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ASME BPVC.IX-2015

FORM QW-482 SUGGESTED FORMAT FOR WELDING PROCEDURE SPECIFICATIONS (WPS)

ð15Þ (See QW-200.1, Section IX, ASME Boiler and Pressure Vessel Code)

Organization Name Group 13 By Sardiansyah As, Ahmad Fatoni Erdiansyah.

SMAW-PPNS/2/PQR/01/T-
Welding Procedure Specification No. SMAW-PPNS/2/WPS/01/T-Joint Date 05 March 2019 Supporting PQR No.(s) Joint
Revision No. Date 06-03-19

Welding Process(es) SMAW Type(s) Manual

(Automatic, Manual, Machine, or Semi-Automatic)

JOINTS (QW-402) Details

Joint Design T-Joint
Root Spacing N/A

Backing: Yes No x
Backing Material (Type)
(Refer to both backing and retainers)

Metal Nonfusing Metal

Nonmetallic Other
Sketches, Production Drawings, Weld Symbols, or Written Description
should show the general arrangement of the parts to be welded. Where
applicable, the details of weld groove may be specified.

Sketches may be attached to illustrate joint design, weld layers, and bead
sequence (e.g., for notch toughness procedures, for multiple process
procedures, etc.)]

*BASE METALS (QW-403)

P-No. 1 Group No. 1 to P-No. 1 Group No. 1
OR
Specification and type/grade or UNS Number A/SA-36
to Specification and type/grade or UNS Number A/SA-36
OR
Chem. Analysis and Mech. Prop. N/A
to Chem. Analysis and Mech. Prop. N/A
Thickness Range: 4 mm
Base Metal: Groove Fillet All
X
Maximum Pass Thickness ≤1/2 in. (13 mm) (Yes) (No)
Other

*FILLER METALS (QW-404) 1 2

Spec. No. (SFA) SFA-5.1
AWS No. (Class) E 7018
F-No. 4
A-No. 1
Size of Filler Metals Ø3.2
S

Filler Metal Product Form Stick

Supplemental Filler Metal No
Weld Metal
Deposited Thickness:
Groove N/A
10 mm
Fillet (max)
Electrode-Flux (Class) E7016
Low
Flux Type Hydrogen
Flux Trade Name LB-52U
Consumable Insert N/A
Other

*Each base metal-filler metal combination should be specified individually.

(07/15)

307
bbbbb ASME BPVC.IX-2015

FORM QW-482 (Back)

WPS No. Rev.

POSITIONS (QW-405) POSTWELD HEAT TREATMENT (QW-407)

Position(s) of Groove N/A Temperature Range N/A
Welding Progression: Up N/A Down N/A Time Range N/A
Position(s) of Fillet 2F Other
Other
GAS (QW-408)
PREHEAT (QW-406) Percent Composition

Preheat Temperature, Minimum N/A Gas(es) (Mixture) Flow Rate

Interpass Temperature, Maximim N/A

Preheat Maintenance N/A Shielding
Other Trailing
(Continuous or special heating, where applicable, should be specified) Backing
Other

ELECTRICAL CHARACTERISTICS (QW-409)

Filler Metal Other

(e.g., Remarks, Com-
Current Wire Feed Energy or Travel ments, Hot Wire
Weld Classifi- Type and Amps Speed Power Volts Speed Addition, Technique,
Pass(es) Process cation Diameter Polarity (Range) (Range) (Range) (Range) (Range) Torch Angle, etc.)

18-20
1 SMAW E7018 3,2 DCRP 79-93 N/A 640-975 24-25
cm/min N/A

Amps and volts, or power or energy range, should be specified for each electrode size, position, and thickness, etc.

Pulsing Current N/A Heat Input (max.) N/A

Tungsten Electrode Size and Type N/A

(Pure Tungsten, 2% Thoriated, etc.)

Mode of Metal Transfer for GMAW (FCAW)

(Spray Arc, Short Circuiting Arc, etc.)

Other

TECHNIQUE (QW-410)
String or Weave Bead String
Orifice, Nozzle, or Gas Cup Size N/A
Initial and Interpass Cleaning (Brushing, Grinding, etc.) Brushing and Chipping

Method of Back Gouging N/A

Oscillation N/A
Contact Tube to Work Distance N/A
Multiple or Single Pass (Per Side) Single Pass
Multiple or Single Electrodes Single
Electrode Spacing N/A
Peening N/A
Other

(07/15)
 FORM QW-483 SUGGESTED FORMAT FOR PROCEDURE QUALIFICATION RECORDS (PQR) (See QW-
200.2, Section IX, ASME Boiler and Pressure Vessel Code) Record Actual Variables Used to Weld Test
Coupon

Organization Name Group 13

Procedure Qualification Record No. SMAW-PPNS/9/PQR/01/T-Joint Date 5 – 03 - 2019
WPS No. SMAW-PPNS/9/WPS/01/T-Joint
Welding Process(es) SMAW
Types (Manual, Automatic, Semi-Automatic) Manual

JOINTS (QW-402)

Groove Design of Test Coupon

(For combination qualifications, the deposited weld metal thickness shall be recorded for each filler metal and process used.)
BASE METALS (QW-403) POSTWELD HEAT TREATMENT (QW-407)
Material Spec. Temperature N/A

Type/Grade, or UNS Number Time N/A

P-No. 1 Group No. 1 to P-No. 1 Group No. 1 Other

Thickness of Test Coupon 5 mm
Diameter of Test Coupon N/A
Maximum Pass Thickness 10 mm (max)
Other
GAS (QW-408)
Percent Composition
Gas(es) (Mixture) Flow Rate
Shielding
FILLER METALS (QW-404) 1 2 Trailing
SFA Specification SFA-5.1 Backing
E7018
AWS Classification Other
Filler Metal F-No. 4
1
Weld Metal Analysis A-No. ELECTRICAL CHARACTERISTICS (QW-409)
Size of Filler Metal Ø3.2 Current DC
Filler Metal Product Form Stick Polarity DCRP
Supplemental Filler Metal N/A Amps. 88-99 Volts 23.7-31
Electrode Flux Classification E7018 Tungsten Electrode Size N/A
Low
Flux Type Hyd Mode of Metal Transfer for GMAW (FCAW) N/A

Flux Trade Name LB 52U Heat Input N/A

10 mm
Weld Metal Thickness (max) Other
Other

POSITION (QW-405) TECHNIQUE (QW-410)

Position of Groove N/A Travel Speed 2,67 mm/s
Weld Progression (Uphill, Downhill) N/A String or Weave Bead String
Other 2F Oscillation N/A

Multipass or Single Pass (Per Side) Single

Single or Multiple Electrodes Single
PREHEAT (QW-406) Other
Preheat Temperature N/A
Interpass Temperature N/A

Other

(07/13)
 FORM QW-483 (Back)

PQR No.
Tensile Test (QW-150)
Ultimate Type of
Specimen Ultimate Unit Stress, Failure and
No. Width Thickness Area Total Load (psi or MPa) Location

Guided-Bend Tests (QW-160)

Type and Figure No. Result

Toughness Tests (QW-170)

Specimen Notch Specimen Test Impact Values
No. Location Size Temperature ft-lb or J % Shear Mils (in.) or mm Drop Weight Break (Y/N)

Comments

Fillet-Weld Test (QW-180)

Result — Satisfactory: Yes No Penetration into Parent Metal: Yes No

Macro — Results

Other Tests
Type of Test
Deposit Analysis
Other

Welder’s Name Clock No. Stamp No.

Tests Conducted by Laboratory Test No.
We certify that the statements in this record are correct and that the test welds were prepared, welded, and tested in accordance
with the requirements of Section IX of the ASME Boiler and Pressure Vessel Code.

Organization

Date Certified by
(Detail of record of tests are illustrative only and may be modified to conform to the type and number of tests required by the Code.)

(07/13)
 VISUAL INSPECTION FILLET REPORT
WELD FACE
Name: Sardiansyah, AS Signature: Test pieceidentification: B-13 (AB)

Code/Specification used: ASME / TWI Welding process: SMAW Joint type: T-JOINT

Welding position : 2F Length and Thickness of plate: 200/5 mm Date: 20 Maret 2019

M
E
A 157 33
S
U
R Mechanical demage
E (0,5 mm)

F
Lack of side Undercut Undercut intermitten
R
wall fusion (0,5 mm)
O
M
7 15 76 20 157 20
T
H
I
S

D 158 2 182 2
A
T
U Spatter Spatter
M

E
D
G
E

Notes:Verticalleg: 4 mm Horizontalleg: 4,5 mm Concavity:

Convexity: 1 mm Throat thickness: 3,5 mm

 THE WELDING INSTITUTE
Weld Report Sheet: Page 3 of 3

WELD INSPECTION REPORT/SENTENCE SHEET

PRINT FULL NAME Sardiansyah, AS

SPECIMEN NUMBER B-13 (AB)
Face Defects
EXTERNAL DEFECTS Defects Noted Code or Specification Reference
Defect Type Accumulative Maximum Section/ Accept/Reject
Total Allowance Table No
1 2 3 4 5
Reinforcement (Height) 0-3 mm h max 15
Reinforcement (Appearance) None Regular 19 Accept
Incomplete filling None Not permitted 8 Accept
Slag Inclusions None 1 mm 3 Accept
Undercut 0,5 mm 1 mm 11 Accept
Surface Porosity None Ø 1 mm 2 Accept
Cracks None Not permitted 1 Accept
Lack of fusion 15 mm Not permitted 5 Reject
Arc strikes None Test with MPI 12 Accept
Mechanical damage 0,5 mm < 1 mm 8 Accept
Misalignment None 0,2 t 9 Accept
Spatter 2 mm Refer to manufactur 18 Seek advice
Root Defects
Misalignment
Penetration (Height)
Incomplete Root Penetration
Lack of Root Fusion
Root Concavity
Root Undercut
Cracks
Mechanical damage
Porosity
Burn-through

This * pipe/plate has been examined to the requirements of code/specification ....TWI............

and is * accepted/rejected accordingly.
Signature
......................................................... Date 18 maret 2019.........................
*Delete which is not applicable. Use the other side for any comments.

Comments:
+ Request Penetrant NDT testing to confirm crack and true length.
+ Large amount of spatter on weld face. Recommend cleaning, then re-inspection.
+++ Recommend arc strikes are ground flush prior to MPI testing for crack detection.
Seek advice on repair upon test results.

This completes the practical Butt Welded Plate Butt Joint Inspection Assessment.
Welding Inspection of Steels WIS 5 23. 13 WORLD CENTRE FOR
Section 23 Practical Visual Inspection MATERIALS JOINING

Rev 30-03-07 Copyright 2007 TWI Middle East TECHNOLOGY

 VISUAL INSPECTION FILLET REPORT
WELD FACE
Name: Ahmad Fatoni Erdiansyah Signature: Test pieceidentification: B-13 (AB)

Code/Specification used: ASME / TWI Welding process: SMAW Joint type: T-JOINT

Welding position : 2F Length and Thickness of plate: 200/5 mm Date: 20 Maret 2019

M
E
A
S
U
R
Undercut intermithen
E Lack of side 1 mm max
wall fusion +
F slag inclution 140
R
O
M
15 20 55 137 15
T
H
I
S

D
A
T
U
M

E
D
G
E

Notes:Verticalleg: 4 mm Horizontalleg: 6 mm Concavity:

Convexity: 2,5 mm Throat thickness: 3,5

 THE WELDING INSTITUTE
Weld Report Sheet: Page 3 of 3

WELD INSPECTION REPORT/SENTENCE SHEET

PRINT FULL NAME Ahmad Fatoni Erdiansyah

SPECIMEN NUMBER B-13 (AB)
Face Defects
EXTERNAL DEFECTS Defects Noted Code or Specification Reference
Defect Type Accumulative Maximum Section/ Accept/Reject
Total Allowance Table No
1 2 3 4 5
Reinforcement (Height) 0-3 mm h max 15
Reinforcement (Appearance) None Regular 19 Accept
Incomplete filling None Not permitted 8 Accept
Slag Inclusions 35 mm 1 mm 3 Reject
Undercut 140 mm d 1 mm 11 Reject
Surface Porosity None Ø 1 mm 2 Accept
Cracks None Not permitted 1 Accept
Lack of fusion 35 mm Not permitted 5 Reject
Arc strikes None Test with MPI 12 Accept
Mechanical damage None Not permitted 8 Accept
Misalignment None 0,2 t 9 Accept
Spatter None Refer to manufactur 18 Seek advice
Root Defects
Misalignment
Penetration (Height)
Incomplete Root Penetration
Lack of Root Fusion
Root Concavity
Root Undercut
Cracks
Mechanical damage
Porosity
Burn-through

This * pipe/plate has been examined to the requirements of code/specification ....TWI............

and is * accepted/rejected accordingly.
Signature
......................................................... Date 18 maret 2019.........................
*Delete which is not applicable. Use the other side for any comments.

Comments:
+ Request Penetrant NDT testing to confirm crack and true length.
+ Large amount of spatter on weld face. Recommend cleaning, then re-inspection.
+++ Recommend arc strikes are ground flush prior to MPI testing for crack detection.
Seek advice on repair upon test results.

This completes the practical Butt Welded Plate Butt Joint Inspection Assessment.
Welding Inspection of Steels WIS 5 23. 13 WORLD CENTRE FOR
Section 23 Practical Visual Inspection MATERIALS JOINING

Rev 30-03-07 Copyright 2007 TWI Middle East TECHNOLOG

 KEMENTERIAN PENDIDIKAN DAN KEBUDAYAAN
POLITEKNIK PERKAPALAN NEGERI SURABAYA
JL. TEKNIK KIMIA, KAMPUS ITS SUKOLILO SURABAYA 60111
TELP. (031) 5947186 – 5999444
FAX. (031) 5999444
e-mail: pusaksi-ppns@ppns.ac.id

LAPORAN HASIL PENGUJIAN

REPORT ON THE TEST RESULT

Nomor
:SMAW-PPNS/PQR T-JOINT 09/2019
Number
.

PELANGGAN
Customer
Nama
1. : Sardiansyah As
Name
Alamat
2. : PPNS
Address
BENDA UJI
Test Speciment
Tanggal Diterima
1. : 10 April 2019
Date of Received
Spesimen Uji
2. : Tee Joint
Test Specimen
Identifikasi Material
3. : 13 - A
Identification of Material
Nama Welder
4. : Sardiansyah As
Welder Name
Proses Las /Posisi Las
5. : SMAW / 2F
Welding Process/Weld Position
Elektroda
6. : E-7018
Electrode
PENGUJIAN
Testing
Tanggal Pengujian
1. : 05 April 2019
Date of Testing
Lokasi Pengujian
2. : Lab Uji Bahan PPNS
Location of Testing
Jenis Pengujian
3. : Uji Makro
Type of Testing
Kondisi Lingkungan
4. :
Environmental Condition
Acuan
5. : ASME section IX
Refference
Page 1 of 7

Keterangan / Notes :
1. Dilarang memperbanyak sertifikat ini dengan tujuan apapun tanpa ijin resmi dari PPNS
It is forbidden to copy this certificate for any purpose without permission from PPNS
2. Hasil pengujian ini tidak untuk diumumkan dan hanya berlaku untuk material yang diujikan dalam pengujian ini
This testing report is not for public consumption, it is only valid for tested material above
 KEMENTERIAN PENDIDIKAN DAN KEBUDAYAAN
POLITEKNIK PERKAPALAN NEGERI SURABAYA
JL. TEKNIK KIMIA, KAMPUS ITS SUKOLILO SURABAYA 60111
TELP. (031) 5947186 – 5999444
FAX. (031) 5999444
e-mail: pusaksi-ppns@ppns.ac.id

LAPORAN HASIL PENGUJIAN

REPORT ON THE TEST RESULT

Nomor
:SMAW-PPNS/PQR T-JOINT 09/2019
Number

ALAT
Equipment
Nama
1. : Kamera Smartphone Kamera Smartphone
Name
Tipe/Model
2. : Samsung Samsung
Type/Model
Kapasitas
3. : N/A N/A
Capacity
Merek/Buatan
4. : Samsung A6/Korea Samsung A6/Korea
Manufacturer
Nomor Seri
5. :
Serial Number
Nilai Ketidak pastian
6. : N/A N/A
Number of uncertainty
Ketertelusuran
7. : N/A N/A
Traceability
HASIL PENGUJIAN
:
Result of Testing
DITERBITKAN TANGGAL
:
Date of Issue

Kalab. Uji Bahan

Head of DT & NDT Laboratory

Muhammad Thoriq Wahyudi, ST., MM.

NIP. 196008031988031004
Page 2 of 7
Keterangan / Notes :
1. Dilarang memperbanyak sertifikat ini dengan tujuan apapun tanpa ijin resmi dari PPNS
It is forbidden to copy this certificate for any purpose without permission from PPNS
2. Hasil pengujian ini tidak untuk diumumkan dan hanya berlaku untuk material yang diujikan dalam pengujian ini
This testing report is not for public consumption, it is only valid for tested material above
 KEMENTERIAN PENDIDIKAN DAN KEBUDAYAAN
POLITEKNIK PERKAPALAN NEGERI SURABAYA
JL. TEKNIK KIMIA, KAMPUS ITS SUKOLILO SURABAYA 60111
TELP. (031) 5947186 – 5999444
FAX. (031) 5999444
e-mail: pusaksi-ppns@ppns.ac.id

LAMPIRAN HASIL PENGUJIAN

Attachment of testing

Nomor
:SMAW-PPNS/PQR T-JOINT 09/2019
Number

I. METALOGRAPHY TEST (Macro Etching)

Etching Reagent :HNO3+ Alkohol

Fig.1. Macro-etch of specimen good fusion no crack

SPECIMEN LEFT (mm) RIGHT (mm)

Slag Inclusion Slag Inclusion
FUSION + incomplete Incomplete +
Penetration Penetration
CRACK oN oN
Actual Throat 4.5 mm 3.65 mm
Effective Throat 5 mm 4 mm
Theoritical Throat 4 mm 4 mm
Leg Length Horizontal 4.5 mm 6 mm
Leg Length Vertical 4 mm 4 mm
Keterangan / Notes : Page 3 of 7
1. Dilarang memperbanyak sertifikat ini dengan tujuan apapun tanpa ijin resmi dari PPNS
It is forbidden to copy this certificate for any purpose without permission from PPNS
2. Hasil pengujian ini tidak untuk diumumkan dan hanya berlaku untuk material yang diujikan dalam pengujian ini
This testing report is not for public consumption, it is only valid for tested material above
 KEMENTERIAN PENDIDIKAN DAN KEBUDAYAAN
POLITEKNIK PERKAPALAN NEGERI SURABAYA
JL. TEKNIK KIMIA, KAMPUS ITS SUKOLILO SURABAYA 60111
TELP. (031) 5947186 – 5999444
FAX. (031) 5999444
e-mail: pusaksi-ppns@ppns.ac.id

LAPORAN HASIL PENGUJIAN

REPORT ON THE TEST RESULT

Nomor
:SMAW-PPNS/PQR T-JOINT 09/2019
Number
.

PELANGGAN
Customer
Nama
1. : Ahmad Fatoni Erdiansyah
Name
Alamat
2. : PPNS
Address
BENDA UJI
Test Speciment
Tanggal Diterima
1. : 10 April 2019
Date of Received
Spesimen Uji
2. : Tee Joint
Test Specimen
Identifikasi Material
3. : 13 - B
Identification of Material
Nama Welder
4. : Sardiansyah As
Welder Name
Proses Las /Posisi Las
5. : SMAW / 2F
Welding Process/Weld Position
Elektroda
6. : E-7018
Electrode
PENGUJIAN
Testing
Tanggal Pengujian
1. : 05 April 2019
Date of Testing
Lokasi Pengujian
2. : Lab Uji Bahan PPNS
Location of Testing
Jenis Pengujian
3. : Uji Makro
Type of Testing
Kondisi Lingkungan
4. :
Environmental Condition
Acuan
5. : ASME section IX
Refference
Page 1 of 7

Keterangan / Notes :
1. Dilarang memperbanyak sertifikat ini dengan tujuan apapun tanpa ijin resmi dari PPNS
It is forbidden to copy this certificate for any purpose without permission from PPNS
2. Hasil pengujian ini tidak untuk diumumkan dan hanya berlaku untuk material yang diujikan dalam pengujian ini
This testing report is not for public consumption, it is only valid for tested material above
 KEMENTERIAN PENDIDIKAN DAN KEBUDAYAAN
POLITEKNIK PERKAPALAN NEGERI SURABAYA
JL. TEKNIK KIMIA, KAMPUS ITS SUKOLILO SURABAYA 60111
TELP. (031) 5947186 – 5999444
FAX. (031) 5999444
e-mail: pusaksi-ppns@ppns.ac.id

LAPORAN HASIL PENGUJIAN

REPORT ON THE TEST RESULT

Nomor
:SMAW-PPNS/PQR T-JOINT 09/2019
Number

ALAT
Equipment
Nama
1. : Kamera Smartphone Kamera Smartphone
Name
Tipe/Model
2. : Samsung Samsung
Type/Model
Kapasitas
3. : N/A N/A
Capacity
Merek/Buatan
4. : Samsung A6/Korea Samsung A6/Korea
Manufacturer
Nomor Seri
5. :
Serial Number
Nilai Ketidak pastian
6. : N/A N/A
Number of uncertainty
Ketertelusuran
7. : N/A N/A
Traceability
HASIL PENGUJIAN
:
Result of Testing
DITERBITKAN TANGGAL
:
Date of Issue

Kalab. Uji Bahan

Head of DT & NDT Laboratory

Muhammad Thoriq Wahyudi, ST., MM.

NIP. 196008031988031004
Page 2 of 7
Keterangan / Notes :
1. Dilarang memperbanyak sertifikat ini dengan tujuan apapun tanpa ijin resmi dari PPNS
It is forbidden to copy this certificate for any purpose without permission from PPNS
2. Hasil pengujian ini tidak untuk diumumkan dan hanya berlaku untuk material yang diujikan dalam pengujian ini
This testing report is not for public consumption, it is only valid for tested material above
 KEMENTERIAN PENDIDIKAN DAN KEBUDAYAAN
POLITEKNIK PERKAPALAN NEGERI SURABAYA
JL. TEKNIK KIMIA, KAMPUS ITS SUKOLILO SURABAYA 60111
TELP. (031) 5947186 – 5999444
FAX. (031) 5999444
e-mail: pusaksi-ppns@ppns.ac.id

LAMPIRAN HASIL PENGUJIAN

Attachment of testing

Nomor
:SMAW-PPNS/PQR T-JOINT 09/2019
Number

I. METALOGRAPHY TEST (Macro Etching)

Etching Reagent :HNO3+ Alkohol

Fig.1. Macro-etch of specimen good fusion no crack

SPECIMEN LEFT (mm) RIGHT (mm)

Slag Inclusion Slag Inclusion
FUSION + incomplete Incomplete +
Penetration Penetration
CRACK oN oN
Actual Throat 4.5 mm 3.65 mm
Effective Throat 5 mm 4 mm
Theoritical Throat 4 mm 4 mm
Leg Length Horizontal 4.5 mm 6 mm
Keterangan / Notes : Leg Length Vertical 4 mm 4 mm
1. Dilarang memperbanyak sertifikat ini dengan tujuan apapun tanpa ijin resmi dari PPNS Page 3 of 7
It is forbidden to copy this certificate for any purpose without permission from PPNS
2. Hasil pengujian ini tidak untuk diumumkan dan hanya berlaku untuk material yang diujikan dalam pengujian ini
This testing report is not for public consumption, it is only valid for tested material above