I-PROY-
PROY-Q-005
005
Date:: May 2010
Date Version: 2
DOCUMENT HISTORY
VERSIÓN DESCRIPTIÓN ORIGIN CHECK APPROVED DATE
2 Full review as per applicable 10/05/10
G. Prada A. G Prada O. Rangel
codes
This document has been generated for exclusive use of PACIFIC RUBIALES ENERGY. The contained information is of reserved character. No part of this document
or its Annexes can be reproduced or be used without the written approval of PACIFIC RUBIALES ENERGY. It is only valid at the time of his impression.
Code: I-
I-PROY-
PROY-Q-005
005
Date:: May 2010
Date Version: 2
TABLE OF CONTENTS
1.0 SCOPE................................................................
................................................................................................
...............................................................................................
............................................................... 3
1.1 VENDOR's Scope
Scope of Supply ................................................................
...................................................................................
................................................... 3
1.2 CUSTOMER's Scope of Supply ................................................................
..............................................................................
.............................................. 4
2.0 REFERENCE DOCUMENTS................................................................
................................................................................................
................................................................ 4
3.0 REQUIREMENTS ................................................................
................................................................................................
...............................................................................
............................................... 5
3.1 General Requirements................................................................
..........................................................................................
.......................................................... 5
3.2 Structural Requirements ................................................................
......................................................................................
...................................................... 7
3.3 Open Drain Collection Points ................................................................
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............................................. 10
3.4 Lifting of Skids ................................................................
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...................................................................
................................... 11
3.5 Materials ................................................................
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............................................ 12
3.6 Protective Coating ................................................................
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.............................................................. 13
3.7 Welding Processes ................................................................
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............................................................. 13
4.0 QUALITY ASSURANCE ................................................................
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.................................... 13
4.1 General ................................................................
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.............................................. 13
4.2 Material Traceability ................................................................
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.......................................................... 13
4.3 Inspection ................................................................
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.......................................... 13
5.0 PREPARATION FOR SHIPMENT................................................................
......................................................................................
...................................................... 14
6.0 VENDOR DATA REQUIREMENTS ................................................................
....................................................................................
.................................................... 14
This document has been generated for exclusive use of PACIFIC RUBIALES ENERGY. The contained information is of reserved character. No part of this document
or its Annexes can be reproduced or be used without the written approval of PACIFIC RUBIALES ENERGY. It is only valid at the time of his impression.
Code: I-
I-PROY-
PROY-Q-005
005
Date:: May 2010
Date Version: 2
1.0 SCOPE
This specification defines the minimum requirements for the design, materials,
fabrication, inspection, testing, and preparation for shipment of Skidded Assemblies
which will be installed by others at the “PACIFIC RUBIALES ENERGY PROJECTS”.
1.1 VENDOR's
VENDOR's Scope of Supply
• Design and detailed drawings for approval prior to initiation of any material
procurement or fabrication. Design calculations, computer analysis and
drawings shall be certified by a registered professional structural engineer.
• Structural steel skids fabricated and constructed in accordance with this
specification and international code applicable.
• Mounting of equipment.
• Associated piping, conduit, wiring, instruments, valves, controls, necessary
walkways, platforms, stairs, ladders, cages, platforms and minor equipment
not necessarily shown on the P&ID. Those ones shall conform to the
following requirements:
o Ladders shall have a maximum width of 18 in. Rungs shall be
round with a ¾ in., minimum diameter. Ladders 12 ft tall or taller
shall be equipped with cages beginning approximately 7 ft-6in.,
above the deck or floor level.
o Platform and stairs shall be floored with 1 in. X 3/16 in. serrated
bar grating. Platform shall be minimum width of 36 in. Both ones
shall be equipped with two bar handrails and kick plates.
o Handrails posts shall be spaced no more than 8 ft. on
platforms/walkways and 8 ft. horizontally on stairs. Post shall be
within 2 ft of platform and walkways corners.
o All of them shall be hot galvanized after fabrication.
• All painting required for skid, pipe, primed equipment, etc.
• Control Panels.
• Lifting gear.
• All required insulation.
• Shipping crates, rust inhibitors, flange protectors, and all other items
required for packing and shipping.
• Any special tools required for operation and maintenance of the packaged
assembly.
This document has been generated for exclusive use of PACIFIC RUBIALES ENERGY. The contained information is of reserved character. No part of this document
or its Annexes can be reproduced or be used without the written approval of PACIFIC RUBIALES ENERGY. It is only valid at the time of his impression.
Code: I-
I-PROY-
PROY-Q-005
005
Date:: May 2010
Date Version: 2
This document has been generated for exclusive use of PACIFIC RUBIALES ENERGY. The contained information is of reserved character. No part of this document
or its Annexes can be reproduced or be used without the written approval of PACIFIC RUBIALES ENERGY. It is only valid at the time of his impression.
Code: I-
I-PROY-
PROY-Q-005
005
Date:: May 2010
Date Version: 2
3.0 REQUIREMENTS
3.1 General Requirements
3.1.1 Transportation and shipping constraints limit the maximum skid size
(including crating) to 11 1/2 feet (3505mm) high by 15 feet (9572mm)
wide by 60 feet (18288mm) long, and a maximum allowable weight of
70 metric tons.
3.1.2 The skidded assembly shall be a self-contained unit. No instruments,
piping, or equipment shall extend beyond the skid edge.
3.1.3 The unit shall be complete and ready for operation upon installation at
the construction site.
3.1.4 The unit shall be designed for service in high humidity in the open. The
VENDOR shall be responsible for the design, engineering, coordination,
testing, delivery, and proper functioning of the whole unit.
This document has been generated for exclusive use of PACIFIC RUBIALES ENERGY. The contained information is of reserved character. No part of this document
or its Annexes can be reproduced or be used without the written approval of PACIFIC RUBIALES ENERGY. It is only valid at the time of his impression.
Code: I-
I-PROY-
PROY-Q-005
005
Date:: May 2010
Date Version: 2
3.1.5 In general, items shall be designed for continuous duty. All equipment
and materials shall be new.
3.1.6 All instrumentation and electrical items shall be provided and installed in
accordance with the P&IDs and conform to I-PROY-
PROY-Q-011:
011: “Specification
for Electrical and Instrumentation Items on Mechanical Packages”
3.1.7 The unit shall be completely wired, instrumented, and piped. Wiring and
piping shall be routed so as not to interfere with the maintenance of
equipment. Control wiring shall be routed to a common junction box with
terminals clearly identified for connections by others. Power cables to
electric motors will be provided and routed by others.
3.1.8 All inlet, outlet, utility and drain connections shall be flanged and
extended to termination at the edge of the skid with one connection for
each utility.
3.1.9 Where drawings are provided showing skid edge piping connections, the
plan and elevation locations must be held and the pipe connection
centerline shall be held to plus or minus 1/8 inch both horizontally and
vertically.
3.1.10 Skids shall have provisions for anchor bolting to the foundations; the
VENDOR shall supply an anchor bolt layout for equipment proper
installation. Clamping of skids is unacceptable. Provisions for levelling
the skids shall also be provided.
3.1.11 Adequate ladders and/or stairs and platforms shall be provided for
operating and maintenance access to all instruments, controls and
valves. Handrails must be continuous, uniform in height, and safe to
slide hand along. Vertical ladders shall have safety chains across the top
handrail stanchion. Ladders and handrails shall conform to OSHA
requirements where applicable.
Floor grating shall not be used as a mounting surface for equipment or
supports.
3.1.12 Interconnecting skids shall be joined by flanged piping that has been
checked for proper fit-up by assembly in the fabricator's shop.
3.1.13 All piping and instrument tubing (316SS) shall be rigidly supported for
service and shipment. The support and installation shall be made to
allow piping to be removed without cutting of main structural members.
3.1.14 Temporary structural elements provided to protect equipment during
transportation shall be easily removable. Welding shall be avoided.
This document has been generated for exclusive use of PACIFIC RUBIALES ENERGY. The contained information is of reserved character. No part of this document
or its Annexes can be reproduced or be used without the written approval of PACIFIC RUBIALES ENERGY. It is only valid at the time of his impression.
Code: I-
I-PROY-
PROY-Q-005
005
Date:: May 2010
Date Version: 2
This document has been generated for exclusive use of PACIFIC RUBIALES ENERGY. The contained information is of reserved character. No part of this document
or its Annexes can be reproduced or be used without the written approval of PACIFIC RUBIALES ENERGY. It is only valid at the time of his impression.
Code: I-
I-PROY-
PROY-Q-005
005
Date:: May 2010
Date Version: 2
This document has been generated for exclusive use of PACIFIC RUBIALES ENERGY. The contained information is of reserved character. No part of this document
or its Annexes can be reproduced or be used without the written approval of PACIFIC RUBIALES ENERGY. It is only valid at the time of his impression.
Code: I-
I-PROY-
PROY-Q-005
005
Date:: May 2010
Date Version: 2
This document has been generated for exclusive use of PACIFIC RUBIALES ENERGY. The contained information is of reserved character. No part of this document
or its Annexes can be reproduced or be used without the written approval of PACIFIC RUBIALES ENERGY. It is only valid at the time of his impression.
Code: I-
I-PROY-
PROY-Q-005
005
Date:: May 2010
Date Version: 2
This document has been generated for exclusive use of PACIFIC RUBIALES ENERGY. The contained information is of reserved character. No part of this document
or its Annexes can be reproduced or be used without the written approval of PACIFIC RUBIALES ENERGY. It is only valid at the time of his impression.
Code: I-
I-PROY-
PROY-Q-005
005
Date:: May 2010
Date Version: 2
This document has been generated for exclusive use of PACIFIC RUBIALES ENERGY. The contained information is of reserved character. No part of this document
or its Annexes can be reproduced or be used without the written approval of PACIFIC RUBIALES ENERGY. It is only valid at the time of his impression.
Code: I-
I-PROY-
PROY-Q-005
005
Date:: May 2010
Date Version: 2
the padeye at the pin hole. Stress levels for the padeyes and connection
of padeyes to the structure will be limited to the standard AISC allowable
for static load without the one-third increase.
3. Each skid structural member shall be designed for its share of the
total static dead weight plus a 100 percent load factor with each sling
carrying its share of the static dead weight.
4. Padeyes shall be symmetrically located about the center of gravity of
the package, with all equipment and piping mounted and in place.
Padeyes shall be oriented to prevent weak axis loading and shall be
positioned to allow adequate clearance for shackle installation. When
cutting padeyes from rolled plate, the padeyes shall be oriented in such
a manner that the direction of a maximum sling force is parallel to the
rolling direction of the plate.
3.5 Materials
3.5.1 Structural Steel
Structural steel shall conform to the ASTM steels approved in these AISC
specifications. ASTM-A36 shall normally be specified. Use of high
strength steels is subject to CUSTOMER approval.
3.5.2 Other Materials
1. Structural steel pipe shall conform to API 5L Gr. B (or for 24" O.D. and
larger A-36 rolled to API-2B is acceptable)
Structural steel tubing shall conform to ATM A500 Grade B or ASTM
A501.
Structural Bolts
1. Bolts for main structural connections shall be 3/4" or larger and shall
be high strength ASTM-A-325 Type I.
2. Bolts 5/8" and smaller shall be ASTM-A307. Plain washers shall
conform to ANSI B18.22.1.
3. When the structural steel is galvanized, bolts, nuts and washers shall
also be galvanized.
3.5.3 The Vendor shall furnish the Customer inspector with all mill
certificates (MTRs) for all pipe, structural shapes, bolts and plates. All major
load bearing structural members shall bear het numbers for identification.
Materials that cannot be properly and positive identification shall not be
used. Material traceability maps showing the material heat number shall be
maintained by the Vendor.
This document has been generated for exclusive use of PACIFIC RUBIALES ENERGY. The contained information is of reserved character. No part of this document
or its Annexes can be reproduced or be used without the written approval of PACIFIC RUBIALES ENERGY. It is only valid at the time of his impression.
Code: I-
I-PROY-
PROY-Q-005
005
Date:: May 2010
Date Version: 2
This document has been generated for exclusive use of PACIFIC RUBIALES ENERGY. The contained information is of reserved character. No part of this document
or its Annexes can be reproduced or be used without the written approval of PACIFIC RUBIALES ENERGY. It is only valid at the time of his impression.
Code: I-
I-PROY-
PROY-Q-005
005
Date:: May 2010
Date Version: 2
Vendor shall have to submit an Inspection and Test Plan for Customer approval
and prior to start any work.
All NDTs shall have to be performed by authorized and qualified operators and
in accordance with AWS Section 6 parts E and F.
Radiographic, Ultrasonic, Magnetic Particle, Dye penetrant inspection shall be
performed under specific procedure submitted by the Vendor for Customer
approval after to start any work.
Inspection records signed by the Customer or by the TPIA, will be maintained
and filed in accordance with SELLER Specification Dossier fixed by the
Customer.
5.0 PREPARATION
PREPARATION FOR SHIPMENT
VENDOR shall submit for review and approval his procedure for testing, packing,
crating, shipping and storage.
Final preparations for shipment shall not be made until VENDOR has inspected,
witnessed or approved any required tests conducted by the VENDOR and approved the
skids.
Each component shall be securely anchored and temporarily braced (if required) to the
skid to prevent damage during shipment.
All loose items shall be boxed and shipped with the skid package.
A corrosion inhibitor shall be applied to the internal surfaces of all components except
non-metallic pipe.
This document has been generated for exclusive use of PACIFIC RUBIALES ENERGY. The contained information is of reserved character. No part of this document
or its Annexes can be reproduced or be used without the written approval of PACIFIC RUBIALES ENERGY. It is only valid at the time of his impression.