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DESIGN OPERATING

MDR. NO.
NO. 0 REV.
Pressure Temp. Pressure Temp.
1
1 2 3 4 5 6 7 8 9 ### 11 12 13 14 15 ### 17

0 10 0 0 6,000 Psi 46 200 0 F 4,000 Psi 46 100 0 F

1 23 10 0 306 Psi 46 117 0 F 255 Psi 46 43 0 F

0
Description : C l i e n t,
Client : PT ENERGASINDO HEKSA KARY 0
Owner : PT ENERGASINDO HEKSA KARYA
T a g. N o . : V-5515-01A

abcdefghijklmnopqrstuvwxyz ABCDEFGHIJKLMNOPQRSTUVWXYZ

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abcdefghijklmnopqrstuvwxyz ABCDEFGHIJKLMNOPQRSTUVWXYZ

abcdefghijklmnopqrstuvwxyz ABCDEFGHIJKLMNOPQRSTU

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DESIGN OPERATING E XTE R NAL HYD R O S TAT I C
Pressure Temp. Pressure Temp. Design Design
Pressure Temp.
Pressure / Pressure /
Psi 0
F Psi 0
F ( Psi ) ( 0F )
MAWP MAWP
18 19 20 21 22 23 24 25

6,000 200 4,000 100 15 80 MAWP 0

306 117 255 43 15 97 MAWP


C l i e n t, PT ENERGASINDO HEKSA KARYA
User/Owner, PT ENERGASINDO HEKSA KARYA
User/Owner, PT ENERGASINDO HEKSA KARYA
T a g. N o . : V-5515-01A
D w g. N o . : 01 - SM - PV - '19

NOPQRSTUVWXYZ

FGHIJKLMNOPQRSTUVWXYZ
HYD R O S TAT I C T E S T
Corrosion Type of Vessel
Calculation VOLUME
Test ASME Test Allowance
( In
CODE Pressure 3
)
(HT / PT) MAWP ( Inch ) ( PV / ST ) (Hor. / Ver.)
(1,3 - 1,5) ( Psi )
( Psi )
26 27 28 29 30 31 32 33

HT 1.3 0 0 0.125 PV HORIZONTAL 354

1.3 0 0 0.000 PV VERTICAL 354


S HE LL
Length / Height
Actual
Material Diameter Radiography S/S Vol. OD. ID. Thickness
Spec. (Inch) Category or S/F ( Inch3 ) ( Inch ) ( Inch ) ( Inch
)
34 35 36 37 (38Inch
39 ) 40 41 42 43

SA 516 Gr. 70 ID 59 FULL 184 S/S 288 59 59 0.05

SA 106 GR B OD 6.7 FULL 38 S/S 288 6.7 6 0.26


A
AB
B
Z
H EAD
Calculation
Type Head (Ellipsoidal, Material Spec.
Diameter Radiography Height
Thickness Hemispherical, Conical
Top/Left Bottom/Right (Inch) Category ( Inch )
( Inch & Torispherical)
)
44 45 46 47 48 49 50 51

0.05 E SA 516 Gr. 70 SA 516 Gr. 70 ID 59 FULL -112

0.05 E SA 283 Gr C SA 283 Gr C OD 6.7 FULL 6


H EAD
Calculation
Conical Actual
Vol. Value of OD. ID. Thickness
Angle a Thickness
( Inch3 ) Factor ID Kecil (") ( Inch ) ( Inch ) ( Inch
( Inch
)
( Deg. ) )
52 53 54 55 56 57 58 59

66 0.855 30 -4 59 -31.65 -31.65

66 0.855 30 6.7 6 0.20 -31.65


PA D LIFTING LUG
Material
Status Status Status
Material Thk. Material Thk.
( Yes/No ) ( Yes/No ) ( Yes/No ) Spect.

60 61 62 63 64 65 66 67

No No N/A N/A
LE G
Material Wear Plate (mm) Base Plate (mm)
Qty
Desc. Size Length (mm) A B Thk. H

68 69 70 71 72 73 74 75

0 3 0 0
SADDLE SKIRT
Base Plate (mm) Height
Status Status
a ( Yes/No )
Material Thk.
( Yes/No )
Material
Thk. ( mm )
76 77 78 79 80 81 82 83

0 No N/A N/A
RT FLOW RATE SPECIFIC GRAVITY
INTERNAL
Thk.
( (YES/NO) Gas Oil Water Gas
Inch )
84 85 86 87 88 89 90 91 92

0.39 N/A - MMSCFD - BBLs / D - BBLs / D -


SPECIFIC GRAVITY
TAG.
PROJECT
Oil Water NO.

93 94 95 96

- -

- - V-5515-01A
DWG. DOCUMENT ITEM
MANUFACTUR /
SERIAL NO.
NO. NO. NO.

97 98 99 100

- - - -

01 - SM - PV - '19 NF.017.150 01/SM-MDR/'19 -


FABRICATOR / PREPARED
PO.
DAT E
NO.
Status Company

101 102 103 104

- 23 April 2019 Fabricator, PT. SENTRAMEKANINDO TM

- 18 April 2019 Fabricator, PT. NASA TEKNIK


OR / PREPARED CLIE NT

Person Status Company Person

105 106 107 108

C l i e n t, - -

C l i e n t, PT ENERGASINDO HEKSA KARYA


USER OWNE

Status Company Person Status

109 110 111 112

- - - C l i e n t,

User/Owner, PT ENERGASINDO HEKSA KARYA - User/Owner,


OWNER INSPECTOR

Company Person Status

113 114 115

- - Inspector,

PT ENERGASINDO HEKSA KARYA - Inspector,


INSPECTOR WITNESSED

Company Person Status Company

116 117 118 119

- - - -

Inspektur MIGAS Witnessed, M I GAS


WITNESSED

Person

120 121 122

-
AB
SCH./
Size
1
ITEM
NO. Welding
CODE Joint Description
No.
Material
5.2THK.
mm
1 2 3 5 6 7 8 9
0 - 0 5.2 mm
10 0 1 MH J - 01 -
0 - 0
0 - 0 5.2
11 2 MHa J - 02 - 5.2 mm
0 - 0 mm
0 - 0 5.2
12 3 MHb J - 03 - mm
0 - 0
5.2
13 4 mm

14 5

15 6

16 7

17 8

18 9
Sch. XS
19 10
Cap - A 234 WPB Sch. XS
20 1 1 J - 01 Pipe Seamless - SA 106 Gr. 4"
Pipe Seamless - SA70106 Gr. 70
21 2 J - 02 Cap - A 234 1/2"4" -
WPB Sch. XS
Threadolet 6000 # - SA 105
22 3 J - 03 Pipe Seamless - 2" -
SA 106 Gr. 70 Sch. XS
Threadolet 6000 # - SA 105
23 4 J - 04 Pipe Seamless - 1/2" -
4" Sch. XS
SA #106
Threadolet 6000 Gr.105
- SA 70
- 6 mm
24 5 J - 05 Pipe Seamless - 4" Sch. XS
SA 106 Gr. 70
Plate - A 36 6 mm
25 6 J - 06 4" Sch. XS
Pipe - SA 106 Gr. 70
Plate - A 36 Sch.
26 7 J - 07 -
Plate - A 36 4" XS
27 8 10
mm
28 9

29 10

30 11

31 12

32 13
33 14

34 15

35 16

36 17

37 18

38 19

39 20

40 21

41 22

42 23
WELDING

Joint Joint N D T.
Heat
Certificate Welder WPS Design Design Visual Result
No. Stamp. No. (Reject/Acc)
No. R T.
(BW/FW) (BW/FW)

10 11 12 13 14 15 16 17
0
0
0
BW Butt Weld A c c. a
0 0
0
0
BW Butt Weld A c c. a
0 0
0
0
BW Butt Weld A c c. a
0
A c c. a
A c c. a
A c c. a
A c c. a
A c c. a

B805
-
7 9 B 97293B39 2
1675 11 BW Butt Weld A c c. a
040001374747
040001374747
314824
33
-
1675 11 BW Butt Weld A c c. a
B805 90267-1
0089268 4265 07 FW Fillet Weld A c c. a
7 9 B 9 9 0 2 6 7040001374747
-1
314824
233 4265 07 FW Fillet Weld A c c. a
7 9 B 7 1 6 0 8040001374747
9233
T200632 4265 07 FW Fillet Weld A c c. a
7 9 B 9 GDS/QC/2005/2347
040001374747
233
T200632 321 08 FW Fillet Weld A c c. a
7 9 GDS/QC/2005/2347
040001374747
B9233 321 08 FW Fillet Weld A c c. a
T2 040001374747
00689
N D T. R T. R T. Repair 1 R T. Repair 2 P T.

Report Report Report Report


P T. - Result Result Result Result
No. No. No. No.
18 19 20 21 22 23 24 25 26 27

a a - - - - - - - -

a a - - - - - - - -

a a - - - - - - - -

a a - - - - - - - -

a a - - - - - - - -

a a - - - - - - - -

a a - - - - - - - -

a a - - - - - - - -

a a 2/TB Reject 3/TB Accept - - - -

a a 1/TB Accept - - - - - -

a a - - - - - - 1/PT Accept

a a - - - - - - 1/PT Accept

a a - - - - - - 1/PT Accept

a a - - - - - - 2/PT Accept

a a - - - - - - 2/PT Accept
MATERIAL

Remarks
Spect Size Qty

28 29 30 31

- Cap - A 234 WPB 4" - Sch. XS 2 Pcs

- Pipe Seamless - SA 106 Gr. 70 4" - Sch. XS 1 Pcs


10 mm thk. x 1829 mm x
- Plate - A 36 1 Sheet
6096 mm
6 mm thk. x 1524 mm x
- Plate - A 36 1 Sheet
6096 mm
- Threadolet 6000 # - SA 105 1/2" 1 Pcs

- Threadolet 6000 # - SA 105 2" 1 Pcs

- Threadolet 6000 # - SA 105 1/2" 1 Pcs


S HE LL
RESULT

HEAT NO. CERTIFICATE NO. REMARKS


Pass Fail Spect.

32 33 34 35 36 37

SA 106 GR B

B805 - Head

79B9233 40001374747 Shell

T200632 GDS / QC / 2005 / 2347 Pad

A2 3 5 2 1 BF64480 Saddle

314824 90267-1 N-1

89268 90267-1 N-2

314824 90267-1 N-3


S HE LL H EAD
Nozzle

Heat Heat
Certificate Certificate
Spect.
No. No. No.
No. No.
38 39 40 41 42 43

- - SA 283 Gr C - - MH

N-1

N-2

N-3
Size
LO

Service (Inch) Q t y. Type Rating SCH.


(Inch) Position

44 45 46 47 48 49 50 51

Outlet 4" 4 1 Unit RFWN 300 # Sch. 120 Shell

Inlet 1/2" 1 Unit Threadolet 6000 # - Shell

Outlet 2" 1 Unit Threadolet 6000 # - Shell

Pressure Gauge 1/2" 1 Unit Threadolet 6000 # - Shell


NOZ Z LE

LOCATION FLANGE

Heat
Certificate
Spect. Thk./Sch. Spect. Type
No.
No.
52 53 54 55 56 57

SA 106 GR B 6.6 mm - - SA 105 RFWN

-
NOZ Z LE

FLANGE PIPE

Heat Heat
Certificate
Rating Sch. Spect. Thk./Sch.
No.
No. No.
58 59 60 61 62 63 64

300 # Sch. 120 - - - - -

-
PIPE PAD COUPLING/THR

Certificate Heat Certificate


Spect. Thk. Spect.
No. No. No.

65 66 67 68 69 70

- 0.0 mm - - SA 105

- SA 105

- SA 105

- SA 105
COUPLING/THRDOLET Size
Heat Nozzle Service Location
Certificate
Rating ( Inch )
No.
No.
71 72 73 74 75 76 77

300 # - - N-1, N-2 & N-4 4 Inlet & Outlet Shell & Head

N-3 1 Press. Relief Head

N-5 & N-6 1 - Shell

N - 2 s/d N - 5 OUTLET SHELL

N-6 Pressure Gauge


REINF

Flange Pi p e
Orientation

(0) Rating
Material Sch. Type Material Sch.
(#)

78 79 80 81 82 83 84 85

SA 105 300 # Sch. 120 RFWN SA 106 Gr. B Sch. 120 7

SA 105 150 # Sch. 120 RFWN SA 106 Gr. B Sch. 120 7

SA 105 150 # RFWN SA 106 Gr. B Sch. 40 12

SA 105 300 # RFWN SA-106-B Sch. 40 12

180 SA-105 300 # RFWN SA-106-B Sch. 80


REINFORCING

pe Pa d Result Bolting Nuts Gasket

Thk. Req. Material Thk. (Ok / Material Material Material


No)
86 87 88 89 90 91 92 93

0.44 Yes #DIV/0! SA-193-B7 SA-194-2H

0.00 - 0.26 #DIV/0! SA-193-B7 SA-194-2H

0.11 - 0.26 #DIV/0! SA-193-B7 SA-194-2H

0.13 - 0.26 #DIV/0! SA-193-B7 SA-194-2H

- SA-516-70 0.26 0 SA-193-B7 SA-194-2H


Fitting Coupling

Size Rating
Material Nozzle Service Material
( Inch ) (#)

94 95 96 97 98 99

N-6A/B, N-7A/B & N-8 0.75 Level Gauge, Vent & DP T SA-105 FULL 3000 #

N-3 1 Press. Gauge A 105 6000 #

N-1~N-2&N-4 0.5 Press. Gauge A 105 6000 #


DIMENSIONAL INSPECTION REPORT ROUNDNESS SHELL RECORD
Dimension
Roundness ( mm
( mm )
Description Description OUTSIDE
Drawing Actual DIAMETER 00
(mm)
100 101 102 103 104 105

Length of Shell (S/S) 965 Head at Bottom 171 220

Length of Shell (S/S) 965 1,002 Head at Left 171 113

Face Girth Shell to Center N - 1 210 215 Shell on Joint - 1 171 114

Center N - 1 to Center N - 2 292 294 Shell on Joint - 2 171 115

Center N - 2 to Center N - 3 292 293 Head at Right 171 113

Center N - 3 to Face Girth Shell 206 208

Center to Center of Saddle 600 615

Center Shell to Bottom Saddle 200 205

Width of Saddle 50 53
ESS SHELL RECORD WALL THICKNESS MEASUREMENT RECORD

Roundness ( mm ) Point of Maes


T h k. Mark No.
Description
90 0
180 0
270 0 (mm/Sch.) ( A,B,C,D ) CENTER

106 107 108 109 110 111 112

219 218 219 Head at Left 32.0 A -

112 115 114 Head at Left 16.58 - 17.67

113 116 115 Shell 13.51 A -

114 117 116 13.51 B -

112 115 114 13.51 C -

Head at Right 16.58 - 17.70


SS MEASUREMENT RECORD LEAK TEST RECORD

Point of Maesurement ( mm ) Test Metal


Pressure Surface
Description Date
Temp.
0 90 180 270 ( Psi ) (0C)

113 114 115 116 117 118 119 120

22.2 22.3 22.3 22.4 NOZZLE - 1 50 27 15-Jul-08

16.48 16.58 16.95 16.88

13.93 13.92 14.05 13.87

14.03 14.02 13.81 13.95

14.06 13.68 13.78 13.58

17.15 16.78 17.01 16.90


LEAK TEST RECORD F HYDROSTATIC TEST RECO
Time Time PRESSURE PRESSURE
( Min. ) Result ( Min. ) GAUGE RECORDER
Remark
Rate Start Finish (Ok/No) Rate Start Finish
(0) (0)
121 122 123 124 125 126 127 128 129 130 131 132

0:10 10:12 10:22 OK Pad No Leakage 0:01 14:02 14:02 166 Psi 166 Psi

0:00 14:30 14:30 0 0

0:03 14:30 14:33 4,600 0

0:12 14:33 14:45 6,010 6,010

0:15 14:45 15:00 7,620 7,620

0:15 15:00 15:15 7,620 7,620

0:15 15:15 15:30 7,620 7,620

0:15 15:30 15:45 7,620 7,620

0:15 15:45 16:00 7,620 7,620

0:15 16:00 16:15 7,620 7,620

0:15 16:15 16:30 7,620 7,620

0:15 16:30 16:45 7,620 7,620

0:15 16:45 17:00 7,620 7,620

0:05 17:00 17:05 7,620 7,620


0:02 17:05 17:07 6,010 6,010

0:18 17:07 17:25 4,610 4,610

0:03 17:25 17:28 0 0

0:05 17:25 17:30 0 0


YDROSTATIC TEST RECORD PAINTING INSPECTION REPORT
METAL
SURFACE FILM THICKNESS ( mm )
TEMP.
Remark Coat Description
A B C
(Deg. F)
133 134 135 136 137 138 139 140

87 C Start Pumping

84 F Start Pumping

84

84

84 Start Holding Time

84

84

84

84

85

85

85

85

85 Finish Holding Time


85

85

85

80 Test Completed
REPORT

THICKNESS ( mm )
0

D E

141 142 143 144

-
PT. ULTIMA TESINDO RAYA
ENGINEERING AND TECHNICAL SERVICE

MANUFACTURER'S
DATA
REPORT
Description

6.74 Inch (OD) x 38.00 Inch (S/S)

T a g. N o.
V-5515-01A

T y p e,
VERTICAL

User/Owner,
PT ENERGASINDO HEKSA KARYA

Inspector,
Inspektur MIGAS

Fabricator,
PT. NASA TEKNIK

@ 2019
Description : 0
C l i e n t : PT ENERGASINDO HEKSA KARYA
Owner : PT ENERGASINDO HEKSA KARYA
T a g. N o . : V-5515-01A

TABLE OF CONTENTS

NO. D E S C R I PT I O N R E MAR K S

1 FORM
Data Sheet
Form U - 1 A
Form U - 4
Certificate of Shop Compliance
2 LIST OF MATERIAL
Material Receiving Report
Mill Certificate
Material Traceability Record
3 WELDING REPORT
Welding Map
Welding Traceability Record
Radiographic Test Report
Dye Penetrant Report
WPS & PQR
Welder Certificate
NDT Personil Certificate
Radiographic Testing Procedure
Liquid Dye Penetrant Testing Procedure Specification
4 INSPECTION REPORT
Dimensional Inspection Report
Roundness Shell Record
Wall Thickness Measurement Record
5 PRESSURE TEST REPORT
Laek Test Record If Any
Hydrostatic Test Record
Berita Acara Pengujian Hydrostatik
Procedure Hydrostatic
Certificate of Calibration
6 MECHANICAL STRENGHT CALCULATION

7 ENCLOSURE
Name Plate
As Built Drawing
Quality Control Manual
Description : 0
C l i e n t : PT ENERGASINDO HEKSA KARYA
Owner : PT ENERGASINDO HEKSA KARYA
T a g. N o . : V-5515-01A

DATA SHEET
Job No. : - Design Pressure / Temp. : 305.50 Psig / 117.00 Deg. F
Doc. No. : 01/SM-MDR/'19 Operating Pressure / Temp. : 254.58 Psig / 42.82 Deg. F Shell :
Rev. : 0 S i z e : 6.74 Inch (OD) x 38.00 Inch (S/S) Head :
Qty. : 1 Corrosion Allowance : 0.000 Inch Flange's :
Designed : A N T O MAWP : 0.00 Psi Nozzle Neck :
QA / QC : BAMBANG T Hydrostatic Test Pressure : 0.00 Psi Coupling :
Mech. : - Radiography : Shell : FULL - Head : FULL Lift. Lugs :
Approved : Joint Efficiency : Shell : 1.00 - Head : 1.00 Leg :

NO. QTY
N-1 1 Unit
N-2 1 Unit
N-3 1 Unit

Design Code,
Flow Rate :

Specific Gravity :
Job No. : - Design Pressure / Temp. : 305.50 Psig / 117.00 Deg. F
Doc. No. : 01/SM-MDR/'19 Operating Pressure / Temp. : 254.58 Psig / 42.82 Deg. F Shell :

Ultrasonic Test
PWHT
Liquid Retention Time
Lethal Content
Vessel Weight (Empty)
Vessel Weight (Full Wat
Ladder
Manhole Platform
R E MAR K S Pipe Support Clips
1 Fabrication shall provided Mechanical Calculation, Shope Drawing & Process Recalculation, Subject to Owner Approval David Arm
2 All Nozzle dimension are considered to change due to ASME Std. Surface Preparation
3 Others data should be completed by Fabricator. Primer Painting
4 Size & Number of foundation bolt should be decided by Fabricator. Wind Velocity
ASME Stamp
Certification
SHEET
MATERIAL SPECIFICATION
SA 106 GR B Fitting : N/A
SA 283 Gr C Skirt : N/A
N/A Saddle :
N/A Pad :
A 105 Gasket : N/A
Bolt : N/A
N/A Nuts : N/A
NOZZLE SPECIFICATION
RATI
SIZE TYPE SCH. SERVICE
NG
1/2" Threadolet 6000 # - Inlet
2" Threadolet 6000 # - Outlet
1/2" Threadolet 6000 # - Pressure Gauge

INPUT PARAMETER
Design Code, ASME SECTION VIII DIV. 1. 2007 EDITION
- Gas = - MMSCFD
- Oil = - BBLs / D
- Water = - BBLs / D
- Gas = -
MATERIAL SPECIFICATION
SA 106 GR B Fitting : N/A
- Oil = -
- Water = -
= As per Code
= N/A
Liquid Retention Time = 2 Minutes
= N/A
Vessel Weight (Empty) = 380 Lbs
Vessel Weight (Full Water) = 407 Lbs
= N/A
= N/A
= N/A
= Yes
Surface Preparation = Sand Blast SA 2,5
= Heat Resistant
= 35 M / Sec.
= No.
= M I GAS
FORM U - 1 A, MANUFACTURER'S DATA REPORT FOR PRESSURE VESSEL
(Alternatives Form for Single Chamber, Completely Shop - Fabricated Pressure Vessel Only)
As Required by the Provisions of the ASME SECTION VIII DIV. 1. 2007 EDITION
1 Manufactured & Certified by : PT. NASA TEKNIK
2 Manufactured for : PT ENERGASINDO HEKSA KARYA
3 User/Owner, : PT ENERGASINDO HEKSA KARYA (Name & Address)
4Type VERTICAL NF.017.150 NA 01 - SM - PV - '19 0 2019
(Horz. Or Vert) (Mfgr & Serial No.) (SII. STD) (Dwg. No.) Rev. (Year Build)
5 The Chemical & physical properties of all parts meet the requirement of material specification of the ASME BOILER & PRESSURE VESSEL CODE. The design , construction &
workmanship conform to ASME SECTION VIII DIV. 1. 2007 EDITION
6 Shell, SA 106 GR B 0.26 0.000 6.74 38.00
(Spec. Matl. No. Grade) Thk. (In) Cor. Allow. (In) OD (In) Length S/S (In)
7 Seams, Long Butt Joint Type UW-12 FULL 1.00 N/A N/A 1
Long, (Weld, Dbl, Sgl Lap. Butt) R T. Eff. (%) H.T. Temp (0 F) Time (Hr) No. of Courses
8 H e a d, at Top SA 283 Gr C at Bottom SA 283 Gr C VERTICAL at Left at Top
(Spec. Matl. No. Grade) (Spec. Matl. No. Grade) at Right at Bottom
Minimum Flat
Corrosion Crown Knuckle Side to Press.
Elliptical Conical Apex Hemispherical
Head Allowance Radius Radius (Convex /
Thickness Ratio Angle (0) Radius Diameter
(In) (In) (In) Concave)
(In) (In)
Ellipsoidal 2 : 1 at Top -31.65 0.000 6.33 1.0 2 : 1 - - - Concave
Ellipsoidal 2 : 1 at Bottom -31.65 0.000 6.33 1.0 2 : 1 - - - Concave

If removable, bolts used (describe other fastenings) (Spec. Matl. No. Grade)

9 MAWP (Hot & Corrd) 0.00 Psi, at max. temp. 117.00 Deg. F, Min. Design Metal Temp. 18 Deg. F at 305.50 Psi, Hydro, Pneu. Comb. Test Pressure 0.00 Psi
10 Nozzle, inspection & safety openings

Purpose No. Size Type Matl Nom. Thk Reinforcement Matl How Attached Location
SEE FORM U - 4

11 Support : Skirt : N/A Lugs : No Legs : N/A Saddle : No Attached : Welded


12 Remarks : Manufacturer's Partial Data Report properly identified & signed by Commissioned Inspectors have been furnished for the following items of the report :
N/A
(Name of part, item number. Mfgr's name identifying stamp)

PT. SENTRAMEKANINDO TM Manufacturer's Data Report Form - 262


FORM U - 4, MANUFACTURER'S DATA REPORT SUPPLEMENTARY SHEET
As Required by the Provisions of the ASME SECTION VIII DIV. 1. 2007 EDITION
1 Manufactured & Certified by : PT. NASA TEKNIK
2 Manufactured for : PT ENERGASINDO HEKSA KARYA 0
3 User/Owner, : PT ENERGASINDO HEKSA KARYA (Name & Address)
4Type : VERTICAL NA 01 - SM - PV - '19 0 2019
(Horz. Or Vert) (SII. STD) Dwg. No. Rev. (Year Build)

Data Report : Job No. : -


Tag No. : V-5515-01A Remarks : -

MATERIAL HOW
NO. SERVICE SIZE TYPE RATING LOCATION
Flange Pipe Pad Coupling Thk. ATTACHED
9 Description FLANGE'S (ANSI B Flange's
16.5) Diameter
Type
Ratings of Flange's Flange's MateriNozzle MateriaPad Material Flange's Schedule Located On
10 N-1 Inlet 1/2" Threadolet 6000 # - - - SA 105 Welded Shell 7
11 N-2 Outlet 2" Threadolet 6000 # - - - SA 105 Welded Shell 7
12 N-3 Pressure Gauge 1/2" Threadolet 6000 # - - - SA 105 Welded Shell 7
13 - 0
14 - 0
15 - 0
16 - 0
17 - 0
18 - 0
19 - 0
20 - 0
21 - 0
22 - 0
23 - 0
24 - 0
25 - 0
26 - 0
27 - 0
28 - 0
29 - 0
30 - 0
31 - 0
Fabricator, Inspector,
PT. NASA TEKNIK Inspektur MIGAS

PT. SENTRAMEKANINDO TM Manufacturer's Data Report Form - 263


CERTIFICATE Of SHOP COMPLIANCE

We certify that the statements made in this report are correct & that all details of design, material, construction, & workmanship of this Pressure vessel conform to
ASME SECTION VIII DIV. 1. 2007 EDITION

President Director
PT. SENTRAMEKANINDO TM

CERTIFICATE Of SHOP INSPECTION

Vessel constructed by PT. SENTRAMEKANINDO TM, at Cimanggis Bogor I, undersigned, holding a valid commission issued by the National Board of Boiler & Pressure Vessel
Inspector &/or the State or Province of & employed by Inspektur MIGAS have inspected the component described in this Manufacturer's Data Report on & state that, to the best of my
knowledge & belief, the Manufacturer has constructed this pressure vessel in accordance with ASME SECTION VIII DIV. 1. 2007 EDITION. By signing this certificate neither the
inspector nor his employer makes any warranty, expressed or implied, concerning the pressure vessel described in this Manufacturer's Data Report. Furthermore, neither the inspector nor
his employer shall be liable in any manner for any personal injury or property damage or a loss of any kind arising from connected with this inspection.

Third Party Company


Inspektur MIGAS

PT. SENTRAMEKANINDO TM Manufacturer's Data Report Form - 264


Description : 0
C l i e n t : PT ENERGASINDO HEKSA KARYA
Owner : PT ENERGASINDO HEKSA KARYA
T a g. N o . : V-5515-01A

MATERIAL RECEIVING REPORT


1
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Owner : PT ENERGASINDO HEKSA KARYA
T a g. N o . : V-5515-01A

MATERIAL RECEIVING REPORT


MATERIAL HEAT
CERTIFICATE
NO. REMARKS
SPECT SIZE QTY NO.
NO.

1 Cap - A 234 WPB 4" - Sch. XS 2 Pcs B805 - Head

2 Pipe Seamless - SA 106 Gr. 70 4" - Sch. XS 1 Pcs 79B9233 40001374747 Shell

3 Plate - A 36 10 mm thk. x 1829 mm x 6096 mm 1 Sheet T200632 GDS / QC / 2005 / 2347 Pad

4 Plate - A 36 6 mm thk. x 1524 mm x 6096 mm 1 Sheet A2 3 5 2 1 BF64480 Saddle

5 Threadolet 6000 # - SA 105 1/2" 1 Pcs 314824 90267-1 N-1

6 Threadolet 6000 # - SA 105 2" 1 Pcs 89268 90267-1 N-2

7 Threadolet 6000 # - SA 105 1/2" 1 Pcs 314824 90267-1 N-3

10

11

12

13

14

#REF! #REF! #REF! #REF! #REF! #REF! #REF!

Fabricator, User/Owner, Inspector,


PT. NASA TEKNIK PT ENERGASINDO HEKSA Inspektur MIGAS
KARYA

PT. SENTRAMEKANINDO TM. Manufacturer's Data Report Material Receiving Report - 266
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T a g. N o . : V-5515-01A

MATERIAL RECEIVING REPORT


MATERIAL HEAT
CERTIFICATE
NO. REMARKS
SPECT SIZE QTY NO.
NO.

Date : Date : Date :

PT. SENTRAMEKANINDO TM. Manufacturer's Data Report Material Receiving Report - 267
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C l i e n t : PT ENERGASINDO HEKSA KARYA
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T a g. N o . : V-5515-01A

MATERIAL TRACEABILITY RECORD


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MATERIAL TRACEABILITY RECORD


JOINT SIZE
MATERIAL HEAT CERTIFICATE
NO. SCH. / THK. R E MAR K S
DESIGNATION Sch. XS NO. NO.
NO. (Inch)
B805 -
Cap - A 234 WPB Sch. XS
1 J - 01 4" 7
Pipe Seamless - SA 106 Gr. 70
9B9233 040001374747
Pipe Seamless - SA 106 Gr. 70 Sch. 7 9 B 9 2 3 3 040001374747
2 J - 02 1/2" 4" - XS B8
Cap - A 234 WPB -
Threadolet 6000 # - SA 105 05
Sch. 3 1 4 8 2 4 90267-1
3 Pipe Seamless - SA 106 J - 03 2" - XS
Threadolet 6000 # -Gr.SA70105 0 0 8 9 27698B 9 2 3 3 9 0 2 6 7040001374747
-1
4 Pipe Seamless - SA 106 J - 04 4" Sch. XS
1/2" -
Threadolet 6000 # -Gr.SA70105 3 1 4 8 2 47 9 B 9 2 3 3 7 1 6 0 8040001374747
5 Pipe Seamless - SA 106 J - 05 - 4" Sch. XS
6 mm
Gr. 70 T 2 0 0 67392B 9 2 3 3 040001374747
GDS/QC/2005/2347
Plate - A 36 4" Sch. XS
6 J - 06 6 mm
Pipe - SA 106 Gr. 70
T 2 0 0 6 37 29 B 9 2 3 3 040001374747
GDS/QC/2005/2347
Plate - A 36 Sch. XS
7 J - 07 -
4"
Plate - A 36
T200689 040001374747
10 mm

5.2 mm
0 - 0 0 0
2 J - 02 -
0 - 0 0 0
5.2
mm
Fabricator, User/Owner, Inspector,
PT. NASA TEKNIK PT ENERGASINDO HEKSA Inspektur MIGAS
KARYA

-
Date : Date : Date :
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T a g. N o . : V-5515-01A

WELDING / NDT MAP


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T a g. N o . : V-5515-01A

WELD IN G MAP
WELD N D T. WELDING PARAMETERS
W P S. WELDER WELDING
JOINT SCH. / WELDING
DESCRIPTION SIZE LAYERS Ampere Voltage Speed
THK.
Sch. XS R T. P T. - TYPE
NO. STAMP PROCESS (A) (V) (Cm/Min)
NO. WELD W P S. JOINT WELDING Ampere Voltage Speed
LAYERS
NO. NO. DESIGN PROCESS (A) (V) (Cm/Min)
Cap - A 234 WPB Sch. XS
J - 01
Pipe Seamless - SA 106 Gr. 70
4" 11 1675 a a a Butt Weld SMAW As. Req. 80 - 135 23 - 27 4-8

Pipe Seamless - SA 106 Gr. 70


J - 02
Cap - A 234 WPB
1/2"4" -
Sch. XS
11 1675 a a a Butt Weld SMAW As. Req. 80 - 135 23 - 27 4-8
Threadolet 6000 # - SA 105
J - 03 Pipe Seamless - SA 106 2" -
Sch. XS
07 4265 a a a Fillet Weld GTAW As. Req. 85 - 110 7 - 15 1-5
Gr. 70
Threadolet 6000 # - SA 105
J - 04 Pipe Seamless - SA 106 1/2" 4" - Sch. XS 07 4265 a a a Fillet Weld GTAW As. Req. 85 - 110 7 - 15 1-5
Gr. 70
Threadolet 6000 # - SA 105
- 6 mm
J - 05 Pipe Seamless - SA 106 4" Sch. XS 07 4265 a a a Fillet Weld GTAW As. Req. 85 - 110 7 - 15 1-5
Gr. 70
Plate - A 36 6 mm
J - 06
Pipe - SA 106 Gr. 70
4" Sch. XS 08 321 a a a Fillet Weld SMAW As. Req. 85 - 110 22 - 26 1-5

Plate - A 36 Sch.
J - 07
Plate - A 36
-
4" XS
08 321 a a a Fillet Weld SMAW As. Req. 85 - 110 22 - 26 1-5

10
mm

PT. SENTRAMEKANINDO TM. Manufacturer's Data Report Welding Map - 271


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C l i e n t : PT ENERGASINDO HEKSA KARYA
Owner : PT ENERGASINDO HEKSA KARYA
T a g. N o . : V-5515-01A

WELD IN G MAP
WELD N D T. WELDING PARAMETERS
W P S. WELDER WELDING
JOINT SCH. / WELDING
DESCRIPTION SIZE LAYERS Ampere Voltage Speed
THK. R T. P T. - TYPE
NO. STAMP PROCESS (A) (V) (Cm/Min)
NO. WELD W P S. JOINT WELDING Ampere Voltage Speed
LAYERS
NO. NO. DESIGN PROCESS (A) (V) (Cm/Min)

Fabricator, User/Owner, Inspecto


PT. NASA TEKNIK PT ENERGASINDO HEKSA KARYA Inspektur M

-
Date : Date : Date :

PT. SENTRAMEKANINDO TM. Manufacturer's Data Report Welding Map - 272


NG MAP

PREHEAT INTERPASS
WELDING
TEMP. TEMP.
MATERIALS
(Min.)
PREHEAT (Max.)
INTERPASS
WELDING
TEMP. TEMP.
MATERIALS
(Min.) (Max.)
E - 7018 Ambient 250 Deg. C

E - 7018 Ambient 250 Deg. C

ER-70-SG N/A 200 Deg. F

ER-70-SG N/A 200 Deg. F

ER-70-SG N/A 200 Deg. F

E - 7018 N/A 200 Deg. F

E - 7018 N/A 200 Deg. F

PT. SENTRAMEKANINDO TM. Manufacturer's Data Report Welding Map - 273


NG MAP

PREHEAT INTERPASS
WELDING
TEMP. TEMP.
MATERIALS
(Min.)
PREHEAT (Max.)
INTERPASS
WELDING
TEMP. TEMP.
MATERIALS
(Min.) (Max.)

Inspector,
Inspektur MIGAS

PT. SENTRAMEKANINDO TM. Manufacturer's Data Report Welding Map - 274


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C l i e n t : PT ENERGASINDO HEKSA KARYA
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T a g. N o . : V-5515-01A

WELDING TRACEABILITY REPORT


4
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T a g. N o . : V-5515-01A

WELD IN G TRAC EAB I LITY REPORT


WELD R T. R T. (Repair 1) R T. (Rep
WELDING WELDER W P S.
JOINT MATERIAL SCH. / HEAT WELDING VISUAL
SIZE
DESIGNATION THK.
Sch. XS NO. TYPE RESULT Report Result Report WELDI
Result
Report
PROCESS STAMP NO. No. No.
Speed No.
NO. WELD B805 W P S. JOINT Ampere Voltage NG
(Cm/Mi
NO. NO. DESIGN (A) (V) MATE
Cap - A 234 WPB Sch. XS n)
J - 01 4" Butt Weld SMAW 1675 11 A c c. 2/TB Reject 3/TB RIALS Accept -
Pipe Seamless - SA 106 Gr. 70
7 9 B 97293B39 2
Pipe Seamless - SA 106 Gr. 70 1/2"4" Sch. 33
J - 02 - XS Butt Weld SMAW 1675 11 A c c. 1/TB Accept - - -
Cap - A 234 WPB 314824
Threadolet 6000 # - SA 105 B805
2" Sch.
J - 03 Pipe Seamless - SA - XS Fillet Weld GTAW 4265 07 A c c. - - - - -
106 Gr. 70 0 0 8 9 2 76 98 B 9
Threadolet 6000 # - SA 105 233
J - 04 Pipe Seamless - SA 1/2" Sch. XS Fillet Weld GTAW 4265 07 A c c. - - - - -
4" - 31482479B
106 Gr. 70
Threadolet 6000 # - SA 105 - 9233
J - 05 Pipe Seamless - SA Sch. XS Fillet Weld GTAW 4265 07 A c c. - - - - -
4" 6 mm T 2 0 0 6 73 92 B 9
106 Gr. 70
Plate - A 36 233
J - 06 Sch. XS Fillet Weld SMAW 321 08 A c c. - - - - -
Pipe - SA 106 Gr. 70 4" 6 mm T 2 0 0 6 3 27 9
Plate - A 36 B9233
J - 07 - Sch. XS Fillet Weld SMAW 321 08 A c c. - - - - -
Plate - A 36 4" T2
00689
10 mm
Description : 0
C l i e n t : PT ENERGASINDO HEKSA KARYA
Owner : PT ENERGASINDO HEKSA KARYA
T a g. N o . : V-5515-01A

WELD IN G TRAC EAB I LITY REPORT


WELD R T. R T. (Repair 1) R T. (Rep
WELDING WELDER W P S.
JOINT MATERIAL SCH. / HEAT WELDING VISUAL
SIZE
DESIGNATION THK. NO. TYPE RESULT Report Result Report WELDI
Result
Report
PROCESS STAMP NO. No. No.
Speed No.
NO. WELD W P S. JOINT Ampere Voltage NG
(Cm/Mi
NO. NO. DESIGN (A) (V) MATE
Fabricator, User/Owner, n)
RIALS
PT. NASA TEKNIK PT ENERGASINDO HEKSA KARYA

-
Date : Date : Date :
EAB I LITY REPORT
R T. (Repair 2) P T.
Report INTE
REMARKS
Result PREHE Result RPAS
No.
AT S
TEMP. TEMP
- (Min.)
- - .
(Max.)
- - -

- 1/PT Accept

- 1/PT Accept

- 1/PT Accept

- 2/PT Accept

- 2/PT Accept
EAB I LITY REPORT
R T. (Repair 2) P T.
Report INTE
REMARKS
Result PREHE Result RPAS
No.
AT S
TEMP. TEMP
Inspector,
(Min.) .
Inspektur MIGAS (Max.)
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T a g. N o . : V-5515-01A

DIMENSIONAL INSPECTION REPORT


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T a g. N o . : V-5515-01A

DIMENSIONAL INSPECTION REPORT


ITEM
DIMENSIONAL (mm)
DESCRIPTION REMARKS
Dwg. Act. Dev.
NO.
1 Length of Shell (S/S) 965 1,002 37 a 1/2"

2 Face Girth Shell to Center N - 1 210 215 5 a 1/2"

3 Center N - 1 to Center N - 2 292 294 2 a 1/2"

4 Center N - 2 to Center N - 3 292 293 1 a 1/2"

5 Center N - 3 to Face Girth Shell 206 208 2 a 1/2"

6 Center to Center of Saddle 600 615 15 a 1/2"

7 Center Shell to Bottom Saddle 200 205 5 a 1/2"

8 Width of Saddle 50 53 3 a 1/2"

9 0 a 1/2"

10 0 a 1/2"

11 0 a 1/2"

12 0 a 1/2"

13 0 a 1/2"

14 0 a 1/2"

15 0 a 1/2"

16 0 a 1/2"

17 0 a 1/2"

18 0 a 1/8"

19 0 a 1/2"

20 0 a 1/8"

23 0 a 1/2"

23 0 a 1/2"

23 0 a 1/2"

PT. NASA TEKNIK Fabricator,

PT ENERGASINDO HEKSA KARYA Client,

Inspektur MIGAS Witnessed,


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C l i e n t : PT ENERGASINDO HEKSA KARYA
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T a g. N o . : V-5515-01A

ROUNDNESS CHECK RECORD


OUTSIDE DEV.
DEV. DEV. DEV.
NO. DESCRIPTION DIAMETER 0 0 ~ 180 0 45 0 ~ 225 0 90 0 ~ 270 0 135 0 ~ 315 0 REMARK
(mm) (mm) (mm)
(mm) (mm)

1 Head at Left 171 113 -58 112 -59 115 -56 114 -57

2 Shell on Joint - 1 171 114 -57 113 -58 116 -55 115 -56

3 Shell on Joint - 2 171 115 -56 114 -57 117 -54 116 -55

4 Head at Right 171 113 -58 112 -59 115 -56 114 -57

5 0 0 0 0

6 0 0 0 0

7 0 0 0 0

8 0 0 0 0

9 0 0 0 0

10 0 0 0 0

11 0 0 0 0

12 0 0 0 0

Fabricator, User/Owner, Inspector,


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KARYA

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Date : Date : Date :

PT. SENTRAMEKANINDO TM. Manufacturer's Data Report Roundness - 282


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C l i e n t : PT ENERGASINDO HEKSA KARYA
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T a g. N o . : V-5515-01A

WALL THICKNESS MEASUREMENT RECORD


T h k. MARK POINT of MEASUREMENT (mm)
NO. DESCRIPTION R E M A R K S
(mm) NO. CENTER 00 90 0 180 0 270 0
1 Head at Left 16.58 - 17.67 16.48 16.58 16.95 16.88
2 Shell 13.51 A - 13.93 13.92 14.05 13.87
3 13.51 B - 14.03 14.02 13.81 13.95
4 13.51 C - 14.06 13.68 13.78 13.58
5 Head at Right 16.58 - 17.70 17.15 16.78 17.01 16.90
6
7
8
9
10
11
16
17
18
19
20

Fabricator, User/Owner, Inspector,


PT. NASA TEKNIK PT ENERGASINDO HEKSA Inspektur MIGAS
KARYA

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Date : Date : Date :

PT. SENTRAMEKANINDO TM. Manufacturer's Data Report Thickness - 283


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C l i e n t : PT ENERGASINDO HEKSA KARYA
Owner : PT ENERGASINDO HEKSA KARYA
T a g. N o . : V-5515-01A

0
1. Vessel harus sudah selesai dari pengelasan dan selesai dari radiography serta bebas dari cacat pengelasan &
secara visual sudah bersih serta inspektor sudah menyatakan "OK" untuk dilaksanakan pressure test.

2. 0

3. Penentuan pressure test dengan formula : 1.3 x MAWP = 1.3 x 0.00 Psi = 0.00 Psi

4. Penentuan pemasangan pressure indikator dengan range antara 1,5 sampai dengan 4 kali pressure test. Pressure
test sebesar 0.00 Psi, maka untuk pressure indicator atau recorder yang di pasang besarnya antara
1,5 x 0.00 = 0.00 Psi sampai dengan 4 x 0.00 = 0.00
Psi.

5. Vessel0

6. Pelaksanaan pemasangan rambu-rambu pengaman, memberitahukan & mengevakuasikan orang-orang yang


dekat dengan area pressure test serta melarang orang yang tidak berkepentingan dengan pressure test untuk
memasuki area pressure test.

7. Pemberian tekanan pada vessel dilakukan secara berangsur-angsur & teratur, tekanan dinaikan sebesar 0.00 Psi
& ditahan sekitar 15 menit, dinaikan lagi tekanan tersebut hingga tekanan naik sebesar 0.00 Psi, kemudian
dilaksanakan penahanan dalam kondisi tersebut selama 2 jam (holding time).

8. Setelah pemeriksaan & dinyatakan "OK" oleh inspector, tekanan diturunkan & dibuang secara berangsur-
angsur & teratur sebesar 0.00 Psi & ditahan beberapa saat antara 15 menit & dilakukan pemeriksaan kebocoran,
apabila dinyatakan "OK", kemudian tekanan diturunkan kembali hingga tekanan normal (0 Psi).

9. Setelah selesai pressure test, dilaksanakan pengesahan pada documen pressure test oleh pihak yang terkait.

PRESSURE (Psi)

0
Holding Time

(120 Min.)

0
15 Min. 15 Min.

0 TIME (Min.)
Diagram Pengujian Hydrostatik

PT. NASA TEKNIK Fabricator,

PT ENERGASINDO HEKSA KARYA Fabricator,

Inspektur MIGAS - Fabricator,

PT. SENTRAMEKANINDO TM. Manufacturer's Data Report Procedure - 284


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C l i e n t : PT ENERGASINDO HEKSA KARYA
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T a g. N o . : V-5515-01A

Design Pressure / Design Temp. :


306 Psi / 117 Deg. F
Test Media Water :
MAWP 0 Psi :
0 0 Psi :
Act. Hydrostatic Test Pressure :
1,100 Psi
Date Inspection :
18 April 2019 18 April 2019
Holding Time 2 Hours :
Recorder Type :
ITT BARTON
METAL
PRESSURE PRESSURE
SURFACE
GAUGE RECORDER
TIME TEMP.
REMARKS
(Min.)
(0) (0)
0:05 0:10 (Deg.
F F)
14:30 0 0 84.0 Start Pumping
14:33 4,600 0 84.0
14:45 6,010 6,010 84.0
15:00 7,620 7,620 84.0 Start Holding Time
15:15 7,620 7,620 84.0
15:30 7,620 7,620 84.0
15:45 7,620 7,620 84.0
16:00 7,620 7,620 84.0
16:15 7,620 7,620 85.0
16:30 7,620 7,620 85.0
16:45 7,620 7,620 85.0
17:00 7,620 7,620 85.0
17:05 7,620 7,620 85.0 Finish Holding Time
17:07 6,010 6,010 85.0
17:25 4,610 4,610 85
17:28 0 0 85

Prepared by,
Fabricator,
PT. NASA TEKNIK

Witnessed by,
Client,
PT ENERGASINDO HEKSA KARYA

Witnessed by,
Client,
Inspektur MIGAS

Witnessed by,
Client,
M I GAS

PT. SENTRAMEKANINDO TM. Manufacturer's Data Report Hydrostatic - 285


BERITA ACARA
PENGUJIAN HYDROSTATIK
Pada tanggal 18 April 2019, bertempat di PT. NASA TEKNIK, telah dilakukan Pengujian Hydrostatic sebanyak 1 unit Unit
Bejana Tekan milik PT ENERGASINDO HEKSA KARYA, Dengan data-data sebagai berikut :

DATA TEKNIS : 1

1Nama 1 : 0
No. Item : V-5515-01A
No. Seri : NF.017.150
Tekanan/Suhu Desain : 306 Psi / 117 Deg. F
Dimensi : 6.74 Inch (OD) x 38.00 Inch (S/S)
MAW P : 0 Psi
### : 0 Psi
Tekanan Hydrostatic aktual : 1.100 Psi 1100
Tahun Pembuatan : 2009 2019
Dibuat oleh : PT. NASA TEKNIK
Pemilik : PT ENERGASINDO HEKSA KARYA

Hasil dari pengujian Hydrostatic dinyatakan baik, tidak terdapat indikasi kebocoran & tidak terjadi perubahan bentuk selama
pengujian berlangsung (data terlampir).
Demikian berita acara ini dibuat, untuk dipergunakan sebagaimana mestinya, berita acara ini disaksikan oleh :

PT. NASA TEKNIK :

PT ENERGASINDO HEKSA KAR : - -

Inspektur MIGAS :

M I GAS :
Description : 0
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T a g. N o . : V-5515-01A

N A M E P LA T E

160

D D

PT. SENTRAMEKANINDO TM

TAG. NO. V-5515-01A

SERIAL NO. NF.017.150

DESIGN CODE ASME SECTION VIII DIV. 1. 2007 EDITION

DESIGN PRESS./TEMP. 306 Psig / 117 Deg. F YEAR BUILT 2019


150

OPERATING PRESS./TEMP. 255 Psig / 43 Deg. F RT. / HT. FULL

TEST PRESS. NEW COLD - MAW P 0.00 Psi

TEST PRESS. CORR'D 0.00 Psi CORR. ALLW. 0.000 Inch

SHELL THICKNESS 0.26 Inch ERECT. WEIGHT 380 Lbs

HEAD THICKNESS 0.20 Inch CAPACITY 0.21 Ft 3


### ### ### Inch 3 0 Ft 3 ###
INSP. AUTHORITY Inspektur MIGAS

PO. NO. -
D D
Description : 0
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T a g. N o . : V-5515-01A

M ECHANICAL
STRENGHT
C A L C U LAT I O N
ASME SECTION VIII DIV. 1. 2007 EDITION

Design Data
Design of Shell
Design of Head
Hydrostatic Test
Reinforcement for Opening
Design of Flange & Blind Flange
Design of Pipe
Design of Coupling (Yes)
Design of Lifting Lug (No)
Design of Support (N/A)
Weight of Vessel

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Inspektur MIGAS Fabricator,


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T a g. N o . : V-5515-01A

MECHANICAL DESIGN CALCULATION


DESIGN DATA
ASME SECTION VIII DIV. 1. 2007 EDITION

DATA :
Design Pressure DP = 306 Psig

Design Temperature DT = 117 Deg. F

MDMT = 18 Deg. F

Operating Pressure OP = 255 Psig

Operating Temperature OT = 43 Deg. F

Outside Diameter OD = 6.74 Inch

Inside Diameter ID = 6.22 Inch

Length Vessel LS = 38.00 Inch

Outside Radius OR = 3.37 Inch

Inside Radius IR = 3.11 Inch

Corrosion Allowance CA = 0.000 Inch

External Pressure EP = 15 Psi (ASME UG-28)

External Temperature ET = 97 Deg. F

Radiography Category = FULL (ASME UW-11-a-1 or UW-12

Joint Efficiency E = 1.00 (ASME UW-12)

SHELL : 7

Material Shell = SA 106 GR B (ASME UG-20-f)

Thickness 6.6 mm tShell = 0.26 Inch = 6.63 mm

HEAD : 5

Material Head = SA 283 Gr C (ASME UG-20-f)

Thickness 5.2 mm tHead = 0.20 Inch = 5.20 mm

LIFTING LUG : No

Material Lifting Lug = 0.00

Thickness = 0.00 Inch = 0.00 mm

P A D : No 0.0 mm

Material Pad = 0.00

Thickness = 0.00 Inch = 0.00 mm

SUPPORT : 0
0 0.0 mm =0
0 =0

PT. SENTRAMEKANINDO TM. Manufacturer's Data Report Data - 289


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C l i e n t : PT ENERGASINDO HEKSA KARYA
Owner : PT ENERGASINDO HEKSA KARYA
T a g. N o . : V-5515-01A

MECHANICAL DESIGN CALCULATION


DESIGN of SHELL
ASME SECTION VIII DIV. 1. 2007 EDITION

THICKNESS of SHELL UNDER INTERNAL PRESSURE ( UG-27-c-1 ) :


Cylindrical Shell = Longitudinal Joint
Design Pressure DP = 306 Psig = 305.50 Psi
Design Temperature DT = 117 Deg. F = 117 Deg. F
Material Specification = SA 106 GR B
Max. Allowable Stress of Material SV = 20,000 Psi
Thickness Shell tShell = 0.26 Inch = 6.63 mm
Outside Diameter OD = 6.74 Inch
Inside Diameter ID = 6.22 Inch
Corrosion Allowance CA = 0.000 Inch
External Pressure EP = 15 Psi
External Temperature ET = 97 Deg. F
Length Vessel LS = 38.00 Inch
Outside Radius OR = 3.37 Inch
Inside Radius IR = 3.11 Inch
Joint Efficiency E = 1.00 FULL
Cylindrical Shell : - Circumferential Stress SC = 7,700 Psi
- Longitudinal Stress SL = 25,000 Psi

DESIGN THICKNESS of THE SHELL :


DP x (IR + CA)
t = t = 0.05 Inch
(SV x E) - (0,6 x DP)
Min. Required Thickness : to = t + C A to = 0.05 Inch = 1.22 mm
M A W P (Hot & Corr.) :
SV x E x (tShell - CA)
P = P = 1,598.48 Psi
IR + CA + (0,6 x tShell - CA)

Design Thickness of Shell is, " SATISFACTORY "

EXTREME FIBER ELONGATION ( UCS-79-d ) :


50 x tShell Rf
= x 1 - = 3.73 %
Rf Ro

THICKNESS of SHELL UNDER EXTERNAL PRESSURE ( UG-28-f ) :


Cylindrical Shell : OD / to > = 10 Psi
LS
= 5.64 Inch
OD
OD
= 140.62 Inch
to
Factor A = 0.0001 (Fig. 5, UGO-28 App. 5)
Factor B = 4,500 Psi (Fig. 5, UCS-28.2 App. 5
ALLOWABLE EXTERNAL WORKING PRESSURE :

PT. SENTRAMEKANINDO TM. Manufacturer's Data Report Shell - 290


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MECHANICAL DESIGN CALCULATION


DESIGN of SHELL
ASME SECTION VIII DIV. 1. 2007 EDITION

4xB
Pa = Pa = 42.67 Psi
3 x (OD / to)
Pa > EP = 42.67 Psi > 15.00 Psi

Design Thickness of Shell is, " O K "

PT. SENTRAMEKANINDO TM. Manufacturer's Data Report Shell - 291


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DESIGN of ELLIPSOIDAL 2 : 1 HEAD
ASME SECTION VIII DIV. 1. 2007 EDITION

THICKNESS of HEAD UNDER INTERNAL PRESSURE ( UG-32 ) :


Head Type = ELLIPSOIDAL 2 : 1
Design Pressure DP = 305.50 Psig
Design Temperature D T
= 117.00 Deg. F
Material Specification = SA 283 Gr C
Max. Allowable Stress of Material SV = 0 Psi
Thickness Material 5 mm tHead = 0.20 Inch = 5.20 mm
Outside Diameter OD = 6.74 Inch
Inside Diameter ID = 6.33 Inch
Outside Radius OR = 3.37 Inch
Inside Radius IR = 3.17 Inch
Corrosion Allowance C A
= 0.000 Inch
Joint Efficiency E = 1.00 FULL
External Pressure EP = 15 Psi
External Temperature ET = 97 Deg. F
Length Vessel LS = 38.00 Inch
Value of Factor Ko = 0.86
Do / 2ho = 2.00 Inch
Yield Allowable Stress SY = 0 Psi
90 % Yield St = 0 Psi

DESIGN THICKNESS of THE HEAD :


DP x (ID + 2 x CA)
t = t = -31.65 Inch
2 x SV x E - (0,2 x DP)
Min. Required Thickness : to = t + C A to = -31.65 Inch = -803.98 mm

M A W P (Hot & Corr.) :


2 x SV x E x (tHead - CA)
P = P = 0.00 Psi
ID + (2 x CA) + (0,2 x tHead - CA)

EXTREME FIBER ELONGATION ( UCS-79-d ) :


75 x tHead Rf
= x 1 - = -0.67 %
Rf Ro

THICKNESS of HEAD UNDER EXTERNAL PRESSURE ( UG-33 ) :


OD / to > = 10 Psi
RH = Ko x OD RH = 5.76
0.125
Factor A = Factor A = 0.0044
RH / tHead
Factor B = 16,800 Psi (Fig. 5, UCS-28.2 App.

ALLOWABLE EXTERNAL WORKING PRESSURE :


B
Pa = Pa = -92,277.28 Psi
RH / to
Pa < EP = -92,277.28 Psi < 15.00 Psi

Design Thickness of Head is, R E P E A T "


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DESIGN of ELLIPSOIDAL 2 : 1 HEAD
ASME SECTION VIII DIV. 1. 2007 EDITION
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0
ASME DESIGN
SECTION VIII DIV. 1. 2007 EDITION
DESIGN
TEMP.
PRESSURE DIA.
M A W P (Psi)
DESCRIPTION REMARKS
Shell Head Flange Pipe
(Inch)
(Psi)
Shell 306 ( F)
117.000
7 1,598.48 -
Ellipsoidal Head 306 117.00 7 - 0.00
Pressure Gauge (N - 6) 306 117.00 - - - - -
- - - - - - - -
- - - - - - - -
- - - - - - - -
- - - - - - - -
- - - - - - - -
- - - - - - - -
- - - - - - - -
- - - - - - - -
- - - - - - - -
- - - - - - - -
- - - - - - - -
- - - - - - - -
- - - - - - - -
- - - - - - - -
- - - - - - - -

0 :
1.3 MAWP 0 Psi 0 Kg/Cm2
Test Pressure = 1.3 x (MAWP or Design Press.) x (S at Test Temp. / S at Design Temp.)

= 1.3 x 0.00 Psi

= 0.00 Psi = 0.00 Kg/Cm2

PT. SENTRAMEKANINDO TM. Manufacturer's Data Report Hydro - 294


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DESIGN of COUPLING
ASME SECTION VIII DIV. 1. 2007 EDITION

10 CONDITION : N-3
Description N - 3 = Press. Gauge
Design Pressure DP = 306 Psig
Design Temperature DT = 117 Deg. F
Corrosion Allowance CA = 0.000 Inch
Coupling's Material = A 105
Coupling's Allowable Stress SC = 20,000 Psi
Coupling's Diameter CD = 1.00 Inch - 6000 #
Outside Diameter Coupling's OD = 2.25 Inch
Inside Diameter Coupling's ID = 1.81 Inch
Inside Radius Coupling's IR = 0.91 Inch
Coupling's Thickness tCoupling = 0.22 Inch
Joint Efficiency E = 1.00 FULL
Cylindrical Shell : - Circumferential Stress CS = 7,700 Psi
- Longitudinal Stress SL = 25,000 Psi

REQUIRED THICKNESS of COUPLING'S :

DP x (IR + CA)
t = t = 0.0140 Inch
(SC x E) - (0,6 x DP)

Min. Required Thickness : to = t + C A tO = 0.01 Inch = 0.35 mm


Thickness Effective te = tCoupling x 0,875 te = 0.19 Inch = 4.89 mm

M A W P (Hot & Corr.) :


SC x E x tCoupling
P = P = 4,243 Psi
IR + CA + (0,6 x tCoupling)

Design Thickness of Coupling is, " O K "

PT. SENTRAMEKANINDO TM. Manufacturer's Data Report Coupling's - 295


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MECHANICAL DESIGN CALCULATION


DESIGN of COUPLING
ASME SECTION VIII DIV. 1. 2007 EDITION

11 CONDITION : N-1~N-2&N-4
Description N - 1 ~ N - 2 & N - 4 = Press. Gauge
Design Pressure DP = 306 Psig
Design Temperature DT = 117 Deg. F
Corrosion Allowance CA = 0.000 Inch
Coupling's Material = A 105
Coupling's Allowable Stress SC = 20,000 Psi
Coupling's Diameter CD = 0.50 Inch - 6000 #
Outside Diameter Coupling's OD = 1.50 Inch
Inside Diameter Coupling's ID = 1.19 Inch
Inside Radius Coupling's IR = 0.60 Inch
Coupling's Thickness tCoupling = 0.16 Inch
Joint Efficiency E = 1.00 FULL
Cylindrical Shell : - Circumferential Stress CS = 7,700 Psi
- Longitudinal Stress SL = 25,000 Psi

REQUIRED THICKNESS of COUPLING'S :

DP x (IR + CA)
t = t = 0.0092 Inch
(SC x E) - (0,6 x DP)

Min. Required Thickness : to = t + C A tO = 0.01 Inch = 0.23 mm

Thickness Effective te = tCoupling x 0,875 te = 0.14 Inch = 3.44 mm

M A W P (Hot & Corr.) :


SC x E x tCoupling
P = P = 4,506 Psi
IR + CA + (0,6 x tCoupling)

Design Thickness of Coupling is, " O K "

PT. SENTRAMEKANINDO TM. Manufacturer's Data Report Coupling's - 296


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MECHANICAL DESIGN CALCULATION


DESIGN of LIFTING LUG
ASME SECTION VIII DIV. 1. 2007 EDITION

DATA :
Material Specification = 0.00
Max. Allowable Stress of Material SV = 0 Psi
Design Temperature DT = 117 Deg. F
Yield Allowable Stress SY = 20,000 Psi
Total Weight Empty W = 380 Lb
Number of Lug N =2
Angle Between Sling & Vert. Line a = 30 Deg.
Angle Between Sling & Horz. Line q = 60 Deg.
Pin Diameter d = 1,38 Inch
Thickness T = 0.00 Inch
Check Plate Thickness tLug = 0.00 Inch
Plate Radius R = 2.76 Inch
Hole Radius r = 0.69 Inch
Check Plate Thickness ro = 0.00 Inch
Length of Lug h = 6.06 Inch
Height of Weld h1 = 3.31 Inch
Height of Lug to Hole Center b = 3.31 Inch
Fillet Weld Thickness Pad/Lug & Shell Tw = 1.00 Inch
Max. Allowable Welding Stress Fw = 0 Psi
The Sling Load :
W
P = P = 165 Lb
N x Cos a
Allowable Bearing Stress : D e s i g n, " N O "
FP = 0,9 x SY FP = 18,000 Psi
P
T = T + N x tLug > T = 0.00 > 0.01
d x FP
Allowable Shearing Stress : D e s i g n, " N O "
FV = 0,4 x SY FV = 8,000 Psi
P
T x (R - r) + N x (ro - r) x tLug > = 0.00 > 0.01
N x FV
The Axial Stress on Lug :
P x Sin q
Fa = Fa = #DIV/0!
Txh
Bending Stress on Lug :
6 x P x Cos q x b
Fb = Fb = #DIV/0!
Txh2
Max. Stress on Lug :
Fa + Fb
Smax = Smax = #DIV/0!
N + ( Fa + Fb ) / N 2 ) 0,5
Max. Allowable Stress :
Sa = 0,67 x SY Sa = 13,400 Psi

PT. SENTRAMEKANINDO TM. Manufacturer's Data Report Lift. Lug - 297


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MECHANICAL DESIGN CALCULATION


DESIGN of LIFTING LUG
ASME SECTION VIII DIV. 1. 2007 EDITION
Welding Plate & Check Plate :
P x tLug
Wcr = Wcr = #DIV/0!
( 4,44 x FW ) + ( T + N x tLug ) x ro
Lifting Lug Without Check Plate, Welding Plate Lug & Shell :
AW = (N x h1 + h) + h AW = 18.74 Inch
Modulus of Weld :
SW = (h x h1 + h2/6) + h2/6 SW = 32.30 Inch
Bending Force :
P x Cos q x b
Wb = Wb = 8 Lb/Inch
SW
Tension Force :
P x Sin q
Wt = Wt = 8 Lb/Inch
AW
Min. Req. Fillet Weld Thickness :
( Wb2 + Wt2 ) 0,5
Twr = Twr = #DIV/0!
FW
Used Fillet Weld Thickness : TW = 1,00 Inch

Satisfactory of Lifting Lug is, ###

PT. SENTRAMEKANINDO TM. Manufacturer's Data Report Lift. Lug - 298


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Owner : PT ENERGASINDO HEKSA KARYA
T a g. N o . : V-5515-01A

MECHANICAL DESIGN CALCULATION


DESIGN of SADDLE
ASME SECTION VIII DIV. 1. 2007 EDITION

DATA :
Design Pressure DP = 306 Psig
Design Temperature DT = 117 Deg. F
Outside Diameter OD = 6.74 Inch
Inside Diameter ID = 6.22 Inch
Outside Radius OR = 3.37 Inch
Material Specification = 0.00
Max. Allowable Stress of Material SV = 0 Psi
- Material Shell tShell = 0.26 Inch = 6.63 mm
- Material Head tHead = 0.20 Inch = 5.20 mm
Length Vessel LS = 38.00 Inch
Weight of Vessel W = 380 Lb
Yield Allowable Stress SY = 20,000 Psi
Load on one Saddle Q = 190 Lb
Depth Dish Head H = 1.75 Inch
Distance Tangent Line of Head A = 7.60 Inch
Modulus Elasticity = 69.03 Psi
Joint Efficiency E = 1.00 FULL
Wear Plate Thickness tw = 0,50 Inch
Contact Angle q = 120 Deg.
Constanta : K-1 = 0.34
K-2 = 1.17
K-3 = 0.32
K-4 = 0.88
K-5 = 0.40
K-6 = 0.05
K-7 = 0.76
K-8 = 0.60
K-9 = 0.34
K-10 = 0.05
K-11 = 0.20
Max. Effective Area R / 3 = 1.12 Inch
Forces F = 38.77 Lb
Effective Area of Web Plate = 0.56 Inch
Forces Effective Area = 69.03 Lb/In2
Allowable Stress = 0 Psi
Width of Saddle b = 5.83 Inch
Height of Saddle a = 2.52 Inch
"N O"

PT. SENTRAMEKANINDO TM. Manufacturer's Data Report Sddl. - 299


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MECHANICAL DESIGN CALCULATION


DESIGN of SADDLE
ASME SECTION VIII DIV. 1. 2007 EDITION

STRESS in VESSEL on TWO SADDLE :


Longitudinal Bending Stress :
Stress at Saddle SS = 118 Psi
Stress at Midspan Sm = 6 Psi
Stress Due to Design Pressure Sp = 1,972 Psi
Sum of Tensional Stress = 2,096 Psi
Max. Allowable Stress = 0 Psi
Judgment of Tension Stress, Design is " F A L S E "

Compression Stress :
Since ( t / R > 0,005 ) = Compression Stress is not Factor
Compression Stress = 0.08
Compression at Saddle C S
= 2,090 Psi
Compression at Midspan Cm = 1,966 Psi
Compression Yield Point = 10,000 Psi
Judgment of Compression Stress, Design is " T R U E "

Tangential Shear Stress :


Since ( A > R / 2 ) = 7.60 Inch
R/2 = 1.69 Inch
Tangential Stress S t
= 147 Psi
Value Allowable Stress = 0 Psi
Judgment of Tangential Stress, Design is " F A L S E "

Circumferential Stress :
Since ( L > 8 R ) = 26.96
Since ( A > R / 2 ) ="O K"
A/ R = 2.26 Inch
Factor K = 0,05 Inch
Stress at the Horne of Saddle Sh = -197 Psi
Stress at Bottom of Shell Sb = 76 Psi
Stress Value of Shell = 0 Psi
Compression Yield Point = 10,000 Psi
Judgment of Circumferential Stress, Design is ###

Satisfactory of Saddle is, ###

PT. SENTRAMEKANINDO TM. Manufacturer's Data Report Sddl. - 300


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MECHANICAL DESIGN CALCULATION


WEIGHT of VESSEL
ASME SECTION VIII DIV. 1. 2007 EDITION

ERECTION WEIGHT : = 380 Lbs = 172 Kg


Shell = 63 Lbs

Head = 11 Lbs

Internal Plate Work = 13 Lbs

Tray Support = 0 Lbs

Insulation Rings = 0 Lbs

Nozzle & Opening = 22 Lbs

Saddle = 0 Lbs

Leg = 0 Lbs

Skirt = 0 Lbs

Anchor Ring = 100 Lbs

Anchor Lug = 150 Lbs

Miscellaneous = 0 Lbs

Weight + 6 % by Welding = 22 Lbs

OPERATING WEIGHT : = 407 Lbs = 185 Kg


Vessel in Erection Condition = 380 Lbs

Operating Liquid = 27 Lbs

Trays = 0 Lbs

TEST WEIGHT : = 435 Lbs = 197 Kg


Vessel in Erection Condition = 380 Lbs

Test Water = 54 Lbs

PT. SENTRAMEKANINDO TM. Manufacturer's Data Report Weight - 301

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