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OWNER : PT. GARAM (Persero)

CONTRACTOR : PT. BARATA INDONESIA ( PERSERO)

PROJECT NAME : PENDIRIAN PABRIK GARAM HALUS

KAPASITAS 5 TON PER JAM

LOCATION : SEGORO MADU

CONTRACT No. :

Prepared Checked Approved Checked Approved

REV. DATE STATUS
PT. BARATA INDONESIA CONSULTANT PT. PERTAMINA
 DESIGN CALCULATION

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REVISION HISTORICAL SHEET

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TABLE OF CONTENT

1 GENERAL................................................................................................................. 4
1.1 Introduction ..................................................................................................... 4
1.2 Tujuan ............................................................................................................ 4
1.3 Peralatan yang Menggunakan Perhitungan yang Sama ................................. 4
2 DESIGN BASIS ........................................................................................................ 4
2.1 Kapasitas Design ............................................................................................ 4
3 CALCULATION METHOD ........................................................................................ 5
3.1 Menghitung Kapasitas Produksi...................................................................... 5
3.2 Menghitung Kecepatan Putar Screw yang dibutuhkan .................................... 5
3.3 Menghitung Panjang Scew ............................................................................. 5
3.4 Menghitung Friction HP .................................................................................. 5
3.5 Menghitung Material HP ................................................................................. 5
3.6 Incelined Screw Additional HP ........................................................................ 6
3.7 Menghitung Total HP ...................................................................................... 6
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1 GENERAL
1.1 Introduction
PT. Garam (Persero) akan membangun pabrik garam haus dengan kapasitas 5 ton per jam.
1.2 Tujuan
Untuk menentukan dimensi Screw Conveyor yang digunakan.
1.3 Peralatan yang Menggunakan Perhitungan yang Sama
1. Screw Conveyor dari Hopper ke roller crusher basah
2. Washer classifier
3. Screw conveyor dari classifier ke mesin centrifuge
4. Screw conveyor dari centrifuge ke vibrating bed dryer
5. Screw conveyor dari fluid vibrating dryer ke vibrating screen
6. Screw conveyor dari vibrating screen ke silo produk
7. Screw conveyor dari vibrating screen ke roll mill oversize
8. Screw conveyor dari roll mill oversize ke vibrating screen
9. Screw conveyor dari vibrating screen ke silo powder salt
10. Screw conveyor dari silo ke feed hopper bagging machine
11. Screw conveyor dari silo ke peti garam halus

2 DESIGN BASIS
2.1 Kapasitas Design
Table 2.1 Kapasitas dan Panjang Screw Conveyor

Kapasitas Panjang
No Pump
ton / jam mm

1 Screw Conveyor Dari Hopper Ke Roller Crusher Basah 6,7 -

6000
2 Washer Classifier 6,7
(max)
3 Screw Conveyor Dari Classifier Ke Mesin Centrifuge 6,7 -
5000
4 Screw Conveyor Dari Centrifuge Ke Vibrating Bed Dryer 6,7
(max)
Screw Conveyor Dari Fluid Vibrating Dryer Ke Vibrating 5000
5 6,7
Screen (max)
5000
6 Screw Conveyor Dari Vibrating Screen Ke Silo Produk 6,7
(max)
5000
7 Screw Conveyor Dari Vibrating Screen Ke Roll Mill Oversize 6,7
(max)
5000
8 Screw Conveyor Dari Roll Mill Oversize Ke Vibrating Screen 2
(max)
5000
9 Screw Conveyor Dari Vibrating Screen Ke Silo Powder Salt 2
(max)
Screw Conveyor Dari Silo Ke Feed Hopper Bagging 5000
10 6,7
Machine (max)
5000
11 Screw Conveyor Dari Silo Ke Peti Garam Halus 0,5
(max)
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3 CALCULATION METHOD
3.1 Menghitung Kapasitas Produksi
Rumus:
𝐾𝑎𝑝𝑎𝑠𝑖𝑡𝑎𝑠
𝐾𝑎𝑝𝑎𝑠𝑖𝑡𝑎𝑠 𝑃𝑟𝑜𝑑𝑢𝑘𝑠𝑖 =
𝐷𝑒𝑛𝑠𝑖𝑡𝑦

3.2 Menghitung Kecepatan Putar Screw yang dibutuhkan

Rumus:
𝑓𝑡 3
𝐾𝑎𝑝𝑎𝑠𝑖𝑡𝑎𝑠 𝑃𝑟𝑜𝑑𝑢𝑘𝑠𝑖 ( ℎ𝑟 )
𝑁 (𝑟𝑝𝑚) = 𝑓𝑡 3
𝐾𝑎𝑝𝑎𝑠𝑖𝑡𝑎𝑠 𝐷𝑒𝑠𝑖𝑔𝑛 𝑡𝑖𝑎𝑝 1 𝑟𝑝𝑚 ( ℎ𝑟 )
𝐾𝑎𝑝𝑎𝑠𝑖𝑡𝑎𝑠 𝑑𝑒𝑠𝑖𝑔𝑛 𝑡𝑖𝑎𝑝 1 𝑟𝑝𝑚 = 𝐾𝑎𝑝𝑎𝑠𝑖𝑡𝑎𝑠 𝑑𝑒𝑠𝑖𝑔𝑛 𝑡𝑖𝑎𝑝 1 𝑟𝑝𝑚 ∗ 𝑒𝑓𝑓𝑖𝑐𝑖𝑒𝑛𝑐𝑦 𝑓𝑎𝑐𝑡𝑜𝑟

3.3 Menghitung Panjang Scew

Rumus:
𝑁 (𝑟𝑝𝑚) ∗ 𝑃𝑎𝑛𝑗𝑎𝑛𝑔 𝐹𝑙𝑖𝑔ℎ𝑡 𝑝𝑖𝑡𝑐ℎ (𝑖𝑛) ∗ 𝑟𝑒𝑡𝑒𝑛𝑡𝑖𝑜𝑛 𝑡𝑖𝑚𝑒 (𝑚𝑖𝑛𝑢𝑡𝑒)
𝐿 (𝑓𝑡) =
12

3.4 Menghitung Friction HP

Rumus:
𝑝𝑎𝑛𝑗𝑎𝑛𝑔 𝑠𝑐𝑟𝑒𝑤 (𝑓𝑡) ∗ 𝑁 (𝑟𝑝𝑚) ∗ 𝐹𝑑 ∗ 𝐹𝑏
𝐻𝑃𝑓 (𝐻𝑃) =
1000000

Keterangan:
Fd = Conveyor diameter HP factor
Fb = Hanger bearing HP factor

3.5 Menghitung Material HP

Rumus:
𝑓𝑡 3
𝑘𝑎𝑝𝑎𝑠𝑖𝑡𝑎𝑠 𝑝𝑟𝑜𝑑𝑢𝑘𝑠𝑖 ( ℎ𝑟 ) ∗ 𝐿 (𝑓𝑡) ∗ 𝐷 (𝑖𝑛) ∗ 𝐹𝑚 ∗ 𝐹𝑓 ∗ 𝐹𝑝
𝐻𝑃𝑚 (𝐻𝑃) =
1000000
Keterangan:
Fm = Material factor
Ff = Flighting modification HP factor
Fp = Paddle HP factor
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3.6 Incelined Screw Additional HP

Rumus:
𝑙𝑏
𝐾𝑎𝑝𝑎𝑠𝑖𝑡𝑎𝑠 𝑃𝑟𝑜𝑑𝑢𝑘𝑠𝑖 (𝑚𝑖𝑛𝑢𝑡𝑒) ∗ 𝐿 (𝑓𝑡) ∗ tan(∅)
𝐻𝑃𝑖 (𝐻𝑃) =
33000
Keterangan:
∅ = Conveyor Angle

3.7 Menghitung Total HP

Rumus:
(𝐻𝑃𝑓 + 𝐻𝑃𝑚 )𝑓𝑜
𝐻𝑃𝑡 (𝐻𝑃) = + 𝐻𝑃𝑖
𝑒
Keterangan:
Fo = Overload HP factor
e = Drive efficiency
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Attachment – 1

Perhitungan Screw Conveyor