NORMEEUROPEENNE
NORM
EUROPAISCHE D ecember2003
tcs 25.160.10 S u p e r s e d e s E N Z B B - 1: 1 9 g 2
E ngl i sh versi on
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materials- Generalrules (lSO 15607:2003)
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Descriptif et qualification d'un mode op6ratoire de soudage Anforderung und Qualifizierung von SchweiBverfahren ftlr
pour les mat6riaux m6talliques - R6gles generales (lSO m e t a l l i s c h eW e r k s t o f f e - A l t g e m e i n e R e g e l n ( l S O
15607:2003) 15607:2OO3)
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This EuropeanStandardwas approvedby CEN on 7 May 2oo3-
CEN mernbersaro bound to comply with the CEN/CENELECIntemal Regulationswhich stipulatethe conditionsfor gtving this European
Standardthe st;tus of a natiohalstandardwithout any alteration.Up-to-datelists and bibliographicalreferencesconceming such national
standardsmay be obtainedon applicationto the ManagementCentre orto any CEN member.
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This EuropeanStandardexists in three officialversions(English,French,German)-A versionin any other language made by translation
underthe responsibilityof a CEN member into its own languageand notifiedto the ManagernentCentre has the same status as the official
EFE
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:r- rl
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EUROPEAN
COMITE
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COIvMITEE
EUROPEEN
FOR STANDARDIZATION
DE NORMALISATION
eURopAISCIIES KONIITEE FUR NoRN,IUNG
Contents
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5 W e l d i n g p r o c e d u r es p e c i f i c a t i o n f o r m a t "
"""""""""".'""'-"'----'-'-9
6 Development and qualification of welding procedures """"'
Foreword
This document(EN ISO 15607:2003)has been preparedby TechnicalCommifteeCEN/TC 121 "Welding", the
'Welding
secretariatof which is held by DS, in collaborationwith TechnicalCommittee|.SOTC44 and allied
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processes",
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of an identical text or by endorsement, at lhe latest by June 2004, and conflicting national standards shall be
withdrawnal the latest by June 2004.
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This document superseiies EN 28a-1:1992.
Accordingto the CEN/CENELEC Internal Regulalions,the national standards organizationsof the following ,r
countriesare bound to implement this European Standard:Auslria, Belgium, czech Republic, Denmark, Finland, :i
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France,cermany, Greece, Hungary, lceland, lreland, ltaly, Luxembourg, Malta, Nethedands, Norway, Porlugal, :
Slovakia,Spain, Sweden, Switzerland and the United Kingdom.
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EN fSO 15607:2003(E)
Introduction
welding procedurespecifications are.neededin orderto providea well definedbasisfor planningof the
operationsand for qualityconlrolduringwelding.wetding is considereda specialpro"""r in welding
in* terminologyof
standardsfor qualitysystems.standardsfor qualitysystemsusuallyrequirethatspecialpro"."...
o".urried out in
accordance with writtenprocedurespecifications.
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Preparationof a weldingprocedurespecification
providesthe necessarybasisfor, but does not in itselfensure that
the welds fulfilthe requiremenls.
Some deviations,notablyimperfections
and distortions,can LL erratratedby non_
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destructivemethodson the finishedproduct.
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mechanicalpropertiesis impossibleat the presentlevelof non-destructive technology, tnis nas resuneoin tne
eslablishmentof a set of rulesfor qualification
of the weldingprocedure
priorto the ieleaseoiine slectricationto
actualproduction.This EuropeanStandarddefinestheserules.
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E N I S O 1 5 6 0 7 : 2 0 0 3( E )
1 Scope
This EuroDeanStandardis part of a seriesof standards.AnnexA gives detailsof this series of standard,annex B
givesa flowchartfor the use of these standardsand Annex C gives a flow diagramfor the development and
of a WPS.
oualification
This standarddefines general rules for the specificationand qualificationof welding procedures for metallic
materials.This standard also refers to several other standardsqqlegardS detailedrules for specific applications.
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Thisstandardis applicableto manual,mechanizedand automaticwelding'
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tre usI ot a particularmelhod of qualificationis often a requirementof an applicationstandard.
euanflcationot pWPS by more than one method is not recomrEeluqq !! is ?sgumed that welding Procedure
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specificationsare used in production by compefentwelders, qualified in accordancewith the relevanl part-of EN
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Zb7or EN ISO 9606 or by competentoperatorsqualified accordancewith EN 1418
2 Normative references
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This European Standard incorporates by dated or undated reference, provisions from olher Publications. These
normative references are cited at the appropriate places in the text, and the publications are listed hereafter. For
dated references, subsequent amendments to or revisions of any of these Publications apply to this European
Standard only when incorporated in it by amendment or revision. For undaled references the latest edition of the
publicationreferred to aPPlies(including amendments).
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processes - Nomenclature of processes and reference numbers.
EN ISO 4063, Welding and allied
(lSO 4063:1998)
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- Welding procedure
DrEN ISO 15609-1, Specification and approval of welding procedures for metallic materials
'specitication
- Part 1: Arc welding (lSO/DIS 15609-1:2000)-
- Welding procedure
EN ISO 15609-2, Specification and qualification of welding procedures for metallic materials
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-
prEN ISO j560S-4, Specification and qualification of welding pr-oc,eduresfor metallic materials Welding procedure
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-
prEN ISO 15609-5, Specification and approval of welding proce-tlures for metallic materials Welding procedure
-
specification Patl 5: Resistance welding (lSO/DlS 15609-5:2000)'
-
EN ISO 15610, Specification and qualification of welding procedures for metallic materials C)ualification based on
tested welding consumables (lSO 15610:2003).
-
EN ISO 1561 1 , Specification and qualification of welding procedures for metallic materials Qualification based on
previous welding experience (lSO 1561 1:2a03).)
prEN ISO 15612, Specification and qualification of welding procedures for metallic malerials - Approval by a
standard welding procedure (lSO/DlS 1561 2:2000)-
-
EN ISO 15613, Specification and qualification of welding procedures for metallic materials Qualification based on
Dre-oroduction test (lSO 15613:2000)
(E)
EN ISO 15607:2003
EN ISO 15614-1, Specification and qualification of welding procedures for metallic materials - Welding procedure
test - Part 1: Arc and gas welding of steels and arc welding of nickel and nickel a oys (lSo 15614.1:2003).
prEN ISO 15614-2, Specification and approval of welding procedures for metallic materials - Welding procedure
tests - Paft 2: Arc welding of aluminium and its alloys (lSO/DlS 15614-2:2000).
prEN ISO 15614-3, Specification and qualification of welding procedures for metallic materials - Welding procedure
tests - Part 3: Welding procedure tests for the arc welding of casts iron (was submitted to CEN Enquiry as prEN
288-12).
- Welding procedure
orEN ISO 156144, Specification and qualification of welding procedures for metallic materials
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-
tests Part 4: Finishing welding of aluminium castings (was submifted to CEN Enquiry as prEN 288-13).
- Welding procedure
DrEN ISO 15614-5, Specification and approval of welding procedures for metallic materials
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tests Paft 5: Arc welding of litanium, zirconium and their alloys (lso/Dls 15614-5:2000).
prEN ISO 1561+=6; Specification and qualification of welding proceaures toi meiattX materials - Welding procedure
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test - Part 6: Copper and copper alloys.
EN ISO 15614-8, Specification and qualification of welding procedures for metallic materials - Welding procedure
test - Part B: Welding of tubes to tube-plate ioints (lSO 15614-8:2OO2).
prEN ISO 15614-9, Specification and qualification of welding procedures for metallic materials - Welding procedure
tesb - Pan 9: IJnderwater hyperbaric wet welding (lSO/DlS 15614-9:2000).
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prEN ISO 15614-10, Specification and approval of welding procedures for metallic materials - Welding procedure
test - Part 1O: Hyperbaric dry welding (lSO/DlS 15614-10:2000).
EN ISO 15614-1 1 , Specification and qualification of welding procedures for metallic materials - Welding procedure
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test - Part 11: Electron and laser beam welding (lSO 15614-11:2002).
orEN:lSO
'tests 15614-12, Specification and approval of welding procedures for metallic materials - Welding procedure
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prEN ISO 15614-13, Specification and qualification of welding procedures for metallic materials - Welding
procedure test - Part 13: Resistance butt and flash welding (lso/Dls 15614-13:2002)-
ISO 857-'1, Welding and allied processes - Vocabulary - Part 1: Metal welding processes-
welding procedure
specified course of action to be followed in making a weld, including the welding process(es), reference to
materials, welding consumables, preparation,prehealing (if necessary),method and control ol welding and post-
weld heat treatment (if relevant),and necessaryequipment to be used
weldinq process
f o r t h e w e l d i n g p r o c e s s e s t, h e n o m e n c l a t u r ea n d d e f i n i t i o n sg i v e n i n I S O 8 5 7 - 1 a r e f o l l o w e di n t h i s s t a n d a r d T
. he
n u m b e r i n gs y s t e mf o r w e l d i n gp r o c e s s e si n E N l S o 4 0 6 3 i s a l s o f o l l o w e d
{ !
, r r i , : n : i 1 , 1 l , r l , r . , : , r ' a r ,
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EN ISO 15607:2003(E)
3.4
welding proceduresPecifiGation(WPS)
a documenlthat has been qualifiedby one of the methodsdescribedin clause 6 and provides the required
duringproduclionwelding.
variablesof thewetdingprocedureto ensurerepeatability
3.5
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work instruction
of the weldingprocedure,suitablefor directapplicationin the workshoP
simplifiedspecification
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3.6
- welding procedure qualification record (WPQR)
- - reeordcomprisingall.necessarydata neededforqualification of€ preliminarywelding procedure specification- ---
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3.7
welding proceduretest
test piece,as indicaledin the pWPS,in orderto qualifya weldingprocedure
makingana testingof a standardized
3.8
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pre-itoduction welding test
welding test having the same function as a welding procedure test, but based on a non-standard test piece
reordlentativeof the productionconditions
3.9
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standardwelding procedure specification
welding procedurespeciticationwhich has been qualifiedby a welding procedure test nol related to the
manufacturerand qualifiedby an examineror examiningbody
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NOTE A standard welding procedure may then be made available to any manufacturer'
3.10
previous welding experience
when it can be shown by authenticated test data that the manufacturer's established production welding
procedureshave been capable of consistentlyproducing welds of acceptable quality over a Period of time
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3.11
tested welding consumable
welding consumable or consumable combinalion tested according to appropriate standards for testing of welding
consumaDles
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3.12
wetding consumable
materiaisconsumed in the making of a weld, includingfiller metals and auxiliary malerials
3.13
e s s e n t i a lv a r i a b l e
welding conditionthat requires qualification
3.14
n o n e s s e n t i a lv a r i a b l e
welding conditionaddressed in the WPS but not requiringqualification
3 . 15
range of qualification
extent of qualjficationfor an essentialwelding variable
E N I S O 1 5 6 0 7 : 2 0 0 3( E )
3.16
parent material
material(s)to be joined by welding
3.17
test piece
weldedassemblywhich is usedfor testingpurposes
3 . 18
test specimen
part oi portion cut from the test piece in order to performa specifieddestructivetest
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3.19
homogeneousioint
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wetdeJ.jointin which the weld metaland parentmaterialhave no significantdifferencesin mechanicalproperties
and/ or c hem ic a l c o mP o s i ti o n 1
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NOTE homogeneous-
A weldedjointmadeof similarparentmaterialswilhoutflllermetalis considered
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heterogeneous joint
properties
welded-joint in whicn the weld metal and parent malerial have significant differences in mechanical
and/or chemical comPosition
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3.21
dissimilar material joint
properties and/or chemical
welded joint in whic-hthe parenl materials have significantdifferencesin mechanical
composition
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3.22
imperfection
discontinuity in the weld or a deviation from the intended geometry. lmperfections are, e.g. cracks, lack of
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penetration,porosity,slag inclusions
NoTEEN|So6520-landEN|So6520-2conlaincomprehensive|istsofimperfections.
3.23
manufacturer
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3.24
examiner
perdon who has been appointed to verify compliancewith the applicablestandard
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3.25
examining body
organisatiSnthai has been appointed to verify compliancewith the applicablestandard
3.26
manufacturer of consumables
p a r t y w h o m a n u f a c t u r e st h e c o n s u m a b l e st o t a l l yo r p e r f o r m st h e f i n a l p a r t o f p r o d u c t i o nw
, h i c h d e t e r m i n e sl h e
q u a l i t yo f t h e c o n s u m ab l e s
3.27
w e l d i n g c o - o r di n a t i on P e r s on n e l
p e r s o n n ewl h o h a v e r e s p o n s i b i l i t i ei ns t h e m a n u f a c t u r i n og p e r a t i o nf o f w e l d i n ga n d w e l d i r r gr e l a t e da c t j v i t i e sw h o s ' - '
c o m p e t e n c ea n d k n o w l e d g eh a s b e e n d e r n o n s l r a t e .bJy e . g . t r a i n n g e d L r c a t i o n i l n d / o r r e l e v a n tn r a n t l f a c t u r i n g
e x p e re n c e
B
EN fSO 15607:2003 (E)
3.28
heat input
ener gy int r odu c e di n to th e w e l d re g i o n d u ri n g w el di ng
3.29
par ent m at er i a l th i c k n e s s
nom inalt hic k n e s so f th e m a te ri a l sto b e w e l ded
3.30
weld m et al t hi c k n e s s
t hic k nes sof t h e w e l d m e ta l e x c l u d i n ga n y re i nforcement
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4 Abbreviations
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Table 1 - Abbreviations
Ab b re v i a ti o n D escri pti on
WPQR
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- arc welding:
- gas welding;
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- resistancewelding.
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WpS for other welding processes and for special applicatlonsmay be covered by specific standards, for example :.
f o r s t u dw e l d i n g ,s e e E N I S O 1 4 5 5 5 ;
f o r f r i c t i o nw e l d i n g ,s e e E N I S O 1 5 6 2 0 ..
W p S s h a l l b e c l a s s i f i e da s p W P S u n t i lq u a l i f i e du s i n ga n a p p r o p r i a t em e t h o d i n a c c o r d a n c ew i t h c l a u s e6 .
6 t n d q u a l i f i c a t i o no f w e l d i n g p r o c e d u r e s
Devetopmena
6 . 1G e n e r a l
e u a l i f i c a t i o no f w e l d i n gp r o c e d u r e ss h a l l b e p e r f o r m e dp r i o rt o a c t u a lw e l d i n gi n p r o d u c t i o n .
The manufacturershall preparea pwPS and shall ensurethat it is applicablefor the actual production,
experiencefrom previousproductionsand the generalfundof knowledgeof wetoingtectrnotogy.- using
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EN ISO 15607:2003 (E)
M et h o d b a s e d o n Application
W eldin g Pro c e d u re
test Can always be applied, unless the procedure test does not adequately
c o rre s p o n dto the j oi nt geometry,restrai nt,accessi bi l i tyof the actual w elds.
( s ee 6. 2 )
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Ap p l i c a ti o ni s l i mi ted to w el di ng proceduresusi ng consumabl es.
Tested welding T h e te s ti n g o f the consumabl es shal l cover the parent materi al used in
c ons u ma b l e s production.
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( s ee 6. 3 ) Further limitations as regards material and other parameters are specified in
E Nr s o 1 9 q 1 0 .
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P r e v i o u sw e l d i n g A p p l i c a t i o ni s l i m i t e d t o p r o c e d u r e s u s e d p r e v i o u s l y f o r a l a r g e n u m b e r o f
experience w e l d s i n c o m parabl e i t e m s , j o i n t s a n d m a t e r i a l s . R e q u i r e m e n t s a r e s p e c i f i e d
( s ee 6. 4 ) i n E N I S O 1 5 6 11 .
S t anda rdw e l d i n g
S i mi l a r to w el di ng procedure test and l i mi tati ons are speci f ied in
procedure
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D r E NI S O 1 5 6 1 2 .
( s ee 6.5 )
P r e- pr o d u c ti o n C a n a l w a y s be appl i ed i n pri nci pl ebut requi res manufacture of a test piece
weldin g te s t u n d e r p ro d u c ti oncondi ti ons.S ui tabl efor mass producti on.R equi reme nt s ar e
(see6.6) s p e c i f i e di n E N I S O 1 5 6 1 3 .
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NOTE: For the choice of a particularmethod, see clause 1
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lf the quatification involves welding of test pieces, then the test pieces shall be welded in accordance with the
pWPS.
The WPQR shall comprise all variables (essential and non essenlial)as well as the specified ranges of qualification
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given in the appropriatestandard. On basis of the WPQR, the WPS for production welding is developed under the
responsibilityof the manufacturerunless otherwise required (see annex B).
6.2Qualificationbasedon weldingproceduretest
This method specifies how a welding procedure can be qualifiedby the welding and testing of a standardized test
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prece.
A welding procedure test may be required whenever the propertiesof the material in the weld metal and the heat
affected zone are criticalfor the application.
The different parts of prEN ISO 15614 define the welding proceduretests for the following welding processes:
- arc welding;
- gas welding;
laserbeamwelding;
r e s i s t a n c ew e l d i n o .
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r;il.r,l;Jrl5 In::itlLtlr'tt
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^Jar.ir',lr,tii..il.rr,,.i,!til.rr,llrrrrrllali.rlfr'),ri i.':rr'iairflnrrlrl
EN ISO15607:2003
(E)
"' otherweldins
processes
androrspeciar
apprications
maybe coveredby speciric
ff.,iiri$:?"*ffiJ;:"
- for studwetding,see EN ISO j4555;
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do not deterioratesignificantlyin the heat affectedzones.
;:ffiJs:f^ In this case, this method of quatification
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EN lso '15610definesthe methodot qualification
by usingtestedwerdingconsumabres
processes: for rhe folowing werding
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- arc welding;
- gas welding.
w e l d i n gp r o c e s s e s :
:
- arc welding;
- gas welding;
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resistancewelding.
otherwerdino
processes
androrspeciar
appricarions
maybe arsocoveredby
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- f o rs t u dw e l d i n gs, e e E N I S O 1 4 5 5 5 ;
f o rf r i c l i o n
w e l d i n gs, e e E N I S O 1 5 6 2 0 .
6 . 5 Q u a l i f i c a t i o nb a s e d o n a s t a n d a r d w e l d i n g p r o c e o u r e
Thisnrethodspecifieshow a weldinl]procedrrre
can be qualiriecl
by useof a stanclarci
welrlngproce.jLrre
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EN tSO 15607:2003 (E)
A pWPS preparedby a manufactureris qualifiedif the rangesfor all variablesare within the range permittedbv a
standardweldingprocedure.
prEN ISO 15612 definesthe method of qualificationby use of a standardwelding procedure for the followinq
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weldingpr oc e s s e s :
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ar c weldin g ;
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elec t r onb e a m w e l d i n g :
las er beam w e l d i n g ;
:
les is t ancew e l d i n g .
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Qualificationby this method for other welding processes and for speci al appl i cati onsmay be covered by specif ic
s t andar ds .
This method is the only reliable method of qualification for some welding procedures, in which the resultino
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propertiesof the weld strongly depend on certain conditions such as; component, special reslraint conditions, heat
sinks elc., which cannot be reproduced by standardized test pieces.
Qualificationby a pre-production welding test may be used where the shape and dimensions of standardized
pieces do not adequately represent the joint to be welded, e.9. attachmentweld to thin pipe. In such cases, one or
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more special test pieces shall be made to simulate the production joint in all essential features. The test shall be
carriedout prior and under the conditionsto be used in produclion.
Inspection and testing of the test piece shall be carried out in accordance with the appropriate standard for
procedure testing, but this testing may need to be supplemented or replaced by special tests according to the
'15613defines the method of qualification pre-production
nature of the joint in question. EN ISO by welding tests for
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arcwelding;
gas welding;
e l e c t r o nb e a m w e l d i n g ;
l a s e rb e a mw e l d i n g ;
- resistancewelding.
Q L r a l i f i c a t i obny t h i s m e l h o d f o r o t h e r w e l d i n g p r o c e s s e sa n d f o r s p e c i a l a p p l i c a t i o n sm a y b e a l s o c o v e r e d b y
specificstandards.
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E N I S O 1 5 6 0 7 : 2 0 0 (3E )
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E N fS O 1 5 6 0 7 : 2 0 0 3( E )
AnnexB
(informative)
Differentphases in weldingprocedurequalification
S e e T a b l eB . 1 .
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T a b l e 8 .1 - D i ffe re nt phases i n w etdi ng procedure qual i fi cati on
Ac ti v i ty R esul t
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Party involved
Dev el o p me n to f th e pwPS Manufacturer
procedure
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Q u a l i f i c a t i o nb y a n y W P Q R i n c l u d i n gt h e r a n g e o f Manufacturer
method validity based on the relevant and, if applicable,
standard of quaf ification examiner/examining body
F inal i z a ti o no f th e W P S b a s e do n t h i sW p e R Manufacturer
D ro c e d u re
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E N I S O 1 5 6 O T : 2 0 0 3( E )
Annex C
(informative)
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Yes
An applicable
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WPS avaiiableJ
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Developmentof a pWPS
Qualification
Qualification Qualification alificationbased Qualificationbased
based on a pre-
based on tested based on on a standard on a welding
production
consumables previous welding welding procedure procedure test
welding test
experience
w.
A p p l i c a b l ep a r t o f
, N I S O 1 5 6 1 1 ,E N I S O 1 5 6 1 2 E
EN tSO15610E , N ISO15613 p r E No r E N 1 5 6 1 4 ,
EN tSO 14555,
EN tSO 15620
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W P Q R b y t h e m a n u f a c t u r e ro r , i f a p p l i c a b l e b
, y t h e e x a m i n e r / e x a m i n i nb
go d y
W P S p r e p a r e db y t h e m a n u f a c t u r e r
( i f n e c e s s a r y p) r e p a r e db y t h e m a n u f a c t u r e r
R e l e a s ef o r p r o d u c t i o n: W P S o r w o r k i n s t r u c t i o n
1V
E N I S O 1 5 6 0 7 : 2 0 0 3( E )
Bibliography
E N 287- 2 , Approval testing of welders - Fusion welding - Part 2: Aluminium and aluminium
alloys.
m
E N 1 4 1B , Welding personnel - Approval testing of welding operators for fusion welding
and
resistance weld setters for fulty mechanized and automatic welding of
m"utulli.
o
materials.
.c
matedds - Part 1: Fusion welding (lSO 6S2O-t:tbeS)