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ZF intarder EST 52

©452009 DAF Trucks N.V., Eindhoven, The


Netherlands.

In the interest of continuing product development,


DAF reserves the right to change specifications
or products at any time without prior notice.

No part of this publication may be reproduced


and/or published by printing, by photocopying, on
microfilm or in any way whatsoever without the
prior consent in writing of DAF Trucks N.V.

© 452009 DAVIE
STRUCTURE
series
Structure

0
ZF INTARDER EST 52
1

© 452009
ZF INTARDER EST 52
series Contents

CONTENTS
ZF intarder EST 52

Page Date

1. DIAGRAMS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1 . . . . . 452009


1.1 Hydraulics diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1 . . . . . 452009
1.2 Block diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2 . . . . . 452009 1
2. LOCATION INFORMATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1 . . . . . 452009
2.1 Location information, ZF intarder, EST-52 . . . . . . . . . . . . . . . . . . . . . . . . 2-2 . . . . . 452009

© 452009 1
ZF INTARDER EST 52
Contents series

2 © 452009
ZF INTARDER EST 52
series Diagrams

1. DIAGRAMS
1.1 HYDRAULICS DIAGRAM

0,5 - 0,8 bar 1


CAN
14 7
8 WT
11
ECU
15 16 p 13
9
P
6 14 bar
p
12
17
10
0,3 - 0,5 bar
1,3 bar
18 5
P

4
A
B 3
C
1 2
V301331

Explanatory notes to hydraulics diagram


A Main oil circuit
B Regulating circuit
C Electrical circuit

1. Gearbox oil sump


2. Intarder oil sump
3. Fill valve
4. Intarder oil filter
5. Intarder oil pump
6. Safety valve
7. Heat exchanger
8. Coolant temperature sensor
9. Oil temperature sensor
10. Proportional valve
11. ECU, ZF intarder, EST-52
12. Supply valve
13. Oil pressure sensor
14. Intarder circuit selector valve
15. Stator
16. Rotor
17. Freewheeling torque reducing system
18. Drain valve

© 452009 1-1
ZF INTARDER EST 52
Diagrams series

1.2 BLOCK DIAGRAM

Block diagram V301042 applies to:


- XF105
1 -
-
CF85 IV
CF75 IV
Explanation of block diagram
A Version with manual gearbox

1-2 © 452009
©
series

452009
1000 1234 A 1010 Steering colomn switch
DMCI CAN distribution C906 / C907
G426 D965 block
G535
B53 B45 F1 F2

87 2 neutral
switch
1 E593
12 10 9 8

E199 E351 E035

V-CAN-2 L
V-CAN-2 H
V-CAN-2 L
V-CAN-2 H
Pos. 3
Pos. 2
Pos. 1

A8 A9 A25 A16 A22 A14 A5 A23 B14 B13 D26

ECU, EST 52 D357 VIC-3 D358


A17 A18 B17 B22 B18 B21 B1 B7 B6 B24 B9 B25 B8
PWM
current out,

2 1

grnd
signal
grnd
signal
grnd
signal
power
out digital slnk1

T T P 1 2
R R U
F544 F731 F814 B088 B089
Coolant temperature Oil temperature Oil pressure Proportional Supply
sensor sensor sensor valve valve

V301330-2
ZF INTARDER EST 52

1-3
Diagrams

1
ZF INTARDER EST 52
Diagrams series

Block diagram legend


Basic code Description
B088 Valve, proportional
B089 Valve, supply
1 C906 Steering column, AGC/steering column, AS Tronic
C907 Steering column, MGS/AGC
D357 ECU, ZF intarder, EST-52
D358 ECU, VIC-3
D965 ECU, DMCI
E035 Fuse, steering column
E199 Fuse, ZF intarder
E351 Fuse, electrical systems
E593 Switch, neutral position
F544 Sensor, coolant temp., intarder
F731 Sensor, oil temp., intarder
F814 Sensor, oil pressure, intarder
G535 CAN distribution block

1-4 © 452009
ZF INTARDER EST 52
series Location information

2. LOCATION INFORMATION

© 452009 2-1
ZF INTARDER EST 52
Location information series

2.1 LOCATION INFORMATION, ZF INTARDER, EST-52

1
E593

B089

C906 B088

F814

F731

C907

D357

F544

E503613

2-2 © 452009
English
Printed in the Netherlands DAVIE