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DESIGN CALCULATION

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OWNER : PT. GARAM (Persero)

CONTRACTOR : PT. BARATA INDONESIA ( PERSERO)

PROJECT NAME : PENDIRIAN PABRIK GARAM HALUS


KAPASITAS 5 TON PER JAM

LOCATION : SEGORO MADU

CONTRACT No. :

Prepared Checked Approved Checked Approved


REV. DATE STATUS
PT. BARATA INDONESIA CONSULTANT PT. PERTAMINA
DESIGN CALCULATION

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PT. GARAM (Persero) 2 of 7

REVISION HISTORICAL SHEET

Rev Date Page Description


DESIGN CALCULATION

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PT. GARAM (Persero) 3 of 7

TABLE OF CONTENT

1 GENERAL................................................................................................................. 4
1.1 Introduction ..................................................................................................... 4
1.2 Tujuan ............................................................................................................ 4
1.3 Peralatan yang Menggunakan Perhitungan yang Sama ................................. 4
2 DESIGN BASIS ........................................................................................................ 4
2.1 Kapasitas Design ............................................................................................ 4
3 CALCULATION METHOD ........................................................................................ 5
3.1 Menghitung Kapasitas Produksi...................................................................... 5
3.2 Menghitung Kecepatan Putar Screw yang dibutuhkan .................................... 5
3.3 Menghitung Panjang Scew ............................................................................. 5
3.4 Menghitung Friction HP .................................................................................. 5
3.5 Menghitung Material HP ................................................................................. 5
3.6 Incelined Screw Additional HP ........................................................................ 6
3.7 Menghitung Total HP ...................................................................................... 6
DESIGN CALCULATION

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1 GENERAL
1.1 Introduction
PT. Garam (Persero) akan membangun pabrik garam haus dengan kapasitas 5 ton per jam.
1.2 Tujuan
Untuk menentukan dimensi Screw Conveyor yang digunakan.
1.3 Peralatan yang Menggunakan Perhitungan yang Sama
1. Screw Conveyor dari Hopper ke roller crusher basah
2. Washer classifier
3. Screw conveyor dari classifier ke mesin centrifuge
4. Screw conveyor dari centrifuge ke vibrating bed dryer
5. Screw conveyor dari fluid vibrating dryer ke vibrating screen
6. Screw conveyor dari vibrating screen ke silo produk
7. Screw conveyor dari vibrating screen ke roll mill oversize
8. Screw conveyor dari roll mill oversize ke vibrating screen
9. Screw conveyor dari vibrating screen ke silo powder salt
10. Screw conveyor dari silo ke feed hopper bagging machine
11. Screw conveyor dari silo ke peti garam halus

2 DESIGN BASIS
2.1 Kapasitas Design
Table 2.1 Kapasitas dan Panjang Screw Conveyor

Kapasitas Panjang
No Pump
ton / jam mm

1 Screw Conveyor Dari Hopper Ke Roller Crusher Basah 6,7 -


6000
2 Washer Classifier 6,7
(max)
3 Screw Conveyor Dari Classifier Ke Mesin Centrifuge 6,7 -
5000
4 Screw Conveyor Dari Centrifuge Ke Vibrating Bed Dryer 6,7
(max)
Screw Conveyor Dari Fluid Vibrating Dryer Ke Vibrating 5000
5 6,7
Screen (max)
5000
6 Screw Conveyor Dari Vibrating Screen Ke Silo Produk 6,7
(max)
5000
7 Screw Conveyor Dari Vibrating Screen Ke Roll Mill Oversize 6,7
(max)
5000
8 Screw Conveyor Dari Roll Mill Oversize Ke Vibrating Screen 2
(max)
5000
9 Screw Conveyor Dari Vibrating Screen Ke Silo Powder Salt 2
(max)
Screw Conveyor Dari Silo Ke Feed Hopper Bagging 5000
10 6,7
Machine (max)
5000
11 Screw Conveyor Dari Silo Ke Peti Garam Halus 0,5
(max)
DESIGN CALCULATION

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3 CALCULATION METHOD
3.1 Menghitung Kapasitas Produksi
Rumus:
πΎπ‘Žπ‘π‘Žπ‘ π‘–π‘‘π‘Žπ‘ 
πΎπ‘Žπ‘π‘Žπ‘ π‘–π‘‘π‘Žπ‘  π‘ƒπ‘Ÿπ‘œπ‘‘π‘’π‘˜π‘ π‘– =
𝐷𝑒𝑛𝑠𝑖𝑑𝑦

3.2 Menghitung Kecepatan Putar Screw yang dibutuhkan


Rumus:
𝑓𝑑 3
πΎπ‘Žπ‘π‘Žπ‘ π‘–π‘‘π‘Žπ‘  π‘ƒπ‘Ÿπ‘œπ‘‘π‘’π‘˜π‘ π‘– ( β„Žπ‘Ÿ )
𝑁 (π‘Ÿπ‘π‘š) = 𝑓𝑑 3
πΎπ‘Žπ‘π‘Žπ‘ π‘–π‘‘π‘Žπ‘  𝐷𝑒𝑠𝑖𝑔𝑛 π‘‘π‘–π‘Žπ‘ 1 π‘Ÿπ‘π‘š ( β„Žπ‘Ÿ )
πΎπ‘Žπ‘π‘Žπ‘ π‘–π‘‘π‘Žπ‘  𝑑𝑒𝑠𝑖𝑔𝑛 π‘‘π‘–π‘Žπ‘ 1 π‘Ÿπ‘π‘š = πΎπ‘Žπ‘π‘Žπ‘ π‘–π‘‘π‘Žπ‘  𝑑𝑒𝑠𝑖𝑔𝑛 π‘‘π‘–π‘Žπ‘ 1 π‘Ÿπ‘π‘š βˆ— 𝑒𝑓𝑓𝑖𝑐𝑖𝑒𝑛𝑐𝑦 π‘“π‘Žπ‘π‘‘π‘œπ‘Ÿ

3.3 Menghitung Panjang Scew


Rumus:
𝑁 (π‘Ÿπ‘π‘š) βˆ— π‘ƒπ‘Žπ‘›π‘—π‘Žπ‘›π‘” πΉπ‘™π‘–π‘”β„Žπ‘‘ π‘π‘–π‘‘π‘β„Ž (𝑖𝑛) βˆ— π‘Ÿπ‘’π‘‘π‘’π‘›π‘‘π‘–π‘œπ‘› π‘‘π‘–π‘šπ‘’ (π‘šπ‘–π‘›π‘’π‘‘π‘’)
𝐿 (𝑓𝑑) =
12

3.4 Menghitung Friction HP


Rumus:
π‘π‘Žπ‘›π‘—π‘Žπ‘›π‘” π‘ π‘π‘Ÿπ‘’π‘€ (𝑓𝑑) βˆ— 𝑁 (π‘Ÿπ‘π‘š) βˆ— 𝐹𝑑 βˆ— 𝐹𝑏
𝐻𝑃𝑓 (𝐻𝑃) =
1000000

Keterangan:
Fd = Conveyor diameter HP factor
Fb = Hanger bearing HP factor

3.5 Menghitung Material HP


Rumus:
𝑓𝑑 3
π‘˜π‘Žπ‘π‘Žπ‘ π‘–π‘‘π‘Žπ‘  π‘π‘Ÿπ‘œπ‘‘π‘’π‘˜π‘ π‘– ( β„Žπ‘Ÿ ) βˆ— 𝐿 (𝑓𝑑) βˆ— 𝐷 (𝑖𝑛) βˆ— πΉπ‘š βˆ— 𝐹𝑓 βˆ— 𝐹𝑝
π»π‘ƒπ‘š (𝐻𝑃) =
1000000
Keterangan:
Fm = Material factor
Ff = Flighting modification HP factor
Fp = Paddle HP factor
DESIGN CALCULATION

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3.6 Incelined Screw Additional HP


Rumus:
𝑙𝑏
πΎπ‘Žπ‘π‘Žπ‘ π‘–π‘‘π‘Žπ‘  π‘ƒπ‘Ÿπ‘œπ‘‘π‘’π‘˜π‘ π‘– (π‘šπ‘–π‘›π‘’π‘‘π‘’) βˆ— 𝐿 (𝑓𝑑) βˆ— tan(βˆ…)
𝐻𝑃𝑖 (𝐻𝑃) =
33000
Keterangan:
βˆ… = Conveyor Angle

3.7 Menghitung Total HP


Rumus:
(𝐻𝑃𝑓 + π»π‘ƒπ‘š )π‘“π‘œ
𝐻𝑃𝑑 (𝐻𝑃) = + 𝐻𝑃𝑖
𝑒
Keterangan:
Fo = Overload HP factor
e = Drive efficiency
DESIGN CALCULATION

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Perhitungan Screw Conveyor

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