a) Find the engineering stress and strain and the true stress and strain at
maximum force.
b) Find the local true stress and true strain at the smallest necked diameter at
fracture.
a) Erichsen Test
b) Up-and-down bending test
c) Nakazima Test
d) Swift Cupping Test
b) What yield stress can be expected at a grain size of 15 µm based on the data
given above ?
c) Describe the influence of grain size on yield stress by means of the Hall-Patch-
equation!
a) Flow Curve
b) Tensile Strength
c) Deep Drawing
d) J-Integral
e) n-value
a) Calculate the longitudinal strain l and the measuring length of the deformed
sample.
b) Calculate the r-value.
c) Calculate the final thickness s1.
d) At an engineering strain of 1 = 0.05, a force of F1 = 14 kN is measured. At an
engineering strain of 2 = 0.1 the force is measured to be F2 = 17 kN.
Calculate the n-value !
Smallest Force at
necked fracture
diameter [kN]
[mm]
Deep Vee Notch 7.40 31.70
Rectangular Groove Notch 5.80 31.60
R4 Notch 6.10 31.00
a) Find the tensile stresses TRUE for the three samples at fracture (mean value
along the cross section).
b) Calculate the acting radial stresses at fracture acc. to Tresca’s criterion of
yielding, if you assume the axial and radial directions to be principal directions.
A specimen made from sheet material St1403 with sheet thickness h = 1 mm shall be
deformed by combined deep drawing and stretch drawing. The forming limit curve
(FLC) for this material is described by the following second-order polynomial:
1 2 1.518 22 0.168 2 0.711.
a) Calculate the diameters of a mesh circle in both principal strain directions of initial
diameter d1,0 = d2,0 = 5 mm after each of the three forming steps (see enclosed
strain path)
b) Calculate the respective sheet thickness after each deformation step.
c) Find the major strain and minor strain and the mesh circle diameters at fracture
of the sheet metal, if the forming procedure is continued with pure deep drawing
in step 4.
d) Calculate the equivalent deformation φeq acc. to v. Mises and the flow stress
after forming step 3, if the material has a n-value of 0.3639 and a flow stress of
820 N/mm² at φeq = 1.
REF m
da da K
The Paris equation is valid in the form .
dn dn REF
K
REF
da
The reference quantities shall be taken as 1 103 mm and
dn
K REF
K aa0 .
Calculate the number of load cycles, until a critical crack length of ac = 11.50 mm is
reached !
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