REVISI - 1

MECHANICAL STRENGTH CALCULATION

AS PER ASME SECTION I - 2007 EDITION

RULES FOR CONSTRUCTION OF POWER BOILERS

BOILER TYPE : FIRE TUBE

JOB NO. :

CLIENT : NORTHSTAR MEAT MERCHANT INC.

PROJECT :

CALCULATION SHEET NO. : TWA-2019-01

NAME SIGN DATE

Made by :

Checked by :

Approved by :
Job No. Rev. 1
MANUFACTURER'S DATA REPORT
Item No. Page 1

MECHANICAL STRENGTH CALCULATION

As per ASME Section I - 2007 Edition

Client :

Address :

Project :

Item Name :

Boiler Type :

Job No :

Year Built :

DRAWING

No. Drawing Title Drawing No. Date of Issue Rev.

1 -
2 -
3 -
4 -
5 -

CALCULATION SHEET

Rev. Date Description Page Prepared Checked Approved

0 - - -
Job No. Calculation Sheet Rev. 1
Item No. ASME Section I 2007 Edition Page 3

1 CALCULATION OF SHELL, TUBE SHEET, AND NOZZLE THICKNESS

1.1 SHELL
STEAM DRUM (Ø 1600)
Assy Drawing No. : -
Sub Drawing No. : -
Quantity : 1 unit

OPERATING DATA
Max. Allowable Working Pressure P = 1.2 Mpa
Design Temperature = 191.7 0C

DIMENSIONS DATA
Outside diameter of shell D = 1600 mm
Thickness of shell tn = 12 mm
Shell material = A 516 Gr. 70
Max. Allowable Stress Value S = 138 Mpa
Efficiency E = 1 [see PG-27.4 Note 1]
Temperature coefficient y = 0.4 [see PG-27.4 Note 6]
Min. allowance for threading and [see PG-27.4 Note 3] C = 1.65 for nom.89 mm
C = 0
structural (for plain end steel) or smaller and C = 0 for nom.100mm or larger
Plate undertolerance pu = 0.3 mm [see PG-16.4]
Corrosion allowance CA = 0.8 mm

The minimum available wall thickness after deducting plate undertolerance and corrosion allowance from nominal
wall thickness [PG-16.5]
ta = tn - pu - CA
= 10.90 mm

Parameter : [PG-16.3] The minimum thickness of any boiler plate under pressure shall be 1/4" (6mm)
= Yes, wall thickness of boiler plate is over 6mm

STRENGTH CALCULATION
Cylindrical Components Under Internal Pressure [PG-27.2.2]

Minimum required thickness (t) :

PD
tr, shell = + C
2SE+2yP

1.2 x 1600
tr, shell = + 0 mm
2 x 1 + 2 x 0.4 x 1.2
= 6.93 mm

Minimum allowed efficiency (Ea) which is calculated from the formula above when inserting t a for t

Ea PD-(2yP(t-C)) 1913
= = = 1.000
2S(t-C) 1913

Parameter
• The minimum required wall thickness tr, shell = 6.93 mm
• The minimum available wall thickness ta = 10.90 mm

Conclusion : The provided shell thickness is sufficient

Job No. Calculation Sheet Rev. 1
Item No. ASME Section I 2007 Edition Page 4

Opening in shell [PG-32]

Calculating K value
PD
K = = 0.70
1.82 S t
dmax = 8.08 * [ D t ( 1 -K ) ]1/3 = 140.1 mm

Based on above calculation < 140.1 mm no need reinforced calculation

all nozzles with ID
Job No. Calculation Sheet Rev. 1
Item No. ASME Section I 2007 Edition Page 5

1.2 TUBE SHEET

Assy Drawing No. :

Sub Drawing No. :
Quantity : 2 units

OPERATING DATA
Max. Allowable Working Pressure P = 1.2 Mpa
Design Temperature = 191.7 0C

TUBE SHEET MATERIAL DATA

Material Type = A 516 Gr. 70
Tube Sheet Diameter Dts = 1576 mm
Max. Allowable Stress Value S = 138 Mpa
Nominal Thickness tts = 14 mm
Corrosion allowance CA = 0.8 mm
Plate undertolerance pu = 0.3 mm [see PG-16.4]
Outside Diameter Tube d = 38 mm
Maximum pitch measured between p = 235 mm
the centers of tubes in different rows
[see PFT-31.2] C = 2.2 mm 2.1 for tubesheets not over 11 mm thick
2.2 for tubesheets over 11 mm thick

= 14.62 mm Required thickness of tubesheet

The minimum available wall thickness after deducting plate undertolerance and corrosion allowance
ttsa = ttn - pu - CA
= 12.9 mm (Thickness excluded allowance )

Minimum Thickness as follows; (PFT-9.2.1)

If inside diameter Di <= 1100 mm, Tickness tmr 10 mm
> 1100 mm <= 1350 ,tmr 11 mm
> 1350 mm <= 1800 ,tmr 13 mm
> 1800 mm ,tmr 14 mm
ttsa < tmr thickness of the tube sheet has fulfil minimum requirement of PFT 9.2.1

The maximum allowable working pressure on a tubesheet of a combustion chamber

14 * 52 - 32.2
= 186
669 * 52

Out Ø Tube = 38 MAWP = 1.48 Mpa

Thk Tube = 2.9
D = 52
d = 32.2
t = 14
W = 669
Job No. Calculation Sheet Rev. 1
Item No. ASME Section I 2007 Edition Page 6

1.2 LIGAMENTS

Assy Drawing No. :

Sub Drawing No. :
Quantity : 2 units

OPERATING DATA
Max. Allowable Working Pressure P = 1.2 Mpa
Design Temperature = 191.7 0C

TUBE SHEET MATERIAL DATA

Material Type = A 516 Gr. 70
Tube Sheet Diameter Dts = 1576 mm
Max. Allowable Stress Value S = 138 Mpa
Nominal Thickness tts = 14 mm
Corrosion allowance CA = 0.8 mm
Plate undertolerance pu = 0.3 mm [see PG-16.4]
Tube Diameter d = 38 mm 1.50 inch
Longitudinal Pitch p = 52 mm 2.05 inch
Diagonal Pitch p' = 52 mm 2.05 inch

Longitudinal Eficiency 2.05 - 1.50

= = 26.9 %
2.05

Diagonal Eficiency 2.05

= = 100 %
2.05
Job No. Calculation Sheet Rev. 1
Item No. ASME Section I 2007 Edition Page 6

1.2.1 CALCULATION OF MANHOLE COVER [PG-31.3.3]

Assy Drawing No. : -

Sub Drawing No. : -
Quantity : 1 units

OPERATING DATA
Max. Allowable Working Pressure P = 1.2 Mpa
Design Temperature = 192 0C

DIMENSIONS DATA
Length of long side D = 420 mm
Legth of short side d = 320 mm
Manhole material = A 516 Gr. 70
Max. Allowable Stress Value S = 138 Mpa
Nominal thickness tn = 25.0 mm
Plate undertolerance pu = 0.3 mm [see PG-16.4]
Corrosion allowance CA = 0.8 mm

The minimum available wall thickness after deducting plate undertolerance and corrosion allowance from nominal
wall thickness [PG-16.5]
ta = tn - pu - CA
= 23.9 mm

STRENGTH CALCULATION
Flat Unstayed Head [PG-31.3.3]

CALCULATION OF HEAD MINIMUM THICKNESS

Minimum required thickness (t) :
ZCP
tr = d = 20.5 mm
S

3 .4 
2 .4 d , Shall not be greater than 2½
where, Z = D = 1.57

C = 0.3 [see PG-31.4]

Parameter
• The minimum required wall thickness tr = 20.49 mm
• The minimum available wall thickness ta = 23.90 mm

Conclusion : The provided manhole cover thickness is sufficient

Job No. Calculation Sheet Rev. 1
Item No. ASME Section I 2007 Edition Page 7

1.2.1 CALCULATION OF MANHOLE FRAME [PG-27]

ITEM N9 - MANHOLE (420/320X120X25.4)
Assy Drawing No. : -
Sub Drawing No. : -
Quantity : 1 units

OPERATING DATA
Max. Allowable Working Pressure P = 1.2 Mpa
Design Temperature = 192 0C

DIMENSIONS DATA
Outside major axis of the ellipse a = 420 mm
Outside minor axis of the ellipse b = 320 mm
Manhole material = ASTM A 516 Gr70
Max. Allowable Stress Value S = 138 Mpa
Nominal thickness tn = 25.0 mm
Plate undertolerance pu = 0.3 mm [see PG-16.4]
`
Corrosion allowance CA = 0.8 mm
Efficiency E = 1 [see PG-27.4 Note 1]
Temperature coefficient y = 0.4 [see PG-27.4 Note 6]
Min. allowance for threading and [see PG-27.4 Note 3] C = 1.65 for nom.89 mm `
C = 0
structural (for plain end steel) or smaller and C = 0 for nom.100mm or larger

The minimum available wall thickness after deducting plate undertolerance and corrosion allowance from nominal
wall thickness [PG-16.5] `
ta = tn - pu - CA
= 23.9 mm

`
STRENGTH CALCULATION
Cylindrical Components Under Internal Pressure [PG-27.2.2]

CALCULATION OF MANHOLE FRAME MINIMUM THICKNESS

Minimum required thickness (t) :

PD
tnr = + C
2SE+2yP

1.2 x 551
tnr = + 0 mm
2 x 138 x 1 + 2 x 0.4 x 1.2

= 18.2 mm
where,
D = a2 = 551.3 mm
b
Minimum allowed efficiency (Ea) which is calculated from the formula above when inserting t a for t
PD-(2yP(t-C)) = 0.10
Ea =
2S(t-C)

Parameter
• The minimum required wall thickness tnr = 18.2 mm
• The minimum available wall thickness ta = 23.9 mm

Conclusion : The provided manhole frame thickness is sufficient

Job No. Calculation Sheet Rev. 1
Item No. ASME Section I 2007 Edition Page 8

2 NOZZLES
2.1 NOZZLES THICKNESS CALCULATION
2.1.1 ITEM N7 - N10 SIZE : Ø 3/4" (SERVICE : WATER LEVEL GLASS)
Assy Drawing No. : -
Sub Drawing No. : -
Quantity : 4 unitS

Location : attached on the boiler shell

OPERATING DATA
Max. Allowable Working Pressure P = 1.2 Mpa
Design Temperature = 192 0C

DIMENSIONS DATA
Outside diameter of pipe D = 26.7 mm
Nominal wall thickness of pipe tn = 5.6 mm , Sch 160
Nom. wall thickness of STD-wall pipe tSTD = 2.9 mm [ASME B36.10M]
Pipe material = A 106 Gr. B
Max. Allowable Stress Value S = 118 Mpa
Efficiency E = 1 [see PG-27.4 Note 1]
Temperature coefficient y = 0.4 [see PG-27.4 Note 6]
Min. allowance for threading and [see PG-27.4 Note 3] C = 1.65 for nom.89 mm
C = 1.65
structural (for plain end steel) or smaller and C = 0 for nom.100mm or larger
Manufacturing undertolerance mf = 0.875 12.5% under the nom. Wall thickness
Corrosion allowance CA = 0.8 mm
Min. required thickness of shell tr,shell = 6.93 mm

The minimum available wall thickness after deducting manufacturing tolerance from nominal wall thickness [PG-16.5]
ta = tn x mf - CA
= 4.1 mm

Parameter : [PG-16.3] When pipe over NPS 5 is used for cylindrical components under pressure, its minimum wall
shall be 6mm. = Yes, wall thickness is over 6mm for pipe over NPS 5

STRENGTH CALCULATION
Nozzle neck thickness requirement [PG-43]

A. The Minimum thickness of nozzle neck shall not be less than the thickness required for applicable loadings
Cylindrical Components Under Internal Pressure [PG-27.2.2]
Minimum required thickness (t) :
tr,A = PD
+ C
2SE+2yP

tr,A = 1.2 x 26.7

+ 1.65 mm
2 x 118 x 1 + 2 x 0.4 x 1.2
= 1.785 mm

B. The minimum thickness of nozzle neck shall be not less than the smaller of following (except for access and
inspection openings) :

B.1 [PG-43.1] The minimum required thickness of a seamless shell head or head to witch it is attached
tr,B1 = tr,shell + CA
= 7.73 mm

B.2 [PG-43.2] The minimum wall thickness of standard (STD) wall pipe listed in table 2 of ASME B36.10M
tr,B2 = tSTD * mf + CA
= 3.34 mm
Job No. Calculation Sheet Rev. 1
Item No. ASME Section I 2007 Edition Page 9

The smaller of two value (B1 and B2) tr,B = 3.34 mm

Parameter
• The minimum available wall thickness ta = 4.100 mm
• The minimum required wall thickness based on calculation A tr,A = 1.785 mm
• The minimum required wall thickness based on calculation B tr,B = 3.338 mm
• Is the nozzle thickness sufficient based on calculation A and B ? = YES

Conclusion : The provided nozzle neck thickness is sufficient

Opening And Reinforcement (PG-33)

As per 1.1 (Shell Calculation) D < 140.1 mm, no need reinforcement calculation
Job No. Calculation Sheet Rev. 1
Item No. ASME Section I 2007 Edition Page 10

2.1.2 ITEM N6, N11 Size : Ø 1½"

(SERVICE : BLOWDOWN, WATER INLET)

Assy Drawing No. : -

Sub Drawing No. : -
Quantity : 2 units

Location : attached on the boiler shell

OPERATING DATA
Max. Allowable Working Pressure P = 1.2 Mpa
Design Temperature = 192 0C

DIMENSIONS DATA
Outside diameter of pipe D = 48.3 mm
Nominal wall thickness of pipe tn = 7.1 mm , Sch 160
Nom. wall thickness of STD-wall pipe tSTD = 3.7 mm [ASME B36.10M]
Pipe material = A 106 Gr. B
Max. Allowable Stress Value S = 118 Mpa
Efficiency E = 1 [see PG-27.4 Note 1]
Temperature coefficient y = 0.4 [see PG-27.4 Note 6]
Min. allowance for threading and [see PG-27.4 Note 3] C = 1.65 for nom.89 mm
C = 1.65
structural (for plain end steel) or smaller and C = 0 for nom.100mm or larger
Manufacturing undertolerance mf = 0.875 12.5% under the nom. Wall thickness
Corrosion allowance CA = 0.8 mm
Min. required thickness of shell tr,shell = 6.93 mm

The minimum available wall thickness after deducting manufacturing tolerance from nominal wall thickness [PG-16.5]
ta = tn x mf - CA
= 5.4125 mm

Parameter : [PG-16.3] When pipe over NPS 5 is used for cylindrical components under pressure, its minimum wall
shall be 6mm. = Yes, wall thickness is over 6mm for pipe over NPS 5

STRENGTH CALCULATION
Nozzle neck thickness requirement [PG-43]

A. The Minimum thickness of nozzle neck shall not be less than the thickness required for applicable loadings
Cylindrical Components Under Internal Pressure [PG-27.2.2]
Minimum required thickness (t) :
tr,A = PD
+ C
2SE+2yP

tr,A = 1.2 x 48.3

+ 1.65 mm
2 x 118 x 1 + 2 x 0.4 x 1.2
= 1.895 mm

B. The minimum thickness of nozzle neck shall be not less than the smaller of following (except for access and
inspection openings) :

B.1 [PG-43.1] The minimum required thickness of a seamless shell head or head to witch it is attached
tr,B1 = tr,shell + CA
= 7.73 mm

B.2 [PG-43.2] The minimum wall thickness of standard (STD) wall pipe listed in table 2 of ASME B36.10M
tr,B2 = tSTD * mf + CA
= 4.04 mm
Job No. Calculation Sheet Rev. 1
Item No. ASME Section I 2007 Edition Page 11

The smaller of two value (B1 and B2) tr,B = 4.04 mm

Parameter
• The minimum available wall thickness ta = 5.413 mm
• The minimum required wall thickness based on calculation A tr,A = 1.895 mm
• The minimum required wall thickness based on calculation B tr,B = 4.038 mm
• Is the nozzle thickness sufficient based on calculation A and B ? = YES

Conclusion : The provided nozzle neck thickness is sufficient

Opening And Reinforcement (PG-33)

As per 1.1 (Shell Calculation) D < 140.1 mm, no need reinforcement calculation
Job No. Calculation Sheet Rev. 1
Item No. ASME Section I 2007 Edition Page 12

2.1.3 ITEM N4, N5 Size : Ø 1"

( SERVICE : SAFETY VALVE, MAINSTEAM(SPARE) )

Assy Drawing No. : -

Sub Drawing No. : -
Quantity : 3 unitS

Location : attached on the boiler shell

OPERATING DATA
Max. Allowable Working Pressure P = 1.2 Mpa
Design Temperature = 192 0C

DIMENSIONS DATA
Outside diameter of pipe D = 33.4 mm
Nominal wall thickness of pipe tn = 6.4 mm , Sch 160
Nom. wall thickness of STD-wall pipe tSTD = 3.4 mm [ASME B36.10M]
Pipe material = A 106 Gr. B
Max. Allowable Stress Value S = 118 Mpa
Efficiency E = 1 [see PG-27.4 Note 1]
Temperature coefficient y = 0.4 [see PG-27.4 Note 6]
Min. allowance for threading and [see PG-27.4 Note 3] C = 1.65 for nom.89 mm
C = 1.65
structural (for plain end steel) or smaller and C = 0 for nom.100mm or larger
Manufacturing undertolerance mf = 0.875 12.5% under the nom. Wall thickness
Corrosion allowance CA = 0.8 mm
Min. required thickness of shell tr,shell = 6.93 mm

The minimum available wall thickness after deducting manufacturing tolerance from nominal wall thickness [PG-16.5]
ta = tn x mf - CA
= 4.8 mm

Parameter : [PG-16.3] When pipe over NPS 5 is used for cylindrical components under pressure, its minimum wall
shall be 6mm. = Yes, wall thickness is over 6mm for pipe over NPS 5

STRENGTH CALCULATION
Nozzle neck thickness requirement [PG-43]

A. The Minimum thickness of nozzle neck shall not be less than the thickness required for applicable loadings
Cylindrical Components Under Internal Pressure [PG-27.2.2]
Minimum required thickness (t) :
tr,A = PD
+ C
2SE+2yP

tr,A = 1.2 x 33.4

+ 1.65 mm
2 x 118 x 1 + 2 x 0.4 x 1.2
= 1.819 mm

B. The minimum thickness of nozzle neck shall be not less than the smaller of following (except for access and
inspection openings) :

B.1 [PG-43.1] The minimum required thickness of a seamless shell head or head to witch it is attached
tr,B1 = tr,shell + CA
= 7.73 mm

B.2 [PG-43.2] The minimum wall thickness of standard (STD) wall pipe listed in table 2 of ASME B36.10M
tr,B2 = tSTD * mf + CA
= 3.78 mm
Job No. Calculation Sheet Rev. 1
Item No. ASME Section I 2007 Edition Page 13

The smaller of two value (B1 and B2) tr,B = 3.78 mm

Parameter
• The minimum available wall thickness ta = 4.800 mm
• The minimum required wall thickness based on calculation A tr,A = 1.819 mm
• The minimum required wall thickness based on calculation B tr,B = 3.775 mm
• Is the nozzle thickness sufficient based on calculation A and B ? = YES

Conclusion : The provided nozzle neck thickness is sufficient

Opening And Reinforcement (PG-33)

As per 1.1 (Shell Calculation) D < 140.1 mm, no need reinforcement calculation
Job No. Calculation Sheet Rev. 1
Item No. ASME Section I 2007 Edition Page 14

2.1.4 ITEM N2 Size : Ø 4"

(SERVICE : WATER LEVEL ELECTRODE)

Assy Drawing No. : -

Sub Drawing No. : -
Quantity : 1 unit

Location : attached on the boiler shell

OPERATING DATA
Max. Allowable Working Pressure P = 1.2 Mpa
Design Temperature = 192 0C

DIMENSIONS DATA
Outside diameter of pipe D = 114.3 mm
Nominal wall thickness of pipe tn = 8.6 mm , Sch 80
Nom. wall thickness of STD-wall pipe tSTD = 6.02 mm [ASME B36.10M]
Pipe material = A 106 Gr. B
Max. Allowable Stress Value S = 118 Mpa
Efficiency E = 1 [see PG-27.4 Note 1]
Temperature coefficient y = 0.4 [see PG-27.4 Note 6]
Min. allowance for threading and [see PG-27.4 Note 3] C = 1.65 for nom.89 mm
C = 0
structural (for plain end steel) or smaller and C = 0 for nom.100mm or larger
Manufacturing undertolerance mf = 0.875 12.5% under the nom. Wall thickness
Corrosion allowance CA = 0.8 mm
Min. required thickness of shell tr,shell = 6.93 mm

The minimum available wall thickness after deducting manufacturing tolerance from nominal wall thickness [PG-16.5]
ta = tn x mf - CA
= 6.725 mm

Parameter : [PG-16.3] When pipe over NPS 5 is used for cylindrical components under pressure, its minimum wall
shall be 6mm. = Yes, wall thickness is over 6mm for pipe over NPS 5

STRENGTH CALCULATION
Nozzle neck thickness requirement [PG-43]

A. The Minimum thickness of nozzle neck shall not be less than the thickness required for applicable loadings
Cylindrical Components Under Internal Pressure [PG-27.2.2]
Minimum required thickness (t) :
tr,A = PD
+ C
2SE+2yP

tr,A = 1.2 x 114.3

+ 0.00 mm
2 x 118 x 1 + 2 x 0.4 x 1.2
= 0.579 mm

B. The minimum thickness of nozzle neck shall be not less than the smaller of following (except for access and
inspection openings) :

B.1 [PG-43.1] The minimum required thickness of a seamless shell head or head to witch it is attached
tr,B1 = tr,shell + CA
= 7.73 mm

B.2 [PG-43.2] The minimum wall thickness of standard (STD) wall pipe listed in table 2 of ASME B36.10M
tr,B2 = tSTD * mf + CA
= 6.07 mm
Job No. Calculation Sheet Rev. 1
Item No. ASME Section I 2007 Edition Page 15

The smaller of two value (B1 and B2) tr,B = 6.07 mm

Parameter
• The minimum available wall thickness ta = 6.725 mm
• The minimum required wall thickness based on calculation A tr,A = 0.579 mm
• The minimum required wall thickness based on calculation B tr,B = 6.068 mm
• Is the nozzle thickness sufficient based on calculation A and B ? = YES

Conclusion : The provided nozzle neck thickness is sufficient

Opening And Reinforcement (PG-33)

As per 1.1 (Shell Calculation) D < 140.1 mm, no need reinforcement calculation
Job No. Calculation Sheet Rev. 1
Item No. ASME Section I 2007 Edition Page 16

2.1.5 ITEM N3 Size : Ø 2 1/2"

(SERVICE : MAINSTEAM)

Assy Drawing No. : -

Sub Drawing No. : -
Quantity : 1 unit

Location : attached on the boiler shell

OPERATING DATA
Max. Allowable Working Pressure P = 1.2 Mpa
Design Temperature = 192 0C

DIMENSIONS DATA
Outside diameter of pipe D = 73.0 mm
Nominal wall thickness of pipe tn = 9.5 mm , Sch 160
Nom. wall thickness of STD-wall pipe tSTD = 5.2 mm [ASME B36.10M]
Pipe material = A 106 Gr. B
Max. Allowable Stress Value S = 118 Mpa
Efficiency E = 1 [see PG-27.4 Note 1]
Temperature coefficient y = 0.4 [see PG-27.4 Note 6]
Min. allowance for threading and [see PG-27.4 Note 3] C = 1.65 for nom.89 mm
C = 1.65
structural (for plain end steel) or smaller and C = 0 for nom.100mm or larger
Manufacturing undertolerance mf = 0.875 12.5% under the nom. Wall thickness
Corrosion allowance CA = 0.8 mm
Min. required thickness of shell tr,shell = 6.93 mm

The minimum available wall thickness after deducting manufacturing tolerance from nominal wall thickness [PG-16.5]
ta = tn x mf - CA
= 7.5125 mm

Parameter : [PG-16.3] When pipe over NPS 5 is used for cylindrical components under pressure, its minimum wall
shall be 6mm. = Yes, wall thickness is over 6mm for pipe over NPS 5

STRENGTH CALCULATION
Nozzle neck thickness requirement [PG-43]

A. The Minimum thickness of nozzle neck shall not be less than the thickness required for applicable loadings
Cylindrical Components Under Internal Pressure [PG-27.2.2]
Minimum required thickness (t) :
tr,A = PD
+ C
2SE+2yP

tr,A = 1.2 x 73
+ 1.65 mm
2 x 118 x 1 + 2 x 0.4 x 1.2
= 2.020 mm

B. The minimum thickness of nozzle neck shall be not less than the smaller of following (except for access and
inspection openings) :

B.1 [PG-43.1] The minimum required thickness of a seamless shell head or head to witch it is attached
tr,B1 = tr,shell + CA
= 7.73 mm

B.2 [PG-43.2] The minimum wall thickness of standard (STD) wall pipe listed in table 2 of ASME B36.10M
tr,B2 = tSTD * mf + CA
= 5.35 mm
Job No. Calculation Sheet Rev. 1
Item No. ASME Section I 2007 Edition Page 17

The smaller of two value (B1 and B2) tr,B = 5.35 mm

Parameter
• The minimum available wall thickness ta = 7.513 mm
• The minimum required wall thickness based on calculation A tr,A = 2.020 mm
• The minimum required wall thickness based on calculation B tr,B = 5.350 mm
• Is the nozzle thickness sufficient based on calculation A and B ? = YES

Conclusion : The provided nozzle neck thickness is sufficient

Opening And Reinforcement (PG-33)

As per 1.1 (Shell Calculation) D < 140.1 mm, no need reinforcement calculation
Job No. Calculation Sheet Rev. 1
Item No. ASME Section I 2007 Edition Page 18

2.1.6 ITEM N1 Size : Ø 1"

(SERVICE : PRESSURE INDICATOR)

Assy Drawing No. : -

Sub Drawing No. : -
Quantity : 1 unit

Location : attached on the boiler shell

OPERATING DATA
Max. Allowable Working Pressure P = 1.2 Mpa
Design Temperature = 192 0C

DIMENSIONS DATA
Outside diameter of pipe D = 33.4 mm
Nominal wall thickness of pipe tn = 6.4 mm , Sch 160
Nom. wall thickness of STD-wall pipe tSTD = 3.4 mm [ASME B36.10M]
Pipe material = A 106 Gr. B
Max. Allowable Stress Value S = 118 Mpa
Efficiency E = 1 [see PG-27.4 Note 1]
Temperature coefficient y = 0.4 [see PG-27.4 Note 6]
Min. allowance for threading and [see PG-27.4 Note 3] C = 1.65 for nom.89 mm
C = 1.65
structural (for plain end steel) or smaller and C = 0 for nom.100mm or larger
Manufacturing undertolerance mf = 0.875 12.5% under the nom. Wall thickness
Corrosion allowance CA = 0.8 mm
Min. required thickness of shell tr,shell = 6.93 mm

The minimum available wall thickness after deducting manufacturing tolerance from nominal wall thickness [PG-16.5]
ta = tn x mf - CA
= 4.8 mm

Parameter : [PG-16.3] When pipe over NPS 5 is used for cylindrical components under pressure, its minimum wall
shall be 6mm. = Yes, wall thickness is over 6mm for pipe over NPS 5

STRENGTH CALCULATION
Nozzle neck thickness requirement [PG-43]

A. The Minimum thickness of nozzle neck shall not be less than the thickness required for applicable loadings
Cylindrical Components Under Internal Pressure [PG-27.2.2]
Minimum required thickness (t) :
tr,A = PD
+ C
2SE+2yP

tr,A = 1.2 x 33.4

+ 1.65 mm
2 x 118 x 1 + 2 x 0.4 x 1.2
= 1.819 mm

B. The minimum thickness of nozzle neck shall be not less than the smaller of following (except for access and
inspection openings) :

B.1 [PG-43.1] The minimum required thickness of a seamless shell head or head to witch it is attached
tr,B1 = tr,shell + CA
= 7.73 mm

B.2 [PG-43.2] The minimum wall thickness of standard (STD) wall pipe listed in table 2 of ASME B36.10M
tr,B2 = tSTD * mf + CA
= 3.78 mm
Job No. Calculation Sheet Rev. 1
Item No. ASME Section I 2007 Edition Page 19

The smaller of two value (B1 and B2) tr,B = 3.78 mm

Parameter
• The minimum available wall thickness ta = 4.800 mm
• The minimum required wall thickness based on calculation A tr,A = 1.819 mm
• The minimum required wall thickness based on calculation B tr,B = 3.775 mm
• Is the nozzle thickness sufficient based on calculation A and B ? = YES

Conclusion : The provided nozzle neck thickness is sufficient

Opening And Reinforcement (PG-33)

As per 1.1 (Shell Calculation) D < 140.1 mm, no need reinforcement calculation
Job No. Calculation Sheet Rev. 1
Item No. ASME Section I 2007 Edition Page 20

2.1.7 ITEM N12 Size : Ø 3/8"

(SERVICE : SAMPLE)

Assy Drawing No. : -

Sub Drawing No. : -
Quantity : 1 unit

Location : attached on the boiler shell

OPERATING DATA
Max. Allowable Working Pressure P = 1.2 Mpa
Design Temperature = 192 0C

DIMENSIONS DATA
Outside diameter of pipe D = 17.1 mm
Nominal wall thickness of pipe tn = 3.2 mm , Sch 80
Nom. wall thickness of STD-wall pipe tSTD = 2.3 mm [ASME B36.10M]
Pipe material = A 106 Gr. B
Max. Allowable Stress Value S = 118 Mpa
Efficiency E = 1 [see PG-27.4 Note 1]
Temperature coefficient y = 0.4 [see PG-27.4 Note 6]
Min. allowance for threading and [see PG-27.4 Note 3] C = 1.65 for nom.89 mm
C = 1.65
structural (for plain end steel) or smaller and C = 0 for nom.100mm or larger
Manufacturing undertolerance mf = 0.875 12.5% under the nom. Wall thickness
Corrosion allowance CA = 0.8 mm
Min. required thickness of shell tr,shell = 6.93 mm

The minimum available wall thickness after deducting manufacturing tolerance from nominal wall thickness [PG-16.5]
ta = tn x mf - CA
= 2 mm

Parameter : [PG-16.3] When pipe over NPS 5 is used for cylindrical components under pressure, its minimum wall
shall be 6mm. = Yes, wall thickness is over 6mm for pipe over NPS 5

STRENGTH CALCULATION
Nozzle neck thickness requirement [PG-43]

A. The Minimum thickness of nozzle neck shall not be less than the thickness required for applicable loadings
Cylindrical Components Under Internal Pressure [PG-27.2.2]
Minimum required thickness (t) :
tr,A = PD
+ C
2SE+2yP

tr,A = 1.2 x 17.1

+ 1.65 mm
2 x 118 x 1 + 2 x 0.4 x 1.2
= 1.737 mm

B. The minimum thickness of nozzle neck shall be not less than the smaller of following (except for access and
inspection openings) :

B.1 [PG-43.1] The minimum required thickness of a seamless shell head or head to witch it is attached
tr,B1 = tr,shell + CA
= 7.73 mm

B.2 [PG-43.2] The minimum wall thickness of standard (STD) wall pipe listed in table 2 of ASME B36.10M
tr,B2 = tSTD * mf + CA
= 2.81 mm
Job No. Calculation Sheet Rev. 1
Item No. ASME Section I 2007 Edition Page 21

The smaller of two value (B1 and B2) tr,B = 2.81 mm

Parameter
• The minimum available wall thickness ta = 2.000 mm
• The minimum required wall thickness based on calculation A tr,A = 1.737 mm
• The minimum required wall thickness based on calculation B tr,B = 2.813 mm
• Is the nozzle thickness sufficient based on calculation A and B ? No,=Please Recalculated..!!!

Conclusion : The provided nozzle neck thickness is not sufficient

Opening And Reinforcement (PG-33)

As per 1.1 (Shell Calculation) D < 140.1 mm, no need reinforcement calculation