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About us

[Industrial
We provide solutions for our clients in their industrial
automations needs to improve productivity, quality, reliability,
Production Systems]
maintenance and support

We offer complete engineering services, including control system


design, hardware installation, electrical, testing and
commissioning, technical support and technical training
equipment such as Mechatronic training kit (Pneumatic,
Electrical, Hydraulic, PLC) and Modular production Systems(MPS)

Our experienced engineers from various field of industries,


provide wide knowledge and better design to suit customer
requirement as well as maintaining our quality of works.

Contact Us
No. 2A, Jalan Kebun Nenas, 3N/KS08, Bandar putera 2,

41200, Klang, Selangor , Malaysia.

Phone: +6016-6011075
Email: skbgolden@yail.com

SKB GOLDEN
SKB GOLDEN
No. 2A, Jalan Kebun Nenas, 3N/KS08, Bandar putera 2,
41200, Klang, Selangor , Malaysia
Mechatronic Industrial
Production Systems
Modular Production Systems (MPS) the global technological industry
today is on the threshold of a new manufacturing paradigm. A IPS Stations and Training Kits available :
production line in a factory can be made up of individual production
cells. Each cell has a specific function in the process such as distributing,  Distribution station (IPSDS001)
testing, processing, handling, assembly, storage etc. Depending on the  Processing station (IPSPS002)
requirements, one application or a process can be selected from the  Handling stations (IPSHS003)
many individual stations. By effectively combining individual stations,
 Sorting station (IPSSS004)
you can assemble your production system.

Training Kits
“Share your skills, inspire a change”
 Pneumatic (SKBP001)
 Electro Pneumatic (SKBEP001)
Mechatronics is the synergistic combination of mechanical engineering,  Programmable Logic Controller (KNPLC001)
electrical engineering, electronics, information technology and systems  Industrial (SKBI001)
thinking, utilized in the design of products and automation processes.  Stepper motor (SKBSM001)
The MPS provide the ideal environment for Mechatronics training.  Hydraulic (SKBH001)

Flexibility And Modularity


The MPS will have the ability to:
Automation Processes
 Analyze functional relationships in mechatronic systems
 Manufacture mechanical components Fully integrated automation training, combining mechanics, pneumatics,
electrical engineering, PLC control, and communication interfaces.
 Combination of electrical, pneumatic and control sub-systems
 Plan and organize work flow  Individual stations can be combined into a linear production
 Commission, troubleshoot and repair mechatronic systems line.
 Communicate using industrial network protocols,  Data transfer via PLC control signals.
 System communications via standard I/O protocols.
 PLCs from various manufacturers can be utilized.
The PLC’s training kit is designed and

Training Kits Product construct using PLC component such


as solenoid, power supply, indicator,
push button, limit switch, software
programming and programming
The training kit is compact design, easy to use in the development of
controller. This PLC’s training kit is
basic pneumatic skills. It full fills JPK requirement for level 2 and level 3 used in many industrial applications.
and also meet the industrial needs. This compact kit is mounted on an
acrylic material. This design makes it portable and the flexible
The electrical industrial motor
component can be done according to various applications.
control training kit is designed and
constructs using electrical
component such as contactor, timer,
overload, relay, indicator and push
The pneumatic training kit is
button. This electrical industrial
designed and constructs using
Pneumatic component such as Valves, motor component is used in many
cylinder roller limit switch and or industrial applications.
gate. These Pneumatic components
are used in many industrial The stepper motor training kit is
applications. designed and constructs using motor
and driver component. A stepper
motor is a brushless, synchronous
electric motor that converts digital
pulses into mechanical shaft rotation.
The stepper motor can only take one
The electro pneumatic training kit is step at a time and each step is the
designed and construct using electro same size. Since each pulse causes the
pneumatic component such solenoid, motor to rotate a precise angle.
start button, stop button, relay, timer
and limit switch. This electro
The Hydraulic training kit is designed
pneumatic component is used in
and constructs using hydraulic
many industrial applications.
component such valve, power pack
and pump and cylinder. In its fluid
power applications, hydraulics is
used for the generation, control, and
transmission of power by the use
of pressurized liquids.
Distribution Station IPSDS001
This station has been developed and produced exclusively for vocational
and further training in the field of automation and programming. The
training authority and the instructors are to ensure that trainees
observe the safety instructions described in the manual provided.

The Feed Magazine Module separates work pieces from the magazine. A
double acting cylinder pushes out the bottom work piece from the
gravity feed magazine. End position sensing is effected by means of
sensors. The filling level of the magazine is monitored. The magazine
might be fed with work pieces in any order.

The Transfer Module is a pneumatic handling device. The work pieces


are picked by a vacuum suction cap and can be transferred in a range of
0º to 180º by a swivel drive. End position sensing is effected by means
of sensors.

The Distribution station consists of the following:

• Stack magazine module


• Changer module
• Profile plate
• Trolley
• Control console
• PLC board
Processing Station IPSPS002
This station has been developed and produced exclusively for vocational
and further training in the field of automation and programming. The
training authority and the instructors are to ensure that trainees
observe the safety instructions described in the manual provided

The Rotary Indexing Table Module transfers the work piece between the
modules. It can absorb 4 pieces. In position 1 the work piece is
committed by the Slide Module belonging to the Testing Station. Position
2 is located at Drilling Module and the Drilled Hole Checking Module is
to be found on position 3. In position 4 the work piece is transferred to
the subsequent module of the following station. The rotary indexing
table is driven via a DC gear motor. The rotating plate positions are set
on the rotary module by an adequate number of sensing elements which
are detected via an inductive sensor. A hole has been drilled in the
middle of each work piece in order that the availability of the work piece
might be detected by an optical proximity sensor.

The purpose of the Drilling Module is to drill a hole in the middle of a


work piece. A double acting clamping cylinder is used to fix the work
piece. The drilling unit is powered by a 24 V DC engine and as far as
speed is considered it cannot be regulated. The drilling unit is moved
pneumatically with the help of guiding elements. End position
cushioning is effected by inductive proximity sensors. The Processing station consists of the following:

 Rotary Indexing Table Module


In the Drilled Hole Checking Module the processed work piece is  Drilling Module
checked to verify the drilling. If a drilled hole exists, the end position of  Drilled Hole Checking Module
the testing cylinder is reached and the end position sensor emits a  Clamping Module
signal.
Handling Station IPSHS003
Once work of indexing table is done and it reaches the transfer position,
after that, handling gripper will move to index table and hold work piece
to transfer to conveyor station. At this time, a defective work piece is
thrown away at extraction slider in the middle and is moved standby
position.

Rodless cylinder

Rodless cylinder worth about 1.5m long was used, and the handling
station is a process that connects processing to conveyor process. In
case of defective in the middle of process, the faulty units should be
discarded at extraction slider and is moved to its initial position

Main Components
 Rodless cylinder
 Proximity sensor
 5/3-way (All block) double solenoid valve
 Cylinder speed controller (flow control valve)
 Slider of profile structure
 Guide cover
 Multi bracket for fixing
 Column
 Multi-base
 Slider full sensor for mounted

Vaccum module
The Handling station consists of the following:
Vacuum module is used to clamp work pieces. Here, the Vacuum module  Rodless Cylinder
will clamp the work piece on the indexing table and to unclamp  Sensors
conveyor station
 Guide rails
 Compact Cylinder
 Vacuum Cup
Sorting Station
User can decide each slider by them.
The Sorting station sorts work pieces onto three slides. Work pieces For example, No. 1 slider stores Black plastic work piece, No. 2 slider
placed on the start of the conveyor are detected by a diffuse sensor. blue plastic, and No. 3 slider Aluminum work piece.
Sensors upstream of the stopper detect the work piece features (black,
red, metal). Sorting gates actuated by short-stroke cylinders via a
Buffer Module
deflector allow sorting of work pieces onto the appropriate slides. A
It prevents work piece from working improperly and controls operation
retro-reflective sensor monitors the level of the slides.
order.

Topic: Material detection


Main Components
Inductive and optical sensors detect the color and material of work
Single acting cylinder (Pneumatics)
pieces. Short-stroke cylinders stop work pieces on the conveyor and
5/2-way single solenoid valve
pass them on for sorting onto one of three slides.
Switch Cylinder Module
Conveyor Module It rejects work piece on the conveyor to selected slider. It is made Cam
This is belt type conveyor module. It transfers work piece vertically. type so it changes Linear acting of cylinder into rotary acting.
Conveyor uses DC motor. Relay for controlling is used.
Main Components
Main Components Double acting cylinder
Tensioning device Proximity sensor with cylinder
DC geared motor 5/2-way single solenoid valve
Relay for controlling
Optical fiber sensor for detecting work piece (beam type)

Detecting work pieces

Detect work pieces coming using Optical fiber sensor.


Sorting Station IPSSS004
.
Slider Module
Delivers the work piece to the index table.

Main Components
Profile slider
Guide cover
Multi-bracket
Column
Multi-base

Work-piece sensing module


It detects work pieces stored sliders. It is for not working when slider
has full work pieces on it.

Main Components
Optical sensor (Mirror reflection type)
Mirror for sensor reflection
Bracket for sensor fixture
Profile bar for sensor fixture
Multi base
The Sorting station consists of the following:
 Sorting gates with short-stroke cylinder
 Sensors
 Guide rails
 Conveyor motor

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