Elizabeth Jones (1146048), Busiswa Mdluli (741581), Nokuthula Mnisi (916315), Sibusiso Ngcobo (1109177),
Simangele Sibisi (558907)
GROUP 36
Email: chmtgroup36@gmail.com
ABSTRACT
CENTRIFUGAL PUMPS ARE THE MOST COMMON TYPE OF PUMPS USED IN INDUSTRY – AGRICULTURE,
MUNICIPAL WATER AND WASTEWATER PLANTS, POWER GENERATION PLANTS, PETROLEUM AND MANY
OTHER INDUSTRIES (HANSEN T, 2016). CENTRIFUGAL PUMPS WORK BY CONVERTING A ROTATIONAL
ENERGY FROM A MOTOR TO INDUCE A FLOW OR RAISE THE PRESSURE OF LIQUID (SCOTTTECH, 2017). IN
THIS EXPERIMENT WE ARE TO ACQUIRE THE PRESSURE HEAD VERSUS FLOWRATE RELATIONSHIP AS WELL AS
THEIR EFFICIENCIES AT DIFFERENT SPEEDS OF 707.1RPM, 811.7RPM, 954.9RPM AND 1031 RPM.
CALIBRATION WAS REQUIRED SO THAT WE ARE ABLE TO OBTAIN FLOWRATES FOR THESE SPEEDS AT
DIFFERENT HEIGHT. FROM THE FLOWRATES WE CALCULATED THE PRESSURE HEAD THEN PROCEEDED TO PLOT
OUR RESULTS. THE MAXIMUM HEAD WAS 4.73M AT 707.1 RPM, 4.76M AT 811.7RPM, 4.83M AT 954.6
RPM AND 5.25M AT 1031 RPM (BEING THE HIGHEST).THE RESULTS OBTAINED WERE COMPARED WITH
AFFINITY LAWS USING A THEORETICAL SPEED OF 500RPM. FROM THESE RESULTS WE CAN CONCLUDE AT
MAXIMUM SPEED WE ACHIEVE MAXIMUM HEAD, AS WELL AS MAXIMUM EFFICIENCY.
KEYWORDS:
1. Introduction:
Pumps are widely used in chemical plants for the A centrifugal pump is classified under the dynamic
transportation of fluids petroleum, chemical, and pumps family. They are commonly used because
aerospace industries (Guo, et al., 2016). They are they are cost effective and they can operate under
particularly important for raising, compressing and a wide range of conditions. Centrifugal pumps
transferring of fluids over long distances. (Kramer, convert input power to kinetic energy in the
2010)
fluid by accelerating the fluid by a revolving 𝑁1
Q1 = Q2(𝑁2) - equation 1, (Q α N)
device called an impeller (Singh, 2009).
𝑁1 2
H1 = H2(𝑁2) - equation 2, (H α N2)
Operating characteristics of a pump are shown
by plotting head against flowrate, this is known (Jacobsen, 2009)
as an H-Q curve. These plots will be done for a
1.2. Industrial applications
pump at 707.1, 811.7, 954.9 and 1031 rpm. An
H-Q curve is different for every pump with Centrifugal pumps use an impeller to
different diameter and speed. These curves converting rotational energy into kinetic
give the characteristics of a pump. It is energy pushing the medium through the
observed that the flowrate of the flow through chamber or casing. (Best Solutions for
the pump is inversely proportional to the head.
Centrifugal Pumps, 2015) The impeller induces
As the rotational pump speed is increased the
a pressure difference that creates suction
H-Q curve will shift upwards, thus increasing
causing more of the medium to gush in the
the head. This happens because the
centrifugal force, which allows flow through chamber and continue flow. This method of
the impeller is proportional to the square root transporting fluid has proved to be cost
of the rotational speed (Kulkarni, 2014). Figure effective in most instances at various
1 depicts this relationship; industries as compared to other pumps such as
those of Positive Displacement Pumps.
Centrifugal pumps are very versatile and used
in various industries namely:
1. Oil refineries and power plants
Oil refineries and power plants are often made
of different sections and unit sets. Pumps act
as the heart of the unit transporting fluid from
this equipment to the next just as the human
heart would do for the body. (Krishnan, 2017)
5. Pharmaceuticals
Used to transfer glucose, lactose and other
drugs and personal care products of low or
medium viscosity. (Centrifugal Pump and its
Application, 2015)
10
flowrates were obtained from the calibration
8
curve.
6
4.1.2. H-Q curves at various speeds:
4
2
0
0 0,5 1 1,5
Volmetric Flowrate (L/s)
Figure 4.1A Calibrated height vs. volumetric
flowrate
Head(m)
diameter (Bachus L. and Custodio A., 2003). 8
These laws will be used to compare the
6
accuracy of the experimental data. There are
two sets of Affinity Laws that are applicable to 4
centrifugal pumps characterized by either
keeping the diameter or the pump speed 2
constant (Volk, 2005).
0
0 0,2 0,4 0,6 0,8
Recall equation 1 and 2, section 1.1. Flowrate Q
𝑁1
Q1 = Q2(𝑁2) - equation 1
exp head affinity head
10
8
6
4
2
0
0 0,2 0,4 0,6 0,8 1 1,2
Axis Title
20 𝑁1
Q1 = Q2(𝑁2)
15
The affinity flowrates can be calculated using
10 equation 1. This equation implies that the
volumetric flowrate is directly related to the
5 pump speed, allowing us to easily find the
volumetric flowrates for some theoretical
0 value which has not been experimentally
0 0,2 0,4 0,6 0,8 1 1,2
investigated.
exp head affinity head
Poly. (exp head) Poly. (affinity head) Attached is Appendix B1 on affinity laws. Table
B1.1 has volumetric flowrates and the affinity
Figure 5.4. Experimental flowrate vs the head at
experimental pump speed 1031 rpm and affinity
laws calculated volumetric flowrates at
pump speed 500 rpm. theoretical pump speed of 500 rpm.
𝑄𝐻𝜌
Ƞ = 3,67 eqn. 3 (Fristam, 2016)
𝑁
Ƞ = overall efficiency
Q = volumetric flowrate (m3/s)
N= power (kW)
For efficiency values calculated refer to
Appendices C1.
Table A.1.2 table showing the rotameter height, pressure drop, head, flowrates and
efficiency at pump speed= 813.5 rpm
Rotameter ∆P () ∆P (Pa) Flowrate(m3/s) head(m) efficiency
height (cm)
Table A.1.3 table showing the rotameter height, pressure drop, head, flowrates and
efficiency at pump speed=954.9 rpm
Rotameter ∆P (Pa) 133,322 Flowrate(m3/s) head(m) efficiency
height (cm)
Table A.1.4 table showing the rotameter height, pressure drop, head, flowrates and
efficiency at pump speed= 1031 rpm
Rotameter height(m) Pressure drop Calculated Head Flowrate(m3/s) Efficiency
(Pa)
0,000 32663,986 5,246 0,266 19,127
0,030 32130,696 5,191 0,414 29,483
0,060 31730,729 5,150 0,562 39,723
0,090 29464,248 4,918 0,710 47,934
0,121 27331,090 4,700 0,864 55,679
0,139 25597,899 4,522 0,952 59,093
B1: DATA CALCULATED FROM AFFINITY LAWS
TableB.1.1 table showing flowrate at 707.1 rpm and the experimental head. The affinity
head was calculated using affinity laws.
Average Flowrate Experimental Affinity Pump
(L/s) Pump Head
Head (m)
(m)
0,26574 4,729428 9,458674
0,41395 4,671348 9,342517
0,56215 4,45286 8,905549
0,71034 4,149045 8,297931
0,86351 3,875857 7,751566
0,91785 3,602772 7,205406
TableB.1.2 table showing flowrate at 813.5 rpm and the experimental head. The affinity
head was calculated using affinity laws.
Average Flowrate Experimental Affinity Pump
(L/s) Pump Head
Head (m) (m)
0,267715641 4,75598143 3,12139973
0,415428317 4,70549466 3,00820025
0,563635016 4,54815451 2,98933366
0,712335738 4,32848105 2,92330063
0,730120541 4,08204482 2,87141753
TableB.1.3 table showing flowrate at 954.9 rpm and the experimental head. The affinity
head was calculated using affinity laws.
Average Flowrate Experimental Affinity Pump
(L/s) Pump Head Head (m)
(m)
0,265739551 4,82933 17,61419
0,41394625 4,771289 17,4025
0,562152949 4,627896 16,87949
0,710359648 4,426462 16,14479
0,858566347 4,132846 15,07388
0,95243059 4,101436 14,95931
TableB.1.4 The affinity heads calculated using affinity laws.
pump 707,1 rpm 813.5 rpm 954,9 rpm 1031 rpm
speed
Affinity 9,458673701 12,58969637 17,61418837 22,40619063
heads at 9,342517447 12,45605137 17,40249577 21,3872005
500 rpm 8,905548683 12,03955171 16,87949053 21,04753713
8,297930608 11,45804772 16,14479269 20,68999673
7,751566007 10,80569921 15,0738772 20,10005508
7,205406267 - 14,95931415 19,45648236
Table C1.1 volumetric flowrates and the affinity laws calculated volumetric flowrates at
theoretical pump speed of 500 rpm.
707,1 rpm 813,5 rpm 954,9 rpm 1031 rpm
Volumetric affinity Volumetric affinity Volumetric affinity Volumetric affinity
flowrate volumetric flowrate volumetric flowrate volumetric flowrate volumetric
flowrate flowrate flowrate flowrate
0,26574 0,187908 0,267716 0,164546 0,26574 0,139145 0,26574 0,128875
0,41395 0,29271 0,415428 0,255334 0,413946 0,216748 0,413946 0,20075
0,56215 0,397504 0,563635 0,346426 0,562153 0,294352 0,562153 0,272625
0,71034 0,502291 0,712336 0,437822 0,71036 0,371955 0,71036 0,3445
0,86351 0,6106 0,730121 0,448753 0,858566 0,449558 0,863507 0,418771
0,91785 0,649024 0,952431 0,498707 0,952431 0,461897
CALCULATION: C.1.1
Calculation of affinity volumetric flowrate (500 rpm) from the experimental flowrate at 707.1
rpm.
𝑁1
𝑄1 = 𝑄2 ( )
𝑁2
500𝑟𝑝𝑚
= ( 0,26574m3/s) ( )
701.1𝑟𝑝𝑚
= 0.187m3/s
The same calculation was carried out for 813.5 rpm; 954,9rpm and 1031rpm using the same
equation to obtain the volumetric flowrate at a theoretical speed of 500 rpm.