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Converge Engineering Pvt. Ltd.

An ISO 9001-2015 Certified Company


Office No. 608, The Great Eastern Galleria, Plot No. 20, Sector 4, Nerul (W), Navi Mumbai 400706, Maharashtra, India.
+91 9867328748 : info@converge.net.in : www.converge.net.in : CIN:U74999MH2017PTC295906
We Define & Resolve

COMPANY PROFILE

Converge Engineering Pvt. Ltd., (CEPL) an ISO 9001:2015 certified organization, is pleased to
present this introductory letter. We believe that, this information will interest you enough to
consider utilizing our engineering/technical services.

Our team at CEPL is driven by the passion to give the best services in the engineering field and
for this sole purpose, we have the committed and competent team of engineers with proven
excellence in their fields. We have expertise in Process, Piping, Mechanical, Civil/Structural,
Electrical, Instrumentation engineering and Loss Prevention jobs. We deal with small to large
scale projects with equal importance. We deliver design & engineering solutions that are
technically correct, safe, feasible, economical & incorporating latest technology and
international standards and thus, providing the best value for money.

We have work experience from various industries and possess good knowledge of different
problems which are faced in the industry and yes, we have solutions for these problems.

We also provide corporate training on process steady state and dynamic simulation and
optimization using Aspen HYSYS V10, Bentley WaterGEMS and Bentley HAMMER.

We look forward to work with your esteemed organization as solution provider to enhance your
profitability.

Thanks and regards.

Ajay S. Satpute Surekha A. Satpute


M.Tech. (Chemical), I.I.T. Madras B.Tech. (Chemical)
Managing Director Commercial Director
Converge Engineering Pvt. Ltd.
An ISO 9001-2015 Certified Company
Office No. 608, The Great Eastern Galleria, Plot No. 20, Sector 4, Nerul (W), Navi Mumbai 400706, Maharashtra, India.
+91 9867328748 : info@converge.net.in : www.converge.net.in : CIN:U74999MH2017PTC295906
We Define & Resolve

OUR VISION

We aim to be the FIRST Indian design engineering consultant that has global brand value.

OUR VALUES

✓ Employees : We keep our employees happy.


✓ Customers : We make sure that our customers get value for their money.
✓ CSR : We do our bit towards betterment of society.
✓ Ethics : We never compromise on our ethical values.
✓ Profit : We earn enough profits to keep first four values afloat.

OUR ESTEEMED END CLIENTS & CLIENTS


Converge Engineering Pvt. Ltd.
An ISO 9001-2015 Certified Company
Office No. 608, The Great Eastern Galleria, Plot No. 20, Sector 4, Nerul (W), Navi Mumbai 400706, Maharashtra, India.
+91 9867328748 : info@converge.net.in : www.converge.net.in : CIN:U74999MH2017PTC295906
We Define & Resolve

LIST OF PROJECTS

Project Title Client End Client


No.
26 Engineering Support for Flare Safety Tata Consulting SABIC, Saudi Arabia
studies including Noise study, Engineers, Mumbai
Dispersion Analysis Report,
Radiation Isopleth Report, Radiation
Contour Mapping Report
25 Steady State and Dynamic Tata Consulting SABIC, Saudi Arabia
Simulation for Propylene Pre- Engineers, Mumbai
cooling, Unloading and Boil off and
Flash Gas Generation
24 Feasibility study to increase the Tata Consulting Cairn Energy India
productivity of oil producing wells Engineers, Mumbai
23 Engineering Support for existing Petroserv Ltd, Qatar WOQOD, Qatar
office modification
22 Detail Design services for Early AEH, India
Rawat Petroleum
Production Facility in Sudan. Operating Company,
Sudan
21 Engineering Support for LPG & RINA Consulting, Sterling Petrochemical
Container terminal India and Fertilizers Limited,
Nigeria
20 Detail Design for Fire water network Petroserv Ltd, Qatar WOQOD, Qatar
civil works
19 EPIC for various Pipeline PCRs In Qatar Design Qatar Petroleum
Dukhan Consortium
18 Engineering support for WOQOD- Petroserv Ltd, Qatar WOQOD, Qatar
Bitumen Terminal Expansion project
17 Consultancy Services for Oil & Gas Velimor UK Ltd Arab Potash Company,
Leak Detection System At Arab Jordan
Potash Plants Dead Sea Area –
Jordan
16 EPC for provision of 3 phase Assam Petroleum Cairn Energy India
separators system with heating & Ltd
pumping arrangement.
15 FEED for 0.5 million TPA PROM Narmada Bio-Chem
manufacturing facility at Dahej, Ltd.
Gujarat
14 Dynamic Simulation of Gas Monaco Engineering Petroleum
Sweetening Plant for Khulud Gas Services Development of Oman
Development Project Phase 1
Converge Engineering Pvt. Ltd.
An ISO 9001-2015 Certified Company
Office No. 608, The Great Eastern Galleria, Plot No. 20, Sector 4, Nerul (W), Navi Mumbai 400706, Maharashtra, India.
+91 9867328748 : info@converge.net.in : www.converge.net.in : CIN:U74999MH2017PTC295906
We Define & Resolve

13 Process Simulation Input for Gas Monaco Engineering Saudi Aramco


Dispersion for Jazan Refinery Services
12 Surge Analysis For PS-21N Qatar Design ASHGHAL, Qatar
Pumping Station Risk & Consortium
Contingency-Construction of Bypass
Stations
11 EPC for provision of 3 phase Assam Petroleum Cairn Energy India
separators system with heating & Ltd
pumping arrangement.
10 Engineering Services for Steady Qatar Design New Port Project
State Analysis (Surge, Stress & Consortium (NPP), Qatar
Hydraulic) For Fuel and Water
Networks
9 EPC for Additional Three Wells Qatar Design Dolphin Energy Qatar
Flow Line Hooks-Up at DOL-2 as Consortium
Part of RMOP.
8 Supply of VBA Enabled Process 1) Qatar Chemicals
Calculation Spreadsheets for in- Company Ltd. Qatar
house use (Q-Chem)

2)Galaxy Surfactants
Ltd. Navi Mumbai
(GSL)
7 Design & Detailed Engineering for Qatar Design ASHGHAL, Qatar
Nuaija Lagoon 1A. Consortium
6 Design & Detailed Engineering for Qatar Design QATAR MUSEUM,
Lagoon. Consortium Qatar
5 Design and Detailed Engineering for Qatar Design ASHGHAL, Qatar
Proposed Temporary Storm Water Consortium
System at Onaiza & Pearl Area
4 Diesel dispensing/ bunkering system Petroserv Ltd Qatar Petroleum, Qatar
and associate facilities at Halul
Island, Qatar
3 Hydraulic Analysis Of Compressed Qatar Design New Port Project
Air System using Aspen HYSYS Consortium (NPP), Qatar
2 EPIC For 11 nos. non-shut down Qatar Design Qatar Petroleum, Qatar
PCRs at NGL Plants, Mesaieed Consortium
Operations
1 EPIC for provision of Irrigation Qatar Design Qatar Petroleum, Qatar
Water to Various Facilities in The Consortium
RLC West Side Area
Converge Engineering Pvt. Ltd.
An ISO 9001-2015 Certified Company
Office No. 608, The Great Eastern Galleria, Plot No. 20, Sector 4, Nerul (W), Navi Mumbai 400706, Maharashtra, India.
+91 9867328748 : info@converge.net.in : www.converge.net.in : CIN:U74999MH2017PTC295906
We Define & Resolve

HOW CAN WE HELP YOU?

CEPL has expertise for carrying out Concept studies, Front End Engineering Design, Detailed
Design Engineering and Residual Engineering. We take pride in our Trouble-Shooting and Plant
Optimization capabilities. We provide post-design assistance as well.

CEPL provides the quality solutions that exceed the client expectations. We serve our clients in
line with our company values. We believe in long term relationships with our clients.

We look forward to work with your esteemed organization as solution provider to enhance your
profitability.

ENGINEERING SERVICES

PROCESS ENGINEERING

➢ Dynamic simulation and steady state simulation using licensed software such as
AspenONE V10 (HYSYS, EDR, Flare System Analyzer, Aspen Plus etc.), Pipenet,
Bentley WaterGEMS, HAMMER.
➢ Hydraulic Calculations
➢ Plant optimization / trouble-shooting activities
➢ Equipment Sizing
✓ Two / Three phase separator (Horizontal / Vertical)
✓ Flare K.O. Drum (Horizontal / Vertical)
✓ Thermal Rating of shell & tube heat exchanger using EDR
➢ Process Calculation for Instruments
✓ Control Valve Sizing
✓ Orifice sizing
➢ Process Calculation for Safety Systems
✓ PSV and PVRV sizing calculations
✓ Blow down Study
➢ Miscellaneous Calculations
✓ Process design of tank heating coils (Heat gain-loss calculation)
✓ Determination of hydrate formation & estimation of methanol injection rate
➢ Process Simulation/Calculations training sessions for process engineers
➢ Software available: AspenONE V10 (HYSYS, EDR, Flare System Analyzer, Aspen Plus
etc.), WaterGEMS and Bentley HAMMER V8i SELECT series 6, Smart Plant P&ID
Converge Engineering Pvt. Ltd.
An ISO 9001-2015 Certified Company
Office No. 608, The Great Eastern Galleria, Plot No. 20, Sector 4, Nerul (W), Navi Mumbai 400706, Maharashtra, India.
+91 9867328748 : info@converge.net.in : www.converge.net.in : CIN:U74999MH2017PTC295906
We Define & Resolve

PIPING ENGINEERING

➢ Plot Plan Development of process plant


➢ Preparation of Conceptual/ Study piping Layouts
➢ Preparation of piping general arrangement drawings using AutoCAD.
➢ Preparation of Equipment layouts.
➢ Preparation of Nozzle Orientation of Process Equipment
➢ Preparation/Checking of Construction Isometrics.
➢ Preparation of Alignment sheets.
➢ Preparation of As Built Drawings.
➢ Selection of Pipe supports
➢ Checking of Vendor supplied GA drawings for Approvals
➢ Technical assistance during Construction phase.
➢ Technical Evaluation of various vendor packages and piping items.
➢ Preparation of Piping Material Specification and Data Sheets of piping items
➢ Preparation of design documents such as Design Basis Memorandum
➢ Preparation of Tender Documents and Material Take Off for tendering and cost
estimates.
➢ Expertise in non-metallic piping system.
➢ Stress Analysis of various piping systems.
➢ Pipe modeling in 3D.
➢ Software available: CAESAR II / Auto PIPE V8i SELECT series5, PDMS, CAD Worx

MECHANICAL ENGINEERING

➢ Mechanical equipment design


➢ Storage Tank design as per API 650, API 620, AWWA D-100, UL-142, and UL-58
➢ Pressure vessel design as per ASME Section VIII Division 1
➢ Pump Sizing and Selection
➢ Review of vendor’s fabrication drawings
➢ Preparation of specifications for machinery (pump, compressor, turbine etc.)
➢ Preparation of Specifications & Fabrication details of static equipment (heat exchanger,
storage tank, pressure vessel, drum, filter etc.)
➢ Preparation of Mechanical Data Sheets
➢ Inspection and testing guidelines
Converge Engineering Pvt. Ltd.
An ISO 9001-2015 Certified Company
Office No. 608, The Great Eastern Galleria, Plot No. 20, Sector 4, Nerul (W), Navi Mumbai 400706, Maharashtra, India.
+91 9867328748 : info@converge.net.in : www.converge.net.in : CIN:U74999MH2017PTC295906
We Define & Resolve

CIVIL/STRUCTURAL ENGINEERING

➢ Foundation Design.
➢ Foundation Layout Drawing.
➢ Detail Fabrication Drawings for Pipe Rack, Pipe Supports, Ladders, Platforms.
➢ Structural Analysis using STAAD Pro.
➢ Structural drawings

ELECTRICAL ENGINEERING

➢ Single Line Diagram


➢ Electrical & Instrument Cable Routing Layout
➢ E & I Cable Sizing and Schedule
➢ Electrical MTO, Specifications, Data sheet
➢ Electrical Power requirement calculations
➢ HV and LV Switchboard design
➢ ETAP Analysis
➢ Earthing, Lighting & Lightning System calculations

INSTRUMENTATION ENGINEERING

➢ Instrument MTO
➢ Instrument Index
➢ I/O list
➢ Instrument Loop Diagram
➢ Lighting, Earthing layout and GA
➢ Instrument Hook Up Drawings & Mounting Details
➢ Instrument Cable and JB Schedule
➢ Overall block diagram
➢ SIL study close out report
➢ Fire and Gas engineering deliverables

SAFETY & RISK MANAGEMENT

➢ HAZID, HAZOP, SIL, ELSOR, RBI, HFE


➢ F & G mapping study
➢ RAM study
➢ Design of water spray, Fire water Hydrant ring main and sprinkler & foam system
➢ Hazardous area classification drawing
Converge Engineering Pvt. Ltd.
An ISO 9001-2015 Certified Company
Office No. 608, The Great Eastern Galleria, Plot No. 20, Sector 4, Nerul (W), Navi Mumbai 400706, Maharashtra, India.
+91 9867328748 : info@converge.net.in : www.converge.net.in : CIN:U74999MH2017PTC295906
We Define & Resolve

CORPORATE TRAINING PROGRAM


(ADVANCED PROCESS DESIGN & SIMULATION)

This course is designed for process engineers who want to learn process calculations - its basis,
methodology and process drawings & documents.

The training starts with some background knowledge about the process engineering and process
engineer’s role in the industry. Sizing calculations are undoubtedly the most crucial part of a
process engineer’s job profile. We spend majority of our training time imparting our knowledge
about process calculations to the participants. We teach them how to do the sizing in a
professional way and we make sure they how learn how to do the same, so that they can do it
themselves.

Participants shall also be provided with hands on training on Aspen HYSYS V10 for doing the
sizing calculations.

SYLLABUS
Session 1 Control Valve sizing using Excel and Aspen HYSYS
Session 2 Pressure safety valve sizing using Excel and Aspen HYSYS
Session 3 Line sizing using Excel and Aspen HYSYS
Pump sizing using Excel and Aspen HYSYS
Separator sizing as per API 12J
Session 4 Orifice sizing using Excel and Aspen HYSYS
Session 5 Heat exchanger sizing using EDR
Distillation column sizing using Aspen HYSYS
Depressuring utility using Aspen HYSYS
Flare system design using Aspen Flare System Analyzer
Session 6 Students shall carry out Aspen HYSYS simulation of a real project (industry
problem).
Students shall carry out process calculations for the same project using their own
Session 7 spreadsheets prepared earlier in the course.
Students shall prepare PFD and P&ID (from the scratch) for the same project.
Session 8 Students shall be taught about how to prepare typical Process documents (PDB,
OCP, Line List, PDS, Simulation report etc.).