SF-101
NO. 1 FINE COAL FEEDER
PARAMETER SYMBOL UNIT
DOUBLE SCREW FEEDER, HELICOID
coba
Maximum Capacity Qmax kg/h
Bulk Density ρ ton/m3
POWER REQUIRED
Operating Speed N rpm
25 See table A
1.15 See table B
1.5 See table C
1.69 See table D
- See table E
105.88
3,739.24
10,900.81
4820
3,162
ok
150A
6
165.2
138.46
9
9
229.07
-
367.53
167.06
196.80
28.10 See table
0.02
0.52
0.17
4.318
ok
CALCULATION SHEET FOR SCREW FEEDER
REFER TO CEMA/ANSI Standar No. 350
SF-101
NO. 1 FINE COAL FEEDER
PARAMETER SYMBOL UNIT
DOUBLE SCREW FEEDER, HELICOID
SPEED REQUIRED
Maximum Capacity Qmax kg/h
Bulk Density ρ ton/m3
POWER REQUIRED
Operating Speed N rpm
DEFLECTION CHECKED
Pipe Shaft OD
inch
Outside diameter Dps mm
Pipe Shaft Weight Wps kg
Flight Thickness Tf mm
Flight Number, Fn = L/p Fn -
Flight Weight, Wf = (π.(D2-Dps2)/4).Fn.Tf.7.85.10^-6 Wf kg
Paddle Weight Wp kg
Screw Weight, Wsc = Wps + Wf Wsc kg
lbs
Screw Length, (Bearing to Bearing) Lsc inch
Moment of Inertia of Pipe, I I inch4
Deflection at mid span,D = 5.Wsc.L^3 / (384.(2.9.10^7).I) D inch
mm
Allowable Deflection Da inch
mm
Deflection Checked if Δa > Δ, then "ok"
VALUE REMARKS
72 See table A
1 See table B
1.5 See table C
- See table D
- See table E
59.23
2,091.73
#VALUE!
POWER REQUIRED
Operating Speed N rpm 50 Selected from Sumitomo
Catalog No. C2001E-6
Total Length of Conveyor L ft 18.44 From Data Sheet
Conveyor Diameter Factor Fd 165 See table
Hanger Bearing Factor Fb 1.7 See table
Material factor Fm 1.2 See table
Power to overcome friction, HPf = L.N.Fd.Fb / 1,000,000 HPf Hp 0.26
Power to transport material, HPm = Vdc.L.W.Fm / 1,000,000 HPm Hp 2.73
HPf + HPm Hp 2.99
Overload factor Fo 1.35 See table
Drive Efficiency e 0.85 See table
Total Power Required, Hptotal = (HPf + HPm). Fo / e HPtotal Hp 4.75
kW 3.54
Power Selection HP kW 7.5 Selected from Sumitomo
Catalog No. C2001E-6
CHHM 10 - 6145 - 29 - Increased Safety eG3
Motor Drive Output Torque To Nm 1360
Torque Required, Treq = 9550.HPtotal / N Treq Nm 676
Torque Checked if To > Treq, then "ok" ok
DEFLECTION CHECKED
Pipe Shaft OD 150A
inch 6
Outside diameter Dps mm 165.2
Pipe Shaft Weight Wps kg 155.67
Flight Thickness Tf mm 9
Flight Number, Fn = L/p Fn - 11
Flight Weight, Wf = (π.(D2-Dps2)/4).Fn.Tf.7.85.10^-6 Wf kg 138.83
Paddle Weight Wp kg -
Screw Weight, Wsc = Wps + Wf Wsc kg 294.50
lbs 133.86
Screw Length, (Bearing to Bearing) Lsc inch 221.26
Moment of Inertia of Pipe, I I inch4 28.10
Deflection at mid span,D = 5.Wsc.L^3 / (384.(2.9.10^7).I) D inch 0.02
mm 0.59
Allowable Deflection Da inch 0.17
mm 4.318
Deflection Checked if Δa > Δ, then "ok" ok
TABEL A
CONVEYOR SIZE AND SPEED
PERCENT SCREW MAX.RECOM CAPACITY AT CAPACITY AT
TROUGH DIAMETER MENDED 1 RPM (ft3/hr) MAX RPM
LOAD (INCH) SPEED RPM (ft3/hr)
15% 12 50 6.5 325
16 45 15.6 700
20 40 31.2 1250
24 40 54.6 2180
30 30 105 3152
30% A 12 90 12.9 1160
16 80 31.2 2500
20 70 62.5 4370
24 65 109 7100
30 50 210 10506
30% B 12 50 12.9 646
16 44 31.4 1382
20 38 62.1 2361
24 36 109.1 3928
30 27 210 5673
45% 12 145 19.4 2820
16 130 46.7 6060
20 110 93.7 10300
24 100 164 16400
30 70 315 22062
95% 12 255 42 10760
16 220 101 2228
20 190 196 37385
24 100 363 16400
30 115 665 76519
TABLE B
FLIGHT FACTOR
TYPE Conveyor Loading
15% 30% 45%
Cut Flight 1.1 1.15 1.2
Cut &
Folded
Flight * 1.5 1.7
* Not Recommended
TABLE C
PITCH FACTOR
PITCH Description Factor
Standard Pitch = Dia. 1
Short Pitch = 2/3 Dia. 1.5
Half Pitch = 1/2 Dia. 2
Long Pitch = 1 1/2 Dia. 0.67
TABLE D
RIBBON FACTOR
Screw Dia. Ribbon Conveyor Loading
Width (inch) 15% 30% 45%
12 2
16 2.5
20 3
24 3