h

INSTALLATION/MAINTENANCE
MANUAL

KA 39

VOLTAGE CONVERTER

MANUAL NUMBER 006-15619-0000

Revision 0, October, 2002
 WARNING

PRIOR TO EXPORT OF THIS DOCUMENT, REVIEW FOR EXPORT LICENSE

REQUIREMENT IS NEEDED.

COPYRIGHT NOTICE

©2002 HONEYWELL INTERNATIONAL INC.

REPRODUCTION OF THIS PUBLICATION OR ANY PORTION THEREOF BY ANY

MEANS WITHOUT THE EXPRESS WRITTEN PERMISSION OF HONEYWELL IS
PROHIBITED. FOR FURTHER INFORMATION CONTACT THE MANAGER, TECHNICAL
PUBLICATIONS, HONEYWELL, ONE TECHNOLOGY CENTER, 23500 WEST 105TH
STREET OLATHE KS 66061 TELEPHONE: (913) 782-0400.
BENDIX/KING KA 39

REVISION HISTORY

INSTALLATION/MAINTENANCE MANUAL
BENDIX/KING
KA 39
Voltage Converter

PART NUMBER REV DATE DESCRIPTION

---------------------------------------------------------------------------------------------------------------------
006-15619-0000 0 Oct/2002 Original Issue.

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THIS PAGE RESERVED

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BENDIX/KING TABLE OF CONTENTS KA 39

SECTION I
GENERAL INFORMATION
Paragraph Page
1.1 INTRODUCTION ............................................................................................... 1-1
1.2 EQUIPMENT DESCRIPTION ............................................................................ 1-1
1.3 POWER REQUIREMENTS................................................................................ 1-1
1.4 TECHNICAL CHARACTERISTICS .................................................................... 1-1
1.5 CONTINUED AIRWORTHINESS ...................................................................... 1-2

LIST OF TABLES
Table Page
1-1 KA 39 Technical Characteristics ....................................................................... 1-1

SECTION II
INSTALLATION
Paragraph Page
2.1 INTRODUCTION................................................................................................ 2-1
2.2 UNPACKING AND INSPECTING EQUIPMENT ............................................... 2-1
2.3 INSTALLATION OF THE KA 39 ........................................................................ 2-1

LIST OF ILLUSTRATIONS
Figure Page
2-1 KA 39 Voltage Converter Outline and Mounting (Dwg 155-05076-0000).......... 2-3

SECTION III
OPERATION
Paragraph Page
3.1 OPERATION ...................................................................................................... 3-1
3.2 POST INSTALLATION CHECKOUT.................................................................. 3-1

SECTION IV
THEORY OF OPERATION

Paragraph Page
4.1 THEORY OF OPERATION ............................................................................... 4-1

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BENDIX/KING TABLE OF CONTENTS KA 39

SECTION V
MAINTENANCE
Paragraph Page
5.1 INTRODUCTION................................................................................................ 5-1
5.2 TEST PROCEDURES........................................................................................ 5-1
5.3 ALIGNMENT ...................................................................................................... 5-5
5.4 OVERHAUL ....................................................................................................... 5-5

LIST OF TABLES
Table Page
5-1 Performance Test Data Sheet KA 39 ................................................................. 5-4

LIST OF ILLUSTRATIONS
Figure Page
5-1 KA 39 Terminal Blocks ....................................................................................... 5-3
5-2 KA 39 Test Point Voltages ................................................................................. 5-8

SECTION VI
ILLUSTRATED PARTS LIST
Paragraph Page
6.1 INTRODUCTION................................................................................................ 6-1
6.2 BILL OF MATERIAL DESCRIPTION ................................................................. 6-1
6.3 SOFTWARE DOCUMENTATION ...................................................................... 6-9
6.4 ILLUSTRATED PARTS LIST ........................................................................... 6-15

LIST OF TABLES
Table Page
6-1 Reference Designator Abbreviations ................................................................. 6-1
6-2 Description Abbreviations .................................................................................. 6-3
6-3 Unit of Measure Abbreviations ........................................................................... 6-9

LIST OF ILLUSTRATIONS
Figure Page
6-0 Sample Parts List ............................................................................................. 6-10
6-1 KA 39 Final Assembly ........................................ (Dwg 300-00198-0000)........ 6-17
6-2 KA 39 Voltage Converter Schematic Diagram ... (Dwg 002-00162-0000)........ 6-21

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SECTION I
GENERAL INFORMATION

1.1 INTRODUCTION
This manual describes the physical, mechanical, and electrical characteristics of the Bendix/
King KA 39 Voltage Converter p/n 071-1041-01.

1.2 EQUIPMENT DESCRIPTION

The KA 39 Voltage Converter separately converts two channels of +27.5 Vdc aircraft power to
+13.75 Vdc unit power, and may be conveniently remote mounted in the aircraft.

1.3 POWER REQUIREMENTS

The KA 39 requires +27.5 Vdc aircraft power for operation.

1.4 TECHNICAL CHARACTERISTICS

TABLE 1-1 KA 39 Technical Characteristics

SPECIFICATION CHARACTERISTIC
SIZE: Refer to Figure 2-1.
WEIGHT: Refer to Figure 2-1.
TSO: C36c (DO-131, Class C), C37b (DO-110, Class 2),
C38b (DO-109), C40a (DO-114).
DO-138 ENV. CAT CD/ANAAAXXXXXX.
POWER (A):
Input Volts +27.5 Vdc ±20%
Output Volts +13.75 Vdc ±15% at 1.5 amp continuous duty cycle.
+13.75 Vdc ±15% at 5.0 amp 40% duty cycle.
POWER (B):
Input Volts +27.5 Vdc ±20%
Output Volts +13.75 Vdc ±15% at 0.75 amp continuous duty cycle.
OPERATING TEMPERATURE: -55° C to +55° C.
STORAGE TEMPERATURE: -55° C to +55° C.

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1.5 CONTINUED AIRWORTHINESS

The instructions for continued airworthiness given in the TC or STC approvals for this product
supplements or supersedes the instructions for continued airworthiness in this manual.

This Bendix/King product KA 39 is designed and manufactured to allow on-condition mainte-

nance. On-condition maintenance is described as follows. There are no periodic service re-
quirements necessary to maintain continued airworthiness. No maintenance is required until
the equipment does not properly perform its intended function. When service is required, a
complete performance test must be accomplished following any repair action. Consult the ap-
propriate section of the Maintenance Manual for complete performance test information.

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SECTION II
INSTALLATION

2.1 INTRODUCTION
This section contains guidelines for installation of the KA 39. Close adherence to these guide-
lines will assure a more satisfactory performance from the equipment.

2.2 UNPACKING AND INSPECTING EQUIPMENT

Exercise extreme care when unpacking each unit. Make a visual inspection of each unit for
evidence of damage incurred during shipment. Save the shipping container to substantiate
any claim of damage. When all equipment is removed, place all packing materials in the ship-
ping container for possible unit storage or reshipment.

2.3 INSTALLATION OF THE KA 39

2.3.1 Select a location for the KA 39 with good thermal conductivity to the airframe, convenient
cable routing, proximity to the unit, and separation from other heat sources.
2.3.2 Mount the KA 39 at the selected location. Refer to Figure 2-1 for KA 39 mounting dimen-
sions.
2.3.3 Fabricate and install connecting cables.
2.3.4 Remove top cover. Refer to Section 5.4.4 and Figure 6-1.
2.3.5 Connect the KA 39 to the unit. Refer to Figure 6-1.
2.3.6 Replace top cover. Refer to Figure 6-1.

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FIGURE 2-1 KA 39 Voltage Convertor Outline and Mounting Diagram

(Dwg No. 155-05076-0000 Rev 0)

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BLANK

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SECTION III
OPERATION

3.1 OPERATION
Before return to service, verify operation of KA 39 output voltages through the Performance
Test Procedure in Section 5.2 of this manual.

3.2 POST INSTALLATION CHECKOUT

3.2.1 Before application of power, check that +27.5 Vdc aircraft power is connected to the cor-
rect input pins, in the correct polarity. Check that the +13.75 Vdc output pins are connect-
ed to the correct power pins of the unit, in the correct polarity.
3.2.2 Apply power and verify installed operation of the KA 39 through a ramp check of the unit
attached to the KA 39.

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SECTION IV
THEORY OF OPERATION

4.1 THEORY OF OPERATION

The KA 39 Voltage Converter contains dual series regulators “A” and “B” that convert +27.5
Vdc to +13.75 Vdc.

For the “A” series regulator, zener diode CR101 provides reference voltage to the darlington
series pass elements Q102, Q101. Diode CR102 offers transient and reverse power applica-
tion protection. Capacitor C101 suppresses spurious oscillations that might appear with reac-
tive loads.

For the “B” series regulator, zener diode CR104 provides reference voltage to the darlington
series pass elements Q104, Q103. Diode CR103 offers transient and reverse power applica-
tion protection. Capacitor C102 suppresses spurious oscillations that might appear with reac-
tive loads.

Refer to Figure 5-2 for test point voltages. Refer to Figure 6-2 for the current KA 39 Voltage
Converter schematic diagram.

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SECTION V
MAINTENANCE

5.1 INTRODUCTION
The Maintenance section contains procedures for test, fault isolation, inspection, cleaning,
and repair of the KA 39.

5.2 TEST PROCEDURES

5.2.1 TEST EQUIPMENT
The following test equipment or equivalent is required to properly test the KA 39. All test equip-
ment must be properly calibrated before attempting test or fault isolation.
5.2.1.1 Power Supply: Sorenson SRL 40-6 (27.5V @ 8 amps) or equivalent.
5.2.1.2 Digital Multimeter: Fluke 8000A or equivalent.
5.2.1.3 Resistive Loads: ElectroLoad or equivalent discrete components.
A-1: 9 ohms, 25 watts (minimum) (1.5 amps @ 14 V).
A-2: 2.75 ohms, 75 watts (minimum) (5 amps @ 14 V).
B: 18 ohms, 12 watts (minimum) (0.75 amps @ 14 V).

WARNING
THE RESISTIVE LOADS BECOME VERY HOT.
USE CARE TO AVOID BURNS.
5.2.2 TEST SETUP
5.2.2.1 Connect dc power supply and DVM to appropriate power source.
5.2.2.2 Turn ON power supply and adjust for +27.5 Vdc.
5.2.2.3 Turn OFF power supply.
5.2.2.4 Remove top cover of KA 39. See Section 5.4.4. and Figure 6-1.
5.2.3 PERFORMANCE TEST PROCEDURE
NOTE:

Perform the KA 39 performance test procedure before return to service.

5.2.3.1 Turn OFF power supply.

5.2.3.2 Regulator A with load A-1 (1.5 amps):
5.2.3.3 Connect power supply +POS output to KA 39 UUT 28V pin A. Connect power supply
-GND output to UUT 28V pin GND. Refer to Figure 5-1.
5.2.3.4 Connect resistive load A-1 to KA 39 UUT 14V pin A and 14V pin GND.
5.2.3.5 Turn ON power supply (+27.5 Vdc).

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5.2.3.6 Verify a DVM reading of +13.75 Vdc ±15% between 14V pin A and 14V pin GND. Ver-
ify correct polarity. Record in Table 5-1.
5.2.3.7 Adjust power supply to +22 Vdc.
5.2.3.8 Verify a DVM reading of +13.75 Vdc ±15% between 14V pin A and 14V pin GND.
Record in Table 5-1.
5.2.3.9 Adjust power supply to +33 Vdc.
5.2.3.10 Verify a DVM reading of +13.75 Vdc ±15% between 14V pin A and 14V pin GND.
Record in Table 5-1.
5.2.3.11 Adjust power supply to +27.5 Vdc.
5.2.3.12 Turn OFF power supply.
5.2.3.13 Remove resistive load A-1.
5.2.3.14 Regulator A with load A-2 (5.0 amps):
5.2.3.15 Connect resistive load A-2 to UUT 14V pin A and 14V pin GND.
5.2.3.16 Turn ON power supply (+27.5 Vdc). Leave on for 45 seconds, but no more than 60
seconds. The unit may become too hot if this load is active for more than 60 seconds.

CAUTION

DO NOT LEAVE ON MORE THAN 60 SECONDS.

THE UNIT MAY BECOME TOO HOT.
5.2.3.17 Verify a DVM reading of +13.75 Vdc ±15% between 14V pin A and 14V pin GND. Ver-
ify correct polarity. Record in Table 5-1.
5.2.3.18 Turn OFF power supply.
5.2.3.19 Remove resistive load A-2.
5.2.3.20 Remove power supply +27.5 Vdc output from UUT 28V pin A.
5.2.3.21 Regulator B with load B (0.75 amps):
5.2.3.22 Connect power supply +POS output to UUT 28V pin B. Connect power supply -GND
output to UUT 28V pin GND. Refer to Figure 5-1.
5.2.3.23 Connect DVM positive lead to UUT 14V pin B. Connect DVM negative lead to UUT
14V pin GND.
5.2.3.24 Connect resistive load B to 14V pin B and 14V pin GND.
5.2.3.25 Turn ON power supply (+27.5 Vdc).
5.2.3.26 Verify a DVM reading of +13.75 Vdc ±15% between 14V pin B and 14V pin GND. Ver-
ify correct polarity. Record in Table 5-1.
5.2.3.27 Adjust power supply to +22 Vdc.
5.2.3.28 Verify a DVM reading of +13.75 Vdc ±15% between 14V pin B and 14V pin GND.
Record in Table 5-1.

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5.2.3.28 Adjust power supply to +33 Vdc.

5.2.3.20 Verify a DVM reading of +13.75 Vdc ±15% between 14V pin B and 14V pin GND.
Record in Table 5-1.
5.2.3.31 Adjust power supply to +27.5 Vdc.
5.2.3.32 Turn OFF power supply.
5.2.3.33 Remove resistive load B.
5.2.3.34 Remove power supply leads and DVM leads from UUT.
5.2.3.35 Replace top cover of UUT. See Figure 6-1.

FIGURE 5-1 KA 39 Terminal Blocks

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TABLE 5-1 Performance Test Data Sheet KA 39

STEP REQUIREMENT PASS/FAIL

5.2.3.2 REGULATOR A
Load A-1 (Current = 1.5 amps) PASS__FAIL__
Input 22.00 Vdc (13.75 Vdc ±15%) ______Vdc
Input 27.50 Vdc (13.75 Vdc ±15%) ______Vdc
Input 33.00 Vdc (13.75 Vdc ±15%) ______Vdc
Load A-2 (Current = 5.0 amps for 45 seconds) PASS__FAIL__
Input 27.50 Vdc (13.75 Vdc ±15%) ______Vdc
5.2.3.21 REGULATOR B
Load B (Current = 0.75 amps) PASS__FAIL__
Input 22.00 Vdc (13.75 Vdc ±15%) ______Vdc
Input 27.50 Vdc (13.75 Vdc ±15%) ______Vdc
Input 33.00 Vdc (13.75 Vdc ±15%) ______Vdc
UNIT__________ P/N________________S/N________
DATE__________SIGNED______________________ PASS__FAIL_

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5.3 ALIGNMENT
The KA 39 requires no alignment.

5.4 OVERHAUL
5.4.1 VISUAL INSPECTION
This section contains instructions to assist in determining, by inspection, the condition of KA
39 assemblies. Defects resulting from wear, physical damage, deterioration, or other causes
can be found by these inspection procedures. To aid inspection, detailed procedures are ar-
ranged in alphabetical order.
5.4.1.1 Capacitors, Fixed
Inspect capacitors for case damage, body damage, and cracked, broken, or charred insula-
tion. Check for loose, broken, or corroded terminal studs, lugs or leads. Inspect for loose,
broken, or improperly soldered connections.
5.4.1.2 Capacitors, Variable
Inspect trimmers for chipped and cracked bodies, damaged dielectrics and damaged contacts.
5.4.1.3 Chassis
Inspect the chassis for deformation, dents, punctures, badly worn surfaces, damaged connec-
tors, damaged fastener devices, loose or missing hardware, component corrosion, and dam-
age to the finish.
5.4.1.4 Connectors
Inspect connectors for broken parts, deformed shells or clamps, and other irregularities. In-
spect for cracked or broken insulation and for contacts that are broken, deformed, or out of
alignment. Also, check for corroded or damaged plating on contacts and for loose, improperly
soldered, broken, or corroded terminal connections.
5.4.1.5 Covers and Shields
Inspect covers and shields for punctures, deep dents, and badly worn surfaces. Also, check
for damaged fastener devices, corrosion and damage to finish.
5.4.1.6 Insulators
Inspect insulators for evidence of damage, such as broken or chipped edges, burned areas,
and presence of foreign matter.
5.4.1.7 Jacks
Inspect all jacks for corrosion, rust, deformations, loose or broken parts, cracked insulation,
bad contacts, or other irregularities.
5.4.1.8 Potentiometers
Inspect all potentiometers for evidence of damage or loose terminals, cracked insulation or
other irregularities.
5.4.1.9 Resistors, Fixed
Inspect the fixed resistors for cracked, broken, blistered, or charred bodies and loose, broken,
or improperly soldered connections.
5.4.1.10 RF Coils

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Inspect all RF coils for broken leads, loose mountings, and loose, improperly soldered, or bro-
ken terminal connections. Check for crushed, scratched, cut or charred windings. Inspect the
windings, leads, terminals and connections for corrosion or physical damage. Check for phys-
ical damage to forms and tuning slug adjustment screws.
5.4.1.11 Terminal Connections Soldered
5.4.1.11.1 Inspect for cold-soldered or resin joints. These joints present a porous or dull,
rough appearance. Check for strength of bond using the points of a tool.
5.4.1.11.2 Examine the terminals for excess solder, protrusions from the joint, pieces adher-
ing to adjacent insulation, and particles lodged between joints, conductors, or other
components.
5.4.1.11.3 Inspect for insufficient solder and unsoldered strands of wire protruding from con-
ductor at the terminal. Check for insulation that is stripped back too far from the
terminal.
5.4.1.11.4 Inspect for corrosion at the terminal.
5.4.1.12 Transformers
5.4.1.12.1 Inspect for signs of excessive heating, physical damage to case, cracked or broken
insulation, and other abnormal conditions.
5.4.1.12.2 Inspect for corroded, poorly soldered, or loose connecting leads or terminals.
5.4.1.13 Wiring/Coaxial Cable
Inspect open and laced wiring of chassis, subassembly chassis and parts of equipment for
breaks in insulation, conductor breaks, cut or broken lacing and improper dress in relation to
adjacent wiring or chassis.
5.4.2 CLEANING
5.4.2.1 Use a clean, lint-free cloth lightly moistened with a regular cleaning detergent to re-
move the foreign matter from the equipment case and unit front panels. Wipe dry using
a clean, dry, lint-free cloth.
5.4.2.2 Use a hand-controlled dry air jet (not more than 15psi) to blow the dust from inacces-
sible areas. Care should be taken to prevent damage by the air blast.
5.4.2.3 Clean the receptacles and plugs with a hand-controlled dry air jet (not more than
25psi), and a clean, lint-free cloth lightly moistened with an approved cleaning solvent.
Wipe dry with a clean, dry, lint-free cloth.
5.4.3 REPAIR
This section describes the procedures for replacing damaged or defective components.
5.4.3.1 Connectors
When replacing a connector, refer to the appropriate PC board assembly drawing and follow
notes to insure correct mounting and mating of each connector.
5.4.3.2 Wiring/Coaxial Cable
When repairing a wire that has broken from its terminal, remove all old solder and pieces of
wire from the terminal, restrip the wire to the necessary length and resolder the wire to the ter-
minal. Replace a damaged wire or coax with one of the same type, size and length.

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5.4.3.3 Soldered Lead Component Replacement (Resistors, Capacitors, Diodes, etc.):

5.4.3.3.1 Clip each lead of the component, remove from unit, and discard.
5.4.3.3.2 Heat each terminal and remove clipped leads with a desoldering suction tool or oth-
er appropriate tool. Heat each terminal and remove excess solder with a desolder-
ing suction tool.
5.4.3.3.3 Preform leads of replacement component, set in proper position, and solder in
place.
5.4.3.3.4 Clean soldered joints with an approved cleaning agent.
5.4.3.4 Socketed Electrical Component Replacement:
5.4.3.4.1 Remove mounting hardware.
5.4.3.4.2 Remove component from mounting surface.
5.4.3.4.3 Remove insulating washer and thermal compound if applicable.
5.4.3.4.4 If applicable, install any new insulating washer and any required thermal compound
on component and/or mounting surface.
5.4.3.4.5 Install new component on mounting surface.
5.4.3.4.6 Install mounting hardware.
5.4.4 KA 39 DISASSEMBLY
5.4.4.1 To remove the top cover, remove the two (2) screws (p/n 089-05903-0005) and two (2)
screws (p/n 089-08014-0037) that attach it to the unit housing. See Figure 6-1.
5.4.4.2 To remove the bottom cover, remove the two (2) screws (p/n 089-05903-0005) and two
(2) screws (p/n 089-08014-0037) that attach it to the unit housing. See Figure 6-1.
5.4.4.3 To dismount R101, remove the two (2) screws (p/n 089-05909-0012) that attach it to
the unit housing. See Figure 6-1.

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FIGURE 5-2 KA 39 Test Point Voltages

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SECTION VI
ILLUSTRATED PARTS LIST
1000

6.1 INTRODUCTION
The Illustrated Parts List (IPL) contains parts lists of assemblies and discrete components re-
quired for the unit. The IPL provides the proper identification and part number of each replace-
ment part. The IPL starts with the top assembly and continues in sequence with the sub-as-
sembly parts lists. Mechanical parts are grouped separately from electrical parts on each sub-
assembly parts list. Each parts list is followed by the assembly drawing for that assembly.
Parts lists may also be called “bills of material” or “BOM.” Parts identified in this IPL meet de-
sign specifications for this equipment and are recommended replacement parts. Warranty in-
formation concerning replacement parts is contained in Service Memo #1, P/N 600-08001-
00XX.

6.2 BILL OF MATERIAL DESCRIPTION

This section describes the various items that may appear on parts lists. Refer to figure 6-0 for
the parts list format.
6.2.1 PARTS LIST (ASSEMBLY) NUMBER
Each parts list is labeled with the assembly part number at the top of the list. The assembly
number is followed by the assembly description and the revision level of the parts list.
6.2.2 SYMBOL COLUMN
The symbol column contains the reference designators of electrical components on the as-
sembly. Some mechanical parts and assembly supplies may be assigned the ITM designator.
Reference documents may be assigned the REF designator. The reference designator con-
tains a letter abbreviation to indicate the type of component, and the sequence number as-
signed to that part (C101, Q101, etc.). Common reference designator abbreviations are listed
in table 6-1.

Table 6-1: Reference Designator Abbreviations

B Motor, Synchro
C Capacitor
CF Capacitor Filter
CJ Circuit Jumper
CQ Capacitor
CR Diode
D Diode
DS Lamp
E Terminal, Connect Point
F Fuse

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Table 6-1: Reference Designator Abbreviations

FB Ferrite Bead
FL Filter
FT Feedthru
I Integrated Circuit
ITM Item (Non-electrical)
J Jack, Fixed Connector
K Relay
L Inductor
M Meter, Transistor
MX Mixer
P Plug, Removable Connector
Q Transistor
R Resistor
REF Reference Document
RP Resistor Network
RT Thermistor
RV Varistor
S Switch
SK Socket
SW Switch
T Transformer
TJ Terminal Jack
TP Test Point
U Integrated Circuit, Circuit Assembly,
Component Network (Resistor,
Capacitor, Inductor, Transistor, Diode)
V Photocell, Vacuum Tube, Varistor
WG Waveguide
Y Crystal

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6.2.3 PART NUMBER COLUMN

The part number column contains the Bendix/King part number for each part. Special purpose
part number series may appear in the parts list and are described below.
6.2.3.1 U401 122-XXXXX-9999 PLACE HOLDER
Circuit U401 is a programmed device with a -9999 place holder. Its true part number is con-
tained on the next higher 125- P/N or 126- P/N software configuration. Refer to Section 6.3,
Software Documentation, in this introduction, for a description of the software documentation
system.
6.2.3.2 U402 999-09999-0090 REF SOFTWARE SET
Circuit U402 is a programmed device. Its true part number is contained on the next higher
125- P/N or 126- P/N software configuration. Refer to Section 6.3, Software Documentation,
in this introduction, for a description of the software documentation system.
6.2.3.3 CR401 999-09999-0096 RESERVED
Reference designator CR401 has been reserved for future use. The assembly does not cur-
rently include a CR401.
6.2.3.4 CR401 999-09999-0097 SEE NEXT ASSEMBLY
Diode CR401 is a part of the electrical circuit, but due to assembly or testing requirements, is
actually assigned to the next assembly.
6.2.3.5 CR401 999-09999-0098 NOT USED
Reference designator CR401 is available for future assignment. The assembly does not cur-
rently include a CR401.
6.2.3.6 CR401 999-09999-0099 DO NOT USE
Reference designator CR401 has been previously used on this assembly and later deleted. It
may not be reassigned on this assembly.
6.2.4 FIND_NO COLUMN
This column lists the find (item) number of a part. Find numbers of mechanical parts may ap-
pear on the assembly drawing. Find numbers of electrical parts do not appear on the assem-
bly drawing. Find numbers are not assigned to every part and missing information in this col-
umn is not an error.
6.2.5 DESCRIPTION COLUMN
This column describes each part in the assembly. Common abbreviations in the description
column are listed in table 6-2.

Table 6-2: Description Abbreviations

A Ampere
ADC Analog to Digital Converter
ADJ Adjustable
AL, ALUM Aluminum

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Table 6-2: Description Abbreviations

AMP Ampere, Amplifier

ANT Antenna
ASSY Assembly
BD Board
BI Two
BIFLR Bifilar
BLK Black
BLU Blue
BOM Bill of Material (= Parts List)
BRN Brown
CA Cable
CC Carbon Composite
CF Carbon Film
CH Chip, Choke
CAP Capacitor
CER, CR Ceramic
CKT Circuit
CNTCT Contact
CONN Connector
CVR Cover
DAC Digital to Analog Converter
DBL Double
DC Disc Ceramic
DIO Diode
DPDT Double Pole Double Throw
DPST Double Pole Single Throw
DUAL, DUO Two
DWG Drawing
EL Electrolytic
EW Eighth Watt

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Table 6-2: Description Abbreviations

FC Fixed Composition
FERR Ferrite
FET Field Effect Transistor
FHP Flat Head Phillips
FLTR Filter
FREQ Frequency
FT Feedthru
GHZ Gigahertz
GND Ground
GRN Green
GRY Gray
HDR Header
HDW Hardware
HEX Six
HF High Frequency
HV High Voltage
HW Half Watt
H/W Hardware
IC Integrated Circuit
ID, IDT Identification
IF Intermediate Frequency
IND Inductor
INTER Interconnect
INTL Internal
I/O In/Out
ITM Item
KHZ Kilohertz
LCK, LK Lock
LED Light Emitting Diode
LSI Large Scale Integrated Circuit

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Table 6-2: Description Abbreviations

MA Milliamp
MC Monolithic Ceramic
MF Microfarad
MH Millihenry
MHZ Megahertz
MOD Modification
MOS Metal Oxide Semiconductor
MPS Minimum Performance Specification
MY Mylar
NF Nanofarad
NPN Negative-Positive-Negative transistor type
OCTAL Eight
OP AMP Operational Amplifier
ORG, ORN Orange
OSC Oscillator
PA Power Amplifier
PC Polycarbonate, Printed Circuit
PCB, PCBD Printed Circuit Board
PENTA Five
PF Precision Film, Picofarad
PHP Pan Head Phillips
PKG Package
P/L Parts List
PLD Programmable Logic Device
PLL Phase-Locked Loop
PLT Plate
P/N Part Number
PNP Positive-Negative-Positive transistor type
POS Positive, Position
PP Paper

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Table 6-2: Description Abbreviations

PRGA Programmable Gate Array

PROM Programmable Read Only Memory
PS Polystyrene, Power Supply
PWR Power
QUAD Four
QW Quarter Watt
RAM Random Access Memory
RCVR Receiver
RECPT Receptacle
REF Reference
REG Regulator
RES Resistor
RF Radio Frequency
ROM Read Only Memory
RX Receive, Receiver
S Silicon
SCH Schematic
SCR Screw
SFTWR Software
SM Silver Mica, Surface Mount
SMD Surface Mount Device
SMT Surface Mount Technology
S/N Serial Number
SO, SOT Small Outline
SPDT Single Pole Double Throw
SPST Single Pole Single Throw
SRAM Synchronous Random Access Memory
STDF Standoff
SW Switch
S/W Software

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Table 6-2: Description Abbreviations

SYN Synthesizer
SYNC Synchronizer
SYS System
TCXO Temperature Controlled Crystal Oscillator
TERM Terminal
TN Tantalum
TP Test Point
TRI Three
TRML Terminal
TRNSB Transorber
TST PT Test Point
TURR Turret
TW Tenth Watt
TX Transmit, Transmitter
U Integrated Circuit
UA Microamp
UF Microfarad
UH Microhenry
UHF Ultra High Frequency
UP Microprocessor
V Volt
VA, VAR Variable
VCO Voltage Controlled Oscillator
VIO Violet
VHF Very High Frequency
VLT Voltage
W Watt
W/ With, Width
WHT White
WW Wire Wound

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Table 6-2: Description Abbreviations

WX Weather
XFMR Transformer
XMIT Transmit, Transmitter
XSTR Transistor
XTAL Crystal
YEL Yellow
Z Zener

6.2.6 ASSEMBLY (A) COLUMN

An “A” in this column indicates that the part is a sub-assembly. Each sub-assembly has a sep-
arate parts lists following the parent assembly. If the sub-assembly is a “COMMON BOM” with
a -9900, -0099, or -9999 suffix, the parts for that common assembly are included in the parent
assembly parts list as a separate column.
6.2.7 UNIT OF MEASURE (UM) COLUMN
This column indicates the unit of measure for each part. Common abbreviations found in this
column are listed in table 6-3.

Table 6-3: Unit of Measure Abbreviations

AR As Required
EA Each
FT Foot
IN Inch
RF Reference Only

6.2.8 VERSION AND QUANTITY COLUMN

Individual versions of an assembly are identified by the last four digits of the P/N. The quantity
of parts for individual versions are listed in separate version columns -0000 through -9999.
The parts indicated in -0099, -9900, or -9999 version columns are common to all versions of
the assembly and constitute the “COMMON BOM.” Versions may also be called “flavors” in
parts lists. The terms are interchangeable.

6.3 SOFTWARE DOCUMENTATION

Not applicable.

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BENDIX/KING KA 39

Figure 6-0, while closely related to a specific product, does not represent an exact configura-
tion in use by that product. The example has been modified to clarify certain points.

Figure 6-0 Sample Parts List

(Sheet 1 of 4)

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Figure 6-0 Sample Parts List

(Sheet 2 of 4)

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Figure 6-0 Sample Parts List

(Sheet 3 of 4)

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Figure 6-0 Sample Parts List

(Sheet 4 of 4)

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THIS PAGE RESERVED

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6.4 ILLUSTRATED PARTS LIST

071-1041-01 KA 39 VOLTAGE CONVERTOR REVISION 25

SYMBOL PART NUMBER FIND_NO DESCRIPTION UM -0001

C101 105-00031-0050 CAP MY .033UF 80V EA 1.00
C102 105-00031-0050 CAP MY .033UF 80V EA 1.00
CR101 007-05010-0002 DIO Z 1N2979 EA 1.00
CR102 007-06021-0000 DIO S DI TS-2 EA 1.00
CR103 007-06021-0000 DIO S DI TS-2 EA 1.00
CR104 007-05011-0018 DIO Z 15V 1W 5% EA 1.00
Q101 007-00099-0000 XSTR S NPN 2N4348 EA 1.00
Q102 007-00159-0000 XSTR S NPN 2N3441 EA 1.00
Q103 007-00159-0000 XSTR S NPN 2N3441 EA 1.00
Q104 007-00038-0001 XSTR S NPN EA 1.00
R101 132-00113-0000 RES WW 1 40W 5% EA 1.00
R102 132-00112-0000 RES WW 150 5W 5% EA 1.00
R103 132-05004-0000 RES WW 1K 2W 10% EA 1.00
R104 132-00103-0031 RES WW 6.0 10W 5% EA 1.00
008-00022-0000 SOLDER LUG EA 2.00
008-00046-0000 LUG SLDR EA 1.00
008-00063-0000 TRML WIRE RED EA 6.00
008-00064-0000 LUG SLDR EA 1.00
009-00003-0003 TRML STRP MINI 3T EA 1.00
010-00019-0090 TERM STDF WHT EA 1.00
016-01004-0000 COMPOUND THRML JNT AR .00
025-00003-0004 WIRE 22 YEL IN 2.00
025-00003-0005 WIRE 22 GRN IN 3.80
025-00003-0006 WIRE 22 BLU IN 3.00
025-00003-0008 WIRE 22 GRY IN 3.40
026-00004-0000 WIRE, CU, 20AWG, T IN 1.20
026-00005-0000 WIRE, CU, 18AWG, T IN 14.40
035-01363-0000 PACKAGING RF .00
047-01964-0000 CVR EA 1.00
047-01965-0000 PLT BTM EA 1.00
057-01366-0001 S/N TAG, KA 39 EA 1.00
073-00117-0001 CASTING EA 1.00
076-00107-0000 GROMMET PLASTIC EA 1.00
089-02016-0037 NUT FLAT 10-32 EA 1.00
089-02140-0000 NUT LOCK 4-40 EA 6.00
089-02147-0022 NUT LOCK 6-32 EA 1.00
089-05903-0005 SCR PHP 4-40X5/16 EA 8.00
089-05903-0008 SCR PHP 4-40X1/2 EA 8.00
089-05907-0008 SCR PHP 6-32X1/2 EA 3.00
089-05907-0012 SCR PHP 6-32X3/4 EA 1.00
089-05909-0012 SCR PHP 8-32X3/4 EA 2.00
089-08005-0034 WSHR SPLT LK #6 EA 3.00
089-08014-0037 LOCK WASHER EA 10.00
089-08017-0037 WSHR INTL LK #8 EA 2.00
089-08018-0037 WSHR INTL LK #10 EA 1.00
089-08065-0030 WSHR FLT STD .128 EA 5.00
090-00162-0000 TERMINAL BLOCK EA 2.00
091-00068-0004 WASHER SHLDR 4 EA 6.00
091-00283-0000 TO3 INSULATOR EA 1.00

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091-00283-0001 TO-66 INSULATOR EA 2.00

150-00003-0010 TUBING TFLN 24AWG IN 1.20
150-00007-0010 TUBING TFLN 16AWG IN 12.00

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BENDIX/KING KA 39

FIGURE 6-1 KA 39 Final Assembly (Sheet 1 of 2)

(Dwg No. 300-00198-0000 Rev 12 Sht 1)

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BLANK

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FIGURE 6-1 KA 39 Final Assembly (Sheet 2 of 2)

(Dwg No. 300-00198-0000 Rev 12 Sht 2)

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BLANK

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FIGURE 6-2 KA 39 Voltage Converter Schematic Diagram

(Dwg No. 002-00162-0000 Rev 4)

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BLANK

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