SH200-5 Monitor-Explanation PDF

Service and support operating procedure
SUMITOMO (S.H.I) CONSTRUCTION MACHINERY MANUFACTURING CO.,LTD 1

１．Initial screen
Opening screen when key switch turned

“ON”
Travel alarm will sound twice

２、Model setting
１） If model choice is not completed, proceed to model

setting mode automatically when key turned ON

２、Model setting
① In the head of 「CONT.A:」, parts number for controller A

is displayed automatically.
② In the head of 「CONT.B:」, parts number for controller B

is displayed automatically.(Domestic only)
For export model, it will be blank.

２、Model setting
③ Head to be needed input is displayed ’？’

Head not to be needed input is displayed ’－’
a) MACHINE e）ＡＴＴ.NO．
b） TERRITORY
c） LANGUAGE
d） SPEC

２、Model setting
④ Input method
Press down switch on
monitor as drawing
（normal switch function is

not activated in model
setting screen）
２、Model setting
⑤Press down ‘ ‘ when

completed data input.
Note : Must have throttle in H mode position.
In the case of unsuitable data

「CONT.A ERR」 will be
displayed.

２、Model setting
⑥Part number for ECM

will be confirmed automatically
at a time
If no interrelation between
inputted model and part number
of ECM,
「ECM ERR」 will be displayed
２、Model setting
⑦ It will be completed, if data

is correct.

２、Model setting
Even if model setting is

completed, the language can be
changed without recalibrating
the complete computer

２、Model setting
⑧ All reset
Below data will be erased
pressing down these buttons
for 10 seconds in the
model setting screen
・inputted data in the model setting
・error and task history
・updated data in CFG screen
３、Normal screen
Idling icon

３、Normal screen
Auto preheat icon
It is displayed during preheating

３、Normal screen
Throttle gate opening

＆ Work mode

３、Normal screen
DIAG code
It is displayed when error

has occurred

３、Normal screen
It is displayed when free

swing is activated
Option for north America

３、Normal screen
Option line choice icon
Only for option line specification

３、Normal screen
Water temperature bar graph

３、Normal screen
Oil temperature bar graph

３、Normal screen
Fuel bar graph

３、Normal screen
Horn volume selector switch

３、Normal screen
Travel speed selector switch

３、Normal screen
Wiper switch

３、Normal screen
Washer switch

３、Normal screen
Auto idling switch

３、Normal screen
Light switch

３、Normal screen
Hour meter
Trip switch

４、Service and support
Move into service and support

Normal
通常画面 Service and support
press for 3s
press for 1s

ｐａｇｅ（＋）
ｖａｌ
ｕｅ（＋）

List of screens
1.CHK mode (Check mode) Eng :Engine revolutions
MAIN Power :horsepower control proportion valve
(1) Engine and pump (real electric current value)
Flow : flow quantity control proportion valve
(real electric current value)
P1 : pump 1 discharging pressure
N1 : pump1 negative control pressure
(2) Temperature and pressure
Coolnt : Coolant temperature
HydOil :Hydraulic oil temperature
FuelT : Fuel temperature
Baro : Atmospheric pressure
EngOil :Engine oil pressure
BstT :Boost temperature
Air : Intake temperature
(3) Load boost Eng : Engine revolutions
Load :load rate
Power : horsepower control proportion valve
BstT :Boost temperature
BstP : Boost pressure
(4) load and pump mA Eng :Engine revolutions

Load : load rate
Power : horsepower control proportion valve mA
(5) pump mA and real value Eng : Engine revolutions
Load : load rate
Power : horsepower control proportion valve mA
-4- : *
tEng :target Engine revolutions
ThVol: Throttle volume opening gate
tPower : target mA for horsepower control
There Is no difference between Eng and tEng at normal condition proportion valve
(6) flow quantity control current and Eng : Engine revolutions
real value Power: horsepower control proportion valve mA
Flow : flow volume control proportion valve mA
Swg : swing pilot pressure
fFlow : target mA for flow volume shift proportion
valve
Eng :Engine revolutions
Coolnt : Coolant temperature
(7) Target FAN mA and actual FAN mA Fan :actual mA of Hydraulic fan proportional valve
(heavy machine only)
HydOil : Hydraulic oil temperature
FuelT : fuel temperature
BstT : Boost temperature
tFan : target mA of Hydraulic fan proportional valve
(8) pilot pressure
Cyl(B) :Boom bottom pressure
Upr : Upper pilot pressure
Swg : swing pilot pressure
TrV: travel pilot pressure
AmCls : arm-in pilot pressure
(9) oil pressure circuit


pressure sensor :PSn
Imput and Out put status for oil pressure circuit(○=OFF ●=ON) solenoid : SOL
relay : RELAY
RELAY travel alarm

PSn arm-in SOL free swing /beacon
SOL Fan reverse turning
PSn travel speed SOL travel speed selector
Pseudo signal selector SOL boost
PSn swing SOL option line selector
SOL swing break
PSn upper SOL power save
(10) Electric circuit

Eng : Engine revolutions
Coolnt : LLC temperature
Batt :battery voltage
FuelLv : fuel sensor
switch : SW
Input and Out put status electric circuit(○=OFF(NO) ●=ON(YES))
* *
SW antitheft A/C water temp transmission Engine stop
Battery charge （≧10V） RLY refuel pump automatic off Low idle restriction
SW key glow signal Limited horse power mA
Anti blow cold air function Status of EPF function
List of screens
1.CHK mode (Check mode)
MNT
(1) Status of computer S
1 : parts number of computer S last 4digits (ex. KHR14400)

2,3 : degrees of latitude (First number in the red circle indicates north latitude (0) or south latitude (1))
ex. At latitude 35 degrees 47.83 minutes north
4,5 : degrees of longitude (First number in the red circle indicates east longitude (0) or west longitude (1))
ex.At longitude 140degrees 41.32 minutes east
7 : GPS continuance positioning time (ex. 5minutes 30seconds continuance positioning)
Transmission status of default 0: waiting default to be transmitted 1: waiting prohibition of transmission

2: waiting ACK transmission 3: default setting completed
Blank
Satellite communication status 0: no complement for satellite 1: complement for satellite 3: Q1200defect
GPS positioning status 0: GPS no operation 1: GPS under positioning 2: GPS 2D under positioning
3: GPS 3D under positioning

MNT
1,2,3 : UTC (Universal Time Coordinated) ex. 28th May 2006 03:14:32
4 : altitude ex. The altitude 52 meters
5 : GCC number of transmission
6,7 : acquisition GCC number ex. No.130 Japan No. 122 South Korea
Q1200 status
0: stand by
1: in transit
4: in receiving
5: completion of receiving
1 : remaining time to be transmitted next time (ex. Remaining 3:24)
Message number waiting
3 : to be determined
to be transmitted
4 : event transmission default settings
5 : to be determined
6 : engine start authorization (0: prohibition 1: approval)
7 : number of server (0001 will be fixed)
List of screens
HW-A (Hard ware A)
(1) Digital input and output ○=OFF ●=ON
SOL power save

buzzer travel alarm
SOL power boost
SOL travel speed selector
SL option line switching *
SL free swing/beacon
SOL swing break SL Fan reverse turning (heavy RL refueling pump
machine only) automatic off
SW Clogging air cleaner SW travel alarm/over road

SW level LLC SW free swing
SW antitheft SW second option line pressure
SW one touch idle
SW option line pressure
* alternator
* SW engine emergency stop
SW fan reverse turning SW key
SW clogging return filter *
(2) Digital output(computer output)/output(monitoring output) monitor

○=OFF ●=ON
SOL power save buzzer travel alarm *

SOL power boost *
SOL option line switching
*
SOL travel speed selector
SOL free swing RLY refueling pump
SOL swing break
SOL Fan reverse turning automatic off
* Digital Output Monitor SOL power save

* SOL power boost
*
* SOL travel speed selector
SOL swing break
buzzer travel alarm *

SOL option line switching *
*
SOL free swing
RLY refueling pump automatic off
SOL Fan reverse turning
pot1 : pressure sensor P1

(3) potentio voltage pot2 : pressure sensor P2
pot3 : pressure sensor N1
pot4 : pressure sensor N2
pot5 : pressure sensor swing
pot6 : pressure sensor upper
pot7 : t pressure sensor travel
(4) potentio and sensor voltage pot8 : pressure sensor arm-in

pot9 : sensor throttle
pot10 : pressure sensor over load
Sn1: hydraulic oil temperature sensor
Sn2 : fuel level sensor
Sn1 : hydraulic oil temperature sensor
Sn2 : fuel level sensor
(5) PWM data (Pulse Width Modulation) PWM# : PWM channel number
actcur : actual horse power mA [CHK|MAIN|1]
tgtcur : target horse power mA
duty : duty
freq :frequency
volt : voltage
ovc : status of over current detection
normally [- - - -] will be displayed)
(6) PWM data (Pulse Width Modulation) PWM# : PWM channel number
actcur : actual mA of hydraulic FAN (actual)
tgtcur : target mA of hydraulic FAN
duty : duty
freq :frequency
volt : voltage
For heavy model only
(normally [- - - -] will be displayed)
(4) PWM data (Pulse Width Modulation)

(7) PWM# : PWM channel number
actcur : actual mA of flow volume control(actual)
[CHK|MAIN|1]
tgtcur : target mA of flow volume control
duty : duty
freq :frequency
volt : voltage
(normally [- - - -] will be displayed)
(8) frequency and communication
FreqIn : input frequency (not used)
CAN : status of CAN communication
first digit-* second digit-controller S
third digit-controller B fourth digit-ECM
UART : status of UART communication
RS232 : status of RS232C communication
Black circle will be displayed, when it is normal -5- : * -6- : * -7- : *
(8) frequency and communication

ECM ~ Computer A
Computer B ~ Computer C
Computer S ~ Computer A (GPS)
Display ~ Computer A
Laptop ~ Computer A

List of screens
HW-M (Hard ware M)
(1) Monitor ○=OFF ●=ON
Working light *
*
motor washer *
*
wiper CNT *
*
wiper INT RLY horn volume
selector *
SW working light SW breaker switching

SW travel speed selector SW front window limit switch
SW auto idle switch SW wiper
SW horn volume selector SW washer
* *
* *
SW 2pump speed *
SW crusher selector switch
*
List of screens
2. DIAG screen (Diagnosis screen)
Screen
Electrical (input) fault code 18codes
Electrical (output) fault code 19codes
Mechanical fault code 12codes
Communication fault code 5codes
Engine fault code 52codes
・・・・Fault of 7002 is occurring at present / occurred 5 times in the past

Fault count
Status
○=normal at present time (Fault occurred in the past)
●=Error is occurring at present time
・・・・Hours of machine when fault first occurred
・・・・Hours of machine when fault last occurred
Reset : Press down washer and light button at a time for 10 seconds.
Maximum 64 kinds of DIAG code will be displayed.
(4 kinds of DIAG code a page × 16pages)
List of screens
3. HR (history) screen (Hour screen)
MAIN
(1) Main operation time
Key On : Controller actuation time
Eng On : alternator generating time (>10V)
Work : operation time (upper or travel ON)
Upr : Upper operation time
Swg : Swing operation time
Trv : Travel operation time
TrSolo : Travel single operation time
(2) Electrical parts operation time

Wp Int : wiper operation time(intermittent)
Wp Cnt : wiper operation time(continuance)
Wsh : washer operation time
Wlight : lighting time
Horn Lo: spent time in horn volume low
Dr Opn : time of door open
Win Opn: time of front grass open

(3) Idling time
1 : auto idling time
2 : one-touch idling time
3 : Power Boost time
4 : First speed traveling time
5 : Second speed traveling time
6:*
7:*
(4) Pressure switch operation frequency
1 : upper pressure sensor (ON*1000)
2 : swing pressure sensor (ON*1000)
3 : travel pressure sensor (ON*1000)
4 : arm in pressure sensor (ON*1000)
5 : option line No.1 pressure switch (ON*1000)
6 : option line No.2 pressure switch (ON*1000)
7:*
(5) Switch operation frequency
1 : key ON (ON*10)
2 : engine start (ON*10) (>500rpm)
3 : front window open (ON*10)
4 : door open (ON*10)
5 : boost solenoid ON (ON*1000)
6 : swing brake solenoid (ON*1000)
7 : power save solenoid (ON*1000)
(6) Work mode
1 : SP mode-Hi spent time
2 : SP mode-Lo spent time
3 : H mode-Hi spent time
4 : H mode-Lo spent time
5 : A mode max-Hi spent time
6 : A mode max-Lo spent time
7 : Other A mode spent time
(7) Breaker used hours
1 : breaker No.1 used hours
6 : breaker No.1 to 5 used hours
7:*
(8) Crusher used hours
1 : crusher No.1 used hours
6 : crusher No.1 to 5 used hours
7:*
(9) P1 pressure (P) distribution - - - - Spent time in each set pressure

(10) P2 pressure (P) distribution - - - - Spent time in each set pressure
(11) N1 pressure distribution - - - - Spent time in each set pressure
(12) N2 pressure distribution - - - - Spent time in each set pressure
(13) P1 + P2 pressure (P) distribution - - Spent time in each set pressure
(14) Oil temperature (T) distribution - - Spent time in each set pressure (bar graph)

List of screens
Engine
(1) Each temperature and pressure (Measured after 10minutes engine starting)
Coolant : Max coolant water temperature
Hyd Oil : Max hydraulic oil temperature
Fuel T : Max fuel temperature
Air : Max intake air temperature
Bst T : Max boost temperature
Bst P : Max boost pressure
Eng Oil : Min engine oil pressure
(2) Engine actual speed (S) distribution - - Spent time in each set speed
(3) Coolant temperature (T) distribution - - Spent time in each set temperature (bar
graph)
(4) Fuel temperature (T)distribution - - Spent time in each set temperature
(5) Suction air temperature (T) distribution - Spent time in each set temperature
(6) Boost temperature (T) distribution - - Spent time in each set pressure
(7) Atmospheric pressure (P) distribution - - Spent time in each set pressure
(8) Eng oil pressure (P) distribution - - Spent time in each set pressure
(9) Boost pressure (P) distribution - - Spent time in each set pressure
(10) Load ratio (R) distribution - - Spent time in each set ratio
(11) Load ratio (R) distribution for SP mode- Spent time in each set ratio
(12) Load ratio (R) distribution for H mode - Spent time in each set ratio

List of screens
4. CFG (setting change) screen
Operation
VIEW mode (screen switching)

Screen will shift into EDIT mode Edit mode
switch
pressing down auto idle switch
for a second.
Page fluctuation
cancel
EDIT mode (configuration settings)

If the cancel or enter button is pressed
down than screen will shift back into
VIEW mode (Cursor will disappear
from screen)

MAIN 1

MAIN 2
It is able to cancel EPF function through change + to – in EPF frame

MAIN 3

List of screens
5. CAL (trouble shooting) screen
Operation
VIEW mode (screen switching)

Screen will shift into EDIT mode Edit mode
switch
pressing down auto idle switch
for a second.
Page fluctuation
cancel
EDIT mode (configuration settings)

If cancel or enter button is pressed down,
screen will shift into VIEW mode
(cursor will be disappeared from screen)

Engine pump override 1

Engine pump override 2

５、Warning screen

Warning message or active condition

message is displayed
Warning message ・・・ 12 kinds of message

Active condition message ・・・ 8 kinds of message
Warning message
① OVER HEAT ⑦ OVER LOAD （for EU）

② ALTERNATOR ⑧ AIR FILTER
③ LOW FUEL ⑨ CHECK ENGINE
④ LOW OIL PRESS ⑩ BOOST TEMP. HIGH
⑤ LOW COOLANT ⑪ CHECK BREAKEER FILTER
⑥ ELEC. PROBLEM ⑫ SWITCH TO 1-PUMP
Active condition message and icon
① ⑥ FAN REVERSING （heavy model）
② ⑦
③
④
⑤ ENGINE STOP
６、Option flow setting screen
Move into option line flow

setting
① Press down rocker switch
(breaker or crusher) located
on the right hand panel for a
3 seconds.

Max flow of single pump is displayed
Max flow of double pump is displayed
Pump discharging pressure Back up icon back up line which to be set flow is displayed
（pump main pressure of P1）（choice from breaker 1/2/3/4/5 crusher 1/2/3/4/5）

② Input method
choice for crusher
select flow from 10 mode 1/2/3/4/5
pattern as next page
choice for breaker
mode 1/2/3/4/5

SH200-5 SH240-5
Q1 Q2 Q1 Q2
1 210 ℓ/min 420 ℓ/min 234 ℓ/min 468 ℓ/min
③ Reset flow
pressing down these buttons

for 10 seconds.

７、Screen of option line usage
When using option line

７、Screen of option line usage
Warning message is displayed same as normal, even

if using option line

８、Antitheft screen
１） Antitheft function will be activated, when KEY SW

turn ON→OFF→ON→OFF for the second time in a row.
（to be done within 2 seconds）
２） The monitor rings buzzer and key icon is displayed

when antitheft function is activated.
（displaying between antitheft ON and power OFF）

３） Password screen will be displayed next opening

４） Input number of four digits 0～9 as password

through the use of below monitor switch.
If miss up, ”ERROR” will be displayed and ring buzzer.
If reenter password, KEY SW must be turned OFF once.
Number
fluctuation
Enter
Move cursor
５） To cancel antitheft function, disconnect cable.

Entry and clear for password

To activate antitheft function
Wires must be connected
Connect wires for antitheft

VG 469(violet/green) and
BG 621(black/green)
Machines shipping from the factory will not have these wires connected.

Move into password entry screen when KEY switch turned ON
Select number of four digits 0～9 as password.

”ERROR” will be displayed, if the four digits are not
selected.
Password is stored and goes back to normal screen,
if enter button is pressed.
Number
fluctuation
Enter
Move cursor

９、Swing parking
（Ｐ） icon will be displayed when

swing parking is activated
Ｐ
① horn switch
② light switch
☞ ☞
③ auto idle selector switch
Press down three buttons at a
☞
time for 3seconds
１０、Monitor switch check screen
To access this screen, push one-touch idle switch 5 times

while opening screen is appearing
It diagnose monitor switch fault (include external input data)

through to display recognized switch condition (ON/OFF).

SH200-5 Monitor-Explanation PDF

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Service and support operating procedure

SUMITOMO (S.H.I) CONSTRUCTION MACHINERY MANUFACTURING CO.,LTD 1

Opening screen when key switch turned

SUMITOMO (S.H.I) CONSTRUCTION MACHINERY MANUFACTURING CO.,LTD 2

１） If model choice is not completed, proceed to model

SUMITOMO (S.H.I) CONSTRUCTION MACHINERY MANUFACTURING CO.,LTD 3

① In the head of 「CONT.A:」, parts number for controller A

② In the head of 「CONT.B:」, parts number for controller B

SUMITOMO (S.H.I) CONSTRUCTION MACHINERY MANUFACTURING CO.,LTD 4

③ Head to be needed input is displayed ’？’

SUMITOMO (S.H.I) CONSTRUCTION MACHINERY MANUFACTURING CO.,LTD 5

（normal switch function is

⑤Press down ‘ ‘ when

In the case of unsuitable data

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⑥Part number for ECM

⑦ It will be completed, if data

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Even if model setting is

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Auto preheat icon

It is displayed during preheating

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Throttle gate opening

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It is displayed when error

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It is displayed when free

Option for north America

Option line choice icon

Only for option line specification

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Water temperature bar graph

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Oil temperature bar graph

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Fuel bar graph

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Horn volume selector switch

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Travel speed selector switch

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Auto idling switch

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Move into service and support

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(4) load and pump mA Eng :Engine revolutions

P1 : pump 1 discharging pressure

SUMITOMO (S.H.I) CONSTRUCTION MACHINERY MANUFACTURING CO.,LTD 32

RELAY travel alarm

(10) Electric circuit

1 : parts number of computer S last 4digits (ex. KHR14400)

Transmission status of default 0: waiting default to be transmitted 1: waiting prohibition of transmission

SUMITOMO (S.H.I) CONSTRUCTION MACHINERY MANUFACTURING CO.,LTD 34

SOL power save

SW Clogging air cleaner SW travel alarm/over road