Technical Deviation List

No Ref. Tender Doc Description Conclusion-Agreed by both Parties

5.13 SAMPLING FACILITIES All
automatic sampling stations should be combined
SECTION – 5(SCHEDULE
with a sample Sampling collecting is automatic, but sample
1 OF REQUIREMENT
receiving pot and electrical control to obtain delivery is manual.
(MECHANICAL))
random or composite
samples at variable time intervals.
ANNEXURE –
5A(GENERAL slide gates below hoppers / silo shall be Most of the slide gates below hoppers / silo is
2
SPECIFICATIONS FOR motorized and provided manual.
AUXILIARY EQUIPMENT) with hand wheel with chain.
ANNEXURE –
All the belts can satisfy Max. 1.2m/sec except the
5A(GENERAL 2.0 BELT CONVEYOR
3 capacity 2000tph belt connectting with belts from
SPECIFICATIONS FOR No.2 Belt speed Max. 1.2m / sec.
mines. Its speed is 1.6m/sec.
AUXILIARY EQUIPMENT)
Screw conveyor will not match hanger bearings. But
ANNEXURE – 8.0 SCREW CONVEYOR Max.
the max. length will be decided by equipment
5A(GENERAL length should be 6m. Screw conveyor with
4 supplier. Because in some layout the length of
SPECIFICATIONS FOR hanger bearings
screw conveyor may exceed 6m without hanger
AUXILIARY EQUIPMENT) are not acceptable.
bearings.
ANNEXURE –
5A(GENERAL 16.0 CRANES / HOIST The
5 Follow the crane list provided by JSW.
SPECIFICATIONS FOR capacity should not be less than 5 MT.
AUXILIARY EQUIPMENT)
SECTION –
7(TECHNICAL 7.6 ESTIMATED CAPACITY OF MAIN
Limestone pre-blending stockpiles (Covered) 2x
6 SPECIFICATION FOR MACHINERY AND STORAGES Limestone pre-
36,000 MT
MECHANICAL blending stockpiles (Covered) 2 x 38,000 MT
EQUIPMENTS)

Clinker bulk loading set beneath the clinker silo is

SECTION –
7.7.11 Clinker Extraction and Bulk Loading not suitable. First the clinker silo will be very high.
7(TECHNICAL
Clinker shall be extracted from beneath the Secondly de-dusting beneath the clinker silo cannot
7 SPECIFICATION FOR
Clinker Silo and loaded in the Trucks of 80 MT be achieved. So we consider clinker extraction from
MECHANICAL
carrying Capacity. bottom through set of DPC to fill two Bins of 300 MT
EQUIPMENTS)
each.Bulk loading spouts with weigh bridges -9 Nos.

1.1 Mechanical Necessary

Control Damper for controlling the flow of waste
ANNEXURE –
hot gases to WHR Shut off Dampers (having 100% sealing) for Pre-
10A(SCOPE OF SUPPLY
8 Boilers. Shut heater and Cooler waste hot gas tapping points are
OF PLANT &
off Dampers (having 100% sealing) for Pre- all WHR's scope.
EQUIPMENT)
heater and Cooler waste hot
gas tapping points.
1.1 Engineering Tapping
Locations for taking waste heat from Pre-heater
and Cooler Mid Tap for generation of power
ANNEXURE – through WHR System. The tapping locations Only Control Damper in pre-heater downcomer duct
9 10B(SCOPE OF must be designed to provide the highest , cooler and tap duct to be considered. Shutt-off
SERVICESS) available waste heat to the WHR. Necessary dampers to be excluded from Sinoma scope.
Control and Shut off Dampers (with
100% sealing) shall be also provided by the
Bidder.
32) Cranes / Monorail / Electric Hoist shall be
List of Common Points provided for maintenance of all equipments.
10 Follow the crane list provided by JSW.
21.02.2018 (R2).docx Envisaged list of Electric Hoist / Cranes /
Monorail is attached herewith as Annexure-A.
4) 111BS10: Accuracy of Belt Weigher should be
List of Points Discussed +/-0.5% instead of +/-1%. After check and confirm with supplier, the accuracy
11
with Sinoma.DOC of belt weigher only can reach +/-2%.

7) The belt Conveyor 613BC31 should be Belt Conveyor 613BC31 cannot be reversible. It is a
List of Points Discussed
12 reversible. long and declining belt. The calibration can use the
with Sinoma.DOC
divert vavle 613MW35 completely.
The landscape
Only landscapping work is out of scope of
13 engineering design and
contractor.
construction.

Annex 7-2 Deviation List 1/3 Contract

 No Ref. Tender Doc
Vehicles, wheel loader and
14 other transport vehicles
and equipment.
Roads and other
15 engineerings outside of
the plant boundary.
The flood-proofing outside
16
the site.
JSW Cement FZE Tender part-
2 of 3
17 ANNEXURE-5E GENERAL
SPECIFICATION FOR FIRE
FIGHTING
JSW Cement FZE Tender part-
2 of 3
18 SECTION-7 TECHNICAL
SPECIFICATION FOR
MECHANICAL EQUIPMENTS
Description
6.0 FIXED CARBON DIOXIDE
An automatic installation of fire detection and
protection by fixed carbon dioxide shall be
foreseen in the Main sub-stations and electrical
rooms.
7.7.12 Utilities and Balance of Plant
Fire Fighting System:
Fire Station with one Fire Tender shall be also
considered.
Conclusion-Agreed by both Parties
Out of the scope of the contractor
Out of the scope of the contractor,except the work
of belt conveyor from mines to plant.
Out of scope except the through rain gutter.
Portable CO2 Fire extinguishers will be considered
for Main sub-stations and electrical rooms. Fire
detection and alarm system is separately covered in
Electrical and Instrumentation Section. But it must
comply with local government safety regulation.
Fire engine(fire truck) will be out of scope

Annexure-8.1A(Design 2. GENERAL SITE CONDITIONS All

19 Slip-ring HV motors will be of Protection Class IP54
Criteria & Scope of Work) Motors : IP 55

3. BASIS OF DESIGN e
Lighting, plugs sockets : 220V, 1 Ph + E + N , 50
Lighting, plugs sockets : 230V, 1 Ph + E + N , 50
Hz
20 Hz Maintenance lighting
Maintenance lighting supply : 24 V from portable 2
supply : 24 V from portable 2 KVA transformers
KVA transformers 220/24V
230/24V

3. BASIS OF DESIGN Allowed

voltage drop: The voltage drop of the main
feeder lines from central MV switchboard to the
following maximum voltage drop limits:
departmental load centers shall not exceed 2%.
21 The total allowable voltage drop from the load
center substation to any load shall not exceed
3% for power and lighting circuits.
During the starting of the motors, the allowable
voltage drop shall not exceed 10%.

22 3.2.10 Tapping : ±7.5 % in steps of 2.5 % ±5 % in steps of 2.5 %

4.3 Bus Ducting

The copper cable will be used for interconnection
23 The bus ducting will be used for interconnection
between transformer and incomer
between transformer and incomer

For powers＜400 kW, the voltage will be 380V, 6

pulse type.
8.1 Technical requirements of motors For
For 400kW ≤powers ≤ 800 kW, the voltage will be
variable speed motors Up to 300 KW -380V, 6
24 690V, 12pulse type.
pulse drive >300 KW to 800 KW – 690V, 12
For 800kW <powers, the voltage will be
pulse drive >800 KW –11KV, 36-pulse drive
11kV,,36pulse type .

10.0 LT Power Cables 01

25
Voltage : 1.1 kV
9.0 11 KV HT Power Cables 01
26 Rated voltage: 12kV (IEC60502)
Voltage : 11 kV + 10%
11.0 Control & Instrumentation Cables 01
27 Rated voltage: 450V/750V (IEC60245-4)
Voltage Grade : 1100 V
1.) Plant C&I System CI
System 3.1.3
Annexure-8.2B(Control &
28 Functional Aspects Digital Input / 24 VDC is appropriate
Automation System)
Output Modules a) Digital input shall
accept 220 VAC potential free signals
Change the MV cabinet for WHR to spare, the main
29 Null Null receiving MV cabinet will be for CPP+WHR with one
cable feeding loop.

Annex 7-2 Deviation List 2/3 Contract

 No Ref. Tender Doc Description Conclusion-Agreed by both Parties
For power cables, SINOMA can use 2.5mm2 and
30 Null Null
4mm2 copper and aluminum above 6mm2.
For power/control/instrument cables, SINOMA will
31 Null Null supply armoured type, For communication cables,
SINOMA will supply unarmoured type.
32 Null Null Level detector for silos shall be Radar type only
Motor fed and controlled MCC rating equal or
33 Null Null greater 55KW will be provided with Profibus DP to
DCS.
Load break switches near the motors without local
sub control cabinet shall be considered to meet
34 Null Null
local regulations. Local PB station may be
combined with load break switch
The transformer capacity will be from 800 to
2500kVA and max 3 types except transformers for
35 Null Null OLBC and VFD.
The capacity will be detemined during detail design
following less than 70% load after compensation.
All PCCs are connected to the secondary side of
power distribution transformer. MCCs for each
process section including frequency converters(＜
90kW) are fed by PCCs and soft starters and
36 Null Null frequency converters(≥90kW) are connected to
PCCs busbar directly.
MCC will be of with drawable design up to 75kW
and above 75kW will be fixed type and connected to
PCCs busbar directly,
Motor current should be displayed on the MCC front
37 Null Null
panel for motor equal to and above 55kW.
Cyclone 5 (Precalciner) outlet and Kiln inlet for O2,
CO NOx and SOx analysis;
38 Null Null
Preheater outlet for O2, CO analysis;
Fine coal bins for CO analysis;

Annex 7-2 Deviation List 3/3 Contract