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1.

INTRODUCTION  Ordinary breadboard wire


 Any non conductive cylindrical
A Tesla Coil is a simple coil that creates a
object
high voltage electric field in the air when a
 9V Battery (or 5V Supply)
small input power (9V) is provided, this
electric filed is strong enough to glow small  Breadboard
light bulbs. This principle was invented by
the Nicola Tesla, who also holds the credit
for inventing Induction Motors, AC current, 3. Working of a Tesla coil:
neon bulbs, Remote controls etc..
This Mini Tesla Coil Circuit is very simple
and just works with a help of 9V battery and Before we start building the Tesla coil, it is
very few commonly available electronic very important to know how it works. Only
components, which makes it is very easy to then we will be able to build and debug one
build (fingers crossed). There are a handful successfully. The Tesla coil works with the
number of people who have tried this project principle of Electromagnetic Induction.
already and have failed to obtain the result; According to which, when a conductor is
this is mainly because of few subtle placed under a varying magnetic field, a
mistakes that commonly occur. So it does small current will be induced inside the
not matter if you have already given up on conductor. For a Tesla coil this conductor
Tesla coils or if you are completely new to will be called as the secondary coil and the
this topic, this tutorial will be your final stop varying magnetic field will be produced by
to build and debug your Tesla coil and get it the primary coil by passing an oscillating
current through the primary coil.
working. In this DIY Tutorial we will learn
How to make a Simple Tesla Coil with 9v
Battery and transmit the power wirelessly.
It might sound a bit confused, but let us
Warning: This is a high voltage project, so proceed with the circuit diagram where
make sure you always know what you are things will be made much clear.
doing. The voltage is not lethal but still can
cause nerve and tissue damage if you get in
direct contact with any arcs. You don’t have 4. Circuit Diagram:
to fear much, but always remember not to
touch the coil while its powered ON.

2. Materials Required: The circuit diagram of Mini Tesla Coil


Project given below is very simple. So let us
understand how it works and learn how to
 Magnetic wire a.k.a Enamelled build it. The main component in this circuit
copper wire is the secondary coil (golden colour), which
is made by winding a magnetic wire
 22K Resistor
(enamelled) around a cylindrical object (any
 2N2222 Transistor
non conductive object will work).
 LED

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A high current high frequency transistor like end of the secondary coil is also connected
2N2222 is used to supply current through to base of transistor to make the circuit
the primary coil (violet colour). The whole oscillate, this way the transistor will send a
set up is powered by a 9V battery as shown oscillating current into primary coil. If you
above. The positive end of the battery want get more technical and learn how the
reaches the collector of Transistor through current oscillates you can Google for
the primary coil, and the emitter is “Slayer Exciter Circuit”.
grounded. This means that whenever the
transistor conducts, current is flown through
the primary coil. The LED diode and one

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So, with this arrangement we have a primary induction a voltage will be induced in the
coil which will have an oscillating current, secondary coil. Since the number of turns in
and hence will produce a carrying magnetic the secondary coil is very large than primary
flux around it. Now, this coil is wound coil, this voltage will be a very high voltage
around the secondary coil and hence a and hence this coil will have a very strong
according to law of electromagnetic electric flux around it that is powerful
enough to glow normal CFL bulbs and is
used in Wireless Power Transmission.

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iii. Try to get a minimum of 150
turns, a value of 300 turns will be
5. Winding the Secondary Coil: typically good.

One very important step in this project is


winding the secondary coil. It is a time
consuming process and hence do not rush
yourself in this part. First of all, you will
need a magnetic coil, which is also called as
enamelled coil wire. These wires can be
found inside relays coils, transformers and
even motors. You can either reuse one or
buy yourself a new one. The thinner the wire
is the better the results will be.

Once you are ready with the magnetic wire,


you will need a cylindrical object. The only
rule while selecting this object is that it
should not be conductive, you can select
PVC pipes, cardboard roll or even stack 4-5
A4 sheets together and roll them up. The
diameter of the cylinder can be anywhere
between 5cm to 10cm, and the length should
be at least 10cm. The longer the object is
more number of turns it can fit in.

After getting your coil and cylindrical


object, it is time to start the winding process,
just wind few turn and use a tape to secure
the winding initially and then proceed with
the complete winding. Make sure you follow
the below tips while winding

i. Wind the coils as close as


possible
ii. Do not overlap one coil turn
over another

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6. Common Misconceptions: it is actually used to switch
the transistor so do not ignore
Once we are ready with the coil we it, a RED colour LED will
are almost 90% through the project work fine.
after that just follow the circuit 7. Your LED might or might
diagram and make the connections, not glow when the Circuit is
but there are few commonly asked powered, you do not have to
questions to which you can find the be worried about it.
answers below. 8. You might or might not get a
spark (arc) at the free end of
1. Do not use a normal Secondary coil, you do not
transistor in place of 2N2222, have to worry about that
unless you know to select an either. If you get an Arc do
exact equivalent for this not touch it.
transistor. 9. Always check if the circuit is
2. The resistor 22K need not be working only by using a
exactly the same it can be normal CFL bulb.
anywhere from 12K to 30K. 10. Adding a metal load (foil
3. Make sure the 9V battery that paper) on top of secondary
you are using is brand new, coil is optional, but it sure
because the cheap batteries will improve the results but
will not last more than 5 not mandatory to get a basic
minutes with this circuit, If working output.
you have an Arduino or 11.There is a very little chance
something which can source for you to hear any hissing
you +5V you can also use sound, so don’t expect it.
that.
4. It is completely fine for your
coil to have any number of
turns, but it should have a
minimum of at least 150 7. Working of 9V Mini Tesla
turns, you dint have to be Coil:
very accurate with the count.
5. The circuit can work from 5V Just follow the steps to wind the coil and use
to 10V. However don’t push a breadboard to make the connection as
more than 500mA through it shown in the circuit diagram. Once you are
6. The LED has a different done with everything your mini tesla coil
purpose other than glowing, project will look something like this.

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I dint not have a 22K resistor or anything the video below. You can also achieve the
near, so I used two 47K resistors in parallel same effect on tube lights as well. Go ahead
as shown in the circuit. Now, finally it is and play around with it, there is a lot more
time to have fun. Just power the circuit room to improve the project, by increasing
using a new 9V battery and bring a CFL the current rating or by increasing the
bulb close to the coil you should be able to number of turns on secondary coil to get
watch the CFL bulb glow without any arcs on the free end of secondary coil. But,
connection on its own just like as shown in all those things are left for a new tutorial.

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You can also check if the circuit is working multimeter should be able to read a very
by using a mulimeter, just place the high voltage as shown below where the
multimeter in voltage mode. Touch the meter reads a very high voltage of 1247V.
black probe on the ground of the circuit and You have been warned already, be very
leave the red probe floating on the air, the careful around these high voltage set-up

You can also check the presence of Flux by But, wait!!!...., what if your bulb does not
using a Clamp Type Multimeter in NCV glow. Don’t worry it should be a very subtle
mode. When you bring the Multimeter near problem somewhere. A most common
to the coil, it will start beeping with the solution to try out first is change the polarity
flashig light. of your primary coil, that is connect the
collector end of primary coil to battery
positive and the battery positive end of

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primary coil to the collector pin. This should
help you to solve the problem. If not, try
using a new 9V battery or some other
reliable power source.
Even then if you face any problem make
sure you have read the common
misconception heading above and check for
your circuit connection. If everything fails
feel free to post your problem as comment
below. I will try my best to make your
circuit work.

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