber-mounted and open a door in your path.
provide the best combination of han- handlebars or turn signals, or Railroad crossings, streetcar rails,
dling, braking, and comfort. Other parts that could break). Choose iron plates on road construction
tires, rims, sizes, and combinations the location for the straps carefully sites, and manhole covers be-
may not be appropriate. Refer to page so the straps will not rub against come extremely slippery when
7-17 for tire specifications and more in- painted surfaces during transport. wet. Slow down and cross them
formation on replacing your tires. The suspension should be com- with caution. Keep the motorcycle
pressed somewhat by the tie- upright, otherwise it could slide
Transporting the Motorcycle downs, if possible, so that the mo- out from under you.
Be sure to observe following instruc- torcycle will not bounce exces- The brake pads or linings could
tions before transporting the motorcy- sively during transport. get wet when you wash the motor-
cle in another vehicle. cycle. After washing the motorcy-
Remove all loose items from the cle, check the brakes before
motorcycle. riding.
2-5
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SAFETY INFORMATION
Always wear a helmet, gloves, EAUU0033
Correct usage
trousers (tapered around the cuff Helmets
and ankle so they do not flap), and Operating this vehicle without an ap-
a brightly colored jacket. proved motorcycle helmet increases 2
Do not carry too much luggage on your chances of a severe head injury or
the motorcycle. An overloaded death in the event of an accident. The
motorcycle is unstable. Use a majority of fatalities from motorcycle or
strong cord to secure any luggage scooter accidents are the result of
to the carrier (if equipped). A loose head injuries. The use of a safety hel-
load will affect the stability of the met is the single most critical factor in ZAUU0003
motorcycle and could divert your the prevention or reduction of head in-
juries. Wrong usage
attention from the road. (See page
2-3.)
Always select an approved motorcy-
cle helmet
Pay attention to the following when
choosing a motorcycle helmet.
The helmet must meet the safety
standard “TIS”.
The helmet size must match the
size of the rider’s head. ZAUU0007
SAFETY INFORMATION
ZAUU0004 ZAUU0006
ZAUU0005
2-7
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DESCRIPTION
EAU10411
Left view
1 2 3 4 5 6 3
11 10 98 7
1. Front turn signal light (page 7-33) 9. Engine oil drain bolt (page 7-10)
2. Headlight (page 7-31) 10.Shift pedal (page 4-8)
3. Air filter element (page 7-14) 11.Coolant reservoir (page 7-12)
4. Battery (page 7-29)
5. Owner’s tool kit (page 7-1)
6. Rear turn signal light (page 7-33/7-32)
7. Sidestand (page 4-14)
8. Centerstand (page 7-27)
3-1
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DESCRIPTION
EAU10421
Right view
3 1 2 3
8 7 6 5 4
3-2
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DESCRIPTION
EAU10431
3
1 2 3 4 5 6 7
3-3
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4-1
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ZAUV0303
1. Push.
1. Key head
2. Ignition key Press the “PUSH SHUT” button to
close the keyhole cover.
To open the keyhole cover
4-3
UB15E1E0.book Page 4 Tuesday, July 18, 2017 10:42 AM
WARNING 1
Be sure to stop the vehicle before
making any setting changes to the
multi-function display. Changing
settings while riding can distract the
1. Tachometer
operator and increase the risk of an
2. Tachometer red zone
accident.
The electric tachometer allows the rid- 1. Fuel gauge
The multi-function meter unit is
er to monitor the engine speed and
equipped with the following: The fuel gauge indicates the amount of
keep it within the ideal power range.
a speedometer fuel in the fuel tank. A full tank indica-
a tachometer tion (6 solid blocks) starts from the top
a fuel gauge and will gradually decrease in height.
a transmission gear display The refuel symbol “ ” and bottom
a multi-function display block will flash to indicate when the
4-4
UB15E1E0.book Page 5 Tuesday, July 18, 2017 10:42 AM
4-6
UB15E1E0.book Page 7 Tuesday, July 18, 2017 10:42 AM
note the code number, and then have Handlebar switches Dimmer switch “ / ”
Set this switch to “ ” for the high
a Yamaha dealer check the vehicle. Left
ECA11171
beam and to “ ” for the low beam.
NOTICE 1
EAU12461
To prevent engine damage, be sure Turn signal switch “ / ”
to consult a Yamaha dealer as soon To signal a right-hand turn, push this
as possible if this occurs. switch to “ ”. To signal a left-hand
4 turn, push this switch to “ ”. When
released, the switch returns to the cen-
ter position. To cancel the turn signal
3 2 lights, push the switch in after it has re-
1. Dimmer switch “ / ” turned to the center position.
2. Turn signal switch “ / ”
EAU12501
3. Horn switch “ ”
Horn switch “ ”
Right Press this switch to sound the horn.
EAU12713
Start switch “ ”
Push this switch to crank the engine
with the starter. See page 6-2 for start-
ing instructions prior to starting the en-
1 gine.
1. Start switch “ ”
4-7
UB15E1E0.book Page 8 Tuesday, July 18, 2017 10:42 AM
1 1
5
4
3
2 4
N
1 1
1. Clutch lever 1. Shift pedal 1. Brake lever
The clutch lever is located at the left The shift pedal is located on the left The brake lever is located on the right
handlebar grip. To disengage the side of the motorcycle and is used in side of the handlebar. To apply the
clutch, pull the lever toward the han- combination with the clutch lever when front brake, pull the lever toward the
dlebar grip. To engage the clutch, re- shifting the gears of the 5-speed con- throttle grip.
lease the lever. The lever should be stant-mesh transmission equipped on
pulled rapidly and released slowly for this motorcycle.
smooth clutch operation.
The clutch lever is equipped with a
clutch switch, which is part of the start-
ing circuit cut-off system. (See page
4-14.)
4-8
UB15E1E0.book Page 9 Tuesday, July 18, 2017 10:42 AM
1. Brake pedal
1
The brake pedal is located on the right 2
side of the motorcycle. To apply the
rear brake, press down on the brake
pedal.
4-9
UB15E1E0.book Page 10 Tuesday, July 18, 2017 10:42 AM
WARNING
EAUU0045
WARNING Gasohol
There are two types of gasohol: gaso-
Gasoline is poisonous and can hol containing ethanol and that con-
cause injury or death. Handle gaso- taining methanol. Gasohol containing
line with care. Never siphon gasoline ethanol can be used if the ethanol con-
by mouth. If you should swallow tent does not exceed 10% (E10). Gas-
some gasoline or inhale a lot of gas- ohol containing methanol is not
oline vapor, or get some gasoline in
your eyes, see your doctor immedi-
4-10
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4-11
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1. Kickstarter
4-12
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1
1. Helmet holder 1. Storage compartment
The helmet holders are located under The storage compartment is located
the seat. under the seat. (See page 4-12.)
When storing the Owner’s Manual or
To secure a helmet to a helmet hold- other documents in the storage com-
er partment, be sure to wrap them in a
1. Open the seat. (See page 4-12.) plastic bag so that they will not get wet.
2. Attach a helmet to a helmet hold- When washing the vehicle, be careful
er, and then securely close the not to let any water enter the storage
seat. WARNING! Never ride with compartment.
a helmet attached to the helmet
holder, since the helmet may hit
objects, causing loss of control
and possibly an accident. [EWA10162]
4-13
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4-14
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WARNING
With the engine turned off:
1. Turn the key to the on position. If a malfunction is noted, have a Yamaha
4
2. Shift the transmission into the neutral position. dealer check the system before riding.
3. Push the start switch.
Does the engine start?
The neutral switch may not be working correctly.
YES NO The motorcycle should not be ridden until
checked by a Yamaha dealer.
4. Turn the engine off.
5. Shift the transmission into gear.
6. Keep the clutch lever pulled.
7. Push the start switch.
Does the engine start?
The clutch switch may not be working correctly.
YES The motorcycle should not be ridden until
NO
checked by a Yamaha dealer.
The system is OK. The motorcycle can be ridden.
4-15
UB15E1E0.book Page 1 Tuesday, July 18, 2017 10:42 AM
Inspect your vehicle each time you use it to make sure the vehicle is in safe operating condition. Always follow the inspection
and maintenance procedures and schedules described in the Owner’s Manual.
EWA11152
WARNING
Failure to inspect or maintain the vehicle properly increases the possibility of an accident or equipment damage.
Do not operate the vehicle if you find any problem. If a problem cannot be corrected by the procedures provided in
this manual, have the vehicle inspected by a Yamaha dealer.
Before using this vehicle, check the following points:
ITEM CHECKS PAGE
5
• Refuel if necessary.
Fuel 4-10
• Check fuel line for leakage.
• Check oil level in engine.
Engine oil • If necessary, add recommended oil to specified level. 7-10
• Check vehicle for oil leakage.
• Check coolant level in reservoir.
Coolant • If necessary, add recommended coolant to specified level. 7-12
• Check cooling system for leakage.
• Check operation.
• If soft or spongy, have Yamaha dealer bleed hydraulic system.
• Check brake pads for wear.
Front brake • Replace if necessary. 7-21, 7-22
• Check fluid level in reservoir.
• If necessary, add specified brake fluid to specified level.
• Check hydraulic system for leakage.
5-1
UB15E1E0.book Page 2 Tuesday, July 18, 2017 10:42 AM
• Check operation.
• If soft or spongy, have Yamaha dealer bleed hydraulic system.
• Check brake pads for wear.
Rear brake • Replace if necessary. 7-21, 7-22
• Check fluid level in reservoir.
• If necessary, add specified brake fluid to specified level.
• Check hydraulic system for leakage.
• Check operation.
• Lubricate cable if necessary.
Clutch 7-19
• Check lever free play.
• Adjust if necessary.
5
• Make sure that operation is smooth.
• Check throttle grip free play.
Throttle grip 7-16, 7-25
• If necessary, have Yamaha dealer adjust throttle grip free play and lubricate ca-
ble and grip housing.
• Make sure that operation is smooth.
Control cables 7-25
• Lubricate if necessary.
• Check chain slack.
• Adjust if necessary.
Drive chain 7-23, 7-25
• Check chain condition.
• Lubricate if necessary.
• Check for damage.
• Check tire condition and tread depth.
Wheels and tires 7-17, 7-18
• Check air pressure.
• Correct if necessary.
• Make sure that operation is smooth.
Shift pedal 7-20
• Correct if necessary.
• Make sure that operation is smooth.
Brake pedal 7-26
• Lubricate pedal pivoting point if necessary.
• Make sure that operation is smooth.
Brake and clutch levers 7-26
• Lubricate lever pivoting points if necessary.
5-2
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5-3
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6-1
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6-4
UB15E1E0.book Page 5 Tuesday, July 18, 2017 10:42 AM
General note
Much can be gained from the correct use and maintenance of a motorcycle.
1. THE CUSTOMERS CAN USE THE FULLEST 2. A MOTORCYCLE CAN KEEP ITS PERFORMANCE
POTENTIAL OF YAMAHA MOTORCYCLES CAPABILITY FOR A LONGER TIME
Perfect operative
condition
6 Without
maintenance
Distance
covered (km) Engine overhaul, cylinder
boring, piston ring change, etc.
ZAUU0736
6-5
UB15E1E0.book Page 6 Tuesday, July 18, 2017 10:42 AM
3. FUEL COST AND REPAIR EXPENSES CAN BE 4. A MOTORCYCLE CAN DEMAND A HIGH PRICE
KEPT TO A MINIMUM WHEN IT IS TRADED IN AS A USED PRODUCT
Fuel consumption
With maintenance
100%
Without
maintenance
Distance covered (km)
6-6
UB15E1E0.book Page 1 Tuesday, July 18, 2017 10:42 AM
7-1
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TIP
The annual checks must be performed every year, except if a kilometer-based maintenance is performed in-
stead.
From 20000 km, repeat the maintenance intervals starting from 4000 km.
Items marked with an asterisk should be performed by a Yamaha dealer as they require special tools, data and tech-
nical skills.
EAU55561
7-2
UB15E1E0.book Page 3 Tuesday, July 18, 2017 10:42 AM
• Clean. √ √ √ √ √ √
1 Air filter element
• Replace. Every 12000 km (7500 mi)
• Check voltage.
2 * Battery √ √ √ √ √ √
• Charge if necessary.
• Check operation.
3 Clutch √ √ √ √ √
• Adjust.
• Check operation, fluid level and
√ √ √ √ √ √
4 * Front brake vehicle for fluid leakage.
• Replace brake pads. Whenever worn to the limit
7
• Check operation, fluid level and
√ √ √ √ √ √
5 * Rear brake vehicle for fluid leakage.
• Replace brake pads. Whenever worn to the limit
• Check for cracks or damage.
• Check for correct routing and √ √ √ √ √
6 * Brake hose clamping.
• Replace. Every 4 years
7 * Brake fluid • Replace. Every 2 years
• Check runout and for damage.
8 * Wheels √ √ √ √
• Replace if necessary.
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7-5
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• Check operation.
• Check throttle grip free play, and
27 * Throttle grip √ √ √ √ √
adjust if necessary.
• Lubricate cable and grip housing.
Lights, signals and • Check operation.
28 * √ √ √ √ √ √
switches • Adjust headlight beam.
EAU18662
TIP
The air filter needs more frequent service if you are riding in unusually wet or dusty areas.
Hydraulic brake service 7
• Regularly check and, if necessary, correct the brake fluid level.
• Every two years replace the internal components of the brake master cylinder and caliper, and change the brake
fluid.
• Replace the brake hoses every four years and if cracked or damaged.
7-6
UB15E1E0.book Page 7 Tuesday, July 18, 2017 10:42 AM
To remove a panel
Remove the screws, and then pull the
panel off as shown.
7-7
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7-9
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7-10
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7-11
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7-14
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(b) (a)
7-15
UB15E1E0.book Page 16 Tuesday, July 18, 2017 10:42 AM
Adjusting the throttle grip free play, turn the adjusting nut in di- Valve clearance
play rection (a). To decrease the throt- The valve clearance changes with use,
tle grip free play, turn the adjusting resulting in improper air-fuel mixture
nut in direction (b). and/or engine noise. To prevent this
4. Tighten the locknut and then slide from occurring, the valve clearance
4 the rubber cover to its original po- must be adjusted by a Yamaha dealer
sition. at the intervals specified in the periodic
maintenance and lubrication chart.
(a)
(b) 1 2 3
1. Rubber cover
2. Throttle grip free play adjusting nut
3. Locknut
4. Throttle grip free play 7
7-16
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7-18
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(b)
1
1. Locknut
2. Clutch lever free play adjusting bolt
Checking the brake lever free sult in loss of control and an acci- Checking the shift pedal
play dent. The operation of the shift pedal should
be checked before each ride. If opera-
tion is not smooth, have a Yamaha
1 dealer check the vehicle.
WARNING
A soft or spongy feeling in the brake
lever can indicate the presence of
air in the hydraulic system. If there is
air in the hydraulic system, have a
Yamaha dealer bleed the system be-
fore operating the vehicle. Air in the
hydraulic system will diminish the
7-20
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EAU22432
Front brake pads
2
7-21
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7-22
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Yamaha dealer check the cause before Changing the brake fluid Drive chain slack
further riding. Have a Yamaha dealer change the The drive chain slack should be
brake fluid at the intervals specified in checked before each ride and adjusted
the periodic maintenance and lubrica- if necessary.
tion chart. In addition, have the oil seals
of the brake master cylinder and cali- EAU22796
To check the drive chain slack
per as well as the brake hose replaced
1. Place the motorcycle on the cen-
at the intervals listed below or whenev-
terstand.
er they are damaged or leaking.
2. Shift the transmission into the
Oil seals: Replace every two
neutral position.
years.
3. Measure the drive chain slack as
Brake hose: Replace every four
shown.
years.
7-24
UB15E1E0.book Page 25 Tuesday, July 18, 2017 10:42 AM
Cleaning and lubricating the Checking and lubricating the Checking and lubricating the
drive chain cables throttle grip and cable
The drive chain must be cleaned and The operation of all control cables and The operation of the throttle grip
lubricated at the intervals specified in the condition of the cables should be should be checked before each ride. In
the periodic maintenance and lubrica- checked before each ride, and the ca- addition, the cable should be lubricat-
tion chart, otherwise it will quickly wear bles and cable ends should be lubri- ed by a Yamaha dealer at the intervals
out, especially when riding in dusty or cated if necessary. If a cable is specified in the periodic maintenance
wet areas. Service the drive chain as damaged or does not move smoothly, chart.
follows. have a Yamaha dealer check or re- The throttle cable is equipped with a
ECA10584
place it. WARNING! Damage to the rubber cover. Make sure that the cover
NOTICE outer housing of cables may result is securely installed. Even though the
The drive chain must be lubricated in internal rusting and cause inter- cover is installed correctly, it does not
after washing the motorcycle, riding ference with cable movement. Re- completely protect the cable from wa-
in the rain or riding in wet areas. place damaged cables as soon as ter entry. Therefore, use care not to
7 possible to prevent unsafe condi- pour water directly onto the cover or
1. Remove all dirt and mud from the
tions. [EWA10712] cable when washing the vehicle. If the
drive chain with a brush or cloth.
cable or cover becomes dirty, wipe
TIP Recommended lubricant: clean with a moist cloth.
For a thorough cleaning, have a Yamaha cable lubricant or other
suitable cable lubricant
Yamaha dealer remove the drive chain
and soak it in solvent.
2. Spray Yamaha chain lubricant or
other suitable chain lubricant on
the entire chain, making sure that
all side plates and rollers have
been sufficiently oiled.
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Checking and lubricating the Recommended lubricants: Checking and lubricating the
Brake lever:
brake and clutch levers Silicone grease brake pedal
The operation of the brake and clutch Clutch lever: The operation of the brake pedal
levers should be checked before each Lithium-soap-based grease should be checked before each ride,
ride, and the lever pivots should be lu- and the pedal pivot should be lubricat-
bricated if necessary. ed if necessary.
Brake lever
Recommended lubricant:
Clutch lever Lithium-soap-based grease
7-26
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Checking and lubricating the Recommended lubricant: Lubricating the swingarm piv-
Lithium-soap-based grease
centerstand and sidestand ots
The operation of the centerstand and The swingarm pivots must be lubricat-
sidestand should be checked before ed by a Yamaha dealer at the intervals
7 each ride, and the pivots and metal-to- specified in the periodic maintenance
metal contact surfaces should be lubri- and lubrication chart.
cated if necessary.
EWA10742 Recommended lubricant:
WARNING Lithium-soap-based grease
If the centerstand or sidestand does
not move up and down smoothly,
have a Yamaha dealer check or re-
pair it. Otherwise, the centerstand or
sidestand could contact the ground
and distract the operator, resulting
in a possible loss of control.
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7-29
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Have a Yamaha dealer charge the bat- more than two months, check it at Replacing the fuses
tery as soon as possible if it seems to least once a month and fully
have discharged. Keep in mind that the charge it if necessary. 1
2
battery tends to discharge more quick- 3. Fully charge the battery before in-
ly if the vehicle is equipped with op- stallation. NOTICE: When install-
tional electrical accessories. ing the battery, be sure the key
ECA16522
is turned to “OFF”, then connect
NOTICE the positive lead before con-
To charge a VRLA (Valve Regulated necting the negative lead. [ECA16841]
Lead Acid) battery, a special (con- 4. After installation, make sure that
stant-voltage) battery charger is re- the battery leads are properly con- 1. Main fuse
quired. Using a conventional battery nected to the battery terminals. 2. Sub fuse
ECA16531
charger will damage the battery. The fuse holder is located under the
NOTICE
seat. (See page 4-12.) 7
To store the battery Always keep the battery charged. If a fuse is blown, replace it as follows.
1. If the vehicle will not be used for Storing a discharged battery can 1. Turn the key to “OFF” and turn off
more than one month, remove the cause permanent battery damage. all electrical circuits.
battery, fully charge it, and then 2. Remove the blown fuse, and then
place it in a cool, dry place. install a new fuse of the specified
NOTICE: When removing the amperage. WARNING! Do not
battery, be sure the key is use a fuse of a higher amperage
turned to “OFF”, then discon- rating than recommended to
nect the negative lead before avoid causing extensive dam-
disconnecting the positive lead. age to the electrical system and
[ECA16303]
possibly a fire. [EWA15132]
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3
2 4
1
1. Headlight coupler
2. Headlight bulb cover
3. Headlight bulb
4. Headlight bulb holder
7-32
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Replacing a front turn signal the bulb) by turning it clockwise. Replacing a rear turn signal
light bulb 7. Install the panels. light bulb
ECA10671
1. Remove the rear turn signal lens
NOTICE by removing the screw.
It is advisable to have a Yamaha
dealer perform this job.
1
1. Place the vehicle on the center-
stand.
2. Remove panel A and B. (See page
7-7.)
3. Remove the turn signal light bulb
socket (together with the bulb) by
turning it counterclockwise.
1. Screw
7
2. Remove the burnt-out bulb by
1 pulling it out.
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TIP
When tightening the axle nut, hold the
1 wheel axle with a wrench to keep it
from turning.
2 1
5. While applying the front brake,
1. Axle nut 3 2 1
push down hard on the handle-
3. Pull the wheel axle out, and then bars several times to check if the
1. Locknut
remove the wheel. NOTICE: Do front fork compresses and re-
2. Drive chain slack adjusting nut
not apply the brake after the bounds smoothly.
3. Axle nut
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7-36
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WARNING
When checking the fuel system, do
not smoke, and make sure there are
no open flames or sparks in the ar-
ea, including pilot lights from water
7-37
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Troubleshooting charts
1. Fuel
There is enough fuel. Check the battery.
Check the fuel level in
the fuel tank.
The engine does not start.
There is no fuel. Supply fuel.
Check the battery.
7
3. Ignition Wipe off with a dry cloth and correct the
Wet Operate the electric starter.
spark plug gap, or replace the spark plug.
Remove the spark plug
and check the electrodes.
The engine does not start.
Dry Have a Yamaha dealer check the vehicle.
Check the compression.
7-38
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WARNING
Do not remove the radiator cap when the engine and radiator are hot. Scalding hot fluid and steam may be
blown out under pressure, which could cause serious injury. Be sure to wait until the engine has cooled.
After removing the radiator cap retaining bolt, place a thick rag, like a towel, over the radiator cap, and then
slowly rotate the cap counterclockwise to the detent to allow any residual pressure to escape. When the hiss-
ing sound has stopped, press down on the cap while turning it counterclockwise, and then remove the cap.
The coolant level Start the engine. If the engine overheats again, have a
is OK. Yamaha dealer check and repair the cooling system.
TIP
If coolant is not available, tap water can be temporarily used instead, provided that it is changed to the recommended cool-
ant as soon as possible.
7-39
UB15E1E0.book Page 1 Tuesday, July 18, 2017 10:42 AM
advice on what products to use be- used. A rusty exhaust pipe may go un- NOTICE
fore cleaning the vehicle. Using a noticed on a car, however, it detracts Avoid using strong acidic wheel
brush, harsh chemical products or from the overall appearance of a mo- cleaners, especially on spoked
cleaning compounds when cleaning torcycle. Frequent and proper care wheels. If such products are
these parts will scratch or damage does not only comply with the terms of used on hard-to-remove dirt, do
their surface. Wax also should not the warranty, but it will also keep your not leave the cleaner on the af-
be applied to any matte colored fin- motorcycle looking good, extend its fected area any longer than in-
ished parts. life and optimize its performance. structed. Also, thoroughly rinse
the area off with water, immedi-
Before cleaning ately dry it, and then apply a cor-
1. Cover the muffler outlet with a rosion protection spray. 8
plastic bag after the engine has Improper cleaning can damage
cooled down. plastic parts (such as cowlings,
2. Make sure that all caps and cov- panels, windshields, headlight
ers as well as all electrical cou- lenses, meter lenses, etc.) and
plers and connectors, including the mufflers. Use only a soft,
the spark plug cap, are tightly in- clean cloth or sponge with wa-
stalled. ter to clean plastic. However, if
3. Remove extremely stubborn dirt, the plastic parts cannot be thor-
like oil burnt onto the crankcase, oughly cleaned with water, di-
with a degreasing agent and a luted mild detergent with water
brush, but never apply such prod- may be used. Be sure to rinse
8-1
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8-3
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8-4
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SPECIFICATIONS
Dimensions: Engine oil: Fuel:
Overall length: Recommended brand: Recommended fuel:
1970 mm (77.6 in) YAMALUBE Regular unleaded gasoline (Gasohol (E10)
Overall width: Type: acceptable)
670 mm (26.4 in) SAE 10W-40 or 20W-40 Fuel tank capacity:
Overall height: 4.2 L (1.11 US gal, 0.92 Imp.gal)
1080 mm (42.5 in) 0 10 30 50 70 90 110 130 ˚F Spark plug(s):
Seat height: Manufacturer/model:
780 mm (30.7 in) NGK/CR8E
Wheelbase: SAE 10W-40 Spark plug gap:
1290 mm (50.8 in) 0.7–0.8 mm (0.031–0.031 in)
Ground clearance: Clutch:
SAE 20W-40
135 mm (5.31 in) Clutch type:
Minimum turning radius: Wet, multiple-disc
1990 mm (78.3 in) Transmission:
-20 -10 0 10 20 30 40 50 ˚C
Weight: Primary reduction ratio:
Curb weight: 3.042 (73/24)
Engine oil quantity:
116 kg (256 lb) Final drive:
Without oil filter element replacement:
Engine: Chain
0.95 L (1.00 US qt, 0.84 Imp.qt)
Engine type: Secondary reduction ratio:
With oil filter element replacement:
Liquid cooled 4-stroke, SOHC 3.000 (42/14)
1.00 L (1.06 US qt, 0.88 Imp.qt)
Cylinder arrangement: Transmission type:
Single cylinder
Coolant quantity:
Constant mesh 5-speed
Coolant reservoir (up to the maximum level
Displacement: Operation: 9
mark):
149 cm3 Left foot operation
0.28 L (0.30 US qt, 0.25 Imp.qt)
Bore × stroke: Gear ratio:
Radiator (including all routes):
57.0 × 58.7 mm (2.24 × 2.31 in) 1st:
0.48 L (0.51 US qt, 0.42 Imp.qt)
Compression ratio: 2.833 (34/12)
10.4 : 1 Air filter: 2nd:
Starting system: Air filter element:
1.875 (30/16)
Electric starter and kickstarter Dry element
3rd:
Lubrication system: 1.429 (30/21)
Wet sump 4th:
1.143 (24/21)
9-1
UB15E1E0.book Page 2 Tuesday, July 18, 2017 10:42 AM
SPECIFICATIONS
5th: Front (2 persons): Wheel travel:
0.957 (22/23) 200 kPa (2.00 kgf/cm2, 29 psi) 100 mm (3.9 in)
Chassis: Rear (2 persons): Rear suspension:
Frame type: 225 kPa (2.25 kgf/cm2, 33 psi) Type:
Backbone Front wheel: Swingarm
Caster angle: Wheel type: Spring/shock absorber type:
26.00 ° Cast wheel Coil spring/oil damper
Trail: Rim size: Wheel travel:
81 mm (3.2 in) 17M/C x MT1.85 91 mm (3.6 in)
Front tire: Rear wheel: Electrical system:
Type: Wheel type: Ignition system:
Tubeless Cast wheel TCI
Size: Rim size: Charging system:
70/90-17M/C 38P 17M/C x MT3.50 AC magneto
Manufacturer/model: Front brake: Battery:
IRC/NF67 Type: Model:
Rear tire: Single disc brake GTZ4V
Type: Operation: Voltage, capacity:
Tubeless Right hand operation 12 V, 3.0 Ah
Size: Specified brake fluid: Headlight:
120/70-17M/C 58P DOT 3 or 4 Bulb type:
Manufacturer/model: Rear brake: Halogen bulb
IRC/NF67 Type: Bulb voltage, wattage × quantity:
9 Loading: Single disc brake Headlight:
Maximum load: Operation: 12 V, 35.0 W/35.0 W × 1
151 kg (333 lb) Right foot operation Tail/brake light:
(Total weight of rider, passenger, cargo Specified brake fluid: LED
and accessories) DOT 3 or 4 Front turn signal light:
Tire air pressure (measured on cold Front suspension: 12 V, 10.0 W × 2
tires): Type: Rear turn signal light:
Front (1 person): Telescopic fork 12 V, 10.0 W × 2
200 kPa (2.00 kgf/cm2, 29 psi) Spring/shock absorber type: Auxiliary light:
Rear (1 person): Coil spring/oil damper LED
225 kPa (2.25 kgf/cm2, 33 psi)
9-2
UB15E1E0.book Page 3 Tuesday, July 18, 2017 10:42 AM
SPECIFICATIONS
Meter lighting:
LED
Neutral indicator light:
LED
High beam indicator light:
LED
Turn signal indicator light:
LED
Coolant temperature warning light:
LED
Engine trouble warning light:
LED
Fuses:
Main fuse:
15.0 A
Sub fuse:
7.5 A
9-3
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CONSUMER INFORMATION
EAU26364 EAUV0540 EAUU1221
10
10-1
UB15E1E0.book Page 1 Tuesday, July 18, 2017 10:42 AM
INDEX
A Engine oil and oil filter element ............ 7-10 Maintenance, emission control
Air filter element, cleaning .................... 7-14 Engine serial number ........................... 10-1 system .................................................. 7-2
Auxiliary light ........................................ 7-32 Engine trouble warning light .................. 4-3 Matte color, caution................................ 8-1
B F Multi-function meter unit ........................ 4-4
Battery .................................................. 7-29 Front and rear brake pads, N
Brake and clutch levers, checking ............................................ 7-21 Neutral indicator light ............................. 4-3
checking and lubricating .................... 7-26 Front fork, checking ............................. 7-28 P
Brake fluid, changing............................ 7-23 Fuel ...................................................... 4-10 Parking.................................................... 6-4
Brake fluid level, checking.................... 7-22 Fuel consumption, tips for reducing ...... 6-3 Part locations.......................................... 3-1
Brake lever.............................................. 4-8 Fuel tank cap.......................................... 4-9 R
Brake lever free play, checking ............ 7-20 Fuses, replacing................................... 7-30 Rear turn signal light bulb, replacing .... 7-33
Brake light switches ............................. 7-21 G S
Brake pedal ............................................ 4-9 General note........................................... 6-5 Safe-riding points ................................... 2-5
Brake pedal, checking and H Safety information................................... 2-1
lubricating........................................... 7-26 Handlebar switches ............................... 4-7 Seat....................................................... 4-12
C Headlight bulb, replacing ..................... 7-31 Shifting.................................................... 6-2
Cables, checking and lubricating ......... 7-25 Helmet holders..................................... 4-13 Shift pedal............................................... 4-8
Care ........................................................ 8-1 Helmets .................................................. 2-6 Shift pedal, checking ............................ 7-20
Catalytic converter ............................... 4-11 High beam indicator light ....................... 4-3 Sidestand.............................................. 4-14
Centerstand and sidestand, Horn switch ............................................ 4-7 Spark plug, checking.............................. 7-8
checking and lubricating .................... 7-27 I Specifications ......................................... 9-1
Clutch lever............................................. 4-8 Identification numbers ......................... 10-1 Starting circuit cut-off system .............. 4-14
Clutch lever free play, adjusting ........... 7-19 Indicator lights and warning lights ......... 4-3 Starting the engine ................................. 6-2
Coolant ................................................. 7-12 K Start switch............................................. 4-7
Coolant temperature warning light ......... 4-3 Keyhole cover ........................................ 4-2 Steering, checking ................................ 7-28
Cowling and panels, removing Kickstarter ............................................ 4-12 Storage ................................................... 8-3
and installing ........................................ 7-7 L Storage compartment........................... 4-13
D Labels, location ...................................... 1-1 Swingarm pivots, lubricating ................ 7-27
Dimmer switch........................................ 4-7 License plate light bulb, replacing ....... 7-34 T
Drive chain, cleaning and lubricating ... 7-25 Tail/brake light ...................................... 7-32 11
M
Drive chain slack .................................. 7-23 Main switch/steering lock ...................... 4-1 Throttle grip and cable,
E Maintenance and lubrication, checking and lubricating .................... 7-25
Engine break-in ...................................... 6-3 periodic ................................................ 7-3 Throttle grip free play, adjusting ........... 7-16
Engine idling speed .............................. 7-15 Tires ...................................................... 7-17
11-1
UB15E1E0.book Page 2 Tuesday, July 18, 2017 10:42 AM
INDEX
Tool kit .................................................... 7-1
Troubleshooting.................................... 7-37
Troubleshooting charts......................... 7-38
Turn signal indicator light ....................... 4-3
Turn signal light bulb (front),
replacing............................................. 7-33
Turn signal switch................................... 4-7
V
Valve clearance..................................... 7-16
Vehicle identification number ............... 10-1
W
Wheel bearings, checking .................... 7-29
Wheel (front).......................................... 7-35
Wheel (rear)........................................... 7-35
Wheels .................................................. 7-18
11
11-2
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PRINTED IN VIETNAM
2017.07 (E)
DIC183