Project Report on
submitted in partial fulfilment of the requirements for the award of the degree of
Master of Technology
In
Submitted by:
Avinash. P. Carneiro
(01FE15MES004)
Certificate
Certified that the project work titled Technical interventions on operation of petroleum
dispatch centre to minimize energy cost through the use of solar energy, carried out
by Mr. Avinash. P. Carneiro, bearing SRN 01FE15MES004, a bonafide student of
School of Mechanical Engineering, KLE Technological University, Hubballi in
partial fulfilment for the award of Master of Technology in Energy Systems
Engineering during the year 2016-17. It is certified that all corrections/suggestions
indicated for Internal Assessment have been incorporated in the report deposited in the
school library. The project report has been approved as it satisfies the academic
requirements in respect of Project work prescribed for the said Degree.
External Viva-Voce
1.
2.
2
Candidate Declaration
I hereby declare that the work contained in this report titled, Technical
interventions on operation of petroleum dispatch centre to minimize energy cost
through the use of solar energy, is original and has been done by me under the
supervision of Prof. P. P. Revankar. I have followed the guidelines provided by the
University for preparing the report. I conformed to the norms and guidelines given in the
ethical code of conduct of institute. Wherever materials have been used (data, theoretical
concepts, figures and text) from other sources, due credit has been given to them by citing
them in the text of report and giving their details in the references.
I further declare that I have not submitted this report either in part or in full to any
other university for the award of any degree.
Date:
3
Acknowledgement
Gratitude takes three forms-"A feeling from heart, an expression in words and a giving in
return". We take this opportunity to express our feelings.
I express my gracious gratitude to our guide Prof P. P. Revankar for his valuable
guidance and assistance. I am very thankful for his encouragement and inspiration that
made project successful.
I express my gracious gratitude to my guide Mr. Rajan. J, Station-In-Charge of Petronet
MHBL, Mangalore for his valuable guidance and assistance. I am very thankful for his
encouragement and inspiration that made project successful.
I would like to thank Dr. B. B. Kotturshettar, Co-Ordinator, School of Mechanical
Engineering, KLE Technological University, Hubli for providing the congenial
environment for research activities.
I would like to thank Prof. B. L. Desai, Registrar, KLE Technological University, Hubli
for inspiring me to pursue the research work.
My special thanks to Dr. P. G. Tewari, for his profound guidance throughout the PG
Program. I wish to thank Prof. R. S. Hosmath, Prof. M. B. Gorwar, and Prof. Rakesh
Tapaskar, for their constant support, encouragement, and guidance during project.
My special thanks to Mr. Selvakumar, Managing Director, Mr. G. P. Tantuway,
Deputy Manager of Operations, Mr. Sachin Jayaswal, Company Secretary & Hr In-
charge and Mr. Udaya Pai Manager (Operations & Management) of Petronet MHBL for
giving me an opportunity to complete my internship and project work in their reputed
organization.
The satisfaction of the successful completion of any task would be incomplete without the
help of family and friends.
It expresses my deep sense of gratitude to my family for their moral support and
understanding without which the completion of my project would not have been
perceivable.
I specially thank my friends with whom I shared my day to day experience and received
lots of suggestions that improved the quality of the work.
Finally, I would like to thank the Almighty for his presence in all the tough situations
with me.
4
Abstract
Electricity has become one of the basic needs these days because most of the
routine works of humans depend on electric power. Hence, the demand for electricity is
also increasing. Meanwhile, fossil fuels which are used to generate electric power is
getting depleted. The petroleum is a one of the major needs in a human life but
transporting the petroleum product to different places with the help of pipelines requires
enormous amount of energy to operate the petroleum dispatch center. The solar energy
has been a perennial source of energy to support all life on Earth and has been exploited
by mankind for various applications ever since the dawn of human civilization. The use
of solar energy for power generation through technology intervening devices like Solar
Photovoltaic (SPV) has been only a recent advent during the last 50 years, for which SPV
based energy, is considered as a non-conventional source of energy. The solar energy is
most abundantly available energy form on the earth, as against conventional energy
sources that are depleting in nature. The SPV conversion of solar irradiation into
electrical energy has proved to be a mature technology that can cater the energy demands
of residential and commercial buildings.
The presented research work gives a detailed design for grid connected SPV
system to deliver power supply and compensate L.T side load demand of the petroleum
dispatch centre. The study mainly includes analysis of energy usage of the H.T and L.T
side of dispatch station with focus on considering an option of implementing SPV based
power generation. The simulation of the power consumption calculation has been
calculated and verified by MATLAB. The process of computer simulation provided a
very effective means for system design and analysis as evidenced by the use of PV-
SYST. The design of the single line diagram for proposed plant has been carried out in
AUTOCAD modelling software.
5
Table of Contents
Sl. No Contents Page No
Certificate ii
Candidate Declaration iii
Acknowledgement iv
Abstract v
Table Of Contents vi
List Of Figures viii
List Of Tables ix
Nomenclatures x
Chapter 1 Introduction 1-4
1.1 Energy sector in India 1
1.2 Statement of The Problem 2
1.3 Objectives of The Present Work 3
1.4 Scope of present work 3
1.5 Justification of present work 3
1.6 Limitations of The study 4
1.7 Organisation of Thesis 4
Chapter 2 Literature Survey 5-7
2.1 Reviews on Petroleum Sector 5
2.2 Reviews on Solar Energy 7
Chapter 3 Detailed Study of Petroleum Dispatch Center 8-14
3.1 Introduction to Petroleum dispatch center 8
3.2 Power consumption at Petronet MHBL 14
Chapter 4 Design of Solar PV System for Petroleum Dispatch Center 15- 32
4.1 System component sizing for grid tied solar PV system 21
4.2 Design of Solar PV system 22
4.3 Design of solar PV plant using PVSyst software 32
Chapter 5 Results and discussions 39-68
5.1 Simulation results of PV system 39
Conclusions 69
Scope of Future Work 69
6
List of Figures
Fig. No Title Pg. No
3.1 Petroleum dispatch center – Petronet MHBL, Mangalore 11
3.2 Flow diagram of main line and booster pump power consumption 18
3.3 Input command window on MATLAB 20
3.4 Output result window on MATLAB 20
4.1 Schematic diagram of solar PV array of grid connected solar plant 26
4.2 Schematic diagram of D.C side of grid connected solar plant 28
4.3 Single line diagram of D.C side layout of grid connected solar plant 29
4.4 Schematic diagram of A.C side of grid connected solar plant 30
4.5 Single line diagram of A.C side layout of grid connected solar plant 31
4.6 PVSyst design parameters 34
4.7 PVSyst design of situation and meteo 34
4.8 Orientation variant of Petronet solar project 35
4. 9 PVSyst selections of array and sub-array 35
5.1 Solar paths at site on monthly basis 39
5.2 PV array behaviors for each loss effect 40
5.3 Array power distributions 40
5.4 Array voltage distributions 41
5.5 Array temperature distributions 41
5.6 Reference incident energy in collector plane 42
5.7 Incident irradiation distributions over collector plane 42
5.8 Balances and main results 43
5.9 Balances and main results of energy 43
5.10 Balances and main results of effective energy output 45
5.11 Ambient temperature 45
5.12 Meteo and incident energy considering global irradiation 47
5.13 Wind velocity 47
5.14 Effective incident energy (Transpose., IAM. Shadings) 50
5.15 Normalized productions for the year 51
5.16 Normalized productions for the year 52
5.17 Performance ratios PR 53
5.18 Daily system output energy 53
7
5.19 System output power distributions 54
5.20 Energy uses – Energy injected into grid 54
5.21 Detailed system losses 56
5.22 Detailed inverter losses 58
5.23 Detailed inverter efficiency 58
5.24 Loss diagram for Petronet Solar Project – April 60
5.25 Loss diagram for Petronet Solar Project – August 61
5.26 Loss diagram for Petronet Solar Project – December 62
5.27 Loss diagram for Petronet Solar Project – January to June 63
5.28 Loss diagram for Petronet Solar Project – July to December 64
5.29 Loss diagram for Petronet Solar Project – Whole Year 65
5.30 CO2 emissions in PV systems for the duration of 10 years 66
5.31 CO2 emissions savings in PV systems for the duration of 30 years 67
5.32 CO2 emissions in PV systems for the duration of 30 years 67
8
List of Tables
Table No. Title Pg. No.
3.1 H.T and L.T power consumption (Theoretical) 20
5.1 Effective incident energy (Transpose, IAM and shading) 49
5.2 Detailed system losses 56
9
Nomenclature
P1 - Power required for the Main line pump while running single pump
P2 - Power required for the Booster pump while running single pump
P3 - Power required for the Main line pump while running dual pump
P4 - Power required for the Booster line pump while running dual pump
T1 - Avg. running hours of the Single pump
T2 - Avg. running hours of the Dual pump
E1 - Per day energy consumption of the Main line pump - Single pump
E2 - Per day energy consumption of the Booster pump - Single pump
E3 - Per day energy consumption of the Main line pump - Dual pump
E4 - Per day energy consumption of the Booster pump - Dual pump
PT - Total energy consumption per day
LT - L.T. side units
HT - H.T. side units
DC - Demand side charges for the month
TDC - Total demand charges for the month
DCU - Demand charges per unit
LTDC - L.T. side demand charges
ECM - Energy charges as per MRPL bill
TECM - Total Energy charges of the L.T side for the month
AETD - Additional Electricity tax on Energy demand
EECM - Energy Escalation charges as per the MRPL bill
TEEC - Total Energy Escalation charges of the L.T side for the month
TLTC - Total L.T charges for the month
HTDC - H.T side demand charges for the month
HECM - Total Energy charges of the H.T side for the month
AETD1 - Additional Electricity tax on Energy demand
HEEC - Total Energy Escalation charges of the H.T side for the month
THTC - Total L.T charges for the month
Ls - System loss
Lc - Collection loss
Yf - Produced useful energy
PR - Performance Ratio
IAM - Incidence Angle Modifier
GlobHor - Horizontal global irradiation
GlobInc - Global incident in coll. plane
GlobEff - Effective Global, corrected for IAM and shadings
T Amb - Ambient Temperature
EArray - Effective energy at the output of the array
E_Grid - Energy injected into grid
EffArrR - Effective Eout of array / rough area
EffSysR - Effective Eout of system / rough area
DiffHor - Horizontal diffuse irradiation
WindVel - Wind velocity
10
GlobInc - Global incident in coll. plane
DifSInc - Sky Diffuse incident in coll. plane
Alb Inc - Albedo incident in coll. plane
DifS/Gl - Incident Sky Diffuse / Global ratio
GlobIAM - Global corrected for Incidence Angle Modifier (IAM)
GlobSlg - Global corrected for soiling
DiffEff - Effective Diffuse, corrected for IAM and shadings
ModQual - Module quality loss
MisLoss - Module array mismatch loss
OhmLoss - Ohmic wiring loss
EArrMPP - Array virtual energy at MPP
InvLoss - Global inverter losses
EACOhmL - AC ohmic loss
EOutInv - Available Energy at Inverter Output
EffInvR - Inverter efficiency (operating)
IL Oper - Inverter Loss during operation (efficiency)
IL Pmin - Inverter Loss due to power threshold
IL Pmax - Inverter Loss over nominal inv. power
IL Vmin - Inverter Loss due to voltage threshold
IL Vmax - Inverter Loss over nominal inv. Voltage
11
Chapter 1
Introduction
Oil remains the world's leading fuel, accounting for one-third of the world's
energy consumption with around 1.6 million barrels per day consumed globally making
its transportation an important concern due to environmental issues. Petroleum
transportation utilizes autos, trucks, rails, tanker vessels and pipelines based on the
amount and the destination to be reached by the product.
Pipelines are used to transport oil from wells to refineries and storage
facilities due to their cost-effectiveness to move oil. The petroleum transportation through
pipelines over the long distance requires well designed pump sets, highly equipped
dispatch station and control station. The large amount of money has to be spent towards
the heavy electricity bills incurred at dispatch station due to continuous running. An
alternative option to reduce the high power consumption costs can be through adoption of
green energy.
The photovoltaic system is a reliable and clean source of electricity that can be
adapted to a variety of applications related to residence, industry and agriculture.
Photovoltaic plants are one of the most important renewable sources of energy, as they
are an effective solution to environmental problems.
13
1.3 Objectives of present work
The objectives of the present work includes,
Study of Petroleum dispatch process with focus on pipelines and pumping station
in view of plant operation taking account of power consumption at High tension
(H.T) and Low tension (L.T)load connected to the plant.
To perform computational analysis on the H.T and L.T side power consumption.
To assess feasibility of Grid tied SPV power plant for L.T side of the station using
the PVSyst tool and simulate its operation.
Formulate Single Line Diagram of SPV power plant.
14
1.6 Limitations of the study
The power generated from the solar plant can only be used to run the devices
which are below 440 V i.e. L.T side of the dispatch center.
The motors with the high ratings such as 30 A, 6.6kV, 750 kW cannot be
connected to the designed solar plant due to high starting current requirements.
The power supplied by the system varies with time during a day depending upon
the sun shine and environmental conditions.
The solar radiation available from the sun varies, so the energy available from PV
array also varies over the day and it affects the efficiency of the solar power plant.
20
Chapter 3
Detailed Study of Petroleum Dispatch Center
This chapter deals about the description of petroleum dispatch center, equipment
used and power consumption calculation related to the reportedstudy.
21
Figure 3.1 Petroleum dispatch center – Petronet MHBL, Mangalore
M/s Hindustan Petroleum Corp. Ltd. was the Project Management Consultants
(PMC) and M/s. Engineers India Ltd. (EIL) was the back-up consultants to HPCL (PMC)
for the implementation of the entire project. This project consists of 4 main Stations, 10
Sectionalizing valve stations, 1 Intermediate Pigging Station and 362.373 KMS long
20inch /24inch dia. pipeline which passes through 238 villages / 17 Taluks / 8 districts in
Karnataka and designed for transportation of petroleum products viz. Petrol, Diesel,
Kerosene, Naphtha, Aviation Fuel for catering to the requirement of different
consumption zones in Karnataka viz. Hassan, Mysore, Mandya, Tumkur, Chikmagalur,
Chitradurga, Shimogga, Bangalore, Kolar, Bellary and Raichur.
Authorization for laying, building, operating or expanding PMHBL multi product
pipeline under regulation 17(1) of the Petroleum and Natural Gas Regulatory Board
(Authorizing entities to lay, Build, Operate or expand petroleum and petroleum product
pipelines) regulations, 2010 has been obtained from PNGRB.
22
for minimizing the interface between products. Regardless of how the raw materials are
separated in the pipeline, all mixtures of raw materials are separated from the residual
streams further marketed as different products, product mixtures of lower quality than the
original products or restoring and crumbling each mixture into the two original petroleum
products. In some cases, a specially designed pig can be inserted between product batches
to reduce the amount of mixing.
a. Pumping station
Valves in pumping stations play a critical role in protecting high-cost and
operational-critical assets, including prime movers, pumps and control and measurement
systems. Valve failure will most certainly cause a process shutdown and could potentially
result in the destruction of critical infrastructure. As differential pressure is inherent to the
pumping station process, noise, vibration and cavitations will be persistent challenges that
need to be overcome. Noise must be mitigated in order to comply with industry
regulations, especially when pumping stations are close to a population center.
Every control valve in pipeline service whether it is a crude or gas must fight a
never-ending battle against impurities. The first is friction and wear on the valve that
could cause it to jam. The second is buildup can affect controllability, hindering the
valve’s performance causing reduced station efficiency and prompting an unscheduled
maintenance.
b.Metering Stations
Although fundamentally used to calculate volume, quality and consistency of
purpose objects and transport receipts, storage tank verification and item measurement
can be used with linear weight screens to confirm that the sincerity of the pipeline has not
been changed. Any inconsistency could spill some kind of frame. Often, there is some
"shrinkage" in the volume when the pipeline to tank and tank to pipelines are exchanged.
Frameworks and procedures are established to determine when the contraction is
observed outside the forecast estimates.
c.Valve Manifolds
The valves are inserted in vital areas along the main line to control the currents
and weights inside the pipe and to restrict tube sections in case of danger or crisis. All
valves require normal observation and maintenance for their smooth working. Alongside
pumps valve manifolds must be carefully checked and intermittently should be updated in
the tables and additionally they should be watched for decay and wear.
23
d.Valves
A valve is a device for separating or regulating the flow of gases, liquids and
sludge through pipe and pumping systems. The force required to actuate a valve can be
performed manually (by hand) or mechanically. Mechanical actuators of a valve are
generally actuated electrically or pneumatically. The actuators are controlled manually
(i.e. a technician pushing a button/switch) or by plant control system. Different types of
valves at Petronet MHBL include ball valve, butterfly valve, check (non return) valve and
pressure reducing valve.
e. Piping Manifolds
Depending on the plant, the presence of pipeline distributors can lead to a very
significant and complex operation at the source or destination of a pipeline. Because
many interstate pipelines have mixing plants at one end or the other, the manifolds in
which such mixing is performed may be complex. The blending facilities may also be
present within a pipeline in a centralized corridor.
f. Pigging
The pigging operation in pipelines serves the purpose of cleaning and inspection.
This operation ensures to have corrosion control, flow efficiency, line dewater after
hydrostatic testing and detect construction defects, Pigs are mainly classified into Utility
Pigs, In-Line Inspection Tools and Gel Pigs
24
Total power required for the Single pump
Motor Running hours for April 2017 from daily reports Petronet MHBL,
Single pump (1 Main line pump + 1 Booster pump) = 376 h
Dual pump (2 Main line pump + 1 Booster pump) = 215 h
25
E 4 P4 T2
Total H.T. units consumed for April 2017 = 11,638.923 × 30=3, 49,167.69 Units/Month
Total units consumed for April 2017 (Ref. MRPL bill April 2017) = 3, 76,314.2 Units
Total L.T. side units = Total units consumed for April 2017 (Ref. MRPL bill) -
Total H.T. units consumed for April 2017
(By subtracting the calculated H.T side Energy consumption units from the Total number
of unit consumption for the month, we will get the L.T side units.)
Total L.T. side units = 3, 76,314.2 - 3, 49,072.04
Total L.T. side units = 27,241.96Units
Total L.T side charges for April 2017
Total KVA rating of the Mangalore station = 890.4 kVA
Demand charges for April 2017 = Rs.200/kVA
Total demand charges for April 2017 = 890.4*200= 1, 78,080.00
L.T side demand charges for April 2017 = Total L.T. side units × Demandcharges per
unit
27241.96 0.47 12803.72Rs
26
Additional Electricity tax on Energy demand = 17,707.27(10% of L.T side energy
charges of 1, 77,072.74)
Total L.T charges for April 2017 = L.T side demand charges + Total Energy
Charges of the L.T side + Electricity Tax
+ Fuel Escalation charges
=12,803.72 + 1, 77,072.74 + 17,707.27 + 1634.51
= 2, 09,218.24Rs.
27
Energy consumption calculation for the Main line pumps and Booster pump
28
Figure 3.2 Flow diagram of main line and booster pump power consumption
29
3.2.2 Power consumption study of Petronet MHBL
The last 3 months electricity bills are taken into the considerations for the power
consumption calculation of the petroleum dispatch center. Electricity bills are issued by
MRPL, Mangalore.
Table 3.1 H.T and L.T power consumption (Theoretical)
Month H.T L.T Total H.T L.T Total
And Units in Units in Units in Charges Charges in Charges in
Year kW kW kW In Rs. Rs. Rs.
Feb - 2017 296972.08 27787.92 324760.00 2402012.18 224758.22 2626770.4
3.2.3 Results power consumption calculation for the Main line pumps
and
Booster pump on MATLAB
The figure 3.3 shows the input command window for entering the input values for the
simulation of the power consumption calculation
30
Figure 3.4Output result window on MATLAB
The figure 3.4 shows the command window with the power consumption simulation
results for the particular month.
31
Chapter 4
Design of Solar PV System for Petroleum Dispatch
Center
This chapter deals with the design of the solar power plant based on theoretical
calculations and through PVSyst tool for the purpose of replacing the L.T load connected
to petroleum dispatch center.
32
4.2 Design of Solar PV system
The designing procedure of solar PV system is as follows
1. Inspection of the site for the solar irradiation analysis.
2. L.T side power consumption at the Petronent MHBL (load requirement).
3. Selecting the components required for the system.
4. Determining the Inverter capacity.
5. Selection of the charge controller for the system.
6. Selection of the solar PV array as per the design configuration.
7. Orientation of the PV module direction and consideration of the land requirement.
8. Cost analysis of the proposed system.
The power consumption of the L.T side for the last 3 months is as follows.
March 2017 - 27,146.51 Units/Month
April 2017 - 25,814.48Units/Month
February - 27,787.92 Units/Month
As per the calculation it can be seen that the L.T side consumption varies from the 25,000
units to 28,000 units per month.
The highest L.T side consumption has been taken into the considerations for the SPV
design.
I.e. 27,787.92 = 28,000 units/month (round figure)
33
Total estimated L.T side units per month = 2, 80, 00,000 Wh (28,000kWh)
Total estimated units used per day = 934.333 kWh or 39 kWh per hour
As we know that petroleum dispatch center operates continuously day and night, the
estimated units per day power consumption includes the load demand for the whole day.
But the solar PV system can operate only during the day time with the abundant amount
of sun light. Hence solar PV system has been designed accordingly taking into the
considerations of the sun shine hours.
Total efficient sun shine hours per day = 6 hours
Total estimated units used per day = 39 kWh x 6 = 234 kWh/day
Multiplying the total units Watt-hours per day with 1.3 (the energy lost in the system to
get the total Watt-hours per day which must be provided by the panels.)
Total estimated units used per day = 234x1.3= 304.2kWh
The minimum plant that needs to be set up at Petronet MHBL, the petroleum dispatch
center is expected to be 304.2 kWh. Considering the land availability and the design of
the system the 316kWh plant has been proposed for the better results.
34
The power used at the end use is less due to combined efficiency of the system
= Power output of a panel ×
Efficiency
= 310 × 0.17 = 52.7 W
Energy produced by one 310 Wp panel in a day
= Actual power output × 6 hours/day
= 52.7 × 6 = 316.2 Wh
Number of solar panels required to satisfy given estimated daily load =
Daily energy consumption
Daily energy produced by a panel
= 316kWh
316.2 Wh
Inverter Characteristics
Model - Solar Inverter RPI M50A Manufacturer - Delta Energy
Minimum MPP voltage, Vmin – 200 V Max. MPP voltage, Vmax – 800 V
Nominal PV power, Pnom DC – 50 kW Max PV power, Pmax DC – 63kW
No. of string input – 10 No. of MPPT - 2
Nominal AC power, Pnom AC – 50 kWacMax DC power, Pmax DC -55kWdc
The inverter sizing has been done on the basis of array, each array have been allotted for
the each inverter
35
Array arrangement
No. of MPPT – 2
Total no. of modules of the system = Total no. of modules × No. of inverter array
For the proposed 316 kW plant 1020 solar PV modules and 6 numbers 50 kW of inverters
with 2 MPPT input are required.
36
4.2.4 Solar PV array with Inverter
Figure 4.1 Schematic diagram of solar PV array of grid connected solar plant
37
Figure 4.1 shows the single line diagram of PV array arrangement of grid connected
316 kW solar plant.
The PV system contains an Inverter of 50kW capacity which has 2 MPPT inputs.
Each MPPT has 5 strings.
17 numbers of solar modules are connected to the each string of the MPPT. Similarly
10 strings of 2 MPPT are connected to 17 numbers of solar modules respectively.
The total number of 17 panels of 310WP results in 5.27kW of generation of power.
Similarly 10 strings of 5.27kW results in total production of 52.7kW.
Figure 4.1 explains the layout diagram of 1 unit of the Inverter, similarly total number
of 6 inverter units are proposed in order to achieve the proposed production of
316kW.
38
4.2.5 Grid connected solar PV power plant (D.C side)
Inverter 2
50 kW Inv
Inverter 3
50 kW Inv
L.T. Panel
Inverter 4
50 kW Inv
Inverter 5
50 kW Inv
Inverter 6
50 kW Inv
Figure 4.2 Schematic diagram of D.C side of grid connected solar plant
39
4.2.6 D.C side layout ofsolar power plant
Figure 4.3Single line diagram of D.C side layout of grid connected solar plant
40
Figure 4.2 and figure 4.3 shows the schematic diagram of the solar power plant where
the PV arrays are located on the support structure for the operation according to the
design constraints.
From the PV array the generated DC power is further fed to the string/array combiner
box with the help of DC cables. In the string combiner box all the wires coming from
the different PV panels are connected and joint together for the easy operation of the
plant.
Here the DC cables are used for the connection purpose because the generated power
on the PV panels is DC.
From the combiner box further generated power is fed to the DC distribution box with
the help of DC cables.
The surge protection devices are used in the combiner box and the DC distribution
box for the limitation of the voltage spikes in the system.
From DC distribution box finally it is fed to the 50kW inverter, where the generated
DC power is converted into the AC power for the further operation.
Further the converted AC power is fed to the L.T panel to the AC distribution box
with the help of the AC cables for the further connection.
Figure 4.4 Schematic diagram of A.C side of grid connected solar plant
41
4.2.8A.C side layout ofsolar power plant
Figure 4.5 Single line diagram of A.C side layout of grid connected solar plant
42
Figure 4.4 and figure 4.5 shows the schematic diagram of the solar power plant where
the generated AC power from the inverter is fed to the AC distribution box
Further it is fed to the AC energy meter in the AC distribution box in order to
measure the generated AC power which has been injected to the grid.
From the plant AC energy meter it will be further fed to the Main distribution board
of the system, where it will be fed to the L.T grid side of the system or to the
utilization purpose of the building and other utilities.
43
4.3.1 Required computer configuration
Operating System:
All Windows client versions currently supported by Microsoft: Vista/ 7/8/10 32/64 bit
Other OS like MAC OS and LINUX are supported through the use of a virtual
machine running Windows (for example VirtualBox).
Other requirements:
At least 1 GB of RAM
At least 1 GB of free hard drive space
Minimal screen resolution of 800 x 600 pixels (SVGA)
44
Figure 4.6PVSyst design parameters
By clicking on the Site and Meteo optionfurther work steps have been loaded and
configured.
45
Figure 4.8 Orientation variant of Petronet solar project
Infigure 4.8 the tilt angle of the system is selected for the land. Usually the tilt angle
is 12.39 degree for Karnataka but for better results it has been selected as 15 degree in
the simulation input.
4.3.3PVSyst simulation
The PVSyst simulation parameters are as follows
Project Name: GRID CONNECTED PROJECT AT PETRONET MHBL
Geographical Site -Mangaluru
Country - India
Situation - Latitude 12.9°N Longitude 74.8°E
Time defined as- Legal Time Time zone UT+5.5 Altitude 25 m
Meteo data –MangaluruMeteoNorm 7.1 – Synthetic
Simulation variant parameters
Collector Plane Orientation - Tilt 15° Azimuth 0°
Models used - Transposition
Horizon - Free Horizon
Near Shadings - No Shadings
47
a. PV Arrays Characteristics
(6 types of array defined)
PV module - Si-mono
Model - CS6X 310M
Manufacturer - Canadian Solar Inc.
48
b. Inverter characteristics
Inverter Model - Solar Inverter RPI M50A
Manufacturer - Delta Energy
Characteristics
Operating Voltage 200-800 V
Unit Nom. Power 50 kWac
Max. power (=>35°C) 55 kWac
49
Chapter 5
Results and Discussion
This section explains the details of results and simulation output which are carried out
from the PVSyst software. These results give overall idea of the energy harvest at the
selected site. The results carried out shows the energy production at the different time of the
year which are influenced and effected by the climatic conditions.
50
5.1.1 Simulation results of PV array and collector plane
This section explains different results obtained for the PV array and Collector plane.
a. PV array characteristics
200
150
kWh/m2
100
GlobHor in kWh/m²
GlobInc kWh/m²
50
GlobEff kWh/m²
0
JAN FEB MAR APR MAY JUN JUL AUG SEP OCT NOV DEC
50000
40000
kWh
30000
20000
10000
0
JAN FEB MAR APR MAY JUN JUL AUG SEP OCT NOV DEC
Earray kWh 52280 47893 52755 45717 42560 30932 29754 33452 39995 45386 45806 51123
E_Grid kWh 50877 46597 51329 44550 41528 30293 29161 32742 39061 44260 44634 49783
The figure 5.9 shows the balance and main results of the Effective energy at the output of the
array (EArray) and Energy injected into grid (E_Grid) of the designed system for different
months of the year. Here we can see that due to some losses the energy injected to the grid is
always little smaller compared to the energy at the output of the array.
The highest tracked effective energy of the array (EArray) is 52755 kWh in
March where the lowest tracked energy is 29754 kWh in July.
The highest tracked energy injected into grid (E_Grid) is 51329 kWh in March
where the lowest tracked energy is 29161 kWh in July.
The figure 5.9 shows that the effective energy of the array is always remains
higher then energy injected into the grid. The some amount of system losses
results in the lesser amount of injected energy into the grid.
55
e. Monthly basis balances and results of effective energy output
13.4
13.2
13
12.8
Percentage %
12.6
12.4
12.2
12
EffArrR %
11.8
EffSysR %
11.6
11.4
JAN FEB MAR APR MAY JUN JUL AUG SEP OCT NOV DEC
30
29
28
27
°C
26
25 T Amb °C
24
JAN FEB MAR APR MAY JUN JUL AUG SEP OCT NOV DEC
56
The figure 5.11shows the balance and main results of the Effective energy at the output of
the array (EffArrR) and Effective energy output of the system (EffArrR) of the designed
system for different months of the year. Here we can see that due to some losses the energy
system output is smaller compared to the energy at the output of the array.
In general the efficiency of the PV module considered as around 15% to 18%. The
figure 5.11 shows that efficiency of the PV array remains lower during the high
sunshine period but eventually the efficiency increases during rainy season of the
year.
It means that the high amount of sunshine during March, April and May puts high
amount of work load on the system which results in the high amount of power
generation. However the humidity and increase in temperature reduces the efficiency
of the solar array.
In the time monsoon i.e. June, July, August even less amount of sunshine results in
the lower amount of power generation, but however it results in the increase in the
efficiency of the array.
The similar concept applies for the effective energy output of the system. Figure 5.9
shows that the energy output at the array is always higher than the energy output of
the system. The losses in the system reduce the overall efficiency.
The figure 5.10shows the ambient temperature of the designed system. Here we can analyze
that the temperature varies in every month. The seasonal changes causesvariations in the
ambient temperature.
The ambient temperature of the system varies and changes according to the seasonal
changes. The overall system temperature is tracked highest in April i.e. 29.10o C.
We can see that reduction in the temperature during the monsoon months i.e. June,
July and August.
57
g. Monthly basis meteo and incident energy with consideration of global irradiation
250
200
150
kWh/m2
100
GlobHor in kWh/m²
50
GlobInc in kWh/m²
0
JAN FEB MAR APR MAY JUN JUL AUG SEP OCT NOV DEC
3.5
2.5
2
m/s
1.5
0
JAN FEB MAR APR MAY JUN JUL AUG SEP OCT NOV DEC
58
The figure 5.11shows the results of meteo and incident energy of the designed system for the
different months of the year. It shows horizontal global irradiation and global incident in
collector plane.
The figure 5.12 shows the meteo and incident energy, the meteo energy is nothing but
the energy which falls on the selected site. The PVSyst has the option to lad the
meteo from pre set data or the co-ordinates of the respective which place can be
selected with the help of Google map.
The meteo and incident energy is the sunshine falling globally on the particular
selected place.
It shows the horizontal global irradiation falling on the site for the various months of
the year.
It also highlights the global incident energy on the collector plane for the different
months.
The figure 5.13shows the results of wind velocity for the different months which affects
themeteo and incident energy of the designed system.
The wind velocity in the simulation results has been noted down as highest 3.0m/s in
July. It shows that as wind velocity will be high during rainy season the high wind
speed is expected to occur in July.
59
i. Monthly basis effective incident energy
Table 5.1 Effective incident energy (Transpose, IAM and shading)
The table 5.1shows the results of effective incident energy which includes the Transpose,
IAM (Incidence Angle Modifier) and shadings of the designed system for the different
months of the year.
60
250
200
150
kWh/m2
0
JAN FEB MAR APR MAY JUN JUL AUG SEP OCT NOV DEC
The figure 5.14shows the results of effective incident energy which includes the Transpose,
IAM (Incidence Angle Modifier) and shadings of the designed system for the different
months of the year. It shows the comparison of the Horizontal global irradiation, Global
incident in collectorplane; Global corrected for incidence (IAM), Global corrected for soiling
and Effective Global, corr. for IAM and shadings. It shows that the effective incident energy
including transpose and shadings, it works as same for all the given parameters. There is no
high noticeable change in the system. The graph shows the low variations and small amount
of change in the selected parameters
61
5.1.2 Simulation results of system output and power distribution
This section explains different results obtained for the system output and distribution of
energy during different months
a. Normalized production at the plant
62
b. Normalized production and normalized loss factors
63
c. Performance Ratio of the system
64
e. System output power distribution
60000
Energy Injected Into Grid E_Grid
50000
40000
30000
20000
10000
0
Jan Feb Mar Apr May Jun Jul Aug Sep Oct Nov Dec
E_Grid 50877 46597 51329 44550 41528 30293 29161 32742 39061 44260 44634 49783
65
The figure 5.19 shows the system output power distributions of the designed plant. It shows
the overall system output of the plant i.e. the total energy which has been injected into the
grid or the energy which can be utilized.
The figure 5.20 shows the total energy use and user needs i.e. the total energy which has been
generated and fed to the grid side. The variations in the monthly energy injected in the grid
shows the different amount of irradiations over the year. The climatic and environmental
changes influences the irradiance sun shine factor which results in the different amount of
energy generation which is being fed to the grid.
Considering the geographical sun shine effects the energy being fed to the system is
calculated in the PVSyst.
From the pre set data the energy to be fed to the grid is expected to be highest I
March with the total generated power of 51329kWh.
The energy fed to the grid in January and December stands second and third
respectively with the total amount of power 50877kWh and 49783kWh respectively.
The energy fed to the grid in July is recorded as least with the total amount of
29161kWh, making it the smallest amount of energy expected to feed the grid.
66
5.1.3 Simulation results of system losses and
This section explains different results ofinverter losses and other system lossesin the
proposed plant.
a. Detailed overview of system losses
Table 5.2Detailed system losses
600
MisLoss in kWh
500
OhmLossin kWh
400 EACOhmL in kWh
kWh
300
200
100
0
JAN FEB MAR APR MAY JUN JUL AUG SEP OCT NOV DEC
68
b.Detailed overview of inverter losses
1400
1200
1000
800
kWh
600
400
200
0
JAN FEB MAR APR MAY JUN JUL AUG SEP OCT NOV DEC
Inv Loss 1253 1159 1278 1050 931 579 540 641 837 1008 1049 1197
IL Oper 1247 1153 1272 1044 926 574 534 635 831 1002 1043 1191
c. Inverter efficiency
98.3
98.2
98.1
98
Percentage %
97.9
97.8
97.7
97.6
97.5
97.4 EffInvR…
97.3
JAN FEB MAR APR MAY JUN JUL AUG SEP OCT NOV DEC
The figure 5.23 shows the results monthly detailed inverter efficiency of the designed system
for the different months of the year. Here we can see overall efficiency of the inverter which
stays above 97% throughout the year considering the variations irradiation variations for the
different months.
The inverter efficiency graph curve shows the overall efficiency of the inverter during
the different season of the year for the continuous operating conditions.
The efficiency of the graph is shown at its peak for July where the amount of sun
light reflecting on the solar panels will be less in amount which results in less amount
of DC power generation in the solar modules, which in turn effects the operation of
the inverter to converts the DC power into AC power.
70
a.Energy loss details for April(summer season)
71
Further -0.3% AC ohmic losses are considered for calculating the total energy
injected to the grid, i.e. 44.86MWh = 45MWh
72
Further considerations of -1.9% of losses on the total array virtual energy results
in the Available energy at Inverter output. Therefore the total available energy at
inverter output is 32.73MWh = 33MWh
Further -0.2% AC ohmic losses are considered for calculating the total energy
injected to the grid, i.e. 32.66MWh = 33MWh
73
Further considerations of -2.3% of losses on the total array virtual energy results
in the Available energy at Inverter output. Therefore the total available energy at
inverter output is 50.06 = 50MWh
Further -0.3% AC ohmic losses are considered for calculating the total energy
injected to the grid, i.e. 49.90MWh = 50MWh
March April
May June
74
Figure 5.27 Loss diagram for Petronet Solar Project – January to June
e. Energy loss detailsfromJuly to December
July August
September October
75
November December
Figure 5.28 Loss diagram for Petronet Solar Project – July to December
76
Figure 5.29 Loss diagram for Petronet Solar Project – Whole Year
The figure 5.29 shows the detailed losses of the system over the whole year. In
the designed system the Horizontal global irradiation accounts for 1989kWh/m2
The global incident in collector plane accounts for the +4.7%, therefore the
horizontal global irradiation accounts for2082.48kWh/ m2.
The optical losses (shadings, IAM) and soiling losses contributes for -3% of the
total losses global irradiation respectively. This results in the 1957.53kWh/ m2.
The effective irradiance on collector plane is 1957.53kWh/m2*1957m2=
3830.88kWh.
The array nominal energy can be calculated as 16.14% of the effective irradiance,
which results as 618.60MWh = 619MWh
The array losses like (temp, module, quality, mismatch, resistance) contributes for
-13.7% losses, therefore total array virtual energy at MPP = 534.29MWh.
The module quality loss of +0.4% contributes in the array virtual energy at MPP =
536.42MWh.
Further considerations of -5.6% of losses on the total array virtual energy results
in the Available energy at Inverter output. Therefore the total available energy at
inverter output is 506.38 = 506MWh
Further -0.3% AC ohmic losses are considered for calculating the total energy
injected to the grid, i.e. 504.86.90MWh = 505MWh
77
Figure 5.30 CO2 emissions in PV systems for the duration of 10 years
Figure 5.30 shows the saved CO2 emissions of the PV system for the period of 10
years.
A normal traditional system without solar PV emits 936g of CO2 per kWh. So for the
duration of the 10 years total amount of 3912.771 tons carbon emissions can be
stopped from emitting into the atmosphere by adopting the green energy.
78
Figure 5.31 CO2 emissions savings in PV systems for the duration of 30 years
79
Figure 5.31 shows the saved CO2 emissions of the PV system for the period of 30 years.A
normal traditional system without solar PV emits 936g of CO2 per kWh. So for the duration
of the 30 years total amount of 11694.095 tons carbon emissions can be stopped from
emitting into the atmosphere by adopting the green energy.
The simulation results of the PVSyst shows the normalized production of the plant for the
different loss factors. The result also highlights the variation in the total production for the
different months of the year due to climatic changes which affects the total irradiation of the
sun. The total estimated losses in the system like inverter losses andohmic lossesare related
to decrease the amount of power generation.
80
Conclusions
The following conclusions were drawn from the present study.
The power consumption at different sections of the petroleum dispatch center was
studied as L.T side and H.T side load using MATLAB simulation program.
The 316 kW Solar PV system has been proposed for the L.T side of the power
consumption that compensates for loss in electricity charges of the L.T side.
The PV simulation tools used for analysis (PVSyst) is effective means for SPV
system design. The result indicates that proposed 315kW plant generates the
300kWac and requires 1957m2 of module area for the proposed plant.
From the PVSyst simulation results the energy fed to the grid for the different months
have been calculated. The energy generated in March the total generated power of
51329kWh makes it highest amount of energy to be fed to the grid.The energy fed to
the grid in January and December stands second and third respectively in the table
with the total amount of power 50877kWh and 49783kWh respectively.
The proposed plant contributes towards the green energy of the system which
contributes in stopping of carbon emissions. For the duration of the 10 years total
amount of 3912.771 tons carbon emissions can be stopped from emitting into the
atmosphere from the proposed solar plant.
81
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82
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