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Practical 7: H - Q Characteristics of Centrifugal Pumps

Elizabeth Jones (1146048), Busiswa Mdluli (741581), Nokuthula Mnisi (916315), Sibusiso Ngcobo (1109177),
Simangele Sibisi (558907)

GROUP 36

CHMT3004: Chemical Engineering Laboratory2018 Resources

Email: chmtgroup36@gmail.com

Published: 21 May 2018

ABSTRACT

CENTRIFUGAL PUMPS ARE THE MOST COMMON TYPE OF PUMPS USED IN INDUSTRY – AGRICULTURE,
MUNICIPAL WATER AND WASTEWATER PLANTS, POWER GENERATION PLANTS, PETROLEUM AND MANY
OTHER INDUSTRIES (HANSEN T, 2016). CENTRIFUGAL PUMPS WORK BY CONVERTING A ROTATIONAL
ENERGY FROM A MOTOR TO INDUCE A FLOW OR RAISE THE PRESSURE OF LIQUID (SCOTTTECH, 2017). IN
THIS EXPERIMENT WE ARE TO ACQUIRE THE PRESSURE HEAD VERSUS FLOWRATE RELATIONSHIP AS WELL AS
THEIR EFFICIENCIES AT DIFFERENT SPEEDS OF 707.1RPM, 811.7RPM, 954.9RPM AND 1031 RPM.
CALIBRATION WAS REQUIRED SO THAT WE ARE ABLE TO OBTAIN FLOWRATES FOR THESE SPEEDS AT
DIFFERENT HEIGHT. FROM THE FLOWRATES WE CALCULATED THE PRESSURE HEAD THEN PROCEEDED TO PLOT
OUR RESULTS. THE MAXIMUM HEAD WAS 4.73M AT 707.1 RPM, 4.76M AT 811.7RPM, 4.83M AT 954.6
RPM AND 5.25M AT 1031 RPM (BEING THE HIGHEST).THE RESULTS OBTAINED WERE COMPARED WITH
AFFINITY LAWS USING A THEORETICAL SPEED OF 500RPM. FROM THESE RESULTS WE CAN CONCLUDE AT
MAXIMUM SPEED WE ACHIEVE MAXIMUM HEAD, AS WELL AS MAXIMUM EFFICIENCY.

KEYWORDS:

CENTRIFUGAL PUMPS, EFFICIENCY, HEAD, FLOWRATE, PRESSURE DROP

1. Introduction:
Pumps are widely used in chemical plants for the A centrifugal pump is classified under the dynamic
transportation of fluids petroleum, chemical, and pumps family. They are commonly used because
aerospace industries (Guo, et al., 2016). They are they are cost effective and they can operate under
particularly important for raising, compressing and a wide range of conditions. Centrifugal pumps
transferring of fluids over long distances. (Kramer, convert input power to kinetic energy in the
2010)
fluid by accelerating the fluid by a revolving 𝑁1
Q1 = Q2(𝑁2) - equation 1, (Q α N)
device called an impeller (Singh, 2009).
𝑁1 2
H1 = H2(𝑁2) - equation 2, (H α N2)
Operating characteristics of a pump are shown
by plotting head against flowrate, this is known (Jacobsen, 2009)
as an H-Q curve. These plots will be done for a
1.2. Industrial applications
pump at 707.1, 811.7, 954.9 and 1031 rpm. An
H-Q curve is different for every pump with Centrifugal pumps use an impeller to
different diameter and speed. These curves converting rotational energy into kinetic
give the characteristics of a pump. It is energy pushing the medium through the
observed that the flowrate of the flow through chamber or casing. (Best Solutions for
the pump is inversely proportional to the head.
Centrifugal Pumps, 2015) The impeller induces
As the rotational pump speed is increased the
a pressure difference that creates suction
H-Q curve will shift upwards, thus increasing
causing more of the medium to gush in the
the head. This happens because the
centrifugal force, which allows flow through chamber and continue flow. This method of
the impeller is proportional to the square root transporting fluid has proved to be cost
of the rotational speed (Kulkarni, 2014). Figure effective in most instances at various
1 depicts this relationship; industries as compared to other pumps such as
those of Positive Displacement Pumps.
Centrifugal pumps are very versatile and used
in various industries namely:
1. Oil refineries and power plants
Oil refineries and power plants are often made
of different sections and unit sets. Pumps act
as the heart of the unit transporting fluid from
this equipment to the next just as the human
heart would do for the body. (Krishnan, 2017)

2. Municipal water applications


Single-stage radial flow centrifugal pumps are
the predominant pump type used in water and
wastewater applications. (Kramer, 2010)
Figure 1. H-Q curves at different speeds
(Cooper, 2016) 3. Numerous Building Applications
1.1. Affinity laws: Centrifugal Pumps are most common in fire
Affinity laws are used to express the protection sprinkler systems, drainage and air
relationship between variables involved in the conditioning systems or to provide booster
pump performance such as head, volumetric services into homes. (Best Solutions for
flow rate, shaft speed and power. (Coulson & Centrifugal Pumps, 2015)
Richardson, 1999) These laws will be used to
compare the accuracy of the experimental 4. Food and beverage production
data. Centrifugal Pumps are used to transfer low-
viscosity fluids and food within the plant. This
For a constant diameter, D pump specifically is an affordable option and
also flexible since it can deliver flow rates of up 3.1. Experimental Procedure:
to thousands of gallons. (Shaffer, 2017) Experimental set-up and Apparatus:

5. Pharmaceuticals
Used to transfer glucose, lactose and other
drugs and personal care products of low or
medium viscosity. (Centrifugal Pump and its
Application, 2015)

2. Aims and objectives:


The primary objective of this experiment is to
determine the characteristic of a pump in
terms of the head and flowrate of the fluid.
Instead of a manometer, a pressure
The aim is to compare the raw data from the drop gauge was used.
lab with affinity laws and literature values.
Figure 2.
Our secondary objectives is understand the Similar experimental set up (Fristam, 2016)
mechanism of a centrifugal pump, and to
investigate the relationship between pump The system, labeled Figure 2 consists of:
speed and pressure drop how these variables
affect the efficiency of a centrifugal pump. N.B: The actual lab set-up slightly differed from
that in Figure 2 in that instead of a manometer,
Hypothesis: Based on Figure 1 it is expected we used a pressure drop gauge. A large water
that the pump head will be less when the tank, centrifugal pump, rotameter and five
flowrate of the fluid in the piping system is high valves. In addition to the system, other
compared to when it is low. Thus indicating an apparatus necessary for the experiment are a
inversely proportional relationship. stopwatch, a beaker for collecting water from
the pipe outlet and a stroboscope for
Secondly, for a single pump, a change in pump recording the speed.
speed influences the maximum head achieved.
Based on equation 1 and 2 above, and Figure 3.2. Experimental procedure:
1, it is inferred that the speed of a pump is Calibration of rotameter
directly proportional to the maximum head  Close V-4 and fully open V-3.
achieved. This hypothesis will be tested by  Open V-1 fully, and adjust the speed of
drawing H-Q curves similar to Figure 1 and the pump to give a maximum float
comparison with affinity laws. height.
 Measure the speed of the pump using
3. Experimental Plan: a stroboscope.
 The flow rate was adjusted to a float
The H-Q curves for the centrifugal pump were height below zero using V-2.
determined by measuring the speed of the  Collect water from the outlet of stream
pump, the pressure drop and the head that is attached to V-3 using a 4l beaker.
overcome by the pump. Record the time taken to collect a
measured amount of water.
To correlate the results using appropriate  Repeat the above procedure 3 times,
theory with the rotameter float height
increased by 3cm from below zero used as guideline since the specific operating
through to the maximum height. speed will be determined during the practical.
 Ensure that pump speed remains
constant throughout.

3.3. Data for H-Q curves:


 Measure the speed of the pump.

 Adjust V-1 such that the float is at a


height of 0cm
 Record the pressure drop gauge
readings on both the left and right
limbs.
 Increase the height of the float in steps
of 3cm and record the pressure drop
Figure 3. Pump performance curve (Singh,
gauge readings and taken for each
2009)
height. This should be done until the
maximum height used in the
calibration procedure is reached.
4. Results and discussion:
 Measure the rotameter height at flow
4.1. Calibration Curve:
rate=0, by closing V-1 and taking down
Calibration formed the first part of our
pressure drop readings.
experiment. Results from the lab are under
 The speed of the pump can be changed
by turning the speed knob of the pump. Appendix A1, Calibration data is on Table
 Repeat this procedure at various pump A.1.1. The calibration curve was used to
speeds. acquire the volumetric flowrate produced by
the pump at different heights. Figure 3.1 is a
3.4. Precautions: display of the calibration results obtained.
The graph’s R2 is 0,9897 which is precise to
All valves, except for valve 4, need to be fully one. There are two points on the graph area
open to allow for the uninhibited flow, prior to that do not touch the curve thus the R2 value
the performance of the experiment. is not 0.9980. This could be due to the
Ensure that there is a sufficient amount of continuous fluctuations of the rotameter
water in the tank, to prevent the pump from height while recording lab results.
sucking air instead of water.
Check the bleed screws at the top of the
However since the difference between the
pumps, which allow the removal of any air
which has accumulated in the pumps. obtained and acceptable R2 is 0.0090 then the
differences between the two values is only
3.5. Preliminary results: 0,90% < 1%. As a result, it can be deduced that
this differences is relatively insignificant and
The pump performance curve below shows thus for the purposes of this investigation can
that total head will decrease as flowrate be ignored.
increases. Although a curve is defined for a Thus we can continue on a basis of linearity
specific operating speed (rpm) and at set inlet and make use of interpolation and
and outlet diameter of the pipe, this curve is extrapolation where needed.
18 Where 𝛥𝑧 is the elevation and was measured
16 y = 20,242x - 5,3791 to be 1,09m
14
R² = 0,9897 For all Q-H curves, the head (m) was
12
calculated using the above equation 2. The
Height (cm)

10
flowrates were obtained from the calibration
8
curve.
6
4.1.2. H-Q curves at various speeds:
4
2
0
0 0,5 1 1,5
Volmetric Flowrate (L/s)
Figure 4.1A Calibrated height vs. volumetric
flowrate

After calibration results for flowrate, pressure


drop and rotameter height were recorded at
each pump speed and results thereof
tabulated and attached on appendices. Please
refer to Appendix: A1, Table A.1.2.

For each speed the head was calculated (refer


to appendix A1) and thus the H-Q curves were
plotted. Below are the equations and
assumptions that were used:

4.1.1. Calculations Figure 4.2B. Pump Head vs Flowrate at different


speeds.
Bernoulli’s equation was used to calculate
head loss. The values calculated are found in A general trend from Fig.4.2B indicates that
Table 2.1 the flowrate of water increased as head loss
𝑃𝑜𝑢𝑡−𝑃𝑖𝑛 𝑉𝑜𝑢𝑡 2 −𝑉𝑖𝑛^2
hp = + +zout-zin eqn 2.1 decreased. Thus we can confirm that the
𝜌𝑔 2𝑔
(Smits, 2018) flowrate is inversely proportional to the head,
this correlates to affinity laws, equation 1 and
Refer to section 10 for detailed nomenclature 2.
and units used for eqn 2.1. This was expected since more pressure is
required to lift the liquid as elevation
For this equation, the assumption that no increases. The maximum head at 707,1rpm
energy losses due to friction occurred. A being 4.73m; 4.76m at 811.7 rpm; 4.83m at
second assumption that inlet and outlet 954.6 rpm, and 5,25m at 1031rpm. The 5,25m
velocities were the same was also made, was the highest head compared to the three
reducing the equation to: lower speeds. This implies that at high pump
speeds the maximum head will be obtained,
𝛥𝑃 i.e. a process requiring a fluid or liquid to reach
hp = 𝜌𝑔 + 𝛥𝑧 eqn 2.2
the highest possible head, the pump should be
operated at high speeds. This also applies for
viscous fluids. However the head in the latter
will be relatively lower compared to a non- 𝑁1 2
Equation 2 (H1 = H2(𝑁2) ) was used to obtain
viscous fluid.
the heads at pump speed 500 rpm by using
5. Affinity Laws: the volumetric flowrate, and the heads
There are two methods used to alter the obtained theoretically at 707.1 rpm.
characteristic curve of a pump. These include 14
changing the impeller diameter and/or
12
changing pump speed. The Affinity Laws are
rules used to correlate the head and flowrate 10
to differences in pump speeds and impeller

Head(m)
diameter (Bachus L. and Custodio A., 2003). 8
These laws will be used to compare the
6
accuracy of the experimental data. There are
two sets of Affinity Laws that are applicable to 4
centrifugal pumps characterized by either
keeping the diameter or the pump speed 2
constant (Volk, 2005).
0
0 0,2 0,4 0,6 0,8
Recall equation 1 and 2, section 1.1. Flowrate Q
𝑁1
Q1 = Q2(𝑁2) - equation 1
exp head affinity head

𝑁1 2 Poly. (exp head ) Poly. (affinity head)


H1 = H2(𝑁2) - equation 2
Figure 5.2. Experimental flowrate vs the head at
experimental pump speed 813.5 rpm and affinity
Head vs Pump speed: pump speed 500 rpm.
𝑁1 2
H1 = H2(𝑁2)
Head correlations of each pump speed to a
theoretical speed of 500 rpm: 20
18
16
14
12
Axis Title

10
8
6
4
2
0
0 0,2 0,4 0,6 0,8 1 1,2
Axis Title

exp head affinity head


Poly. (exp head) Poly. (affinity head)

Figure 5.3. Experimental flowrate vs the head at


Figure 5.1. Experimental flowrate vs the head at 954.9 rpm (experimental) and affinity pump speed
experimental pump speed 707.1 rpm and affinity 500 rpm.
pump speed 500 rpm.
25 Volumetric flowrate vs Pump speed:

20 𝑁1
Q1 = Q2(𝑁2)
15
The affinity flowrates can be calculated using
10 equation 1. This equation implies that the
volumetric flowrate is directly related to the
5 pump speed, allowing us to easily find the
volumetric flowrates for some theoretical
0 value which has not been experimentally
0 0,2 0,4 0,6 0,8 1 1,2
investigated.
exp head affinity head
Poly. (exp head) Poly. (affinity head) Attached is Appendix B1 on affinity laws. Table
B1.1 has volumetric flowrates and the affinity
Figure 5.4. Experimental flowrate vs the head at
experimental pump speed 1031 rpm and affinity
laws calculated volumetric flowrates at
pump speed 500 rpm. theoretical pump speed of 500 rpm.

5.1. Pump Efficiency


The value of input power (0.55kW) was
taken from the manufacturer’s booklet.
Since the model used for the
experiment is no longer available a
similar model was used (SAFLO SK50).

Power was used to calculate the


efficiency of the pump.

𝑄𝐻𝜌
Ƞ = 3,67 eqn. 3 (Fristam, 2016)
𝑁
Ƞ = overall efficiency
Q = volumetric flowrate (m3/s)
N= power (kW)
For efficiency values calculated refer to
Appendices C1.

Figure 5.5 Pump Head vs Flowrate at different


speeds with their affinity heads calculated at 500
rpm. Figure 5.5 Efficiencies at different speeds.
The efficiency curves show a directly 7. Acknowledgements:
proportional relationship between efficiency We acknowledge Mrs Z. Mthabela who guided is
and head although the relationship is not in compiling and helped improve the quality
linear. and presentation of our work in this journal.

According to (Coulson & Richardson, 1999) 8. References:


centrifugal pumps have high efficiencies at Bachus L., Custodio A., (2003). Know and
high speeds. This correlates to the trend Understand Centrifugal Pumps; The Affinity Laws,
observed in Fig.3.4. From equation 2.2 we can Chapter 4, Pages 39-43
deduce that the efficiency of the pipe is Cooper, P., 2016. Speed Control of Pumps.
directly proportional to the flowrate, density [Online] Available at:
and pump head. Furthermore since the liquid https://www.pumpsaudit.com/speed-control-of-
of interest in this case is water, implies that the pumps[Accessed 10 April 2018].
viscosity effects in the pipe are minimal Coulson, J. M. & Richardson, J. F., 1999. Coulson &
Richardson Chemical Engineering. 6 ed.,C8 pp.
therefore the frictional losses negligible, hence
329-341. London(England): Pergamon Press.
increasing the pump’s efficiency. Engineering ToolBox, (2003). Pump Affinity Laws.
[online] Available at:
6. Conclusion: https://www.engineeringtoolbox.com/affinity-
laws-d_408.html [Accessed 17 May. 2018]
In industry the main objective is to achieve Fristam, 2016. Centrifugal pumps.
optimum efficiency of transporting fluids using Available at: https://www.fristam.de/wp-
a pump. The results obtained indicate that to content/uploads/2016/03/centrifugal_pumps.pdf
increase the efficiency of the centrifugal [Accessed 26 April 2018].
pump, the pump speed and flowrate of the Jacobsen, C. B., 2009. Centrifugal Pumps,
fluid should be operated at high speeds. This is s.l.:Grundfos Management A/S.
Kulkarni, S., 2014. Parametric Study of Centrifugal
reflected in Figure 5.4 and correlates with
Pump and its Performance Analysis using CFD..
equation 2. IJETAE, IV(7), p. 55.
ScottTech, 2017. Mahans Thermal Products.
Furthermore, efficiency is also directly [Online]
dependent on the density and viscosity of the Available at: http://mahans.com/how-does-a-
fluid. The density and viscous effects of fluid centrifugal-pump-work/
will determine the ease with the fluid flows [Accessed 26 April 2018].
through the piping systems and the actual Smits, A., 2018. Applications of Bernoulli's
pump. Depending on the size of the equation. In: A. Smits, ed. A Physical Introduction
production, the size of the pump, its diameter to Fluid Mechanics. New York: Princeton
particularly, determines the volume of fluid University, p. 83.
T, H., 2016. Dultmeier Sales. [Online]
that flows through the pump. Thus directly
Available at:
affects efficiency since a pump with large https://www.dultmeier.com/technical-
diameter will imply that a larger volume of library/how-does-a-centrifugal-pump-work.php
fluid can be pumped. [Accessed 26 April 2018].
Volk, M.W., (2005). Pump Characteristics and
Finally, it was observed that the pressure drop Applications. 2nd Ed. CRC Press.Zone, P., 2017.
decreased with an in increase in pump speed. Centrifugal Pumps - Working, Applications &
The relationship in equation 1 and 2 confirm Types | Power Zone. [Online]
this. Therefore the centrifugal pump used, Available at:
correlated with the theoretical values. https://www.powerzone.com/centrifugal-pumps-
working-applications-types-power-zone[26/04/18
10. Nomenclature:

H Pressure-Head achieved by pump


𝑁 Shaft Rotational Speed (rpm)
hp Pressure Head (m)
𝛥𝑃 Change in Pressure Drop(Pa)
𝜌 Density of Water (kg/m3)
g Gravitationalacceleration (m/s2)
Δz Elevation (m)
Ƞ Overall Efficiency (%)
N Power (kW)
Q Volumetric Flowrate (m3/s)
Appendices:
A1: Results from lab
Table A.1.1 table showing the rotameter height, pressure drop, head, flowrates and
efficiency at pump speed= 707.1 rpm
Height (cm) ∆P (Pa) Flowrate Head (m) efficiency
0 35530 0,26574 4,729427561 17,24365846
3 34963 0,41395 4,67134832 26,53102583
6 32830 0,56215 4,452859747 34,34433685
9 29864 0,71034 4,149044882 40,43694223
12,1 27197 0,86351 3,875857342 45,91970177
13,2 24531 0,91785 3,602772235 45,37038067

Table A.1.2 table showing the rotameter height, pressure drop, head, flowrates and
efficiency at pump speed= 813.5 rpm
Rotameter ∆P () ∆P (Pa) Flowrate(m3/s) head(m) efficiency
height (cm)

0,04 14,5 27881,58811 0,267715641 4,75598143 19,26876529


3,03 13,35 27388,70978 0,415428317 4,705494659 29,58898903
6,03 12,18 25852,67278 0,563635016 4,548154513 39,82822099
9,04 10,15 23708,10528 0,712335738 4,328481052 48,06686009
9,4 10,13 21302,26555 0,730120541 4,082044817 47,07807261

Table A.1.3 table showing the rotameter height, pressure drop, head, flowrates and
efficiency at pump speed=954.9 rpm
Rotameter ∆P (Pa) 133,322 Flowrate(m3/s) head(m) efficiency
height (cm)

0 21,45 28597,65266 0,265739551 4,829329728 19,12653676


3 21,025 28031,0325 0,41394625 4,771289396 29,48342842
6 19,975 26631,1474 0,562152949 4,627895633 39,72349348
9 18,5 24664,64215 0,710359648 4,426461537 47,9335179
12 16,35 21798,21077 0,858566347 4,132845737 55,36024058
13,9 16,12 21491,56927 0,95243059 4,101435675 59,09262846

Table A.1.4 table showing the rotameter height, pressure drop, head, flowrates and
efficiency at pump speed= 1031 rpm
Rotameter height(m) Pressure drop Calculated Head Flowrate(m3/s) Efficiency
(Pa)
0,000 32663,986 5,246 0,266 19,127
0,030 32130,696 5,191 0,414 29,483
0,060 31730,729 5,150 0,562 39,723
0,090 29464,248 4,918 0,710 47,934
0,121 27331,090 4,700 0,864 55,679
0,139 25597,899 4,522 0,952 59,093
B1: DATA CALCULATED FROM AFFINITY LAWS

TableB.1.1 table showing flowrate at 707.1 rpm and the experimental head. The affinity
head was calculated using affinity laws.
Average Flowrate Experimental Affinity Pump
(L/s) Pump Head
Head (m)
(m)
0,26574 4,729428 9,458674
0,41395 4,671348 9,342517
0,56215 4,45286 8,905549
0,71034 4,149045 8,297931
0,86351 3,875857 7,751566
0,91785 3,602772 7,205406

TableB.1.2 table showing flowrate at 813.5 rpm and the experimental head. The affinity
head was calculated using affinity laws.
Average Flowrate Experimental Affinity Pump
(L/s) Pump Head
Head (m) (m)
0,267715641 4,75598143 3,12139973
0,415428317 4,70549466 3,00820025
0,563635016 4,54815451 2,98933366
0,712335738 4,32848105 2,92330063
0,730120541 4,08204482 2,87141753

TableB.1.3 table showing flowrate at 954.9 rpm and the experimental head. The affinity
head was calculated using affinity laws.
Average Flowrate Experimental Affinity Pump
(L/s) Pump Head Head (m)
(m)
0,265739551 4,82933 17,61419
0,41394625 4,771289 17,4025
0,562152949 4,627896 16,87949
0,710359648 4,426462 16,14479
0,858566347 4,132846 15,07388
0,95243059 4,101436 14,95931
TableB.1.4 The affinity heads calculated using affinity laws.
pump 707,1 rpm 813.5 rpm 954,9 rpm 1031 rpm
speed
Affinity 9,458673701 12,58969637 17,61418837 22,40619063
heads at 9,342517447 12,45605137 17,40249577 21,3872005
500 rpm 8,905548683 12,03955171 16,87949053 21,04753713
8,297930608 11,45804772 16,14479269 20,68999673
7,751566007 10,80569921 15,0738772 20,10005508
7,205406267 - 14,95931415 19,45648236

Table C1.1 volumetric flowrates and the affinity laws calculated volumetric flowrates at
theoretical pump speed of 500 rpm.
707,1 rpm 813,5 rpm 954,9 rpm 1031 rpm
Volumetric affinity Volumetric affinity Volumetric affinity Volumetric affinity
flowrate volumetric flowrate volumetric flowrate volumetric flowrate volumetric
flowrate flowrate flowrate flowrate
0,26574 0,187908 0,267716 0,164546 0,26574 0,139145 0,26574 0,128875
0,41395 0,29271 0,415428 0,255334 0,413946 0,216748 0,413946 0,20075
0,56215 0,397504 0,563635 0,346426 0,562153 0,294352 0,562153 0,272625
0,71034 0,502291 0,712336 0,437822 0,71036 0,371955 0,71036 0,3445
0,86351 0,6106 0,730121 0,448753 0,858566 0,449558 0,863507 0,418771
0,91785 0,649024 0,952431 0,498707 0,952431 0,461897

CALCULATION: C.1.1
Calculation of affinity volumetric flowrate (500 rpm) from the experimental flowrate at 707.1
rpm.
𝑁1
𝑄1 = 𝑄2 ( )
𝑁2
500𝑟𝑝𝑚
= ( 0,26574m3/s) ( )
701.1𝑟𝑝𝑚
= 0.187m3/s
The same calculation was carried out for 813.5 rpm; 954,9rpm and 1031rpm using the same
equation to obtain the volumetric flowrate at a theoretical speed of 500 rpm.

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