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KM-8030

KM-6030

SERVICE
MANUAL
Published in June 2005
842FB111
Version 2.0
CAUTION

Danger of explosion if battery is incorrectly replaced. Replace only with the same or equivalent type
recommended by the manufacturer. Dispose of used batteries according to the manufacturer’s
instructions.

CAUTION

Double-pole/neutral fusing.
Version history

Version Date Replaced pages Remarks

1.0 30 March 2005


2.0 24 June 2005 Overall revised
This page is intentionally left blank.
Safety precautions

This booklet provides safety warnings and precautions for our service personnel to ensure the safety of
their customers, their machines as well as themselves during maintenance activities. Service personnel
are advised to read this booklet carefully to familiarize themselves with the warnings and precautions
described here before engaging in maintenance activities.
Safety warnings and precautions

Various symbols are used to protect our service personnel and customers from physical danger and
to prevent damage to their property. These symbols are described below:

DANGER: High risk of serious bodily injury or death may result from insufficient attention to or incorrect
compliance with warning messages using this symbol.

WARNING: Serious bodily injury or death may result from insufficient attention to or incorrect compliance
with warning messages using this symbol.

CAUTION: Bodily injury or damage to property may result from insufficient attention to or incorrect
compliance with warning messages using this symbol.

Symbols
The triangle ( ) symbol indicates a warning including danger and caution. The specific point
of attention is shown inside the symbol.

General warning.

Warning of risk of electric shock.

Warning of high temperature.

indicates a prohibited action. The specific prohibition is shown inside the symbol.

General prohibited action.

Disassembly prohibited.

indicates that action is required. The specific action required is shown inside the symbol.

General action required.

Remove the power plug from the wall outlet.

Always ground the copier.


1.Installation Precautions

WARNING

• Do not use a power supply with a voltage other than that specified. Avoid multiple connections to
one outlet: they may cause fire or electric shock. When using an extension cable, always check
that it is adequate for the rated current. .............................................................................................

• Connect the ground wire to a suitable grounding point. Not grounding the copier may cause fire or
electric shock. Connecting the earth wire to an object not approved for the purpose may cause
explosion or electric shock. Never connect the ground cable to any of the following: gas pipes,
lightning rods, ground cables for telephone lines and water pipes or faucets not approved by the
proper authorities. ............................................................................................................................

CAUTION:

• Do not place the copier on an infirm or angled surface: the copier may tip over, causing injury. .......

• Do not install the copier in a humid or dusty place. This may cause fire or electric shock. ................
• Do not install the copier near a radiator, heater, other heat source or near flammable material.

This may cause fire. .........................................................................................................................


• Allow sufficient space around the copier to allow the ventilation grills to keep the machine as cool
as possible. Insufficient ventilation may cause heat buildup and poor copying performance. ...........

• Always handle the machine by the correct locations when moving it. ...............................................

• Always use anti-toppling and locking devices on copiers so equipped. Failure to do this may cause
the copier to move unexpectedly or topple, leading to injury. ...........................................................

• Avoid inhaling toner or developer excessively. Protect the eyes. If toner or developer is acciden-
tally ingested, drink a lot of water to dilute it in the stomach and obtain medical attention immedi-
ately. If it gets into the eyes, rinse immediately with copious amounts of water and obtain medical
attention. ......................................................................................................................................

• Advice customers that they must always follow the safety warnings and precautions in the copier’s
instruction handbook. .....................................................................................................................
2.Precautions for Maintenance

WARNING

• Always remove the power plug from the wall outlet before starting machine disassembly. ...............

• Always follow the procedures for maintenance described in the service manual and other related
brochures. .......................................................................................................................................

• Under no circumstances attempt to bypass or disable safety features including safety mechanisms
and protective circuits. .....................................................................................................................

• Always use parts having the correct specifications. ..........................................................................


• Always use the thermostat or thermal fuse specified in the service manual or other related bro-
chure when replacing them. Using a piece of wire, for example, could lead to fire or other serious
accident. ..........................................................................................................................................

• When the service manual or other serious brochure specifies a distance or gap for installation of a
part, always use the correct scale and measure carefully. ................................................................

• Always check that the copier is correctly connected to an outlet with a ground connection. .............
• Check that the power cable covering is free of damage. Check that the power plug is dust-free. If it
is dirty, clean it to remove the risk of fire or electric shock. ..............................................................

• Never attempt to disassemble the optical unit in machines using lasers. Leaking laser light may
damage eyesight. ...........................................................................................................................

• Handle the charger sections with care. They are charged to high potentials and may cause electric
shock if handled improperly. ............................................................................................................

CAUTION
• Wear safe clothing. If wearing loose clothing or accessories such as ties, make sure they are
safely secured so they will not be caught in rotating sections. ..........................................................

• Use utmost caution when working on a powered machine. Keep away from chains and belts. ........

• Handle the fixing section with care to avoid burns as it can be extremely hot. ..................................
• Check that the fixing unit thermistor, heat and press rollers are clean. Dirt on them can cause
abnormally high temperatures. ........................................................................................................
• Do not remove the ozone filter, if any, from the copier except for routine replacement. ....................

• Do not pull on the AC power cord or connector wires on high-voltage components when removing
them; always hold the plug itself. .....................................................................................................

• Do not route the power cable where it may be stood on or trapped. If necessary, protect it with a
cable cover or other appropriate item. .............................................................................................

• Treat the ends of the wire carefully when installing a new charger wire to avoid electric leaks. ........

• Remove toner completely from electronic components. ...................................................................

• Run wire harnesses carefully so that wires will not be trapped or damaged. ....................................
• After maintenance, always check that all the parts, screws, connectors and wires that were
removed, have been refitted correctly. Special attention should be paid to any forgotten connector,
trapped wire and missing screws. ...................................................................................................

• Check that all the caution labels that should be present on the machine according to the instruction
handbook are clean and not peeling. Replace with new ones if necessary. ......................................

• Handle greases and solvents with care by following the instructions below: .....................................
· Use only a small amount of solvent at a time, being careful not to spill. Wipe spills off completely.
· Ventilate the room well while using grease or solvents.
· Allow applied solvents to evaporate completely before refitting the covers or turning the power
switch on.
· Always wash hands afterwards.

• Never dispose of toner or toner bottles in fire. Toner may cause sparks when exposed directly to
fire in a furnace, etc. .......................................................................................................................

• Should smoke be seen coming from the copier, remove the power plug from the wall outlet imme-
diately. ............................................................................................................................................

3.Miscellaneous

WARNING

• Never attempt to heat the drum or expose it to any organic solvents such as alcohol, other than the
specified refiner; it may generate toxic gas. .....................................................................................
2FB/2FC

CONTENTS

1-1 Specifications
1-1-1 Specifications..........................................................................................................................................1-1-1
1-1-2 Parts names............................................................................................................................................1-1-3
(1) Copier................................................................................................................................................1-1-3
(2) Operation panel.................................................................................................................................1-1-5
1-1-3 Cross section view ..................................................................................................................................1-1-6
1-1-4 Drive system ...........................................................................................................................................1-1-7
(1) Drive system 1 (Optical section)........................................................................................................1-1-7
(2) Drive system 2 (Cassette paper feed)...............................................................................................1-1-8
(3) Drive system 3 (Deck paper feed).....................................................................................................1-1-9
(4) Drive system 4 (Deck lift) ..................................................................................................................1-1-9
(5) Drive system 5 (Vertical paper feed) ...............................................................................................1-1-10
(6) Drive system 6 (MP tray paper feed)...............................................................................................1-1-11
(7) Drive system 7 (Paper conveying) ..................................................................................................1-1-12
(8) Drive system 8 (Drive motor and developing motor drive trains) ....................................................1-1-13
(9) Drive system 9 (Transfer motor, fuser motor drive train).................................................................1-1-14
(10) Drive system 10 (Toner motor drive train).......................................................................................1-1-16
(11) Drive system 11 (Document processor) ..........................................................................................1-1-17

1-2 Handling Precautions


1-2-1 Drum .......................................................................................................................................................1-2-1
1-2-2 Toner container.......................................................................................................................................1-2-1
1-2-3 Installation environment ..........................................................................................................................1-2-1

1-3 Installation
1-3-1 Unpacking and installation ......................................................................................................................1-3-1
(1) Installation procedure ........................................................................................................................1-3-1
1-3-2 Setting initial copy modes .....................................................................................................................1-3-12
1-3-3 Installing the key counter (option) .........................................................................................................1-3-13
1-3-4 Installing the document finisher (option) ...............................................................................................1-3-15
1-3-5 Installing the side feeder (option)..........................................................................................................1-3-24
1-3-6 Installing the printer kit (option).............................................................................................................1-3-28
1-3-7 Installing the scanner kit (option) ..........................................................................................................1-3-31
1-3-8 Installing the security kit (option)...........................................................................................................1-3-33

1-4 Maintenance Mode


1-4-1 Maintenance mode .................................................................................................................................1-4-1
(1) Executing a maintenance item ..........................................................................................................1-4-1
(2) Maintenance mode item list...............................................................................................................1-4-2
(3) Contents of the maintenance mode items.........................................................................................1-4-7
1-4-1 Copier management .............................................................................................................................1-4-76
(1) Using the copier management mode ..............................................................................................1-4-76
(2) Job accounting ................................................................................................................................1-4-77
(3) Default settings for copying .............................................................................................................1-4-78
(4) Common default settings.................................................................................................................1-4-80
(5) Weekly timer....................................................................................................................................1-4-82
(6) Configuring MP tray.........................................................................................................................1-4-82
(7) Registering non-standard sizes for originals ...................................................................................1-4-83
(8) Setting document management defaults.........................................................................................1-4-83
(9) Hard disk management ...................................................................................................................1-4-83
(10) Printing reports ................................................................................................................................1-4-83
(11) Checking total copy count ...............................................................................................................1-4-84
(12) Refreshing the drum........................................................................................................................1-4-84
(13) Selecting the language....................................................................................................................1-4-84

1-5 Troubleshooting
1-5-1 Paper misfeed detection .........................................................................................................................1-5-1
(1) Paper misfeed indication ...................................................................................................................1-5-1
2FB/2FC-2.0

(2) Paper misfeed detection conditions ..................................................................................................1-5-2


(3) Paper misfeeds ...............................................................................................................................1-5-10
1-5-2 Self-diagnosis .......................................................................................................................................1-5-24
(1) Self-diagnostic function ...................................................................................................................1-5-24
(2) Self diagnostic codes ......................................................................................................................1-5-26
1-5-3 Image formation problems ....................................................................................................................1-5-46
(1) No image appears (entirely white)...................................................................................................1-5-48
(2) No image appears (entirely black)...................................................................................................1-5-49
(3) Image is too light. ............................................................................................................................1-5-50
(4) Background is visible.......................................................................................................................1-5-51
(5) A white line appears longitudinally. .................................................................................................1-5-51
(6) A black line appears longitudinally. .................................................................................................1-5-51
(7) A black line appears laterally...........................................................................................................1-5-52
(8) One side of the copy image is darker than the other.......................................................................1-5-52
(9) Black dots appear on the image......................................................................................................1-5-52
(10) Image is blurred...............................................................................................................................1-5-53
(11) The leading edge of the image is consistently misaligned with the original. ...................................1-5-53
(12) The leading edge of the image is sporadically misaligned with the original. ...................................1-5-53
(13) Paper creases. ................................................................................................................................1-5-54
(14) Offset occurs. ..................................................................................................................................1-5-54
(15) Image is partly missing....................................................................................................................1-5-54
(16) Fusing is poor..................................................................................................................................1-5-55
(17) Image is out of focus. ......................................................................................................................1-5-55
(18) Image center does not align with the original center. ......................................................................1-5-55
(19) Image is not square.........................................................................................................................1-5-56
(20) There is a regular error between the centers of the original and copy image
when the DP is used. ......................................................................................................................1-5-56
(21) There is a regular error between the leading edges of the original and copy image
when the DP is used. ......................................................................................................................1-5-56
1-5-4 Electric problems ..................................................................................................................................1-5-57
Copier
(1) The machine does not operate when the main power switch is turned on......................................1-5-57
(2) The developing motor does not operate (C2100)............................................................................1-5-57
(3) The drive motor does not operate (C2200). ....................................................................................1-5-57
(4) The fuser motor does not operate (C2300). ....................................................................................1-5-57
(5) The transfer motor does not operate (C2550).................................................................................1-5-58
(6) Paper feed motor 1 does not operate..............................................................................................1-5-58
(7) Paper feed motor 2 does not operate..............................................................................................1-5-58
(8) Paper feed motor 3 does not operate..............................................................................................1-5-58
(9) Paper feed motor 4 does not operate..............................................................................................1-5-59
(10) The feed motor does not operate. ...................................................................................................1-5-59
(11) The MP feed motor does not operate..............................................................................................1-5-59
(12) The vertical feed motor does not operate........................................................................................1-5-59
(13) The registration motor does not operate. ........................................................................................1-5-60
(14) The toner motor does not operate...................................................................................................1-5-60
(15) The cleaning motor does not operate..............................................................................................1-5-60
(16) The PTC cleaning motor does not operate. ....................................................................................1-5-60
(17) The polygon motor does not operate. .............................................................................................1-5-60
(18) Lift motor 1 does not operate. .........................................................................................................1-5-60
(19) Lift motor 2 does not operate. .........................................................................................................1-5-60
(20) Lift motor 3 does not operate. .........................................................................................................1-5-60
(21) Lift motor 4 does not operate. .........................................................................................................1-5-60
(22) The scanner motor does not operate. .............................................................................................1-5-60
(23) The duplex side registration motor does not operate. .....................................................................1-5-61
(24) The duplex feed motor does not operate. .......................................................................................1-5-61
(25) The duplex switchback motor does not operate..............................................................................1-5-61
(26) Cooling fan motor 1 or 2 does not operate......................................................................................1-5-61
(27) Cooling fan motor 3 does not operate. ............................................................................................1-5-62
(28) Cooling fan motor 4 does not operate. ............................................................................................1-5-62
(29) The scanner fan motor does not operate. .......................................................................................1-5-62
(30) The lamp fan motor does not operate. ............................................................................................1-5-62
(31) The LSU fan motor does not operate. .............................................................................................1-5-62
(32) Developing fan motor 1 or 2 does not operate. ...............................................................................1-5-62
2FB/2FC-2.0

(33)
The image formation fan motor does not operate. ..........................................................................1-5-63
(34)
The developing duct fan motor does not operate............................................................................1-5-63
(35)
PWB fan motor 1 or 2 does not operate..........................................................................................1-5-63
(36)
The power source fan motor does not operate. ..............................................................................1-5-63
(37)
The feedshift fan motor does not operate. ......................................................................................1-5-64
(38)
The duplex fan motor does not operate. .........................................................................................1-5-64
(39)
The shield box fan motor does not operate.....................................................................................1-5-64
(40)
The MP solenoid does not operate. ................................................................................................1-5-64
(41)
The feedshift solenoid does not operate. ........................................................................................1-5-64
(42)
The fuser web solenoid does not operate. ......................................................................................1-5-64
(43)
The duplex feedshift solenoid does not operate..............................................................................1-5-65
(44)
The duplex switchback solenoid does not operate..........................................................................1-5-65
(45)
The cleaning lamp does not turn on. ...............................................................................................1-5-65
(46)
The exposure lamp does not turn on...............................................................................................1-5-65
(47)
The exposure lamp does not turn off...............................................................................................1-5-65
(48)
The fuser heater lamp M, S or L does not turn on...........................................................................1-5-65
(49)
The fuser heater lamp M, S or L does not turn off...........................................................................1-5-65
(50)
No main charging. ...........................................................................................................................1-5-65
(51)
No developing bias is output. ..........................................................................................................1-5-66
(52)
No transfer bias is output. ...............................................................................................................1-5-66
(53)
The original size is not detected......................................................................................................1-5-66
(54)
The original size is not detected correctly. ......................................................................................1-5-66
(55)
The touch panel keys do not work...................................................................................................1-5-66
(56)
The message requesting paper to be loaded is shown when paper is present in cassette 1. ........1-5-66
(57)
The message requesting paper to be loaded is shown when paper is present in cassette 2. ........1-5-66
(58)
The message requesting paper to be loaded is shown when paper is present in cassette 3. ........1-5-66
(59)
The message requesting paper to be loaded is shown when paper is present in cassette 4. ........1-5-66
(60)
The message requesting paper to be loaded is shown when paper is present on the MP tray. .....1-5-67
(61)
The size of paper in cassette 3 is not displayed correctly. ..............................................................1-5-67
(62)
The size of paper in cassette 4 is not displayed correctly. ..............................................................1-5-67
(63)
The size of paper on the MP tray is not displayed correctly............................................................1-5-67
(64)
A paper jam in the paper feed, paper conveying or fuser section is indicated
when the main power switch is turned on. ......................................................................................1-5-68
(65) The message requesting cover to be closed is displayed when the front cover is closed. .............1-5-68
(66) Others..............................................................................................................................................1-5-68
DP
(1) The original feed motor does not operate. ......................................................................................1-5-69
(2) The original conveying motor does not operate. .............................................................................1-5-69
(3) The original registration motor does not operate.............................................................................1-5-69
(4) The DP lift motor does not operate. ................................................................................................1-5-69
(5) The DP fan motor does not operate. ...............................................................................................1-5-69
(6) The CIS does not turn on. ...............................................................................................................1-5-70
(7) The CIS does not turn off. ...............................................................................................................1-5-70
(8) A message indication cover open is displayed when the DP is closed correctly. ...........................1-5-70
(9) The size of original is not displayed correctly..................................................................................1-5-70
(10) An original jams when the main power switch is turned on.............................................................1-5-71
1-5-5 Mechanical problems ............................................................................................................................1-5-72
Copier
(1) No primary paper feed.....................................................................................................................1-5-72
(2) No secondary paper feed. ...............................................................................................................1-5-72
(3) Skewed paper feed. ........................................................................................................................1-5-72
(4) The scanner does not travel............................................................................................................1-5-72
(5) Multiple sheets of paper are fed at one time. ..................................................................................1-5-72
(6) Paper jams. .....................................................................................................................................1-5-72
(7) Toner drops on the paper conveying path.......................................................................................1-5-72
(8) Abnormal noise is heard..................................................................................................................1-5-73
DP
(1) No primary original feed. .................................................................................................................1-5-74
(2) No secondary paper feed. ...............................................................................................................1-5-74
(3) Originals jam. ..................................................................................................................................1-5-74
2FB/2FC

1-6 Assembly and Disassembly


1-6-1 Precautions for assembly and disassembly............................................................................................1-6-1
(1) Precautions .......................................................................................................................................1-6-1
(2) Running a maintenance item.............................................................................................................1-6-2
1-6-2 Paper feed section ..................................................................................................................................1-6-3
(1) Detaching and refitting the paper feed pulley, forwarding pulley and
separation pulley of cassette 1 and 2................................................................................................1-6-3
(2) Detaching and refitting the paper feed pulley, forwarding pulley and
separation pulley of cassette 3 and 4..............................................................................................1-6-10
(3) Pressure adjustment of separation pulley .......................................................................................1-6-14
(4) Adjusting the center line for cassette 1 or 2 ....................................................................................1-6-15
(5) Detaching and refitting the MP unit .................................................................................................1-6-17
(6) Detaching and refitting the MP paper feed pulley, MP forwarding pulley and
MP separation pulley.......................................................................................................................1-6-19
(7) Pressure adjustment of MP separation pulley.................................................................................1-6-24
(8) Adjustment after roller and motor replacement ...............................................................................1-6-25
(8-1) Adjusting the leading edge registration of image printing.......................................................1-6-25
(8-2) Adjusting the leading edge registration for duplex switchback copying .................................1-6-26
(8-3) Adjusting the center line of image printing ..............................................................................1-6-27
(8-4) Adjusting the margins for printing...........................................................................................1-6-28
(8-5) Adjusting the amount of slack in the paper ............................................................................1-6-29
(8-6) Adjusting the amount of slack in the paper at the vertical conveying.....................................1-6-30
1-6-3 Main charging section ...........................................................................................................................1-6-31
(1) Detaching and refitting the main charger unit..................................................................................1-6-31
(2) Detaching and refitting the main charger grid .................................................................................1-6-32
(3) Detaching the grid cleaning pad and main charger wire cleaning pad............................................1-6-32
(4) Detaching and refitting the main charger wire.................................................................................1-6-33
1-6-4 Optical section ......................................................................................................................................1-6-34
(1) Detaching and refitting the exposure lamp......................................................................................1-6-34
(2) Detaching and refitting the scanner wires .......................................................................................1-6-37
(2-1) Detaching the scanner wires ...................................................................................................1-6-37
(2-2) Fitting the scanner wires .........................................................................................................1-6-39
(3) Detaching the laser scanner unit.....................................................................................................1-6-42
(4) Detaching and refitting the ISU (reference).....................................................................................1-6-46
(5) Adjusting the longitudinal squareness (reference) ..........................................................................1-6-48
(6) Adjusting scanner image lateral squareness (reference) ................................................................1-6-49
(6-1) Adjusting the position of the laser scanner unit.......................................................................1-6-49
(6-2) Adjusting the position of the ISU .............................................................................................1-6-50
(7) Adjusting magnification of the scanner in the main scanning direction ...........................................1-6-51
(8) Adjusting magnification of the scanner in the auxiliary scanning direction......................................1-6-52
(9) Adjusting the scanner center line ...................................................................................................1-6-53
(10) Adjusting the scanner leading edge registration ............................................................................1-6-54
(11) Adjusting the margins for scanning an original on the contact glass..............................................1-6-55
1-6-5 Drum section.........................................................................................................................................1-6-56
(1) Detaching and refitting the drum .....................................................................................................1-6-56
(2) Detaching and refitting the drum heater ..........................................................................................1-6-57
(3) Detaching and refitting the drum heater electrode ..........................................................................1-6-59
1-6-6 Developing section................................................................................................................................1-6-60
(1) Detaching and refitting the developing unit .....................................................................................1-6-60
1-6-7 Transfer section ....................................................................................................................................1-6-61
(1) Detaching and refitting the transfer unit ..........................................................................................1-6-61
(2) Detaching and refitting the transfer belt ..........................................................................................1-6-63
(3) Detaching and refitting the transfer roller ........................................................................................1-6-65
1-6-8 Cleaning section ...................................................................................................................................1-6-66
(1) Detaching and refitting the cleaning unit .........................................................................................1-6-66
(2) Detaching and refitting the cleaning blade ......................................................................................1-6-67
1-6-9 Charge erasing section .........................................................................................................................1-6-68
(1) Detaching and refitting the PTC unit ...............................................................................................1-6-68
(2) Detaching and refitting the PTC cleaning pad.................................................................................1-6-68
(3) Detaching and refitting the PTC wire...............................................................................................1-6-69
1-6-10 Fuser section ........................................................................................................................................1-6-70
(1) Detaching and refitting the fuser unit...............................................................................................1-6-70
(2) Detaching and refitting the lower cleaning roller .............................................................................1-6-71
2FB/2FC-2.0

(3) Detaching and refitting the press roller............................................................................................1-6-72


(4) Detaching and refitting the cleaning felt ..........................................................................................1-6-73
(5) Detaching and refitting the fuser thermostat ...................................................................................1-6-75
(6) Detaching and refitting the fuser thermistor ....................................................................................1-6-75
(7) Detaching and refitting the fuser heater M, S and L........................................................................1-6-76
(8) Detaching and refitting the heat roller .............................................................................................1-6-79
(9) Detaching and refitting the heat roller separation claws..................................................................1-6-80
(10) Detaching and refitting the fuser eject upper roller..........................................................................1-6-81
1-6-11 Document processor (DP) section ........................................................................................................1-6-82
(1) Detaching and refitting DP ..............................................................................................................1-6-82
(2) Detaching and refitting the DP original feed belt, DP forwarding pulley and DP separation roller ..1-6-83
(3) Detaching and refitting CIS .............................................................................................................1-6-87
(4) Adjusting the tension of original feed belt........................................................................................1-6-90
(5) Adjusting the DP magnification .......................................................................................................1-6-91
(6) Adjusting the DP center line ............................................................................................................1-6-92
(7) Adjusting the scanning start position when the DP is used.............................................................1-6-93
(7-1) Adjusting the leading edge registration ...................................................................................1-6-93
(7-2) Adjusting the trailing edge registration ....................................................................................1-6-94
(8) Adjusting the margins for scanning the original from the DP ..........................................................1-6-95
1-6-12 Others ...................................................................................................................................................1-6-96
(1) Detaching and refitting the waste toner box ....................................................................................1-6-96
(2) Detaching and refitting the developing rear fan filter.......................................................................1-6-97
(3) Detaching and refitting the developing front fan filters ....................................................................1-6-97
(4) Detaching and refitting the image formation fan filter......................................................................1-6-98
(5) Detaching and refitting the front cover filters...................................................................................1-6-99
(6) Detaching and refitting the ozone filters ........................................................................................1-6-100

1-7 Requirements on PWB Replacement


1-7-1 Upgrading the firmware...........................................................................................................................1-7-1
1-7-2 Adjustment-free variable resistors (VR) ..................................................................................................1-7-2
1-7-3 Remarks on main PWB replacement......................................................................................................1-7-2
1-7-4 Remarks on engine PWB replacement...................................................................................................1-7-3
1-7-5 Remarks on scanner PWB replacement.................................................................................................1-7-3
1-7-6 Upgrading the printer board firmware .....................................................................................................1-7-4

2-1 Mechanical construction


2-1-1 Paper feed section ..................................................................................................................................2-1-1
(1) Paper feed section 1 (cassette 1 and 2)............................................................................................2-1-1
(2) Paper feed section 2 (cassette 3 and 4)............................................................................................2-1-3
(3) Paper feed section 3 .........................................................................................................................2-1-5
(4) MP tray and MP tray paper feed section ...........................................................................................2-1-7
2-1-2 Main charger section...............................................................................................................................2-1-9
2-1-3 Optical section ......................................................................................................................................2-1-11
(1) Original scanning.............................................................................................................................2-1-12
(2) Image printing..................................................................................................................................2-1-13
2-1-4 Developing section................................................................................................................................2-1-15
(1) Single component developing system.............................................................................................2-1-17
2-1-5 Transfer section ....................................................................................................................................2-1-18
2-1-6 Cleaning section ...................................................................................................................................2-1-19
2-1-7 Fuser section ........................................................................................................................................2-1-20
2-1-8 PTC section ..........................................................................................................................................2-1-22
2-1-9 Eject and feedshift section ....................................................................................................................2-1-24
2-1-10 Duplex section ......................................................................................................................................2-1-26
(1) Circulation system (4 sheets circulation).........................................................................................2-1-28
2-1-11 Document processor (DP) section ........................................................................................................2-1-29

2-2 Electrical Parts Layout


2-2-1 Electrical parts layout..............................................................................................................................2-2-1
(1) PWBs ................................................................................................................................................2-2-1
(2) Switches and sensors .......................................................................................................................2-2-3
(3) Motors ...............................................................................................................................................2-2-5
(4) Others................................................................................................................................................2-2-7
(5) PWBs (DP) ........................................................................................................................................2-2-8
2FB/2FC-2.0

(6) Switches and sensors (DP) ...............................................................................................................2-2-9


(7) Others (DP) .....................................................................................................................................2-2-10

2-3 Operation of the PWBs


2-3-1 AC power source PWB ...........................................................................................................................2-3-1
2-3-2 DC power source PWB ...........................................................................................................................2-3-4
2-3-3 Main PWB ...............................................................................................................................................2-3-8
2-3-4 Engine PWB..........................................................................................................................................2-3-17
2-3-5 Scanner PWB .......................................................................................................................................2-3-25
2-3-6 CCD PWB .............................................................................................................................................2-3-29
2-3-7 Deck PWB.............................................................................................................................................2-3-32
2-3-8 Cassette PWB.......................................................................................................................................2-3-37
2-3-9 Duplex PWB..........................................................................................................................................2-3-40
2-3-10 Operation PWB .....................................................................................................................................2-3-45
2-3-11 DP main PWB .......................................................................................................................................2-3-49

2-4 Appendixes
Chart of image adjustment procedures...................................................................................................2-4-1
Image quality...........................................................................................................................................2-4-4
Maintenance parts list .............................................................................................................................2-4-5
Periodic maintenance procedures ..........................................................................................................2-4-7
Maintenance kits ...................................................................................................................................2-4-13
Parts kits ...............................................................................................................................................2-4-14
Wiring diagram No.1 .............................................................................................................................2-4-15
Wiring diagram No.2 .............................................................................................................................2-4-16
Wiring diagram No.3 .............................................................................................................................2-4-17
Wiring diagram No.4 .............................................................................................................................2-4-18
Wiring diagram No.5 .............................................................................................................................2-4-19
Wiring diagram No.6 .............................................................................................................................2-4-20
Wiring diagram No.7 .............................................................................................................................2-4-21
Wiring diagram No.8 .............................................................................................................................2-4-22
Wiring diagram No.9 .............................................................................................................................2-4-23
Wiring diagram No.10 ...........................................................................................................................2-4-24
2FB/2FC

1-1 Specifications

1-1-1 Specifications
Copier
Type ................................................ Console
Copying system .............................. Indirect electrostatic system
Originals.......................................... Sheets, books and three-dimensional objects
Maximum size: A3/11" x 17"
Original feed system ....................... Fixed
Copy paper ..................................... Weight
Cassette: 60 - 160 g/m2
MP tray: 45 - 200 g/m2
Types
Cassette: Plain paper, colored paper
MP tray: Plain paper, special paper (colored paper, transparencies, etc.) and enve-
lopes (when using the printer function only)
Copy sizes ...................................... Cassette
Maximum: A3/11" x 17"
Minimum: A5R/5 1/2" x 8 1/2"
MP tray
Maximum: A3/11" x 17"
Minimum: A6R/5 1/2" x 8 1/2"
During duplex copying
Maximum: A3/11" x 17"
Minimum: A5R/5 1/2" x 8 1/2"
Magnification ratios......................... Manual mode: 25 - 400%, 1% increments
Auto copy mode: Fixed ratios
Copying speed................................ At 100% magnification in memory copy mode:
80 cpm
A4/11" x 8 1/2": 80 sheets/min.
A4R/8 1/2" x 11": 54 sheets/min.
A3/11" x 17": 40 sheets/min.
B4 (257 x 364 mm)/8 1/2" x 14": 50 sheets/min.
B5: 80 sheets/min.
B5R: 58 sheets/min.
When the document processor is used (at 100% magnification):
A4/11" x 8 1/2": 80 sheets/min.
60 cpm
A4/11" x 8 1/2": 60 sheets/min.
A4R/8 1/2" x 11": 43 sheets/min.
A3/11" x 17": 31 sheets/min.
B4 (257 x 364 mm)/8 1/2" x 14": 37 sheets/min.
B5: 60 sheets/min.
B5R: 47 sheets/min.
When the document processor is used (at 100% magnification):
A4/11" x 8 1/2": 60 sheets/min.
First copy time ................................ 2.9 s or less (80 cpm)/3.6 s or less (60 cpm) (A4/11" x 8 1/2", 100% magnification,
cassette 1)
Warm-up time ................................. 30 s
Recovery from low power mode: 10 s
Recovery from sleep mode: 30 s
(room temperature 23 °C/73.4 °F, 50%RH)
Paper feed system.......................... Automatic feed (four cassettes)
Capacity: 1500 sheets (80 g/m2) x 2
500 sheets (80 g/m2)/525 sheets (75 g/m2) x 2
Manual feed
Capacity:
MP tray: 100 sheets (80 g/m2)
Multiple copying .............................. 1 - 9999 sheets
Photoconductor............................... a-Si (drum diameter 84 mm)
Charging system............................. Double positive corona charging
Recording system ........................... Semiconductor laser

1-1-1
2FB/2FC

Developing system ......................... Dry, reverse developing (single component system)


Developer: 1-component, magnetism toner
Toner replenishing: Automatic from a toner container
Transfer system .............................. Transfer belt, approximately 1.5 kV
Separation system .......................... Transfer belt and separation claws
Fusing system................................. Heat roller
Heat source: Halogen heaters
120 V specifications
Main 1080 W, sub 500 W, small size 1000 W
220 -240 V specifications
Main 1350 W, sub 500 W, small size 1100 W
Control temperature: 200 °C/392 °F (80 cpm)/195 °C/383 °F (60 cpm)
(at normal ambient temperature)
Control temperature: (at normal ambient temperature)
Abnormally high temperature protection devices: thermostats
Charge erasing system................... Exposure by cleaning lamp
Cleaning system ............................. Blade and fur brush
Scanning system ............................ Flat bed scanning by CCD image sensor
Bitmap memory............................... 128 MB (standard)
Image storage memory................... 40 GB (standard)
Resolution....................................... 600 x 600 dpi
Light source .................................... Inert gas lamp (30 W)
Dimensions ..................................... 680 (W) x 783 (D) x 1190 (H) mm
26 3/4" (W) x 30 13/16" (D) x46 7/8" (H)
Weight............................................. Approx. 188 kg/Approx. 413.6 lbs
Floor requirements.......................... 1480 mm (W) x 783 (D) mm
58 1/4" (W) x 30 13/16" (D)
Functions ........................................ Selecting image quality, Adjusting exposure, Auto zoom, Manual zoom, Preset zoom,
XY zoom, Duplex mode, Split mode, Sort mode, Auto paper selection, Offset mode,
Combine mode, Margin mode, Centering originals, Border erase, Page numbering,
Cover mode, Form overlay, Booklet from sheets, Booklets from booklets, Memo
mode, Batch scanning, Proof mode, Repeat copy, Backing sheets for transparencies,
Auto rotation, EcoPrint (economy printing) mode, Inverted copying, Mirror image, Auto
selection mode, Multi-page forms, Programmed copying, Programming multi-part
jobs, Form box, Shared data box, Synergy print box, Output management, Job
accounting mode, Weekly timer, Language setting
Power source.................................. 120 V AC, 60 Hz, 16.0 A/220 - 240 V AC, 50/60 Hz, 9.5 A
Power consumption ........................ 1920 W
Options ........................................... Side feeder, document finisher, key counter, printer kit, scanner kit, security kit and
output tray.

Document processor (DP)


Original feed system ....................... Automatic feed
Scanning system ............................ Contact Image Sensor (CIS)
Originals.......................................... Sheets
Original weights .............................. 45 - 160 g/m2
Original sizes .................................. A3 - A5R, folio/11" x 17" - 5 1/2" x 8 1/2"
No. of originals................................ 200 sheets <plain paper (80 g/m2), colored paper, recycled paper, high quality paper
(50 g/m2)>
145 sheets (110 g/m2)
1 sheet (coated paper)
Power source.................................. Supplied via copier

1-1-2
2FB/2FC

1-1-2 Parts names

(1) Copier

13 15

14 16

17

19
18

20

1 2 3

21

8
10
9

5 12
4 11
6
7

Figure 1-1-1

1. Operation panel 12. Handles


2. Operation panel lock lever 13. Main power switch
3. Document processor (DP) 14. Main power switch cover
4. Cassette 1 15. Document processor bottom cover
5. Cassette 2 16. Original size indicator plates
6. Cassette 3 17. Platen
7. Cassette 4 18. Front cover
8. MP tray 19. Output tray (option)
9. Paper width guides 20. Handles
10. MP tray extension 21. Power cord
11. Right cover

1-1-3
2FB/2FC

23 24 25 22 23

26
27

28

29

31 30

37
32

33
34
35

36

38

39
41
40

Figure 1-1-2

22. Original table 32. Paper conveyor


23. Original width guides 33. Knob A1
24. Cleaning cloth compartment 34. Lever A2
25. Original loaded Indicator 35. Knob A3
26. Document processor top cover 36. Duplex unit
27. Ejection guide 37. Deck conveying unit
28. Document processor angle adjustment lever 38. Paper width guides
29. Original eject table 39. Paper width adjusting tab
30. Toner container 40. Paper length guide
31. Toner container release lever 41. Paper length adjusting tab

1-1-4
2FB/2FC

(2) Operation panel

1 2 3 5 6 7 8 9 10 11 12 13 19
16

4 14 15 17 18 20

Figure 1-1-3

1. Brightness adjustment dial 11. Job accounting key


2. Copy key/indicator 12. Interrupt key/indicator
3. Printer key/indicator 13. Energy saver key/indicator
4. Scanner key/indicator 14. Touch panel
5. Document management key/indicator 15. Numeric keys
6. Print management key/indicator 16. Reset key
7. Repeat copy key/indicator 17. Stop/clear key
8. Job build key/indicator 18. Start key/indicator
9. Auto selection key/indicator 19. Power key/indicator
10. System menu/counter key 20. Main power indicator

1-1-5
2FB/2FC

1-1-3 Cross section view





  

Light path
Paper and original path

Figure 1-1-4

1. Paper feed section 7. Cleaning section


2. Main charging section 8. PTC section
3. Optical section 9. Fuser section
4. Drum section 10. Feedshift and eject section
5. Developing section 11. Duplex section
6. Transfer section 12. Document processor

1-1-6
2FB/2FC

1-1-4 Drive system

(1) Drive system 1 (Optical section)


 





 

Figure 1-1-5

1. Scanner motor 6. Pulley scanner


2. Belt scanner 7. Front/Rear wire scanner
3. Drum pulley 8. Pulley moving idle
4. Gear Z36 9. Pulley scanner
5. Gear Z18/39 10. Pulley scanner

1-1-7
2FB/2FC

(2) Drive system 2 (Cassette paper feed)

 



  





Figure 1-1-6

1. Paper feed motor 3 7. Paper feed motor 4


2. Gear cassette feed 8. Gear cassette feed
3. Upper gear paper feed 9. Upper gear paper feed
4. Joint drive 10. Joint drive
5. Gear 16 idle 11. Gear 16 idle
6. Pulley leading feed 12. Pulley leading feed

1-1-8
2FB/2FC

(3) Drive system 3 (Deck paper feed)

    

   

  
 


Figure 1-1-7

1. Paper feed motor 1 11. Upper gear paper feed


2. Gear idle 50 12. Gear 16 idle
3. Gear idle B 13. Pulley Leading feed
4. Gear 27/24 one-way L 14. Paper feed motor 2
5. Gear deck 15. Joint drive
6. Belt deck feed 16. Upper gear paper feed
7. Pulley deck 17. Gear feed 27
8. Pulley deck 18. Gear 16 idle
9. Joint drive 19. Pulley leading feed
10. Gear feed

(4) Drive system 4 (Deck lift)

   

 
 

 

Figure 1-1-8

1. Front/Rear pulley lift drive


2. Pulleys lift wire
3. Pulleys lift wire
4. Pulleys lift wire
5. Left wires A lift
6. Left wires B lift

1-1-9
2FB/2FC

(5) Drive system 5 (Vertical paper feed)











Figure 1-1-9

1. Vertical feed motor 7. Gear 38 vertical feed


2. Belt vertical feed 8. Pulley 32 vertical feed
3. Pulley 26 vertical feed 9. Gear 38 vertical feed
4. Gear 32 vertical feed 10. Gear 38 vertical feed
5. Gear 38 vertical feed 11. Gear 38 vertical feed
6. Gear 38 vertical feed 12. Gear 32 vertical feed

1-1-10
2FB/2FC

(6) Drive system 6 (MP tray paper feed)

Figure 1-1-10

1. MP feed motor
2. Gear 54 MP tray
3. Gear 54 MP tray
4. Gear 44 MP tray

1-1-11
2FB/2FC

(7) Drive system 7 (Paper conveying)





 
  

 



Figure 1-1-11

1. Registration motor 8. Gear 43 feed


2. Gear 47 feed 9. Gear 25 feed A
3. Gear 21 feed 10. Gear 16 registration
4. Gear Z18H feed 11. Pulley 26 one-way feed
5. Gear Z18H-Z18S feed 12. Pulley 26 one-way feed
6. Gear 16 registration 13. Gear 26/34 feed
7. Feed motor 14. Belt feed handle

1-1-12
2FB/2FC

(8) Drive system 8 (Drive motor and developing motor drive trains)

 
 
 











Figure 1-1-12

1. Drive motor 10. Gear 44


2. Gear 183 drum drive 11. Gear 40 DLP
3. Shaft drum drive 12. Gear 25 DLP
4. Belt cleaning drive 13. Gear 70 DLP
5. Pulley tension 14. Coupling DLP drive
6. Pulley 19 drive 15. Gear 64 DLP
7. Pulley 22 CL 16. Gear 30/50 joint
8. Coupling CL drive 17. Gear 30/50 joint
9. Developing motor 18. Gear 40 DLP joint

 

 



 


Figure 1-1-13 developing and cleaning sections

1. Gear DLP input Z32H 7. Gear mixer Z22S


2. Gear DLP idle Z22H/Z15H 8. Gear mixer idle Z35S/Z20S
3. Gear magnet roller Z25H 9. Gear 29/20 spiral
4. Developing roller 10. Gear 16 fur brush
5. Gear Z30S-Z15S 11. Gear DLP input 15S
6. Gear mixer Z22S

1-1-13
2FB/2FC

(9) Drive system 9 (Transfer motor, fuser motor drive train)


 
 
 



 
 






  

  

Figure 1-1-14

1. Transfer motor 14. Gear 29 duplex


2. Gear 82 TFR 15. Gear 19/33 eject
3. Gear 36 TFR 16. Pulley 20
4. TC ground roller 17. Pulley 24 eject
5. Coupling TC drive 18. Belt eject drive
6. Gear 65 19. Joint transfer drive
7. Fuser motor 20. Roller belt drive
8. Gear 88 fuser 21. Idle belt roller
9. Gear 40 fixing 22. Transfer belt
10. Gear 19 fixing 23. Transfer roller
11. Coupling fixing joint 24. Gear fuser joint
12. Gear 133 duplex 25. Gear 50 heat roller
13. Gear 71 duplex 26. Heat roller

1-1-14
2FB/2FC





 
 
 




Figure 1-1-15 Duplex section

1. Gear 28/35 8. Pulley DU tension


2. Gear DU 30 one-way 9. Belt rear feed
3. Duplex switchback motor 10. Gear 37/24 DU conveying
4. Gear 24 DU conveying 11. Gear 27/24 one-way L
5. Duplex feed motor 12. Pulley 30 DU
6. Gear DU 17 13. Pulley 30 DU
7. Pulley 24/24 DU conveying 14. Belt front drive




 



 




Figure 1-1-16 Feedshift and eject sections

1. Gear 33 conveying idle 7. Belt feed shift


2. Gear 38T 8. Pulley 20
3. Gear 27 9. Pulley drive
4. Gear fuser eject joint 10. Pulley 30
5. Gear feed shift 11. Pulley 16
6. Pulley 22 12. Pulley drive

1-1-15
2FB/2FC

(10) Drive system 10 (Toner motor drive train)








Figure 1-1-17

1. Toner motor
2. Gear Z70/Z16S
3. Gear Z56S/Z20S
4. Gear 38
5. Gear joint CONT
6. Coupling container

1-1-16
2FB/2FC

(11) Drive system 11 (Document processor)


     

  



  

 
 




 



 



  






Figure 1-1-18

1. Original conveying motor 22. Gear CIS roller 20


2. Timing belt C motor 244 23. Gear CIS idle 21
3. Pulley C roller 99 24. Gear CIS idle 21
4. Original registration motor 25. Gear CIS roller 20
5. Pulley R roller 32 26. Pulley 20
6. Timing belt R motor 102 27. Pulley 20
7. Original feed motor 28. Belt 170 LF
8. Belt 138 feed 29. Collar PF A
9. Gear 30/23 30. Roller tension
10. Gear 30/23 31. Belt PF
11. Gear 28 32. Collar PF B
12. Gear Z22ZP35 33. Pulley C roller 48
13. Gear 33 34. Dial jam remover
14. Gear 20 35. Timing belt C idle 370
15. Joint PF drive 36. Pulley 10
16. DP lift motor 37. Pulley C idle 16/24
17. Gear 69 joint 38. Pulley E roller
18. Gear 20/65 idle 39. Pulley E roller
19. Gear 20 joint 40. Timing belt E roller 174
20. Gear 20/65 idle 41. Pulley 10
21. Gear lift 55

1-1-17
2FB/2FC

1-2Handling Precautions

1-2-1 Drum
Note the following when handling or storing the drum.
• When removing the drum, never expose the drum surface to strong direct light.
• Keep the drum at an ambient temperature between -20 °C/-4 °F and 40 °C/104 °F and at a relative humidity not
higher than 90% RH.
Avoid abrupt changes in temperature and humidity.
• Avoid exposure to any substance which is harmful to or may affect the quality of the drum.
• Do not touch the drum surface with any object. Should it be touched by hands or stained with oil, clean it.

1-2-2 Toner container


• Store the toner container in a cool, dark place.
• Avoid direct light and high humidity.

1-2-3 Installation environment


1. Temperature: 10 - 32.5 °C/50 - 90.5 °F
2. Humidity: 15 - 80%RH
3. Power supply: 120 V AC, 16.0 A
220 - 240 V AC, 9.5 A
4. Power source frequency: 50 Hz ±2%/60 Hz ±2%
5. Installation location
• Avoid direct sunlight or bright lighting. Ensure that the photo-conductor will not be exposed to direct sunlight or other
strong light when removing paper jams.
• Avoid extremes of temperature and humidity, abrupt ambient temperature changes, and hot or cold air directed onto
the machine.
• Avoid dust and vibration.
• Choose a surface capable of supporting the weight of the machine.
• Place the machine on a level surface (maximum allowance inclination: 1°).
• Avoid air-borne substances that may adversely affect the machine or degrade the photo-conductor, such as mercury,
acidic of alkaline vapors, inorganic gasses, NOx, SOx gases and chlorine-based organic solvents.
• Select a room with good ventilation.
6. Allow sufficient access for proper operation and maintenance of the machine.

Machine front: 1000 mm/39 3/8" Machine rear: 100 mm/3 15/16"
Machine right: 700 mm/27 9/16" Machine left: 600 mm/23 5/8"

1-2-1
2FB/2FC

60
30

f
e

a: 680 mm/26 3/4"


b: 783 mm/30 13/16"
c: 1190 mm/46 7/8"
d: 1860 mm/73 3/16"
e: 1465 mm/57 11/16"
f: 1530 mm/60 3/16"

Figure 1-2-1 Installation dimensions

1-2-2
2FB/2FC-2.0

1-3Installation

1-3-1 Unpacking and installation

(1) Installation procedure

Start

Unpacking.

Taking out the machine.

Remove the tapes, pins, spacers and sheet.

Remove the screws.

Remove the tapes of transfer section.

Installing the toner container.

Connecting the power cord.

Initial setting for the developer.

Make test copies.

Attaching the language label


(230 V specifications only).

Installing the guide case.

Completion of the machine installation.

1-3-1
2FB/2FC-2.0

Unpacking.

Figure 1-3-1 Unpacking

1. Main body 16. Sheet


2. Skid 17. DP sheet
3. Slopes 18. Rear sheets
4. Lower left spacer 19. Hinge joints
5. Lower right spacer 20. Plastic bag
6. Upper left spacer 21. Operation guide
7. Upper right spacer 22. Casette size plates
8. Upper spacer 23. Operation unit label*
9. Supports 24. MP label*
10. Outer case 25. DP label*
11. Upper case 26. M3 x 8 screws
12. Machine cover 27. Bar code labels
13. DP spacer 28. Plastic bag
14. Deck spacers 29. Guide case
15. Cassette spacers 30. Main power switch label*
*230 V specifications only.

1-3-2
2FB/2FC

Taking out the machine.

When taking out the machine, a space for


machine rear requires approximately 2 m.
1. Remove the hinge joints, and then remove
the upper case, the upper spacer, the upper
left spacer, the upper right spacer, the outer
case and the supports.
2. Cut four tapes of the skid each corner.
3. Cut each tape which locks the slope and the
spacer.
4. Rotate slopes as shown in the figure and
make them for machine sliding.
* Finally, check that there is no level differ-
ence in slopes (circle section of figure 1-3- Slopes
2).

Figure 1-3-2

1-3-3
2FB/2FC

5. Remove the machine cover and pull out the


handles on machine left and right.
6. Lift the machine each left and right one side,
and then remove the lower left and right
spacers.
7. Move the machine alongside slopes to slide
to the floor.

Slope

Slope

Figure 1-3-3

1-3-4
2FB/2FC

Remove the tapes, pins, spacers and sheet.

1. Remove nineteen tapes, DP spacer and DP


sheet.
DP spacer Tape

Tapes

Tapes

DP sheet

Tape
Tape

Tape

Tapes
Tapes

Tapes

Figure 1-3-4

2. Remove four tapes, two pins for light source Pin for
unit 1 and pin for light source unit 2. light source unit 2

Pin for
light source unit 1

Pin for
Tapes light source unit 1 Tape

Figure 1-3-5

1-3-5
2FB/2FC

3. 120 V specifications
Remove the two tapes of power cord.
230 V specifications
Remove the tape of power cord.

120 V specifications 230 V specifications

Tape
Tapes

Figure 1-3-6

4. Remove four tapes and two rear sheets. Tapes

Tape

Rear sheet

Tape Rear sheet

Figure 1-3-7

5. Open the DP and then remove three tapes


Tape
and sheet.

Sheet

Tape

Tape

Figure 1-3-8

1-3-6
2FB/2FC

6. Pull out cassette 1 and 2, then remove two Deck spacer


deck spacers.
7. Remove the tape from the deck spacer of Guide case
cassette 1 and then remove the guide case.

Tape

Deck spacer

Figure 1-3-9

8. Pull out cassette 3 and 4, then remove two


cassette spacers and tapes. Cassette spacer

Tape

Figure 1-3-10

Remove the screws.

1. Open the front cover and remove two


screws.

Screws

Figure 1-3-11

1-3-7
2FB/2FC-2.0

Remove the tapes of transfer section.

1. Pull out the paper conveying unit.


2. Remove two tapes from the transfer section.
Tape

Tape

Figure 1-3-13

3. Refit the conveying unit.

1-3-8
2FB/2FC

Installing the toner container.

1. Set the toner container on a flat surface.


* When setting it down with the gear-end fac-
ing down, place some cushioning material
underneath.
2. Tap the top of the toner container at least
ten times.
3. Turn the toner container upside-down and
tap the top of the toner container at least ten
times.
4. Holding the toner container in both hands,
shake it vertically at least ten times to dis-
tribute the toner evenly.
5. Turn the toner container upside-down and
shake it vertically at least ten times.
6. Hold the toner container horizontally and
shake it from side to side at least five times.
* Do not install the toner container before
shaking it sufficiently. This may cause errors
due to incomplete toner replenishment.

Figure 1-3-14

7. Insert the toner container into the machine.


8. Close the front cover.

Toner container

Figure 1-3-15

1-3-9
2FB/2FC-2.0

Connecting the power cord.

1. Connect the power cord to the inlet on lower


left of the machine. (230 V specifications
only.)
2. Connect the power plug to the wall outlet.

Power cord

Figure 1-3-16

Initial setting for the developer.

1. Turn on the power switch.


2. Enter 10871087 using the numeric keys to enter the maintenance mode.
3. Enter 130 using the numeric keys and press the start key.
4. Press the start key.
Installation of the toner is started. (Approximately 5 minutes)
Display
DLP SENS: Presence of toner inside developing unit (1: No/0: Yes)
TIME(SEC): When it becomes 3 minutes before an installation end, it will count up from 0 and will become an instal-
lation end by 180.
RESULT: Result of the installation (0: During installation/1: Installation is successful/2: Installation is failed)
If the installation is failed, execute U132 (Replenishing toner forcibly) (see page 1-4-34).
5. After driving stops, press the stop/clear key.
6. Enter 001 using the numeric keys and press the start key.
The machine exits the maintenance mode.

Make test copies.

1. Load paper in the cassette. M3 x 8


* When fixing the paper width guides position screws
of cassette 3 or 4, use M3 x 8 screws sup-
M3 x 8
plied with the machine. screws
2. Make test copies.

Paper width guides

Figure 1-3-17

1-3-10
2FB/2FC-2.0

Attaching the language label (230 V specifications only).

1. According to need, attach the correspond


language of operation unit label, MP label,
DP labels and main power switch label.

MP label

Figure 1-3-18

DP labels
Main power switch label

DP label

Figure 1-3-19

Installing the guide case.

1. Attach the guide case to the machine right.

Guide case

Figure 1-3-20

Completion of the machine installation.

1-3-11
2FB/2FC-2.0

1-3-2 Setting initial copy modes


Factory settings are as follows:

Maintenance Contents Factory setting


item No.
U253 Switching between double and single counts Double count for A3/11" x 17" paper only
U254 Turning auto start function ON/OFF ON
U258 Switching copy operation at toner empty detection SINGLE MODE
U260 Changing the copy count timing EJECT
U263 Setting the paper ejection when copying from the Face down ejection
DP
U264 Setting the display order of the date Month/Day/Year (inch)
Day/Month/Year (metric)
U277 Setting auto application change time 30s
U281 Setting stamp mode ON/OFF OFF
U326 Setting the black line cleaning indication ON
U327 Setting the drawer heater ON/OFF Drawer heater: OFF
Side feeder dehumidifier heater: OFF
U330 Setting the number of sheets to enter stacking 201
mode during sort operation
U331 Switching the paper ejection mode Face-up ejection
U332 Setting the size conversion factor Copying: 1.0
Printing: 1.0
U335 Setting the drum heater mode ON1
U339 Setting the drum heater ON/OFF OFF
U342 Setting the ejection restriction ON
U343 Switching between duplex/simplex copy mode OFF
U344 Setting the low-power mode Energy star (120 V)
GEEA (220-240 V)

1-3-12
2FB/2FC-2.0

1-3-3 Installing the key counter (option)


Key counter installation requires the following parts:
Key counter cover (P/N 2A360010)
Key counter retainer (P/N 66060030)
Key counter cover retainer (P/N 66060022)
Key counter mount (P/N 66060040)
Key counter socket assembly (P/N 41529210)
Four (4) M4 x 6 TP-A screws (P/N B4304060)
One (1) M4 x 20 TP-A screw (P/N B4304200)
One (1) M6 x 6 TP-A screw (P/N B4104060)
One (1) M4 x 30 binding screw (P/N B1304300)
Two (2) M3 x 6 screw (P/N B2303060)
One (1) M3 bronze nut (P/N C2303000)

• Before installing the key counter, press the Power key on the operation panel to off. Make sure that the Power lamp
is off before turning off the main power switch. And then unplug the power cable from the wall outlet.
Turning off the main power switch before pressing the Power key to off may cause damage to the equipped hard
disk.

Procedure
1. Fit the key counter socket assembly to the key counter retainer using the two screws and nut.
2. Fit the key counter mount to the key counter cover using the two screws, and attach the key counter retainer to the
mount using the two screws.

Key counter retainer (66060030)

M4 x 6 screw (B4304060) Key counter mount (66060040)

Nut M3 (C2303000)
Key counter cover
(2A360010)

M4 x 6 screw (B4304060)

Key counter socket assembly


(41529210)
M3 x 6 screw (B2303060)

Figure 1-3-21

1-3-13
2FB/2FC-2.0

3. Cut out the aperture plate on the middle right cover using nippers.
4. Pass the 4-pin connector of the key counter through the apertures in the key counter cover retainer and middle right
cover, and insert into the 4-pin connector inside the machine.
5. Seat the projection of the key counter cover retainer in the aperture in the middle right cover, and fasten them both to
the machine using the two screws.
6. Fit the key counter cover with the key counter socket assembly inserted to the key counter cover retainer on the
machine using the screw.

Aperture plate
4-pin connector Middle right cover

4-pin connector Key counter cover retainer


(66060022)

M4 x 30 screw

Key counter cover

M4 x 20 screw M4 x 6 screw
(B4104060)

Figure 1-3-22

7. Insert the key counter into the key counter


socket assembly.
8. Connect the power cord and turn the main
power switch on and
9. Enter the maintenance mode to run mainte-
nance item U204 and select [KEY-
COUNTER].
10. Exit the maintenance mode.
11. Check that the message requesting the key
counter to be inserted is displayed when the
key counter is pulled out.
12. Check that the counter counts up as copies
are made.

1-3-14
2FB/2FC-2.0

1-3-4 Installing the document finisher (option)


• Output connector of the main machine is non-LPS. Please use the item below interconnecting cable.
P/N: 3H327220
Circuit type: Non-LPS
Circuit specs.: 24 V DC
• Before installing the document finisher, press the Power key on the operation panel to off. Make sure that the Power
lamp is off before turning off the main power switch. And then unplug the power cable from the wall outlet.
Turning off the main power switch before pressing the Power key to off may cause damage to the equipped hard
disk.

Procedure
Connecting plate
1. Install the connecting plate using the two M4
x 20 TP tap tight S screws on the left cover.
Left cover

M4 x 20 TP tap
tight S screws

Figure 1-3-23

2. Fix two grounding plate A with the M3 x 14


tap tight S screw to the lower left cover of
the machine.

M3 x 14 tap
tight S screws

Grounding
plates A

Figure 1-3-24

1-3-15
2FB/2FC

3. As shown in the figure, affix the sponge to


Finisher
the top cover of the finisher.
Aligning the bottom of the sponge with the
bottom of the top cover, affix the sponge in
the center of the cover.

Sponge

Figure 1-3-25

4. Fix two grounding plate B with the M4 x 8 Hook


tap tight S screw to the front/back hooks of
Hook
the finisher.

Grounding
plates B

M4 x 8 tap
tight S screws

Figure 1-3-26

5. Open the front cover.


6. Remove the screw, raise the connecting
lever, and lower the hooks.

Screw

Hooks

Connecting lever

Figure 1-3-27

1-3-16
2FB/2FC

7. Remove the screw and pull out the connect-


ing rail at the upper part of the finisher.

Screw
Connecting rail

Figure 1-3-28

8. Cut out the hole covers at two locations on the machine.


9. Position the finisher and machine so the long pin of the connect-
ing plate aligns with the back hole of the finisher, and the two
short pins align with the holes of the connecting rail.
10. Hooking the hooks onto the brackets at the bottom of the
machine, connect the finisher to the machine.

Back hole of the finisher

Holes of the connecting rail

Connecting plate
Hooks

Long pin Short pins


Hole covers

Figure 1-3-29

11. Pressing down on the connecting rail,


secure it with the screw you removed in step
7.

Connecting rail Screw

Figure 1-3-30

1-3-17
2FB/2FC-2.0

12. Pressing down on the link lever, secure it Link lever


with the screw removed in step 6.

Screw

Figure 1-3-31

13. Remove the tape. Remove the four blue Retainer


screws locking each of the two separate
retainers to the intermediate tray and detach
both retainers.
14. Pull out the intermediate tray. Blue screws
Intermediate
tray

Tape

Blue screws

Blue screws

Retainer Blue screws

Figure 1-3-32

15. Remove the tape.

Tape

Figure 1-3-33

1-3-18
2FB/2FC

16. Remove the tape inside the finisher. Tape

Figure 1-3-34

17. Raise the release handle to open the inter-


mediate tray and then remove the four
tapes.

Tapes

Tapes Release handle

Figure 1-3-35

18. Load two staple cartridges into the staple


holders and press down on them until they Staple holders
lock securely into place.
19. Close the intermediate tray, return it to its
original position, and then close the front
cover.

Staple cartridges

Figure 1-3-36

1-3-19
2FB/2FC

20. Insert the two nuts into the main tray.


21. Secure the main tray with two pins.
22. Install the sub tray by inserting it from above
into the hole on the finisher.

Main tray Nuts


Sub tray

Hole

Pins

Figure 1-3-37

23. Remove the screw and then remove the sig-


nal cable cover.

Signal cable cover

Figure 1-3-38

24. Connect the signal cable to the connector of


the machine.

Signal cable

Figure 1-3-39

1-3-20
2FB/2FC

25. Refit the signal cable cover using the screw.


Pass the signal cable through a cut of the
signal cable cover as shown in the figure.

Signal cable cover

Figure 1-3-40

26. Remove the screw from the lower rear cover


of the machine.
27. Fit the clamp on non-covered part of the sig- Screw
nal cable to secure the cable to the lower
rear cover with the M3 x 10 tap tight S
screw.
28. Plug the machine's power cable into a wall
outlet and turn the machine on from the
main power switch.

Signal
cable

Clamp
M3 x 10 tap
tight S screw

Figure 1-3-41

1-3-21
2FB/2FC

[Correcting paper curling]


1. Set the machine in the non-sort mode and
run paper through the machine to make a
test copy.
2. Check if the paper that is ejected from the
finisher is curled. If it is, make the following
adjustment.

a b

Figure 1-3-42

• If the paper curls downward (a of figure 1-3-


42)
1. Open the front cover.
2. Rotate the lower lever by one mark in the
direction of the higher numbers.
There are 5 marks.
3. Close the front cover.
4. Run paper through the machine and check if
it is still curled downward.
5. Repeat steps 1 to 4 until the ejected paper Lower lever
does not curl downward anymore.

1
2
3

4
5

Figure 1-3-43

• If the paper curls upward (b of figure 1-3-42)


Inner left cover
1. Open the front cover.
2. Remove the three screws locking down the
inner left cover followed by the cover.

Screws

Figure 1-3-44

1-3-22
2FB/2FC

3. Rotate the upper lever by one mark in the


direction of the higher numbers.
There are 5 marks.
4. Close the front cover.
5. Run paper through the machine and check if
it is still curled upward.
6. Repeat steps 1 to 5 until the ejected paper
does not curl upward anymore.
7. When the correction is completed, reattach
the inner left cover. Upper lever
5
4

2 1

Figure 1-3-45

[Correcting centerfold-stapling]
1. Print test copies using various paper types.
Configure the printer for saddle stapling and
output to the main tray.
Supported paper sizes for stapling: A3, A4R,
B4, 11" x 17", 8 1/2" x 11", 8 1/2" x 14"
2. Unfold the copied paper that has been cen-
terfold-stapled, with the inside faced down
as shown in the illustration. Check that the
paper is stapled at the center.
3. If the staple position is off, enter mainte-
nance mode and run U248 to perform the
following adjustment for each paper size.
4. Select [SADDLE STAPLE ADJUST].
5. Set the setting value for each paper size.
If the paper is stapled too far toward the
paper eject side (as shown in a in the fig-
ure), decrease the setting value.
If the paper is stapled too far toward the
paper feed side (as shown in b in the figure),
increase the setting value.
Setting range: -10 to +10
Initial setting: 0
Changing the value by 1 moves the stapling
position by approximately 0.55 mm (refer-
ence value). a b
6. Exit the maintenance mode.

Figure 1-3-46

1-3-23
2FB/2FC-2.0

1-3-5 Installing the side feeder (option)


• Output connector of the main machine is non-LPS. Please use the item below interconnecting cable.
P/N: 3JD27220
Circuit type: Non-LPS
Circuit specs.: 24 V DC
• Before installing the side feeder, press the Power key on the operation panel to off. Make sure that the Power lamp
is off before turning off the main power switch. And then unplug the power cable from the wall outlet.
Turning off the main power switch before pressing the Power key to off may cause damage to the equipped hard
disk.

Procedure
1. Cut out the four hole covers from the right
cover of the machine.
Use nippers to trim the burrs from the holes.
2. Open the right cover.

Hole covers

Right cover

Figure 1-3-47

3. Insert one side of the guide plate into the M3 x 6 tap


top, and fix the plate using the M3 x 6 tap tight S screw
tight S screw. Guide plate
4. Close the right cover.

Right cover

Figure 1-3-48

1-3-24
2FB/2FC

5. Attach the switch contact plate to the right M4 x 12 flat-head screw


rear lower cover using the M4 x 12 flat-head
screw.

Switch contact
plate

Right rear
lower cover

Figure 1-3-49

6. Pull out the fixing plate of the side feeder, Right cover
and insert it into the bottom of the machine's
right cover.
7. Open the right cover.

Fixing plate

Figure 1-3-50
8. Install two M4 x 6 TP screws in the long
holes of the fixing plate.
Align the V-groove of the fixing plate with the
center of the guide of the machine.

M4 x 6 TP screw M4 x 6 TP screw

Center of the guide

Long hole Fixing plate Long hole

Figure 1-3-51

1-3-25
2FB/2FC

9. Open the side feeder’s right cover and top


cover, remove the two screws, and remove Screw Screw
the anchor bracket.

Anchor bracket

Figure 1-3-52

10. Set the side feeder on the machine, and


connect its signal cable to the connector on
the back of the machine.
11. Attach clamp to the lower rear cover of the
machine to fasten signal cable.

Clamp

Signal cable

Figure 1-3-53

1-3-26
2FB/2FC

[Correcting the inclination]


• If the side feeder is not level, perform the following steps to adjust its inclination.
1. Loosen the two adjustment screws.
2. Slide the fixing plate in the direction indicated by the arrow, and then tighten the adjusting screws.
3. Repeat steps 1 and 2 until the upper and lower spaces (A) between the machine and the side feeder are uni-
form.
Adjusting screws

Fixing plate

Figure 1-3-54

[Adjusting the center line]


1. Plug the machine into a power outlet, and turn on
its main power switch.
2. Enter maintenance mode and run U034 (Adjusting
the print start timing). d
3. Press the interrupt key, select the side feeder for c
the test print mode, and then print a test pattern. L
4. Measure the offset L (mm) between the test pattern L
center (d) and the paper center (c). Next loosen the
two fixing plate screws, slide the V-groove of the fix- c
ing plate from the L-guide by the same amount, and d
then re-tighten the screws.
In the case of (a), slide V-groove of the fixing plate
towards the front.
In the case of (b), slide V-groove of the fixing plate
a b
towards the back.
Figure 1-3-55

1-3-27
2FB/2FC-2.0

1-3-6 Installing the printer kit (option)


• Before installing the printer kit, press the Power key on the operation panel to off. Make sure that the Power lamp is
off before turning off the main power switch. And then unplug the power cable from the wall outlet.
Turning off the main power switch before pressing the Power key to off may cause damage to the equipped hard
disk.

Procedure
Install the printer board.
1. Remove three screws and then remove the
cover.

Cover

Screws

Figure 1-3-56

2. Slide in the printer board along the rails, and


then secure it with the three screws and two M4 x 8 tap
M4 x 8 tap tight S screws. tight S screw

Screws

M4 x 8 tap Printer board


tight S screw

Figure 1-3-57

Install the optional printer network kit.


1. Remove the two pins, and then remove the
OPT1 cover.
2. Slide in the printer network kit along the OPT
1

rails, and then secure it with the two pins.


OPT1
cover

Printer
network kit
Pins
Pins

Figure 1-3-58

1-3-28
2FB/2FC

Install the optional hard disk.


1. Remove the two pins, and then remove the
HDD cover.
2. Slide in the hard disk along the rails, and
then secure it with the two pins.
After installation, the hard disk must be for-
matted. Turn the main power switch on, go
to the printer screen and select the [Printer
Menu] followed by [Hard Disk] and then
HDD

[Format].
HDD
cover

Pins Pins Hard disk

Figure 1-3-59
Installing the optional serial interface
1. Remove the five screws and the two pins, remove the printer system, and remove the cover.
2. Plug the 10-pin connector of the serial interface into YC8 of the printer board, and pass the
power cord through cutout in the board.
3. Secure the serial interface to the printer board using the two pins.
4. Slide in the printer board along the rails, and then secure it with the five screws.
Take care that the power cord does not come into contact the frame edge.

Printer 10-pin
board connector
Screws
Screws

Cover
Pins

Pins Serial interface

Screws

Serial
interface Screws Printer board

Figure 1-3-60

Installing the optional memory DIMM


Memory DIMM
1. Remove the printer board, and insert the
optional memory DIMM firmly into either of Hook
Printer board
the memory slots.
2. Push the DIMM firmly into the slot so that
the two hooks (one hook at each end of the
slot) snap closed.
3. The board provides two DIMM slots, and
can accept up to two optional DIMMs. If
installing a single DIMM, you can use either
slot.

Memory slot Hook

Figure 1-3-61

1-3-29
2FB/2FC

• Remove the screw of the lower rear cover.


Fasten all the cables with the clamp and
tighten the M3 screw to fix the clamp. Make
sure that the clamp is facing as shown in the
figure.

M3 screw

Clamp

Figure 1-3-62

1-3-30
2FB/2FC-2.0

1-3-7 Installing the scanner kit (option)


• Before installing the scanner kit, press the Power key on the operation panel to off. Make sure that the Power lamp is
off before turning off the main power switch. And then unplug the power cable from the wall outlet. Turning off the
main power switch before pressing the Power key to off may cause damage to the equipped hard disk.

Procedure Rear middle cover


Hole cover
1. Remove the two screws, and then remove
the hole cover.
2. Remove the nine screws, and then remove
the rear middle cover. Screws

Screws Screws

Screws

Figure 1-3-63

3. Remove the eight screws, and then remove Screws


the right sequence cover.

Right
sequence
cover
Screws

Screws

Screws

Figure 1-3-64

4. Firmly push connector CN5 on the scanner


board all the way into connector YC3 on the
main PWB.
Scanner board
5. Fasten the scanner board to the controller-
box cover with 2 screws.
6. Return the right sequence cover and rear
middle cover to their original positions.

Screws

Figure 1-3-65

1-3-31
2FB/2FC

• Remove the screw of the lower rear cover.


Fasten all the cables with the clamp and
tighten the M3 screw to fix the clamp. Make
sure that the clamp is facing as shown in the
figure.

M3 screw

Clamp

Figure 1-3-66

1-3-32
2FB/2FC-2.0

1-3-8 Installing the security kit (option)


• Before installing the security kit, press the Power key on the operation panel to off. Make sure that the Power lamp is
off before turning off the main power switch. And then unplug the power cable from the wall outlet.
Turning off the main power switch before pressing the Power key to off may cause damage to the equipped hard
disk.
• If the machine is using a hard disk already, installing the security kit will not erase hard disk data automatically.
To delete data, you need to consult your customer. Refer to the operation guide to format the hard disk for deletion of
the data.

Procedure
1. Remove the nine screws, and then remove Rear middle cover
the rear middle cover.

Screws

Screws

Screws

Figure 1-3-67

2. Remove the eight screws, and then remove


the right sequence cover. Screws

Right
sequence
cover
Screws

Screws

Screws

Figure 1-3-68

1-3-33
2FB/2FC-2.0

3. Insert the board support into the elongate


hole. Secure the board support by rotating
either clockwise/counterclockwise for 90
degrees. Be careful not to pinch the power
cable.
4. Connect the security board to the YC27 con-
nector of the main PWB. Secure it with the
board support.
5. Return the right sequence cover and rear
middle cover to their original positions.

Power cable

Security
board

Board support

Figure 1-3-69

6. Plug the machine into a power outlet, and Hard disk icon
turn on its main power switch.
7. Confirm that the hard disk icon is displayed
on (the right upper corner of) the touch
Paper Size Set
panel.
A4
100%

Merge copy

Margin/
Imag.Shift
None
Erase
Auto Staple Mode
Exposure Left Top

Exposure Staple
Mode /Punch

Program

Figure 1-3-70

1-3-34
2FB/2FC

1-4 Maintenance Mode

1-4-1 Maintenance mode


The copier is equipped with a maintenance function which can be used to maintain and service the machine.

(1) Executing a maintenance item

Start

Enter 10871087 using


Maintenance mode is entered.
the numeric keys.

Enter the maintenance item


number using the cursor up/down keys
The maintenance item is
or numeric keys.
selected.

Press the start key.

The selected maintenance item is run.

Press the stop/clear key.

Yes Repeat the same


maintenance item?

No

Yes
Run another maintenance
item?

No

Enter 001 using the cursor


up/down keys or numeric keys Maintenance mode is exited.
and press the start key.

End

1-4-1
2FB/2FC-2.0

(2) Maintenance mode item list

Section Item Content of maintenance item Initial setting*


No.
General U000 Printing out an own-status report -
U001 Exiting the maintenance mode -
U002 Setting the factory default data -
U003 Setting the service telephone number ***************
U004 Displaying the machine number -
U005 Copying without paper -
U018 Displaying the ROM checksum -
U019 Displaying the ROM version -
Initialization U020 Initializing all data -
U021 Memory initializing -
U022 Initializing backup memory -
U024 HDD formatting -
U026 Evacuation of backup data -
U027 Return of backup data -
Drive, paper U030 Checking the operation of the motors -
feed, paper U031 Checking sensors for paper conveying -
conveying U033 Checking the operation of the solenoids -
and cooling
U034 Adjusting the print start timing
systems
Leading edge adjustment
Cassette 0/0/0/0
MP tray 0
Center line adjustment 0/0
U035 Setting the printing area for folio paper
Length/Width 330/210
U037 Checking the operation of the fan motors -
U051 Adjusting the amount of slack in the paper
Plain paper
Amount of slack for low speed conveying 3
Amount of slack for high speed conveying 3
Amount of slack for duplex low speed feed 3
Amount of slack for duplex high speed feed 3
Amount of slack for cassette 1 feed 3
Amount of slack for MP feed 3
Thick paper
Amount of slack for low speed conveying 0
Amount of slack for high speed conveying 0
Amount of slack for cassette 1 feed 0
Amount of slack for MP feed 0
U052 Adjusting duplex -2
U053 Setting the adjustment of the motor speed
Interlock setting
Drive motor, transfer motor, fuser motor, registration motor 0/3/1/1/1 (80 cpm)
and feed motor speed adjustment 0/3/1/-1/-1 (60 cpm)
Polygon motor speed adjustment 0
Separate setting
Drive motor/Transfer motor/Fuser motor/Registration motor/ 0/3/1/1/0/1 (80 cpm)
Polygon motor/Feed motor 0/3/1/-1/0/-1 (60 cpm)
Thick paper setting
Transfer motor/Fuser motor/Registration motor/Feed motor 5/0/0/0 (80 cpm)
4/0/0/0 (60 cpm)
U054 Adjusting the amount of slack in the paper 0
U059 Setting fan motor mode OFF

*Initial setting for executing maintenance item U020

1-4-2
2FB/2FC-2.0

Section Item Content of maintenance item Initial setting*


No.
Optical U060 Adjusting the scanner input properties 12/11
U061 Checking the operation of the exposure lamps -
U063 Adjusting the shading position 0
U064 Adjusting the CCD level 4
U065 Adjusting the scanning magnification 0/0
U066 Adjusting the scanner leading edge registration 10/0
U067 Adjusting the optical axis (center line) 0/0
U068 Adjusting the scanning position for originals from the DP 12
U070 Adjusting the DP magnification 0/0/0
U071 Adjusting the DP scanning timing
DP leading edge registration 0/0/0
DP trailing edge registration 0/0
U072 Adjusting the DP original center line
1 sided 0
2 sided front 0
Rotate copying 0
U073 Checking the scanner operation -
U074 Adjusting the DP input light luminosity 0
U076 Executing DP automatic adjustment -
U080 Adjusting exposure in toner economy mode -5
U087 Setting DP reading position modification operation 200
U089 Outputting the MIP-PG pattern -
U092 Adjusting the scanner automatically -
U093 Adjusting the exposure density gradient
Text and photo mode 0/0
Text mode 0/0
Photo mode 0/0
U099 Adjusting original size detection
ORIGINAL 72
LIGHT SOURCE 72
WAIT TIME 150
A4R AREA 240
High voltage U100 Adjusting the surface potential 82
20
0
U101 Setting the other high voltages
Developing bias control voltage 117
Transfer control voltage 185 (80 cpm)/135 (60 cpm)
Reverse transfer control voltage 200
VPP setting value 145
U102 Setting the cleaning interval for the main charger 5
OFF
U110 Checking the drum count -
U111 Checking/clearing the drum drive time -
U127 Checking/clearing the transfer belt count -
U129 Adjusting the transfer timing
Transfer charging output ON timing for plain paper -1.5 (80 cpm)/-4.0 (60 cpm)
Transfer charging output OFF timing for plain paper 0 (80 cpm)/13.0 (60 cpm)
Transfer charging output ON timing for thin paper 0 (80 cpm)/-2.5 (60 cpm)
Transfer charging output OFF timing for thin paper 0 (80 cpm)/13.0 (60 cpm)
Transfer charging output ON timing for thick paper -10.0
Transfer charging output OFF timing for thick paper 0 (80 cpm)/13.0 (60 cpm)
Developing U130 Initial setting for the developer 0
U132 Replenishing toner forcibly -
*Initial setting for executing maintenance item U020

1-4-3
2FB/2FC-2.0

Section Item Content of maintenance item Initial setting*


No.
Developing U135 Checking toner motor operation -
U137 Checking the toner level detection sensor -
U147 Setting for toner applying operation
6
500
U152 Setting developing motor mode ON
U157 Checking the developing drive time -
U158 Checking the developing count -
Fuser and U161 Setting the fuser control temperature
cleaning Control temperature during copying 200 (80 cpm)/195 (60 cpm)
Primary stabilization fuser temperature 175 (120 V)/140 (220-240 V)
Secondary stabilization fuser temperature 185
Aging time after secondary stabilization 60
Control temperature adjustment in duplex copying -10
Time from power on to stabilization of fusing 26
Control temperature adjustment in duplex copying using A4/ 0
Letter/B5 size paper
Control temperature adjustment using small size paper 0
Control temperature adjustment when the fuser heater tem- 0
perature goes low
U162 Stabilizing fuser forcibly -
U163 Resetting the fuser problem data -
U167 Checking/clearing the fuser count -
U180 Checking the cleaning count -
U194 Setting the fuser web drive 30
U196 Turning the fuser heater on -
U198 Setting the fuser phase control OFF (120 V)
ON (220-240 V)
U199 Displaying fuser heater temperature -
Operation U200 Turning all LEDs on -
panel/ U201 Initializing the touch panel -
Optional units U202 Setting the KMAS host monitoring system -
U203 Operating the DP separately -
U204 Setting the presence or absence of a key card or key counter OFF
U206 Setting the presence or absence of the coin vender OFF
U207 Checking the keys on the operation panel -
U208 Setting the paper size for the feeders 11 x 8.5 (inch)
A4 (metric)
U212 Setting the feeder lift operation SIDE
U234 Setting punch destination NOTHING
U235 Setting output tray initialize mode HP ON
U237 Adjusting finisher stack quantity 0
U240 Checking the operation of the finisher -
U241 Checking the operation of the switches of the finisher -
U243 Checking the operation of the DP motors -
U244 Checking the operation of the DP switches -
U245 Checking messages -
U247 Setting the paper feed device -

*Initial setting for executing maintenance item U020

1-4-4
2FB/2FC-2.0

Section Item Content of maintenance item Initial setting*


No.
Operation U248 Changing the paper ejection device settings
panel/ Adjustment of registration stop timing in punch mode 0
Optional units Adjustment of the paper stop timing in punch mode 0
Punch-hole scrap count -
Setting the booklet stapling position 0/0/0
Setting the center folding position 0/0/0
Punch limit 100000
Mode setting U250 Setting the maintenance cycle -
U251 Checking/clearing the maintenance count -
U252 Setting the destination -
U253 Switching between double and single counts Double count
U254 Turning the auto start function ON/OFF ON
U258 Switching copy operation at toner empty detection -
U260 Selecting the timing for copy counting Eject
U263 Setting the paper ejection when copying from the DP FACE-DOWN
U264 Setting the display order of the date Month/Day/Year (inch)
Day/Month/Year (metric)
U265 Setting OEM purchaser code 0
U266 Setting the number of days after which to automatically 0
delete documents
U277 Setting auto application change time 30 s
U281 Setting stamp mode ON/OFF OFF
U326 Setting the black line cleaning indication ON
U327 Setting the drawer heater ON/OFF OFF/OFF
U330 Setting the number of sheets to enter stacking mode during
sort operation 201
U331 Switching the paper ejection mode Face-up ejection
U332 Setting the size conversion factor 1.0/1.0
U335 Setting the drum heater mode ON1
U339 Setting the drum heater ON/OFF OFF
U341 Specific paper feed location setting for printing function -
U342 Setting the ejection restriction ON
U343 Switching between duplex/simplex copy mode OFF
U344 Setting the low-power mode Energy star (120 V)
GEEA (220-240 V)
U345 Setting the value for maintenance due indication -
Image U402 Adjusting the margins for the image printing -
processing U403 Adjusting the margins for scanning an original on the contact -
glass
U404 Adjusting the margins for scanning an original from the DP -
U407 Adjusting the leading edge registration for memory image -
printing
U467 Adjusting the laser output 200 (80 cpm)
150 (60 cpm)
U472 Adjusting the laser output position 0
Network U504 Initializing the scanner NIC -
scanner U505 Setting data base assistant ON
U506 Setting the time out 10
U508 Setting the LDAP OFF
U510 Setting the enterprise mode OFF
U511 Setting scan To FTP OFF

*Initial setting for executing maintenance item U020

1-4-5
2FB/2FC-2.0

Section Item Content of maintenance item Initial setting*


No.
Other U901 Checking/clearing total copy counts by paper feed location -
U903 Checking/clearing the paper jam count -
U904 Checking/clearing the call for service counts -
U905 Checking/clearing count by optional devices -
U906 Resetting partial operational control -
U907 Checking/clearing the count value on each ejection location -
U908 Checking the total counter value -
U909 Checking/clearing the fuser web count
U910 Clearing the black ratio data -
U911 Checking/clearing the paper feed counts by paper size -
U920 Checking the copy counts -
U921 Checking/clearing the waste toner box count -
U922 Checking/clearing the solenoid count value -
U925 Checking/clearing the system error counts -
U927 Clearing the all copy counts and machine life counts -
U928 Checking machine life counts -
U935 Relay board maintenance MODE 0
U954 Setting the type of cooling fan NEW
U965 Setting the cassette disconnection OFF
U984 Checking the developing unit number -
U985 Displaying the developing unit history -
U986 Checking the cleaning unit number -
U987 Displaying the cleaning unit history -
U989 HDD Scandisk -
U990 Checking/clearing the time for the exposure lamp to light -
U991 Checking the scanner operation count -

*Initial setting for executing maintenance item U020

1-4-6
2FB/2FC

(3) Contents of the maintenance mode items

Maintenance Description
item No.
U000 Printing out an own-status report
Description
Prints out a list of the current settings of all maintenance items, and occurrences of paper jams and service
calls.
Purpose
To check the current setting of the maintenance items, or the occurrences of paper jams and service calls.
Before initializing or replacing the backup RAM, print out a list of the current settings of the maintenance items
so that you can reenter the same settings after initialization or replacement.
Method
1. Press the start key. The screen for selecting an item is displayed.
2. Select the item to be output. The selected item is displayed in reverse.
Display List to be printed out
MAINTENANCE List of the current settings of all maintenance items
JAM List of paper jams
SERVICE CALL List of service calls
3. Press the start key. The interrupt copy mode is entered and a list is output.
When A4/11" x 8 1/2" paper is available, a report of this size is output. If not, specify the paper feed loca-
tion.
When output is complete, the screen for selecting an item is displayed.
Completion
Press the stop/clear key at the screen for selecting an item. The screen for selecting a maintenance item No.
is displayed.
U001 Exiting the maintenance mode
Description
Exits the maintenance mode and returns to the normal copy mode.
Purpose
To exit the maintenance mode.
Method
Press the start key. The normal copy mode is entered.
U002 Setting the factory default data
Description
Restores the machine conditions to the factory default settings.
Purpose
To move the mirror frame of the scanner to the position for transport (position in which the frame can be fixed).
Method
1. Press the start key. The screen for executing is displayed.
2. Press MODE1(ALL) on the touch panel. It is displayed in reverse.
3. Press the start key.
The mirror frame of the scanner returns to the position for transport.
Completion
The main power switch turns off.

1-4-7
2FB/2FC

Maintenance Description
item No.
U003 Setting the service telephone number
Description
Sets the telephone number to be displayed when a service call code is detected.
Purpose
To set (during initial set-up of the machine) the telephone number for contacting service.
Method
Press the start key. The currently set telephone number is displayed.
Setting
1. Use the numeric keys to enter the telephone number (up to 15 digits).
* To enter symbols such as hyphens and parentheses, select as required from the symbols displayed on
the touch panel as shown below. To move the cursor, press Left or Right in the bottom row.
∗ #
( )
- (Space)
Left Right
2. Press the start key. The telephone number is set, and the screen for selecting a maintenance item No. is
displayed.
Completion
To exit this maintenance item without changing the current setting, press the stop/clear key. The screen for
selecting a maintenance item No. is displayed.
U004 Displaying the machine number
Description
Displays the machine number.
Purpose
To check the machine number.
Method
Press the start key. The currently machine number is displayed.
Completion
Press the stop/clear key. The screen for selecting a maintenance item No. is displayed.

1-4-8
2FB/2FC-2.0

Maintenance Description
item No.
U005 Copying without paper
Description
Simulates the copy operation without paper feed.
Purpose
To check the overall operation of the machine.
Remarks
Execute this maintenance mode after pull out all four cassettes.
Method
1. Press the start key. The screen for selecting an item is displayed.
2. Select the item to be operated. The selected item is displayed in reverse.
Display Description
PPC Only the copier operates.
PPC + DP Both the copier and DP operate (continuous operation).
3. Press the interrupt key. The copy mode screen is displayed.
4. Set the operation conditions required on the copy mode screen. Changes in the following settings can
be made.
Paper feed locations
Magnifications
Simplex or duplex copy mode
Number of copies: in simplex copy mode, continuous copying is performed when set to 999.
Copy density
Keys on the operation panel other than the energy saver (preheat) key
5. Press the start key. The operation starts.
Copy operation is simulated without paper under the set conditions. When operation is complete, the
screen for selecting an item is displayed.
6. To stop continuous operation, press the stop/clear key.
Completion
Press the stop/clear key at the screen for selecting an item. The screen for selecting a maintenance item No.
is displayed.
U018 Displaying the ROM checksum
Description
Displays the checksum of ROM.
Purpose
To check the checksum.
Method
Press the start key. The ROM checksum is displayed.
Display Description
MAIN Main PWB ROM checksum
ENGINE Engine PWB ROM checksum
SCANNER Network scanner* ROM checksum
LANGUAGE(Stand.) Standard language ROM checksum
LANGUAGE(Option) Optional language ROM checksum
DP DP main PWB ROM checksum
FINISHER Document finisher* ROM checksum
*Optional.

Completion
Press the stop/clear key. The screen for selecting a maintenance item No. is displayed.

1-4-9
2FB/2FC-2.0

Maintenance Description
item No.
U019 Displaying the ROM version
Description
Displays the part number for the ROM fitted to each PWB.
Purpose
To check the part number or to decide, based on the last digit of the number, if the newest version of ROM is
installed.
Method
1. Press the start key. The ROM version (the last 6 digits of the part number) is displayed.
2. Change the screen using the * or # keys.
Display Description
MAIN Main PWB ROM IC
ENGINE Engine PWB ROM IC
SCANNER Scanner PWB ROM IC
LANGUAGE (Stand.) Standard language ROM IC
LANGUAGE(Option) Optional language ROM IC
MAIN BOOT Main PWB booting
PRINTER Optional printer board booting
NETWORK SCANNER Optional network scanner ROM IC
DP DP ROM IC
FINISHER Optional document finisher main PWB ROM IC
ENGINE BOOT Engine PWB booting
CASSETTE1 Deck PWB ROM IC
CASSETTE2 Cassette PWB ROM IC
DUPLEX Duplex PWB ROM IC
SIDE FEEDER Optional side feeder main PWB ROM IC
Completion
Press the stop/clear key. The screen for selecting a maintenance item No. is displayed.
U020 Initializing all data
Description
Initializes the backup memory on the scanner PWB, DP main PWB and engine PWB in order to return to the
factory default settings.
Purpose
To be executed as required.
Method
1. Press the start key. The screen for executing the maintenance item is displayed.
2. Press EXECUTE on the touch panel. It is displayed in reverse.
3. Press the start key. All data in the backup memory is initialized and the default setting for the inch spec-
ifications is registered. When initializing is complete, the machine automatically returns to the same sta-
tus as when the main power switch is turned on.
Completion
To exit this maintenance item without executing initialization, press the stop/clear key. The screen for selecting
a maintenance item No. is displayed.

1-4-10
2FB/2FC-2.0

Maintenance Description
item No.
U021 Memory initializing
Description
Initializes all settings, except those pertinent to the type of copier, namely each counter, service call history
and mode setting. Also initializes backup RAM according to region specification selected in maintenance item
U252 “Setting the destination.”
Purpose
To return the machine settings to their factory default.
Method
1. Press the start key. The screen for executing the maintenance item is displayed.
2. Press EXECUTE on the touch panel. It is displayed in reverse.
3. Press the start key. All data except that pertinent to the type of copier is initialized and the default setting
for each destination is registered.
When initializing is complete, the machine automatically returns to the same status as when the main
power switch is turned on.
Completion
To exit this maintenance item without executing initialization, press the stop/clear key.
The screen for selecting a maintenance item No. is displayed.
U022 Initializing backup memory
Description
Initializes only the backup data for image processing.
Purpose
To be executed as required.
Method
Press the start key. The screen for selecting an item is displayed.
Setting
1. Select the item to initialize.
Display Description
SCANNER+DP Initialize the backup data of scanner PWB and DP main PWB.
ENGINE Initialize the backup data of engine PWB.
DP Initialize the backup data of DP main PWB.
2. Press EXECUTE on the touch panel. It is displayed in reverse.
3. Press the start key. Backup data is initialized.
When initializing is complete, the machine automatically returns to the same status as when the main
power switch is turned on.
Completion
To exit this maintenance item without executing initialization, press the stop/clear key.
The screen for selecting a maintenance item No. is displayed.
U024 HDD formatting
Description
Formats the HDD backup data areas for the network scanner and department administration.
Purpose
To initialize the HDD when installing or replacing the HDD after shipping.
Method
1. Press the start key. The screen for executing the maintenance item is displayed.
2. Press EXECUTE on the touch panel. It is displayed in reverse.
3. Press the start key to initialize the hard disk.
The EXECUTE display flashes during initializing.
Initialization results is displayed when initializing is completed.
4. Press the Power key to off. Make sure that the Power lamp is off before turning off the main power
switch.
Turning off the main power switch before pressing the Power key to off may cause damage to the
equipped hard disk.
5. Turn the main power switch on.
Completion
To exit this maintenance item without executing initialization, press the stop/clear key.
The screen for selecting a maintenance item No. is displayed.

1-4-11
2FB/2FC-2.0

Maintenance Description
item No.
U026 Evacuation of backup data
Description
Transfers the backup data of the main PWB to the EEPROM.
Purpose
Used when replacing the main PWB.
Method
1. Press the start key. The screen for executing is displayed.
2. Press EXECUTE on the touch panel. It is displayed in reverse.
3. Press the start key to transfer the backup data.
The screen displays the result.
EXECUTE
CHECK SUM ****
CODE XXXX
Where XXX is the code indicating the contents.
See the table below.
Code Meaning
0000 Processing ends correctly.
0101 Verification abnormality occurs.
0102 Verification abnormality occurs at the time of check sum entry.
4. Press the stop/clear key. The screen for selecting a maintenance item No. is displayed.
Completion
To exit this maintenance item without transferring the data, press the stop/clear key. The screen for selecting
a maintenance item No. is displayed.
U027 Return of backup data
Description
Transfers the backup data of the EEPROM which was transferred with the U026 to flash memory.
Purpose
To use after the main PWB replaced.
Method
1. Press the start key. The screen for executing is displayed.
2. Press EXECUTE on the touch panel. It is displayed in reverse.
3. 3. Press the start key to transfer the backup data.
The screen displays the result.
EXECUTE
CHECK SUM ****
CODE XXXX
Where XXX is the code indicating the contents.
See the table below.
Code Meaning
0000 Processing ends correctly.
0203 Check sum does not agree when reading out from the EEPROM.
4. Disconnect and connect the power plug.
Completion
To exit this maintenance item without transferring the data, press the stop/clear key. The screen for selecting
a maintenance item No. is displayed.

1-4-11-1
1-4-12
2FB/2FC-2.0

This page is intentionally left blank.

1-4-13
2FB/2FC

Maintenance Description
item No.
U030 Checking the operation of the motors
Description
Drives each motor.
Description
To check the operation of each motor.
Method
1. Press the start key. The screen for selecting an item is displayed.
2. Select the motor to be operated. The selected item is displayed in reverse and the operation starts.
Two or more motors can be selected.
Display Motor
MAIN_TFR_EJE The drive motor (DM), transfer motor (TRM) and fuser motor (FM) are
turned ON.
REG MOT The registration motor (RM) is turned ON.
FEED MOT H The feed motor (FDM) is turned ON high speed.
BP CV MOT H The MP feed motor (MPFDM) is turned forwarding ON high speed.
BP FD MOT H The MP feed motor (MPFDM) is turned reversing ON high speed.
PF MOT3 H Paper feed motor 3 (PFM3) is turned ON high speed.
PF MOT4 H Paper feed motor 4 (PFM4) is turned ON high speed.
VF MOT H The vertical feed motor (VFDM) is turned ON high speed.
PF MOT1 Paper feed motor 1 (PFM1) is turned forwarding ON.
PF MOT2 Paper feed motor 2 (PFM2) is turned ON.
DECK FD MOT Paper feed motor 1 (PFM1) is turned reversing ON.
DUP SB MOT The duplex switchback motor (DUPSBM) is turned ON.
DUP SD REG The duplex side registration motor (DUPSRM) is turned ON.
DUP FD MT L The duplex feed motor (DUPFDM) is turned ON low speed.
FEED MOT L The feed motor (FDM) is turned ON low speed.
BP CV MOT L The MP feed motor (MPFDM) is turned ON low speed.
PF MOT3 L Paper feed motor 3 (PFM3) is turned ON low speed.
PF MOT4 L Paper feed motor 4 (PFM4) is turned ON low speed.
VF MOT L The vertical feed motor (VFDM) is turned ON low speed.
MAIN MOT The drive motor (DM) is turned ON.
TFR MOT The transfer motor (TRM) is turned ON.
EJECT MOT The transfer motor (FM) is turned ON.
DUP FD MT H The duplex feed motor (DUPFDM) is turned ON high speed.
DLP MOT The developing motor (DEVM) is turned ON.

3. To stop operation, an item is selected again or press the stop/clear key.


Completion
Press the stop/clear key after operation stops. The screen for selecting a maintenance item No. is displayed.

1-4-12
2FB/2FC

Maintenance Description
item No.
U031 Checking switches for paper conveying
Description
Displays the ON/OFF status of each paper detection switch on the paper conveying path.
Purpose
To check the operation of the switches for paper conveying.
Method
1. Press the start key. A list of switches, the on-off status of which can be checked, are displayed.
2. Turn each switch on and off manually to check the status.
When the on-status of a switch is detected, that switch is displayed in reverse.
Display Sensor
REG SW Registration switch (RSW)
FEED-A SW Feed switch 1 (FSW1)
FEED-B SW E Feed switch 2 (FSW2)
FD EJ SW Switchback exit switch (SBESW)
EJECT SW Exit switch (ESW)
FEED-B SW D Feed switch 2 (FSW2)
LCF SW A Deck conveying switch 1 (DKCSW1)
LCF SW B Deck conveying switch 2 (DKCSW2)
FEED-C SW Feed switch 3 (FSW3)
FEED-D SW Feed switch 4 (FSW4)
FEED-E SW Feed switch 5 (FSW5)
LDECK FD SW Side feeder feed switch (SFFSW)*
FS SW Feedshift switch (FSSW)
DUP JAM SW Duplex jam detection switch (DUPJSW)
DUP FEED SW Duplex feed switch (DUPFSW)
DUP CV SW A Duplex conveying switch 1 (DUPCSW1)
DUP CV SW B Duplex conveying switch 2 (DUPCSW2)
DUP CV SW C Duplex conveying switch 3 (DUPCSW3)
PE SW1 Paper empty switch 1 (PESW1)
PE SW2 Paper empty switch 2 (PESW2)
PE SW3 Paper empty switch 3 (PESW3)
PE SW4 Paper empty switch 4 (PESW4)
LDECK PE SW Side feeder paper empty switch (SFPESW)*
LIM SW1 Lift limit switch 1 (LILSW1)
LIM SW2 Lift limit switch 2 (LILSW2)
LIM SW3 Lift limit switch 3 (LILSW3)
LIM SW4 Lift limit switch 4 (LILSW4)
LCF-A-1 SW Timing switch 1 (TIMSW1)
FEED-D-1 SW Timing switch 2 (TIMSW2)
FEED-E-1 SW Timing switch 3 (TIMSW3)
*Optional.
Completion
Press the stop/clear key. The screen for selecting a maintenance item No. is displayed.

1-4-13
2FB/2FC

Maintenance Description
item No.
U033 Checking the operation of the solenoids
Description
Applies current to each solenoid in order to check its ON status.
Purpose
To check the operation of each solenoid.
Method
1. Press the start key. The screen for selecting an item is displayed.
2. Select the solenoid to be operated. The selected item is displayed in reverse.
3. Press the start key. The selected solenoid turns on for 1 s.
Display Solenoid
MP SOL MP solenoid (MPSOL)
FS SOL Feedshift solenoid (FSSOL)
WEB SOL Fuser web solenoid (FWSOL)
DUP FS SOL Duplex feedshift solenoid (DUPFSSOL)
DUP SB SOL Duplex switchback solenoid (DUPSBSOL)

Completion
Press the stop/clear key at the screen for selecting an item.
The screen for selecting a maintenance item No. is displayed.
U034 Adjusting the print start timing
Adjustment
See pages 1-6-25 and 27.
U035 Setting the printing area for folio paper
Description
Changes the printing area for copying on folio paper.
Purpose
To prevent cropped images on the trailing edge or left/right side of copy paper by setting the actual printing
area for folio paper.
Method
Press the start key. The setting screen is displayed.
Setting
1. Select the item to be set. The selected item is displayed in reverse.
2. Change the setting value using the cursor up/down keys.
Display Setting Setting range Default setting
LENGTH DATA Length 330 to 356 (mm) 330
WIDTH DATA Width 200 to 220 (mm) 210

3. Press the start key. The value is set.


Completion
Press the stop/clear key. The screen for selecting a maintenance item No. is displayed.

1-4-14
2FB/2FC-2.0

Maintenance Description
item No.
U037 Checking the operation of the fan motors
Description
Drives the fan motors.
Description
To check the operation of the fan motors.
Method
1. Press the start key. The screen for selecting an item is displayed.
2. Select the item to operate. The selected item is displayed in reverse and starts driving the fan motor.
Display Operation
FEED SHIFT FAN The feedshift fan motor (FSFM) is turned ON.
DLP FAN R The developing duct fan motor (DEVDFM) is turned ON.
DLP FAN F Developing fan motor 1 (DEVFM1) and 2 (DEVFM2) are turned ON.
COOLING FAN Cooling fan motor 1 (CFM1), cooling fan motor 2 (CFM2), cooling fan
motor 3 (CFM3), cooling fan motor 4 (CFM4), PWB fan motor 1
(PWBFM1) and PWB fan motor 2 (PWBFM2) are turned ON.
DUP FAN The duplex fan motor (DUPFM) is turned ON.
IMAGE FAN The image formation fan motor (IFFM) is turned ON.
LSU FAN The LSU fan motor (LSUFM) is turned ON.
LAMP FAN The lamp fan motor (LFM) is turned ON.
3. To stop the motor, press the stop/clear key.
Completion
Press the stop/clear key when the motor stops. The screen for selecting a maintenance item No. is displayed.
U051 Adjusting the amount of slack in the paper
Adjustment
See page 1-6-29.
U052 Adjusting duplex
Description
Adjusts the side registration of the duplex section.
Purpose
To check the operation of the duplex side registration motor.
Method
1. Press the start key. The screen for executing is displayed.
2. Change the value using the cursor up/down keys.
Description Setting range Default setting
Adjustment of side registration -128 to 127 -2

3. Press the start key. The value is set.


4. Press the interrupt key.
5. Press the start key to output the test pattern.
6. Open the front cover.
7. Pull the duplex unit out and check the position of duplex side registration guide.
Completion
Press the stop/clear key at the screen for selecting an item. The screen for selecting a maintenance item No.
is displayed.

1-4-15
2FB/2FC-2.0

Maintenance Description
item No.
U053 Setting the adjustment of the motor speed
Description
Performs fine adjustment of the speeds of the motors.
Purpose
Basically, the setting need not be changed.
Modify settings by interlock setting only if faulty images occur.
Method
Press the start key. The screen for selecting an item is displayed.
Setting: interlock setting
1. Select Interlock setting at the screen for selecting an item.
2. Select the item to be adjusted. The selected item is displayed in reverse.
3. Change the value using the cursor up/down keys.
Display Description Setting Default
range setting
MAIN MOTOR Drive motor, transfer motor, fuser motor, regis- -100 to 100 0/3/1/1/1
tration motor and feed motor speed adjustment (80 cpm)
0/3/1/-1/-1
(60 cpm)
POLYGON MOTOR Polygon motor speed adjustment -100 to 100 0

If the value of MAIN MOTOR is changed, the value of the drive motor, transfer motor, fuser motor, regis-
tration motor and feed motor are change at the same time.
4. Press the start key. The value is set.
Interrupt copy mode
While this maintenance item is being executed, a VTC pattern shown below is output in interrupt copy mode.
Correct values for an A3/11" x 17" output are:
A = 300 ± 1.5 mm
B = 270 ± 1.5 mm

Adjustment
1. Output an A3/11" x 17" VTC pattern in interrupt mode.
2. Measure A and B on the VTC pattern (Figure 1-4-1), and perform the following adjustments if they are
different from the correct sizes:

Figure 1-4-1
A: Drive motor speed adjustment
B: Polygon motor speed adjustment

1-4-16
2FB/2FC-2.0

Maintenance Description
item No.
U053 Setting: separate setting
1. Select Separate setting at the screen for selecting an item.
2. Select the item to be adjusted. The selected item is displayed in reverse.
3. Change the value using the cursor up/down keys.
Display Description Setting Default
range setting
MAIN MOTOR Drive motor speed adjustment -100 to 100 0
TC MOTOR Transfer motor speed adjustment -100 to 100 3
FIX MOTOR Fuser motor speed adjustment -100 to 100 1
RESIST MOTOR Registration motor speed adjustment -100 to 100 1 (80 cpm)
-1 (60 cpm)
POLYGON MOTOR Polygon motor speed adjustment -100 to 100 0
FEED MOTOR Feed motor speed adjustment -100 to 100 1 (80 cpm)
-1 (60 cpm)

4. Press the start key. The value is set.


Setting: thick paper setting
1. Select Thick setting at the screen for selecting an item.
2. Select the item to be adjusted. The selected item is displayed in reverse.
3. Change the value using the cursor up/down keys.
Display Description Setting Default
range setting
TC MOTOR Transfer motor speed adjustment -100 to 100 5 (80 cpm)
4 (60 cpm)
FIX MOTOR Fuser motor speed adjustment -100 to 100 0
RESIST MOTOR Registration motor speed adjustment -100 to 100 0
FEED MOTOR Feed motor speed adjustment -100 to 100 0

4. Press the start key. The value is set.


Completion
Press the stop/clear key at the screen for selecting an item. The screen for selecting a maintenance item No.
is displayed.
U054 Adjusting the amount of slack in the paper
Adjustment
See page 1-6-30.
U059 Setting fan motor mode
Description
Specifies whether to rotate the fan motor in sleep mode.
Purpose
To rotate the fan motor for certain period of time to prevent rise in temperature inside the machine in sleep
mode. In default setting, the fan motor stops immediately when switched to sleep mode and too high temper-
ature is detected inside the machine.
Method
Press the start key. The screen for executing is displayed.
Setting
1. Select ON or OFF. The selected item is displayed in reverse.
Display Description
ON Developing fan motor 1/2, cooling fan motor 1/2/3/4, power source fan motor, image for-
mation fan motor and PWB fan motor is rotated at a half speed in sleep mode.
OFF The rotation of developing fan motor 1/2, cooling fan motor 1/2/3/4, power source fan
motor, image formation fan motor and PWB fan motor is stopped in sleep mode.

Initial setting: OFF


2. Press the start key. The setting is set.

1-4-17
2FB/2FC-2.0

Maintenance Description
item No.
U059 Completion
To exit this maintenance item without changing the current setting, press the stop/clear key.
The screen for selecting a maintenance item No. is displayed.
U060 Adjusting the scanner input properties
Description
Adjusts the image scanning density in text, text and photo, or photo mode.
Purpose
Used when the entire image appears too dark or light.
Adjusts when replacing CIS of DP.
Method
Press the start key. The screen for selecting an item is displayed.
Display Description
CCD Image scanning density
CIS Image scanning density (scanning from DP)
Setting: image scanning density
1. Select CCD at the screen for selecting an item.
Description Setting range Default setting
Image scanning density 1 to 23 12
2. Change the setting using the cursor up/down keys.
Increasing the setting makes the density lower, and decreasing it makes the density higher.
3. Press the start key. The value is set.
Setting: image scanning density (scanning from DP)
1. Select CCD at the screen for selecting an item.
Description Setting range Default setting
Image scanning density (scanning from DP) 1 to 23 11
2. Change the setting using the cursor up/down keys.
Increasing the setting makes the density lower, and decreasing it makes the density higher.
3. Press the start key. The value is set.
Interrupt copy mode
A test copy is available in the interrupt copying mode when CIS is selected.
Completion
Press the stop/clear key at the screen for selecting an item. The screen for selecting a maintenance item No.
is displayed.
Caution
The following settings are also reset to the initial values by performing this maintenance item:
Exposure density gradient set in maintenance mode (U093)
Exposure set in the copy default item of the copier management mode
U061 Checking the operation of the exposure lamps
Description
Lights the exposure lamps.
Purpose
To check whether the exposure lamps are turned ON.
Method
1. Press the start key. The screen for selecting an item is displayed.
2. Select the item.
Display Description
CCD Exposure lamp
CIS CIS (DP exposure lamp)
3. Press the start key. The selected lamp lights.
4. To turn the exposure lamp off, press the stop/clear key.
Interrupt copy mode
When CIS is selected, copying from an original is available in the interrupt copying mode.
Completion
Press the stop/clear key. The screen for selecting a maintenance item No. is displayed.

1-4-18
2FB/2FC-2.0

Maintenance Description
item No.
U063 Adjusting the shading position
Description
Changes the shading position of the scanner.
Purpose
Used when the white line continue to appear longitudinally on the image after the shading plate is cleaned.
This is due to flaws or stains inside the shading plate. To prevent this problem, the shading position should be
changed so that shading is possible without being affected by the flaws or stains.
Method
1. Press the start key. The setting screen is displayed.
2. Change the setting value using the cursor up/down keys.
Setting item Setting Default setting Change in value per step
range
Shading position -8 to 2 0 0.17 mm
Increasing the value moves the shading position toward the machine right, and decreasing it moves the
position toward the machine left.
3. Press the start key. The value is set.
Interrupt copy mode
While this maintenance item is being executed, copying from an original is available in the interrupt copying
mode.
Completion
Press the stop/clear key at the screen for adjustment. The screen for selecting a maintenance item No. is dis-
played.
U064 Adjusting the CCD level
Description
Adjusts the CCD level.
Purpose
To adjust when density difference due to CCD is generated between both sides of the center of the copy
image.
Setting
1. Press the start key. The screen for adjustment is displayed.
2. Change the setting using the cursor up/down keys.
Description Setting range Default setting
CCD level 3 to 5 4
3. Press the start key. The value is set.
Interrupt copy mode
While this maintenance item is being executed, copying from an original is available in the interrupt copying
mode.
Completion
Press the stop/clear key at the screen for adjustment. The screen for selecting a maintenance item No. is dis-
played.
U065 Adjusting the scanning magnification
Adjustment
See pages 1-6-51 and 52.
U066 Adjusting the scanner leading edge registration
Adjustment
See page 1-6-54.
U067 Adjusting the optical axis (center line)
Adjustment
See page 1-6-53.

1-4-19
2FB/2FC

Maintenance Description
item No.
U068 Adjusting the scanning position for originals from the DP
Description
Adjusts the position for scanning originals from the document processor. Performs the test copy at the five
scanning positions after adjusting.
Purpose
Used when the image fogging occurs because the scanning position is not proper when the document proces-
sor is used. Run U071 to adjust the timing of DP leading edge when the scanning position is changed.
Method
Press the start key. The screen for selecting an item is displayed.
Display Description Setting range Default
setting
ADJUST DATA Starting position adjustment for -32 to 32 12
scanning originals
TEST POSITION Scanning position for the test copy originals 0 to 4 0

Setting
1. Select ADJUST DATA of the screen for selecting an item.
2. Change the setting using the cursor up/down keys.
When the setting value is increased, the scanning position moves to the right and it moves to the left
when the setting value is decreased.
3. Press the start key. The value is set.
4. Select TEST POSITION of the screen for selecting an item.
5. Select the Scanning position using the cursor up/down keys.
6. Press the start key. The value is set.
7. Set the original (the one which density is known) in the document processor and press the interrupt key.
The screen for the test copy mode is displayed.
8. Press the start key. Test copy is executed.
9. Perform the test copy at each scanning position with the setting value from 0 to 4 and check that no
black line appears and the image is normally scanned.
Completion
Press the stop/clear key. The screen for selecting a maintenance item No. is displayed.
U070 Adjusting the DP magnification
Adjustment
See pages 1-6-91.
U071 Adjusting the DP scanning timing
Adjustment
See page 1-6-93.
U072 Adjusting the DP original center line
Adjustment
See page 1-6-92.

1-4-20
2FB/2FC

Maintenance Description
item No.
U073 Checking the scanner operation
Description
Simulates the scanner operation under the arbitrary conditions.
Purpose
To check the scanner operation.
Implementation
1. Press the start key. The screen for selecting an item is displayed.
2. Select the item to be operated. The selected item is displayed in reverse.
Display Operation
SCANNER MOT Scanner operation
HOME POTION Home position operation
DP READING DP scanning position operation
DUST CHECK Dust adhesion check operation with lamp on
Setting: Scanning size
1. Select SCANNER MOT in the screen for selecting an item.
2. Press the start key.
3. Change the setting using the cursor up/down keys.
Display Operating conditions Setting range
ZOOM Magnification 25 to 400%
SIZE Original size See below.
LAMP On and off of the exposure lamp 0 (off) or 1 (on)
Original sizes for each setting in SIZE
Setting Paper size Setting Paper size
5000 A4 5000 A5R
4300 B5 7800 Folio
5100 11" x 8 1/2" 10200 11" x 17"
10000 A3 9000 11" x 15"
8600 B4 8400 8 1/2" x 14"
7100 A4R 6600 8 1/2" x 11"
6100 B5R 5100 5 1/2" x 8 1/2"
4. Press the start key. The setting is set. Scanning starts under the selected conditions.
5. To stop operation, press the stop/clear key.
Completion
Press the stop/clear key with the scanning operation stopped.
The screen for selecting a maintenance item No. is displayed.

1-4-21
2FB/2FC-2.0

Maintenance Description
item No.
U074 Adjusting the DP input light luminosity
Description
Adjusts the luminosity of the exposure lamp for scanning originals from the DP.
Purpose
Used if the exposure amount differs significantly between when scanning an original on the contact glass and
when scanning an original from the DP.
Method
Press the start key. The screen for executing is displayed.
Setting
1. Change the setting using the cursor up/down keys.
Description Setting range Default setting
DP input light luminosity -12 to 12 0
Increasing the setting makes the luminosity higher, and decreasing it makes the luminosity lower.
2. Press the start key. The value is set.
Interrupt copy mode
While this maintenance item is being executed, copying from an original is available in the interrupt copying
mode.
Completion
Press the stop/clear key. The screen for selecting a maintenance item No. is displayed.

1-4-22
2FB/2FC-2.0

Maintenance Description
item No.
U076 Executing DP automatic adjustment
Description
Uses a specified original and automatically adjusts the following items in the DP scanning section.
Adjusting the DP magnification (U070)
Adjusting the DP scanning timing (U071)
Adjusting the DP center line (U072)
When you run this maintenance mode, the preset values of U070, U071 and U072 will also be updated.
Purpose
To perform automatic adjustment of various items in the DP scanning section.
Method
1. Set a specified original (part number: 2A068021) in the DP.
2. Press the start key. The screen for selecting an item is displayed.
3. Select the item to be adjusted.
Display Description
FRONT Automatic adjustment for first page
BACK Automatic adjustment for second page
4. Press the start key. Auto adjustment starts. When adjustment is complete, each adjusted value is dis-
played.
Display Description
CONVEY SPEED DP magnification in the auxiliary scanning direction
LEAD EDGE ADJ DP leading edge registration
TRAIL EDGE ADJ DP trailing edge registration
DP CENTER DP original center line
DP A MARGIN DP scanning margin (A side)
DP B MARGIN DP scanning margin (B side)
DP C MARGIN DP scanning margin (C side)
DP D MARGIN DP scanning margin (D side)
If a problem occurs during auto adjustment, DATA: XX (XX is replaced by an error code) is displayed
and operation stops. Should this happen, determine the details of the problem and either repeat the pro-
cedure from the beginning, or adjust the remaining items manually by running the corresponding main-
tenance items.
Completion
Press the stop/clear key after auto adjustment is complete. The screen for selecting a maintenance item is
displayed.
If the stop/clear key is pressed during auto adjustment, adjustment stops and no settings are changed.
U080 Adjusting exposure in toner economy mode
Description
Adjusts the image density in the eco-print mode.
Purpose
To increase or decrease the image density in the eco-print mode.
Method
Press the start key. The screen for adjustment is displayed.
Setting
1. Change the setting using the cursor up/down keys.
Setting Setting range Default setting
Exposure is toner economy mode -12 to 0 -5
Increasing the setting makes the image darker; decreasing it makes the image lighter.
2. Press the start key. The value is set.
Interrupt copy mode
While this maintenance item is being executed, copying from an original is available in the interrupt copying
mode.
Completion
Press the stop/clear key. The screen for selecting a maintenance item No. is displayed.

1-4-23
2FB/2FC

Maintenance Description
item No.
U087 Setting DP reading position modification operation
Description
Sets the black line inspection at the time of reading the original from the DP.
Method
Press the start key. The screen for selecting an item is displayed.
Setting
1. Select CCD at the screen for selecting an item.
2. Change the value using the cursor up/down keys.
Setting Setting range Default setting
Black line inspection 0 to 255 200
3. Press the start key. The value is set.
Setting
1. Select BLACK LINE at the screen for selecting an item.
2. Select CLEAR.
3. Press the start key. The setting is cleared.
Completion
Press the stop/clear key. The screen for selecting a maintenance item No. is displayed.

1-4-24
2FB/2FC

Maintenance Description
item No.
U089 Outputting the MIP-PG pattern
Description
Selects and outputs the MIP-PG pattern created by the copier.
Purpose
To check copier status other than scanner when adjusting image printing, using MIP-PG pattern output (with-
out scanning).
Method
1. Press the start key.
2. Select the MIP-PG pattern to be output.
Display PG pattern to be output Purpose
GRAYSCALE To check the laser scanner unit
engine output characteristics.

MONO-LEVEL To check the drum quality.

256-LEVEL To check resolution reproduc-


ibility in printing.

1dot-LINE To check fine line reproducibility.


To adjust the position of the
laser scanner unit (lateral
squareness)

VTC-PG

3. To change the output conditions of MONO-LEVEL, 1dot-LINE and VTC-PG, change the preset values
using the cursor up/down keys and press the start key to register the setting.
Setting Setting range Default setting
Output density of MONO-LEVEL 0 or 70 0
1dot-LINE 0 to 21 0
VTC-PG 0 to 12 0
4. Press the interrupt key. The copy mode screen is displayed.
5. Press the start key. A MIP-PG pattern is output.
Completion
Press the stop/clear key. The screen for selecting a maintenance item No. is displayed.

1-4-25
2FB/2FC

Maintenance Description
item No.
U092 Adjusting the scanner automatically
Description
Makes auto scanner adjustments in the order below using the specified original.
Adjusting the scanner center line (U067)
Adjusting the scanner leading edge registration (U066)
Adjusting the scanner magnification in the auxiliary direction (U065)
When this maintenance item is performed, the settings in U065, U066 and U067 are also changed.
Purpose
To make respective auto adjustments for the scanner.
Method
1. Place the specified original (P/N: 2A068021) on the contact glass.
2. Press the start key. The screen for executing is displayed.
3. Press the start key. Auto adjustment starts. When adjustment is complete, each adjusted value is dis-
played.
Display Setting
SCAN CENTER Scanner center line
SCAN TIMING Scanner leading registration
SUB SCAN Scanner magnification in the auxiliary direction
MAIN SCAN Scanner magnification in the main scanning direction
SCAN A MARGIN Scanner reading margin (A side)
SCAN B MARGIN Scanner reading margin (B side)
SCAN C MARGIN Scanner reading margin (C side)
SCAN D MARGIN Scanner reading margin (D side)

If a problem occurs during auto adjustment, DATA: XX (XX is replaced by an error code) is displayed
and operation stops. Should this happen, determine the details of the problem and either repeat the pro-
cedure from the beginning, or adjust the remaining items manually by running the corresponding main-
tenance items.
Since the scanner magnification in the main direction is not automatically adjusted, use U065 for this
adjustment.
Completion
Press the stop/clear key after auto adjustment is complete. The screen for selecting a maintenance item No.
is displayed.
If the stop/clear key is pressed during auto adjustment, adjustment stops and no settings are changed.

1-4-26
2FB/2FC

Maintenance Description
item No.
U093 Adjusting the exposure density gradient
Description
Changes the exposure density gradient in the manual density mode, depending on respective image quality
modes.
Purpose
To set how the image density is altered by a change of one step in the manual density adjustment for respec-
tive image quality modes. Also used to make copy images darker or lighter.
Implementation
1. Press the start key. The screen for selecting an item is displayed.
2. Select the image quality mode. The setting screen for the selected item is displayed.
Display Setting
MIXED Density in text and photo modes
TEXT Density in the text mode
PHOTO Density in the text and photo mode

Setting: Gradient in text and photo modes


1. Select the item to be set. The selected item is displayed in reverse.
2. Change the setting value using the cursor up/down keys.
Display Setting Setting Default
range setting
MIXED DARKER Change in density when manual density is set 0 to 3 0
dark
MIXED LIGHTER Change in density when manual density is set 0 to 3 0
light

Increasing the setting makes the change in density larger, and decreasing it makes the change smaller.
Image density Setting: 0
Setting: 3
Dark
Set to LIGHTER

Set to DARKER

Light
Density adjustment
Light Center Dark
Figure 1-4-2 Exposure density gradient

3. Press the start key. The value is set.


4. To return to the screen for selecting an item, press the stop/clear key.
Setting: Gradient in text mode
1. Select the item to be set. The selected item is displayed in reverse.
2. Change the setting value using the cursor up/down keys.
Display Setting Setting Default
range setting
TEXT DARKER Change in density when manual density is set 0 to 3 0
dark
TEXT LIGHTER Change in density when manual density is set 0 to 3 0
light

Increasing the setting makes the change in density larger, and decreasing it makes the change smaller.
3. Press the start key. The value is set.
4. To return to the screen for selecting an item, press the stop/clear key.

1-4-27
2FB/2FC-2.0

Maintenance Description
item No.
U093 Setting: Gradient in photo mode
1. Select the item to be set. The selected item is displayed in reverse.
2. Change the setting value using the cursor up/down keys.
Display Setting Setting Default
range setting
PHOTO DARKER Change in density when manual density is set 0 to 3 0
dark
PHOTO LIGHTER Change in density when manual density is set 0 to 3 0
light

Increasing the setting makes the change in density larger, and decreasing it makes the change smaller.
3. Press the start key. The value is set.
4. To return to the screen for selecting an item, press the stop/clear key.
Interrupt copy mode
While this maintenance item is being executed, copying from an original is available in the interrupt copying
mode.
Completion
Press the stop/clear key at the screen for selecting an item. The screen for selecting a maintenance item No.
is displayed.

1-4-28
2FB/2FC

Maintenance Description
item No.
U099 Adjusting original size detection
Description
Checks the operation of the original size detection sensor and sets the sensing threshold value.
Purpose
To adjust the sensitiveness of the sensor and size judgement time if the original size detection sensor mal-
functions frequently due to incident light or the like.
Start
1. Press the start key. The screen for selecting an item is displayed.
2. Select an item and press the start key. The screen for executing each item is displayed.
Display Description
DATA Displaying detection sensor transmission data
B/W LEVEL Setting detection sensor threshold value
Setting original size judgment time
Method to display the data for the sensor
1. Press the start key. The detection sensor transmission data is displayed.
Display Description
TAIL EDGE POSI Detected original trailing position
ORIGINAL AREA Original size detection
SIZE Detected original size
2. To return to the screen for selecting an item, press the stop/clear key.
Setting
1. Select an item to be set.
Display Setting Setting Default
range setting
ORIGINAL Original threshold value 0 to 255 72
LIGHT SOURCE Light source threshold value 0 to 255 72
WAIT TIME Original size judgment time* 0 to 255 150
A4R AREA Original size detection position display (mm) 220/240 240

*Time from activation of the original detection switch (ODSW) to original size judgment
Method to set the original size judgment time
1. Adjust the preset value using the * or # keys.
A larger value increases the original size judgment time, and a smaller value decreases it.
2. Press the start key. The value is set.
3. To return to the screen for selecting an item, press the stop/clear key.
Completion
Press the stop/clear key at the screen for selecting an item. The screen for maintenance item No. is dis-
played.

1-4-29
2FB/2FC-2.0

Maintenance Description
item No.
U100 Adjusting the surface potential
Description
Performs the main charging output.
Purpose
To check the main charging. Do not change the preset value.
Start
Press the start key. The screen for selecting an item is displayed.
Display Description
DSP DATA Changing the grid control voltage
MC ON/OFF Turning the main charger on and off
LASER ON/OFF Turning the main charger on and the laser scanner unit on and off
ADC SPV The sampling value for every 1 sec of an potential sensor output
value
MC ADJ GAIN Value of the potential compensation
START ADJ GAIN Turning the potential compensation on and off

Method for main charger output


1. Select the main charger output at the screen for selecting an item: select one from MC ON, MC ON/OFF
or LASER ON/OFF on the touch panel. The selected operation starts.
2. To stop operation, press the stop/clear key.
Setting the grid control voltage
1. Select DSP DATA at the screen for selecting an item.
2. Change the setting using the * or # keys.
Setting Setting range Reference value
Grid control voltage 40 to 120 82

Increasing the setting makes the surface potential higher, and decreasing it makes the potential lower.
Change in value per step: approximately 3.6 V
3. Press the start key. The value is set.
Setting the value of the potential compensation
1. Select MC ADJ GAIN at the screen for selecting an item.
2. Change the setting using the * or # keys.
Setting Setting range Initial setting
Value of the potential compensation 0/15/20/25 20

Basically, the setting need not be changed. Increase the setting value when poor image quality is
caused by dirt in the main charger wire.
3. Press the start key. The value is set.
Setting the potential compensation
1. Select START ADJ GAIN at the screen for selecting an item.
2. Select 0 (OFF) or 1 (ON) using the * or # keys.
Initial setting: 0 (OFF)
3. Press the start key. The value is set.
Interrupt copy mode
When MC ON/OFF or LASER ON/OFF is selected, copying from an original is available in the interrupt copy-
ing mode.
Completion
Press the stop/clear key at the screen for selecting an item when main charger output stops.
The screen for selecting a maintenance item No. is displayed.

1-4-30
2FB/2FC-2.0

Maintenance Description
item No.
U101 Setting the other high voltages
Description
Sets the developing bias control voltage, the transfer control voltage, and the separation control voltage or
checks the output of these voltages.
Purpose
To check or change the developing bias, the transfer voltage, and the separation voltage.
Method
Press the start key. The screen for selecting an item is displayed.
Display Description Setting Default
range setting
DEV BIAS SET Developing bias control voltage 0 to 255 117
TC SET Transfer control voltage 0 to 255 185 (80 cpm)
135 (60 cpm)
TC REV SET Reverse transfer control voltage 0 to 255 200
VPP SET VPP setting value 60 to 196 145
PTC TEST PTC section operation check - -
Setting
1. Select the item to be set.
2. Change the setting using the * or # keys.
3. Press the start key. The value is set.
PTC section operation check
1. Select PTC TEST at the screen for selecting an item.
2. Press the start key.
Drive motor, transfer motor and developing motor are turned on, and then cleaning lamp and PTC unit is
turned on.
Interrupt copy mode
While this maintenance item is being executed, copying from an original is available in the interrupt copying
mode.
Completion
Press the stop/clear key at the screen for selecting an item. The screen for maintenance item No. is dis-
played.

1-4-31
2FB/2FC-2.0

Maintenance Description
item No.
U102 Setting the cleaning interval for the main charger
Description
Executes a cleaning operation for the main charger and changes the intervals at which the main charger is
cleaned.
Purpose
To check the cleaning operation for the main charger. Also to change the intervals for the operation.
Making the intervals longer decreases the stand-by time when starting copying.
Potential compensation is automatically performed after a cleaning operation end.
Method
Press the start key. The screen for selecting an item is displayed.
Display Description
MC ADJUST DATA Main charger cleaning operation intervals
MC TEST RUN Main charger cleaning operation ON
ON/OFF Main charger cleaning operation start timing

Setting: main charger cleaning operation intervals


1. Change the setting using the * or # keys.
Setting range: 0 to 20 (unit: 1,000 sheets)
Initial setting: 5
If you select MC TEST RUN, the main charger cleaning operation will be performed once.
2. Press the start key. The value is set.
Setting: main charger cleaning operation start timing
1. Press ON/OFF on the touch panel of the screen for selecting an item.
2. Select 0 (OFF) or 1 (ON). The selected item is displayed in reverse.
Initial setting: OFF
If ON is selected, when the preset number of sheets for charger cleaning operation intervals is
exceeded during copying, the copier stops copying temporarily and starts charger cleaning operation.
If OFF is selected, when the preset number of sheets for charger cleaning operation is exceeded during
copying, the copier continues copying to the end and then starts charger cleaning operation.
3. Press the start key. The value is set.
Completion
Press the stop/clear key. The screen for selecting a maintenance item No. is displayed.
U110 Checking the drum count
Description
Displays the drum counts for checking.
Purpose
To check the drum status.
Method
Press the start key. The current drum counts and total drum counts are displayed.
Completion
Press the stop/clear key. The screen for selecting a maintenance item No. is displayed.

1-4-32
2FB/2FC-2.0

Maintenance Description
item No.
U111 Checking/clearing the drum drive time
Description
Displays the drum drive time for checking, clearing or changing a figure, which is used as a reference when
correcting the high voltage based on time.
Purpose
To check the drum status. Also used to clear the drive time after replacing the drum.
Method
Press the start key. The drum drive time is displayed.
Clearing
1. Press the reset key.
2. Press the start key. The drive time is cleared, and the screen for selecting a maintenance item No. is dis-
played.
Setting
1. Enter a five-digit drive time using the numeric keys.
2. Press the start key. The drive time is set, and the screen for selecting a maintenance item No. is dis-
played.
Completion
To exit the maintenance mode without changing the drive time, press the stop/clear key.
The screen for selecting a maintenance item No. is displayed.
U127 Checking/clearing the transfer count
Description
Displays the counts of the transfer counter for checking or clearing.
Purpose
To check the count after replacement of the transfer unit.
To clear the counter value when replacing the transfer belt.
Method
Press the start key. The current counts of the transfer counter is displayed.
Clearing
1. Press the reset key and press the start key. The count is cleared,
Completion
To exit this maintenance item without changing the count, press the stop/clear key. The screen for selecting a
maintenance item No. is displayed.
U129 Adjusting the transfer timing
Description
Adjusts the ON/OFF timing of transfer charging output for each paper type.
Purpose
Used when faulty drum separation on paper occurs.
Method
Press the start key. The screen for adjustment is displayed.
Setting
1. Select the item to be set. The selected item is displayed in reverse.
2. Change the setting using the cursor up/down keys.
Display Setting Setting range Default setting
TC ON Transfer charging output ON timing for -30 to 30 -1.5 (80 cpm)
plain paper -4.0 (60 cpm)
TC OFF Transfer charging output OFF timing for -40 to 100 0 (80 cpm)
plain paper 13.0 (60 cpm)
TC ON(VELLUM) Transfer charging output ON timing for -30 to 30 0 (80 cpm)
thin paper -2.5 (60 cpm)
TC OFF(VELLUM) Transfer charging output OFF timing for -40 to 100 0 (80 cpm)
thin paper 13.0 (60 cpm)
TC ON(THICK) Transfer charging output ON timing for -30 to 30 -10.0
thick paper
TC OFF(THICK) Transfer charging output OFF timing for -40 to 100 0 (80 cpm)
thick paper 13.0 (60 cpm)

1-4-33
2FB/2FC-2.0

Maintenance Description
item No.
U129 When the setting value of TC ON is increased, transfer timing becomes late to improve the separability.
3. Press the start key. The value is set.
Interrupt copy mode
While this maintenance item is being executed, copying from an original is available in the interrupt copying
mode.
Completion
Press the stop/clear key at the screen for adjustment.
The screen for selecting a maintenance item No. is displayed.
U130 Initial setting for the developer
Description
Replenishes toner to the developer unit to a certain level from the toner container that has been installed.
Purpose
To operate when installing the machine or replacing the developing unit.
Method
1. Press the start key. The screen for executing is displayed.
2. Press the start key. Installation of the toner is started. (Approximately 5 minutes)
Display Description
DLP SENS Presence of toner inside developing unit (1: No/0: Yes)
TIME(SEC) Toner install time*
RESULT Result of the installation (0: During installation/1: Installation is successful/2:
Installation is failed)

When it becomes 3 minutes before an installation end, it will count up from 0 and will become an instal-
lation end by 180.
Completion
Press the stop/clear key after initial setting is complete. The screen for selecting a maintenance item No. is
displayed.
U132 Replenishing toner forcibly
Description
Replenishes toner forcibly until the toner sensor output value reaches the toner feed start level.
Purpose
Used when the toner empty is detected frequently.
Method
1. Press the start key. The screen for executing is displayed.
2. Select INPUT and press the start key. Operation starts, and the current data is displayed.
Toner is replenished until the toner sensor output value reaches the toner feed start level.
3. To stop operation, press the stop/clear key.
Completion
Press the stop/clear key. The screen for selecting a maintenance item No. is displayed.
U135 Checking toner motor operation
Description
Drives toner motor.
Description
To check the operation of toner motor.
Method
1. Press the start key. The screen for executing is displayed.
2. Press TONER MOT on the touch panel. It is displayed in reverse and the operation starts.
3. To stop the operation, press the stop/clear key.
Completion
Press the stop/clear key after operation stops. The screen for selecting a maintenance item No. is displayed.

1-4-34
2FB/2FC

Maintenance Description
item No.
U137 Checking the toner level detection sensor
Description
Displays the detection status of the toner level detection sensor and toner container.
Purpose
To check the toner level in the developing unit and toner container. Also to check the installation of the toner
container.
Method
1. Press the start key.
A list of switches, the on-off status of which can be checked, are displayed.
2. Turn each switch on and off manually to check the status.
When the on-status of a sensor is detected, that sensor is displayed in reverse.
Display Description
DLP SENS Developing sensor (DEVS)
CONT SENS Toner container sensor (TCS)
CONT SET SW Toner container detection switch (TCDSW)

Completion
Press the stop/clear key. The screen for selecting a maintenance item No. is displayed.
U147 Setting for toner applying operation
Description
Sets the mode and quantity for consuming charged toner in the developer unit.
Purpose
To change the settings of the standard print coverage ratio according to the situation of use of the user.
Start
Press the start key. The screen for selecting an item is displayed.
Display Description
MODE Toner applying operation mode
INTERVAL Toner applying operation quantity
MODE6 DATA Toner applying operation mode when setting MODE6

Method: Toner applying operation mode


1. Select MODE at the screen for selecting an item.
2. Change the setting using the cursor up/down keys.
Setting Setting range Default setting
Toner applying operation mode 0 to 6 (MODE0 to MODE6) 6 (MODE6)
3. Press the start key. The setting is set.
Detail for MODE
Average print coverage MODE
ratio (%)
0 1 2 3 4 5 6 (AUTO)
Over 0 to less than 1 OFF ON ON ON ON ON MODE5
Over 1 to less than 2 OFF ON ON ON ON ON MODE5
Over 2 to less than 3 OFF ON ON ON ON ON MODE4
Over 3 to less than 4 OFF OFF OFF ON ON ON MODE3
Over 4 to less than 5 OFF OFF OFF OFF ON ON MODE0
Over 5 OFF OFF OFF OFF OFF OFF MODE0

1-4-35
2FB/2FC

Maintenance Description
item No.
U147 Method: Toner applying operation quantity
1. Select INTERVAL at the screen for selecting an item.
2. Change the setting using the cursor up/down keys.
Setting Setting range Default setting
Toner applying operation quantity 50 to 4500 500
3. Press the start key. The setting is set.
Completion
Press the stop/clear key. The screen for selecting a maintenance item No. is displayed.
U152 Setting developing motor mode
Description
Sets the developing motor low speed driving.
Purpose
Basically, the setting need not be changed.
Setting is turned OFF when stopping the drive of a developing motor completely during standby.
Method
Press the start key. The screen for executing is displayed.
Setting
1. Select ON or OFF. The selected item is displayed in reverse.
Display Description
ON With a developing motor low speed drive setting
OFF With no developing motor low speed drive setting

Initial setting: ON
2. Press the start key. The setting is set.
Completion
To exit this maintenance item without changing the current setting, press the stop/clear key.
The screen for selecting a maintenance item No. is displayed.
U157 Checking the developing drive time
Description
Displays the developing drive time for checking a figure, which is used as a reference when correcting the
toner control.
Purpose
To check the developing drive time after replacing the developing unit.
Method
Press the start key. The developing drive time is displayed in minutes.
Completion
Press the stop/clear key. The screen for selecting a maintenance item No. is displayed.
U158 Checking the developing count
Description
Displays the developing count for checking.
Purpose
To check the developing count after replacing the developing unit.
Method
Press the start key. The developing count is displayed.
Completion
Press the stop/clear key. The screen for selecting a maintenance item No. is displayed.

1-4-36
2FB/2FC

Maintenance Description
item No.
U161 Setting the fuser control temperature
Description
Changes the fuser control temperature.
Purpose
Normally no change is necessary. However, can be used to prevent curling or creasing of paper, or solve a
fuser problem on thick paper.
Method
1. Press the start key. The screen for selecting an item is displayed.
Display Description
PAGE1 Control temperature during copying, primary stabilization fuser temperature, sec-
ondary stabilization fuser temperature, aging time after secondary stabilization,
control temperature adjustment in duplex copying and time from power on to stabi-
lization of fusing.
PAGE2 Control temperature adjustment in duplex copying using A4/Letter/B5 size paper,
control temperature adjustment using small size paper and control temperature
adjustment when the fuser heater temperature goes low.

2. Select the item to be set and press the start key. The screen for setting is displayed.
Setting: PAGE1
1. Select the item to be set. The selecting item is displayed in reverse.
Display Setting Setting range Default setting
CONT TEMP Control temperature during copying 100 to 230 200 (80 cpm)
(°C) 195 (60 cpm)
1ST TEMP Primary stabilization fuser temperature 100 to 200 175 (120 V)
(°C) 140 (220-240 V)
2ND TEMP Secondary stabilization fuser temperature 100 to 230 185
(°C)
TIME Aging time after secondary stabilization 0 to 255 (s) 60
DUPLEX Control temperature adjustment in duplex -30 to 0 (°C) -10
copying
WARM UP TIME Time from power on to stabilization of 0 to 255 (s) 26
fusing

2. Change the setting using the cursor up/down keys.


The respective temperatures are to be set such that 2ND TEMP >= 1ST TEMP.
3. Press the start key. The value is set.
Setting: PAGE2
1. Select the item to be set. The selecting item is displayed in reverse.
Display Setting Setting range Default setting
DUPLEX2 Control temperature adjustment in duplex -30 to 0 (°C) 0
copying using A4/Letter/B5 size paper
SMALL Control temperature adjustment using -30 to 0 (°C) 0
small size paper
SPEED DOWN Control temperature adjustmen when the -10 to 10 (°C) 0
fuser heater temperature goes low

2. Change the setting using the cursor up/down keys.


3. Press the start key. The value is set.

1-4-37
2FB/2FC

Maintenance Description
item No.
U161 Interrupt copy mode
While this maintenance item is being executed, the copy of whole surface black can be outputted in the inter-
rupt copying mode.
Completion
Press the stop/clear key at the screen for adjustment.
The screen for selecting a maintenance item No. is displayed.
U162 Stabilizing fuser forcibly
Description
Stops the stabilization fuser drive forcibly, regardless of fuser temperature.
Purpose
To forcibly stabilize the machine before the fuser section reaches stabilization temperature.
Method
1. Press the start key. The screen for executing is displayed.
2. Press the start key.
The forced stabilization mode is entered, and stabilization operation stops regardless of fuser tempera-
ture. The screen for selecting a maintenance item No. is displayed.
To exit the forced stabilization mode, turn the power off and on.
Completion
To exit this maintenance item without executing forced fuser stabilization, press the stop/clear key.
The screen for selecting a maintenance item No. is displayed.
U163 Resetting the fuser problem data
Description
Resets the detection of a service call code indicating a problem in the fuser section.
Purpose
To prevent accidents due to an abnormally high fuser temperature.
Method
1. Press the start key. The screen for executing is displayed.
2. Press EXECUTE on the touch panel.
3. Press the start key. The fuser problem data is initialized.
Completion
Press the stop/clear key. The screen for selecting a maintenance item No. is displayed.
U167 Checking/clearing the fuser count
Description
Displays and clears the fuser count for checking.
Purpose
To check or clear the fuser count after replacement of the fuser unit.
Method
Press the start key. The fuser count is displayed.
Clearing
1. Press the reset key.
2. Press the start key. The count is cleared.
Setting
1. Enter a seven-digit value using the numeric keys.
2. Press the start key. The value is set. The screen for selecting a maintenance item No. is displayed.
Completion
To exit this maintenance item without changing the count, press the stop/clear key.
The screen for selecting a maintenance item No. is displayed.
U180 Checking the cleaning count
Description
Displays the cleaning count for checking.
Purpose
To check the cleaning count after replacement of the cleaning unit.
Method
Press the start key. The cleaning count is displayed.
Completion
Press the stop/clear key. The screen for selecting a maintenance item No. is displayed.

1-4-38
2FB/2FC

Maintenance Description
item No.
U194 Setting the fuser web drive
Description
Sets the interval (number of copies) for turning on the fuser web solenoid.
Purpose
To be executed when the fuser web roller becomes extremely soiled.
Method
Press the start key. The screen for adjustment is displayed.
Setting
1. Change the setting using the cursor up/down keys.
Setting Setting range Default setting
Interval for turning on the fuser web solenoid 0 to 255 30
2. Press the start key. The value is set.
Completion
To exit this maintenance item without changing the current value, press the stop/clear key.
The screen for selecting a maintenance item No. is displayed.
U196 Turning the fuser heater on
Description
Turns the fuser heater M, S or L on.
Purpose
To check fuser heater turning on.
Method
1. Press the start key. The screen for selecting an item is displayed.
2. Select the heater to be turned on. The selected heater turns on for 2 s and then turns off.
Display Description
FIX HEAT M Fuser heater M (FH-M)
FIX HEAT S Fuser heater S (FH-S)
FIX HEAT L Fuser heater L (FH-L)

Completion
Press the stop/clear key when fuser heater M, S and L are off.
The screen for selecting the maintenance item No. is displayed.
U198 Setting the fuser phase control
Description
Sets the use of fuser phase control to reduce electrical noise generated by the copier.
Purpose
Normally no change is necessary.
If electrical noise generated by the copier causes flickering of the lights around the copier, select fuser phase
control to reduces the noise.
Method
Press the start key. The screen for adjustment is displayed.
Setting
1. Select ON or OFF. The selected item is displayed in reverse.
Display Description
ON Fuser phase control present
OFF Fuser phase control absent

Initial setting: ON (220-240 V specifications) / OFF (120 V specifications)


2. If you select ON, use the * or # key to set 0 (100 V system fuser heater phase control) or 1 (200 V sys-
tem fuser heater phase control).
3. Press the start key. The value is set, and the maintenance mode is exited.
Completion
To exit this maintenance item without changing the current setting, press the stop/clear key.
The screen for selecting a maintenance item No. is displayed.

1-4-39
2FB/2FC

Maintenance Description
item No.
U199 Displaying fuser heater temperature
Description
Displays the detected fuser temperature, temperature and humidity outside the machine, and temperature
and humidity inside the machine.
Purpose
To check the fuser temperature, temperature and humidity outside the machine, and temperature and humid-
ity inside the machine.
Method
Press the start key. The current setting is displayed.
Display Description
FIX TEMP Fuser temperature (°C)
FIX TEMP2 Fuser temperature (°C)
SURROUND TEMP Temperature outside the machine (°C)
HUMIDITY Humidity outside the machine (%)
DEV TEMP Temperature inside the machine (°C)
DEV HUMIDITY Humidity inside the machine (g)

Completion
Press the stop/clear key. The screen for selecting a maintenance mode No. is displayed.
U200 Turning all LEDs on
Description
Turns all the LEDs on the operation panel on.
Purpose
To check if all the LEDs on the operation panel light.
Method
Press the start key. All the LEDs on the operation panel light.
Press the stop/clear key or wait for 10 s.
The LEDs turns off, and the screen for selecting a maintenance item No. is displayed.
U201 Initializing the touch panel
Description
Automatically correct the positions of the X- and Y-axes of the touch panel.
Purpose
To automatically correct the display positions on the touch panel after it is replaced.
Method
1. Press the start key. The screen for executing is displayed, and the + key displayed at the upper left of
the touch panel flashes.
2. Press on the center of the + key. The + key on lower right flashes.
3. Press the center of the flashing +.
Initialization of the touch panel is complete, and the screen for selecting a maintenance item No. is dis-
played.
Completion
To exit this maintenance item without initializing, press the stop/clear key.
The screen for selecting a maintenance mode No. is displayed.
U202 Setting the KMAS host monitoring system
Description
Initializes or operates the KMAS host monitoring system.
This is an optional device which is currently supported only by Japanese specification machines, so no setting
is necessary.

1-4-40
2FB/2FC

Maintenance Description
item No.
U203 Operating DP separately
Description
Simulates the original conveying operation separately in the DP.
Purpose
To check the DP.
Method
1. Press the start key. The screen for selecting an item is displayed.
2. Place an original in the DP if running this simulation with paper.
3. Select the item to be operated. The selected item is displayed in reverse and the operation starts.
Display Operation Setting range
TEST1(NON P) Without paper -
TEST2 With paper 100 to 200 (%)

When TEST2 is selected, a setting value (magnification) can be changed using the * or # keys.
Reading speed becomes slow if a setting value is increased.
4. To stop continuous operation, press the stop/clear key.
Completion
Press the stop/clear key when the operation stops. The screen for selecting a maintenance item No. is dis-
played.
U204 Setting the presence or absence of a key card or key counter
Description
Sets the presence or absence of the optional key card or key counter.
Purpose
To run this maintenance item if a key card or key counter is installed.
Method
Press the start key. The screen for selecting an item is displayed
Setting
1. Select the optional counter to be installed using the cursor up/down keys. The selected counter is dis-
played in reverse.
Display Description
KEY-CARD The key card is installed.
KEY-COUNTER The key counter is installed.

2. Press the start key. The setting is set and the screen for selecting a maintenance item No. is displayed.
Completion
To exit this maintenance item without changing the current setting, press the stop/clear key. The screen for
selecting a maintenance item No. is displayed.
U206 Setting the presence or absence of the coin vender
Description
Sets the presence or absence of the optional coin vender. Also sets the details for coin vender operation, such
as mode and unit price.
This is an optional device which is currently supported only by Japanese specification machines, so no setting
is necessary.

1-4-41
2FB/2FC

Maintenance Description
item No.
U207 Checking the operation panel keys
Description
Checks operation of the operation panel keys.
Purpose
To check operation of all the keys and LEDs on the operation panel.
Method
1. Press the start key. The screen for executing is displayed.
2. COUNT1 is displayed and the leftmost LED on the operation panel lights.
3. As the keys lined up in the same line as the lit indicator are pressed in the order from the top to the bot-
tom, the figure shown on the touch panel increases in increments of 1.
When all the keys in that line are pressed and if there are any LEDs corresponding to the keys in the line
on the immediate right, the top LED in that line will light.
4. When all the keys on the operation panel have been pressed, all the LEDs light for up to 10 seconds.
5. When the LEDs go off, press the start key. All the LEDs light for 10 seconds again.
Completion
Press the stop/clear key. The screen for selecting a maintenance item No. is displayed.
U208 Setting the paper size for the feeders
Description
Sets the sizes of paper placed in cassette1, cassette 2 and optional side feeder respectively.
Purpose
To set the size when the size of paper placed in cassette 1, cassette 2 or optional side feeder is changed.
Method
Press the start key. The screen for selecting an item is displayed.
Setting
1. Press the start key. The screen for executing is displayed.
2. Select paper size (11 x 8.5, A4, or B5) as each cassette 1-2 and optional side feeder. The selected item
is displayed in reverse.
Initial setting: A4 (220-240 V specifications)/11 x 8.5 (120 V specifications)
3. Press the start key. The setting is set and the screen for selecting a maintenance item No. is displayed.
Completion
To exit this maintenance item without changing the current setting, press the stop/clear key. The screen for
selecting a maintenance item No. is displayed.
U212 Setting the feeder lift operation
Description
Sets the operation of the side feeder lift motor for when paper in the optional side feeder is exhausted.
Purpose
To be set according to the paper loading method.
Method
Press the start key. The screen for selecting an item is displayed.
Setting
1. Select the method to load paper.
Display Description
SIDE FEED Load paper through the right cover
UPPER FEED Load paper through the upper cover

Initial setting: SIDE FEED


2. Press the start key. The setting is set.
Completion
Press the stop/clear key. The screen for selecting a maintenance item No. is displayed.

1-4-42
2FB/2FC

Maintenance Description
item No.
U234 Setting punch destination
Description
Sets the destination of optional punch unit of document finisher.
Purpose
To be set when installing the optional punch unit.
Method
Press the start key. The screen for selecting an item is displayed.
Setting
1. Select the destination.
Display Description
NOTHING Automatic recognization
JAPAN METRIC Metric (Japan) specifications
INCH Inch (North America) specifications
EUROPE METRIC Metric (Europe) specifications
SWEDEN METRIC Metric (North Europe) specifications

Initial setting: NOTHING


2. Press the start key. The setting is set.
Completion
Press the stop/clear key. The screen for selecting a maintenance item No. is displayed.
U235 Setting output tray initialize mode
Description
Sets whether or not initialization (shift of eject position to main tray) is performed when auto clear is triggered
if a multi-job tray is installed to an optional document finisher.
Purpose
To be set as required according to the user.
Method
Press the start key. The screen for selecting an item is displayed.
Setting
1. Select the item to be set. The selected item is displayed in reverse.
Display Description
HP ON Job tray initialization is performed.
HP OFF Job tray initialization is not performed.

Initial setting: HP ON
2. Press the start key. The setting is set, and the screen for selecting a maintenance item No. is displayed.
Completion
Press the stop/clear key at the screen for selecting an item.
The screen for selecting a maintenance item No. is displayed.

1-4-43
2FB/2FC

Maintenance Description
item No.
U237 Adjusting finisher stack quantity
Description
Sets the number of sheets of stack on the main tray in the optional document finisher.
Purpose
To change the setting when a stack malfunction has occurred.
Method
Press the start key. The screen for selecting an item is displayed.
Setting
1. Change the setting using the cursor up/down keys.
Setting Description
0 Stack quantity: 3000 sheets
1 Stack quantity: 1500 sheets

Initial setting: 0
If the preset value is changed to 1, the number of sheets of a stack is limited to 1,500 in modes other
than the staple mode.
2. Press the start key. The setting is set.
Completion
Press the stop/clear key. The screen for selecting a maintenance item No. is displayed.

1-4-44
2FB/2FC

Maintenance Description
item No.
U240 Checking the operation of the finisher
Description
Turns each motor and solenoid of the document finisher ON.
Purpose
To check the operation of each motor and solenoid of the document finisher.
Method
1. Press the start key. The screen for selecting an item is displayed.
2. Select the item to be checked.
Display Description
FINISHER Motors and solenoids of document finisher
SADDLE Motors and solenoids of centerfold unit
Method: Checking the motor and solenoid of the document finisher
1. Select FINISHER at the screen for selecting an item.
2. Select the item to be operated.
Display Motors and solenoids
FD_IN_MT_H Paper entry motor (PEM) is turned on high speed
FD_IN_MT_M Paper entry motor (PEM) is turned on middle speed
FD_IN_MT_L Paper entry motor (PEM) is turned on low speed
CNV_MT_H Paper conveying motor (PCM) is turned on high speed
CNV_MT_M Paper conveying motor (PCM) is turned on middle speed
CNV_MT_L Paper conveying motor (PCM) is turned on low speed
UP_MT Upper paper conveying belt motor (PCBM-U) is turned on
DOWN_MT Lower paper conveying belt motor (PCBM-L) is turned on
LGR_TEST Front/rear upper side registration guide motor (SRGM-FU/RU) test
operation for 11” x 17” size
A3_TEST Front/rear upper side registration guide motor (SRGM-FU/RU) test
operation for A3 size
WDTH_MT_L Lower side registration guide motor (SRGM-L) is turned on
SLAP_MT_INI Movable guide motor (MGM) is turned on initial driving
SLAP_MT_MOV Movable guide motor (MGM) is turned on
DRM_MT_H Siding drum motor (SDM) is turned high speed
DRM_MT_M Siding drum motor (SDM) is turned middle speed
DRM_MT_L Siding drum motor (SDM) is turned low speed
EJECT_MT_H Eject motor (EJM) is turned on high speed
EJECT_MT_M Eject motor (EJM) is turned on middle speed
EJECT_MT_L Eject motor (EJM) is turned on low speed
MTRAY_MT Main tray elevation motor (MTEM) is turned on
JTRAY_MT Multi job tray elevation motor (MJTEM) is turned on
SOL_A Feedshift solenoid A (FSSOLA) is turned on
SOL_B Feedshift solenoid B (FSSOLB) is turned on
SOL_C Feedshift solenoid C (FSSOLC) is turned on
COLO_SOL Paper forwarding pulley solenoid (PFPSOL) is turned on
LOCK_SOL Lock solenoid (LSOL) is turned on
P_PUT_SOL Paper holder solenoid (PHSOL) is turned on
EJECT_SOL Eject guide solenoid (EGSOL) is turned on
PUNCH_MT Punch motor (PUNM) is turned on
PUNCH_SOL Punch solenoid (PUNSOL) is turned on

1-4-45
2FB/2FC

Maintenance Description
item No.
U240 3. To turn ON a solenoid with the motor driving, press the interrupt key before selecting the solenoid.
The driving motor will start operation, and the selected clutch or the solenoid will remain ON until the
interrupt key is pressed again.
4. To stop motor driving, press the interrupt key again.
5. To return to the screen for selecting an item, press the stop/clear key with the motor stopped.
Method: Checking the motor and solenoid of the centerfold unit
1. Select SADDLE at the screen for selecting an item.
2. Select the item to be operated.
Display Motors and solenoids
SDL_MT_H Main motor (MM) is turned ON high speed
SDL_MT_L Main motor (MM) is turned ON low speed
SDL_BLD_MT Centerfold blade motor (CBLM) is turned ON
SDL_CTR_MT Centering plate motor (CPM) is turned ON
SDL_WDTH_MT Side registration guide motor (SRGM) is turned ON
SDL_SOL Pressure release solenoid (PRSOL) is turned ON
3. To turn ON a solenoid with the motor driving, press the interrupt key before selecting the solenoid.
The driving motor will start operation, and the selected clutch or the solenoid will remain ON until the
interrupt key is pressed again.
4. To stop motor driving, press the interrupt key again.
5. To return to the screen for selecting an item, press the stop/clear key with the motor stopped.
Completion
Press the stop/clear key with the operation stopped. The screen for selecting a maintenance item No. is dis-
played.
U241 Checking the operation of the switches of the finisher
Description
Displays the status of each switch of the document finisher.
Purpose
To check the operation of each switch of the document finisher.
Method
1. Press the start key. The screen for selecting an item is displayed.
2. Turn each switch ON manually.
When a switch is detected to be in the ON position, the display for that switch will be highlighted.
3. Change the screen using the * or # keys.
Display Switches
FD_IN_SW Paper entry sensor (PES)
EJT_SW Paper ejection sensor (PEJS)
DRM_SW Sub tray paper ejection sensor (STPES)
M_TRAY_FD_SW Intermediate tray paper conveying sensor (ITPCS)
P_DET_U_SW Upper paper conveying belt home position sensor (PCBHPS-U)
P_DET_D_SW Lower paper conveying belt home position sensor (PCBHPS-L)
PCH_BOX_SW Punch waste box sensor (PWBS)
SLAP_HP_SW Movable guide home position sensor (MGHPS)
P_PUT_SW Paper holder detection sensor (PHDS)
STP_FPIN_SW Front stapler empty sensor (STES-F)
STP_RPIN_SW Rear stapler empty sensor (STES-R)
STP_F_CT_SW Front stapler cartridge sensor (STCS-F)
STP_R_CT_SW Rear stapler cartridge sensor (STCS-R)
STP_F_HP_SW Front stapler home position sensor (STHPS-F)
STP_R_HP_SW Rear stapler home position sensor (STHPS-R)
CRT_F_HP_SW Front clincher home position sensor (CLNHPS-F)

1-4-46
2FB/2FC

Maintenance Description
item No.
U241
Display Switches
CRT_R_HP_SW Rear clincher home position sensor (CLNHPS-R)
T_OPEN_SW Upper cover switch (UCSW)
F_OPEN_SW Front cover switch (FCSW)
JTRAY_DT_SW Multi job tray position sensor (MJTPS)
JTRAY_P_SW1 Paper detection switch 1 (PDSW1)
JTRAY_P_SW2 Paper detection switch 2 (PDSW2)
JTRAY_P_SW3 Paper detection switch 3 (PDSW3)
JTRAY_P_SW4 Paper detection switch 4 (PDSW4)
JTRAY_P_SW5 Paper detection switch 5 (PDSW5)
JTRAY_ULT_SW Multi job tray upper limit detection sensor (MJTULDS)
JTRAY_P_SW Multi job tray front/rear switches (MJTSW-F/MJTSW-R)
JTRAY_U_SW Multi job tray paper upper surface detection light emitting/intercept-
ing sensors (MJTPUSDLES/MJTPUSDLIS)
MTRAY_U_SW Main tray paper upper surface detection light emitting/intercepting
sensors (MTPUSDLES/MTPUSDLIS)
MTRAY_LM_SW Main tray upper limit detection sensor (MTULDS)
1000_SW Main tray load 1000 detection sensor (MTLDS-10)
1500_SW Main tray load 1500 detection sensor (MTLDS-15)
JTRAY_LLT_SW Multi job tray lower limit detection sensor (MJTLLDS)
3000_SW Main tray load 3000 detection sensors (MTLDS-30)
MTRAY_LLT_SW Main tray lower limit detection sensor (MTLLDS)
N_STP_HP_SW -
N_STP_CT_SW -
W_UF_HP_SW Front upper side registration guide home position sensor
(SRGHPS-FU)
W_UR_HP_SW Rear upper side registration guide home position sensor
(SRGHPS-RU)
W_L_HP_SW Lower side registration guide home position sensor (SRGHPS-L)
UP_HP_SW Upper paper sensor (PS-U)
DWN_HP_SW Lower paper sensor (PS-L)
SDL_SET_SW Centerfold unit set switch (CUSSW)
SDL_DET_SW Eject tray detection switch (ETDSW)
SDL_W_HP_SW Side registration guide home position sensor (SRGHPS)
SDL_S_HP_SW Centering plate home position sensor (CPHPS)
SDL_B_HP_SW Centerfold blade home position sensor (CBLHPS)
SDL_FD_SW Centerfold unit paper entry sensor (CUPES)
SDL_P_SW Eject tray paper detection switch (ETPDSW)
SDL_E_SW Folded edge detection sensor (FEDS)
SDL_T_SW Inside tray detection sensor (ITDS)

Completion
Press the stop/clear key. The screen for selecting a maintenance item No. is displayed.

1-4-47
2FB/2FC

Maintenance Description
item No.
U243 Checking the operation of the DP motors
Description
Turns the motors in the DP on.
Purpose
To check the operation of the DP motors.
Method
1. Press the start key. The screen for selecting an item is displayed.
2. Select the item to be operated. The selected item is displayed in reverse and the operation starts.
Display Operation
DP FEED MOT Original feed motor (OFM) is turned ON forwarding.
DP REG MOT Original registration motor (ORM) is turned ON.
DP CONV MOT Original conveying motor (OCM) is turned ON.
DP LIFT MOT DP lift motor (DPLIM) is turned ON.
CIS FAN MOT DP fan motor (DPFM) is turned ON.
DP FEED MOT REV Original feed motor (OFM) is turned ON reversing.

3. To turn each motor off, press the stop/clear key.


Completion
Press the stop/clear key when operation stops. The screen for selecting a maintenance item No. is displayed.
U244 Checking the operation of the DP switches
Description
Displays the status of the respective switches in the DP.
Purpose
To check if respective switches in the DP operate correctly.
Method
1. Press the start key.
A list of switches, the on-off status of which can be checked, are displayed.
2. Turn the respective switches on and off manually to check the status.
If the on-status of a switch is detected, the corresponding switch is displayed in reverse.
Display Switches
LIFT LOW LIM SW DP lift lower limit switch (DPLLLSW)
LIFT UP LIM SW DP lift upper limit switch (DPLULSW)
DP SET SW Original set switch (OSSW)
DP PSD SW Original length size switch (OLSW)
DP FEED SW Original feed switch (OFSW)
DP REG SW Original registration switch (ORSW)
CCD TMG SW DP timing switch 1 (DPTSW1)
CIS TMG SW DP timing switch 2 (DPTSW2)
CIS COVER SW CIS open/close switch (CISOCSW)

3. To return to the screen for selecting an item, press the stop/clear key.
Completion
Press the stop/clear key at the screen for selecting an item. The screen for selecting a maintenance item No.
is displayed.

1-4-48
2FB/2FC

Maintenance Description
item No.
U245 Checking messages
Description
Displays a list of messages on the touch panel of the operation panel.
Purpose
To check the messages to be displayed.
Method
1. Press the start key.
2. Select the item to be displayed.
3. Change the screen using the cursor up/down keys to display each message one at a time.
When a message number is entered with the numeric keys and then the start key is pressed, the mes-
sage corresponding the specified number is displayed.
Completion
Press the stop/clear key. The screen for selecting a maintenance item No. is displayed.
U247 Setting the paper feed device
Description
Drives each motor of the optional side feeder.
Purpose
To check the operation of the optional side feeder.
Method
1. Press the start key. The screen for selecting an item is displayed.
2. Select the motor to be operated.
When checking the side feeder lift motor (SFLM) operation, set the paper to the side feeder.
The selected item is displayed in reverse and the operation starts.
Display Operation
SDECK MOT Side feeder drive motor (SFDM)
SDECK FAN Separation fan motor (SPFM) and suction fan motor (IFM)
SDECK LIFT Side feeder lift motor (SFLM)
SDECK CVCL Side feeder conveying clutch (SFCCL)
SDECK FDCL Side feeder paper feed clutch (SFPFCL)

3. To stop operation, press the stop/clear key.


If this maintenance item is executed with the upper cover of the side feeder open, detection of the upper
limit is not possible and thus the side feeder lift motor overruns.
Completion
Press the stop key after operation stops. The screen for selecting a maintenance item No. is displayed.

1-4-49
2FB/2FC

Maintenance Description
item No.
U248 Setting the paper ejection device
Description
Adjusts the paper stop timing in the punch mode, the booklet stapling position, and the center folding position
for the copier with an document finisher installed. Also, displays and clears the punch-hole scrap count.
Purpose
Adjustment or registration stop timing in punch mode
Adjust if skewed paper conveying occurs or if the copy paper is Z-folded in punch mode.
Adjustment of paper stop timing in the punch mode
To adjust this item when the position of a punch hole is different from the specified one.
Punch-hole scrap count display (clearing)
Used to manually clear the punch-hole scrap count if a message requiring collection of punch-hole scrap is
shown on the touch panel after collection.
Adjustment of booklet stapling position
Adjusts the booklet stapling position in the stitching mode if the position is not proper.
Adjustment of center folding position
Adjusts the center folding position in the stitching mode if the position is not proper.
Setting the punch limit
Sets the maximum number of punches possible in order to be informed of the timing for disposing of waste
punch. Decrease the value when using thick paper frequently.
Start
Press the start key. The screen for selecting an item is displayed.
Display Description
PUNCH REGIST ADJUST Adjustment of registration stop timing in punch mode
PUNCH POSITION ADJUST Adjustment of the paper stop timing in punch mode
PUNCH COUNT Punch-hole scrap count display
SADDLE STAPLE ADJUST Booklet stapling position adjustment
SADDLE ADJUST Adjustment of center folding position
PUNCH PRESET Punch limit
Setting the registration stop timing in punch mode
1. Select PUNCH REGIST ADJUST at the screen for selecting an item.
2. Change the value using the cursor up/down keys.
Description Setting range Default setting
Adjustment of registration stop timing in punch mode -5 to 5 0

Sample 1 Sample 2

If skewed paper conveying occurs (sample 1), increase the preset value. If the copy paper is Z-folded
(sample 2), decrease the preset value.
3. Press the start key. The value is set.
4. To return to the screen for selecting an item, press the stop/clear key.

1-4-50
2FB/2FC

Maintenance Description
item No.
U248 Setting the paper stop timing
1. Select PUNCH POSITION ADJUST at the screen for selecting an item.
2. Change the value using the cursor up/down keys.
Description Setting Default Change in value
range setting per step
Adjustment of the paper stop timing in punch mode -10 to 10 0 0.24 mm

A
Preset value A: 5.5 +- 2mm (inch)
9.5 +- 2mm (metric)

If the distance of the position of a punch hole is smaller than the specified value A, increase the preset
value. If the distance is larger than the value A, decrease the preset value.
Changing the value by 1 changes by 1.0 mm.
3. Press the start key. The value is set.
4. To return to the screen for selecting an item, press the stop/clear key.
Displaying the punch-hole scrap count
1. Select PUNCH COUNT at the screen for selecting an item.
2. Change the value using the cursor up/down keys.
Press the reset key to clear the count.
Description Setting range Default setting
Punch-hole scrap count 0 to 9999999 -
(current number of punching times)

3. Press the start key. The value is set.


4. To return to the screen for selecting an item, press the stop/clear key.
Setting the booklet stapling position
1. Select SADDLE STAPLE ADJUST at the screen for selecting an item.
2. Select the size to be set.
3. Change the setting using the cursor up/down keys.
Display Description Setting Default Change in value
range setting per step
A4R/8.5 x 11 Adjustment of booklet stapling position for -10 to 10 0 0.55 mm
A4R/8.5 x 11 size
B4R/8.5 x Adjustment of booklet stapling position for -10 to 10 0 0.55 mm
14 B4R/8.5 x 14 size
A3R/11 x 17 Adjustment of booklet stapling position for -10 to 10 0 0.55 mm
A3R/11 x 17 size

If the staple position is displaced toward the ejection side (copy sample 1), decrease the preset value. If
the staple position is displaced toward the feeding side (copy sample 2), increase the preset value.

1-4-51
2FB/2FC

Maintenance Description
item No.
U248

Copy sample 1 Copy sample 2


4. Press the start key. The value is set.
5. To return to the screen for selecting an item, press the stop/clear key.
Setting the center folding position
1. Select SADDLE ADJUST at the screen for selecting an item.
2. Select the size to be set.
3. Change the setting using the cursor up/down keys.
Display Description Setting Default Change
range setting in value
A4R/8.5 x 11 Adjustment of center folding position for -10 to 10 0 0.55 mm
A4R/8.5 x 11 size
B4R/8.5 x 14 Adjustment of center folding position for -10 to 10 0 0.55 mm
B4R/8.5 x 14 size
A3R/11 x 17 Adjustment of center folding position for -10 to 10 0 0.55 mm
A3R/11 x 17 size

Left stapling Right stapling Adjustment method

Proper

Increase the
preset value.
Upper side is longer. Lower side is longer.

Decrease the
preset value.

Lower side is longer. Upper side is longer.

4. Press the start key. The value is set.


5. To return to the screen for selecting an item, press the stop/clear key.

1-4-52
2FB/2FC

Maintenance Description
item No.
U248 Setting the punch limit
1. Select PUNCH PRESET at the screen for selecting an item.
2. Change the value using the * or # keys.
Description Setting range Default setting
Punch limit (max. number of punches) 0 to 999000 100000
The punch limit can be set to any value in increments of 1000.
3. Press the start key. The value is set.
4. To return to the screen for selecting an item, press the stop/clear key.
Completion
To exit this maintenance item without changing the current setting, press the stop/clear key.
The screen for selecting a maintenance item No. is displayed.
U250 Setting the maintenance cycle
Description
Displays and changes the maintenance cycle.
Purpose
To check and change the maintenance cycle.
Method
Press the start key. The currently set maintenance cycle is displayed.
Setting
1. Select the item to be set. The selected item is displayed in reverse.
2. Change the setting value (0 to 9999999) using the numeric keys.
3. Press the start key. The value is set, and the screen for selecting a maintenance item No. is displayed.
Completion
To exit this maintenance item without changing the current setting, press the stop/clear key.
The screen for selecting a maintenance item No. is displayed.
U251 Checking/clearing the maintenance count
Description
Displays, clears and changes the maintenance count.
Purpose
To check the maintenance count. Also to clear the count during maintenance service.
Method
Press the start key. The maintenance count is displayed.
Clearing
1. Select the item to be cleared.
2. Press the reset key.
3. Press the start key. The count is cleared, and the screen for selecting a maintenance item No. is dis-
played.
Setting
1. Enter a seven-digit count using the numeric keys.
2. Press the start key. The count is set, and the screen for selecting a maintenance item No. is displayed.
Completion
To exit this maintenance item without changing the count, press the stop/clear key.
The screen for selecting a maintenance item No. is displayed.

1-4-53
2FB/2FC

Maintenance Description
item No.
U252 Setting the destination
Description
Switches the operations and screens of the machine according to the destination.
Purpose
To be executed after initializing the backup RAM by running maintenance item U020, in order to return the set-
ting to the value before replacement or initialization.
Method
Press the start key. The screen for selecting an item is displayed.
Setting
1. Select the destination. The selected item is displayed in reverse.
Display Description
JAPAN METRIC Metric (Japan) specifications
INCH Inch (North America) specifications
EUROPE METRIC Metric (Europe) specifications
ASIA PACIFIC Metric (Asia Pacific) specifications

2. Press the start key.


The setting is set, and the machine automatically returns to the same status as when the power is
turned on.
Completion
To exit this maintenance item without changing the current setting, press the stop/clear key.
The screen for selecting a maintenance item No. is displayed.
Supplement
The specified initial settings are provided according to the destinations in the maintenance items below.
To change the initial settings in those items, be sure to run maintenance item U021 after changing the destina-
tion.
Initial setting according to the destinations
Mainte- Title Japan Inch Europe Metric,
nance Asia Pacific
208 Setting the paper size for A4 11 x 8.5 A4
the deck
212 Setting the deck lift opera- UPPER SIDE SIDE
tion
253 Switching between double SINGLE COUNT DOUBLE DOUBLE
and single counts COUNT COUNT
258 Switching copy operation 0 5 5
at toner empty detection
264 Setting the display order of YEAR-MONTH- MONTH-DATE- DATE-MONTH-
the date DATE YEAR YEAR
344 Setting preheat/energy ENERGY STAR ENERGY STAR GEEA
saver mode

1-4-54
2FB/2FC

Maintenance Description
item No.
U253 Switching between double and single counts
Description
Switches the count system for the total counter and other counters.
Purpose
According to user (copy service provider) request, select if A3/11 x 17 or B4/Legal paper is to be counted as
one sheet (single count) or two sheets (double count).
Method
Press the start key. The screen for selecting an item is displayed.
Setting
1. Select double or single count. The selected item is displayed in reverse.
Display Description
SINGLE COUNT Single count for all size paper
DOUBLE COUNT(A3/11 x 17) Double count for A3/11" x 17" paper only
DOUBLE COUNT(B4) Double count for B4/legal size or larger

Initial setting: DOUBLE COUNT(A3/11" x 17")


2. Press the start key. The setting is set, and the screen for selecting a maintenance item No. is displayed.
Completion
To exit this maintenance item without changing the current setting, press the stop/clear key. The screen for
selecting a maintenance item No. is displayed.
U254 Turning auto start function ON/OFF
Description
Selects if the auto start function is turned on.
Purpose
Normally no change is necessary. If incorrect operation occurs, turn the function off: this may solve the prob-
lem.
Method
Press the start key. The screen for selecting an item is displayed.
Setting
1. Select either ON or OFF. The selected item is displayed in reverse.
Display Description
ON Auto start function on
OFF Auto start function off

Initial setting: ON
2. Press the start key. The setting is set, and the screen for selecting a maintenance item No. is displayed.
Completion
To exit this maintenance item without changing the current setting, press the stop/clear key.
The screen for selecting a maintenance item No. is displayed.

1-4-55
2FB/2FC-2.0

Maintenance Description
item No.
U258 Switching copy operation at toner empty detection
Description
Selects if continuous copying is enabled after toner empty is detected, and sets the number of copies that can
be made after the detection.
Purpose
To change the copying operation after detection of toner empty status.
Method
Press the start key. The screen for selecting an item is displayed.
Setting
1. Select single or continuous copying. The selected item is displayed in reverse.
Display Description
SINGLE MODE Enables only single copying.
CONTINUE MODE Enables single and continuous copying.

Initial setting: SINGLE


2. Set the number of copies that can be made using the * or # keys.
Description Setting range Default setting
Number of copies after toner empty detection 0 to 200 200

The setting can be changed by 5 copies per step.


When set to 0, the number of copies is not limited regardless of the setting for single or continuous copy-
ing.
3. Press the start key. The setting is set, and the screen for selecting a maintenance item No. is displayed.
Completion
Press the stop/clear key at the screen for selecting an item.
The screen for selecting a maintenance item No. is displayed.
U260 Selecting the timing for copy counting
Description
Changes the copy count timing for the total counter and other counters.
Purpose
To be set according to user (copy service provider) request.
If a paper jam occurs frequently in the optional document finisher when the number of copies is counted at the
time of paper ejection, copies are provided without copy counts. The copy service provider cannot charge for
such copying. To prevent this, the copy timing should be made earlier.
If a paper jam occurs frequently in the paper conveying or fuser sections when the number of copies is
counted before the paper reaches those sections, copying is charged without a copy being made.
To prevent this, the copy timing should be made later.
Method
Press the start key. The screen for selecting an item is displayed.
Setting
1. Select the copy count timing. The selected item is displayed in reverse.
Display Description
FEED When secondary paper feed starts
EJECT When the paper is ejected

Initial setting: EJECT


2. Press the start key. The setting is set, and the screen for selecting a maintenance item No. is displayed.
Completion
To exit this maintenance item without changing the current setting, press the stop/clear key.
The screen for selecting a maintenance item No. is displayed.

1-4-56
2FB/2FC

Maintenance Description
item No.
U263 Setting the paper ejection when copying from the DP
Description
Sets whether the copies will be ejected in the same or opposite order as the originals when copying from the
DP.
Purpose
Set according to the preference of the user.
Method
Press the start key. The screen for selecting an item is displayed.
Setting
1. Select the ejection order. The selected item is displayed in reverse.
Display Description
FACE-DOWN (NORMAL) Face down ejection
FACE-UP (SPEED) Face up ejection with bitmap copy
FACE-UP (MEMORY) Face up ejection with memory copy

Initial setting: FACE-DOWN


2. Press the start key. The setting is set, and the screen for selecting a maintenance item No. is displayed.
Completion
To exit this maintenance item without changing the current setting, press the stop/clear key.
The screen for selecting a maintenance item No. is displayed.
U264 Setting the display order of the date
Description
Selects year, month and day as the order of that appears on lists, etc.
Purpose
Set according to the user preference.
Method
Press the start key. The screen for selecting an item is displayed.
Setting
1. Select the desired order. The selected item is displayed in reverse.
Display Description
YEAR-MONTH-DATE Year/Month/Day
MONTH-DATE-YEAR Month/Day/Year
DATE-MONTH-YEAR Day/Month/Year

Initial setting: MONTH-DATE-YEAR (for the inch specifications)


DATE-MONTH-YEAR (for the metric specifications)
2. Press the start key. The setting is set, and the screen for selecting a maintenance item No. is displayed.
Completion
To exit this maintenance item without changing the current setting, press the stop/clear key.
The screen for selecting a maintenance item No. is displayed.
U265 Setting OEM purchaser code
Description
Sets the OEM purchaser code.
Purpose
Sets the code when replacing the main PWB and the like.
Or sets the data after executing U020 (Initializing all data).
Method
Press the start key.
Setting
1. Adjust the preset value using the cursor up/down keys.
2. Press the start key. The count is set, and the screen for selecting a maintenance item is displayed.
Completion
To exit this maintenance item without changing the current setting, press the stop/clear key.
The screen for selecting a maintenance item No. is displayed.

1-4-57
2FB/2FC

Maintenance Description
item No.
U266 Setting the number of days after which to automatically delete documents
Description
Sets the number of days to save documents on the HDD before automatically deleting.
Purpose
To change the number of days to retain data that is saved within the auto-delete area of the HDD before auto-
matically deleting.
Method
Press the start key. The current setting is displayed.
Setting
1. Change the setting using the cursor up/down keys.
Description Setting range Default setting
Number of days after which to automatically delete documents 0 to 7 0

2. Press the start key. The value is set, and the screen for selecting a maintenance item No. is displayed.
Completion
To exit this maintenance item without changing the current setting, press the stop/clear key.
The screen for selecting a maintenance item No. is displayed.
U277 Setting auto application change time
Description
Sets the time that passes until the machine starts automatically printing after completing copying or operation
when the machine is used as a printer (only if the printer kit is installed).
Purpose
According to user request, changes the setting.
Method
Press the start key. The current setting is displayed.
Setting
1. Change the setting using the cursor up/down keys.
Description Setting range Default setting
Switching time 30 to 270 (s) 30 (s)

The setting can be changed by 30 s per step.


2. Press the start key. The value is set, and the screen for selecting a maintenance item No. is displayed.
Completion
To exit this maintenance item without changing the current setting, press the stop/clear key.
The screen for selecting a maintenance item No. is displayed.
U281 Setting stamp mode ON/OFF
Description
Sets ON/OFF of the stamp mode.
Purpose
To turn the setting on, in order to manage, by which machine it was printed.
Method
Press the start key. The screen for selecting an item is displayed.
Setting
1. Select ON or OFF. The selected item is displayed in reverse.
Display Description
ON A stamp function is used.
OFF A stamp function is not used.

Initial setting: OFF


When setting turns to ON, set a stamp number using the numeric keys.
2. Press the start key. The setting is set, and the screen for selecting a maintenance item No. is displayed.
Completion
To exit this maintenance item without changing the current setting, press the stop/clear key.
The screen for selecting a maintenance item No. is displayed.

1-4-58
2FB/2FC

Maintenance Description
item No.
U326 Setting the black line cleaning indication
Description
Sets whether to display the cleaning guidance when detecting the black line.
Purpose
Displays the cleaning guidance in order to make the call for service with the black line decrease by the rubbish
on the contact glass when scanning from the DP.
Method
Press the start key. The screen for selecting an item is displayed.
Setting
1. Select ON or OFF. The selected item is displayed in reverse.
Display Description
ON Displays the cleaning guidance
OFF Not to display the cleaning guidance
COUNT Setting counts of the cleaning guidance indication

Initial setting: ON
Setting count value is displayed only if the setting is ON.
2. Press the start key. The setting is set, and the screen for selecting a maintenance item No. is displayed.
Setting the count value
1. Enter a three-digit value using the # or * key, or numeric keys. and then press the start key. The value is
set.
When setting is 0, the black line cleaning indication is displayed only if the black line is detected.
2. To clear the count, press the reset key and then press the start key. The count is cleared and the screen
for selecting a maintenance item is displayed.
Completion
To exit this maintenance item without changing the current setting, press the stop/clear key. The screen for
selecting a maintenance item No. is displayed.
U327 Setting the drawer heater ON/OFF
Description
Sets ON/OFF of the drawer heater and optional side feeder dehumidifier.
Purpose
To change the setting when dew condensation on the drum is heavy.
Method
Press the start key. The screen for selecting an item is displayed.
Setting
1. Select ON or OFF. The selected item is displayed in reverse.
Display Description
CASSETTE ON Drawer heater ON
CASSETTE OFF Drawer heater OFF
SIDE FEEDER ON Side feeder dehumidifier heater ON
SIDE FEEDER OFF Side feeder dehumidifier heater OFF

Initial setting: Drawer heater OFF, side feeder dehumidifier OFF


2. Press the start key. The setting is set, and the screen for selecting a maintenance item No. is displayed.
Completion
To exit this maintenance item without changing the current setting, press the stop/clear key. The screen for
selecting a maintenance item No. is displayed.

1-4-59
2FB/2FC

Maintenance Description
item No.
U330 Setting the number of sheets to enter stacking mode during sort operation
Description
Sets the number of copies at which copy ejection will be switched from the optional document finisher's sub
tray to its main tray when sorting is turned ON in the setting for the output mode under user simulation.
Purpose
To be set as required according to the number of copies the user makes.
Method
Press the start key. The current setting is displayed.
Setting
1. Change the setting using the cursor up/down keys.
2. Press the start key. The value is set, and the screen for selecting a maintenance item No. is displayed.
Initial setting: 201 (sheets)
Completion
To exit this maintenance item without changing the current setting, press the stop/clear key.
The screen for selecting a maintenance item No. is displayed.
U331 Switching the paper ejection mode
Description
Sets whether to eject copied sheets with the printed face facing up or down.
Purpose
To be set according to user request.
Method
Press the start key. The screen for selecting an item is displayed.
Setting
1. Select the ejection mode. The selected item is displayed in reverse.
Display Description
FACE UP Face-up ejection
FACE DOWN Face-down ejection

Initial setting: FACE UP


2. Press the start key. The setting is set, and the screen for selecting a maintenance item No. is displayed.
Completion
To exit this maintenance item without changing the current setting, press the stop/clear key.
The screen for selecting a maintenance item No. is displayed.
U332 Setting the size conversion factor
Description
Sets the coefficient of nonstandard sizes in relation to the A4/11" x 8 1/2" size. The coefficient set here is used
to convert the black ratio in relation to the A4/11" x 8 1/2" size and to display the result in user simulation.
Purpose
To set the coefficient for converting the black ratio for nonstandard sizes in relation to the A4/11" x 8 1/2" size
for copying and printing respectively.
Method
Press the start key. The screen for selecting an item is displayed.
Setting
1. Select copying (COPY) or printing (PRT).
2. Change the setting using the cursor up/down keys.
Display Description Setting range Default setting
COPY Size parameter for copying 0.1 to 3.0 1.0
PRT Size parameter for printing 0.1 to 3.0 1.0

3. Press the start key. The setting is set, and the screen for selecting a maintenance item No. is displayed.
Completion
Press the stop/clear key at the screen for selecting an item. The screen for selecting a maintenance item is
displayed.

1-4-60
2FB/2FC-2.0

Maintenance Description
item No.
U335 Setting the drum heater mode
Description
Sets the drum heater to ON or OFF. If the image deletion occurs in an environment of a temperature and
humidity widely varies, change the setting to ON2.
Purpose
Basically, the setting need not be changed.
Method
Press the start key. The screen for selecting an item is displayed.
Setting the drum heater
1. Select ON1, ON2 or OFF.
Display Description
ON1 Controls the drum heater to be turned ON/OFF by temperature and humidity.
ON2 Always ON
OFF Always OFF

Initial setting: ON1


2. Press the start key. The setting is set, and the screen for selecting a maintenance item is displayed.
Checking the drum heater
1. Select DRUM HEATER CHECK.
The selected item blinks and the check of a drum heater is started.
When a drum heater is normal, 1 is displayed, and in the case of abnormalities, 0 is displayed.
Completion
Press the stop/clear key at the screen for selecting an item. The screen for selecting a maintenance item No.
is displayed.
U339 Setting the drum heater ON/OFF
Description
Sets the drum heater and drawer heater to ON or OFF for the sleep mode.
Purpose
To change the setting when dew condensation on the drum is heavy.
Method
1. Press the start key. The screen for selecting an item is displayed.
2. Select ON or OFF.
Display Description
ON Power source is supplied to the drum heater PWB in sleep mode
OFF Power source is not supplied to the drum heater PWB in sleep mode

Initial setting: OFF


3. Press the start key. The setting is set, and the screen for selecting a maintenance item No. is displayed.
Completion
Press the stop/clear key. The screen for selecting a maintenance item No. is displayed.
U341 Specific paper feed location setting for printing function
Description
Sets a paper feed location specified for printer output (only if a printer kit is installed).
Purpose
To use a paper feed location only for printer output.
Method
1. Press the start key. The screen for selecting an item is displayed.
2. Select the paper feed location for the printer. The selected item is displayed in reverse.
Two or more cassette can be selected.
Selection is canceled when the selected item is pressed again.
3. Press the start key. The setting is set.
Completion
To exit this maintenance item without changing the current setting, press the stop/clear key.
The screen for selecting a maintenance item No. is displayed.

1-4-61
2FB/2FC

Maintenance Description
item No.
U342 Setting the ejection restriction
Description
Sets or cancels the restriction on the number of sheets to be ejected continuously when the internal eject tray
is selected as the eject location.
Purpose
According to user request, sets or cancels restriction on the number of sheets.
Method
1. Press the start key. The screen for selecting an item is displayed.
2. Select ON or OFF.
Display Description
ON Sets restriction on the number of sheets
OFF Cancels restriction on the number of sheets

Initial setting: ON
3. Press the start key. The setting is set.
Completion
To exit this maintenance item without changing the current setting, press the stop/clear key.
The screen for selecting a maintenance item No. is displayed.
U343 Switching between duplex/simplex copy mode
Description
Switches the initial setting between duplex and simplex copy.
Purpose
To be set according to frequency of use: set to the more frequently used mode.
Setting
1. Press the start key. The screen for selecting an item is displayed.
2. Select ON or OFF. The selected item is displayed in reverse.
Display Description
ON Duplex copy
OFF Simplex copy

Initial setting: OFF


3. Press the start key. The setting is set, and the screen for selecting a maintenance item No. is displayed.
Completion
To exit this maintenance item without changing the current setting, press the stop/clear key.
The screen for selecting a maintenance item No. is displayed.
U344 Setting the low-power mode
Description
Changes the control for low-power mode.
Purpose
According to user request, selects which has priority, the recovery time from low-power or energy saver.
Method
Press the start key. The screen for selecting an item is displayed.
Setting
1. Select control mode. The selected item is displayed in reverse.
Display Description
ENERGY STAR The fuser control temperature is lowered by 20 °C/68 °F and forced
stabilization is performed 30 seconds after exiting preheat.
GEEA The fuser control temperature is lowered by 15 °C/59 °F and forced
stabilization is performed 30 seconds after exiting preheat.

Initial setting: ENERGY STAR (120 V specifications)/GEEA (220-240 V specifications)


2. Press the start key. The setting is set, and the screen for selecting a maintenance item No. is displayed.
Completion
Press the stop/clear key at the screen for selecting an item.
The screen for selecting a maintenance item No. is displayed.

1-4-62
2FB/2FC

Maintenance Description
item No.
U345 Setting the value for maintenance due indication
Description
Sets when to display a message notifying that the time for maintenance is about to be reached, by setting the
number of copies that can be made before the current maintenance cycle ends.
When the difference between the number of copies of the maintenance cycle and that of the maintenance
count reaches the set value, the message is displayed.
This maintenance mode is effective for only Japanese specification.
U402 Adjusting margins of image printing
Adjustment
See page 1-6-28.
U403 Adjusting margins for scanning an original on the contact glass
Adjustment
See page 1-6-55.
U404 Adjusting margins for scanning an original from the DP
Adjustment
See page 1-6-95.
U407 Adjusting the leading edge registration for memory image printing
Adjustment
See page 1-6-18.
U467 Adjusting the laser output
Description
Adjusts the laser output power.
Purpose
The setting need not be changed.
Method
Press the start key. The screen for adjustment is displayed.
Setting
1. Change the setting using the cursor up/down keys.
Setting range: 0 to 255
Initial setting: 200 (80 cpm), 150 (60 cpm)
A larger preset value causes dots and lines to be clearly large and thick and the reference density to be
darker.
A smaller preset value causes dots and lines to be clearly small and thin and the reference density to be
lighter.
Although three lasers (ADJUST DATA1, ADJUST DATA2 and ADJUST DATA3) can be adjusted sepa-
rately, be sure to set the same value. If different values are set, proper images cannot be obtained.
2. Press the start key. The setting is set, and the screen for selecting a maintenance item No. is displayed.
Completion
To exit this maintenance item without changing the current setting, press the stop/clear key.
The screen for selecting a maintenance item No. is displayed.

1-4-63
2FB/2FC-2.0

Maintenance Description
item No.
U472 Adjusting the laser output position
Description
Adjust the writing position of a laser output.
Purpose
Enter the numerical value indicated by the LSU cover in order to arrange the writing position of three laser
when replacing the laser scanner unit.
Method
Press the start key. The screen for executing is displayed.
Setting
1. Select the item to be adjusted.
2. Change the setting using the cursor up/down keys.
Display Description Setting range Default setting
DLY 1 Delay value of PWM1 output 0 to 15 0
DLY 2 Delay value of PWM2 output 0 to 15 0
DLY 3 Delay value of PWM3 output 0 to 15 0
3. Press the start key. The value is set.
Interrupt copy mode
While this maintenance item is being executed, copying from an original is available in the interrupt copying
mode.
Completion
Press the stop/clear key at the screen for selecting an item. The screen for selecting a maintenance item No.
is displayed.
U504 Initializing the scanner NIC
Description
Initializing the optional scanner NIC to its factory default.
Purpose
To return to a setup at the time of factory shipments.
Method
1. Press the start key. The screen for executing is displayed.
2. Press EXECUTE on the touch panel. It is displayed in reverse.
3. Press the start key. All data in the scanner NIC is initialized.
Completion
To exit this maintenance item without executing initialization, press the stop/clear key.
The screen for selecting a maintenance item No. is displayed.
U505 Setting data base assistant
Description
Sets whether or not the database linkage setting is enabled if an optional network scanner is installed.
Purpose
According to user request, changes the setting.
Method
Press the start key. The screen for selecting an item is displayed.
Setting
1. Select ON or OFF. The selected item is displayed in reverse.
Display Description
ON Database linkage setting is enabled.
OFF Database linkage setting is disabled.

Initial setting: ON
2. Press the start key. The setting is set, and the screen for selecting a maintenance item No. is displayed.
Completion
To exit this maintenance item without changing the current setting, press the stop/clear key.
The screen for selecting a maintenance item No. is displayed.

1-4-64
2FB/2FC

Maintenance Description
item No.
U506 Setting the time out
Description
Sets the communication timeout time for connection to a computer.
Purpose
To change the preset value if a communication error occurs after connection to a computer continues for a
long time. By delaying the error detection timing, the error may be cleared. If the error is not cleared after the
preset value is changed, however, return the preset value to the initial value.
Method
Press the start key. The current setting is displayed.
Setting
1. Change the value using the cursor up/down keys.
Description Setting range Default setting
Timeout time 10 to 120 (s) 10

The setting can be changed by 10 s per step.


2. Press the start key. The setting is set, and the screen for selecting a maintenance item No. is displayed.
Completion
To exit this maintenance item without changing the current setting, press the stop/clear key.
The screen for selecting a maintenance item No. is displayed.
U508 Setting the LDAP
Description
Enables or disables an LDAP server.
Purpose
To change the setting to ON when use of an LDAP server is requested.
Method
Press the start key. The screen for selecting an item is displayed.
Setting
1. Select ON or OFF. The selected item is displayed in reverse.
Display Description
ON LDAP server is enabled.
OFF LDAP server is disabled.

Initial setting: OFF


2. Press the start key. The setting is set, and the screen for selecting a maintenance item No. is displayed.
Completion
To exit this maintenance item without changing the current setting, press the stop/clear key.
The screen for selecting a maintenance item No. is displayed.

1-4-65
2FB/2FC

Maintenance Description
item No.
U510 Setting the enterprise mode
Description
Sets whether or not the enterprise mode setting is enabled if an optional network scanner is installed.
This maintenance mode is effective for only 120 V specifications.
Purpose
According to user request, changes the setting.
Supplement
It is not possible to turn setting simultaneously with U511 (Setting scan To FTP) to ON.
Method
Press the start key. The screen for selecting an item is displayed.
Setting
1. Select ON or OFF. The selected item is displayed in reverse.
Display Description
ON Enterprise mode setting is enabled.
OFF Enterprise mode setting is disabled.
Initial setting: OFF
2. Press the start key. The setting is set.
Completion
To exit this maintenance item without changing the current setting, press the stop/clear key.
The screen for selecting a maintenance item No. is displayed.
U511 Setting scan To FTP
Description
Sets whether or not scan to FTP setting is enabled if an optional network scanner is installed.
This maintenance mode is effective for only 120 V specifications.
Purpose
According to user request, changes the setting.
Supplement
It is not possible to turn setting simultaneously with U510 (Setting the enterprise mode) to ON.
Method
Press the start key. The screen for selecting an item is displayed.
Setting
1. Select ON or OFF. The selected item is displayed in reverse.
Display Description
ON Scan to FTP setting is enabled.
OFF Scan to FTP setting is disabled.
Initial setting: OFF
2. Press the start key. The setting is set.
Completion
To exit this maintenance item without changing the current setting, press the stop/clear key.
The screen for selecting a maintenance item No. is displayed.

1-4-66
2FB/2FC

Maintenance Description
item No.
U901 Checking/clearing copy counts by paper feed locations
Description
Displays or clears copy counts by paper feed locations.
Purpose
To check the time to replace consumable parts. Also to clear the counts after replacing the consumable parts.
Method
1. Press the start key. The counts by paper feed locations are displayed.
Display Paper feed locations
BYPASS MP tray
CASSETTE 1 Cassette 1
CASSETTE 2 Cassette 2
CASSETTE 3 Cassette 3
CASSETTE 4 Cassette 4
SIDE FEEDER Optional side feeder
DUPLEX Duplex unit

When an optional paper feed device is not installed, the corresponding count is not displayed.
Clearing
1. Select the count to be cleared. The selected item is displayed in reverse.
To clear the counts for all paper feed locations, press the reset key.
2. Press the start key. The count is cleared.
When clearing all counts, the screen for selecting a maintenance item No. is displayed.
Completion
To exit this maintenance item without changing the count, press the stop/clear key.
The screen for selecting a maintenance item No. is displayed.
U903 Checking/clearing the paper jam counts
Description
Displays or clears the jam counts by jam locations.
Purpose
To check the paper jam status. Also to clear the jam counts after replacing consumable parts.
Start
Press the start key. The screen for selecting an item is displayed.
Display Description
COUNT Displays/clears the jam counts
TOTAL COUNT Displays the total jam counts

Method: Displays/clears the jam counts


1. Select COUNT at the screen for selecting an item.
The count for jam detection by type is displayed.
2. Change the screen using the * or # keys.
Select the counts for all jam codes and press the reset key.
Press the start key. The count is cleared.
Method: Displays the total jam counts
1. Select TOTAL COUNT at the screen for selecting an item.
2. Change the screen using the * or # keys.
The total number of jam count cannot be cleared.
To return to the screen for selecting an item, press the stop clear key.
Completion
To exit this maintenance item without changing the count, press the stop/clear key.
The screen for selecting a maintenance item No. is displayed.

1-4-67
2FB/2FC

Maintenance Description
item No.
U904 Checking/clearing the call for service counts
Description
Displays or clears the service call code counts by types.
Purpose
To check the service call code status by types.
Also to clear the service call code counts after replacing consumable parts.
Start
Press the start key. The screen for selecting an item is displayed.
Display Description
COUNT Displays/clears the call for service counts
TOTAL COUNT Displays the total call for service counts

Method: Displays/clears the call for service counts


1. Select COUNT in the screen for selecting an item.
The count for call for service detection by type is displayed.
2. Change the screen using the * or # keys.
To clear the counts for all service call, press the reset key and then press the start key. The count is
cleared.
Method: Displays the total call for service counts
1. Select TOTAL COUNT in the screen for selecting an item.
The total number of call for service counts by type is displayed.
2. Change the screen using the * or # keys.
The total number of call for service count cannot be cleared.
To return to the screen for selecting an item, press the stop clear key.
Completion
To exit this maintenance item without changing the count, press the stop/clear key.
The screen for selecting a maintenance item No. is displayed.

1-4-68
2FB/2FC

Maintenance Description
item No.
U905 Checking/clearing counts by optional devices
Description
Displays or clears the counts of the DP or optional document finisher.
Purpose
To check the use of the DP and optional document finisher. Also to clear the counts after replacing consum-
able parts.
Method
1. Press the start key. The screen for selecting an item is displayed.
2. Select the device, the count of which is to be checked. The count of the selected device is displayed.
DP
Display Description
ADP Number of single-sided originals that has passed through the DP
RADP Number of double-sided originals that has passed through the DP

Document finisher
Display Description
CP CNT Number of copies that has passed
STAPLE Frequency the stapler has been activated
PUNCH Frequency the punch has been activated
STACK Frequency the stacker has been activated
SADDLE Frequency the center holding has been activated

Clearing
1. Select the item to be cleared. The selected item is displayed in reverse.
To clear the counts for all, press the reset key.
2. Press the start key. The count is cleared.
To return to the screen for selecting an item, press the stop/clear key.
Completion
Press the stop/clear key at the screen for selecting an item.
The screen for selecting a maintenance item No. is displayed.
U906 Resetting partial operation control
Description
Resets the service call code for partial operation control.
Purpose
To be reset after partial operation is performed due to problems in the drawers or other sections, and the
related parts are serviced.
Method
1. Press the start key.
2. Press EXECUTE on the touch panel.
3. Press the start key to reset partial operation control.
The maintenance mode is exited, and the machine returns to the same status as when the main power
switch is turned on.

1-4-69
2FB/2FC

Maintenance Description
item No.
U907 Checking/clearing the count value on each ejection location
Description
Displays and resets the count value of ejected sheets on each ejection location.
Purpose
Checks the replacement period for maintenance parts. Also resets the count value after replacing the mainte-
nance parts.
Method
Press the start key. The screen for selecting an item is displayed.
The count value on each ejection location is displayed.
Display Description
STRAIGHT Straight ejection count
SWITCH BACK Reversed ejection count
AUTO DUPLEX Duplex ejection count

Clearing
1. Select the count to be cleared. The selected item is displayed in reverse.
To clear the counts for all, press the reset key.
2. Press the start key. The count is cleared.
When clearing all counts, the screen for selecting a maintenance item No. is displayed.
Completion
To exit this maintenance item without changing the count, press the stop/clear key. The screen for selecting a
maintenance item No. is displayed.
U908 Checking the total counter value
Description
Displays the total counter value.
Purpose
To check the total counter value.
Method
Press the start key. The screen for total count value is displayed.
Completion
Press the stop/clear key. The screen for selecting a maintenance item No. is displayed.
U909 Checking/clearing the fuser web count
Description
Displays and clears the count of the fuser web roller operation.
Purpose
To clear the fuser web counts after replacing the fuser web roller during maintenance or for other reasons.
Method
Press the start key.
Clearing
1. Press the reset key.
2. Press the start key. The value is cleared. The screen for selecting a maintenance item No. is displayed.
Setting
1. Enter a seven-digit value using the numeric keys.
2. Press the start key. The value is set. The screen for selecting a maintenance item No. is displayed.
Completion
To exit this maintenance item without changing the count, press the stop/clear key.
The screen for selecting a maintenance item No. is displayed.

1-4-70
2FB/2FC

Maintenance Description
item No.
U910 Clearing the black ratio data
Description
Clears the accumulated black ratio data for A4 sheet.
Purpose
To clear data as required at times such as during maintenance service.
Method
1. Press the start key.
2. Press CANCEL on the touch panel.
3. Press the start key.
The accumulated black ratio data is cleared, and the screen for selecting a maintenance item is dis-
played.
Completion
To exit this maintenance item without changing the current setting, press the stop/clear key.
The screen for selecting a maintenance item is displayed.
U911 Checking/clearing copy counts by paper sizes
Description
Displays and clears the paper feed counts by paper sizes.
Purpose
To check or clear the counts after replacing consumable parts.
Method
Press the start key. The screen for the paper feed counts by paper size is displayed.
Clearing
1. Select the paper size. The selected item is displayed in reverse.
To clear all counts, press the reset key.
2. Press the start key. The count is cleared.
When clearing all counts, the screen for selecting a maintenance item is displayed.
Completion
To exit this maintenance item without changing the count, press the stop/clear key.
The screen for selecting a maintenance item No. is displayed.
U920 Checking the copy counts
Description
Checks the copy counts.
Purpose
To check the copy counts.
Method
Press the start key. The current counts of copy counter and printer counter are displayed.
Completion
Press the stop/clear key. The screen for selecting a maintenance item No. is displayed.
U921 Checking/clearing the waste toner box count
Description
Displays and clears the value of waste toner box count.
Purpose
To check the period of replacement of waste toner box. Also to clear the count value after replacement.
Method
Press the start key. The count value of a waste toner box is displayed.
Clearing
1. Press the reset key.
2. Press the start key. The value is cleared. The screen for selecting a maintenance item No. is displayed.
Completion
To exit this maintenance item without changing the count, press the stop/clear key.
The screen for selecting a maintenance No. item is displayed.

1-4-71
2FB/2FC

Maintenance Description
item No.
U922 Checking/clearing the solenoid count value
Description
Displays and clears the count value of solenoid.
Purpose
To check the period of replacement of solenoid. Also to clear the count value after replacement.
Method
Press the start key.
Display Description
FS SOL COUNT Feedshift solenoid (FSSOL)
DUP SB SOL COUNT Duplex switchback solenoid (DUPSBSOL)

Clearing
1. Press the reset key.
2. Press the start key. The value is cleared. The screen for selecting a maintenance item No. is displayed.
Setting
1. Select the item to be changed.
2. Enter a seven-digit value using the numeric keys.
3. Press the start key. The value is set. The screen for selecting a maintenance item No. is displayed.
Completion
To exit this maintenance item without changing the count, press the stop/clear key.
The screen for selecting a maintenance No. item is displayed.
U925 Checking/clearing the system error counts
Description
Displays and clears the count value of system error.
Purpose
To check the system error status by types.
Also to clear the service call code counts after replacing consumable parts.
Method
Press the start key. The count for system error detection by type is displayed.
Clearing
1. Select the counts for all system error and press the reset key.
2. Press the start key. The count is cleared.
Completion
To exit this maintenance item without changing the count, press the stop/clear key.
The screen for selecting a maintenance No. item is displayed.
U927 Clearing the all copy counts and machine life counts
Description
Resets all of the counts back to zero.
Supplement
The total account counter and the machine life counter can be cleared only once if all count values are 1000
or less.
Method
1. Press the start key. The screen for executing is displayed.
2. Press EXECUTE on the touch panel. It is displayed in reverse.
3. Press the start key. All copy counts and machine life counts are cleared.
CANNOT EXECUTE is displayed if the count cannot be cleared.
Completion
To exit this maintenance item without changing the count, press the stop/clear key. The screen for selecting a
maintenance item No. is displayed.
U928 Checking machine life counts
Description
Displays the machine life counts.
Purpose
To check the machine life counts.
Method
Press the start key. The current machine life counts is displayed.
Completion
Press the stop/clear key. The screen for selecting a maintenance item No. is displayed.

1-4-72
2FB/2FC-2.0

Maintenance Description
item No.
U935 Relay board maintenance
Description
Sets the machine status temporarily when call for service (C0060 and C0330) occurs. However, after the set-
ting, call for service (C0060 and C0330) occurs again when progress of period.
Method
Press the start key. The screen for selecting an item is displayed.
Setting
1. Select the item to be set. The selected item is displayed in reverse.
Display Description
MODE 0 Setting mode: OFF
MODE 1 Setting mode: 60 cpm machine status
MODE 2 Setting mode: 80 cpm machine status
Initial setting: MODE 0
2. Press the start key. The setting is set, and the screen for selecting a maintenance item No. is displayed.
Completion
To exit this maintenance item without changing the current setting, press the stop/clear key.
The screen for selecting a maintenance item No. is displayed.
Supplement
After removing the cause of the problem, be sure to change the setting in OFF.
U954 Setting the type of cooling fan
Description
Sets the new or old type of cooling fan.
Purpose
To change the setting according to the type of the cooling fan.
Method
Press the start key. The screen for selecting an item is displayed.
Setting
1. Select NEW or OLD. The selected item is displayed in reverse.
Display Description
NEW New type of cooling fan
OLD Old type of cooling fan

Initial setting: NEW


2. Press the start key. The setting is set, and the screen for selecting a maintenance item No. is displayed.
Completion
To exit this maintenance item without changing the current setting, press the stop/clear key. The screen for
selecting a maintenance item No. is displayed.

1-4-73
2FB/2FC-2.0

Maintenance Description
item No.
U965 Setting the cassette disconnection
Description
Sets whether or not cancellation of cassette disconnection with the reset key is enabled after abnormal cas-
sette has been detected.
Purpose
Enables cancellation of cassette disconnection by user.
Method
Press the start key. The screen for selecting an item is displayed.
Setting
1. Select ON or OFF. The selected item is displayed in reverse.
Display Description
ON Enables cancellation of cassette disconnection with the reset key on.
OFF Normal cancellation of disconnection

Initial setting: OFF


If the setting is turned on, when a cassette in the failure disconnection state due to abnormal cassette
detection is selected, [Press Reset key only once] is displayed.
2. Press the start key. The setting is set, and the screen for selecting a maintenance item No. is displayed.
Completion
To exit this maintenance item without changing the current setting, press the stop/clear key.
The screen for selecting a maintenance item No. is displayed.
U984 Checking the developing unit number
Description
Displays the developing unit number.
Purpose
To check the developing unit number.
Method
Press the start key. The number is displayed.
Completion
Press the stop/clear key. The screen for selecting a maintenance item No. is displayed.
U985 Displaying the developing unit history
Description
Indicates the past record of machine number and the developing counter.
Purpose
To check the machine number and the developing counter.
Method
Press the start key. The history of a machine number and a developing counter is displayed by five cases.
Completion
Press the stop/clear key. The screen for selecting a maintenance item No. is displayed.
U986 Checking the cleaning unit number
Description
Displays the cleaning unit number.
Purpose
To check the cleaning unit number.
Method
Press the start key. The number is displayed.
Completion
Press the stop/clear key. The screen for selecting a maintenance item No. is displayed.
U987 Displaying the cleaning unit history
Description
Indicates the past record of machine number and the cleaning counter.
Purpose
To check the machine number and the cleaning counter.
Method
Press the start key. The history of a machine number and a cleaning counter is displayed by five cases.
Completion
Press the stop/clear key. The screen for selecting a maintenance item No. is displayed.

1-4-74
2FB/2FC-2.0

Maintenance Description
item No.
U989 HDD Scandisk
Description
Restores data in the hard disk by scanning the disk.
Purpose
If power is turned off while accessing to the hard disk is performed, the control information in the hard disk
drive may be damaged. Use this mode to restore the data.
Method
1. Press the start key. The screen for executing is displayed.
2. Press EXECUTE on the touch panel. It is displayed in reverse.
3. Press the start key. When scanning of the disk is complete, the execution result is displayed.
4. Press the stop/clear key. The screen for selecting a maintenance item No. is displayed.
Completion
To exit this maintenance item without executing scandisk, press the stop/clear key.
The screen for selecting a maintenance item No. is displayed.
U990 Checking/clearing the time for the exposure lamp to light
Description
Displays, clears or changes the accumulated time for the exposure lamp to light.
Purpose
To check duration of use of the exposure lamp. Also to clear the accumulated time for the lamp after replace-
ment.
Method
Press the start key. The screen for selecting an item is displayed.
Display Description
CCD Accumulated time for the exposure lamp
CIS Accumulated time for CIS

The accumulated time of illumination for the exposure lamp is displayed in minutes.
Clearing
1. Select the item to be cleared.
2. Press the reset key.
3. Press the start key. The accumulated time is cleared, and the screen for selecting a maintenance item
No. is displayed.
Setting
1. Select the item to be cleared.
2. Enter a seven-digit accumulated time using the numeric keys.
3. Press the start key. The time is set, and the screen for selecting a maintenance item No. is displayed.
Completion
To exit this maintenance item without changing the accumulated time, press the stop/clear key.
The screen for selecting a maintenance item No. is displayed.
U991 Checking the scanner operation count
Description
Displays the scanner operation count.
Purpose
To check the status of use of the scanner.
Method
Press the start key. The screen for selecting an item is displayed.
Display Description
COPY SCAN COUNT Counts of scanner operation
NT SCAN COUNT Counts of network scanner operation

Completion
Press the stop/clear key. The screen for selecting a maintenance No. item is displayed.

1-4-75
2FB/2FC-2.0

1-4-1 Copier management


In addition to a maintenance function for service, the copier is equipped with a management function which can be oper-
ated by users (mainly by the copier administrator). In this copier management mode, settings such as default settings can
be changed.

(1) Using the copier management mode

Start

Press the System Menu/Counter key.

Press [Job Accounting].

Enter the Manage accounting the copy count


management code. (page 1-4-77).

Press [Copy Default].

Enter the Make copy default settings


management code. (page 1-4-78).

Press [Machine Default].

Enter the Make machine default settings


management code. (page 1-4-80).

Press [Weekly timer] ([Week timer]).

Enter the Make weekly timer settings


management code. (page 1-4-82).

Make MP tray settings


Press [MP tray Setting].
(page 1-4-82).

Execute original size


Press [Register Orig. Size].
registration (page 1-4-83).

Press [Document Management].

Enter the Make document management


management code. default settings (page 1-4-83).

Press [BOX Management] ([Hard Disk Management]).

Enter the Execute hard disk management


management code. items (page 1-4-83).

Press [Print Report].

Enter the
Output the report (page 1-4-83).
management code.

Check and output the total copy count


Press [Counter Check].
(page 1-4-84).

Press [User adjustment]. Refresh the drum (page 1-4-84).

Press [Close].

Press [Language]. Set the language (page 1-4-84).


End

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2FB/2FC

(2) Job accounting Total copy count


Tracks the total copy counts of all departments and
New account
print the total in the form of job accounting reports. The
Creates new accounts by entering an account ID code
total copy count can be reset as necessary.
(of up to eight digits), account name, and restrictions
1. Press [Management Total]. The total copy count is
on usage as desired.
displayed.
1. Press [Management Edit].
2. Press [Print Report] and select the report type to
2. Press [Register].
print this information as a copy management report.
3. Select Account ID and press [Change #].
3. Press [Report by Function] to count a list of reports
4. Enter the department ID code from 0 to 99999999
by function.
using the numeric keys.
4. Press [Report by Size] in the total count by size set-
5. Press [Close].
ting of the job accounting default settings for a list
6. Select Name to display and press [Change #].
of reports by copy paper size.
7. Enter the department name and press [End].
5. To reset the copy volume, press [Counter clear].
8. Press [Next].
6. Press [Yes].
9. Specify restrictions on copying and press [Registr.].
Copy count by department
Deleting account
Tracks the copy count per individual department. The
Deletes the department accounts registered.
copy count per department can be reset as necessary.
1. Press [Management Edit].
1. Press [Each Mgt. Total].
2. Select the department ID code to delete and press
2. Select the ID-code of the department and press
[Delete].
[Total]. The copy count of the selected department
3. Press [Yes].
is displayed.
3. To reset the copy count, press [Counter clear].
Editing department information
4. Press [Yes].
Changes the name and ID code registered for the
5. Press [Close].
department.
1. Press [Management Edit].
Activating and deactivating job accounting
2. Select the department ID code to edit and press
Turns job accounting on or off as necessary.
[Mgt. Inf. Correction].
1. Select [On] or [Off].
3. Select Account ID and press [Change #].
2. Press [Close].
4. Press [Clear].
3. Press [End].
5. Enter the new ID code (up to eight digits) using the
numeric keys.
Copy job accounting
6. Press [Close].
Activates or deactivates job accounting for copy jobs.
7. Select Name to display and press [Change #].
1. Press [Job Accntg Def. Set.].
8. Press [AllDel.] and enter the new name.
2. Select [Copy Job Accounting] and press [Change
9. Press [End].
#].
10. Press [Close].
3. Select [On] or [Off].
4. Press [Close].
Changing restrictions on usage
Changes the restriction on copying and printing per
Printer job accounting
individual department.
Activates or deactivates job accounting when the
To restrict the number of copies, printouts, or scanned
copier is used as a printer.
images during job accounting, turn Copy Job Account-
This setting is displayed only if the copier is equipped
ing from [Off] to [On] in the job accounting default set-
with the optional printer kit.
tings.
1. Press [Job Accntg Def. Set.].
When the copier is equipped with the optional printer
2. Select [Print. Job Accounting] and press [Change
kit and/or the scanner kit, activate Printer Job Account-
#].
ing and Scanner Job Accounting in the job accounting
3. Select [On] or [Off].
default settings.
4. Press [Close].
1. Press [Management Edit].
2. Select the department ID code to change and press
Reports on printing errors
[Limit in use].
Sets whether an error report is printed in case that the
3. Select the restriction on copying and press [Close].
user attempts to print using the incorrect department
code.
This setting is displayed only if Printer Job Accounting
is [On].
1. Press [Job Accntg Def. Set.].
2. Select [Reports for Printer error report] and press
[Change #].
3. Select [On] or [Off].
4. Press [Close].

1-4-77
2FB/2FC

Printing from unregistered sources (printer) (3) Default settings for copying
Authorizes or prohibits printing from computers with
Exposure mode
printer drivers that do not support job accounting.
Exposure mode changes the default for how the copier
This setting is displayed only if Printer Job Accounting
adjust how dark or light copying is made.
is [On].
1. Select [Exposure Mode] using the cursor up/down
1. Press [Job Accntg Def. Set.].
keys and press [Change #].
2. Select [Others Mgt. Reg. (print)] and press [Change
2. Select [Manual] or [Auto].
#].
3. Select [On] or [Off].
Exposure steps
4. Press [Close].
Changes the number of intermediate steps for manual
adjustment of exposure.
Copy/Printer output management
1. Select [Exposure Steps] using the cursor up/down
Select whether copying and printing are managed
keys and press [Change #].
together or separately.
2. Select [1 step] or [0.5 step].
1. Press [Job Accntg Def. Set.].
2. Select [Copy/Printer output mgt] and press
Original image quality
[Change #].
Sets the default original quality.
3. Select [All] or [Each].
1. Select [Original Image Quality] using the cursor up/
4. Press [Close].
down keys and press [Change #].
2. Select [Text+Photo], [Text], or [Photo].
Scanner job accounting
Activates or deactivates job accounting when the
EcoPrint
copier is used for scanning.
Selects whether to select EcoPrint on or off.
This setting is displayed only if the copier is equipped
1. Select [EcoPrint] using the cursor up/down keys
with the optional scanner kit.
and press [Change #].
1. Press [Job Accntg Def. Set.].
2. Select [On] or [Off].
2. Select [Scanner Job Accounting] and press
[Change #].
Adjusting background intensity
3. Select [On] or [Off].
If the background on copies appears too dark, you can
4. Press [Close].
lighten it.
1. Select [Background exp. adj] using the cursor up/
Response to unauthorized requests
down keys and press [Change #].
Sets the actions when users attempt to copy in excess
2. Press [Lighter] or [Darker] to adjust the intensity.
of the specified copy limitation.
Setting range: -2 to +2
1. Press [Job Accntg Def. Set.].
2. Select [Excess of limit Setting] and press [Change
Adjusting thin lines
#].
Depending on the using environment, paper or original,
3. Select [Stop job immediately], [Stop after job done]
dragged stains may appear around horizontal thin lines
or [Only warning].
in some cases. To eliminate these stains, use the
4. Press [Close].
[Thinner] setting in this option.
1. Select [Thin Line adjustment] using the cursor up/
Default of copy limitation
down keys and press [Change #].
Sets the default of copy limitation when registering a
2. Press [Thinner] or [Thicker] to adjust the line thick-
new department.
ness (1 to 5).
1. Press [Job Accntg Def. Set.].
2. Select [Def. Val. of coun. Limit] and press [Change
Correcting fine black line
#].
Configures the copier to make them less noticeable if
3. Enter the number of pages from 1 to 999,999 using
the copied image has black streaks (dirty streaks not
the numeric keys.
present on the original).
4. Press [Close].
1. Select [Correct. fine black line] using the cursor up/
down keys and press [Change #].
Total count by size, 1-5
2. Select [On] or [Off].
Registers specific paper sizes and types of paper to
check the copy count.
Selecting paper
1. Press [Job Accntg Def. Set.].
Sets whether the copy paper is automatically selected
2. Select [Total size 1-5] and press [Change #].
according to the size of the original document or the
3. Press [On].
copy paper in the default cassette is forcibly selected.
4. Press [Select size].
1. Select [Select Paper] using the cursor up/down
5. Select a paper size and press [Close].
keys and press [Change #].
6. To specify a paper type, press [Select Paper Type].
2. Select [APS] or [Default drawer] ([Default cas-
7. Select the paper type and press [Close].
sette]).
8. Press [Close].

1-4-78
2FB/2FC

Selecting copy paper for zooming Adjusting automatic exposure for scanning text doc-
Automatically sets the copy paper according to the uments
selected zooming level or according to the size of the Adjusts the scanning exposure when the copier is
original document. installed with the option scanner.
1. Select [APS Setting] using the cursor up/down keys 1. Select [Adjust auto exposure (OCR)] using the cur-
and press [Change #]. sor up/down keys and press [Change #].
2. Select [Most Suit Size] or [Same as Orig. Size]. 2. Press [Lighter] or [Darker] to adjust the exposure.
Setting range: -3 to +3
Selecting paper types for automatic paper selection
Sets the type of paper when the copier automatically Adjusting manual exposure: Text+Photo mode
selects the copy paper according to the size of the orig- Adjusts the median value for the manual exposure
inal. range.
1. Select [Select paper type (APS)] using the cursor 1. Select [Adj. Manual expo.(Mixed)] using the cursor
up/down keys and press [Change #]. up/down keys and press [Change #].
2. Press [On] and select the paper to type for auto- 2. Press [Lighter] or [Darker] to adjust the exposure.
matic paper selection. Setting range: -3 to +3
Plain/Transparency/Rough/Vellum/Labels/Recy-
cled/Preprinted/Bond/Cardstock/Color (Colour)/ Adjusting manual exposure: Text mode
Prepunched/Letterhead/Thick paper/Envelope/High Adjusts the median value for the manual exposure
Quality/Custom 1-8 range.
1. Select [Adj. Manual expo.(Text)] using the cursor
Selecting default cassette up/down keys and press [Change #].
Selects the cassette (1 to 5) to be used automatically. 2. Press [Lighter] or [Darker] to adjust the exposure.
The MP tray is not available for the default cassette. Setting range: -3 to +3
[5th paper] is available when the copier is equipped
with an optional side feeder. Adjusting manual exposure: Photo mode
1. Select [Default drawer (Default cassette)] using the Adjusts the median value for the manual exposure
cursor up/down keys and press [Change #]. range.
2. Select the cassette. 1. Select [Adj. Manual expo.(Photo)] using the cursor
up/down keys and press [Change #].
Specifying cassette for cover paper 2. Press [Lighter] or [Darker] to adjust the exposure.
Sets the cassette which is automatically selected to Setting range: -3 to +3
feed cover paper during the cover or booklet mode is
used. Selecting default zoom
[5th paper] is available when the copier is equipped Sets whether to use automatic zoom.
with an optional side feeder. 1. Select [Reduce/Enlarge] using the cursor up/down
1. Select [Drawer for cover paper] ([Cassette for cover keys and press [Change #].
paper]) using the cursor up/down keys and press 2. Select [Auto %] or [100%].
[Change #].
2. Select the cassette. Selecting sorting and offsetting output
Sets sorting and/or offsetting output as the default out-
Automatic zoom put.
When the sizes of the original document and the copy 1. Select [Sort/Offset (Sort/Group)] using the cursor
paper do not match, this determines whether the origi- up/down keys and press [Change #].
nal is automatically zoomed to fit onto the copy paper. 2. Select Sort and Offset [On] or [Off].
1. Select [Auto % Priority Setting] using the cursor up/
down keys and press [Change #]. Selecting auto rotation
2. Select [Off] or [On]. Sets whether the automatic rotation by default.
1. Select [Auto Rotation] using the cursor up/down
Adjusting auto exposure keys and press [Change #].
Adjusting the median exposure for auto exposure by 2. Select [No Rotate] or [Rotate].
biasing the reference exposure.
1. Select [Adjust auto exposure] using the cursor up/ Default margin
down keys and press [Change #]. Sets the default margins for copying.
2. Press [Lighter] or [Darker] to adjust the exposure. 1. Select [Default margin width] using the cursor up/
Setting range: -3 to +3 down keys and press [Change #].
2. Specify the default margin for each side using cur-
sor up/down or left/right keys.
Setting range
Inch specifications: 0 to 3/4" (in 1/8" increments)
Metric specifications: 0 to 18 mm (in 1-mm incre-
ments)

1-4-79
2FB/2FC-2.0

Erasing borders Customizing additional functions screen


Sets the width for erasing borders. Customizes the layout of the additional functions
1. Select [Default erase width] using the cursor up/ screen.
down keys and press [Change #]. 1. Select [Customize (User Choice)] ([Customize (Add
2. Press [+] and [-] to specify the widths to erase the function)]) using the cursor up/down keys and press
borders. [Change #].
Setting range 2. Highlight the menu item on the right-side frame
Inch specifications: 0 to 2" (in 1/8" increments) using the cursor up/down keys.
Metric specifications: 0 to 50 mm (in 1-mm incre- 3. Press [←] to move the item to the left-side frame
ments) according to the corresponding number.

Selecting maximum number of copies


Limits the maximum number of copies. (4) Common default settings
1. Select [Preset limit] using the cursor up/down keys
Enabling auto cassette switching
and press [Change #].
If the cassette in use runs out of paper, the copier can
2. Enter the maximum number of copies from 1 to
continue copying by automatically switching to another
9999 using the numeric keys.
cassette loaded with the paper of the same size and
orientation. You can specify not to switch to the cas-
Enabling repeat copy
sette if the paper type differs.
Enables or disables repeat copy and set it as the
1. Select [Auto drawer switching] ([Auto cassette
default.
switching]) using the cursor up/down keys and
This setting is not available when the copier is
press [Change #].
equipped with the optional security kit.
2. Select [Off] or [On] under Function.
1. Select [Repeat Copy] using the cursor up/down
3. Select [All types of paper] or [Feed same paper
keys and press [Change #].
type] under Paper Type.
2. Select [Off] or [On] under Function.
3. Select [Off] or [On] under Default.
Selecting paper size
Sets the paper size for the cassettes 3 and 4.
Enabling job history display
1. Select [Paper size [3rd drawer]] ([Paper size [3rd
Enables or disables the [Job History] screen in output
cassette]]) or [Paper size [4th drawer]] ([Paper size
managements.
[4th cassette]]) using the cursor up/down keys and
1. Select [Job Queue Report] using the cursor up/
press [Change #].
down keys and press [Change #].
2. When [Auto Detection] is selected, select the unit of
2. Select [Off], [On/All job] or [On/reserved] ([On/
measurement.
Reserv.job]).
When [Standard sizes] is selected, select the paper
size.
Enabling [Shortcut] ([Register]) key
Enables the [Shortcut] ([Register]) keys so that it is dis-
Selecting paper type
played while various operations are made on the touch
Sets the paper type to the cassettes 1 to 5.
panel.
5th drawer (5th cassette) is available when the copier
1. Select [Display register key] ([Display"Regis-
is equipped with the optional side feeder.
ter"key]) using the cursor up/down keys and press
1. Select [Paper type [1st drawer]] ([Paper type [1st
[Change #].
cassette]]) through [Paper type [5th drawer]]
2. Select [On] or [Off].
([Paper type [5th cassette]]) using the cursor up/
down keys and press [Change #].
Customizing basic functions screen
2. Select the paper type.
Customizes the layout of the basic functions screen.
Plain/Recycled/Preprinted/Bond/Color (Colour)/Let-
1. Select [Customize (Basic Screen)] ([Customize
terhead/Thick paper/High Quality/Custom 1-8
(Main function)]) using the cursor up/down keys
and press [Change #].
Enabling quick access to MP tray settings
2. Move the item using the cursor up/down keys,
Checks MP tray sizing allows quick access to the MP
[Move Ahead] or [Move Behind] ([Move Back-
tray setting screen when the MP tray is selected for
ward]).
copying.
1. Select [Check MP tray sizing] using the cursor up/
down keys and press [Change #].
2. Select [On] or [Off].

1-4-80
2FB/2FC

Specifying the paper weight to the paper type Orientation of original document
Assigns one of the paper weights to the paper type. Sets the orientation of the original document on the
1. Select [Paper Type (paper weight)] using the cursor contact glass.
up/down keys and press [Change #]. 1. Select [Orig. Set Direction] using the cursor up/
2. Select the paper type to specify the weight using down keys and press [Change #].
the cursor up/down keys and press [Change #]. 2. Select [Top Edge] ([Back Edge]) or [Left Top Edge]
3. Select the paper weight. ([Left top corner]).
Extra Heavy/Heavy3/Heavy2/Heavy1/Normal3/
Normal2/Normal1/Light (Thin) Setting sleep timer timeout
Extra Heavy - OHP sheet/Heavy3 - from 171 g/m2 Predetermines the period of time before the copier
enters sleeping.
to 209 g/m2/Heavy2 - from 136 g/m2 to 170 g/m2/
If the copier is used frequently, we recommend using a
Heavy1 - from 106 g/m2 to 135 g/m2/Normal3 - longer timeout. If it is used infrequently, use a shorter
from 91 g/m2 to 105 g/m2/Normal2 - from 76 g/m2 timeout.
to 90 g/m2/Normal1 - from 60 g/m2 to 75 g/m2/ 1. Select [Sleep mode changing time] using the cursor
Light (Thin) - from 60 g/m2 to 64 g/m2 up/down keys and press [Change #].
4. Press [Close]. 2. Set the time using [+] or [-] key.
Setting range: 1 to 240 minutes
Allowing duplex copying to custom paper type
Determines whether duplex copying is allowed to the Setting Low-Power timer timeout
custom paper type. Sets the period of time before the copier enters Low-
1. Select [Select paper type(2sided)] using the cursor Power mode.
up/down keys and press [Change #]. 1. Select [Low power mode chng. time] using the cur-
2. Select from [Custom 1] through [Custom 8] and sor up/down keys and press [Change #].
press [Change #]. 2. Set the time using [+] or [-] key.
3. Select [On] or [Off]. Setting range: 1 to 240 minutes
4. Press [Close].
Setting auto clear timeout time
Making copying on letterhead paper easy Sets the period after copying before the copier auto-
Copying the original onto letterhead paper requires that matically clears the previous settings.
the orientation of the original and the target paper 1. Select [Auto Clear Time Setting] using the cursor
match with each other. By switching [Adj(usting). Print up/down keys and press [Change #].
Direction] on, the copier correctly prints the original 2. Set the time using [+] or [-] key.
onto the letterhead paper when the original and the let- Setting range: 10 to 270 seconds
terhead paper are aligned with each other in the same
orientation on the contact glass and in the cassette. Selecting output destination
This function also applies to prepunched and pre- Sets the default destination for finished copies.
printed paper. This setting is available when the copier is equipped
1. Select [Special paper action mode] ([Specif. paper with the optional document finisher.
action mode]) using the cursor up/down keys and 1. Select [Select Copy output mode] using the cursor
press [Change #]. up/down keys and press [Change #].
2. Select [Adj. Print Direction] or [Speed Priority]. 2. Select the desired output destination.
Auto/Tray A /Tray B/Tray 1/Tray 2/Tray 3/Tray 4/
Auto detect originals Tray 5
Predetermines what paper size is selected for printing
when copying an original document of non-standard Activating operation panel sound
sizes. Activates the sound for confirmation when the opera-
This setting is only available for metric specifications. tion panel keys are pressed.
1. Select [Org. Auto Detect Setting] using the cursor 1. Select [Key sound ON/OFF] using the cursor up/
up/down keys and press [Change #]. down keys and press [Change #].
2. Select the paper size using the cursor up/down 2. Select [Off] or [On].
keys and press [Change #].
When the size of the original document is cardstock Enabling silent mode
or A6R, select [Cardstock] or [A6]. The silent mode lets the copier deactivate the ventilat-
When the size of the original document is B4R or ing fans for quieter operation.
Folio, select [B4] or [Folio]. 1. Select [Silent Mode] using the cursor up/down keys
When the size of the original document is 11 x 15" and press [Change #].
(computer form), select [On] or [Off]. 2. Select [Off] or [On].
3. Press [Close].

1-4-81
2FB/2FC-2.0

Adjusting date and time (5) Weekly timer


Sets the date and time. Weekly timer
Before proceeding to adjust the date and time, com- Sets the time to turn on and off the copier for each day
plete Setting Time Difference (Time Zone). of the week.
1. Select [Date/Time] using the cursor up/down keys 1. Select the day to program the timer and press
and press [Change #]. [Change #].
2. Specify [Year], [Month], [Day] and [Time] using the 2. To turn on and off the copier at a specific time of
[+] or [-] key. day, press [Select work time].
To specify summertime (daylight saving), press Specify the time to turn on the copier in SW ON.
[On]. Specify the time to turn off the copier in SW OFF.
To turn on the copier all the time for the day, press
Setting time difference (time zone) [All day-ON].
Sets the time zone in reference to Greenwich Mean To turn off the copier all the time for the day, press
Time. [All day-OFF].
1. Select [Time difference] using the cursor up/down 3. To program the timer for the other days, repeat
keys and press [Change #]. steps 1 to 2.
2. Select the time zone using the [+] or [-] key.
Temporarily cancel the weekly timer
Changing management code Cancels the weekly timer for the specific days.
Changes the management code. 1. Select the day and press [Change #].
The default management code is 8000 for 80 cpm 2. Press [On].
model and 6000 for 60 cpm model. 3. To cancel the weekly timer for other days, repeat
When installing the optional security kit, the default steps 1 to 2.
management code is 60006000 for 60 cpm model and
80008000 for 80 cpm model. Weekly timer On/Off
1. Select [Management code change] ([Change Activates or deactivates the weekly timer.
MGMT code with #]) using the cursor up/down keys 1. Select [On] or [Off].
and press [Change #]. 2. Press [Close].
2. Enter the new management code using the numeric 3. Press [End].
keys.
The new management code must be a number (6) Configuring MP tray
comprising of four digits from 0000 to 9999.
Specifying the paper size to the MP tray
When installing the optional security kit, the new
Auto detect
management code must be a number comprising of
1. Press [Auto Detection].
eight digits from 00000000 to 99999999.
2. Select [Centimeter] or [Inch].
Activating auto sleep
Other standard sizes
Activates the sleep mode.
Sets special standard sizes.
1. Select [Auto sleep] using the cursor up/down keys
1. Press [Others Standard] and then [Select size].
and press [Change #].
2. Select the paper size.
2. Select [On] or [Off].
3. Press [Close].
Activating auto clear
Input size
When this setting is activated, the copier reverts to the
Sets the required paper size.
state after warm-up if no copies are made.
1. Press [Input size].
1. Select [Auto Clear] using the cursor up/down keys
2. Specify the vertical size using the [+] or [-] key.
and press [Change #].
Metric specifications only
2. Select [On] or [Off].
Enter the size directly using the numeric keys by
pressing [#-Keys].
Prioritizing copying over printing
Setting range
Assigns a higher priority to processing copying jobs
Inch specifications: 3 7/8" to 11 5/8" (in 1/8" incre-
than printing jobs.
ments)
1. Select [Copy Job Priority] using the cursor up/down
Metric specifications: 98 to 297 mm (in 1-mm incre-
keys and press [Change #].
ments)
2. Select [On] or [Off].
3. Specify the horizontal size using the [+] or [-] key.
Metric specifications only
Erasing hard disk contents
Enter the size directly using the numeric keys by
Sets the method for erasing the contents of the hard
pressing [#-Keys].
disk when the copier is equipped with the optional
Setting range
security kit.
Inch specifications: 5 7/8" to 17" (in 1/8" incre-
1. Select [Hard Disk Delete Method] using the cursor
ments)
up/down keys and press [Change #].
Metric specifications: 148 to 432 mm (in 1-mm
2. Select [Once Overwrite] or [3-time Overwrite].
increments)

1-4-82
2FB/2FC

Specifying the paper type to the MP tray The password should be a number up to 8 digits.
Sets the paper type when using the MP tray. If you prefer not to specify a password, press
1. Press [Select Paper Type]. [Clear]. Press [Enter].
2. Select the paper type. 7. Press [Close].
Plain/Transparency/Rough/Vellum/Labels/Recy- 8. To specify a name and a password to the other
cled/Preprinted/Bond/Cardstock/Color (Colour)/ boxes, repeat steps 2 and 7.
Prepunched/Letterhead/Thick paper/Envelope/High 9. Press [Cancel].
Quality/Custom 1-8
3. Press [Close]. Deleting all documents in box
Deletes all documents in the synergy print boxes at
once.
(7) Registering non-standard sizes for originals 1. Press [Box Editing].
2. Select the box containing the documents to be
Registers up to four non-standard sizes for the original
deleted.
documents of non-standard size.
To select the box, directly press the touch panel
1. Press [Register Orig. Size].
key, or enter the number using the numeric keys
2. Select the one of the four custom sizes available (1
followed by [Enter].
to 4) and press [Change #].
3. Press [Reset Box].
3. Press [On].
4. Press [Yes].
4. Specify the vertical size (Y) as the height using the
All documents in the box will be deleted.
[+] or [-] key.
5. Press [Close].
Setting range
6. Press [Cancel].
Inch specifications: 2" to 11 5/8"
Metric specifications: 50 to 297 mm
Specifying period to store documents
5. Specify the horizontal size (X) as the width using
By specifying period to store the documents in the syn-
the [+] or [-] key.
ergy print box, the documents can be automatically
Setting range
deleted after the period.
Inch specifications: 2" to 17"
1. Press [Document save term] ([Document saving]).
Metric specifications: 50 to 432 mm
2. Press [Set saving term] ([Set save period]).
Specify the period store the documents using [+] or
(8) Setting document management defaults
[-] key.
Print document list Setting range: 1 to 7 days.
Prints a list of documents in the form box, shared data To indefinitely store the documents, press [No time
box and synergy print box. limit].
Before printing lists, be sure that the cassette is loaded
with 11” x 8 1/2" (or A4) paper.
1. Press [Print the list] under the specific data box. (9) Hard disk management
2. The list for the data box is printed.
Checks the free space on the hard disk or delete the
unwanted data to free up the space.
Resetting document box
1. To check the free space on the hard disk and the
Deletes all documents in the form box, shared data box
total capacity, press [On] under [Check HDD capac-
or synergy print box.
ity] (on the left side of the touch panel).
1. Press [Reset Box] for the box to be initialized.
To delete the unwanted data, press [On] under
2. Press [Yes].
[Delete invalid data] (on the right side of the touch
All documents contained in the box are deleted.
panel).
Specifying name and password to document box
(10) Printing reports
Names the document boxes in the synergy print box
and specify a password. Once a password is specified, Prints the following reports using the operation panel.
printing or deleting a document in the synergy print box Copy status report
prompts you to enter the password. Machine status report
1. Press [Box Editing]. Toner coverage report
2. Select the box to specify a password. Before printing reports, be sure that the cassette is
To select the box, directly press the touch panel loaded with 11" x 8 1/2" (or A4) paper.
key, or enter the number on the numeric keys fol- The toner coverage report indicates the number of
lowed by [Enter]. copying volume that has been made. It also shows the
To name the box, select [Box name] and press black toner coverage in percentage for individual paper
[Change #]. sizes including the following.
3. Enter the box name and press [End]. Total toner coverage
4. Specify the password to the box. Toner coverage for copying
5. Select [Password] and press [Change #]. Toner coverage for printing
6. Enter the password using the numeric keys and 1. Press the appropriate key to print the report.
press [Close]. The report is printed.

1-4-83
2FB/2FC

(11) Checking total copy count


Checks the total copy count on the operation panel and
print this information as a counter report.
Before printing reports, be sure that the cassette is
loaded with 11" x 8 1/2" (or A4) paper.
1. Press [Counter Check].
The touch panel will display the total count for copy-
ing and scanning.
2. To print the total count information, press [Print
Report].
Press [Close].

(12) Refreshing the drum


Refreshing the drum is recommended if images on
copies appear blurred or warped, or if blank areas
appear.
Load the paper of size 11" x 8 1/2" (or A4) or 11 x 17"
(or A3) in the MP tray.
1. Press [Drum refresh].
2. Press [On] to start refreshing the drum.
The process takes approx. one minute.

(13) Selecting the language


Select the language displayed on the touch panel.
1. Press [Language].
2. Press the key for the desired language.
Inch specifications: English/French/Spanish/Japa-
nese
Metric specifications: English/German/French/
Spanish/Italian
The touch panel language will change accordingly.

1-4-84
2FB/2FC

1-5 Troubleshooting

1-5-1 Paper misfeed detection

(1) Paper misfeed indication


When a paper misfeed occurs, the copier immediately stops copying and displays the jam location on the operation panel.
Paper misfeed counts sorted by the detection condition can be checked in maintenance item U903.
To remove paper jammed in the copier, open front cover, right cover or paper cassette.
To clear a jam in the duplex section, draw out the duplex unit.
When paper is jammed in the DP, open the document processor top cover or document processor bottom cover.
Paper misfeed detection can be reset by opening and closing the respective covers to open/close switches off and on.

8
8 4 3 3 3 1
8 4 3 5
5 5
2 2 7
1
1
8
2
1

8 1
8

Figure 1-5-1

(1) Misfeed in the paper feed section


(2) Misfeed in the paper conveying section
(3) Misfeed in the fuser section
(4) Misfeed in the eject section
(5) Misfeed in the duplex section
(6) Misfeed in the DP
(7) Misfeed in the optional side feeder
(8) Misfeed in the optional document finisher

1-5-1
2FB/2FC

(2) Paper misfeed detection conditions

OFM
ORM OFSW
1
OCM
ORSW

DPTSW1 DPTSW2

ESW RSW
SBESW
FSSW RM FSW1 MPFDM
DUPFSW
DUPCSW1 FDM

DUPSBM
DUPCSW2
DUPSBM DUPCSW3 FSW2
TIMSW1
DUPSRM
DKCSW1
PFM2 DKCSW2 PFM1

FSW3

FSW4
TIMSW2

PFM3
FSW5
TIMSW3

PFM4

Figure 1-5-2

1-5-2
2FB/2FC

Section Jam code Description Conditions


System 04 Cover open Cover is open during copying.
05 Memory read ready time- Secondary paper feed does not start even if 30 s elapse after
out the registration switch (RSW) is turned on and primary paper
feed is complete.
06 Main charger error An error signal is generated continuously more than 400 ms
when the main charger is turned on during printing.
Paper feed 10 No paper feed from cas- Feed switch 2 (FSW2) does not turn on within 480 ms of paper
section sette 1 feed motor 1 (PFM1) turning on.
11 No paper feed from cas- Timing switch 1 (TIMSW1) does not turn on within 200 ms of
sette 2 the paper feed motor 2 (PFM2) turning on.
12 No paper feed from cas- Timing switch 2 (TIMSW2) does not turn on within specified
sette 3 time <330 ms (240 ms) for 80 cpm/430 ms (240 ms) for 60
cpm> of paper feed motor 3 (PFM3) turning on.
* Description in ( ) is written for the specified time of less then
A4/11" x 8 1/2" size.
13 No paper feed from cas- Timing switch 3 (TIMSW3) does not turn on within specified
sette 4 time <330 ms (240 ms) for 80 cpm/430 ms (240 ms) for 60
cpm> of paper feed motor 4 (PFM4) turning on.
* Description in ( ) is written for the specified time of less then
A4/11" x 8 1/2" size.
14 No paper feed from side Side feeder feed switch (SFFSW) does not turn on within 2000
feeder ms of the side feeder paper feed clutch (SFPFCL) turning on;
the clutch is then successively held off for 50 ms and turned
back on twice, but the switch again fails to turn on within 848
ms.
15 No paper feed from MP Feed switch 1 (FSW1) does not turn on within specified time
tray (500 ms for 80 cpm/643 ms for 60 cpm) of the MP feed motor
(MPFDM) turning on.
19 Misfeed in copier vertical Feed switch 4 (FSW4) does not turn on within specified time
paper conveying section 2 <330 ms (240 ms) for 80 cpm/430 ms (240 ms) for 60 cpm> of
timing switch 2 (TIMSW2) turning on.
Feed switch 5 (FSW5) does not turn on within specified time
<330 ms (240 ms) for 80 cpm/430 ms (240 ms) for 60 cpm> of
timing switch 3 (TIMSW3) turning on.
Feed switch 4 (FSW4) does not turn on within specified time
<500 ms (400 ms) for 80 cpm/650 ms (400 ms) for 60 cpm> of
feed switch 5 (FSW5) turning on.
* Description in ( ) is written for the specified time of less then
A4/11" x 8 1/2" size.
20 Misfeed in copier vertical Feed switch 3 (FSW3) does not turn on within specified time
paper conveying section 3 <500 ms (400 ms) for 80 cpm/650 ms (400 ms) for 60 cpm> of
feed switch 4 (FSW4) turning on.
* Description in ( ) is written for the specified time of less then
A4/11" x 8 1/2" size.

1-5-3
2FB/2FC

Section Jam code Description Conditions


Paper feed 21 Misfeed in copier vertical Feed switch 2 (FSW2) does not turn on within 1500 ms of
section paper conveying section 4 deck convaying switch 1 (DKCSW1) turning on (when paper is
fed from cassette 2).
Feed switch 2 (FSW2) does not turn on within specified time
<1590 ms (1166 ms) for 80 cpm/2046 ms (1166 ms) for 60
cpm> of feed switch 4 (FSW4) turning on (when paper is fed
from cassette 3).
Feed switch 2 (FSW2) does not turn on within specified time
<2045 ms (1500 ms) for 80 cpm/2631 ms (1500 ms) for 60
cpm> of feed switch 5 (FSW5) turning on (when paper is fed
from cassette 3).
* Description in ( ) is written for the specified time of less then
A4/11" x 8 1/2" size.
23 Misfeed in deck paper Deck conveying switch 2 (DKCSW2) does not turn on within
conveying section 2 300 ms of deck conveying switch 1 (DKCSW1) turning on.
Deck conveying switch 1 (DKCSW1) does not turn on within
280 ms of timing switch 1 (TIMSW1) turning on.
24 Multiple sheets in cassette Timing switch 3 (TIMSW3) does not turn off within specified
paper feed section 1 time <2000 ms (720 ms) for 80 cpm/2500 ms (720 ms) for 60
cpm> of its turning on.
Feed switch 5 (FSW5) does not turn on within specified time
<1590 ms (1166 ms) for 80 cpm/2046 ms (1166 ms) for 60
cpm> of timing switch 3 (TIMSW3) turning off.
* Description in ( ) is written for the specified time of less then
A4/11" x 8 1/2" size.
25 Multiple sheets in cassette Timing switch 2 (TIMSW2) does not turn off within specified
paper feed section 2 time <2000 ms (720 ms) for 80 cpm/2500 ms (720 ms) for 60
cpm> of its turning on (when paper is fed from cassette 3).
Feed switch 4 (FSW4) does not turn off within specified time
<550 ms (400 ms) for 80 cpm/650 ms (400 ms) for 60 cpm> of
timing switch 2 (TIMSW2) turning off (when paper is fed from
cassette 3).
Feed switch 4 (FSW4) does not turn off within specified time
<550 ms (400 ms) for 80 cpm/650 ms (400 ms) for 60 cpm> of
feed switch 5 (FSW5) turning off (when paper is fed from cas-
sette 4).
* Description in ( ) is written for the specified time of less then
A4/11" x 8 1/2" size.
26 Multiple sheets in cassette Feed switch 3 (FSW3) does not turn off within specified time
paper feed section 3 <550 ms (400 ms) for 80 cpm/650 ms (400 ms) for 60 cpm> of
feed switch 4 (FSW4) turning off.
* Description in ( ) is written for the specified time of less then
A4/11" x 8 1/2" size.

1-5-4
2FB/2FC

Section Jam code Description Conditions


Paper feed 27 Multiple sheets in cassette Feed switch 2 (FSW2) does not turn off within 1300 ms of deck
section paper feed section 4 conveying switch 1 (DKCSW1) turning on.
Feed switch 2 (FSW2) does not turn off within specified time
<1100 ms (806 ms) for 80 cpm/1415 ms (806 ms) for 60 cpm>
of feed switch 4 (FSW4) turning on.
Feed switch 2 (FSW2) does not turn off within specified time
<1500 ms (1100 ms) for 80 cpm/1929 ms (1100 ms) for 60
cpm> of feed switch 5 (FSW5) turning on.
Feed switch 2 (FSW2) does not turn off within specified time
<1890 ms (1386 ms) for 80 cpm/2432 ms (1386 ms) for 60
cpm> of its turning on.
Feed switch 2 (FSW2) does not turn off within 670 ms of its
turning on.
Feed switch 2 (FSW2) does not turn off within 670 ms of deck
conveying switch 2 (DKCSW2) turning on.
* Description in ( ) is written for the specified time of less then
A4/11" x 8 1/2" size.
Paper con- 28 Multiple sheets in deck Timing switch 1 (TIMSW1) does not turn off within 700 ms of
veying sec- paper feed section 1 its turning on.
tion Deck conveying switch 1 (DKCSW1) does not turn off within
550 ms of timing switch 1 (TIMSW1) turning off.
29 Multiple sheets in deck Deck conveying switch 2 (DKCSW2) does not turn off within
paper feed section 2 550 ms of deck conveying switch 1 (DKCSW1) turning off.
30 Multiple sheets in optional Side feeder feed switch (SFFSW) does not turn off within 700
side feeder paper feed ms of its turning on.
section
32 Misfeed in registration Feed switch 1 (FSW1) does not turn on within specified time
<800 ms (586 ms) for 80 cpm/1029 ms (586 ms) for 60 cpm>
of feed switch 2 (FSW2) turning on.
* Description in ( ) is written for the specified time of less then
A4/11" x 8 1/2" size.
33 Misfeed in registration Feed switch 1 (FSW1) does not turn off within specified time
<800 ms (586 ms) for 80 cpm/1029 ms (586 ms) for 60 cpm>
of feed switch 2 (FSW2) turning on.
Feed switch 1 (FSW1) does not turn off within 666 ms of its
turning on (when paper is fed from optional side feeder).
Feed switch 1 (FSW1) does not turn off within specified time
(1181 ms for 80 cpm/1520 ms for 60 cpm) of its turning on
(when paper is fed from MP tray).
Feed switch 1 (FSW1) does not turn off within specified time
<4090 ms (3000 ms) for 80 cpm/5263 ms (3000 ms) for 60
cpm> of its turning on (when paper is fed from duplex section).
Feed switch 1 (FSW1) does not turn off within specified time
(800 ms for 80 cpm/1029 ms for 60 cpm) of feed switch 2
(FSW2) turning on.
Feed switch 1 (FSW1) does not turn off within specified time
(1000 ms for 80 cpm/1286 ms for 60 cpm) of its turning on.
Feed switch 1 (FSW1) does not turn off within specified time
(2000 ms for 80 cpm/2573 ms for 60 cpm) of its turning on
(when paper is fed from duplex section).
Feed switch 1 (FSW1) does not turn off within specified time
(1890 ms for 80 cpm/2432 ms for 60 cpm) of its turning on
(when paper is fed from MP tray).
* Description in ( ) is written for the specified time of less then
A4/11" x 8 1/2" size.

1-5-5
2FB/2FC

Section Jam code Description Conditions


Paper con- 34 Misfeed in registration/ Registration switch (RSW) does not turn on within specified
veying sec- transfer section (cassette/ time <459 ms (336 ms) for 80 cpm/590 ms (336 ms) for 60
tion MP tray/optional side cpm> of feed switch 1 (FSW1) turning on.
feeder) * Description in ( ) is written for the specified time of less then
A4/11" x 8 1/2" size.
Registration switch (RSW) does not turn off within specified
time (459 ms for 80 cpm/590 ms for 60 cpm) of feed switch 1
(FSW1) turning off.
35 Misfeed in registration/ Registration switch (RSW) does not turn on within specified
transfer section (duplex time <459 ms (336 ms) for 80 cpm/590 ms (336 ms) for 60
section) cpm> of feed switch 1 (FSW1) turning on.
* Description in ( ) is written for the specified time of less then
A4/11" x 8 1/2" size.
Registration switch (RSW) does not turn off within specified
time (459 ms for 80 cpm/590 ms for 60 cpm) of feed switch 1
(FSW1) turning off.
Fuser sec- 40 Misfeed in fuser section 1 Exit switch (ESW) does not turn on within specified time (1350
tion ms for 80 cpm/1736 ms for 60 cpm) of its turning on (when
paper is fed from cassette 1).
41 Misfeed in fuser section 2 Exit switch (ESW) does not turn on within specified time (1350
ms for 80 cpm/1736 ms for 60 cpm) of its turning on (when
paper is fed from cassette 2).
42 Misfeed in fuser section 3 Exit switch (ESW) does not turn on within specified time (1350
ms for 80 cpm/1736 ms for 60 cpm) of its turning on (when
paper is fed from cassette 3).
43 Misfeed in fuser section 4 Exit switch (ESW) does not turn on within specified time (1350
ms for 80 cpm/1736 ms for 60 cpm) of its turning on (when
paper is fed from cassette 4).
44 Misfeed in fuser section 5 Exit switch (ESW) does not turn on within specified time (1350
ms for 80 cpm/1736 ms for 60 cpm) of its turning on (when
paper is fed from optional side feeder).
45 Misfeed in fuser section 6 Exit switch (ESW) does not turn on within specified time (1350
ms for 80 cpm/1736 ms for 60 cpm) of its turning on (when
paper is fed from MP tray).
* Description in ( ) is written for the specified time of less then
A4/11" x 8 1/2" size.
46 Misfeed in fuser section 7 Exit switch (ESW) does not turn on within specified time (1350
ms for 80 cpm/1736 ms for 60 cpm) of its turning on (when
paper is fed from duplex section).
Eject sen- 50 Misfeed in eject section Exit switch (ESW) does not turn off within specified time <2000
sor ms (1000 ms) for 80 cpm/2573 ms (1286 ms) for 60 cpm> of
its turning on.
Duplex sec- 60 Misfeed in duplex feed- Feedshift switch (FSSW) does not turn on within specified time
tion shift section (650 ms for 80 cpm/950 ms for 60 cpm) of exit switch (ESW)
turning on.
Feedshift switch (FSSW) does not turn off within 2000 ms of its
turning on.
62 Misfeed in duplex internal Duplex feed switch (DUPFSW) does not turn on within 450 ms
tray of the duplex switchback motor (DUPSBM) turning on.
Duplex feed switch (DUPFSW) does not turn off within
specified time <2000 ms (1000 ms) for 80 cpm/3000 ms (1500
ms) for 60 cpm> of its turning on.
* Description in ( ) is written for the specified time of less then
A4/11" x 8 1/2" size.

1-5-6
2FB/2FC

Section Jam code Description Conditions


Duplex sec- 63 Misfeed in duplex registra- Switchback exit switch (SBESW) does not turn off within spec-
tion tion section ified time (2000 ms for 80 cpm/2573 ms for 60 cpm) of its turn-
ing on.
Exit switch (ESW) does not turn off within specified time (1136
ms for 80 cpm/1461 ms for 60 cpm) of duplex feed switch
(DUPFSW) turning on.
Switchback exit switch (SBESW) does not turn on within spec-
ified time (863 ms for 80 cpm/1111 ms for 60 cpm) of duplex
feed switch (DUPFSW) turning on.
64 Misfeed in duplex convey- Duplex conveying switch 1 (DUPCSW1) does not turn off
ing section 1 within specified time (750 ms for 80 cpm/1000 ms for 60 cpm)
of duplex feed switch (DUPFSW) turning on.
Duplex conveying switch 1 (DUPCSW1) does not turn off
within specified time (750 ms for 80 cpm/1000 ms for 60 cpm)
of duplex feed switch (DUPFSW) turning off.
65 Misfeed in duplex convey- Duplex conveying switch 2 (DUPCSW2) does not turn on
ing section 2 within specified time (750 ms for 80 cpm/1000 ms for 60 cpm)
of duplex conveying switch 1 (DUPCSW1) turning on.
Duplex conveying switch 2 (DUPCSW2) does not turn off
within specified time <780 ms (570 ms) for 80 cpm/1000 ms
(570 ms) for 60 cpm> of duplex conveying switch 1
(DUPCSW1) turning off.
* Description in ( ) is written for the specified time of less then
A4/11" x 8 1/2" size.
66 Misfeed in duplex convey- Duplex conveying switch 3 (DUPCSW3) does not turn on
ing section 3 within specified time (750 ms for 80 cpm/1000 ms for 60 cpm)
of duplex conveying switch 2 (DUPCSW2) turning on.
Duplex conveying switch 3 (DUPCSW3) does not turn off
within specified time (750 ms for 80 cpm/1000 ms for 60 cpm)
of duplex conveying switch 2 (DUPCSW2) turning off.
DP section 70 No original feed The original feed switch (OFSW) does not turn on within 3792
pulse during the first sheet feeding.
The original feed switch (OFSW) does not turn on within 3792
pulse during the second sheet feeding.
71 An original jam in the orig- DP timing switch 2 (DPTM2) does not turn off within 3600
inal feed/conveying sec- pulse.
tion 1
72 An original jam in the orig- The original feed switch (OFSW) and original registration
inal feed/conveying sec- switch (ORSW) does not turn off within 5000 pulse.
tion 2
73 An original jam in the orig- DP timing switch 1 (DPTM1) does not turn off within 2000
inal conveying section pulse.
74 An original jam remaining The original registration switch (ORSW) does not turn on
after retries within 2000 pulse and after 5 retries.
75 An original jam in the The original registration switch (ORSW) does not turn off
switchback section 1 within 5000 pulse.
DP timing switch 1 (DPTM2) does not turn on within 2000
pulse.
76 An original jam in the DP timing switch 2 (DPTM2) does not turn off within 2800
switchback section 2 pulse.

1-5-7
2FB/2FC

Section Jam code Description Conditions


DP section 00 System error jam The document processor top cover is opened during original
feeding.
CIS is opened during original feeding.
DP is opened during original feeding.
The power source is turned on when the original is remained
in the original conveying path.
The start key is pressed when the original is remained in the
original conveying path.
Optional 80 Jam between the finisher Paper ejection is not output from the copier to the document
document and copier finisher within 15 s of the face-up exit sensor (FUES) turning
finisher off.
81 Paper jam during paper When the paper entry sensor (PES) does not turn on within
insertion to the finisher 1950 ms of the face-up exit sensor (FUES) of the copier turn-
ing off.
82 Paper jam during paper When the sub tray paper ejection sensor (STPES) does not
insertion to the finisher turn on within 2000 ms of the paper entry sensor (PES) turning
and paper ejection to the on.
sub tray When the paper entry sensor (PES) does not turn off within
1500 ms of its turning on.
83 Paper jam at the siding When the sub tray paper ejection sensor (STPES) does not
drum turn off within 1000 ms of its turning on.
84 Paper jam during paper When the intermediate tray paper conveying sensor (ITPCS)
insertion to the intermedi- does not turn on within 1200 ms of the paper entry sensor
ate tray (PES) turning on.
When the paper entry sensor (PES) does not turn off within
1500 ms of its turning on.
When the intermediate tray paper conveying sensor (ITPCS)
does not turn on within 2000 ms of the sub tray paper ejection
sensor (STPES) turning on.
85 Paper jam during ejection When the intermediate tray paper conveying sensor (ITPCS)
of stack of paper does not turn off within 1000 ms of its turning on.
86 Jam in eject section of When straight ejection is performed, the paper ejection sensor
main tray (PEJS) is not turned on even if 2600 ms elapse after the paper
entry sensor (PES) is turned on.
87 Jam in eject section (mid- The paper ejection sensor (PEJS) is not turned on even if
dle tray) of main tray 2600 ms elapse after bundled ejection from the intermediate
tray starts.
88 Jam in eject section of When the paper ejection sensor (PEJS) does not turn off
main tray within 2600 ms of its turning on.
89 Jam in cover open During operation, any of safety switches (upper cover switch
(UCSW), front cover switch (FCSW), and centerfold unit set
switch (CUSSW) is turned off.
90 Jam in stapler The front/rear stapler home position sensor (STHPS-F/R) or
front/rear clincher home position sensor (CLNHPS-F/R) can-
not detect normally the home position.
91 Jam in saddle paper entry The lower paper sensor (PS-L) is not turned on even if 3000
section ms elapse after bundled ejection to the centerfold unit starts.
92 Jam in saddle paper entry The centerfold unit paper entry sensor (CUPES) is not turned
section on even if 2000 ms elapse after sorter ejection notification
(serial communication data from the finisher main body to the
centerfold unit).

1-5-8
2FB/2FC

Section Jam code Description Conditions


Optional 93 Jam in saddle tray section When the inside tray detection sensor (ITDS) does not turn on
document within 5000 ms of the centerfold unit paper entry sensor
finisher (CUPES) turning on.
94 Jam in saddle eject sec- The folded edge detection sensor (FEDS) is not turned on
tion even if 5000 ms elapse after centerfold operation starts.
95 Jam in saddle eject sec- When the folded edge detection sensor (FEDS) does not turn
tion off within 6000 ms of its turning on.

1-5-9
2FB/2FC

(3) Paper misfeeds

Problem Causes/check procedures Corrective measures


(1) A piece of paper torn from Check visually and remove it, if any.
A paper jam in the copy paper is caught
paper feed, convey- around feed switches, deck
ing or eject section is conveying switch, registra-
indicated as soon as tion switch, exit switch.
the power switch is
Defective feed switch 1. Run maintenance item U031 and turn feed switch 1 on and off
turned on.
manually. Replace feed switch 1 if indication of the corresponding
sensor on the touch panel is not displayed in reverse.
Defective feed switch 2. Run maintenance item U031 and turn feed switch 2 on and off
manually. Replace feed switch 2 if indication of the corresponding
sensor on the touch panel is not displayed in reverse.
Defective feed switch 3. Run maintenance item U031 and turn feed switch 3 on and off
manually. Replace feed switch 3 if indication of the corresponding
sensor on the touch panel is not displayed in reverse.
Defective feed switch 4. Run maintenance item U031 and turn feed switch 4 on and off
manually. Replace feed switch 4 if indication of the corresponding
sensor on the touch panel is not displayed in reverse.
Defective feed switch 5. Run maintenance item U031 and turn feed switch 5 on and off
manually. Replace feed switch 5 if indication of the corresponding
sensor on the touch panel is not displayed in reverse.
Defective deck conveying Run maintenance item U031 and turn deck conveying switch 1 on
switch 1. and off manually. Replace deck conveying switch 1 if indication of
the corresponding sensor on the touch panel is not displayed in
reverse.
Defective deck conveying Run maintenance item U031 and turn deck conveying switch 2 on
switch 2. and off manually. Replace deck conveying switch 2 if indication of
the corresponding sensor on the touch panel is not displayed in
reverse.
Defective registration Run maintenance item U031 and turn the registration switch on
switch. and off manually. Replace the registration switch if indication of
the corresponding sensor on the touch panel is not displayed in
reverse.
Defective exit switch. Run maintenance item U031 and turn the exit switch on and off
manually. Replace the exit switch if indication of the correspond-
ing sensor on the touch panel is not displayed in reverse.

1-5-10
2FB/2FC-2.0

Problem Causes/check procedures Corrective measures


(2) Paper in cassette 1 is Change the paper.
A paper jam in the extremely curled.
paper feed section is
Check if the paper feed pul- Check visually and replace any deformed pulleys.
indicated during
ley, forwarding pulley and
copying (no paper
separation pulley of cas-
feed from cassette
sette 1 are deformed.
1).
Jam code 10 Broken feed switch 2 actua- Check visually and replace the upper feed sensor if its actuator is
tor. broken.
Defective feed switch 2. Run maintenance item U031 and turn feed switch 2 on and off
manually. Replace feed switch 2 if indication of the corresponding
sensor on the touch panel is not displayed in reverse.
Check if paper feed motor 1 Run maintenance item U030 and select paper feed motor 1 on the
malfunctions. touch panel to be turned on and off. Check the status and remedy
if necessary.
Electrical problem with Check (see page 1-5-58).
paper feed motor 1.
(3) Paper in cassette 2 is Change the paper.
A paper jam in the extremely curled.
paper feed section is
Check if the paper feed pul- Check visually and replace any deformed pulleys.
indicated during
ley, forwarding pulley and
copying (no paper
separation pulley of cas-
feed from cassette
sette 2 are deformed.
2).
Jam code 11 Defective timing switch 1. Run maintenance item U031 and turn the timing switch 1 on and
off manually. Replace the timing switch 1 if indication of the corre-
sponding sensor on the touch panel is not displayed in reverse.
Check if paper feed motor 2 Run maintenance item U030 and select paper feed motor 2 on the
malfunctions. touch panel to be turned on and off. Check the status and remedy
if necessary.
Electrical problem with Check (see page 1-5-58).
paper feed motor 2.
(4) Paper in cassette 3 is Change the paper.
A paper jam in the extremely curled.
paper feed section is
Check if the paper feed pul- Check visually and replace any deformed pulleys.
indicated during
ley, forwarding pulley and
copying (no paper
separation pulley of cas-
feed from cassette
sette 3 are deformed.
3).
Jam code 12 Defective timing switch 2. Run maintenance item U031 and turn the timing switch 2 on and
off manually. Replace the timing switch 2 if indication of the corre-
sponding sensor on the touch panel is not displayed in reverse.
Check if paper feed motor 3 Run maintenance item U030 and select paper feed motor 3 on the
malfunctions. touch panel to be turned on and off. Check the status and remedy
if necessary.
Electrical problem with Check (see page 1-5-58).
paper feed motor 3.

1-5-11
2FB/2FC-2.0

Problem Causes/check procedures Corrective measures


(5) Paper in cassette 4 is Change the paper.
A paper jam in the extremely curled.
paper feed section is
Check if the paper feed pul- Check visually and replace any deformed pulleys.
indicated during
ley, forwarding pulley and
copying (no paper
separation pulley of cas-
feed from cassette
sette 4 are deformed.
4).
Jam code 13 Defective timing switch 3. Run maintenance item U031 and turn timing switch 3 on and off
manually. Replace timing switch 3 if indication of the correspond-
ing sensor on the touch panel is not displayed in reverse.
Check if paper feed motor 4 Run maintenance item U032 and select paper feed motor 4 on the
malfunctions. touch panel to be turned on and off. Check the status and remedy
if necessary.
Electrical problem with Check (see page 1-5-59).
paper feed motor 4.
(6) Check if the side feeder Run maintenance item U247 and select the side feeder feed
A paper jam in the feed clutch malfunctions. clutch on the touch panel to be turned on and off. Check the status
paper feed section is and remedy if necessary.
indicated during
Electrical problem with the Check.
copying (no paper
side feeder feed clutch.
feed from optional
side feeder). Broken side feeder feed Check visually and replace the side feeder feed switch if its actua-
Jam code 14 switch actuator. tor is broken.
Defective side feeder feed Run maintenance item U031 and turn the side feeder feed switch
switch. on and off manually. Replace the side feeder feed switch if indica-
tion of the corresponding sensor on the touch panel is not dis-
played in reverse.
(7) Paper on the MP tray is Change the paper.
A paper jam in the extremely curled.
paper feed section is
Check if the MP paper feed Check visually and replace any deformed pulleys.
indicated during
pulley, MP forwarding pulley
copying (no paper
and MP separation pulley of
feed from MP tray).
the MP tray are deformed.
Jam code 14
Broken feed switch 1 actua- Check visually and replace feed switch 1 if its actuator is broken.
tor.
Defective feed switch 1. Run maintenance item U031 and turn feed switch 1 on and off
manually. Replace feed switch 1 if indication of the corresponding
switch on the touch panel is not displayed in reverse.
Check if the MP feed motor Run maintenance item U030 and select the MP feed motor on the
malfunctions. touch panel to be turned on and off. Check the status and remedy
if necessary.
Electrical problem with the Check (see page 1-5-59).
MP feed motor.

1-5-12
2FB/2FC

Problem Causes/check procedures Corrective measures


(8) Broken feed switch 4 actua- Check visually and replace feed switch 4 if its actuator is broken.
A paper jam in the tor.
paper feed section is
Defective feed switch 4. Run maintenance item U031 and turn feed switch 4 on and off
indicated during
manually. Replace feed switch 4 if indication of the corresponding
copying (jam in
sensor on the touch panel is not displayed in reverse.
copier vertical paper
conveying section 1). Broken feed switch 5 actua- Check visually and replace feed switch 5 if its actuator is broken.
Jam code 19 tor.
Defective feed switch 5. Run maintenance item U031 and turn feed switch 5 on and off
manually. Replace feed switch 5 if indication of the corresponding
sensor on the touch panel is not displayed in reverse.
Defective timing switch 2. Run maintenance item U031 and turn the timing switch 2 on and
off manually. Replace the timing switch 2 if indication of the corre-
sponding sensor on the touch panel is not displayed in reverse.
Defective timing switch 3. Run maintenance item U031 and turn timing switch 3 on and off
manually. Replace timing switch 3 if indication of the correspond-
ing sensor on the touch panel is not displayed in reverse.
(9) Broken feed switch 3 actua- Check visually and replace feed switch 3 if its actuator is broken.
A paper jam in the tor.
paper feed section is
Defective feed switch 3. Run maintenance item U031 and turn feed switch 3 on and off
indicated during
manually. Replace feed switch 3 if indication of the corresponding
copying (jam in
sensor on the touch panel is not displayed in reverse.
copier vertical paper
conveying section 3). Broken feed switch 4 actua- Check visually and replace feed switch 3 if its actuator is broken.
Jam code 21 tor.
Defective feed switch 4. Run maintenance item U031 and turn feed switch 3 on and off
manually. Replace feed switch 3 if indication of the corresponding
sensor on the touch panel is not displayed in reverse.
(10) Broken feed switch 2 actua- Check visually and replace feed switch 2 if its actuator is broken.
A paper jam in the tor.
paper feed section is
Defective feed switch 2. Run maintenance item U031 and turn feed switch 2 on and off
indicated during
manually. Replace feed switch 2 if indication of the corresponding
copying (jam in
sensor on the touch panel is not displayed in reverse.
copier vertical paper
conveying section 4). Broken feed switch 4 actua- Check visually and replace feed switch 4 if its actuator is broken.
Jam code 21 tor.
Defective feed switch 4. Run maintenance item U031 and turn feed switch 4 on and off
manually. Replace feed switch 4 if indication of the corresponding
sensor on the touch panel is not displayed in reverse.
Broken feed switch 5 actua- Check visually and replace feed switch 5 if its actuator is broken.
tor.
Defective feed switch 5. Run maintenance item U031 and turn feed switch 5 on and off
manually. Replace feed switch 5 if indication of the corresponding
sensor on the touch panel is not displayed in reverse.
Broken deck conveying Check visually and replace deck conveying switch 1 if its actuator
switch 1 actuator. is broken.
Defective deck conveying Run maintenance item U031 and turn deck conveying switch 1 on
switch 1. and off manually. Replace deck conveying switch 1 if indication of
the corresponding sensor on the touch panel is not displayed in
reverse.

1-5-13
2FB/2FC

Problem Causes/check procedures Corrective measures


(11) Broken deck conveying Check visually and replace deck conveying switch 1 if its actuator
A paper jam in the switch 1 actuator. is broken.
paper feed section is
Defective deck conveying Run maintenance item U031 and turn deck conveying switch 1 on
indicated during
switch 1. and off manually. Replace deck conveying switch 1 if indication of
copying (jam in deck
the corresponding sensor on the touch panel is not displayed in
paper conveying sec-
reverse.
tion 2).
Jam code 23 Broken deck conveying Check visually and replace deck conveying switch 2 if its actuator
switch 2 actuator. is broken.
Defective deck conveying Run maintenance item U031 and turn deck conveying switch 2 on
switch 2. and off manually. Replace deck conveying switch 2 if indication of
the corresponding sensor on the touch panel is not displayed in
reverse.
Defective the timing switch Run maintenance item U031 and turn timing switch 1 on and off
1. manually. Replace timing switch 1 if indication of the correspond-
ing sensor on the touch panel is not displayed in reverse.
(12) Broken feed switch 5 actua- Check visually and replace feed switch 5 if its actuator is broken.
A paper jam in the tor.
paper feed section is
Defective feed switch 5. Run maintenance item U031 and turn feed switch 5 on and off
indicated during
manually. Replace feed switch 5 if indication of the corresponding
copying (multiple
sensor on the touch panel is not displayed in reverse.
sheets in paper feed
section 1). Defective timing switch 3. Run maintenance item U031 and turn timing switch 3 on and off
Jam code 24 manually. Replace feed switch 5 if indication of the corresponding
sensor on the touch panel is not displayed in reverse.
(13) Broken feed switch 4 actua- Check visually and replace feed switch 4 if its actuator is broken.
A paper jam in the tor.
paper feed section is
Defective feed switch 4. Run maintenance item U031 and turn feed switch 4 on and off
indicated during
manually. Replace feed switch 4 if indication of the corresponding
copying (multiple
sensor on the touch panel is not displayed in reverse.
sheets in paper feed
section 2). Broken feed switch 5 actua- Check visually and replace feed switch 5 if its actuator is broken.
Jam code 25 tor.
Defective feed switch 5. Run maintenance item U031 and turn feed switch 5 on and off
manually. Replace feed switch 5 if indication of the corresponding
sensor on the touch panel is not displayed in reverse.
Defective timing switch 2. Run maintenance item U031 and turn the timing switch 2 on and
off manually. Replace the timing switch 2 if indication of the corre-
sponding sensor on the touch panel is not displayed in reverse.

(14) Broken feed switch 3 actua- Check visually and replace feed switch 3 if its actuator is broken.
A paper jam in the tor.
paper feed section is
Defective feed switch 3. Run maintenance item U031 and turn feed switch 3 on and off
indicated during
manually. Replace feed switch 3 if indication of the corresponding
copying (multiple
sensor on the touch panel is not displayed in reverse.
sheets in paper feed
section). Broken feed switch 4 actua- Check visually and replace feed switch 4 if its actuator is broken.
Jam code 26 tor.
Defective feed switch 4. Run maintenance item U031 and turn feed switch 4 on and off
manually. Replace feed switch 4 if indication of the corresponding
sensor on the touch panel is not displayed in reverse.

1-5-14
2FB/2FC

Problem Causes/check procedures Corrective measures


(15) Broken feed switch 2 actua- Check visually and replace feed switch 2 if its actuator is broken.
A paper jam in the tor.
paper feed section is
Defective feed switch 2. Run maintenance item U031 and turn feed switch 2 on and off
indicated during
manually. Replace feed switch 2 if indication of the corresponding
copying (multiple
sensor on the touch panel is not displayed in reverse.
sheets in paper feed
section). Broken feed switch 4 actua- Check visually and replace feed switch 4 if its actuator is broken.
Jam code 27 tor.
Defective feed switch 4. Run maintenance item U031 and turn feed switch 4 on and off
manually. Replace feed switch 4 if indication of the corresponding
sensor on the touch panel is not displayed in reverse.
Broken feed switch 5 actua- Check visually and replace feed switch 5 if its actuator is broken.
tor.
Defective feed switch 5. Run maintenance item U031 and turn feed switch 5 on and off
manually. Replace feed switch 5 if indication of the corresponding
sensor on the touch panel is not displayed in reverse.
Broken deck conveying Check visually and replace deck conveying switch 1 if its actuator
switch 1 actuator. is broken.
Defective deck conveying Run maintenance item U031 and turn deck conveying switch 1 on
switch 1. and off manually. Replace deck conveying switch 1 if indication of
the corresponding sensor on the touch panel is not displayed in
reverse.
Broken deck conveying Check visually and replace deck conveying switch 2 if its actuator
switch 2 actuator. is broken.
Defective deck conveying Run maintenance item U031 and turn deck conveying switch 2 on
switch 2. and off manually. Replace deck conveying switch 2 if indication of
the corresponding sensor on the touch panel is not displayed in
reverse.
(16) Broken deck conveying Check visually and replace deck conveying switch 1 if its actuator
A paper jam in the switch 1 actuator. is broken.
paper feed section is
Defective deck conveying Run maintenance item U031 and turn deck conveying switch 1 on
indicated during
switch 1. and off manually. Replace deck conveying switch 1 if indication of
copying (multiple
the corresponding sensor on the touch panel is not displayed in
sheets in deck paper
reverse.
feed section 1).
Jam code 28 Broken timing switch 1 Check visually and replace timing switch 1 if its actuator is broken.
actuator.
Defective timing switch 1. Run maintenance item U031 and turn timing switch 1on and off
manually. Replace the timing switch 1 if indication of the corre-
sponding sensor on the touch panel is not displayed in reverse.

1-5-15
2FB/2FC

Problem Causes/check procedures Corrective measures


(17) Broken deck conveying Check visually and replace deck conveying switch 1 if its actuator
A paper jam in the switch 1 actuator. is broken.
paper feed section is
Defective deck conveying Run maintenance item U031 and turn deck conveying switch 1 on
indicated during
switch 1. and off manually. Replace deck conveying switch 1 if indication of
copying (multiple
the corresponding sensor on the touch panel is not displayed in
sheets in deck paper
reverse.
feed section 2).
Jam code 29 Broken deck conveying Check visually and replace deck conveying switch 2 if its actuator
switch 2 actuator. is broken.
Defective deck conveying Run maintenance item U031 and turn deck conveying switch 2 on
switch 2. and off manually. Replace deck conveying switch 2 if indication of
the corresponding sensor on the touch panel is not displayed in
reverse.
(18) Broken side feeder feed Check visually and replace the side feeder feed switch if its actua-
A paper jam in the switch actuator. tor is broken.
paper feed section is
Defective side feeder feed Run maintenance item U031 and turn the side feeder feed switch
indicated during
switch. on and off manually. Replace the side feeder feed switch if indica-
copying (multiple
tion of the corresponding sensor on the touch panel is not dis-
sheets in optional
played in reverse.
side feeder).
Jam code 30
(19) Broken feed switch 1 actua- Check visually and replace feed switch 1 if its actuator is broken.
A paper jam in the tor.
paper conveying sec-
Defective feed switch 1. Run maintenance item U031 and turn feed switch 1 on and off
tion is indicated dur-
manually. Replace feed switch 1 if indication of the corresponding
ing copying (jam in
sensor on the touch panel is not displayed in reverse.
registration/transfer
section). Broken feed switch 2 actua- Check visually and replace feed switch 2 if its actuator is broken.
Jam code 32 tor.
Defective feed switch 2. Run maintenance item U031 and turn feed switch 2 on and off
manually. Replace feed switch 2 if indication of the corresponding
sensor on the touch panel is not displayed in reverse.
Broken side feeder feed Check visually and replace the side feeder feed switch if its actua-
switch actuator. tor is broken.
Defective side feeder feed Run maintenance item U031 and turn the side feeder feed switch
switch. on and off manually. Replace the side feeder feed switch if indica-
tion of the corresponding sensor on the touch panel is not dis-
played in reverse.
(20) Broken feed switch 1 actua- Check visually and replace feed switch 1 if its actuator is broken.
A paper jam in the tor.
paper conveying sec-
Defective feed switch 1. Run maintenance item U031 and turn feed switch 1 on and off
tion is indicated dur-
manually. Replace feed switch 1 if indication of the corresponding
ing copying (jam in
sensor on the touch panel is not displayed in reverse.
registration/transfer
section). Broken feed switch 2 actua- Check visually and replace feed switch 2 if its actuator is broken.
Jam code 33 tor.
Defective feed switch 2. Run maintenance item U031 and turn feed switch 2 on and off
manually. Replace feed switch 2 if indication of the corresponding
sensor on the touch panel is not displayed in reverse.

1-5-16
2FB/2FC-2.0

Problem Causes/check procedures Corrective measures


(21) Broken feed switch 1 actua- Check visually and replace feed switch 1 if its actuator is broken.
A paper jam in the tor.
paper conveying sec-
Defective feed switch 1. Run maintenance item U031 and turn feed switch 1 on and off
tion is indicated dur-
manually. Replace feed switch 1 if indication of the corresponding
ing copying (jam in
sensor on the touch panel is not displayed in reverse.
registration/transfer
section). Defective registration Run maintenance item U031 and turn the registration switch on
Jam code 34 switch. and off manually. Replace the registration switch if indication of
the corresponding sensor on the touch panel is not displayed in
reverse.
(22) Broken feed switch 1 actua- Check visually and replace feed switch 1 if its actuator is broken.
A paper jam in the tor.
paper conveying sec-
Defective feed switch 1. Run maintenance item U031 and turn feed switch 1 on and off
tion is indicated dur-
manually. Replace feed switch 1 if indication of the corresponding
ing copying (jam in
sensor on the touch panel is not displayed in reverse.
registration/transfer
section). Defective registration Run maintenance item U031 and turn the registration switch on
Jam code 35 switch. and off manually. Replace the registration switch if indication of
the corresponding sensor on the touch panel is not displayed in
reverse.
(23) Defective exit switch. Run maintenance item U031 and turn the exit switch on and off
A paper jam in the manually. Replace the exit switch if indication of the correspond-
fuser section is indi- ing sensor on the touch panel is not displayed in reverse.
cated during copying
(jam in fuser section
1).
Jam code 40
(24) Defective exit switch. Run maintenance item U031 and turn the exit switch on and off
A paper jam in the manually. Replace the exit switch if indication of the correspond-
fuser section is indi- ing sensor on the touch panel is not displayed in reverse.
cated during copying
(jam in fuser section
2).
Jam code 41
(25) Defective exit switch. Run maintenance item U031 and turn the exit switch on and off
A paper jam in the manually. Replace the exit switch if indication of the correspond-
fuser section is indi- ing sensor on the touch panel is not displayed in reverse.
cated during copying
(jam in fuser section
3).
Jam code 42
(26) Defective exit switch. Run maintenance item U031 and turn the exit switch on and off
A paper jam in the manually. Replace the exit switch if indication of the correspond-
fuser section is indi- ing sensor on the touch panel is not displayed in reverse.
cated during copying
(jam in fuser section
4).
Jam code 43
(27) Defective exit switch. Run maintenance item U031 and turn the exit switch on and off
A paper jam in the manually. Replace the exit switch if indication of the correspond-
fuser section is indi- ing sensor on the touch panel is not displayed in reverse.
cated during copying
(jam in fuser section
5).
Jam code 44

1-5-17
2FB/2FC-2.0

Problem Causes/check procedures Corrective measures


(28) Defective exit switch. Run maintenance item U031 and turn the exit switch on and off
A paper jam in the manually. Replace the exit switch if indication of the correspond-
fuser section is indi- ing sensor on the touch panel is not displayed in reverse.
cated during copying
(jam in fuser section
6).
Jam code 45
(29) Defective exit switch. Run maintenance item U031 and turn the exit switch on and off
A paper jam in the manually. Replace the exit switch if indication of the correspond-
fuser section is indi- ing sensor on the touch panel is not displayed in reverse.
cated during copying
(jam in fuser section
7).
Jam code 46
(30) Defective exit switch. Run maintenance item U031 and turn the exit switch on and off
A paper jam in the manually. Replace the exit switch if indication of the correspond-
eject section is indi- ing sensor on the touch panel is not displayed in reverse.
cated during copying
(jam in eject section).
Jam code 50
(31) Defective exit switch. Run maintenance item U031 and turn the exit switch on and off
A paper jam in the manually. Replace the exit switch if indication of the correspond-
eject section is indi- ing sensor on the touch panel is not displayed in reverse.
cated during copying
Broken feedshift switch Check visually and replace the feedshift switch if its actuator is
(jam in duplex feed-
actuator. broken.
shift section).
Jam code 60 Defective feedshift switch. Run maintenance item U031 and turn the feedshift switch on and
off manually. Replace the feedshift switch if indication of the corre-
sponding sensor on the touch panel is not displayed in reverse.
(32) Broken duplex feed switch Check visually and replace the duplex feed switch if its actuator is
A paper jam in the actuator. broken.
duplex section is indi-
Defective duplex feed Run maintenance item U031 and turn the duplex feed switch on
cated during copying
switch. and off manually. Replace the duplex feed switch if indication of
(jam in duplex inter-
the corresponding sensor on the touch panel is not displayed in
nal tray).
reverse.
Jam code 62
Check if the duplex switch- Run maintenance item U030 and select the duplex switchback
back motor malfunctions. motor on the touch panel to be turned on and off. Check the status
and remedy if necessary.
Electrical problem with the Check (see page 1-5-61).
duplex switchback motor.

1-5-18
2FB/2FC-2.0

Problem Causes/check procedures Corrective measures


(33) Defective switchback exit Run maintenance item U031 and turn the switchback exit switch
A paper jam in the switch. on and off manually. Replace the switchback exit switch if indica-
duplex section is indi- tion of the corresponding sensor on the touch panel is not dis-
cated during copying played in reverse.
(jam in duplex regis-
Defective exit switch. Run maintenance item U031 and turn the exit switch on and off
tration section).
manually. Replace the exit switch if indication of the correspond-
Jam code 63
ing sensor on the touch panel is not displayed in reverse.
Broken duplex feed switch Check visually and replace the duplex feed switch if its actuator is
actuator. broken.
Defective duplex feed Run maintenance item U031 and turn the duplex feed switch on
switch. and off manually. Replace the duplex feed switch if indication of
the corresponding sensor on the touch panel is not displayed in
reverse.
(34) Broken duplex feed switch Check visually and replace the duplex feed switch if its actuator is
A paper jam in the actuator. broken.
duplex section is indi-
Defective duplex feed Run maintenance item U031 and turn the duplex feed switch on
cated during copying
switch. and off manually. Replace the duplex feed switch if indication of
(jam 1 in duplex con-
the corresponding sensor on the touch panel is not displayed in
veying section).
reverse.
Jam code 64
Broken duplex conveying Check visually and replace duplex conveying switch 1 if its actua-
switch 1 actuator. tor is broken.
Defective duplex convey- Run maintenance item U031 and turn duplex conveying switch 1
ing switch 1. on and off manually. Replace duplex conveying switch 1 if indica-
tion of the corresponding sensor on the touch panel is not dis-
played in reverse.
(35) Broken duplex conveying Check visually and replace duplex conveying switch 1 if its actua-
A paper jam in the switch 1 actuator. tor is broken.
duplex section is indi-
Defective duplex convey- Run maintenance item U031 and turn duplex conveying switch 1
cated during copying
ing switch 1. on and off manually. Replace duplex conveying switch 1 if indica-
(jam 2 in duplex con-
tion of the corresponding sensor on the touch panel is not dis-
veying section).
played in reverse.
Jam code 65
Broken duplex conveying Check visually and replace duplex conveying switch 2 if its actua-
switch 2 actuator. tor is broken.
Defective duplex convey- Run maintenance item U031 and turn duplex conveying switch 2
ing switch 2. on and off manually. Replace duplex conveying switch 2 if indica-
tion of the corresponding sensor on the touch panel is not dis-
played in reverse.
(36) Broken duplex conveying Check visually and replace duplex conveying switch 2 if its actua-
A paper jam in the switch 2 actuator. tor is broken.
duplex section is indi-
Defective duplex convey- Run maintenance item U031 and turn duplex conveying switch 2
cated during copying
ing switch 2. on and off manually. Replace duplex conveying switch 2 if indica-
(jam 3 in duplex con-
tion of the corresponding sensor on the touch panel is not dis-
veying section).
played in reverse.
Jam code 66
Broken duplex conveying Check visually and replace duplex conveying switch 3 if its actua-
switch 3 actuator. tor is broken.
Defective duplex convey- Run maintenance item U031 and turn duplex conveying switch 3
ing switch 3. on and off manually. Replace duplex conveying switch 3 if indica-
tion of the corresponding sensor on the touch panel is not dis-
played in reverse.

1-5-19
2FB/2FC

Problem Causes/check procedures Corrective measures


(37) Defective original feed Run maintenance item U244 and turn the original feed switch on
An original jams in switch. and off manually. Replace the switch if indication of the corre-
the optional DP is sponding switch on the touch panel is not displayed in reverse.
indicated during
Check if the original feed Run maintenance item U243 and select the original feed motor on
copying (no original
motor malfunctions. the touch panel to be turned on and off. Check the status and rem-
feed).
edy if necessary.
Jam code 70
(38) Defective DP timing switch Run maintenance item U244 and turn DP timing switch 2 on and
An original jams in 2. off manually. Replace DP timing switch 2 if indication of the corre-
the optional DP is sponding switch on the touch panel is not displayed in reverse.
indicated during
copying (jam in the
original feed/convey-
ing section 1).
Jam code 71
(39) Defective original feed Run maintenance item U244 and turn the original feed switch on
An original jams in switch. and off manually. Replace the switch if indication of the corre-
the optional DP is sponding switch on the touch panel is not displayed in reverse.
indicated during
Defective DP registration Run maintenance item U244 and turn the DP registration switch
copying (jam in the
switch. on and off manually. Replace the DP registration switch if indica-
original feed/convey-
tion of the corresponding switch on the touch panel is not dis-
ing section 2).
played in reverse.
Jam code 72
(40) Defective DP timing switch Run maintenance item U244 and turn DP timing switch 1 on and
An original jams in 1. off manually. Replace DP timing switch 1 if indication of the corre-
the optional DP is sponding switch on the touch panel is not displayed in reverse.
indicated during
copying (jam in the
original conveying
section).
Jam code 73
(41) Defective DP registration Run maintenance item U244 and turn the DP registration switch
An original jams in switch. on and off manually. Replace the DP registration switch if indica-
the optional DP is tion of the corresponding switch on the touch panel is not dis-
indicated during played in reverse.
copying (jam in the
original registration
section).
Jam code 74
(42) Defective DP registration Run maintenance item U244 and turn the DP registration switch
An original jams in switch. on and off manually. Replace the DP registration switch if indica-
the optional DP is tion of the corresponding switch on the touch panel is not dis-
indicated during played in reverse.
copying (jam in the
Defective DP timing switch Run maintenance item U244 and turn DP timing switch 1 on and
original switchback
1. off manually. Replace DP timing switch 1 if indication of the corre-
section 1).
sponding switch on the touch panel is not displayed in reverse.
Jam code 75
(43) Defective DP timing switch Run maintenance item U244 and turn DP timing switch 2 on and
An original jams in 2. off manually. Replace DP timing switch 2 if indication of the corre-
the optional DP is sponding switch on the touch panel is not displayed in reverse.
indicated during
copying (jam in the
original switchback
section 2).
Jam code 76

1-5-20
2FB/2FC

Problem Causes/check procedures Corrective measures


(44) The paper entry roller is Check and, if it is dirty, clean it.
A paper jam in the dirty with paper powder.
optional document
The paper entry roller is Check and, if it is deformed or worn, fix or replace it.
finisher is indicated
deformed or worn.
during copying
(paper jam during Defective paper entry sen- Run maintenance item U241 and turn the paper entry sensor on
paper insertion to the sor. and off manually. Replace the paper entry sensor if indication of
finisher). the corresponding sensor on the touch panel is not displayed in
Jam code 81 reverse.
(45) The sub feed roller is dirty Check and, if it is dirty, clean it.
A paper jam in the with paper powder.
optional document
The sub feed roller is Check and, if it is deformed or worn, fix or replace it.
finisher is indicated
deformed or worn.
during copying
(paper jam during Defective paper entry sen- Run maintenance item U241 and turn the paper entry sensor on
paper insertion to the sor. and off manually. Replace the paper entry sensor if indication of
finisher and paper the corresponding sensor on the touch panel is not displayed in
ejection to the sub reverse.
tray).
Jam code 82 Defective sub tray paper Run maintenance item U241 and turn the sub tray paper ejection
ejection sensor. sensor on and off manually. Replace the sub tray paper ejection
sensor if indication of the corresponding sensor on the touch
panel is not displayed in reverse.
(46) The siding drum is dirty with Check and, if it is dirty, clean it.
A paper jam in the paper powder.
optional document
The siding drum is Check and, if it is deformed or worn, fix or replace it.
finisher is indicated
deformed or worn.
during copying
(paper jam at the sid- Defective intermediate tray Run maintenance item U241 and turn the intermediate tray paper
ing drum). paper conveying sensor. conveying sensor on and off manually. Replace the intermediate
Jam code 83 tray paper conveying sensor if indication of the corresponding
sensor on the touch panel is not displayed in reverse.
(47) The intermediate tray paper Check and, if it is dirty, clean it.
A paper jam in the entry roller is dirty with
optional document paper powder.
finisher is indicated
The intermediate tray paper Check and, if it is deformed or worn, fix or replace it.
during copying
entry roller is deformed or
(paper jam during
worn.
paper insertion to the
intermediate tray). Defective intermediate tray Run maintenance item U241 and turn the intermediate tray paper
Jam code 84 paper conveying sensor. conveying sensor on and off manually. Replace the intermediate
tray paper conveying sensor if indication of the corresponding
sensor on the touch panel is not displayed in reverse.
(48) The eject roller is dirty with Check and, if it is dirty, clean it.
A paper jam in the paper powder.
optional document
The eject roller is deformed Check and, if it is deformed or worn, fix or replace it.
finisher is indicated
or worn.
during copying
(paper jam during Defective paper eject sen- Run maintenance item U241 and turn the paper eject sensor on
ejection of stack of sor. and off manually. Replace the paper eject sensor if indication of
paper). the corresponding sensor on the touch panel is not displayed in
Jam code 85 reverse.

1-5-21
2FB/2FC

Problem Causes/check procedures Corrective measures


(49) The eject roller is dirty with Check and, if it is dirty, clean it.
A paper jam in the paper powder.
optional document
The eject roller is deformed Check and, if it is deformed or worn, fix or replace it.
finisher is indicated
or worn.
during copying (jam
in eject section of Defective paper eject sen- Run maintenance item U241 and turn the paper eject sensor on
main tray). sor. and off manually. Replace the paper eject sensor if indication of
Jam code 86 the corresponding sensor on the touch panel is not displayed in
reverse.
(50) The eject roller is dirty with Check and, if it is dirty, clean it.
A paper jam in the paper powder.
optional document
The eject roller is deformed Check and, if it is deformed or worn, fix or replace it.
finisher is indicated
or worn.
during copying (jam
in eject section (mid- Defective paper eject sen- Run maintenance item U241 and turn the paper eject sensor on
dle tray) of main sor. and off manually. Replace the paper eject sensor if indication of
tray). the corresponding sensor on the touch panel is not displayed in
Jam code 87 reverse.
(51) The eject roller is dirty with Check and, if it is dirty, clean it.
A paper jam in the paper powder.
optional document
The eject roller is deformed Check and, if it is deformed or worn, fix or replace it.
finisher is indicated
or worn.
during copying (jam
in eject section of Defective paper eject sen- Run maintenance item U241 and turn the paper eject sensor on
main tray). sor. and off manually. Replace the paper eject sensor if indication of
Jam code 88 the corresponding sensor on the touch panel is not displayed in
reverse.
(52) Defective upper cover If the voltage at CN3-3 on the finisher main PWB remains the
A paper jam in the switch. same when the upper cover switch is turned on and off, replace
optional document the switch.
finisher is indicated
Defective front cover If the voltage at CN3-4 on the finisher main PWB remains the
during copying (jam
switch. same when the front cover switch is turned on and off, replace the
in cover open).
switch.
Jam code 89
Defective centerfold unit set If the voltage at CN14-2 on the finisher main PWB remains the
switch. same when the centerfold unit set switch is turned on and off,
replace the switch.
(53) Defective front/rear stapler If the voltage at CN6-14B and CN6-10B on the finisher main PWB
A paper jam in the home position sensor. remain the same when the front/rear stapler home position sensor
optional document is turned on and off, replace the front/rear stapler driver.
finisher is indicated
Defective front/rear clincher If the voltage at CN6-22A and CN6-23A on the finisher main PWB
during copying (jam
home position sensor. remain the same when the front/rear clincher home position sen-
in stapler).
sor is turned on and off, replace the front/rear stapler clincher.
Jam code 90
(54) The intermediate tray upper Check and, if it is deformed or worn, fix or replace it.
A paper jam in the or lower sliding plate is
optional document deformed or worn.
finisher is indicated
Defective lower paper sen- Run maintenance item U241 and turn the lower paper sensor on
during copying (jam
sor. and off manually. Replace the lower paper sensor if indication of
in saddle paper entry
the corresponding sensor on the touch panel is not displayed in
section).
reverse.
Jam code 91

1-5-22
2FB/2FC

Problem Causes/check procedures Corrective measures


(55) The paper forwarding pul- Check and, if it is dirty, clean it.
A paper jam in the ley, upper or lower forward-
optional document ing roller is dirty with paper
finisher is indicated powder.
during copying (jam
The paper forwarding pul- Check and, if it is deformed or worn, fix or replace it.
in saddle paper entry
ley, upper or lower forward-
section).
ing roller is deformed or
Jam code 92
worn.
Defective centerfold unit Run maintenance item U241 and turn the centerfold unit paper
paper entry sensor. entry sensor on and off manually. Replace the centerfold unit
paper entry sensor if indication of the corresponding sensor on the
touch panel is not displayed in reverse.
(56) The paper entry roller is Check and, if it is dirty, clean it.
A paper jam in the dirty with paper powder.
optional document
The paper entry roller is Check and, if it is deformed or worn, fix or replace it.
finisher is indicated
deformed or worn.
during copying (jam
in saddle tray sec- Defective inside tray detec- Run maintenance item U241 and turn the inside tray detection
tion). tion sensor. sensor on and off manually. Replace the inside tray detection sen-
Jam code 93 sor if indication of the corresponding sensor on the touch panel is
not displayed in reverse.
(57) The right or left centerfold Check and, if it is dirty, clean it.
A paper jam in the roller is dirty with paper
optional document powder.
finisher is indicated
The right or left centerfold Check and, if it is deformed or worn, fix or replace it.
during copying (jam
roller is deformed or worn.
in saddle eject sec-
tion). Defective folded edge Run maintenance item U241 and turn the folded edge detection
Jam code 94 detection sensor. sensor on and off manually. Replace the folded edge detection
sensor if indication of the corresponding sensor on the touch
panel is not displayed in reverse.
(58) The eject roller is dirty with Check and, if it is dirty, clean it.
A paper jam in the paper powder.
optional document
The eject roller is deformed Check and, if it is deformed or worn, fix or replace it.
finisher is indicated
or worn.
during copying (jam
in saddle eject sec- Defective folded edge Run maintenance item U241 and turn the folded edge detection
tion). detection sensor. sensor on and off manually. Replace the folded edge detection
Jam code 95 sensor if indication of the corresponding sensor on the touch
panel is not displayed in reverse.

1-5-23
2FB/2FC

1-5-2 Self-diagnosis

(1) Self-diagnostic function


This unit is equipped with a self-diagnostic function. When a problem is detected, copying is disabled and the problem dis-
played as a code consisting of C followed by a number between 0060 and 9080, indicating the nature of the problem. A
message is also displayed requesting the user to call for service.
After removing the problem, the self-diagnostic function can be reset by turning front cover/feed cover switch off and back
on.

Call for service.

012345678901234

C0460

Figure 1-5-3

List of system errors


When an unexpected error is detected for some reason, a system error will be indicated. (When 0800 error is detected,
JAM05 is indicated.) After a system error is indicated, the error can be cleared by turning the power switch off and then on.
If the error is detected continuously, however, perform the operation shown in Table 1-5-1. If a system error occurs fre-
quently, a fault may have occurred. Check the details of the C call to take proper measures.

System error Contents Operation


0420 Side feeder communication error System error → Normal service call processing
0610 Bitmap problem System error → Normal service call processing
0630 DMA problem Repetition of system error → service call → system
error
0640 Hard disk problem System error → Normal service call processing
0800 Secondary feed time-out Repetition of JAM05 → system error → JAM05
4100 BD initialization (A) problem System error → Normal service call processing
4110 BD initialization (B) problem System error → Normal service call processing
4120 BD initialization (C) problem System error → Normal service call processing
4200 BD steady-state problem System error → Normal service call processing

Table1-5-1

1-5-24
2FB/2FC

Partial operation control


If any of the following calls for service is detected, partial operation control will be activated. After taking measures against
the cause of trouble, run maintenance item U906 to reset partial operation control.

Code Contents
C0250 Network scanner board* communication problem
C0410 DP communication problem
C0420 Side feeder* communication error
C0640 Hard disk problem
C1010 Lift motor 1 error
C1020 Lift motor 2 error
C1030 Lift motor 3 error
C1040 Lift motor 4 error
C1140 Side feeder lift motor going up error (optional side feeder)
C1150 Side feeder lift motor going down error (optional side feeder)
C1200 Duplex side registration motor error
C2640 Side feeder drive motor error
C3210 Exposure lamp problem
C3310 Optical system (AGC) problem (DP)
C8010 Document finisher* paper conveying motor problem
C8020 Document finisher* punch motor problem
C8030 Document finisher* upper paper conveying belt problem
C8040 Document finisher* lower paper conveying belt problem
C8140 Document finisher* main tray problem
C8150 Document finisher* multi job tray problem
C8170 Document finisher* front upper side registration guide problem
C8180 Document finisher* rear upper side registration guide problem
C8190 Document finisher* lower side registration guide problem
C8210 Document finisher* front stapler problem
C8220 Document finisher* front clincher problem
C8230 Document finisher* rear stapler problem
C8240 Document finisher* rear clincher problem
C8300 Document finisher* centerfold unit communication problem
C8310 Document finisher* centerfold unit side registration guide problem
C8320 Document finisher* centerfold unit centering plate problem
C8330 Document finisher* centerfold blade problem
C9040 DP lift motor going up error
C9050 DP lift motor going down error
C9060 DP EEPROM error
C9070 Communication problem between DP and SHD
C9080 Communication problem between DP and CIS

*Optional.

1-5-25
2FB/2FC

(2) Self diagnostic codes


*The option equipment.

Remarks
Code Contents
Causes Check procedures/corrective measures
C0060 Main PWB type mismatch error Poor contact in the Check the connection of connector YC26 on
connector termi- the main PWB and relay board, and the con-
nals. tinuity across the connector terminals.
Repair if necessary.
If the problem is not solved, run mainte-
nance item U935 (see page 1-4-73) and
return the relay board to the Service Admin-
istrative Division.
C0100 Backup memory read/write problem Defective main Replace the main PWB and check for cor-
• Read and write data does not match. PWB. rect operation.
C0110 Backup memory data problem (main Problem with the Run maintenance item U021 to set the con-
PWB) backup memory tents of the backup memory data again.
• Data in the specified area of the data.
backup memory does not match the
Defective main If the C0110 is displayed after initializing the
specified values.
PWB. backup memory, replace the main PWB and
check for correct operation.
C0130 Backup memory (EEPROM) device Defective main Replace the main PWB and check for cor-
problem PWB. rect operation.
Device damage of Contact the Service Administrative Division.
EEPROM.
C0140 Backup memory (EEPROM) data Data damage of Contact the Service Administrative Division.
problem EEPROM.
C0150 Backup memory device problem Data damage of Contact the Service Administrative Division.
(Engine PWB) EEPROM.
• An error occurs in backup data read or
write for the engine PWB.
C0160 Backup memory data problem Problem with the Run maintenance item U022 to initialize the
(Engine PWB) backup memory backup memory data (see page 1-4-11).
• Data for backup data check is data.
changed at the check after startup.
Defective engine If the C0160 is displayed after initializing the
PWB. backup memory, replace the engine PWB
and check for correct operation.
C0170 Copy counts problem Data damage of Contact the Service Administrative Division.
• A checksum error is detected in the EEPROM.
main and engine backup memories for
Defective main Replace the main PWB and check for cor-
the copy counters.
PWB. rect operation.
Defective engine Replace the engine PWB and check for cor-
PWB. rect operation.
C0180 Machine number mismatch error Data damage of Contact the Service Administrative Division.
• Machine number of main PWB and EEPROM.
engine PWB does not match.

1-5-26
2FB/2FC

Remarks
Code Contents
Causes Check procedures/corrective measures
C0210 CPU communication problem Defective main Replace the main PWB.
• Synchronization cannot be taken PWB.
between the main CPU and engine
Poor contact in the Check the connection of the main PWB and
CPU.
connector termi- engine PWB, and the continuity across the
nals. connector terminals. Repair or replace if
necessary.
Defective engine Replace the engine PWB.
PWB.
C0220 CPU communication problem Defective main Replace the main PWB.
• Synchronization cannot be taken PWB.
between the main CPU and scanner
Poor contact in the Check the connection of connector YC2 on
CPU.
connector termi- the engine PWB and YC5 on the scanner
nals. PWB, and the continuity across the connec-
tor terminals. Repair or replace if necessary.
Defective scanner Replace the scanner PWB.
PWB.
C0240 Printer board* communication prob- Poor contact in the Check the connection of connector YC9 on
lem connector termi- the main PWB and the connector on the
• The printer board does not respond nals. printer board. Repair or replace if necessary.
120 seconds after the power is turned
DIMM installed Check the connection. Repair or replace if
on.
incorrectly. necessary.
Defective main Replace the main PWB or printer board and
PWB or printer check for correct operation.
board.
C0250 Network scanner board* communica- Poor contact in the Check the connection of connector YC3 on
tion problem connector termi- the main PWB and the connector on the net-
• The response to the alive command to nals. work scanner board. Repair or replace if
the network scanner transmitted once necessary.
to 30 s does not come on the contrary
Defective main Replace the main PWB or network scanner
three consecutive times or more.
PWB or network board and check for correct operation.
• The response to the communication
scanner board.
command transmitted to the network
scanner does not return 75 s or more.
C0330 Relay board communication problem Poor contact in the Check the connection of connector YC26 on
connector termi- the main PWB and relay board, and the con-
nals. tinuity across the connector terminals.
Repair if necessary.
If the problem is not solved, run mainte-
nance item U935 (see page 1-4-73) and
return the relay board to the Service Admin-
istrative Division.
C0410 DP communication problem Poor contact in the Check the connection of connector YC6 on
• There is no reply after 5 retries at com- connector termi- the scanner PWB and the connector on DP.
munication or a communication error nals. Repair or replace if necessary.
occurs.
Defective DP main Replace the DP main PWB and check for
PWB. correct operation.

1-5-27
2FB/2FC

Remarks
Code Contents
Causes Check procedures/corrective measures
C0420 Side feeder* communication error Poor contact in the Check the connection of connector YC15 on
• Reception is not normally completed connector termi- the engine PWB and the connector YC3 on
even after 40 times of retry at startup nals. the side feeder main PWB. Repair or
or 5 times of retry in normal operation. replace if necessary.
Defective engine Replace the engine PWB.
PWB.
Defective side Replace the side feeder main PWB.
feeder main PWB.
C0440 Document finisher communication Poor contact in the Check the connection of connector YC14 on
problem (optional document finisher) connector termi- the engine PWB and the connector on the
• A communication error from document nals. finisher main PWB. Repair or replace if nec-
finisher is detected 10 times in succes- essary.
sion.
Defective engine Replace the engine PWB.
PWB.
Defective finisher Replace the finisher main PWB.
main PWB.
C0460 Duplex unit communication problem Poor contact in the Check the connection of connector YC2 on
• A communication error from duplex connector termi- the engine PWB and the connector on the
section is detected 10 times in succes- nals. duplex PWB. Repair or replace if necessary.
sion.
Defective engine Replace the engine PWB.
PWB.
Defective duplex Replace the duplex PWB.
PWB.
C0470 Sheet inserter communication prob- Poor contact in the Check the connection of connector YC14 on
lem (optional document finisher) connector termi- the engine PWB and the connector on the
• A communication error from document nals. finisher main PWB. Repair or replace if nec-
finisher is detected 10 times in succes- essary.
sion.
Defective engine Replace the engine PWB.
PWB.
Defective finisher Replace the finisher main PWB.
main PWB.
C0500 Paper feed unit communication error Poor contact in the Check the connection of connector YC3 on
(cassette 1 and 2) connector termi- the engine PWB and the connector YC2 on
• A communication error is detected 10 nals. the deck PWB. Repair or replace if neces-
times in succession. sary.
Defective engine Replace the engine PWB.
PWB.
C0500 Paper feed unit communication error Poor contact in the Check the connection of connector YC4 on
(cassette 3 and 4) connector termi- the engine PWB and the connector YC2 on
• A communication error is detected 10 nals. the cassette PWB. Repair or replace if nec-
times in succession. essary.
Defective engine Replace the engine PWB.
PWB.
C0610 Bitmap problem Defective scanner Replace the scanner PWB and check for
• The DIMM on the scanner main PWB PWB. correct operation.
does not operate correctly.

1-5-28
2FB/2FC

Remarks
Code Contents
Causes Check procedures/corrective measures
C0630 DMA problem Defective main Replace the main PWB and check for cor-
• DMA transmission of compressed, PWB. rect operation.
decompressed, rotated, relocated or
blanked-out image data does not com-
plete within the specified period of
time.
C0640 Hard disk problem Poor contact in the Check the connection of connector YC11 on
• The hard disk cannot be accessed. connector termi- the engine PWB and the hard disk. Repair or
nals. replace if necessary.
Defective hard Run U906 (Resetting partial operation con-
disk. trol) to cancel partial operation control.
Run U024 (HDD formatting) without turning
the power off to initialize the hard disk.
Replace the hard disk drive and check for
correct operation if the problem is still
detected after initialization.
Defective main Replace the main PWB and check for cor-
PWB. rect operation.
C0700 Side feeder EEPROM error (optional Poor contact in the Check the connection of connector YC15 on
side feeder) connector termi- the engine PWB and the connector YC3 on
• An error occurs in EEPROM (U4) data nals. the side feeder main PWB. Repair or
read or write for the side feeder main replace if necessary.
PWB.
Defective side Replace the side feeder main PWB.
feeder main PWB.
Defective engine Replace the engine PWB.
PWB.
C0750 Document finisher* EEPROM error Poor contact in the Check the connection of connector YC14 on
• A backup memory error is received in connector termi- the engine PWB and the connector on the
serial communication data from the fin- nals. finisher main PWB. Repair or replace if nec-
isher. essary.
Defective engine Replace the engine PWB.
PWB.
Defective optional Replace the document finisher with another
document finisher. unit and check the operation. If the operation
is normal, replace or repair the document
finisher (see the service manual for the doc-
ument finisher).
C0960 Developing unit EEPROM error Poor contact in the Check the connection of the engine PWB
connector termi- and the developing unit. Repair or replace if
nals. necessary.
Defective engine Replace the engine PWB.
PWB.
Defective develop- Replace the developing unit (see page 1-6-
ing unit. 60).
C0970 Cleaning unit EEPROM error Poor contact in the Check the connection of the engine PWB
connector termi- and the cleaning unit. Repair or replace if
nals. necessary.
Defective engine Replace the engine PWB.
PWB.
Defective cleaning Replace the cleaning unit (see page 1-6-66).
unit.

1-5-29
2FB/2FC

Remarks
Code Contents
Causes Check procedures/corrective measures
C1010 Lift motor 1 error Broken gears or Replace lift motor 1.
• When cassette 1 is inserted, lift limit couplings of lift
switch 1 does not turn on within 33 s of motor 1.
lift motor 1 turning on.
Defective lift motor Check for continuity across the coil. If none,
• During copying, lift limit switch 1 does
1. replace lift motor 1.
not turn on within 1 s of lift motor 1
turning on. Poor contact of lift Reinsert the connector. Also check for conti-
motor 1 connector nuity within the connector cable. If none,
terminals. repair or replace the cable.
Defective lift limit Check if YC7-B2 on the deck PWB goes low
switch 1. when lift limit switch 1 is turned off. If not,
replace lift limit switch 1.
Poor contact of lift Reinsert the connector. Also check for conti-
limit switch 1 con- nuity within the connector cable. If none,
nector terminals. repair or replace the cable.
Defective deck Replace the deck PWB.
PWB.
C1020 Lift motor 2 error Broken gears or Replace lift motor 2.
• When cassette 2 is inserted, lift limit couplings of lift
switch 2 does not turn on within 33 s of motor 2.
lift motor 2 turning on.
Defective lift motor Check for continuity across the coil. If none,
• During copying, lift limit switch 2 does
2. replace lift motor 2.
not turn on within 1 s of lift motor 2
turning on. Poor contact of lift Reinsert the connector. Also check for conti-
motor 2 connector nuity within the connector cable. If none,
terminals. repair or replace the cable.
Defective lift limit Check if YC7-B8 on the deck PWB goes low
switch 2. when lift limit switch 2 is turned off. If not,
replace lift limit switch 2.
Poor contact of lift Reinsert the connector. Also check for conti-
limit switch 2 con- nuity within the connector cable. If none,
nector terminals. repair or replace the cable.
Defective deck Replace the deck PWB.
PWB.
C1030 Lift motor 3 error Broken gears or Replace lift motor 3.
• When cassette 3 is inserted, lift limit couplings of lift
switch 3 does not turn on within 33 s of motor 3.
lift motor 3 turning on.
Defective lift motor Check for continuity across the coil. If none,
• During copying, lift limit switch 3 does
3. replace lift motor 3.
not turn on within 1 s of lift motor 3
turning on. Poor contact of lift Reinsert the connector. Also check for conti-
motor 3 connector nuity within the connector cable. If none,
terminals. repair or replace the cable.
Defective lift limit Check if YC4-3 on the cassette PWB goes
switch 3. low when lift limit switch 3 is turned off. If
not, replace lift limit switch 3.
Poor contact of lift Reinsert the connector. Also check for conti-
limit switch 3 con- nuity within the connector cable. If none,
nector terminals. repair or replace the cable.
Defective casette Replace the casette PWB
PWB.

1-5-30
2FB/2FC

Remarks
Code Contents
Causes Check procedures/corrective measures
C1040 Lift motor 4 error Broken gears or Replace lift motor 4.
• When cassette 4 is inserted, lift limit couplings of lift
switch 4 does not turn on within 33 s of motor 4.
lift motor 4 turning on.
Defective lift motor Check for continuity across the coil. If none,
• During copying, lift limit switch 4 does
4. replace lift motor 4.
not turn on within 1 s of lift motor 4
turning on. Poor contact of lift Reinsert the connector. Also check for conti-
motor 4 connector nuity within the connector cable. If none,
terminals. repair or replace the cable.
Defective lift limit Check if YC4-4 on the cassette PWB goes
switch 4. low when lift limit switch 4 is turned off. If
not, replace lift limit switch 4.
Poor contact of lift Reinsert the connector. Also check for conti-
limit switch 4 con- nuity within the connector cable. If none,
nector terminals. repair or replace the cable.
Defective casette Replace the casette PWB.
PWB.
C1140 Side feeder lift motor going up error Poor contact of Reinsert the connector. Also check for conti-
(optional side feeder) upper limit detec- nuity within the connector cable. If none,
• Upper limit detection switch does not tion switch connec- repair or replace the cable.
turn off within 15 s of the side feeder tor terminals.
lift motor starting (within 200 ms during
Defective side Replace the side feeder main PWB.
paper feeding).
feeder main PWB.
Defective engine Replace the engine PWB.
PWB.
C1150 Side feeder lift motor going down Poor contact of Reinsert the connector. Also check for conti-
error (optional side feeder) lower limit detec- nuity within the connector cable. If none,
• Lower limit detection switch does not tion switch connec- repair or replace the cable.
turn off within 15 s of the side feeder tor terminals.
lift motor starting (within 200 ms during
Defective side Replace the side feeder main PWB.
paper feeding).
feeder main PWB.
Defective engine Replace the engine PWB.
PWB.
C1200 Duplex side registration motor error Defective duplex Check the connection of connector YC29 on
• The duplex side registration home side registration the engine PWB and the connector YC1 on
position sensor does not detect the home position sen- the duplex PWB. Repair or replace if neces-
home position of the side registration sor. sary.
guide.
Defective duplex Replace the duplex side registration motor.
side registration
motor.
Defective engine Replace the engine PWB.
PWB.
Defective duplex Replace the duplex PWB.
PWB.

1-5-31
2FB/2FC

Remarks
Code Contents
Causes Check procedures/corrective measures
C2100 Developing motor error Poor contact in the Reinsert the connector. Also check for conti-
• LOCK signal remains high for 1 s, 1 s developing motor nuity within the connector cable. If none,
after the developing motor has turned connector termi- remedy or replace the cable.
on. nals.
Defective develop- Replace the developing motor.
ing motor rotation
control circuit.
Defective drive Check if the rollers and gears rotate
transmission sys- smoothly. If not, grease the bushings and
tem. gears. Check for broken gears and replace if
any.
C2200 Drive motor error Poor contact in the Reinsert the connector. Also check for conti-
• LOCK signal remains high for 1 s, 1 s drive motor con- nuity within the connector cable. If none,
after the drive motor has turned on. nector terminals. remedy or replace the cable.
Defective drive Replace the drive motor.
motor rotation con-
trol circuit.
Defective drive Check if the rollers and gears rotate
transmission sys- smoothly. If not, grease the bushings and
tem. gears. Check for broken gears and replace if
any.
C2300 Fuser motor error Poor contact in the Reinsert the connector. Also check for conti-
• LOCK signal remains high for 1 s, 1 s fuser motor con- nuity within the connector cable. If none,
after the fuser motor has turned on. nector terminals. remedy or replace the cable.
Defective fuser Replace the fuser motor.
motor rotation con-
trol circuit.
Defective drive Check if the rollers and gears rotate
transmission sys- smoothly. If not, grease the bushings and
tem. gears. Check for broken gears and replace if
any.
C2550 Transfer motor error Poor contact in the Reinsert the connector. Also check for conti-
• LOCK signal remains high for 1 s, 1 s transfer motor con- nuity within the connector cable. If none,
after the transfer motor has turned on. nector terminals. remedy or replace the cable.
Defective transfer Replace the transfer motor.
motor rotation con-
trol circuit.
Defective drive Check if the rollers and gears rotate
transmission sys- smoothly. If not, grease the bushings and
tem. gears. Check for broken gears and replace if
any.
C2640 Side feeder drive motor error Defective side Replace the side feeder drive motor.
feeder drive motor.
Defective side Replace the side feeder main PWB.
feeder main PWB.
Defective engine Replace the engine PWB.
PWB.

1-5-32
2FB/2FC

Remarks
Code Contents
Causes Check procedures/corrective measures
C3100 Scanner carriage problem Defective scanner Replace the scanner PWB and check for
• The home position is not correct when PWB. correct operation.
the power is turned on or at the start of
Defective scanner Replace the scanner home position switch.
copying using the MP tray.
home position
switch.
Defective scanner Replace the scanner motor.
motor.
Poor contact in the Check the connection of connector YC5 on
connector termi- the scanner PWB and the continuity across
nals. the connector terminals. Repair or replace if
necessary.
Defective mirror Check if the mirror flames and exposure
flame, exposure lamp are on the rail. And check the scanner
lamp or scanner wire winds correctly.
wire.
C3200 Exposure lamp problem Defective scanner Replace the scanner PWB and check for
• Check the CCD input value for the PWB. correct operation.
lighting status of the exposure lamp
Defective exposure Replace the exposure lamp or inverter
500 ms after the exposure lamp is lit
lamp or inverter PWB.
and the carriage is moved to the shad-
PWB.
ing position. If the exposure lamp does
not light, a further 100 ms later, check Incorrect shading Adjust the position of the contact glass
the CCD input. The exposure lamp position. (shading plate). If the problem still occurs,
does not light after 50 retries. replace the scanner home position switch.
Poor contact of the Check the connection of connector YC4 on
connector termi- the scanner PWB, and the continuity across
nals. the connector terminals. Repair or replace if
necessary.
Defective CCD Replace the CCD PWB and check for cor-
PWB. rect operation.
C3210 CIS lamp problem Defective DP main Replace the DP main PWB and check for
• After the reading starting, when input PWB. correct operation.
value at the time of CIS illumination
Poor contact in the Check the connection of connector YC6 on
does not exceed the threshold value
connector termi- the DP main PWB and the continuity across
between 5 s.
nals. the connector terminals. Repair or replace if
necessary.
Defective CIS. Replace CIS and check for correct operation
(see page 1-6-87).
Defective DP Replace the DP inverter PWB and check for
inverter PWB. correct operation.
C3300 Optical system (AGC) problem Insufficient expo- Replace the exposure lamp or inverter
• After AGC, correct input is not sure lamp luminos- PWB.
obtained at CCD. ity.
Defective scanner Replace the scanner PWB and check for
PWB. correct operation.
Incorrect shading Adjust the position of the contact glass
position. (shading plate). If the problem still occurs,
replace the scanner home position sensor.
CCD PWB output Replace the ISU (see page 1-6-46).
problem.

1-5-33
2FB/2FC-2.0

Remarks
Code Contents
Causes Check procedures/corrective measures
C3310 Optical system (AGC) problem (DP) Defective DP main Replace the DP main PWB and check for
• After AGC, correct input is not PWB. correct operation.
obtained at CIS.
CIS output prob- Replace CIS (see page 1-6-87).
lem.
Defective DP Replace the DP inverter PWB and check for
inverter PWB. correct operation.
C3500 Communication error between scan- Defective SHD Replace the SHD PWB and check for cor-
ner and SHD PWB. rect operation.
• An error code is detected.
Poor contact in the Check the connection of connector YC3 on
connector termi- the scanner PWB and connector YC4 on the
nals. SHD PWB. Repair or replace if necessary.
Defective scanner Replace the scanner PWB and check for
PWB. correct operation.
C3900 Backup memory read/write error Defective back up Replace the scanner PWB and check for
(scanner PWB) RAM or scanner correct operation.
• Read and write data does not match. PWB.
C3910 Backup memory read/write error Problem with the Run maintenance item U022 to initialize the
(scanner PWB) backup memory backup memory data.
• Data in the specified area of the data.
backup memory does not match the
Defective scanner If the C3910 is displayed after initializing the
specified values.
PWB. backup memory, replace the main PWB and
check for correct operation.
C4000 Polygon motor synchronization prob- Poor contact in the Reinsert the connector. Also check for conti-
lem polygon motor con- nuity within the connector cable. If none,
• The polygon motor does not reach the nector terminals. remedy or replace the cable.
stable speed within 20 s of the START
Defective polygon Replace the laser scanner unit (see page 1-
signal turning on.
motor. 6-42).
Defective engine Check if 24 V DC is supplied to YC17-1 on
PWB. the engine PWB. If not, replace the engine
PWB.
C4010 Polygon motor steady-state problem Poor contact in the Reinsert the connector. Also check for conti-
• The polygon motor rotation is not sta- polygon motor con- nuity within the connector cable. If none,
ble for 5 s after the polygon motor rota- nector terminals. remedy or replace the cable.
tion has been stabilized.
Defective polygon Replace the laser scanner unit (see page 1-
motor. 6-42).
Defective engine Check if 24 V DC is supplied to YC17-1 on
PWB. the engine PWB. If not, replace the engine
PWB.
C4100 BD initialization (A) problem Defective laser Replace the laser scanner unit (see page 1-
• When power is turned on, only laser A scanner unit. 6-42).
is output and ASIC of main PWB
Defective main Replace the main PWB and check for cor-
detects a BD error for 2000 ms.
PWB. rect operation.
Poor contact in Check the connection of connector YC8 on
connector termi- the main PWB and the continuity across the
nals. connector terminals. Repair or replace if
necessary.

1-5-34
2FB/2FC-2.0

Remarks
Code Contents
Causes Check procedures/corrective measures
C4110 BD initialization (B) problem Defective laser Replace the laser scanner unit (see page 1-
• When power is turned on, only laser B scanner unit. 6-42).
is output and ASIC of main PWB
Defective main Replace the main PWB and check for cor-
detects a BD error for 2000 ms.
PWB. rect operation.
Poor contact in Check the connection of connector YC8 on
connector termi- the main PWB and the continuity across the
nals. connector terminals. Repair or replace if
necessary.
C4120 BD initialization (C) problem Defective laser Replace the laser scanner unit (see page 1-
• When power is turned on, only laser C scanner unit. 6-42).
is output and ASIC of main PWB
Defective main Replace the main PWB and check for cor-
detects a BD error for 2000 ms.
PWB. rect operation.
Poor contact in Check the connection of connector YC8 on
connector termi- the main PWB and the continuity across the
nals. connector terminals. Repair or replace if
necessary.
C4200 BD steady-state problem Defective laser Replace the laser scanner unit (see page 1-
• ASIC of the main PWB detects a BD diode. 6-42).
error A for 4000 ms after the polygon
Defective polygon Replace the laser scanner unit (see page 1-
motor rotation has been stabilized.
motor. 6-42).
Defective main Replace the main PWB and check for cor-
PWB. rect operation.
Poor contact in Check the connection of connector YC8 on
connector termi- the main PWB and the continuity across the
nals. connector terminals. Repair or replace if
necessary.
C5100 Main high-voltage error Defective high volt- Replace the high voltage PWB and check
• While the main high-voltage output age PWB. for correct operation.
remote signal is on, an alarm signal is
Leak of main high- Check the main charger unit and replace if
detected continuously for 400 ms.
voltage. necessary (see page 1-6-31).
C5500 Drum surface potential sensor prob- Poor contact in the Reinsert the connector. Also check for conti-
lem 1 drum surface nuity within the connector cable. If none,
• The sensor output is 0.5 V or less potential sensor repair or replace the cable.
when MC REM signal is turned on. connector termi-
nals.
Defective drum Replace the drum surface potential sensor.
surface potential
sensor.
Defective high volt- Replace the high voltage PWB and check
age PWB. for correct operation.
Defective engine Replace the engine PWB and check for cor-
PWB. rect operation.
C5510 Drum surface potential sensor prob- Defective drum Replace the drum surface potential sensor.
lem 2 surface potential
• The sensor output is 4.5 V or more sensor.
when the MC REM signal is turned on.
Defective high volt- Replace the high voltage PWB and check
age PWB. for correct operation.

1-5-35
2FB/2FC

Remarks
Code Contents
Causes Check procedures/corrective measures
C5600 Drum surface potential problem 1 Deteriorated main Check the main charger wire and replace it if
• Maximizing the grid output cannot set charger. necessary (see page 1-6-33).
the potential.
Grid or main Clean the grid or main charger shield if nec-
charger shield is essary.
dirty.
Defective drum Replace the drum surface potential sensor.
surface potential
sensor.
Defective high volt- Replace the high voltage PWB and check
age PWB. for correct operation.
Defective engine Replace the engine PWB and check for cor-
PWB. rect operation.
C5610 Drum surface potential problem 2 Defective drum Replace the drum surface potential sensor.
• Minimizing the grid output cannot set surface potential
the potential. sensor.
Defective high volt- Replace the high voltage PWB and check
age PWB. for correct operation.
C6000 Fuser heater lamp break Installation defec- Check the mounting state of the fuser ther-
• The fuser temperature does not tiveness on fuser mistor M and S. If any problem is found,
increase for 40 s after the fuser heat- thermistor M and repair it.
ers have been turned on for warming S.
up.
Defective fuser Replace the fuser thermostat (see page 1-6-
• The fuser temperature remains below
thermostat. 75).
50 °C/122 °F for 10 s continuously
after the fuser heaters have been Installation defec- Check the mounting state of the fuser ther-
turned on during stabilization. tiveness on fuser mistor L, M and S. If any problem is found,
heater L, M or S. repair it.
Broken fuser Check for continuity. If none, replace the
heater L, M and S fuser heater L, M and S (see page 1-6-76).
wire.
Defective engine Replace the engine PWB.
PWB.
Defective AC Replace the AC power source PWB.
power source
PWB.
C6020 Fuser thermistor high-temperature Installation defec- Check the mounting state of the fuser ther-
detection error tiveness on fuser mistor M and S. If any problem is found,
• The fuser temperature exceeds 235 thermistor M and repair it.
°C/455 °F for 10 s. S.
Defective fuser Replace the fuser thermistor M and S (see
thermistor M and page 1-6-75).
S.
C6030 Fuser thermistor break error Defective engine Replace the engine PWB.
• The fuser temperature remains at 0 PWB.
°C/32 °F for 30 s continuously when Defective AC Replace the AC power source PWB.
the fuser heater is on. power source
PWB.
Installation defec- Check the mounting state of the fuser ther-
tiveness on fuser mistor M and S. If any problem is found,
thermistor M and repair it.
S.

1-5-36
2FB/2FC

Remarks
Code Contents
Causes Check procedures/corrective measures
C6050 Fuser thermistor abnormal tempera- Installation defec- Check the mounting state of the fuser ther-
ture detection tiveness on fuser mistor M and S. If any problem is found,
• During copying, the temperature at the thermistor M and repair it.
heat roller lower than 120 °C/248 °F is S.
detected continuously for 5 s. Operation on fuser Check for continuity. If none, replace the
thermostat. fuser thermostat.
Installation defec- Check the mounting state of the fuser ther-
tiveness on fuser mistor L, M and S. If any problem is found,
heater L, M or S. repair it.
Broken fuser Check for continuity. If none, replace the
heater L, M and S fuser heater L, M and S (see page 1-6-76).
wire.
C6400 Zero-cross signal error Poor contact in the Check the connection of connectors YC11
• The main PWB does not detect the connector termi- on the main PWB and YC6 on the DC power
zero-crossing signal (Z CROSS SIG) nals. source PWB, and the continuity across the
for 5 s. connector terminals. Repair or replace if
necessary.
Defective DC Check if the zero-crossing signal is output
power source from YC6-3 on the DC power source PWB.
PWB. If not, replace the DC power source PCB.
Defective main Replace the main PWB if C6400 is detected
PWB. while YC6-3 on the DC power source PWB
outputs the zero-crossing signal.
C7200 Broken internal thermistor wire Poor contact in the Check the connection of connector YC23 on
• The thermistor output value is 4.5 V or connector termi- the engine PWB and the continuity across
more. nals. the connector terminals. Repair or replace if
necessary.
Defective develop- Replace the developing humidity sensor.
ing humidity sen-
sor.
C7210 Short-circuited internal thermistor Poor contact in the Check the connection of connector YC23 on
• The thermistor input value is 0.5 V or connector termi- the engine PWB and the continuity across
less. nals. the connector terminals. Repair or replace if
necessary.
Defective develop- Replace the developing humidity sensor.
ing humidity sen-
sor.
C7300 Toner hopper problem Defective toner Replace the toner level detection sensor.
• Toner level is not detected when toner level detection sen-
empty is detected. sor.
Poor contact in the Reinsert the connector. Also check for conti-
toner level detec- nuity within the connector cable. If none,
tion sensor con- remedy or replace the cable.
nector terminals.
C7800 Broken external thermistor wire Poor contact in the Check the connection of connector YC13 on
• The thermistor output value is 4.5 V or connector termi- the engine PWB and the continuity across
more. nals. the connector terminals. Repair or replace if
necessary.
Defective humidity Replace the humidity sensor.
sensor.

1-5-37
2FB/2FC

Remarks
Code Contents
Causes Check procedures/corrective measures
C7810 Short-circuited external thermistor Poor contact in the Check the connection of connector YC13 on
• The thermistor input value is 0.5 V or connector termi- the engine PWB and the continuity across
less. nals. the connector terminals. Repair or replace if
necessary.
Defective humidity Replace the humidity sensor.
sensor.
C8010 Document finisher* paper conveying Loose connection Reinsert the connector. Also check for conti-
motor problem of the paper con- nuity within the connector cable. If none,
• The LOCK signal of the paper convey- veying motor con- remedy or replace the cable.
ing motor is detected for more than nector.
500 ms while the paper conveying
Defective paper Replace the paper conveying motor and
motor is operating.
conveying motor. check for correct operation.
However, the first 1 s after the paper
conveying motor is turned on is Defective finisher Replace the finisher main PWB and check
excluded from detection. main PWB. for correct operation.
C8020 Document finisher* punch motor Loose connection Reinsert the connector. Also check for conti-
problem of the punch motor nuity within the connector cable. If none,
• The LOCK signal of the punch motor is connector. remedy or replace the cable.
detected for more than 500 ms while
Defective punch Replace the punch motor and check for cor-
the punch motor is operating.
motor. rect operation.
However, the first 1 s after the punch
motor is turned on is excluded from Defective finisher Replace the finisher main PWB and check
detection. main PWB. for correct operation.
C8030 Document finisher* upper paper con- Phase shift of the Correct the phase of the upper paper con-
veying belt problem upper paper con- veying belt and check for correct operation.
• During initialization, the intermediate veying belt.
tray upper sliding plate is not detected
Malfunction of the Replace the upper paper conveying belt
in the home position within 3 s after
upper paper con- motor and check for correct operation.
the belt returns to the home position.
veying belt motor.
JAM87 is indicated the first time this
problem occurs. If the problem reoc- Malfunction of the Replace the upper paper conveying belt
curs after initialization when the front upper paper con- home position sensor and check for correct
cover is opened and closed, the prob- veying belt home operation.
lem is in the upper paper conveying position sensor.
belt.
• When the intermediate tray upper slid- Loose connection Reinsert the connector. Also check for conti-
ing plate is operated from the home of the upper paper nuity within the connector cable. If none,
position, the upper paper conveying conveying belt remedy or replace the cable.
belt home position sensor does not home position sen-
turn off within 1 s. sor connector.
Incorrect insertion Check whether the intermediate tray
of the intermediate catches are damaged.
tray.
Defective finisher Replace the finisher main PWB and check
main PWB. for correct operation.

1-5-38
2FB/2FC

Remarks
Code Contents
Causes Check procedures/corrective measures
C8040 Document finisher* lower paper con- Phase shift of the Correct the phase of the lower paper con-
veying belt problem lower paper con- veying belt and check for correct operation.
• During initialization, the intermediate veying belt.
tray lower sliding plate is not detected
Malfunction of the Replace the lower paper conveying belt
in the home position within 3 s after
lower paper con- motor and check for correct operation.
the belt returns to the home position.
veying belt motor.
JAM87 is indicated the first time this
problem occurs. If the problem reoc- Malfunction of the Replace the lower paper conveying belt
curs after initialization when the front lower paper con- home position sensor and check for correct
cover is opened and closed, the prob- veying belt home operation.
lem is in the lower paper conveying position sensor.
belt.
• When the intermediate tray lower slid- Loose connection Reinsert the connector. Also check for conti-
ing plate is operated from the home of the lower paper nuity within the connector cable. If none,
position, the lower paper conveying conveying belt remedy or replace the cable.
belt home position sensor does not home position sen-
turn off within 1 s. sor connector.
Incorrect insertion Check whether the intermediate tray
of the intermediate catches are damaged.
tray.
Defective finisher Replace the finisher main PWB and check
main PWB. for correct operation.
C8140 Document finisher* main tray problem Loose connection Reinsert the connector. Also check for conti-
• When the main tray is not detected by of the main tray nuity within the connector cable. If none,
the main tray upper limit detection sen- elevation motor remedy or replace the cable.
sor or the main tray load detection connector.
sensor within 20 s from the moment it
Malfunction of the Replace the main tray elevation motor and
starts ascending.
main tray eleva- check for correct operation.
• During main tray descent, the main
tion motor.
tray upper limit detection sensor or the
main tray load detection sensor does Malfunction of the Replace the main tray upper limit detection
not turn off within 500 ms after it turns main tray upper sensor and check for correct operation.
on. limit detection sen-
• During main tray ascent, the main tray sor.
upper limit detection sensor or the
main tray load detection sensor stays Loose connection Reinsert the connector. Also check for conti-
on for more than 2 s. of the main tray nuity within the connector cable. If none,
upper limit detec- remedy or replace the cable.
tion sensor con-
nector.
Malfunction of the Replace the main tray load detection sensor
main tray load and check for correct operation.
detection sensor.
Loose connection Reinsert the connector. Also check for conti-
of the main tray nuity within the connector cable. If none,
load detection sen- remedy or replace the cable.
sor connector.
Defective finisher Replace the finisher main PWB and check
main PWB. for correct operation.

1-5-39
2FB/2FC

Remarks
Code Contents
Causes Check procedures/corrective measures
C8150 Document finisher* multi job tray Loose connection Reinsert the connector. Also check for conti-
problem of the multi job tray nuity within the connector cable. If none,
• When the multi job tray is not detected elevation motor remedy or replace the cable.
by the multi job tray upper limit detec- connector.
tion sensor within 15 s from the
Malfunction of the Replace the multi job tray elevation motor
moment it starts ascending.
multi job tray ele- and check for correct operation.
• During multi job tray descent, the multi
vation motor.
job tray upper limit detection sensor
does not turn off within 500 ms after it Malfunction of the Replace the multi job tray upper limit detec-
turns on. multi job tray upper tion sensor and check for correct operation.
limit detection sen-
sor.
Loose connection Reinsert the connector. Also check for conti-
of the multi job tray nuity within the connector cable. If none,
upper limit detec- remedy or replace the cable.
tion sensor con-
nector.
Defective finisher Replace the finisher main PWB and check
main PWB. for correct operation.
C8170 Document finisher* front upper side Loose connection Reinsert the connector. Also check for conti-
registration guide problem of the front upper nuity within the connector cable. If none,
• During initialization, the front upper side registration remedy or replace the cable.
side registration guide is not detected guide motor con-
in the home position within 1.5 s after nector.
the guide returns to the home position.
Malfunction of the Replace the front upper side registration
JAM87 is indicated the first time this
front upper side guide motor and check for correct operation.
problem occurs. If the problem occurs
registration guide
after initialization when the front cover
motor.
is opened and closed, the problem is
in the front upper side registration Malfunction of the Replace the front upper side registration
guide. front upper side guide home position sensor and check for
• When the front upper side registration registration guide correct operation.
guide is operated from the home posi- home position sen-
tion, the front upper side registration sor.
home position sensor does not turn off
within 500 ms. Loose connection Reinsert the connector. Also check for conti-
of the front upper nuity within the connector cable. If none,
side registration remedy or replace the cable.
guide home posi-
tion sensor con-
nector.
Defective finisher Replace the finisher main PWB and check
main PWB. for correct operation.

1-5-40
2FB/2FC

Remarks
Code Contents
Causes Check procedures/corrective measures
C8180 Document finisher* rear upper side Loose connection Reinsert the connector. Also check for conti-
registration guide problem of the rear upper nuity within the connector cable. If none,
• During initialization, the rear upper side registration remedy or replace the cable.
side registration guide is not detected guide motor con-
in the home position within 1.5 s after nector.
the guide returns to the home position.
Malfunction of the Replace the rear upper side registration
JAM87 is indicated the first time this
rear upper side guide motor and check for correct operation.
problem occurs. If the problem occurs
registration guide
after initialization when the front cover
motor.
is opened and closed, the problem is
in the rear upper side registration Malfunction of the Replace the rear upper side registration
guide. rear upper side guide home position sensor and check for
• When the rear upper side registration registration guide correct operation.
guide is operated from the home posi- home position sen-
tion, the rear upper side registration sor.
home position sensor does not turn off
within 500 ms. Loose connection Reinsert the connector. Also check for conti-
of the rear upper nuity within the connector cable. If none,
side registration remedy or replace the cable.
guide home posi-
tion sensor con-
nector.
Defective finisher Replace the finisher main PWB and check
main PWB. for correct operation.
C8190 Document finisher* lower side regis- Loose connection Reinsert the connector. Also check for conti-
tration guide problem of the lower side nuity within the connector cable. If none,
• During initialization, the front/rear registration guide remedy or replace the cable.
lower side registration guides are not motor connector.
detected in the home position within
Malfunction of the Replace the lower side registration guide
1.5 s after the guide returns to the
lower side registra- motor and check for correct operation.
home position. JAM87 is indicated the
tion guide motor.
first time this problem occurs. If the
problem occurs after initialization Malfunction of the Replace the lower side registration guide
when the front cover is opened and lower side registra- home position sensor and check for correct
closed, the problem is in the lower side tion guide home operation.
registration guide. position sensor.
• When the lower side registration guide
is operated from the home position, Loose connection Reinsert the connector. Also check for conti-
the lower side registration home posi- of the lower side nuity within the connector cable. If none,
tion sensor does not turn off within 500 registration guide remedy or replace the cable.
ms. home position sen-
sor connector.
Defective finisher Replace the finisher main PWB and check
main PWB. for correct operation.

1-5-41
2FB/2FC

Remarks
Code Contents
Causes Check procedures/corrective measures
C8210 Document finisher* front stapler prob- Loose connection Reinsert the connector. Also check for conti-
lem of the front stapler nuity within the connector cable. If none,
• During initialization, the front stapler is motor connector. remedy or replace the cable.
not detected in the home position
Malfunction of the Replace the front stapler motor and check
within 500 ms after the front stapler
front stapler motor. for correct operation.
returns to the home position. JAM90 is
indicated the first time this problem Malfunction of the Replace the front stapler home position sen-
occurs. If the problem occurs after ini- front stapler home sor and check for correct operation.
tialization when the front cover is position sensor.
opened and closed, the problem is in
the front stapler. Loose connection Reinsert the connector. Also check for conti-
• When the front stapler is operated of the front stapler nuity within the connector cable. If none,
from the home position, the front sta- home position sen- remedy or replace the cable.
pler home position sensor does not sor connector.
turn off within 500 ms. Defective finisher Replace the finisher main PWB and check
main PWB. for correct operation.
C8220 Document finisher* front clincher Loose connection Reinsert the connector. Also check for conti-
problem of the front clincher nuity within the connector cable. If none,
• During initialization, the front clincher motor connector. remedy or replace the cable.
is not detected in the home position
Malfunction of the Replace the front clincher motor and check
within 500 ms after the front clincher
front clincher for correct operation.
returns to the home position. JAM90 is
motor.
indicated the first time this problem
occurs. If the problem occurs after ini- Malfunction of the Replace the front clincher home position
tialization when the front cover is front clincher home sensor and check for correct operation.
opened and closed, the problem is in position sensor.
the front clincher.
• When the front clincher is operated Loose connection Reinsert the connector. Also check for conti-
from the home position, the front of the front clincher nuity within the connector cable. If none,
clincher home position sensor does home position sen- remedy or replace the cable.
not turn off within 500 ms. sor connector.
Defective finisher Replace the finisher main PWB and check
main PWB. for correct operation.
C8230 Document finisher* rear stapler prob- Loose connection Reinsert the connector. Also check for conti-
lem of the rear stapler nuity within the connector cable. If none,
• During initialization, the rear stapler is motor connector. remedy or replace the cable.
not detected in the home position
Malfunction of the Replace the rear stapler motor and check for
within 500 ms after the rear stapler
rear stapler motor. correct operation.
returns to the home position. JAM90 is
indicated the first time this problem Malfunction of the Replace the rear stapler home position sen-
occurs. If the problem occurs after ini- rear stapler home sor and check for correct operation.
tialization when the front cover is position sensor.
opened and closed, the problem is in
the rear stapler. Loose connection Reinsert the connector. Also check for conti-
• When the rear stapler is operated from of the rear stapler nuity within the connector cable. If none,
the home position, the rear stapler home position sen- remedy or replace the cable.
home position sensor does not turn off sor connector.
within 500 ms. Defective finisher Replace the finisher main PWB and check
main PWB. for correct operation.

1-5-42
2FB/2FC

Remarks
Code Contents
Causes Check procedures/corrective measures
C8240 Document finisher* rear clincher Loose connection Reinsert the connector. Also check for conti-
problem of the rear clincher nuity within the connector cable. If none,
• During initialization, the rear clincher is motor connector. remedy or replace the cable.
not detected in the home position
Malfunction of the Replace the rear clincher motor and check
within 500 ms after the rear clincher
rear clincher motor. for correct operation.
returns to the home position. JAM90 is
indicated the first time this problem Malfunction of the Replace the rear clincher home position
occurs. If the problem occurs after ini- rear clincher home sensor and check for correct operation.
tialization when the front cover is position sensor.
opened and closed, the problem is in
the rear clincher. Loose connection Reinsert the connector. Also check for conti-
• When the rear clincher is operated of the rear clincher nuity within the connector cable. If none,
from the home position, the rear home position sen- remedy or replace the cable.
clincher home position sensor does sor connector.
not turn off within 500 ms. Defective finisher Replace the finisher main PWB and check
main PWB. for correct operation.
C8300 Document finisher* centerfold unit Loose connection Reinsert the connector. Also check for conti-
communication problem of the centerfold nuity within the connector cable. If none,
• Communication with the centerfold unit set switch con- remedy or replace the cable.
unit is not possible although the con- nector.
nection is detected.
Defective center- Replace the centerfold unit set switch and
fold unit set switch. check for correct operation.
Defective center- Replace the centerfold unit main PWB and
fold unit main check for correct operation.
PWB.
Defective finisher Replace the finisher main PWB and check
main PWB. for correct operation.
C8310 Document finisher* centerfold unit Loose connection Reinsert the connector. Also check for conti-
side registration guide problem of the side registra- nuity within the connector cable. If none,
• During initialization, the front/rear side tion guide motor remedy or replace the cable.
registration guides are not detected in connector.
the home position within 600 ms after
Malfunction of the Replace the side registration guide motor
the guide returns to the home position.
side registration and check for correct operation.
• When the side registration guide is
guide motor.
operated from the home position, the
side registration guide home position Malfunction of the Replace the side registration guide home
sensor does not turn off within 100 ms. side registration position sensor and check for correct opera-
guide home posi- tion.
tion sensor.
Loose connection Reinsert the connector. Also check for conti-
of the side registra- nuity within the connector cable. If none,
tion guide home remedy or replace the cable.
position sensor
connector.
Defective center- Replace the centerfold unit main PWB and
fold unit main check for correct operation.
PWB.

1-5-43
2FB/2FC

Remarks
Code Contents
Causes Check procedures/corrective measures
C8320 Document finisher* centerfold unit Loose connection Reinsert the connector. Also check for conti-
centering plate problem of the centering nuity within the connector cable. If none,
• During initialization, the centering plate plate motor con- remedy or replace the cable.
is not detected in the home position nector.
when the centering plate returns to the
Malfunction of the Replace the centering plate motor and
home position.
centering plate check for correct operation.
motor.
Malfunction of the Replace the centering plate home position
centering plate sensor and check for correct operation.
home position sen-
sor.
Loose connection Reinsert the connector. Also check for conti-
of the centering nuity within the connector cable. If none,
plate home posi- remedy or replace the cable.
tion sensor con-
nector.
Defective center- Replace the centerfold unit main PWB and
fold unit main check for correct operation.
PWB.
C8330 Document finisher* centerfold blade Loose connection Reinsert the connector. Also check for conti-
problem of the centerfold nuity within the connector cable. If none,
• During initialization, the centerfold blade motor con- remedy or replace the cable.
blade is not detected in the home posi- nector.
tion within a specified period of time.
Malfunction of the Replace the centerfold blade motor and
centerfold blade check for correct operation.
motor.
Malfunction of the Replace the centerfold blade home position
centerfold blade sensor and check for correct operation.
home position sen-
sor.
Loose connection Reinsert the connector. Also check for conti-
of the centerfold nuity within the connector cable. If none,
blade home posi- remedy or replace the cable.
tion sensor con-
nector.
Defective center- Replace the centerfold unit main PWB and
fold unit main check for correct operation.
PWB.
C9040 DP lift motor going up error Loose connection Reinsert the connector. Also check for conti-
of the DP lift motor nuity within the connector cable. If none,
connector. remedy or replace the cable.
Malfunction of the Replace the DP lift motor and check for cor-
DP lift motor. rect operation.
Malfunction of the Replace the DP lift upper limit switch and
DP lift upper limit check for correct operation.
switch.
Loose connection Reinsert the connector. Also check for conti-
of the DP lift upper nuity within the connector cable. If none,
limit switch con- remedy or replace the cable.
nector.
Defective DP main Replace the DP main PWB and check for
PWB. correct operation.

1-5-44
2FB/2FC

Remarks
Code Contents
Causes Check procedures/corrective measures
C9050 DP lift motor going down error Loose connection Reinsert the connector. Also check for conti-
of the DP lift motor nuity within the connector cable. If none,
connector. remedy or replace the cable.
Malfunction of the Replace the DP lift motor and check for cor-
DP lift motor. rect operation.
Malfunction of the Replace the DP lift lower limit switch and
DP lift lower limit check for correct operation.
switch.
Loose connection Reinsert the connector. Also check for conti-
of the DP lift lower nuity within the connector cable. If none,
limit switch con- remedy or replace the cable.
nector.
Defective DP main Replace the DP main PWB and check for
PWB. correct operation.
C9060 DP EEPROM error Defective DP main Replace the DP main PWB and check for
• Read and write data does not match. PWB. correct operation.
• Data in the specified area of the
Device damage of Contact the Service Administrative Division.
backup memory does not match the
EEPROM.
specified values.
C9070 Communication problem between DP Loose connection Reinsert the connector. Also check for conti-
and SHD of the SHD PWB. nuity within the connector cable. If none,
• A communication error is detected. remedy or replace the cable.
Defective SHD Replace the SHD PWB and check for cor-
PWB. rect operation.
C9080 Communication problem between DP Loose connection Reinsert the connector. Also check for conti-
and CIS of CIS. nuity within the connector cable. If none,
remedy or replace the cable.
Defective CIS. Replace CIS and check for correct opera-
tion.

1-5-45
2FB/2FC

1-5-3 Image formation problems

(1) No image (2) No image (3) Image is too (4) Background is (5) A white line
appears appears light. visible. appears longitu-
(entirely white). (entirely black). dinally.

See page 1-5-48 See page 1-5-49 See page 1-5-50 See page 1-5-51 See page 1-5-51

(6) A black line (7) A black line (8) One side of the (9) Black dots (10) Image is
appears longitu- appears later- copy image is appear on the blurred.
dinally. ally. darker than the image.
other.

See page 1-5-51 See page 1-5-52 See page 1-5-52 See page 1-5-52 See page 1-5-53

(11) The leading (12) The leading (13) Paper creases. (14) Offset occurs. (15) Image is partly
edge of the edge of the missing.
image is consis- image is spo-
tently mis- radically mis-
aligned with the aligned with the
original. original.

See page 1-5-53 See page 1-5-53 See page 1-5-54 See page 1-5-54 See page 1-5-54

(16) Fusing is poor. (17) Image is out of (18) Image center (19) Image is not (20) There is a regu-
focus. does not align square. lar error
with the original between the
center. centers of the
original and
copy image
when the DP is
used.

See page 1-5-55 See page 1-5-55 See page 1-5-55 See page 1-5-56 See page 1-5-56

1-5-46
2FB/2FC

(21) There is a regu-


lar error
between the
leading edges
of the original
and copy image
when the DP is
used.

See page 1-5-56

1-5-47
2FB/2FC

(1) No image appears Causes


(entirely white). 1. No transfer charging.
2. No LSU laser is output.
3. No developing bias is output.

Causes Check procedures/corrective measures


1. No transfer charging.
A. The connector terminals of the transfer Reinsert the connector. Also check for continuity within the connector
high voltage PWB make poor contact. cable. If none, remedy or replace the cable.
B. Defective engine PWB. Check if YC6-11 on the engine PWB goes low when maintenance item
U101 is run. If not, replace the engine PWB.
C. Defective transfer high voltage PWB. Replace the transfer unit (see page 1-6-61).
2. No LSU laser is output.
A. Defective laser scanner unit. Replace the laser scanner unit (see page 1-6-42).
B. Defective main PWB. Check if YC1-14 on the main PWB goes low when maintenance item
U101 is run. If not, replace the main PWB.
3. No developing bias is output.
A. Defective engine PWB. Check if YC7-5 and YC7-6 on the engine PWB go low when maintenance
item U101 is run. If not, replace the engine PWB.
B. Defective high voltage PWB. Check if developing bias voltage is output when the engine PWB is nor-
mal while maintenance item U101 is run. If not, replace the high voltage
PWB.

1-5-48
2FB/2FC

(2) No image appears Causes


(entirely black). 1. No main charging.
2. Exposure lamp fails to light.
3. CIS fails to light.
4. The laser of laser scanner unit has lit up all.

Causes Check procedures/corrective measures


1. No main charging.
A. Poor insertion main charger unit. Reinstall the main charger unit.
B. Broken main charger wire. Replace the wire (see page 1-6-33).
C. Leaking main charger housing. Clean the main charger wire and grid.
D. The connector terminals of the high volt- Reinsert the connector. Also check for continuity within the connector
age PWB make poor contact. cable. If none, remedy or replace the cable.
E. Defective engine PWB. Check if YC7-9 on the engine PWB goes low when maintenance item
U100 is run. If not, replace the engine PWB.
F. Defective high voltage PWB. Check if main charging takes place when YC1-3 on the high voltage PWB
goes low while maintenance item U100 is run. If not, replace the high
voltage PWB.
2. Exposure lamp fails to light.
A. The connector terminals of the exposure Reinsert the connector. Also check for continuity within the connector
lamp make poor contact. cable. If none, remedy or replace the cable.
B. Defective inverter PWB. Check if the exposure lamp lights when CN2-1 and CN2-4 on the inverter
PWB go low while maintenance item U061 is run. If not, replace the
inverter PWB.
C. Defective scanner PWB. Check if YC4-3 on the scanner PWB goes low when maintenance item
U061 is run. If not, replace the scanner PWB.
3. CIS fails to light.
A. The connector terminals of the CIS make Reinsert the connector. Also check for continuity within the connector
poor contact. cable. If none, remedy or replace the cable.
B. Defective DP inverter PWB. Check if the CIS lights when the connectors on the DP inverter PWB go
low while maintenance item U061 is run. If not, replace the DP inverter
PWB.
C. Defective DP main PWB. Check if YC12-2 on the DP main PWB goes low when maintenance item
U061 is run. If not, replace the DP main PWB.
4. The laser of laser scanner unit has lit up
all.
A. Defective laser scanner unit. Replace the laser scanner unit (see page 1-6-42).
B. Defective main PWB. Replace the main PWB.

1-5-49
2FB/2FC

(3) Image is too light. Causes


1. Insufficient toner.
2. Deteriorated toner.
3. The transfer voltage is not output properly.
4. Defective developing bias output.
5. Surface potential is high.

Causes Check procedures/corrective measures


1. Insufficient toner. If the display shows the message requesting toner replenishment,
replace the toner container.
2. Deteriorated toner. Perform the drum refresh operation (see page 1-4-84).
3. The transfer voltage is not output properly.
A. The connector terminals of the transfer Reinsert the connector. Also check for continuity within the connector
high voltage PWB make poor contact. cable. If none, remedy or replace the cable.
B. Poor insertion transfer unit. Reinstall the transfer unit.
C. Continuity malfunction inside the transfer Check for continuity. If none, remedy or replace.
belt.
4. Defective developing bias output.
A. Defective engine PWB. Check if YC7-5 both or one side of YC7-6 on the engine PWB go low
when run maintenance item U101. If not, replace the engine PWB.
Check if 5 V DC is output from YC7-3 on the engine PWB when run main-
tenance item U101. If not, replace the engine PWB.
5. Surface potential is high.
A. Poor installation of high voltage PWB. Check the installation state of the high voltage PWB.
B. Defective high voltage PWB. If the grit output is zero when the high voltage PWB is installed securely,
replace the high voltage PWB.

1-5-50
2FB/2FC-2.0

(4) Background is visible. Causes


1. Deteriorated toner.
2. Dirty main charger wire.

Causes Check procedures/corrective measures


1. Deteriorated toner. Perform the drum refresh operation (see page 1-4-84).
2. Dirty main charger wire. Clean the wire or, if it is extremely dirty, replace it.

(5) A white line appears Causes


longitudinally. 1. Foreign matter in the developing unit.
2. Flawed drum.
3. Dirty shading plate.
4. Dirty DP separation roller.
5. Foreign matter in the laser scanner unit.
6. Dirty CIS or CIS roller.

Causes Check procedures/corrective measures


1. Foreign matter in the developing unit. Check if the magnetic brush is formed uniformly. If not, replace the devel-
oper.
2. Flawed drum. Replace the drum (see page 1-6-56).
3. Dirty shading plate. Clean the shading plate.
4. Dirty DP separation roller. Clean the DP separation roller.
5. Foreign matter in the laser scanner unit. Replace the laser scanner unit (see page 1-6-42).
6. Dirty CIS or CIS roller. Clean the CIS or CIS roller.

(6) A black line appears Causes


longitudinally. 1. Dirty or flawed drum.
2. Deformed or worn cleaning blade.
3. Dirty contact glass.
4. Dirty scanner mirror.
5. Dirty upper and lower slit glass.
6. Dirty main charger wire.
7. Dirty or flawed press roller.

Causes Check procedures/corrective measures


1. Dirty or flawed drum. Clean the drum. If the drum is flawed, replace the drum
(see page 1-6-56).
2. Deformed or worn cleaning blade. Replace the cleaning blade.
3. Dirty contact glass. Clean the contact glass.
4. Dirty scanner mirror. Clean the scanner mirror.
5. Dirty upper and lower slit glass. Clean the upper and lower slit glass.
6. Dirty main charger wire. Clean the main charger wire or, if it is extremely dirty, replace it.
7. Dirty or flawed press roller. Clean the press roller.

1-5-51
2FB/2FC

(7) A black line appears laterally. Causes


1. Flawed drum.
2. Dirty developing section.
3. Leaking main charger housing.
4. Contact failure of developing bias terminal.

Causes Check procedures/corrective measures


1. Flawed drum. Replace the drum (see page 1-6-56).
2. Dirty developing section. Clean any part contaminated with toner in the developing section.
3. Leaking main charger housing. Clean the main charger wire and grid.
4. Contact failure of developing bias termi-
nal.
A. Poor installation of high voltage PWB. Check the installation state of the high voltage PWB.

(8) One side of the copy image is Causes


darker than the other. 1. Dirty main charger wire.
2. Defective exposure lamp.
3. Defective CIS.

Causes Check procedures/corrective measures


1. Dirty main charger wire. Clean the wire or, if it is extremely dirty, replace it (see page 1-6-33).
2. Defective exposure lamp. Check if the exposure lamp light is distributed evenly. If not, replace the
exposure lamp (see page 1-6-34).
3. Defective CIS. Check if the CIS light is distributed evenly.
If not, replace the CIS (see page 1-6-87).

(9) Black dots appear on the image. Causes


1. Dirty or flawed drum.
2. Dirty contact glass.
3. Dirty DP section.
4. Deformed or worn cleaning blade.
5. Flawed developing roller.
6. Dirty heat roller separation claws.

Causes Check procedures/corrective measures


1. Dirty or flawed drum. Clean the drum. If the drum is flawed, replace the drum (see page 1-6-
56).
2. Dirty contact glass. Clean the contact glass.
3. Dirty DP section. Clean the DP section.
4. Deformed or worn cleaning blade. Clean the cleaning blade.
5. Flawed developing roller. Replace the developing unit (see page 1-6-60).
6. Dirty heat roller separation claws. Clean the heat roller separation claws.

1-5-52
2FB/2FC

(10) Image is blurred. Causes


1. Scanner moves erratically.
2. Deformed press roller.
3. Paper conveying section drive problem.

Causes Check procedures/corrective measures


1. Scanner moves erratically. Check if there is any foreign matter on the front and rear scanner rails. If
any, remove it.
2. Deformed press roller. Replace the press roller (see page 1-6-72).
3. Paper conveying section drive problem. Check the gears and belts and, if necessary, grease them.

(11) The leading edge of the image is Causes


consistently misaligned with the 1. Misadjusted leading edge registration.
original. 2. Misadjusted scanner leading edge registration.
3. Registration motor operating incorrectly.
4. Misadjusted the amount of slack in the paper.

Causes Check procedures/corrective measures


1. Misadjusted leading edge registration. Readjust the leading edge registration (see page 1-6-25).
2. Misadjusted scanner leading edge regis- Readjust the scanner leading edge registration (see page 1-6-54).
tration.
3. Registration motor operating incorrectly. Check the installation of the registration motor. If it operates incorrectly,
replace it.
4. Misadjusted the amount of slack in the Run maintenance item U051 to readjust the amount of slack in the paper.
paper.

(12) The leading edge of the image is Causes


sporadically misaligned with the 1. Registration motor, MP feed motor, paper feed motor 1, paper feed motor 2,
original. paper feed motor 3 or paper feed motor 4 installed or operating incorrectly.

Causes Check procedures/corrective measures


1. Registration motor, MP feed motor, paper Check the installation position and operation of the registration motor, MP
feed motor 1, paper feed motor 2, paper feed motor, paper feed motor 1, paper feed motor 2, paper feed motor 3
feed motor 3 or paper feed motor 4 and paper feed motor 4. If any of them operates incorrectly, replace it.
installed or operating incorrectly.

1-5-53
2FB/2FC

(13) Paper creases. Causes


1. Paper curled.
2. Paper damp.
3. Defective pressure nuts.
4. Defective separation.

Causes Check procedures/corrective measures


1. Paper curled. Check the paper storage conditions.
2. Paper damp. Check the paper storage conditions.
3. Defective pressure nuts. Tighten the fuser pressure nuts.
4. Defective separation. Check the heat roller separation claws.

(14) Offset occurs. Causes


1. Defective cleaning blade.
2. Wrong types of paper.
3. The paper is not loaded correctly.
4. Defective fuser section.
5. Decrease of surface potential.

Causes Check procedures/corrective measures


1. Defective cleaning blade. Replace the cleaning blade.
2. Wrong types of paper. Check if the paper meets specifications.
Also check if the specifying the paper type of machine default is proper
(see page 1-4-80).
3. The paper is not loaded correctly. Load the paper correctly.
4. Defective fuser section. Check the heat roller and press roller.
5. Decrease of surface potential. Run the maintenance item U100 (see page 1-4-30).
If the problem is not solved, clean the main charger wire.

(15) Image is partly missing. Causes


1. Paper damp.
2. Paper creased.
3. Drum condensation.
4. Flawed drum.
5. Flawed transfer belt.
6. Dirt on the back surface of the contact glass and on the surface of the scanner
mirror.

Causes Check procedures/corrective measures


1. Paper damp. Check the paper storage conditions.
2. Paper creased. Replace the paper.
3. Drum condensation. Clean the drum.
4. Flawed drum. Replace the drum (see page 1-6-56).
5. Flawed transfer belt. Replace the transfer unit (see page 1-6-61).
6. Dirt on the back surface of the contact Clean the contact glass and scanner mirror.
glass and on the surface of the scanner
mirror.

1-5-54
2FB/2FC

(16) Fusing is poor. Causes


1. Wrong paper.
2. Defective pressure nuts.
3. Flawed heat roller or press roller.
4. Defective fuser heater.

Causes Check procedures/corrective measures


1. Wrong paper. Check if the paper meets specifications. Also check if the specifying the
paper type of machine default is proper (see page 1-4-80).
2. Defective pressure nuts. Tighten the fuser pressure nuts.
3. Flawed heat roller or press roller. Replace the heat roller or press roller (see page 1-6-79).
4. Defective fuser heater. Replace the fuser heater (see page 1-6-76).

(17) Image is out of focus. Causes


1. Defective image scanning unit.
2. Drum condensation.

Causes Check procedures/corrective measures


1. Defective image scanning unit. Replace the image scanning unit (see page 1-6-46).
2. Drum condensation. Clean the drum.

(18) Image center does not align with Causes


the original center. 1. Misadjusted center line of image printing.
2. Misadjusted scanner center line.
3. Original placed incorrectly.

Causes Check procedures/corrective measures


1. Misadjusted center line of image printing. Readjust the center line of image printing (see page 1-6-46).
2. Misadjusted scanner center line. Readjust the scanner center line (see page 1-6-53).
3. Original placed incorrectly. Place the original correctly.

1-5-55
2FB/2FC

(19) Image is not square. Causes


1. Laser scanner unit positioned incorrectly.
2. Image scanning unit positioned incorrectly.

Causes Check procedures/corrective measures


1. Laser scanner unit positioned incorrectly. Adjust the installation position of the laser scanner unit
(see page 1-6-49).
2. Image scanning unit positioned incor- Adjust the installation position of the image scanning unit
rectly. (see page 1-6-50).

(20) There is a regular error between Causes


the centers of the original and 1. Misadjusted center line.
copy image when the DP is used.

Causes Check procedures/corrective measures


1. Misadjusted center line. Readjust the DP center line (see page 1-6-92).

(21) There is a regular error between Causes


the leading edges of the original 1. Misadjusted original scanning start position.
and copy image when the DP is
used.

Causes Check procedures/corrective measures


1. Misadjusted original scanning start posi- Readjust the DP leading timing (see page 1-6-93).
tion.

1-5-56
2FB/2FC

1-5-4 Electric problems


Copier

Problem Causes Check procedures/corrective measures


(1) No electricity at the power Measure the input voltage.
The machine does outlet.
not operate when the
The power cord is not Check the contact between the power plug and the outlet.
main power switch is
plugged in properly.
turned on.
The front cover is not Check the front cover.
closed completely.
Broken power cord. Check for continuity. If none, replace the cord.
Defective main power Check for continuity across the contacts. If none, replace the main
switch. power switch.
Blown fuse in the AC power Check for continuity. If none, remove the cause of blowing and
source PWB. replace the fuse.
Defective front cover Check for continuity across the contacts of switch. If none, replace
switch. the switch.
(2) Poor contact in the develop- Reinsert the connector. Also check for continuity within the con-
The developing ing motor connector termi- nector cable. If none, remedy or replace the cable.
motor does not oper- nals.
ate
Broken developing motor Check visually and replace the developing motor if necessary.
(C2100).
gear.
Defective developing motor. Run maintenance item U030 and check if the developing motor
operates when YC8-3 on the duplex PWB goes low. If not, replace
the developing motor.
Defective duplex PWB. Run maintenance item U030 and check if YC8-3 on the duplex
PWB goes low. If not, replace the duplex PWB.
(3) Poor contact in the drive Reinsert the connector. Also check for continuity within the con-
The drive motor does motor connector terminals. nector cable. If none, remedy or replace the cable.
not operate
Broken drive motor gear. Check visually and replace the drive motor if necessary.
(C2200).
Defective drive motor. Run maintenance item U030 and check if the drive motor oper-
ates when YC11-3 on the deck PWB goes low. If not, replace the
drive motor.
Defective deck PWB. Run maintenance item U030 and check if YC11-3 on the deck
PWB goes low. If not, replace the deck PWB.
Defective engine PWB. Run maintenance item U030 and check if YC3-B4 on the engine
PWB goes low. If not, replace the engine PWB.
(4) Poor contact in the fuser Reinsert the connector. Also check for continuity within the con-
The fuser motor does motor connector terminals. nector cable. If none, remedy or replace the cable.
not operate
Broken fuser motor gear. Check visually and replace the fuser motor if necessary.
(C2300).
Defective fuser motor. Run maintenance item U030 and check if the fuser motor oper-
ates when YC4-3 on the duplex PWB goes low. If not, replace the
fuser motor.
Defective duplex PWB. Run maintenance item U030 and check if YC4-3 on the duplex
PWB goes low. If not, replace the duplex PWB.
Defective engine PWB. Run maintenance item U030 and check if YC2-B11 on the engine
PWB goes low. If not, replace the engine PWB.

1-5-57
2FB/2FC

Problem Causes Check procedures/corrective measures


(5) Poor contact in the transfer Reinsert the connector. Also check for continuity within the con-
The transfer motor motor connector terminals. nector cable. If none, remedy or replace the cable.
does not operate
Broken transfer motor gear. Check visually and replace the transfer motor if necessary.
(C2550).
Defective transfer motor. Run maintenance item U030 and check if the transfer motor oper-
ates when YC3-3 on the cassette PWB goes low. If not, replace
the transfer motor.
Defective cassette PWB. Run maintenance item U030 and check if YC3-3 on the cassette
PWB goes low. If not, replace the cassette PWB.
Defective engine PWB. Run maintenance item U030 and check if YC4-4 on the engine
PWB goes low. If not, replace the engine PWB.
(6) Poor contact in paper feed Reinsert the connector. Also check for continuity within the con-
Paper feed motor 1 motor 1 connector termi- nector cable. If none, remedy or replace the cable.
does not operate. nals.
Broken paper feed motor 1 Check visually and replace paper feed motor 1 if necessary.
gear.
Defective paper feed motor Run maintenance item U030 and check if paper feed motor 1
1. operates when YC8-1, YC8-3, YC8-4 and YC8-6 on the deck
PWB go low. If not, replace paper feed motor 1.
Defective deck PWB. Run maintenance item U030 and check if YC8-1, YC8-3, YC8-4
and YC8-6 on the deck PWB go low. If not, replace the deck PWB.
(7) Poor contact in paper feed Reinsert the connector. Also check for continuity within the con-
Paper feed motor 2 motor 2 connector termi- nector cable. If none, remedy or replace the cable.
does not operate. nals.
Broken paper feed motor 2 Check visually and replace paper feed motor 2 if necessary.
gear.
Defective paper feed motor Run maintenance item U030 and check if paper feed motor 2
2. operates when YC8-7, YC8-8, YC8-9 and YC8-10 on the deck
PWB go low. If not, replace paper feed motor 2.
Defective deck PWB. Run maintenance item U030 and check if YC8-7, YC8-8, YC8-9
and YC8-10 on the deck PWB go low. If not, replace the deck
PWB.
(8) Poor contact in paper feed Reinsert the connector. Also check for continuity within the con-
Paper feed motor 3 motor 3 connector termi- nector cable. If none, remedy or replace the cable.
does not operate. nals.
Broken paper feed motor 3 Check visually and replace paper feed motor 3 if necessary.
gear.
Defective paper feed motor Run maintenance item U030 and check if paper feed motor 3
3. operates when YC6-11, YC6-12, YC6-13 and YC6-14 on the cas-
sette PWB go low. If not, replace paper feed motor 3.
Defective cassette PWB. Run maintenance item U030 and check if YC6-11, YC6-12, YC6-
13 and YC6-14 on the cassette PWB go low. If not, replace the
cassette PWB.

1-5-58
2FB/2FC

Problem Causes Check procedures/corrective measures


(9) Poor contact in paper feed Reinsert the connector. Also check for continuity within the con-
Paper feed motor 4 motor 4 connector termi- nector cable. If none, remedy or replace the cable.
does not operate. nals.
Broken paper feed motor 4 Check visually and replace paper feed motor 4 if necessary.
gear.
Defective paper feed motor Run maintenance item U030 and check if paper feed motor 4
4. operates when YC6-7, YC6-8, YC6-9 and YC6-10 on the cassette
PWB go low. If not, replace paper feed motor 4.
Defective cassette PWB. Run maintenance item U030 and check if YC6-7, YC6-8, YC6-9
and YC6-10 on the cassette PWB go low. If not, replace the cas-
sette PWB.
(10) Poor contact in the feed Reinsert the connector. Also check for continuity within the con-
The feed motor does motor connector terminals. nector cable. If none, remedy or replace the cable.
not operate.
Broken feed motor gear. Check visually and replace the feed motor C if necessary.
Defective feed motor. Run maintenance item U030 and check if the feed motor operates
when YC2-B5 on the duplex PWB goes low. If not, replace the
feed motor.
Defective duplex PWB. Run maintenance item U030 and check if YC2-B5 on the duplex
PWB goes low. If not, replace the duplex PWB.
Defective engine PWB. Run maintenance item U030 and check if YC2-B7 on the engine
PWB goes low. If not, replace the engine PWB.
(11) Poor contact in the MP feed Reinsert the connector. Also check for continuity within the con-
The MP feed motor motor connector terminals. nector cable. If none, remedy or replace the cable.
does not operate.
Broken MP feed motor Check visually and replace the MP feed motor if necessary.
gear.
Defective MP feed motor. Run maintenance item U030 and check if the MP feed motor
operates when YC2-B6 on the deck PWB goes low. If not, replace
the MP feed motor.
Defective deck PWB. Run maintenance item U030 and check if YC2-B6 on the deck
PWB goes low. If not, replace the deck PWB.
Defective engine PWB. Run maintenance item U030 and check if YC3-B8 on the engine
PWB goes low. If not, replace the engine PWB.
(12) Poor contact in the vertical Reinsert the connector. Also check for continuity within the con-
The vertical feed feed motor connector termi- nector cable. If none, remedy or replace the cable.
motor does not oper- nals.
ate.
Broken vertical feed motor Check visually and replace the vertical feed motor if necessary.
gear.
Defective vertical feed Run maintenance item U030 and check if the vertical feed motor
motor. operates when YC6-1, YC6-3, YC6-4 and YC6-6 on the cassette
PWB go low. If not, replace the vertical feed motor.
Defective cassette PWB. Run maintenance item U030 and check if YC6-1, YC6-3, YC6-4
and YC6-6 on the cassette PWB go low. If not, replace the cas-
sette PWB.

1-5-59
2FB/2FC-2.0

Problem Causes Check procedures/corrective measures


(13) Poor contact in the registra- Reinsert the connector. Also check for continuity within the con-
The registration tion motor connector termi- nector cable. If none, remedy or replace the cable.
motor does not oper- nals.
ate.
Broken registration motor Check visually and replace the registration motor if necessary.
gear.
Defective registration Run maintenance item U030 and check if the registration motor
motor. operates when YC2-B9 on the duplex PWB goes low. If not,
replace the registration motor.
Defective duplex PWB. Run maintenance item U030 and check if YC2-B9 on the duplex
PWB goes low. If not, replace the duplex PWB.
Defective engine PWB. Run maintenance item U030 and check if YC2-B3 on the engine
PWB goes low. If not, replace the engine PWB.
(14) Poor contact in the toner Reinsert the connector. Also check for continuity within the con-
The toner motor does motor connector terminals. nector cable. If none, remedy or replace the cable.
not operate.
Broken toner motor gear. Check visually and replace the toner motor if necessary.
Defective toner motor. Run maintenance item U135 and check if the toner motor oper-
ates when YC6-7, YC6-8, YC6-9 and YC6-10 on the deck PWB
go low. If not, replace the toner motor.
Defective deck PWB. Run maintenance item U135 and check if YC6-7, YC6-8, YC6-9
and YC6-10 on the deck PWB go low. If not, replace the deck
PWB.
(15) Poor contact in the cleaning Reinsert the connector. Also check for continuity within the con-
The cleaning motor motor connector terminals. nector cable. If none, remedy or replace the cable.
does not operate.
Broken cleaning motor Check visually and replace the cleaning motor if necessary.
gear.
(16) Poor contact in the PTC Reinsert the connector. Also check for continuity within the con-
The PTC cleaning cleaning motor connector nector cable. If none, remedy or replace the cable.
motor does not oper- terminals.
ate.
Broken PTC cleaning motor Check visually and replace the PTC cleaning motor if necessary.
gear.
(17) Poor contact in the polygon Reinsert the connector. Also check for continuity within the con-
The polygon motor motor connector terminals. nector cable. If none, remedy or replace the cable.
does not operate.
Broken polygon motor Replace the laser scanner unit (see page 1-6-42).
(18) Poor contact in lift motor 1 Reinsert the connector. Also check for continuity within the con-
Lift motor 1 does not connector terminals. nector cable. If none, remedy or replace the cable.
operate.
Broken lift motor 1 gear. Check visually and replace lift motor 1 if necessary.
(19) Poor contact in lift motor 2 Reinsert the connector. Also check for continuity within the con-
Lift motor 2 does not connector terminals. nector cable. If none, remedy or replace the cable.
operate.
Broken lift motor 2 gear. Check visually and replace lift motor 2 if necessary.
(20) Poor contact in lift motor 3 Reinsert the connector. Also check for continuity within the con-
Lift motor 3 does not connector terminals. nector cable. If none, remedy or replace the cable.
operate.
Broken lift motor 3 gear. Check visually and replace lift motor 3 if necessary.
(21) Poor contact in lift motor 4 Reinsert the connector. Also check for continuity within the con-
Lift motor 4 does not connector terminals. nector cable. If none, remedy or replace the cable.
operate.
Broken lift motor 4 gear. Check visually and replace lift motor 4 if necessary.
(22) Poor contact in the scanner Reinsert the connector. Also check for continuity within the con-
The scanner motor motor connector terminals. nector cable. If none, remedy or replace the cable.
does not operate.
Broken scanner motor gear. Check visually and replace the scanner motor if necessary.

1-5-60
2FB/2FC-2.0

Problem Causes Check procedures/corrective measures


(23) Poor contact in the duplex Reinsert the connector. Also check for continuity within the con-
The duplex side reg- side registration motor con- nector cable. If none, remedy or replace the cable.
istration motor does nector terminals.
not operate.
Broken duplex side regis- Check visually and replace the duplex side registration motor if
tration motor gear. necessary.
Defective duplex side regis- Run maintenance item U030 and check if the duplex side registra-
tration motor. tion motor operates when YC7-10, YC7-12, YC7-14 and YC7-16
on the duplex PWB go low. If not, replace the duplex side registra-
tion motor.
Defective duplex PWB. Run maintenance item U030 and check if YC7-10, YC7-12, YC7-
14 and YC7-16 on the duplex PWB go low. If not, replace the
duplex PWB.
(24) Poor contact in the duplex Reinsert the connector. Also check for continuity within the con-
The duplex feed feed motor connector termi- nector cable. If none, remedy or replace the cable.
motor does not oper- nals.
ate.
Broken duplex feed motor Check visually and replace the duplex feed motor if necessary.
gear.
Defective duplex feed Run maintenance item U030 and check if the duplex feed motor
motor. operates when YC7-2, YC7-4, YC7-6 and YC7-8 on the duplex
PWB go low. If not, replace the duplex feed motor.
Defective duplex PWB. Run maintenance item U030 and check if YC7-2, YC7-4, YC7-6
and YC7-8 on the duplex PWB go low. If not, replace the duplex
PWB.
(25) Poor contact in the duplex Reinsert the connector. Also check for continuity within the con-
The duplex switch- switchback motor connector nector cable. If none, remedy or replace the cable.
back motor does not terminals.
operate.
Broken duplex switchback Check visually and replace the duplex switchback motor if neces-
motor gear. sary.
Defective duplex switch- Run maintenance item U030 and check if the duplex switchback
back motor. motor operates when YC7-18, YC7-20, YC7-22 and YC7-24 on
the duplex PWB go low. If not, replace the duplex switchback
motor.
Defective duplex PWB. Run maintenance item U030 and check if YC7-18, YC7-20, YC7-
22 and YC7-24 on the duplex PWB go low. If not, replace the
duplex PWB.
(26) Broken cooling fan motor 1 Check for continuity across the coil. If none, replace cooling fan
Cooling fan motor 1 or 2 coil. motor 1 or 2.
or 2 does not oper-
Poor contact in cooling fan Reinsert the connector. Also check for continuity within the con-
ate.
motor 1 or 2 connector ter- nector cable. If none, remedy or replace the cable.
minals.
Defective cooling fan motor Run maintenance item U037 and check if cooling fan motor 1
1. operates when YC2-1 on the fan motors drive PWB goes low. If
not, replace cooling fan motor 1.
Defective cooling fan motor Run maintenance item U037 and check if cooling fan motor 2
2. operates when YC2-3 on the fan motors drive PWB goes low. If
not, replace cooling fan motor 2.
Defective fan motors drive Run maintenance item U037 and check if YC2-1 or YC2-3 on the
PWB. fan motors drive PWB goes low. If not, replace the fan motors
drive PWB.
Defective engine PWB. Run maintenance item U037 and check if YC13-3 on the engine
PWB goes low. If not, replace the engine PWB.

1-5-61
2FB/2FC-2.0

Problem Causes Check procedures/corrective measures


(27) Broken cooling fan motor 3 Check for continuity across the coil. If none, replace cooling fan
Cooling fan motor 3 coil. motor 3.
does not operate.
Poor contact in cooling fan Reinsert the connector. Also check for continuity within the con-
motor 3 connector termi- nector cable. If none, remedy or replace the cable.
nals.
Defective cooling fan motor Run maintenance item U037 and check if cooling fan motor 3
3. operates when YC5-31 on the engine PWB goes low. If not,
replace cooling fan motor 3.
Defective engine PWB. Run maintenance item U037 and check if YC5-31 on the engine
PWB goes low. If not, replace the engine PWB.
(28) Broken cooling fan motor 4 Check for continuity across the coil. If none, replace cooling fan
Cooling fan motor 4 coil. motor 4.
does not operate.
Poor contact in cooling fan Reinsert the connector. Also check for continuity within the con-
motor 4 connector termi- nector cable. If none, remedy or replace the cable.
nals.
Defective cooling fan motor Run maintenance item U037 and check if cooling fan motor 4
4. operates when YC13-5 on the engine PWB goes low. If not,
replace cooling fan motor 4.
Defective engine PWB. Run maintenance item U037 and check if YC13-5 on the engine
PWB goes low. If not, replace the engine PWB.
(29) Broken scanner fan motor Check for continuity across the coil. If none, replace the scanner
The scanner fan coil. fan motor.
motor does not oper-
Poor contact in scanner fan Reinsert the connector. Also check for continuity within the con-
ate.
motor connector terminals. nector cable. If none, remedy or replace the cable.
(30) Broken lamp fan motor coil. Check for continuity across the coil. If none, replace the lamp fan
The lamp fan motor motor.
does not operate.
Poor contact in lamp fan Reinsert the connector. Also check for continuity within the con-
motor connector terminals. nector cable. If none, remedy or replace the cable.
Defective lamp fan motor. Run maintenance item U037 and check if the lamp fan motor
operates when YC2-1 on the scanner PWB goes low. If not,
replace the lamp fan motor.
Defective scanner PWB. Run maintenance item U037 and check if YC2-1 on the scanner
PWB goes low. If not, replace the scanner PWB.
(31) Broken LSU fan motor coil. Check for continuity across the coil. If none, replace the LSU fan
The LSU fan motor motor.
does not operate.
Poor contact in LSU fan Reinsert the connector. Also check for continuity within the con-
motor connector terminals. nector cable. If none, remedy or replace the cable.
Defective LSU fan motor. Run maintenance item U037 and check if the LSU fan motor oper-
ates when YC5-32 on the engine PWB goes low. If not, replace
the LSU fan motor.
Defective engine PWB. Run maintenance item U037 and check if YC5-32 on the engine
PWB goes low. If not, replace the engine PWB.
(32) Broken developing fan Check for continuity across the coil. If none, replace developing
Developing fan motor motor 1 or 2 coil. fan motor 1 or 2.
1 or 2 does not oper-
Poor contact in developing Reinsert the connector. Also check for continuity within the con-
ate.
fan motor 1 or 2 connector nector cable. If none, remedy or replace the cable.
terminals.
Defective developing fan Run maintenance item U037 and check if developing fan motor 1
motor 1. operates when YC2-9 on the fan motors drive PWB goes low. If
not, replace developing fan motor 1.

1-5-62
2FB/2FC-2.0

Problem Causes Check procedures/corrective measures


(32) Defective developing fan Run maintenance item U037 and check if developing fan motor 2
Developing fan motor motor 2. operates when YC2-11 on the fan motors drive PWB goes low. If
1 or 2 does not oper- not, replace developing fan motor 2.
ate.
Defective fan motors drive Run maintenance item U037 and check if YC2-9 or YC2-11 on the
PWB. fan motors drive PWB goes low. If not, replace the fan motors
drive PWB.
Defective engine PWB. Run maintenance item U037 and check if YC13-3 on the engine
PWB goes low. If not, replace the engine PWB.
(33) Broken image formation fan Check for continuity across the coil. If none, replace the image for-
The image formation motor coil. mation fan motor.
fan motor does not
Poor contact in image for- Reinsert the connector. Also check for continuity within the con-
operate.
mation fan motor connector nector cable. If none, remedy or replace the cable.
terminals.
Defective image formation Run maintenance item U037 and check if the image formation fan
fan motor. motor operates when YC5-1 on the engine PWB goes low. If not,
replace the image formation fan motor.
Defective engine PWB. Run maintenance item U037 and check if YC5-1 on the engine
PWB goes low. If not, replace the engine PWB.
(34) Broken developing duct fan Check for continuity across the coil. If none, replace the develop-
The developing duct motor coil. ing duct fan motor.
fan motor does not
Poor contact in developing Reinsert the connector. Also check for continuity within the con-
operate.
duct fan motor connector nector cable. If none, remedy or replace the cable.
terminals.
Defective developing duct Run maintenance item U037 and check if the developing duct fan
fan motor. motor operates when YC5-2 on the engine PWB goes low. If not,
replace the developing duct fan motor.
Defective engine PWB. Run maintenance item U037 and check if YC5-2 on the engine
PWB goes low. If not, replace the engine PWB.
(35) Broken PWB fan motor 1 or Check for continuity across the coil. If none, replace PWB fan
PWB fan motor 1 or 2 2 coil. motor 1 or 2.
does not operate.
Poor contact in PWB fan Reinsert the connector. Also check for continuity within the con-
motor 1 or 2 connector ter- nector cable. If none, remedy or replace the cable.
minals.
Defective PWB fan motor 1. Run maintenance item U037 and check if PWB fan motor 1 oper-
ates when YC2-5 on the fan motors drive PWB goes low. If not,
replace PWB fan motor 1.
Defective PWB fan motor 2. Run maintenance item U037 and check if PWB fan motor 2 oper-
ates when YC2-7 on the fan motors drive PWB goes low. If not,
replace PWB fan motor 2.
Defective fan motors drive Run maintenance item U037 and check if YC2-5 or YC2-7 on the
PWB. fan motors drive PWB goes low. If not, replace the fan motors
drive PWB.
Defective engine PWB. Run maintenance item U037 and check if YC13-3 on the engine
PWB goes low. If not, replace the engine PWB.
(36) Broken power source fan Check for continuity across the coil. If none, replace the power
The power source motor coil. source fan motor.
fan motor does not
Poor contact in power Reinsert the connector. Also check for continuity within the con-
operate.
source fan motor connector nector cable. If none, remedy or replace the cable.
terminals.

1-5-63
2FB/2FC-2.0

Problem Causes Check procedures/corrective measures


(37) Broken feedshift fan motor Check for continuity across the coil. If none, replace the feedshift
The feedshift fan coil. fan motor.
motor does not oper-
Poor contact in feedshift fan Reinsert the connector. Also check for continuity within the con-
ate.
motor connector terminals. nector cable. If none, remedy or replace the cable.
Defective feedshift fan Run maintenance item U037 and check if the feedshift fan motor
motor. operates when YC6-4 on the engine PWB goes low. If not, replace
the feedshift fan motor.
Defective engine PWB. Run maintenance item U037 and check if YC6-4 on the engine
PWB goes low. If not, replace the engine PWB.
(38) Broken duplex fan motor Check for continuity across the coil. If none, replace the duplex
The duplex fan motor coil. fan motor.
does not operate.
Poor contact in duplex fan Reinsert the connector. Also check for continuity within the con-
motor connector terminals. nector cable. If none, remedy or replace the cable.
Defective duplex fan motor. Run maintenance item U037 and check if the duplex fan motor
operates when YC13-7 on the engine PWB goes low. If not,
replace the duplex fan motor.
Defective engine PWB. Run maintenance item U037 and check if YC13-7 on the engine
PWB goes low. If not, replace the engine PWB.
(39) Broken shield box fan motor Check for continuity across the coil. If none, replace the shield box
The shield box fan coil. fan motor.
motor does not oper-
Poor contact in shield box Reinsert the connector. Also check for continuity within the con-
ate.
fan motor connector termi- nector cable. If none, remedy or replace the cable.
nals.
(40) Broken MP solenoid coil. Check for continuity across the coil. If none, replace the MP sole-
The MP solenoid noid.
does not operate.
Poor contact in the MP Reinsert the connector. Also check for continuity within the con-
solenoid connector termi- nector cable. If none, remedy or replace the cable.
nals.
Defective engine PWB. Run maintenance item U033 and check if YC3-A8 and YC3-A9 on
the engine PWB go low. If not, replace the engine PWB.
Defective deck PWB. Run maintenance item U033 and check if YC5-A2 and YC5-A3 on
the deck PWB go low. If not, replace the deck PWB.
(41) Broken feedshift solenoid Check for continuity across the coil. If none, replace the feedshift
The feedshift sole- coil. solenoid.
noid does not oper-
Poor contact in the feedshift Reinsert the connector. Also check for continuity within the con-
ate.
solenoid connector termi- nector cable. If none, remedy or replace the cable.
nals.
Defective engine PWB. Run maintenance item U033 and check if YC6-14 and YC6-16 on
the engine PWB go low. If not, replace the engine PWB.
(42) Broken fuser web solenoid Check for continuity across the coil. If none, replace the fuser web
The fuser web sole- coil. solenoid.
noid does not oper-
Poor contact in the fuser Reinsert the connector. Also check for continuity within the con-
ate.
web solenoid connector ter- nector cable. If none, remedy or replace the cable.
minals.
Defective engine PWB. Run maintenance item U033 and check if YC12-2 on the engine
PWB goes low. If not, replace the engine PWB.

1-5-64
2FB/2FC-2.0

Problem Causes Check procedures/corrective measures


(43) Broken duplex feedshift Check for continuity across the coil. If none, replace the duplex
The duplex feedshift solenoid coil. feedshift solenoid.
solenoid does not
Poor contact in the duplex Reinsert the connector. Also check for continuity within the con-
operate.
feedshift solenoid connec- nector cable. If none, remedy or replace the cable.
tor terminals.
Defective duplex PWB. Run maintenance item U033 and check if YC7-19 and YC7-21 on
the duplex PWB go low. If not, replace the duplex PWB.
(44) Broken duplex switchback Check for continuity across the coil. If none, replace the duplex
The duplex switch- solenoid coil. switchback solenoid.
back solenoid does
Poor contact in the duplex Reinsert the connector. Also check for continuity within the con-
not operate.
switchback solenoid con- nector cable. If none, remedy or replace the cable.
nector terminals.
Defective duplex PWB. Run maintenance item U033 and check if YC7-14 and YC7-16 on
the duplex PWB go low. If not, replace the duplex PWB.
(45) Poor contact in the cleaning Reinsert the connector. Also check for continuity within the con-
The cleaning lamp lamp connector terminals. nector cable. If none, remedy or replace the cable.
does not turn on.
Defective cleaning lamp. Check for continuity. If none, replace the cleaning lamp.
Defective engine PWB. If the cleaning lamp turns on when YC5-5 on the engine PWB is
held low, replace the engine PWB.
(46) Poor contact in the expo- Reinsert the connector. Also check for continuity within the con-
The exposure lamp sure lamp connector termi- nector cable. If none, remedy or replace the cable.
does not turn on. nals.
Defective scanner PWB. Run maintenance item U061 and check if YC4-3 on the scanner
PWB goes low. If not, replace the scanner PWB.
(47) Defective scanner PWB. If YC4-3 on the scanner PWB is always low, replace the scanner
The exposure lamp PWB.
does not turn off.
(48) Broken wire in fuser heater Check for continuity across each heater lamp. If none, replace the
The fuser heater lamp M, S or L. fuser heater lamp M, S or L.
lamp M, S or L does
Fuser thermostat triggered. Check for continuity across thermostat. If none, remove the cause
not turn on.
and replace the fuser thermostat.
(49) Broken fuser thermistor M Measure the resistance. If it is ∞Ω, replace the fuser thermistor M
The fuser heater or S wire. or S.
lamp M, S or L does
not turn off. Dirty sensor part of the Check visually and clean the fuser thermistor M or S sensor parts.
fuser thermistor M or S.
(50) Poor insertion main charger See 1-5-49.
No main charging. unit.
Broken main charger wire.
Leaking main charger hous-
ing.
Faulty connection of con-
nector of high voltage PWB.
Defective engine PWB.
Defective high voltage
PWB.

1-5-65
2FB/2FC-2.0

Problem Causes Check procedures/corrective measures


(51) Defective engine PWB. See 1-5-48.
No developing bias is
Defective high voltage
output.
PWB.
Poor installation of high
voltage PWB.
(52) Faulty connection of con- See 1-5-48.
No transfer bias is nector of transfer high volt-
output. age PWB.
Defective engine PWB.
Defective transfer high volt-
age PWB.
(53) Defective original detection If the level of YC9-2 on the scanner PWB does not go low when
The original size is switch. the original detection switch is turned on and off, replace the origi-
not detected. nal detection switch.
(54) Original is not placed cor- Check the original and correct if necessary.
The original size is rectly.
not detected cor-
Poor contact in the original Reinsert the connector. Also check for continuity within the con-
rectly.
size detection sensor con- nector cable. If none, remedy or replace the cable.
nector terminals.
Defective original size Check if sensor operates correctly. If not, replace it.
detection sensor.
(55) Poor contact in the touch Reinsert the connector. Also check for continuity within the con-
The touch panel keys panel connector terminals. nector cable. If none, remedy or replace the cable.
do not work.
Defective touch panel or If any keys do not work after the touch panel has been initialized,
operation PWB. replace the touch panel or operation PWB.
(56) Poor contact in paper Reinsert the connector. Also check for continuity within the con-
The message empty switch 1 connector nector cable. If none, remedy or replace the cable.
requesting paper to terminals.
be loaded is shown
Defective paper empty Check if YC7-B5 on the deck PWB goes low when paper empty
when paper is
switch 1. switch 1 is turned on with 5 V DC present at YC7-B6 on the deck
present in cassette 1.
PWB. If not, replace paper empty switch 1.
(57) Poor contact in paper Reinsert the connector. Also check for continuity within the con-
The message empty switch 2 connector nector cable. If none, remedy or replace the cable.
requesting paper to terminals.
be loaded is shown
Defective paper empty Check if YC7-B11 on the deck PWB goes low when paper empty
when paper is
switch 2. switch 2 is turned on with 5 V DC present at YC7-B12 on the deck
present in cassette 2.
PWB. If not, replace paper empty switch 2.
(58) Poor contact in paper Reinsert the connector. Also check for continuity within the con-
The message empty switch 3 connector nector cable. If none, remedy or replace the cable.
requesting paper to terminals.
be loaded is shown
Defective paper empty Check if YC4-9 on the cassette PWB goes low when paper empty
when paper is
switch 3. switch 3 is turned on with 5 V DC present at YC4-7 on the cas-
present in cassette 3.
sette PWB. If not, replace paper empty switch 3.
(59) Poor contact in paper Reinsert the connector. Also check for continuity within the con-
The message empty switch 4 connector nector cable. If none, remedy or replace the cable.
requesting paper to terminals.
be loaded is shown
Defective paper empty Check if YC4-10 on the cassette PWB goes low when paper
when paper is
switch 4. empty switch 4 is turned on with 5 V DC present at YC4-8 on the
present in cassette 4.
cassette PWB. If not, replace paper empty switch 4.

1-5-66
2FB/2FC-2.0

Problem Causes Check procedures/corrective measures


(60) Poor contact in the MP Reinsert the connector. Also check for continuity within the con-
The message paper empty switch connec- nector cable. If none, remedy or replace the cable.
requesting paper to tor terminals.
be loaded is shown
Defective MP paper empty Check if YC5-A5 on the deck PWB goes low when the MP paper
when paper is
switch. empty switch is turned on with 5 V DC present at YC5-A4 on the
present on the MP
deck PWB. If not, replace the MP paper empty switch.
tray.
(61) Poor contact in paper Reinsert the connector. Also check for continuity within the con-
The size of paper in length size switch 1 con- nector cable. If none, remedy or replace the cable.
cassette 3 is not dis- nector terminals.
played correctly.
Defective paper length size Check if YC5-A12 on the cassette PWB goes low when paper
switch 1. length size switch 1 is turned on. If not, replace paper length size
switch 1.
Poor contact in paper width Reinsert the connector. Also check for continuity within the con-
size switch 1 connector ter- nector cable. If none, remedy or replace the cable.
minals.
Defective paper width size Check if the levels of YC4-15, YC4-17 and YC4-19 on the cas-
switch 1. sette PWB change alternately when the width guide in cassette 3
is moved. If not, replace paper width size switch 1.
(62) Poor contact in paper Reinsert the connector. Also check for continuity within the con-
The size of paper in length size switch 2 con- nector cable. If none, remedy or replace the cable.
cassette 4 is not dis- nector terminals.
played correctly.
Defective paper length size Check if YC5-B3 on the cassette PWB goes low when paper
switch 2. length size switch 2 is turned on. If not, replace paper length size
switch 2.
Poor contact in paper width Reinsert the connector. Also check for continuity within the con-
size switch 2 connector ter- nector cable. If none, remedy or replace the cable.
minals.
Defective paper width size Check if the levels of YC4-16, YC4-18 and YC4-20 on the cas-
switch 2. sette PWB change alternately when the width guide in cassette 4
is moved. If not, replace paper width size switch 2.
(63) Poor contact in the MP Reinsert the connector. Also check for continuity within the con-
The size of paper on paper length size switch nector cable. If none, remedy or replace the cable.
the MP tray is not connector terminals.
displayed correctly.
Defective the MP paper Check if YC5-B5 on the deck PWB goes low when the MP paper
length size switch. length size switch is turned on. If not, replace the MP paper length
size switch.
Poor contact in the MP Reinsert the connector. Also check for continuity within the con-
paper width size switch nector cable. If none, remedy or replace the cable.
connector terminals.
Defective the MP paper Check if the levels of YC5-B2, YC5-B3 and YC5-B4 on the deck
width size switch. PWB change alternately when the width guide in the MP tray is
moved. If not, replace the MP paper width size switch.

1-5-67
2FB/2FC-2.0

Problem Causes Check procedures/corrective measures


(64) A piece of paper torn from Check and remove if any.
A paper jam in the copy paper is caught
paper feed, paper around feed switches, deck
conveying or fuser conveying switches, regis-
section is indicated tration switch or exit switch.
when the main power
Defective feed switch 1. Run maintenance item U031 and turn feed switch 1 on and off
switch is turned on.
manually. Replace feed switch 1 if indication of the corresponding
switch on the touch panel is not displayed in reverse.
Defective feed switch 2. Run maintenance item U031 and turn feed switch 2 on and off
manually. Replace feed switch 2 if indication of the corresponding
switch on the touch panel is not displayed in reverse.
Defective feed switch 3. Run maintenance item U031 and turn feed switch 3 on and off
manually. Replace feed switch 3 if indication of the corresponding
switch on the touch panel is not displayed in reverse.
Defective feed switch 4. Run maintenance item U031 and turn feed switch 4 on and off
manually. Replace feed switch 4 if indication of the corresponding
switch on the touch panel is not displayed in reverse.
Defective feed switch 5. Run maintenance item U031 and turn feed switch 5 on and off
manually. Replace feed switch 5 if indication of the corresponding
switch on the touch panel is not displayed in reverse.
Defective deck conveying Run maintenance item U031 and turn deck conveying switch 1 on
switch 1. and off manually. Replace deck conveying switch 1 if indication of
the corresponding switch on the touch panel is not displayed in
reverse.
Defective deck conveying Run maintenance item U031 and turn deck conveying switch 2 on
switch 2. and off manually. Replace deck conveying switch 2 if indication of
the corresponding switch on the touch panel is not displayed in
reverse.
Defective registration Run maintenance item U031 and turn the registration switch on
switch. and off manually. Replace the registration switch if indication of
the corresponding switch on the touch panel is not displayed in
reverse.
Defective exit switch. Run maintenance item U031 and turn the exit switch on and off
manually. Replace the exit switch if indication of the correspond-
ing switch on the touch panel is not displayed in reverse.
(65) Poor contact in the connec- Reinsert the connector. Also check for continuity within the con-
The message tor terminals of front cover nector cable. If none, remedy or replace the cable.
requesting cover to switch.
be closed is dis-
Defective front cover Check for continuity across each switch. If there is no continuity
played when the front
switch. when the front cover switch is on, replace it.
cover is closed.
(66) Wiring is broken, shorted or Check for continuity. If none, repair.
Others. makes poor contact.
Noise. Locate the source of noise and remove.

1-5-68
2FB/2FC

DP

Problem Causes Check procedures/corrective measures


(1) Poor contact in the original Reinsert the connector. Also check for continuity within the con-
The original feed feed motor connector termi- nector cable. If none, remedy or replace the cable.
motor does not oper- nals.
ate.
Broken original feed motor Check visually and replace the original feed motor if necessary.
gear.
Defective original feed Run maintenance item U243 and check if the original feed motor
motor. operates when YC3-1 and YC3-2 on the DP main PWB go low. If
not, replace the original feed motor.
Defective DP main PWB. Run maintenance item U243 and check if YC3-1 and YC3-2 on
the DP main PWB go low. If not, replace the DP main PWB.
(2) Poor contact in the original Reinsert the connector. Also check for continuity within the con-
The original convey- conveying motor connector nector cable. If none, remedy or replace the cable.
ing motor does not terminals.
operate.
Broken original conveying Check visually and replace the original conveying motor if neces-
motor gear. sary.
Defective original convey- Run maintenance item U243 and check if the original conveying
ing motor. motor operates when YC4-7 and YC4-8 on the DP main PWB go
low. If not, replace the original conveying motor.
Defective DP main PWB. Run maintenance item U243 and check if YC4-7 and YC4-8 on
the DP main PWB go low. If not, replace the DP main PWB.
(3) Poor contact in the original Reinsert the connector. Also check for continuity within the con-
The original registra- registration motor connec- nector cable. If none, remedy or replace the cable.
tion motor does not tor terminals.
operate.
Broken original registration Check visually and replace the original registration motor if neces-
motor gear. sary.
Defective original registra- Run maintenance item U243 and check if the original registration
tion motor. motor operates when YC4-1 and YC4-2 on the DP main PWB go
low. If not, replace the original registration motor.
Defective DP main PWB. Run maintenance item U243 and check if YC4-1 and YC4-2 on
the DP main PWB go low. If not, replace the DP main PWB.
(4) Poor contact in the DP lift Reinsert the connector. Also check for continuity within the con-
The DP lift motor motor connector terminals. nector cable. If none, remedy or replace the cable.
does not operate.
Broken DP lift motor gear. Check visually and replace the DP lift motor if necessary.
Defective DP lift motor. Run maintenance item U243 and check if the DP lift motor oper-
ates when YC3-7, YC3-8, YC3-9 and YC3-10 on the DP main
PWB go low. If not, replace the DP lift motor.
Defective DP main PWB. Run maintenance item U243 and check if YC3-7, YC3-8, YC3-9
and YC3-10 on the DP main PWB go low. If not, replace the DP
main PWB.
(5) Broken DP fan motor coil. Check for continuity across the coil. If none, replace the DP fan
The DP fan motor motor.
does not operate.
Poor contact in DP fan Reinsert the connector. Also check for continuity within the con-
motor connector terminals. nector cable. If none, remedy or replace the cable.

1-5-69
2FB/2FC

Problem Causes Check procedures/corrective measures


(6) Poor contact in the CIS con- Reinsert the connector. Also check for continuity within the con-
The CIS does not nector terminals. nector cable. If none, remedy or replace the cable.
turn on.
Defective DP inverter PWB. Run maintenance item U061 and check if the CIS turns on when
the connector on the DP inverter PWB goes low. If not, replace the
DP inverter PWB.
Defective DP main PWB. Run maintenance item U061 and check if the CIS turns on when
YC12-2 on the DP main PWB goes low. If not, replace the DP
main PWB.
(7) Defective DP inverter PWB. Check if the CIS turns off when the connector on the DP inverter
The CIS does not PWB goes high. If not, replace the DP inverter PWB.
turn off.
Defective DP main PWB. If YC12-2 on the DP main PWB is always low, replace the DP
main PWB.
(8) Poor contact in DP safety Reinsert the connector. Also check for continuity within the con-
A message indication switch 1 connector termi- nector cable. If none, remedy or replace the cable.
cover open is dis- nals.
played when the DP
Defective DP safety switch Check for continuity across the contacts of the switch. If none
is closed correctly.
1. when the switch is on, replace DP safety switch 1.
Poor contact in DP safety Reinsert the connector. Also check for continuity within the con-
switch 2 connector termi- nector cable. If none, remedy or replace the cable.
nals.
Defective DP safety switch Check for continuity across the contacts of the switch. If none
2. when the switch is on, replace DP safety switch 2.
(9) Poor contact in the original Reinsert the connector. Also check for continuity within the con-
The size of original is length size switch connec- nector cable. If none, remedy or replace the cable.
not displayed cor- tor terminals.
rectly.
Defective original length Run maintenance item U244 and turn the original length size
size switch. switch on and off manually. Replace the original length size switch
if indication of the corresponding switch on the touch panel is not
displayed in reverse.
Poor contact in the original Reinsert the connector. Also check for continuity within the con-
width size switch connector nector cable. If none, remedy or replace the cable.
terminals.
Defective original width size Check if the level of YC8-5 on the DP main PWB change alter-
switch. nately when the original width guides are moved. If not, replace
the original width size switch.

1-5-70
2FB/2FC

Problem Causes Check procedures/corrective measures


(10) A piece of paper torn from Remove any found.
An original jams an original is caught around
when the main power the original feed switch.
switch is turned on.
Defective original feed Run maintenance item U244 and turn the original feed switch on
switch. and off manually. Replace the original feed switch if indication of
the corresponding switch on the touch panel is not displayed in
reverse.
A piece of paper torn from Remove any found.
an original is caught around
the original registration
switch.
Defective original registra- Run maintenance item U244 and turn the original registration
tion switch. switch on and off manually. Replace the original registration
switch if indication of the corresponding switch on the touch panel
is not displayed in reverse.
A piece of paper torn from Remove any found.
an original is caught around
DP timing switch 1.
Defective DP timing switch Run maintenance item U244 and turn DP timing switch 1 on and
1. off manually. Replace DP timing switch 1 if indication of the corre-
sponding switch on the touch panel is not displayed in reverse.
A piece of paper torn from Remove any found.
an original is caught around
DP timing switch 2.
Defective DP timing switch Run maintenance item U244 and turn DP timing switch 2 on and
2. off manually. Replace DP timing switch 2 if indication of the corre-
sponding switch on the touch panel is not displayed in reverse.

1-5-71
2FB/2FC

1-5-5 Mechanical problems


Copier

Problem Causes/check procedures Corrective measures


(1) Check if the surfaces of the following pulleys Clean with isopropyl alcohol.
No primary paper feed. are dirty with paper powder: paper feed pul-
ley, forwarding pulley, separation pulley, MP
paper feed pulley, MP forwarding pulley and
MP separation pulley.
Check if the following pulleys are deformed: Check visually and replace any deformed
paper feed pulley, forwarding pulley, separa- pulleys (see pages 1-6-3, 1-6-10 and 1-6-
tion pulley, MP paper feed pulley, MP forward- 19).
ing pulley and MP separation pulley.
Electrical problem with the following motors: See pages 1-5-58 and 1-5-59.
paper feed motor 1, paper feed motor 2,
paper feed motor 3, paper feed motor 4 and
MP feed motor.
(2) Electrical problem with the following electro- See pages 1-5-59 and 1-5-60.
No secondary paper magnetic motors: feed motor and registration
feed. motor.
(3) Paper width guide in a cassette installed Check the paper width guide visually and
Skewed paper feed. incorrectly. correct or replace if necessary.
Deformed paper width guide in a cassette. Repair or replace if necessary.
Paper length guide in a cassette installed Check the paper length guide visually and
incorrectly. correct or replace if necessary.
Deformed paper length guide in a cassette. Repair or replace if necessary.
Check if a pressure spring along the paper Repair or replace.
conveying path is deformed or out of place.
(4) Check if the scanner wire is loose. Reinstall the scanner wire (see page 1-6-
The scanner does not 37).
travel.
The scanner motor malfunctions. See page 1-5-60.
Check if the drive belt is loose. Reinstall the drive belt.
(5) Check if the separation pulley or MP separa- Replace the pulley if it is worn (see pages 1-
Multiple sheets of paper tion pulley is worn. 6-3, 1-6-10 and 1-6-19).
are fed at one time.
Check if the paper is curled. Change the paper.
(6) Check if the paper is excessively curled. Change the paper.
Paper jams.
Deformed guides along the paper conveying Repair or replace if necessary.
path.
Check if the press roller is extremely dirty or Clean or replace the press roller (see page
deformed. 1-6-72).
Check if the contact between the heat roller Repair if any springs are off the separation
and its separation claws is correct. claws.
The feedshift solenoid malfunctions. See page 1-5-64
(7) Check if the developing unit is extremely dirty. Clean the developing unit.
Toner drops on the paper
conveying path.

1-5-72
2FB/2FC

Problem Causes/check procedures Corrective measures


(8) Check if the pulleys, rollers and gears operate Grease the bearings and gears.
Abnormal noise is heard. smoothly.
Check if the following motors are installed Check visually and remedy if necessary.
correctly: paper feed motor 1, paper feed
motor 2, paper feed motor 3, paper feed
motor 4 and MP feed motor.

1-5-73
2FB/2FC

DP

Problem Causes/check procedures Corrective measures


(1) The surfaces of the DP forwarding pulleys or Check and clean them with isopropyl alcohol
No primary original feed. DP feed belts are dirty with paper powder. if they are dirty.
Check if the DP forwarding pulley is Check visually and replace any deformed
deformed. pulley (see page 1-6-83).
Electrical problem with the original feed See page 1-5-69.
motor.
Check if the DP feed belts are loose. Reinstall the DP feed belts.
(2) The surfaces of the DP separation roller is Check and clean them with isopropyl alcohol
No secondary paper dirty with paper powder. if it is dirty.
feed.
Check if the DP separation roller is deformed. Check visually and replace any deformed
roller (see page 1-6-83).
Electrical problem with the following motors: See page 1-5-69.
original conveying motor and original registra-
tion motor.
(3) Originals outside the specifications are used. Use only originals conforming to the specifi-
Originals jam. cations.
The surfaces of the DP forwarding pulley, DP Check and clean them with isopropyl alcohol
feed belts or DP separation roller are dirty if they are dirty.
with paper powder.
The DP forwarding pulley and the DP separa- Check visually and remedy if necessary.
tion roller do not contact each other correctly.

1-5-74
2FB/2FC-2.0

1-6 Assembly and Disassembly

1-6-1 Precautions for assembly and disassembly

(1) Precautions
Before starting disassembly, press the Power key on the operation panel to off. Make sure that the Power lamp is off
before turning off the main power switch. And then unplug the power cable from the wall outlet.
Turning off the main power switch before pressing the Power key to off may cause damage to the equipped hard disk.
When handling PWBs (printed wiring boards), do not touch parts with bare hands. The PWBs are susceptible to static
charge.
Do not touch any PWB containing ICs with bare hands or any object prone to static charge.
Use only the specified parts to replace the fuser thermostat. Never substitute electric wires, as the copier may be seriously
damaged.
When replacing battery on a PWB, dispose properly according to laws and regulations.

1-6-1
2FB/2FC

(2) Running a maintenance item

Start

Enter 10871087 using


Maintenance mode is entered.
the numeric keys.

Enter the maintenance item


number using the cursor up/down keys
The maintenance item is
or numeric keys.
selected.

Press the start key.

The selected maintenance item is run.

Press the stop/clear key.

Yes Repeat the same


maintenance item?

No

Yes
Run another maintenance
item?

No

Enter 001 using the cursor


up/down keys or numeric keys Maintenance mode is exited.
and press the start key.

End

1-6-2
2FB/2FC-2.0

1-6-2 Paper feed section

(1) Detaching and refitting the paper feed pulley, forwarding pulley and separation pulley of cassette 1 and 2
Follow the procedure below to clean or replace the paper feed pulley, forwarding pulley or separation pulley of cassette 1
and 2.

Procedure
Detaching the deck conveying unit
1. Pull out the cassette 1 and 2.
2. Open the front cover and pull the deck con-
veying unit out.
3. While holding the lever in the direction of
arrow, remove the deck conveying unit from
the machine.

Deck conveying unit

Lever

Figure 1-6-1

4. Remove the stop ring.


Deck conveying cover
5. Open the deck conveying cover and slide
the cover toward the front, and then remove
the cover.

Stop ring

Deck conveying unit

Figure 1-6-2

1-6-3
2FB/2FC-2.0

Detaching the paper feed pulley and forwarding pulley of cassette 1


6. Remove connector, band and two stop
rings, and then open the primary paper feed
unit of cassette 1.

Stop ring
Connector
Primary paper feed unit
Band of cassette 1
Stop ring

Figure 1-6-3

7. Remove two stop rings and then remove


the primary paper feed of cassette 1 from Primary paper
the deck conveying unit. feed unit cover

Stop ring

Primary paper feed unit


of cassette 1
Stop ring

Figure 1-6-4
8. Remove the stop ring and slide the joint in
the direction of the arrow.
9. Open the primary paper feed of cassette 1.

Primary paper feed unit


of cassette 1

Joint
Stop ring

Figure 1-6-5

1-6-4
2FB/2FC

10. Release the hook of the paper feed pulley


unit and push down the unit in the direction
of the arrow.
11. Remove the paper feed pulley unit from the
primary paper feed unit of cassette 1.

Primary paper feed unit


of cassette 1
Hook

Paper feed
pulley unit
Paper feed
pulley unit
Figure 1-6-6

12. Remove two stop rings and bushes from the Bush
paper feed pulley unit, and then pull out the
Paper feed
paper feed pulley shaft. pulley unit
13. Remove the paper feed pulley and paper
feed pulley gear from the paper feed pulley Stop ring
unit.

Paper feed
pulley shaft

Bush
Stop ring

Paper feed pulley Paper feed


pulley gear

Figure 1-6-7

14. Remove the forwarding pulley shaft from the Forwarding


paper feed pulley unit and then remove the pulley shaft
forwarding pulley from the shaft.
Forwarding pulley

Paper feed
pulley unit

Figure 1-6-8

1-6-5
2FB/2FC-2.0

15. Clean or replace the paper feed pulley and


forwarding pulley, and refit the pulleys to the
paper feed pulley unit.
* When replacing the paper feed pulley, make
sure that the one-way clutch of both the pul-
ley and the gear is placed toward the rear
side of the machine.

One-way
clutch

One-way
clutch

Figure 1-6-9

Detaching the separation pulley of cassette 1


16. Remove the separation pulley unit from the Primary paper feed unit
primary paper feed unit of cassette 1. of cassette 1

Separation pulley unit

Figure 1-6-10

17. Remove two stop rings, bearing and bush Stop ring
from the separation pulley unit, and then
remove the separation pulley.

Bush

Stop ring

Separation pulley

Bearing

Figure 1-6-11

1-6-6
2FB/2FC-2.0

18. Clean or replace the separation pulley and


then reattach the pulley to the separation
Projection
pulley unit.
* When replacing the separation pulley, make
sure that the projection of the torque limiter
fits in the separation pulley groove.
19. Refit the separation pulley unit to the deck
conveying unit.
20. Refit the paper feed pulley unit to the pri- Projection
mary paper feed unit of cassette 1.
21. Insert the joint to the paper feed pulley shaft,
and refit the primary paper feed unit cover to
the primary paper feed unit of cassette 1.
22. Refit the primary paper feed unit of cassette
1 to the deck conveying unit. Groove

Figure 1-6-12

1-6-7
2FB/2FC-2.0

Detaching the paper feed pulley and forwarding pulley of cassette 2


23. Remove the stop ring and slide the joint in
the direction of the arrow.
24. Remove two stop rings and open the pri-
mary paper feed unit of cassette 2.

Stop ring

Stop ring Stop ring


Joint

Primary paper feed unit


of cassette 2

Figure 1-6-15

25. Release the hook of the paper feed pulley


unit and push down the unit in the direction
of the arrow.
26. Remove the paper feed unit from the pri-
mary paper feed unit of cassette 2.

Primary paper feed unit


of cassette 2
Hook

Paper feed
pulley unit
Paper feed
pulley unit
Figure 1-6-16

27. Remove the paper feed pulley and forward-


ing pulley from the paper feed pulley unit,
and then clean or replace the pulleys (see
pages 1-6-5 and 1-6-6).

1-6-8
2FB/2FC-2.0

Removing the separation pulley of cassette 2


28. Remove the separation pulley unit from the Primary paper feed unit
primary paper feed unit of cassette 2. of cassette 2

Separation pulley unit

Figure 1-6-17

29. Remove the separation pulley from the sep-


aration pulley unit, and then clean or replace
the pulley (see page 1-6-6).
30. Refit the separation pulley unit to the pri-
mary paper feed unit of cassette 2.
31. Refit the paper feed pulley unit to the pri-
mary paper feed unit of cassette 2.
32. Close the primary paper feed unit and insert
the joint to the paper feed pulley shaft.
33. Refit three stop rings to the primary paper
feed unit.
34. Refit the deck conveying unit.

1-6-9
2FB/2FC-2.0

(2) Detaching and refitting the paper feed pulley, forwarding pulley and separation pulley of cassette 3 and 4
Follow the procedure below to clean or replace the paper feed pulley, forwarding pulley or separation pulley of cassette 3
and 4.
Explanation of an detaching and refitting procedure is given only a cassette 3 since cassettes 3 and 4 are the same feed
units.

Procedure
1. Pull out cassette 1, 3 and 4.
2. Remove the screw and then remove the
front lower right cover.

Front lower
right cover

Figure 1-6-18

3. While pushing the hook of primary paper


feed unit, pull out the unit forward. Hook
4. Remove the primary paper feed unit from
the machine.

Primary paper feed unit

Figure 1-6-19

1-6-10
2FB/2FC-2.0

5. Remove the stop ring and slide the joint in


Stop ring
the direction of the arrow. Stop ring
6. Remove each stop ring of the primary paper
feed unit front and rear and open the unit in
the direction of the arrow.

Joint

Stop ring

Primary paper
feed unit

Figure 1-6-21

Detaching the paper feed pulley and forwarding pulley


7. Release the hook of the paper feed pulley
unit and push down the unit in the direction
of the arrow.
Hook

Paper feed
pulley unit

Figure 1-6-22

8. Remove the paper feed pulley unit from the


primary paper feed unit.
Primary paper feed unit

Paper feed
pulley unit

Figure 1-6-23

1-6-11
2FB/2FC-2.0

9. Remove two stop rings and bushes, and


Bush
then pull out the paper feed pulley shaft.
10. Remove the paper feed pulley and paper Paper feed
feed pulley gear from the paper feed pulley pulley unit
unit.
Stop ring

Paper feed
pulley shaft

Bush
Stop ring

Paper feed pulley Paper feed


pulley gear

Figure 1-6-24

11. Remove the forwarding pulley shaft from the


paper feed pulley unit and then remove the Forwarding pulley shaft
forwarding pulley from the shaft.
Forwarding pulley

Paper feed
pulley unit

Figure 1-6-25

12. Clean or replace the paper feed pulley and


forwarding pulley, and then attach the pul-
leys to the paper feed pulley unit.
* When replacing the paper feed pulley, make
sure that the one-way clutch of both the pul-
ley and the gear is placed toward the rear
side of the machine.

One-way
clutch

One-way
clutch

Figure 1-6-26

1-6-12
2FB/2FC-2.0

Detaching the separation pulley


13. Remove the separation pulley unit from the
primary paper feed unit. Primary paper feed unit

Separation pulley unit

Figure 1-6-27

14. Remove the bush and stop ring from the Stop ring
separation pulley unit, and then remove the
separation pulley.

Bush

Stop ring

Separation pulley

Bearing

Figure 1-6-28

15. Clean or replace the separation pulley and


then attach the pulley to the separation pul-
ley unit.
* When replacing the separation pulley, make
sure that the projection of the torque limiter
Projection
fits in the separation pulley groove.
16. Refit the separation pulley unit to the pri-
mary paper feed unit.
17. Refit the paper feed pulley unit to the pri-
mary paper feed unit.
18. Close the primary paper feed unit and insert
the joint to the paper feed pulley shaft. Projection
19. Refit three stop rings to the primary paper
feed unit.
20. Refit the primary paper feed unit.
* When refitting the primary paper feed unit,
refit it in the respective cassette.
Groove

Figure 1-6-29

1-6-13
2FB/2FC-2.0

(3) Pressure adjustment of separation pulley


Perform the following adjustment if no paper feed or multiple sheets of paper occurs for feeding from the cassette.

Procedure

Start

Select the cassette Refit the deck conveying unit or


to be adjusted. primary paper feed unit.

Press the start key and


make a test copy.

Remove the deck conveying unit or


primary paper feed unit (see page 1-6-3
Does multiple sheets of Yes
or 1-6-10).
paper feed occur? Move the position of two springs in
the direction of the black arrow ( ).
No

Remove the deck conveying unit or


primary paper feed unit (see page 1-6-3
Does no paper Yes
or 1-6-10).
feed occur? Move the position of two springs in
the direction of the white arrow ( ).
No

End

Deck conveying unit Primary paper feed unit

Adjusting spring Adjusting spring Adjusting spring Adjusting spring

Figure 1-6-30

1-6-14
2FB/2FC

(4) Adjusting the center line for cassette 1 or 2


Perform the following adjustment if there is a regular error between the center lines of the copy image and original when
the paper is fed from cassette 1 or 2.

Caution
After performing the following adjustment, adjust the position of the damper (see page 1-6-16).
Center line of printing
Procedure

Start

Enter maintenance mode.

Correct image Output Output


Enter 034 using the numeric keys. example 1 example 2

Figure 1-6-31
Press the start key.

Select LSUOUT
on the touch panel.

Press the interrupt key.

Tighten five screws securing


cassette 1 or 2.
Select cassette 1 or 2.

Press the start key to output a test


pattern. Loosen five screws securing
cassette 1 or 2 and adjust
the position.
For output example 1, move cassette For output example 2, move cassette
1 or 2 in the direction of black 1 or 2 in the direction of white
No
Is the image correct? arrow ( ). arrow ( ).

Yes
Cassette1 or 2
Press the stop/clear key to exit
maintenance mode.

End

Screws

Screw

Screws

Graduation

Figure 1-6-32

1-6-15
2FB/2FC

Adjusting position of the damper

Procedure
When removing cassette 1 or 2 backwards;
Pull and rotate the damper clockwise for the removed levels.
When removing cassette 1 or 2 forwards;
Pull and rotate the damper counter-clockwise for the removed levels.
The damper is adjustable to 2-level in both clockwise and counter-clockwise directions.

Remove cassette 1 Remove cassette 1


or 2 backwards Adjust to
or 2 forward
for 1 level. the center level.
for 1 level.

Rotate the damper 1-level clockwise. The damper is at the central position. Rotate the damper
1-level counter-clockwise.

Figure 1-6-33

1-6-16
2FB/2FC

(5) Detaching and refitting the MP unit

Procedure
1. Remove the screw and then remove the MP tray
developing fan cover.
2. Open the MP tray.

Developing
fan cover

Figure 1-6-34

3. Remove the two pins and then remove the


lower right rear cover.

Lower right
Pins rear cover

Figure 1-6-35

4. Remove the screw and then remove the


middle right cover.

Middle right cover

Figure 1-6-36

1-6-17
2FB/2FC

5. Remove the connector and then remove the


MP tray. Connector

MP tray

Figure 1-6-37

6. Remove the connector and two screws and


then remove the MP unit.

Connector

MP unit

Figure 1-6-38

1-6-18
2FB/2FC

(6) Detaching and refitting the MP paper feed pulley, MP forwarding pulley and MP separation pulley
Follow the procedure below to clean or replace the MP paper feed pulley, MP forwarding pulley and MP separation pulley.

Procedure
1. Remove the MP unit (see page 1-6-17). Projection
Upper MP unit
2. Remove each screw from the MP unit front
and rear.
3. Release the claws of the MP unit front and
rear in the direction of the arrow.
4. Remove the projections from the inserted
parts, and then divide the unit into upper and
lower unit. Projection

Inserted
part
Inserted part

Lower MP unit

Claw Claw

Figure 1-6-39

Detaching the MP paper feed pulley and MP forward-


ing pulley
5. Remove the spring and lever from the upper
MP unit. Spring

Upper MP unit

Lever

Figure 1-6-40

1-6-19
2FB/2FC

6. Release the MP solenoid lever in the direc- Stop ring


tion of the arrow. Remove the stop ring and
slide the joint in the direction of the arrow.
MP solenoid lever

Joint

Figure 1-6-41

7. Remove two stop rings and bushes, and


then remove the MP paper feed pulley unit
from the upper MP unit.

Upper MP unit

Stop ring

Bush

Stop ring
MP paper feed
pulley unit

Bush

Figure 1-6-42

1-6-20
2FB/2FC

8. Remove the stop ring and two bushes


MP paper
from the MP paper feed pulley unit and pull
feed pulley
out the MP paper feed pulley shaft.
9. Remove the MP paper feed pulley and MP MP paper feed MP paper feed
pulley shaft
paper feed pulley gear from the MP paper pulley gear
feed pulley unit.
Bush

Bush

MP paper feed Stop ring


pulley unit

Figure 1-6-43

10. Remove the stop ring from the MP paper


feed pulley unit and pull out the MP forward- MP paper feed
ing pulley shaft. pulley unit
11. Remove the MP forwarding pulley from the
MP paper feed pulley unit.

Stop ring

MP forwarding pulley MP forwarding


pulley shaft

Figure 1-6-44

12. Clean or replace the MP paper feed pulley


and MP forwarding pulley, and then attach
the pulleys to the MP paper feed pulley unit.
* When replacing the MP paper feed pulley, One-way
make sure that the one-way clutch of both clutch
the pulley and the gear is placed toward the
rear side of the machine.

One-way
clutch

Figure 1-6-45

1-6-21
2FB/2FC

Removing the MP separation pulley


13. Remove two springs from the lower MP unit.
14. Remove the MP separation pulley unit from
the lower MP unit.
15. Remove two stoppers, bush and stop ring
from the MP separation pulley unit, and then
remove the MP separation pulley.
Spring

Stopper

Stop ring

MP separation pulley

Bush
Stopper
Spring

Lower MP unit

Figure 1-6-46

16. Clean or replace the MP separation pulley


and then attach the pulley to the MP separa- Projection
tion pulley unit.
* When replacing the MP separation pulley,
make sure that the projection of the torque
limiter fits in the separation pulley groove.

Projection

Groove

Figure 1-6-47

1-6-22
2FB/2FC

17. Refit he MP separation pulley unit to the


lower MP unit.
Refit the stoppers to the center grooves.

Stopper Stopper

Center groove Center groove

Figure 1-6-48

18. Refit the MP paper feed pulley unit to the


upper MP unit.
19. Assemble the upper and lower MP units.
20. Refit the MP unit and MP tray.
* When refitting the MP unit, refit to insert the
shaft of the machine in coupling at rear side.
21. Refit the middle right cover, lower right rear
cover and developing fan cover.

Shaft

Coupling

Figure 1-6-49

1-6-23
2FB/2FC

(7) Pressure adjustment of MP separation pulley


Perform the following adjustment if no paper feed or multiple sheets of paper occurs for feeding from the MP tray.

Procedure

Start

Select the MP tray for Refit two springs and then


paper feeding. refit the MP unit.

Press the start key and


make a test copy.

Remove the MP unit (see page 1-6-17).


Reverse the MP unit and then remove
two springs.
Does multiple sheets of Yes Loosen two screws to move the position
paper feed occur? of each front/back adjusting guide in the
direction of the white arrow ( ).
Fix each stopper at the center groove
No of 3 grooves.

Remove the MP unit (see page 1-6-17).


Reverse the MP unit and then remove
Does no paper Yes two springs.
feed occur? Loosen two screws to move the position
of each front/back adjusting guide in the
direction of the black arrow ( ).
No Fix each stopper at the center groove
of 3 grooves.

End

Spring

MP unit
Spring

Stoppers

Adjusting guide Screw Screw Adjusting guide

Figure 1-6-50

1-6-24
2FB/2FC-2.0

(8) Adjustment after roller and motor replacement


Perform the following adjustment after refitting rollers and motors.
(8-1) Adjusting the leading edge registration of image printing
Make the following adjustment if there is a regular error between the leading edges of the copy image and original.
Front (CCD adjustment)
U402 U066 U403 U071 U404
U034
(P. 1-6-28) (P. 1-6-54) (P. 1-6-55) (P. 1-6-93) (P. 1-6-95)
Back (CIS adjustment)
U404 U071
(P. 1-6-95) (P. 1-6-93)

<Caution>
Check the copy image after the adjustment. If the image is still incorrect, perform the above adjustments in maintenance
mode.
Leading edge registration
<Procedure>

Start

Enter maintenance mode.

Correct image Output Output


Enter 034 using the numeric keys. example 1 example 2

Figure 1-6-51
Press the start key.

Touch panel display


BYPASS Select CASSETTE or BYPASS
RCL ON L: Leading edge registration (large size)
(MP tray) on the touch panel. RCL ON (DUP) L: Leading edge registration for duplex
CASSETTE copying (second face) (large size)
RCL ON S: Leading edge registration (small size)
Select RCL ON L, RCL ON(DUP) L, RCL ON (DUP) S: Leading edge registration for duplex
RCL ON S or RCL ON(DUP) S copying (second face) (small size)
on the touch panel. *: Small size means the paper length less than 210
mm/8 1/2".

Press the interrupt key. Press the start key

The new setting is stored.


Press the start key
to output a test pattern.

For output example 1, decrease


Is the leading edge No the value using the cursor down key.
registration correct? For output example 2, increase
the value using the cursor up key.

Yes A setting value is corrected when the setting


value of RCL ON L and RCL ON S is less than -13.9.
Press the stop/clear key to exit A setting value of RCL ON (DUP) L is corrected
maintenance mode. when the sum total of the setting value of RCL ON L
and RCL ON (DUP) L is less than -13.9.
A setting value of RCL ON (DUP) L is corrected
End when the sum total of the setting value of RCL ON S
and RCL ON (DUP) S is less than -13.9.

Setting range: -30.0 to +50.0 (RCL ON L)


Setting range: -30.0 to +30.0

Changing the value by 1 moves the


leading edge by 0.1 mm.
Initial setting: 0

1-6-25
2FB/2FC-2.0

(8-2) Adjusting the leading edge registration for duplex switchback copying
Make the following adjustment if there is a regular error between the leading edge of the copy image on the front face and
that on the reverse face during duplex switchback copying.

U053 U034 U402 U065 U066


(P. 1-4-16) (P. 1-6-25) (P. 1-6-28) (P. 1-6-51) (P. 1-6-54)
Front (CCD adjustment)
U403 U071 U404
U407
(P. 1-6-55) (P. 1-6-93) (P. 1-6-95)
Back (CIS adjustment)
U404 U071
(P. 1-6-95) (P. 1-6-93)

<Caution>
Before making the following adjustment, ensure the above adjustments have been made in maintenance mode.

<Procedure>

Start

Enter maintenance mode. Image on Copy Copy


front face example 1 example 2
(reverse face) (reverse face)
Enter 407 using the numeric keys.
Figure 1-6-52

Press the start key.

Press the interrupt key. Press the start key.

The new setting is stored.


Press the start key
and make a test copy.

For copy example 1, increase


Is the leading edge No the value using the cursor up key.
registration for the reverse For copy example 2, decrease
face correct? the value using the cursor down key.
Yes
Setting range: -2.0 to +2.0
Press the stop/clear key. Changing the value by 1 moves
the leading edge by 0.1 mm.
Initilal setting: 2
Exit maintenance mode.

End

1-6-26
2FB/2FC-2.0

(8-3)Adjusting the center line of image printing


Make the following adjustment if there is a regular error between the center lines of the copy image and original.
Front (CCD adjustment)
U402 U067 U403 U072 U404
U034
(P. 1-6-28) (P. 1-6-53) (P. 1-6-55) (P. 1-6-92) (P. 1-6-95)
Back (CIS adjustment)
U404 U072
(P. 1-6-95) (P. 1-6-92)

<Caution>
Check the copy image after the adjustment. If the image is still incorrect, perform the above adjustments in maintenance
mode.

<Procedure>

Center line of printing

Start

Enter maintenance mode.

Correct image Output Output


Enter 034 using the numeric keys. example 1 example 2

Figure 1-6-53
Press the start key.

Select CASSETTE
on the touch panel.

Touch panel display


Select LSUOUT or LSUOUT LSUOUT: Center line adjustment data
(DUP) on the touch panel. LSUOUT (DUP): Center line adjustment data for
duplex copying (second face)

Press the interrupt key. Press the start key.

The new setting is stored.


Press the start key to output a test
pattern (feed paper from the
MP tray).

For output example 1, decrease


No the value using the cursor down key.
Is the image correct?
For output example 2, increase
the value using the cursor up key.
Yes A setting value is corrected when the sum total of
the setting value of LSUOUT and LSUOUT (DUP)
Press the stop/clear key to exit is 50 or more and a difference is less than -50.
maintenance mode.
Setting range (initial setting)
LSUOUT: -5.0 to 5.0 (0)
End LSUOUT (DUP): -2.0 to +2.0 (0)
Changing the value by 1 moves the
center line by 0.1 mm.

1-6-27
2FB/2FC

(8-4) Adjusting the margins for printing


Make the following adjustment if the margins are not correct.
U403 U404
U402
(P. 1-6-55) (P. 1-6-95)

<Caution>
Check the copy image after the adjustment. If the margins are still incorrect, perform the above adjustments in mainte-
nance mode.
<Procedure>

Start

Enter maintenance mode.

Enter 402 using the numeric keys.

Touch panel display


Press the start key. LEAD: Printer leading edge margin
A: Printer left margin
C: Printer right margin
Select the items TRAIL: Printer trailing edge margin
to be adjusted on the touch panel. TRAIL (DUP): Printer trailing edge margin

Press the interrupt key. Press the start key.

The new setting is stored.


Press the start key to output a test
pattern using A3/11" x 17" paper.

No Change the setting using


Are the margins correct? the cursor up/down keys.

Yes Setting range (initial setting)


Printer leading edge margin: 0.0 to +10.0 (+3.0)
Yes Printer left margin: -3.4 to +10.0 (+3.2)
Proceed to Printer right margin: -5.0 to +10.0 (+3.2)
another mode? Printer trailing edge margin: -5.0 to +10.0 (+5.0)
Printer trailing edge margin for duplex copying
No (second face): -5.0 to +10.0 (+5.0)
Increasing the value makes the margin wider and decreasing
Press the stop/clear key. it makes the margin narrower.
Changing the value by 1 moves the margin by 0.1 mm for all.

Exit maintenance mode.

End Printer leading edge margin


(3 +-1.0 mm)

Ejection direction
(reference)
Printer Printer
left margin right margin
(3 +-1.0 mm) (3 +-1.0 mm)

Printer trailing edge margin Printer trailing edge margin


(3 +-1.0 mm) for duplex copying (3 +-1.0 mm)
Normal copy mode Duplex copy mode
(A3/11" x 17") (second face, A3/11" x 17")
Figure 1-6-54

1-6-28
2FB/2FC-2.0

(8-5) Adjusting the amount of slack in the paper


Make the following adjustment if the leading edge of the copy image is missing or varies randomly, or if the copy paper is
Z-folded.

<Procedure>

Original Copy Copy


example 1 example 2

Figure 1-6-55
Start
Touch panel display
Plain
LOW SPEED DATA: Amount of slack at the registration
Enter maintenance mode. roller for low speed conveying
HIGH SPEED DATA: Amount of slack at the registration
roller for high speed conveying
Enter 051 using the numeric keys. LOW DUPLEX DATA: Amount of slack at the registration
roller for duplex low speed feed
HIGH DUPLEX DATA: Amount of slack at the registration
Press the start key. roller for duplex high speed feed
CASSETTE1 DATA: Amount of slack at the registration
roller for cassette 1 feed
Select paper type to be adjusted BYPASS DATA: Amount of slack at the registration roller for MP feed
on the touch panel. Thick
Plain/Thick/Postcard* LOW SPEED DATA: Amount of slack at the registration
*Postcard setting is effective for roller for low speed conveying
only Japanese specification. HIGH SPEED DATA: Amount of slack at the registration
roller for high speed conveying
Select the item to be adjusted CASSETTE1 DATA: Amount of slack at the registration
on the touch panel. roller for cassette 1 feed
BYPASS DATA: Amount of slack at the registration roller for MP feed
Press the interrupt key. Press the start key.
The new setting is stored.
Press the start key
to make a test copy.

Is the leading
edge of the image missing Yes
or varying randomly (copy Increase the value using the cursor up key.
example 1)?

No

Is the copy
paper Z-folded (copy Yes
Decrease the value using the cursor down key.
example 2)?
Setting range: -120 to +120
Changing the value by 1 changes
No the amount of slack by 0.6 mm.
Initial setting
Press the stop/clear key. Plain: 3/Thick: 0
The greater the value,
the larger the amount of slack;
Exit maintenance mode. the smaller the value, the smaller
the amount of slack.

End

1-6-29
2FB/2FC

(8-6) Adjusting the amount of slack in the paper at the vertical conveying
Make the following adjustment if the leading edge of the copy image is missing or varies randomly, or if the copy paper is
Z-folded.

<Procedure>

Start

Enter maintenance mode.


Original Copy Copy
example 1 example 2
Enter 054 using the numeric keys.
Figure 1-6-56
Press the start key.

Press the interrupt key. Press the start key.


The new setting is stored.
Press the start key
to make a test copy.

Is the leading
edge of the image missing Yes
or varying randomly (copy Increase the value using the cursor up key.
example 1)?

No

Is the copy
paper Z-folded (copy Yes
Decrease the value using the cursor down key.
example 2)?
Setting range: -10 to +10
Initial setting: 0
No The greater the value, the larger the amount of slack;
the smaller the value, the smaller the amount of slack.
Press the stop/clear key to
exit maintenance mode.

End

1-6-30
2FB/2FC

1-6-3 Main charging section

(1) Detaching and refitting the main charger unit

Procedure
1. Open front cover and turn the lever A2 to the
left.
2. Remove the toner container.
3. Remove two screws and then pull out the
image formation unit.

Image formation unit

Figure 1-6-57

4. Remove two connectors and release the


lock lever.
5. Raise the rear of the main charger unit and
slide the unit to machine rear.
Remove the main charger unit from the
image formation unit.

Main charger unit

Lock lever

Connector

Connector

Figure 1-6-58

1-6-31
2FB/2FC

(2) Detaching and refitting the main charger grid


Follow the procedure below to clean or replace the main charger grid.

Procedure
1. Remove the main charger unit (see page 1- Main charger grid
6-31).
2. Remove the screw and then remove the
main charger grid.
3. Clean or replace the main charger grid and
then refit the grid to its original position on
the main charger unit.
4. Refit the main charger unit.

Main charger unit

Figure 1-6-59

(3) Detaching the grid cleaning pad and main charger wire cleaning pad
Follow the procedure below to replace the grid wire cleaning pad and main charger wire cleaning pad.

Procedure
1. Remove the main charger unit (see page 1- Grid cleaning pad
6-31).
2. Remove the main charger grid.
3. Open the inserted part of grid cleaning pad
to outside and then remove the pad from the
main charger unit.

Figure 1-6-60

4. Remove four inserted parts of the main Main charger wire


charger cleaning pad and then remove the cleaning pads
pad from the main charger unit.
5. Clean the grid cleaning pad and main
charger wire cleaning pad, and then refit the
pads to the main charger unit.
6. Refit the main charger grid to the main
charger unit.
7. Refit the main charger unit.

Main charger wire


cleaning pads

Figure 1-6-61

1-6-32
2FB/2FC

(4) Detaching and refitting the main charger wire


Follow the procedure below when the charger wire is broken or to be replaced.

Caution
Use the specified tungsten wire for the charger wire.
The part of the wire wrapped around the charger spring must not protrude from the charger housing.
The cut end of the charger wire must not protrude more than 2 mm from under the charger wire retainer pin.
Use a clean, undamaged tungsten charger wire.
Keep the charger wire taut by stretching the charger spring.
Clean the charger shield with wet and dry cloth when replacing the charger wire.
Do not use organic solvents such as alcohol and thinner to clean the main charger shield.

Procedure
1. Remove the main charger unit (see page 1-
6-31).
2. Remove the main charger grid (see page 1- Charger spring
6-32).
3. Remove the grid cleaning pad and charger
wire cleaning pad (see page 1-6-32).
4. Remove the charger pin and spring, and
then remove the charger wire.
5. Wind the new wire at 4 and 6 turns around Charger spring
one end of the charger spring and trim the Square
end of the wire.
* The length of the twists and the cut wire Front housing
must be less than 2 mm.
6. Hook the other end of the charger spring
onto the charger terminal of the rear hous-
ing, then pass the wire through the notches Charger
terminal
of the rear housing.
7. Hook the wire on to the pulley of the front
housing and turn up.
8. Let the wire through the cut in the rear hous- Charger pin
ing and above the charger pin hole.
9. Strain and fix the wire by inserting the
charger pin at the position where the tip of Rear housing
the charger spring is within the rectangular
frame on the rear housing. Pulley

Figure 1-6-62
10. Cut off the excess wire under the charger
pin so less than 2 mm protrudes.
11. Refit the grid wire cleaning pad and charger
wire cleaning pad to the main charger unit.
12. Refit the main charger grid to the main
charger unit.
13. Refit the main charger unit.

1-6-33
2FB/2FC

1-6-4 Optical section

(1) Detaching and refitting the exposure lamp


Follow the procedure below to replace the exposure lamp.

Fitting requires following parts


Band (P/N: M21AH010)

Procedure
1. Remove two screws of hinge retainer at the DP
rear side of the left hinge and then remove
the retainer from DP.
2. Open DP until it becomes perpendicular.

Hinge
retainer

Figure 1-6-63

3. Remove two screws and then remove the Contact glass


upper right cover.
4. Remove the contact glass.

Upper right cover

Figure 1-6-64

5. Move the mirror 1 frame to the notch of


machine center. Mirror 1 frame
* When moving the mirror 1 frame, do not
touch the exposure lamp.

Figure 1-6-65

1-6-34
2FB/2FC

6. Remove the connector and band inside the


scanner unit.
* Cut out the band using nippers.

Band Connector

Figure 1-6-66

7. Release the inserted parts of wire guide and


then remove the guide from the mirror 1
frame.
8. Remove two screws holding the exposure
lamp and then remove the lamp.
9. Remove the wire guide from the wire of the
exposure lamp.
Exposure lamp

Wire guide

Wire guide

Inserted parts

Figure 1-6-67

10. Replace the exposure lamp.


Wire guide hole
11. After letting the wire of the exposure lamp
pass in the wire guide hole of the mirror 1
frame, refit the exposure lamp using two
screws.

Exposure lamp

Figure 1-6-68

1-6-35
2FB/2FC

12. Reattach the wire guide to mirror 1 frame.


Connector
Wire the electric wire from the exposure
Wire guide
lamp along the wire guide. (1)
* Be sure that the electric wire along the wire
guide is well-strained. Wire of
the exposure lamp
13. Loop the wire of the exposure lamp around
the pulley of the mirror 2 frame, winding
from below to above. (2)
And connect the wire to the connector. (3)
* At this time, be careful to be unable to twist
the wire.

Pulley

Figure 1-6-69

14. Attach the new band in order to bind with the


marked position of the wire of the exposure
Band
lamp.
15. Insert the band into the guide so that the Band Marked
holder of the band is fixed between the rib of
the guide.

Guide

Rib
Wire of
the exposure lamp

Figure 1-6-70

16. Refit the contact glass and upper right


cover.
17. Refit the hinge retainer.

1-6-36
2FB/2FC

(2) Detaching and refitting the scanner wires


Take the following procedure when the scanner wires are broken or to be replaced.

(2-1)Detaching the scanner wires

Procedure
1. Remove three screws and slide the upper
left cover to machine rear.
Remove the upper left cover.

Upper left cover

Figure 1-6-71

2. Remove the exposure lamp (see page 1-6-


34).
3. Remove the DP (see page 1-6-82).
4. Remove the upper rear cover.

Upper rear cover

Figure 1-6-72
5. Remove the staple tray.
6. Remove each screw and then remove the
operation unit right and left covers.
Operation unit Operation unit
left cover right cover

Staple tray

Figure 1-6-73

1-6-37
2FB/2FC

7. Release the inserted part of the operation


unit upper cover and then remove the cover.
Inserted parts
Operation unit
upper cover

Figure 1-6-74

8. Remove each screw, and then remove the


slit holder plate and slit glass.
Slit glass Slit holder
Slit holder plate
plate

Figure 1-6-75
9. Remove each screw, and then remove the
front and rear wire holder plates from the
mirror 1 frame.

Mirror 1 frame

Front wire holder plate Rear wire holder plate

Figure 1-6-76

1-6-38
2FB/2FC

10. Remove the mirror 1 frame from the scanner


Hole
unit, passing the lever of mirror 1 frame rear
through the hole of the scanner unit rear
frame.

Lever

Mirror 1 frame

Figure 1-6-77

11. Remove the round terminals of the scanner


Round terminals
wire in the scanner unit left side from the
scanner wire spring.
12. Remove the scanner wires from the scanner
unit.

Scanner wire springs

Figure 1-6-78

(2-2)Fitting the scanner wires

Caution
When fitting the wires, be sure to use those specified below.
Machine front: (P/N: 2FB1224), gray
Machine rear: (P/N: 2FB1225), black
Frame securing tools
Fitting requires the following tools
Frame securing tools
Scanner wire stoppers: (P/N: 3596811)

Procedure
1. Move the mirror 2 frame as shown in the fig-
ure and insert two frame securing tools into
the positioning holes at the front and rear of
the machine center to fix the mirror 2 frame
in position.
2. Fit the frame securing tools using each two
screws.

Mirror 2 frame

Figure 1-6-79

1-6-39
2FB/2FC

3. Hook the round terminals onto the catches on the inside of the scanner unit. (1)
4. Loop the scanner wires around the outer grooves in the pulleys on the mirror 2 frame, winding from below to above.
(2)
5. Loop the scanner wires around the grooves in the pulleys at the scanner unit right, winding from above to below. (3)
6. Wind the scanner wires around the scanner wire drum three turns from the rear toward the hole in the drum. (4)
7. Insert the locating balls on the scanner wire into the hole in the scanner wire drum. (5)
8. Wind the scanner wires five turns from the inner toward the hole in the drum. (6)
9. Install the scanner wire stoppers to the scanner wire drum to fix the wires. (7)
10. Loop the scanner wires around the grooves in the pulley at the scanner unit left, winding from below to above. (8)
11. Loop the scanner wires around the inner grooves in the pulleys on the mirror 2 frame, winding from below to above.
(9)
12. Hook the scanner wires around the scanner wire guides at the machine left. (10)
13. Hook the round terminals onto the scanner wire springs. (11)

Three turns from Locating ball Three turns from


the rear toward the rear toward

Five turns from Five turns from


the inner toward the inner toward

Figure 1-6-80

1-6-40
2FB/2FC

14. Remove the scanner wire stoppers.


15. Remove two screws from each of the frame Frame securing tools
securing tools and then the tools.
16. Focusing on the locating ball of the wire
drum, move aside the wires to inside.
17. Move the mirror 2 frame from side to side to
correctly locate the wires in position.
18. Refit the mirror 1 frame.
19. Move the mirror 1 and 2 frames to the
machine left, and insert the two frame secur-
ing tools into the positioning holes at the
front and rear of the scanner unit to secure
the frames in position.
20. Secure the two screws from each of the
frame securing tools and then the tools.
Mirror 2 frame
21. Hold the wires and fix each front and rear
wire holder plate to mirror 1 frame with the
screw.
Mirror 1 frame
22. Remove the frame securing tools.

Figure 1-6-81

23. Refit the slit glass.


24. Refit the upper operation unit cover, opera-
tion unit right and left covers and staple tray.
25. Refit the upper rear cover and DP.
26. Refit the upper left cover and exposure lamp
(see page 1-6-34).

1-6-41
2FB/2FC

(3) Detaching the laser scanner unit


Follow the procedure below to replace the laser scanner unit.

Procedure
1. Remove the hinge retainer and open DP
until it becomes perpendicular (see page 1-
6-34).
2. Remove the left upper cover, right upper
cover and contact glass (see page 1-6-34).
3. Remove the screw and then remove the left
cover.
4. Remove the staple tray, operation unit right
cover, operation unit left cover and operation
unit upper cover (see page 1-6-37).
5. Move the mirror 1 frame to the machine left.
* When moving the mirror 1 frame, do not
touch the exposure lamp.

Left cover

Figure 1-6-82

6. Remove three bands of the machine left to


release the black wire.
Black wire

Bands

Figure 1-6-83

7. Remove five screws and then remove the


upper left frame.

Upper left frame

Figure 1-6-84

1-6-42
2FB/2FC

8. Remove two connectors of the machine left.

Connectors

Figure 1-6-85

9. Remove four screws holding the laser scan-


ner unit from holes inside the laser scanner Holes
unit.

Holes

Figure 1-6-86

10. Raise the laser scanner unit and release two


inserted parts.
Remove the laser scanner unit from
machine left.

Inserted part

Inserted part
Laser scanner
unit

Figure 1-6-87

1-6-43
2FB/2FC

11. Replace the laser scanner unit and attach


the unit.
* When attaching the laser scanner unit,
check that two projections of the unit are
inserted to the holes of inside the machine.

Hole Hole

Laser scanner unit

Projection
Projection

Figure 1-6-88

12. Refit the laser scanner unit using four


screws and connect the two connectors.
13. Insert three claws of upper left frame to the
inserted parts of inside the machine.
Refit the upper left frame.

Claw

Inserted parts

Upper left frame


Claws

Figure 1-6-89
14. Refit three bands of black wire.
15. Refit the operation unit upper cover, opera-
tion unit right cover, operation unit left cover,
staple tray and left cover.
16. Refit the left upper cover, contact glass and
right upper cover.
17. Refit the hinge retainer.

1-6-44
2FB/2FC

18. Connect the power cord and turn the main


power switch on.
19. Enter the maintenance mode.
20. Run the maintenance item U472 to enter the
numerical value indicated by the LSU cover.

1-6-45
2FB/2FC

(4) Detaching and refitting the ISU (reference)


Follow the procedure below to check or replace the ISU.

Caution
After replacing the ISU, perform (6-2) Adjusting the position of the ISU (see page 1-6-50).

Fitting requires the following tools


Two positions pins (P/N 18568120)

Procedure
1. Remove two screws of hinge retainer at the
ISU cover
rear side of the left hinge and then remove
the retainer from DP.
2. Remove the upper right cover and contact
glass (see page 1-6-34).
3. Remove four screws and then remove the
ISU cover.

Figure 1-6-90

4. Remove three flexible flat cables.


5. Remove the four screws and then ISU from Flexible flat cables
the machine.

ISU

Figure 1-6-91

1-6-46
2FB/2FC

6. Check or replace the ISU.


Positioning pins
7. Position ISU at the frame hole number as
same as the number indicated on the lens of
ISU image scanning unit and insert two
positioning pins to the holes.
* Example: When 7 is indicated on the lens,
position ISU at the positioning hole 7 indi-
cated on the scanner unit, and inset two
positioning pins.

Lens number

0 0
1 1
2 2
3 3
4 4
5 5
6 6
7 7 7
8 8
9 9
X X

Positioning holes

Figure 1-6-92

8. Refit the ISU using four screws and then


remove two positions pins.
9. Refit three flexible flat cables.
10. Refit the ISU cover.
11. Refit the contact glass and upper right
cover.
12. Refit the hinge retainer.

1-6-47
2FB/2FC

(5) Adjusting the longitudinal squareness (reference)


Perform the following adjustment if the copy image is longitudinally skewed (longitudinal squareness is not obtained).

Caution:
Adjust the amount of slack in the paper at the registration roller first (see page 1-6-29). Check for the longitudinal square-
ness of the copy image, and if it is not obtained, perform the longitudinal squareness adjustment.
Before making the following adjustment, output a 1 dot LINE PG pattern in maintenance item U089 to use as the original
for the adjustment.

Procedure

Start

Original Copy Copy


Place the original sample 1 sample 2
on the contact glass.

Figure 1-6-93
Retighten the screw and
Press the start key and make refit the contact glass.
a test copy at 100% magnification.

Remove the contact glass.


Loosen the screw and
adjust the position of the
No mirror 2 frame.
Is the image correct? For copy example 1,
move the frame in the direction of
the white arrow ( ).
Yes For copy example 2,
move the frame in the direction of
the black arrow ( ).

End
Screw

Mirror 2 frame

Figure 1-6-94

1-6-48
2FB/2FC

(6) Adjusting scanner image lateral squareness (reference)


Perform the following adjustment if the copy image is laterally skewed (lateral squareness not obtained).

Caution:
Perform (6-1) Adjusting the position of the laser scanner unit first and check for lateral squareness of the copy image. If
squareness is not obtained, perform (6-2) Adjusting the position of ISU (see page 1-6-50).

(6-1)Adjusting the position of the laser scanner unit


Procedure

Start

Enter maintenance mode.

Enter 089 using the numeric keys. Correct Output Output


example 1 example 2

Press the start key.


Figure 1-6-95

Select 1 dot-LINE.
Retighten the screw.
Retighten four screws to hold the LSU.
Press the interrupt key. Refit the LSU adjustment plate and
contact glass.

Press the start key and make


a copy at 100% magnification.
Remove the contact glass (see page 1-6-34).
Loosen four screws holding the LSU
(see page 1-6-42).
Remove the screw and then remove the LSU
No adjustment cover.
Is the image correct?
Loosen the screw and adjust the position
of the LSU adjustment plate.
For output example 1, move the LSU
Yes adjustment plate in the direction of the
black arrow ( ).
Press the stop/clear key.
For output example 2, move the LSU
adjustment plate in the direction of the
white arrow ( ).
Exit maintenance mode.

End

LSU adjusting cover LSU adjusting


plate

Screw

Figure 1-6-96

1-6-49
2FB/2FC

(6-2)Adjusting the position of the ISU

Perform the following adjustment if the leading and trailing edges of the copy image are laterally skewed (lateral square-
ness not obtained).

Caution:
Before making the following adjustment, output a 1 dot LINE PG pattern in maintenance item U089 to use as the original
for the adjustment.
Adjust the pin at the machine front only and never touch the one at the machine rear.

Procedure

Start

Original Copy Copy


sample 1 sample 2
Place the original
on the contact glass.
Figure 1-6-97

Press the start key and make


a test copy at 100% magnification. Refit the contact glass.

Remove the contact glass (see page


1-6-34).
No
Is the image correct? Adjust the position of ISU by rotating
the pin.
For copy example 1, rotate the pin in
the direction of the black arrow ( ).
Yes
For copy example 2, rotate the pin in
the direction of the white arrow ( ).

End

Pin

Figure 1-6-98

1-6-50
2FB/2FC

(7) Adjusting magnification of the scanner in the main scanning direction


Perform the following adjustment if the magnification in the main scanning direction is not correct.
.
U066 U070 U403
U065
(P. 1-6-54) (P. 1-6-91) (P. 1-6-55)

<Caution>
Check the copy image after the adjustment. If the image is still incorrect, perform the above adjustments in maintenance
mode.

<Procedure>

Start
Original Copy Copy
example example 2
Enter maintenance mode.

Figure 1-6-99
Enter 065 using the numeric keys.

Press the start key.

Select MAIN SCAN ADJ


(main scanning direction).

Press the interrupt key. Press the start key.


The new setting
Place an original and press is stored.
the start key to make a test copy.

For copy example 1, increase the


No value using the cursor up key.
Is the image correct? For copy example 2, decrease the
value using the cursor down key.

Yes Setting range: -25 to +25


Initial setting: 0
Press the stop/clear key. Changing the value by 1 changes
the magnification by 0.1%.
Increasing the value makes
Exit maintenance mode. the image wider, and decreasing it
makes the image narrower.

End

1-6-51
2FB/2FC-2.0

(8) Adjusting magnification of the scanner in the auxiliary scanning direction


Perform the following adjustment if the magnification in the auxiliary scanning direction is not correct.
U053 U034 U402 U066
U065
(P. 1-4-16) (P. 1-6-25) (P. 1-6-28) (P. 1-6-54)
Front (CCD adjustment)
U403 U070 U071 U404
(P. 1-6-55) (P. 1-6-91) (P. 1-6-93) (P. 1-6-95)
Back (CIS adjustment)
U404 U070 U071
(P. 1-6-95) (P. 1-6-91) (P. 1-6-93)

<Caution>
Before making the following adjustment, ensure that the above adjustments have been made in maintenance mode.

<Procedure>

Start

Original Copy Copy


Enter maintenance mode.
example example 2

Enter 065 using the numeric keys.


Figure 1-6-100

Press the start key.

Select SUB SCAN ADJ


(auxiliary scanning direction).

Press the interrupt key. Press the start key.


The new setting
Place an original and press is stored.
the start key to make a test copy.

For copy example 1, increase the


value using the cursor up key.
No For copy example 2, decrease the
Is the image correct?
value using the cursor down key.

Yes Setting range: -25 to +25


Initial setting: 1
Press the stop/clear key. Changing the value by 1 changes
the magnification by 0.1%.
Increasing the value makes
Exit maintenance mode. the image longer, and decreasing it
make the image shorter.

End

1-6-52
2FB/2FC-2.0

(9) Adjusting the scanner center line


Perform the following adjustment if there is a regular error between the center lines of the copy image and original.
Front (CCD adjustment)
U034 U402 U403 U072 U404
U067
(P. 1-6-27) (P. 1-6-28) (P. 1-6-55) (P. 1-6-92) (P. 1-6-55)
Back (CIS adjustment)
U404 U072
(P. 1-6-55) (P. 1-6-92)

<Caution>
Before making the following adjustment, ensure that the above adjustments have been made in maintenance mode.

<Procedure>
Scanner center line

Start
Original Copy Copy
example 1 example 2
Enter maintenance mode.
Figure 1-6-101

Enter 067 using the numeric keys.

Press the start key.

Touch panel display


Select ADJUST DATA
ADJUST DATA:
or ADJUST DATA2
Center line for simplex copy mode
on the touch panel.
ADJUST DATA2:
Center line for duplex copy mode (second face)

Press the interrupt key. Press the start key.

The new setting


is stored.
Place an original and press
the start key to make a test copy.

For copy example 1, increase


Is the scanner No the value using the cursor up key.
center line correct? For copy example 2, decrease
the value using the cursor down key.

Yes Setting range (initial setting)


Center line for simplex copy mode:
-48 to +48 (0)
Press the stop/clear key.
Center line for duplex copy mode
(second face): -7 to +7 (0)
Changing the value by 1 moves
Center line for simplex copy mode: 0.17 mm
Exit the maintenance mode.
Center line for duplex copy mode
(second face): 0.084 mm

End

1-6-53
2FB/2FC-2.0

(10) Adjusting the scanner leading edge registration


Perform the following adjustment if there is regular error between the leading edges of the copy image and original.
Front (CCD adjustment)
U034 U402 U403 U071 U404
U066
(P. 1-6-25) (P. 1-6-28) (P. 1-6-55) (P. 1-6-93) (P. 1-6-95)
Back (CIS adjustment)
U404 U071
(P. 1-6-95) (P. 1-6-93)

<Caution>
Before making the following adjustment, ensure that the above adjustments have been made in maintenance mode.

<Procedure>
Scanner leading edge registration

Start

Enter maintenance mode. Original Copy Copy


example 1 example 2

Enter 066 using the numeric keys. Figure 1-6-102

Press the start key.

Touch panel display


Select ADJUST DATA ADJUST DATA:
or ADJUST DATA2 Leading edge registration
on the touch panel. ADJUST DATA2:
Leading edge registration (second face)

Press the interrupt key. Press the start key.


The new setting
is stored.
Place an original and press
the start key to make a test copy.

Is the scanner No For copy example 1, increase


leading edge registration the value using the cursor up key.
correct? For copy example 2, decrease
the value using the cursor down key.
Yes
Setting range (initial setting)
Leading edge registration:
Press the stop/clear key.
-32 to +32 (10)
Leading edge registration
(second face): -20 to +20 (0)
Changing the value by 1 moves
Exit maintenance mode.
the center line by 0.17 mm

End

1-6-54
2FB/2FC

(11) Adjusting the margins for scanning an original on the contact glass
Perform the following adjustment if the margins are not correct.
U402 U404
U403
(P. 1-6-28) (P. 1-6-95)

<Caution>
Before making the following adjustment, ensure that the above adjustments have been made in maintenance mode.

<Procedure>

Start

Enter maintenance mode.

Enter 403 using the numeric keys.

Touch panel display


Press the start key. A MARGIN: Scanner left margin
B MARGIN: Scanner leading edge margin
C MARGIN: Scanner right margin
Select the item D MARGIN: Scanner trailing edge margin
to be adjusted on the touch panel.

Press the start key.


Press the interrupt key.
The new setting
is stored.
Press the start key
to make a test copy.

Change the setting.


Increasing the value using the cursor
No up key makes the margin wider.
Are the margins correct?
Decreasing the value using
the cursor down key makes the
Yes margin narrower.

Yes Setting range (initial setting)


Proceed to another mode? Scanner left margin: 0.0 to +10.0 (+3.0)
Scanner leading edge margin: 0.0 to +10.0 (+3.0)
Scanner right margin: 0.0 to +10.0 (+3.0)
No Scanner trailing edge margin: 0.0 to +10.0 (+3.5)
Changing the value by one moves
Press the stop/clear key. the margin by 0.1 mm for all.

Exit maintenance mode.

Scanner leading edge margin (3+- 2.5 mm)


End

Ejection direction
(reference)
Scanner Scanner
left margin right margin
(2 +2.0
-1.5 mm) (2 +2.0
-1.5 mm)

Scanner trailing edge margin


(3 +- 2.5 mm)

Figure 1-6-103

1-6-55
2FB/2FC

1-6-5 Drum section

(1) Detaching and refitting the drum


Follow the procedure below to clean or replace the drum.

Cautions:
Avoid direct sunlight and strong light when detaching and refitting the drum.
Hold the drum at the ends and never touch the drum surface.
After removing the drum, keep it in the drum case or storage bag to protect the surface from light.
When cleaning drum, rub with a clean cloth.

Procedure
1. Remove the drum heater electrode (see
page 1-6-59). Pin
2. Remove the main charger unit (see page 1- Pin
6-31).
3. Remove the cleaning unit (see page 1-6-
66).
4. Remove the developing unit (see page 1-6-
60).
5. Remove each pin at front and rear of the
image formation unit and then open the
drum stopper in the direction of the arrow.

Drum stopper Drum Drum stopper

Figure 1-6-104

6. Remove the drum from the image formation


unit. Bearing
7. Remove two bearings from ends of the
drum. Drum

Bearing

Figure 1-6-105
8. Clean or replace the drum.
9. Refit the bearings and then the drum.
10. Refit the developing unit, cleaning unit, main
charger unit and drum heater electrode.

1-6-56
2FB/2FC

(2) Detaching and refitting the drum heater


Follow the procedure below to replace the drum.

Procedure
1. Remove the drum (see page 1-6-56).
2. Remove two screws and then remove the
front drum flange from the drum.
3. Remove two connectors connected to the
inner side in the front drum flange.

Front drum flange


Connector Connector

Drum

Figure 1-6-106

4. Pull out the rear drum flange slowly from the


drum with the drum stay, and remove the
connector.

Rear drum
flange

Drum stay

Connector

Drum

Figure 1-6-107

1-6-57
2FB/2FC

5. Pull out the drum stay from the drum.


6. Remove the drum heater from the drum.
Drum

Drum stay

Drum heater

Figure 1-6-108

7. Replace the drum.


8. Insert the drum heater to the drum.
9. Refit the drum stay to the drum.
10. Refit the front drum flange to the drum.
11. Refit the drum, developing unit, cleaning
unit, main charger unit and drum heater
electrode.

1-6-58
2FB/2FC-2.0

(3) Detaching and refitting the drum heater electrode


Follow the procedure below to replace the drum heater electrode.

Procedure
1. Open the front cover. Turn lever A2 to left.
2. Remove the screw and then remove the
cover.
3. Remove the connector.

Connector Cover

Figure 1-6-108-1

4. Release two projections and remove the


inner cover.

Projection

Projection Inner cover

Figure 1-6-109

5. Remove the connector and screw, and then Connector


remove the drum heater electrode.
6. Replace the drum heater electrode and refit
the electrode.
7. Refit the inner cover.

Drum heater electrode

Figure 1-6-110

1-6-59
2FB/2FC

1-6-6 Developing section

(1) Detaching and refitting the developing unit

Procedure
1. Open front cover and then remove the toner
container.
2. Remove two screws and pull out the image
formation unit.
3. Remove the connector and release the lock
stay as shown in the figure.

Developing unit

Connector

Lock stay

Lock position

Release position Lock stay

Figure 1-6-111

4. Remove the developing unit from the image


formation unit. Developing unit

Figure 1-6-112

1-6-60
2FB/2FC

1-6-7 Transfer section

(1) Detaching and refitting the transfer unit

Procedure
1. Open the front cover and pull out the paper
conveying unit. Rear transfer guide
2. Remove the screw and then remove the
rear transfer guide.

Figure 1-6-113
3. Remove the stop ring and bush of the paper
conveying unit front.
4. Remove the connector of the paper convey-
ing unit rear and then push up the transfer
unit.
Transfer unit

Connector

Bush
Stop ring

Figure 1-6-114

1-6-61
2FB/2FC

5. Remove the connector and band of the


paper conveying unit front.

Band

Connector

Figure 1-6-115

6. After sliding the transfer unit to end and pull-


ing out the front shaft from the frame, pull
Transfer unit
out the rear coupling from the hole of the
frame as shown in the figure, and remove
the transfer unit from the paper conveying
unit.

Hole

Coupling
Shaft

Figure 1-6-116

1-6-62
2FB/2FC

(2) Detaching and refitting the transfer belt


Follow the procedure below to replace the transfer belt.

Caution:
When handling the transfer belt, hold the both end of the transfer belt (within 10 mm), never touch the surface with bare
hand.
Be careful not so as to adhere grease on the surface of the transfer belt.

Procedure
1. Remove the transfer unit (see page 1-6-61). Inserted shaft
2. Rotate the transfer front guide and fit the Transfer unit
angle of the end of the inserted shaft as
shown in the figure, and then remove the
transfer front guide from the transfer unit.
3. Remove the spring from the transfer unit.

Front transfer guide

Spring

Figure 1-6-117

4. Remove each screw at front and rear trans-


fer unit, and rotate the transfer belt roller as
shown in the figure. Transfer belt roller

Figure 1-6-118

1-6-63
2FB/2FC

5. Remove the transfer belt from the transfer


unit.
Transfer unit

Transfer belt

Figure 1-6-119

6. Replace the transfer belt and attach the belt


to the transfer unit.
* After installing the transfer belt, rotate the
transfer belt roller 2 or 3 times, it turns, and
check that the belt does not been stranded
to the belt holder front and rear.
Transfer belt
Belt holder

Tranfer belt
roller

Belt holder

Figure 1-6-120

7. Refit the front transfer guide and spring to


the transfer unit.
8. Check if the contact between the transfer Transfer ground roller
ground roller and grounding plate spring is
correct.
9. Refit the transfer unit.

Grounding plate spring

Figure 1-6-121

1-6-64
2FB/2FC

(3) Detaching and refitting the transfer roller


Follow the procedure below to replace the transfer roller.

Procedure
1. Remove the transfer unit (see page 1-6-61).
2. Remove the transfer belt (see page 1-6-63).
3. Remove the screw of the transfer unit rear
and then remove the terminal, spring and
pin.
* When refitting the spring, make sure that the
wider edge is facing toward the terminal.

Pin

Spring

Terminal

Figure 1-6-122

4. Push up the front and rear transfer roller


Bearing
bearing using the flat-blade screwdriver, and
then remove the roller from the transfer unit.
5. Remove the bearings from the both ends of
Transfer roller
the transfer roller.
6. Replace the transfer roller and attach the
roller to the transfer unit.
Bearing

Transfer unit

Figure 1-6-123
7. Refit the transfer belt to the transfer unit.
8. Refit the transfer unit.

1-6-65
2FB/2FC

1-6-8 Cleaning section

(1) Detaching and refitting the cleaning unit

Procedure
1. Open front cover and then remove the
toner container.
2. Remove two screws and pull out the image
formation unit.
3. Remove the connector of the image forma-
tion unit left.
4. Release two gray lock levers of the image
formation unit left.
5. Release two white lock levers of the image
formation unit upper. White lock lever White lock lever

Gray lock lever Gray lock lever


Connector

Figure 1-6-124

6. Remove the cleaning unit from the image


formation unit.

Cleaning unit

Figure 1-6-125

1-6-66
2FB/2FC

(2) Detaching and refitting the cleaning blade


Follow the procedure below to replace the cleaning blade.

Procedure
1. Remove the cleaning unit (see page 1-6- Upper cleaning cover
66).
2. Release two claws and then remove the
upper cleaning cover from the cleaning unit.
Claw

Claw

Cleaning unit

Figure 1-6-126

3. Remove two screws and then remove the


cleaning blade from the cleaning unit.

Cleaning unit

Cleaning blade

Figure 1-6-127

4. Replace the cleaning blade.


* When attaching the cleaning blade, adjust Projection
two projections.
5. Refit the upper cleaning cover to the clean-
ing unit.
6. Refit the cleaning unit.
Projection

Cleaning blade

Cleaning blade

Figure 1-6-128

1-6-67
2FB/2FC-2.0

1-6-9 Charge erasing section

(1) Detaching and refitting the PTC unit

Procedure
1. Open the front cover. Turn lever A2 to left.
2. Remove the inner cover (see page 1-6-59).
3. Remove the connector and pull out the PTC
unit. Connector

PTC unit

Figure 1-6-129

4. When refitting the PTC unit, fit the cut of the Guide
unit onto the guide, and then insert the unit.

Cut

PTC unit

Figure 1-6-130

(2) Detaching and refitting the PTC cleaning pad


Follow the procedure below to replace the PTC cleaning pad.

Procedure
1. Remove the PTC unit. PTC cleaning pad
2. Open the PTC cleaning pad outside and
remove the pad from the PTC unit.
3. Replace the PTC cleaning pad and attach
the pad to the PTC unit.
4. Refit the PTC unit.

PTC unit

Figure 1-6-131

1-6-68
2FB/2FC-2.0

(3) Detaching and refitting the PTC wire


Follow the procedure below when the charger wire is broken or to be replaced.

Precautions
Use the specified tungsten wire for the PTC wire.
The part of the wire wrapped around the charger spring must not protrude from the PTC housing.
The cut end of the PTC wire must not protrude more than 2 mm from under the charger pin.
Use a clean, undamaged tungsten PTC wire.
Keep the PTC wire taut by stretching the charger spring.
Clean the PTC shield with wet and dry cloth when replacing the PTC wire.
Do not use organic solvents such as alcohol and thinner to clean the PTC shield.

Procedure
1. Remove the PTC unit (see page 1-6-68). Front cover
2. Remove the PTC cleaning pad (see page 1-
6-68).
3. Remove the front and rear covers from the
PTC unit.

PTC unit

Rear cover

Figure 1-6-132

4. Remove the charger pin and spring, and


then remove the PTC wire.
5. Wind the new tungsten wire at 4 and 6 turns Rear housing
around one end of the charger spring and
trim the end of the wire.
* The length of the twists and the cut wire Charger spring
must be less than 2 mm.
6. Hook the other end of the charger spring Charger terminal
onto the charger terminal of the rear hous-
Charger pin
ing, then pass the wire through the notch of
the rear housing.
7. Let the wire through the cut in the front
housing and above the charger pin hole.
8. Strain and fix the wire by inserting the
charger pin at the position where the tip of Front housing Charger spring
the charger spring is within the rectangular
frame on the rear housing.
9. Cut off the excess wire under the charger
pin so less than 2 mm protrudes.

Square

Figure 1-6-133
10. Refit the front and rear covers of PTC unit,
PTC cleaning pad to the PTC unit.
11. Refit the PTC unit.

1-6-69
2FB/2FC-2.0

1-6-10 Fuser section

(1) Detaching and refitting the fuser unit

Procedure
1. Open the front cover and pull out the paper
conveying unit.
2. Remove the rear transfer guide.
3. Remove the screw from the paper convey-
ing unit front, and then remove the fuser unit
retainer.

Fuser unit retainer

Figure 1-6-134

4. Open the eject section and slide the fuser


unit to machine front.
Eject section
Remove the fuser unit from the paper con-
veying unit. Fuser unit

Figure 1-6-135

1-6-70
2FB/2FC

(2) Detaching and refitting the lower cleaning roller


Follow the procedure below to check or replace the lower cleaning roller.

Procedure
1. Remove the fuser unit (see page 1-6-70).
Fuser unit
2. Remove two screws and then remove the
lower cleaning roller unit from the fuser unit.

Lower cleaning
roller unit

Figure 1-6-136

3. Remove the lower cleaning roller from the


lower cleaning roller unit.
4. Check or replace the lower cleaning roller, Lower cleaning
and refit the roller to the fuser unit. roller unit
5. Refit the fuser unit.

Lower cleaning roller

Figure 1-6-137

1-6-71
2FB/2FC

(3) Detaching and refitting the press roller


Follow the procedure below to replace the press roller.

Procedure
1. Remove the fuser unit (see page 1-6-70).
2. Remove the lower cleaning roller unit (see Fuser unit
page 1-6-71).
3. Turn the nuts of the fuser unit front and rear
with the box end wrench and release the
fuser pressure.

Nut Nut

Figure 1-6-138

4. Remove the press roller from the fuser unit.


5. Replace the press roller and attach the roller Fuser unit
to the fuser unit.
6. Set the fuser pressure.
7. Refit the fuser unit.

Press roller

Figure 1-6-139

1-6-72
2FB/2FC

(4) Detaching and refitting the cleaning felt


Follow the procedure below to replace the cleaning felt.

Procedure
1. Remove the fuser unit (see page 1-6-70).
2. Remove rear pin and front screw, and then Upper fuser cover Pin
remove the upper fuser cover.
Screw

Fuser unit

Figure 1-6-140

3. Remove four screws and then remove the


upper fuser frame. Upper fuser frame

Fuser unit

Figure 1-6-141

4. Remove the screw and then remove the


fuser cleaning cover from the upper fuser Fuser cleaning cover
frame.

Upper fuser frame

Figure 1-6-142

1-6-73
2FB/2FC

5. Remove the right roller of the cleaning felt


from the upper fuser frame pushing the
roller on machine front.
6. Remove the left roller of the cleaning felt
Upper fuser frame
from the upper fuser frame pushing the
roller on machine front.
7. Replace the cleaning felt and attach the felt
to the upper fuser frame.
8. Refit the fuser cleaning cover to the upper Right roller of
fuser frame. the cleaning felt
9. Refit the upper fuser frame and upper fuser
cover to the fuser unit.
10. Refit the fuser unit.
11. Run maintenance item U909 (Checking/
clearing the fuser web count) to clear the
count (see page 1-4-70).

Left roller of
the cleaning felt

Cleaning felt

Figure 1-6-143

1-6-74
2FB/2FC

(5) Detaching and refitting the fuser thermostat


Follow the procedure below to check or replace the fuser thermostat.

Caution
Use the specified thermostat for replacement.

Procedure
1. Remove the fuser unit (see page 1-6-70).
2. Remove the upper fuser cover (see page 1- Fuser thermostat
6-72).
3. Remove two screws and then remove the
fuser thermostat from the fuser unit.
4. Check or replace the fuser thermostat and
attach the thermostat to the fuser unit.
5. Refit the upper fuser cover to the fuser unit.
6. Refit the fuser unit.

Figure 1-6-144

(6) Detaching and refitting the fuser thermistor


Follow the procedure below to check or replace the fuser thermistor.

Procedure
1. Remove the fuser unit (see page 1-6-70).
2. Remove the upper fuser cover (see page 1- Fuser thermistor
6-72).
3. Remove each connector and each screw,
Connectors
and then remove the fuser thermistor from Fuser thermistor
the fuser unit.
4. Check or replace the fuser thermistor and
refit the thermistor to the fuser unit.
5. Refit the upper fuser cover to the fuser unit.
6. Refit the fuser unit.

Figure 1-6-145

1-6-75
2FB/2FC

(7) Detaching and refitting the fuser heater M, S and L


Follow the procedure below to check or replace the fuser heater M, S and L.

Procedure
1. Remove the fuser unit (see page 1-6-70).
2. Remove the upper fuser cover and upper Fuser unit
fuser frame (see page 1-6-72).
3. Remove the screw and then remove the
front fuser cover.

Front fuser cover

Figure 1-6-146

4. Remove the screw of the fuser thermostat


Terminal of the fuser
left, and then remove the terminals of the heater S
fuser heater M, S and L.

Terminal of
the fuser heater M
Terminal of
the fuser heater L

Figure 1-6-147

5. Remove the screw and then remove the


front fuser holder.

Front fuser holder

Figure 1-6-148

1-6-76
2FB/2FC

Detaching the fuser heater M, S and L individually


* When removing the heaters simultaneously,
see step 9.
6. Remove each screw of fuser heater M, S Fuser heater L
and L.

Fuser heater M

Fuser heater S

Figure 1-6-149

7. Pull out the fuser heater M, S and L from the


fuser unit front individually.

Fuser heater L

Fuser heater S Fuser heater M

Figure 1-6-150

Detaching the fuser heater M, S and L simultaneously


* When removing the heaters individually, see
step 13.
8. Remove two connectors from the fuser ther-
mistor.
9. Remove the screw form the fuser thermostat
right.

Connector
Connector

Figure 1-6-151

1-6-77
2FB/2FC

10. Remove two screws from the rear fuser


housing.
11. Pull out the fuser heater M, S and L from the
fuser unit rear with the rear fuser housing.

Rear fuser housing

Figure 1-6-152

12. Check or replace the fuser heater M, S and


L, and refit the heaters to the fuser unit.
* When replacing the fuser heater M, S and L Fuser heater L
individually, fit the heaters using the screws
directing the solder side of the heater rear
terminal on.

Fuser heater M

Fuser heater S Solder sides

Figure 1-6-153

13. Refit the front fuser holder to the fuser unit


and connect the terminals of the fuser
heater M, S and L.
14. Refit the front fuser cover, upper fuser frame
and upper fuser cover to the fuser unit.
15. Refit the fuser unit.

1-6-78
2FB/2FC-2.0

(8) Detaching and refitting the heat roller


Follow the procedure below to replace the heat roller.

Procedure
1. Remove the fuser unit (see page 1-6-70).
2. Release the fuser pressure.
3. Remove the fuser heater M, S and L with
the rear fuser housing (see page 1-6-76).
4. Remove the C ring, heat roller gear and
fuser joint gear of the fuser unit rear.
Fuser joint gear

Heat roller gear

C ring

Figure 1-6-154
5. Remove each screw of the fuser unit front
and rear, and then remove the heat roller
retainer.

Heat roller Heat roller


retainer retainer

Figure 1-6-155

6. Remove each bearing of the fuser unit front Bush


and rear.
7. Remove the heat roller from the fuser unit. Heat roller
8. Remove each bush from the heat roller front
Bearing
and rear.
9. Replace the heat roller and attach the roller
to the fuser unit. Bush
10. Refit the C ring, heat roller gear and fuser
joint gear to the fuser unit.
11. Refit the fuser heater M, S and L, and the
rear fuser housing to the fuser unit.
12. Set the fuser pressure.
13. Refit the fuser unit.

Bearing

Fuser unit

Figure 1-6-156

1-6-79
2FB/2FC-2.0

(9) Detaching and refitting the heat roller separation claws


Follow the procedure below to replace the heat roller separation claws.

Procedure
1. Open the eject section.
2. Remove the screw and then remove the
metal fitting from the eject section.
3. Remove two screws and then remove the
eject holder from the eject section.
Metal fitting

Eject holder

Figure 1-6-157

4. Remove the eject guide from the eject sec-


tion.

Eject guide

Figure 1-6-158

5. Loosen the screw and then slide the retainer


in the direction of arrow. Eject guide

Retainer

Figure 1-6-159

1-6-80
2FB/2FC-2.0

6. Remove seven springs from the separation


claws and then pull out the separation claws
shaft from the eject guide.
Springs
7. Replace the separation claws and attach the
claws to the eject guide.
8. Refit the eject guide.

Spring

Eject guide

Separation
claws shaft

Separation
claw

Figure 1-6-160

(10) Detaching and refitting the fuser eject upper roller


Follow the procedure below to replace the fuser eject upper roller.

Procedure
1. Remove the eject guide from the eject sec-
tion (see page 1-6-80).
Eject section
2. Remove the fuser eject upper roller from the
eject section.
3. Remove the two bearings from the fuser
eject upper roller.
4. Replace the fuser eject upper roller and
attach the roller to the eject section.
5. Refit the eject guide.

Bearing

Fuser eject upper roller

Bearing

Figure 1-6-160-1

1-6-81
2FB/2FC-2.0

1-6-11 Document processor (DP) section

(1) Detaching and refitting DP


Procedure
1. Release two projections and remove the
connector cover.

Projection

Connector cover
Projection

Figure 1-6-161

2. Remove two screws and then remove the


connector inner cover. Ground screw
3. Remove two connectors and ground screw.
Connector

Connector

Connector inner cover

Figure 1-6-161-1

1-6-82
2FB/2FC-2.0

4. Remove the pin of the left hinge and screw


of the right hinge.
* Note the graduation position of the right
hinge.
5. Slide the DP to rear and release the hooks
of the left and right hinge. Push up the DP
and remove the DP from the machine.

Pin

Screw DP
Hook

Hook

Graduation

Figure 1-6-162

1-6-82-1
1-6-83
2FB/2FC-2.0

This page is intentionally left blank.

1-6-84
2FB/2FC

(2) Detaching and refitting the DP original feed belt, DP forwarding pulley and DP separation roller
Follow the procedure below to clean or replace the DP original feed belt, DP forwarding pulley and DP separation roller.

Procedure
1. Open the document processor top cover.
2. Remove two screws and then remove the Document processor Upper original
feed cover
upper original feed cover. top cover

Figure 1-6-163

3. Remove the stop ring of the original feed


belt shaft front and move the bush aside to Original feed pulley unit
inside.
4. Slide the original feed pulley unit to front and
release the rear of the original feed belt
shaft. Remove the original feed pulley unit
from DP.

Stop ring Bush

Figure 1-6-164

1-6-83
2FB/2FC

Detaching the DP original feed belt and DP forwarding pulley


5. Remove the original feed belt unit from the
inserted parts of the original feed pulley unit.
Original feed
pulley unit

Original feed
belt unit

Figure 1-6-165
6. Remove the stop ring, pulley and DP origi-
nal feed pulley, and then remove the original
feed belt shaft from the original feed belt
unit.
7. Remove the short original feed belt shaft
from the inserted parts of the original feed
belt unit and then remove the pulley and DP
original feed belt.
Short original
feed belt shaft

Pulley
DP original
Original feed feed belt
belt unit

DP original
feed pulley
Original feed
belt shaft
Pulley

Stop ring

Figure 1-6-166

1-6-84
2FB/2FC

8. Remove the stop ring and bush from the Original feed
original feed pulley unit and pull out the for- pulley unit
warding pulley shaft.
9. Remove the DP forwarding pulley from the
original feed pulley unit.
Forwarding
pulley shaft

Bush Stop ring

DP forwarding pulley
Bush

Figure 1-6-167

10. Clean or replace the DP original feed belt


and DP forwarding pulley, and attach the Original feed belt unit
belt and pulley to the original feed pulley
unit.
* When replacing the DP original feed pulley,
make sure that the one-way clutch of the
pulley is placed toward the rear side of the
machine.
11. Insert the original feed belt unit to the origi-
nal feed pulley unit.

One-way clutch

Figure 1-6-168

Detaching the DP separation roller


12. Insert the flat-blade screwdriver to the Separation guide
inserted part of the separation guide and
remove the separation guide from the DP.

Figure 1-6-169

1-6-85
2FB/2FC

13. Remove the stop ring and then remove the


DP separation roller. DP separation roller
14. Clean or replace the DP separation roller
and attach the roller. Stop ring
* When replacing the DP separation roller, be
careful that the projection of torque limiter is
firmly into the groove of the DP separation
roller.

Torque limiter

Figure 1-6-170

15. Insert the separation guide to the DP.


16. Refit the original feed pulley unit.
17. Refit the upper original feed cover.

1-6-86
2FB/2FC

(3) Detaching and refitting CIS


Follow the procedure below to clean or replace CIS.

Procedure
1. Open the document processor top cover.
Original switchback guide
2. Remove two screws and then remove the
original switchback guide.

Figure 1-6-171

3. Remove the screw.


4. Release the triangular mark inserted part
Screw Inserted part
using the flat-blade screwdriver and remove
the DP front cover.

DP front cover

Figure 1-6-172

1-6-87
2FB/2FC

5. Remove the CIS SHD PWB and flexible flat


Flexible flat cable
cable from CIS.

CIS CIS SHD PWB

Figure 1-6-173
6. Remove the connector and two screws and
pull out CIS from DP.
Note the position of the graduation of the
retainer.
7. Clean or replace CIS.
Connector

Graduation
CIS

Figure 1-6-174

8. Connect one end of the flexible flat cable to


Flexible
the CIS.
flat cable

CIS

Figure 1-6-175

1-6-88
2FB/2FC

9. Insert the CIS to the DP. Flexible flat cable


* Pass the flexible flat cable through between
the roller and the frame as shown in the fig-
ure.

Figure 1-6-176

10. Connect other end of the flexible flat cable


to the CIS SHD PWB. Flexible
flat cable

CIS SHD PWB

Figure 1-6-177
11. Insert the flexible flat cable between CIS
SHD PWB and guide.
Flexible flat cable Flexible flat cable
Guide

CIS SHD PWB

Figure 1-6-178
12. Refit CIS using two screws, adjusting to the
installed position of the graduation of the
retainer.
13. Connect the connector.
14. Refit the DP front cover and original switch-
back guide to DP.

1-6-89
2FB/2FC

(4) Adjusting the tension of original feed belt


Perform the following adjustment if no original feed or multiple sheets of original occurs for feeding from DP.

Procedure

Start

Place the some original


sheets on the DP.

Press the start key and Refit the upper original cover and
make a test copy. close the document processor cover.

Open the document processor cover


and remove the upper original feed
Does multiple sheets of Yes
cover (see page 1-6-83).
original feed occur? Remove the lever using the flat-blade
screwdriver and move the lever in
No the direction of the black arrow ( ).

Open the document processor cover


and remove the upper original feed
Does no original Yes
cover (see page 1-6-83).
feed occur? Remove the lever using the flat-blade
screwdriver and move the lever in
No the direction of the white arrow ( ).

End

Adjusting lever

Figure 1-6-179

1-6-90
2FB/2FC-2.0

(5) Adjusting the DP magnification


Adjust magnification in the auxiliary scanning direction if magnification is incorrect when the document processor is used.
.
U053 U034 U402 U065 U066
(P. 1-4-16) (P. 1-6-25) (P. 1-6-28) (P. 1-6-51) (P. 1-6-54)
Front (CCD adjustment)
U403 U071 U404
U070
(P. 1-6-55) (P. 1-6-93) (P. 1-6-95)
Back (CIS adjustment)
U404 U071
U070
(P. 1-6-95) (P. 1-6-93)

<Caution>
Before making the following adjustment, ensure that the above adjustments have been made in maintenance mode.

<Procedure>
Main scanning
direction

Start
Auxiliary
scanning
direction
Enter maintenance mode.

Enter 070 using Original Copy Copy


the numeric keys. example 1 example 2

Figure 1-6-180
Press the start key.
Touch panel display
CIS MAIN ADJ: Maginification in the main direction
Select the item to be adjusted CONVEY SPEED: Original conveying motor
on the touch panel. speed adjust
CIS SUB ADJ: Maginification in the auxiliary
direction

Press the interrupt key. Press the start key.


The new setting is stored.
Place an original on the document
processor and make a test copy.

No Change the setting.


Is the image correct? For copy example 1, increase the
value using the cursor up key to
make the copy image longer.
Yes For copy example 2, decrease
the value using the cursor down
keys to make the copy image
Press the stop/clear key. shorter.

Setting range (Initial setting)


CIS MAIN ADJ: -25 to +25 (0)
Exit maintenance mode. CONVEY SPEED: -25 to +25 (0)
CIS SUB ADJ: -15 to +10 (0)
Changing the value by 1 changes
End the magnification by 0.1%.
(CIS MAIN ADJ/CONVEY SPEED)
Changing the value by 1 changes
the magnification by 0.05%.
(CIS SUB ADJ)

1-6-91
2FB/2FC-2.0

(6) Adjusting the DP center line


Perform the following adjustment if there is a regular error between the centers of the original and the copy image.
Front (CCD adjustment)
U034 U402 U067 U403 U404
U072
(P. 1-6-27) (P. 1-6-28) (P. 1-6-53) (P. 1-6-55) (P. 1-6-95)
Back (CIS adjustment)
U404
U072
(P. 1-6-95)

<Caution>
Before making the following adjustment, ensure that the above adjustments have been made in maintenance mode.

<Procedure>

Reference

Start

Enter maintenance mode. Original Copy Copy


example 1 example 2

Enter 072 using the numeric Figure 1-6-181


keys and press the start key.

Select the item to be adjusted


Touch panel display
on the touch panel.
ADJUST DATA: Center line for the simplex
copy mode
ADJUST DATA2: Center line for the duplex
Press the interrupt key. copy mode
ADJUST DATA3: Center line for rotate copying

Press the start key.


Place an original on the document
processor and make a test copy. The new setting
is stored.

Change the setting.


No For copy example 1, increase the
Is the image correct? value using the cursor up key.
For copy example 2, decrease the
value using the cursor down key.
Yes
Setting range (Initial setting)
Center line for the simplex copy mode:
Press the stop/clear key. -39.0 to +39.0 (0)
Center line for the duplex copy mode:
-39.0 to +39.0 (0)
Exit maintenance mode. Center line for rotate copying:
-7.0 to +7.0 (0)
Changing the value by 1 moves
the center line by 0.17 mm.
End
(ADJUST DATA1/ADJUST DATA2)
Changing the value by 1 moves
the center line by 0.084 mm.
(ADJUST DATA3)

After performing adjustment of U071 (ADJUST DATA3)


and U072 (ADJUST DATA2), adjust U071 (ADJUST DATA5)
and U072 (ADJUST DATA3).

1-6-92
2FB/2FC-2.0

(7) Adjusting the scanning start position when the DP is used


Perform the following adjustment if there is a regular error between the leading or trailing edges of the original and the
copy image.
Front (CCD adjustment)
U034 U402 U066 U403 U404
U071
(P. 1-6-25) (P. 1-6-28) (P. 1-6-54) (P. 1-6-55) (P. 1-6-95)
Back (CIS adjustment)
U404
U071
(P. 1-6-95)

<Caution>
Before making the following adjustment, ensure that the above adjustments have been made in maintenance mode.

(7-1)Adjusting the leading edge registration


<Procedure>

Start

Enter maintenance mode.


Original Copy Copy
example 1 example 2
Enter 071 using the numeric
keys and press the start key. Figure 1-6-182
Touch panel display
Select the item to be adjusted ADJUST DATA1: CCD leading edge timing
on the touch panel. ADJUST DATA3: CIS leading edge timing
ADJUST DATA5: CIS leading edge timing
for rotate copying
Press the interrupt key. Press the start key.
The new setting is stored.

Place an original on the document


processor and make a test copy.

For copy example 1,


No decrease the value using
Is the image correct?
the cursor down key.
For copy example 2,
increase the value using
Yes the cursor up key.
Press the stop/clear key. Setting range (Initial setting)
CCD leading edge timing: -32 to +32 (0)
CIS leading edge timing: -32 to +32 (0)
Exit maintenance mode. CIS leading edge timing for rote copying:
-20 to +20 (0)
Changing the value by 1 moves
End the copy image by 0.19 mm.
(ADJUST DATA1/ADJUST DATA3)
Changing the value by 1 moves
the copy image by 0.17 mm.
(ADJUST DATA5)
Decreasing the value moves the copy
image backward, and increasing it
moves the image forward.

After performing adjustment of U071 (ADJUST DATA3)


and U072 (ADJUST DATA2), adjust U071 (ADJUST DATA5)
and U072 (ADJUST DATA3).

1-6-93
2FB/2FC

(7-2)Adjusting the trailing edge registration


<Procedure>

Start

Original
Enter maintenance mode. Copy Copy Copy
example 1 example 2 example 3

Enter 071 using the numeric Figure 1-6-183


keys and press the start key.

Select the item to be adjusted


on the touch panel. Touch panel display
ADJUST DATA2: CCD trailing edge timing
ADJUST DATA4: CIS trailing edge timing

Press the interrupt key. Press the start key.


The new setting is stored.
Place an original on the document
processor and make a test copy.

For copy example 1,


Is the image correct? No increase the value using
(copy example 2) the cursor up key.
For copy example 3,
decrease the value using
Yes
the cursor down key.
Press the stop/clear key. Setting range (Initial setting)
-32 to +32 (0)
-32 to +32 (0)
Exit maintenance mode. Changing the value by 1 moves
the copy image by 0.19 mm.
A larger preset value delays the rear end
End cutting timing, and a smaller preset value
advances the rear end cutting timing.

1-6-94
2FB/2FC

(8) Adjusting the margins for scanning the original from the DP
Perform the following adjustment if margins are not correct.
U402 U403
U404
(P. 1-6-28) (P. 1-6-55)

<Caution>
Before making the following adjustment, ensure that the above adjustments have been made in maintenance mode.

<Procedure>

Start

Enter maintenance mode.

Touch panel display


Enter 404 using the numeric keys. A MARGIN: Left margin (front)
B MARGIN: Leading edge margin (front)
C MARGIN: Right margin (front)
Press the start key. D MARGIN: Trailing edge margin (front)
A MARGIN(BACK): Left margin (back)
B MARGIN(BACK): Leading edge margin (back)
Select the item to be adjusted C MARGIN(BACK): Right margin (back)
on the touch panel. D MARGIN(BACK): Trailing edge margin (back)

Press the interrupt key. Press the start key.


The new setting is stored.
Place an original on the document
processor and press the start key
to make a test copy.

Change the setting.


Increasing the value using the
No cursor up key makes the
Are the margins correct? margin wider.
Decreasing the value using the
cursor down key makes the
Yes
margin narrower.
Setting range (initial setting)
Yes
Proceed to another mode? Left margin: 0.0 to +10.0 (+3.0)
Leading edge margin: 0.0 to +10.0 (+2.5)
Right margin: 0.0 to +10.0 (+3.0)
No Trailing edge margin: 0.0 to +10.0 (+4.0)

Press the stop/clear key. Changing the value by 1 moves


the margin by 0.1 mm for all.

Exit maintenance mode.

Leading edge margin (3 +- 1.0 mm)


End
Ejection direction
(reference)
Left margin Right margin
(3 +- 1.0 mm) (3 +- 1.0 mm)

Trailing edge margin


(3 +- 1.0 mm)

Figure 1-6-184

1-6-95
2FB/2FC

1-6-12 Others

(1) Detaching and refitting the waste toner box


Follow the procedure below to replace the waste toner box.

Procedure
1. Remove the two pins and then remove the
lower right rear cover.

Pins
Lower right
rear cover

Figure 1-6-185

2. Pull out the waste toner box.


3. Replace the waste toner box and attach the
tank.
4. Refit the right rear cover.
5. Run maintenance item U921 (Checking/
clearing the waste toner box count) to clear
the count (see page 1-4-71).

Waste toner box

Figure 1-6-186

1-6-96
2FB/2FC-2.0

(2) Detaching and refitting the developing rear fan filter


Follow the procedure below to replace the developing rear fan filter.

Procedure
1. Remove the screw and then remove the
developing fan cover.

Developing
fan cover

Figure 1-6-187

2. Remove the developing rear fan filter from


Developing fan cover
the developing fan cover.
3. Replace the developing rear fan filter and
attach the developing fan cover. Developing rear
4. Refit the developing fan cover. fan filter

Figure 1-6-188

(3) Detaching and refitting the developing front fan filters


Follow the procedure below to replace the developing front fan filters.

Procedure
1. Open the front cover.
2. Remove developing front fan filter 1 and 2.
3. Replace developing front fan filter 1 and 2,
and attach the filters.

Developing front
fan filter 1

Developing front
fan filter 2

Figure 1-6-189

1-6-97
2FB/2FC-2.0

(4) Detaching and refitting the image formation fan filter


Follow the procedure below to replace the image formation filter.

Procedure
1. Remove the image formation fan cover
while pushing the lever.

Lever

Image formation
fan cover

Figure 1-6-190

2. Remove the image formation fan filter from


the image formation fan cover. Image formation
fan cover
3. Replace the image formation fan filter and
attach the filter to the image formation fan
cover.
4. Refit the image formation fan cover.

Image formation
fan filter

Figure 1-6-191

1-6-98
2FB/2FC-2.0

(5) Detaching and refitting the front cover filters


Follow the procedure below to replace the front cover filters.

Procedure
1. Open the front cover.
2. Release three inserted parts of the duct Front cover
inner cover and then remove the duct inner
cover from the front cover.

Inserted parts

Duct inner cover

Inserted part

Figure 1-6-192

3. Remove front cover filter 1, 2 and 3 from the


Duct inner cover
duct inner cover.
4. Replace front cover filter 1, 2 and 3, and
attach the filters to the duct inner cover.
5. Refit the duct inner cover to the front cover.

Front cover
filter 1

Front cover
filter 2
Front cover
filter 3

Figure 1-6-193

1-6-99
2FB/2FC-2.0

(6) Detaching and refitting the ozone filters


Follow the procedure below to replace the ozone filters.

Procedure
1. Remove each two screws and then remove
the rear duct A and B.

Rear duct B Rear duct A

Figure 1-6-194

2. Remove ozone filter 1 from the rear duct A.

Ozone filter 1

Rear duct A

Figure 1-6-195

3. Remove three ozone filter 2 from the rear Ozone filter 2


duct B.

Rear duct B

Figure 1-6-196

1-6-100
2FB/2FC-2.0

4. Remove ozone filter 3 from the machine


rear side.
5. Replace ozone filter 1, 2 and 3, and then
attach the filters.
6. Refit the rear duct A and B.

Ozone filter 3

Figure 1-6-197

1-6-101
2FB/2FC-2.0

1-7 Requirements on PWB Replacement

1-7-1 Upgrading the firmware


Follow the procedure below to upgrade the firmware on the main PWB and engine PWB.

Firmware upgrading requires the following tools:


Compact Flash (Products manufactured by SANDISK are recommended.)

NOTE
When writing data to a new Compact Flash from a computer, be sure to format it in advance.

Procedure
1. Press the Power key on the operation panel
to off. Make sure that the Power lamp is off
before turning off the main power switch. Projection
And then unplug the power cable from the
wall outlet.
CF cover
* Turning off the main power switch before
pressing the Power key to off may cause
damage to the equipped hard disk.
2. Remove the screw and release the projec-
tion.
Remove the CF cover.

Figure 1-7-1

3. Insert Compact Flash in a notch hole of the


machine. Notch hole
* Insert it straight all the way into the machine
with the front side facing the rear of the
Compact Flash
machine. If the main power switch is turned
off when the Compact Flash is not properly
inserted, the PWB may be damaged.
4. Insert the power plug and turn the main
power switch on. Upgrading firmware starts
for 100 seconds.

Figure 1-7-2

Caution
Never turn the main power switch off during upgrading.
5. [Completed] is displayed on the message display when upgrading is complete.
6. Press the Power key on the operation panel to off. Make sure that the Power lamp is off before turning off the
main power switch. And then unplug the power cable from the wall outlet.
* Turning off the main power switch before pressing the Power key to off may cause damage to the equipped
hard disk.
7. Remove Compact Flash from the machine.
8. Insert the projection of the CF cover to the shield box and refit the CF cover using the screw.
9. Insert the power plug and turn the main power switch on.

1-7-1
2FB/2FC-2.0

1-7-2 Adjustment-free variable resistors (VR)


The variable resistors listed below are set at the factory prior to shipping and cannot be adjusted in the field.
• Inverter PWB: VR1

1-7-3 Remarks on main PWB replacement


Follow the procedure below to replace the main PWB.
Caution
When replacing the main PWB, run maintenance items U026 and U027. If replacing the PWB without running these items,
faulty images may occur.
Procedure
1. Run maintenance item U000 to output a sta-
tus report (see page 1-4-7).
2. Run maintenance item U026 (Evacuation of
the backup data), and record the displayed
checksum (see page 1-4-11-1).
3. Replace the main PWB.
* When refitting the main PWB, remove the
EEPROM from the main PWB that has been
removed and then reattach it to the new
main PWB.
Main PWB

Socket
EEPROM

Figure 1-7-3

4. Run maintenance item U027 (Return of the


backup data) (see page 1-4-11-1). Check
that the displayed checksum is the same as
the result of U026 that has been run in step
2.
5. Run maintenance item U000 to output the
status report and check that the current set-
ting is the same as the setting before
replacement of the main PWB (see page 1-
4-7).

1-7-2
2FB/2FC-2.0

1-7-4 Remarks on engine PWB replacement


When replacing the engine PWB, remove the EEPROM from the engine PWB that has been removed and then reattach it
to the new engine PWB.
Engine PWB

Socket
EEPROM

Figure 1-7-4

1-7-5 Remarks on scanner PWB replacement


When replacing the scanner PWB, remove the EEPROM from the scanner PWB that has been removed and then reattach
it to the new scanner PWB.
EEPROM

Socket

Scanner PWB

Figure 1-7-5

1-7-3
2FB/2FC-2.0

1-7-6 Upgrading the printer board firmware


Follow the procedure below to upgrade the firmware on the optional printer board.

Firmware upgrading requires the following tools:


Compact Flash (Products manufactured by SANDISK are recommended.)

NOTE
When writing data to a new Compact Flash from a computer, be sure to format it in advance.

Procedure
1. Press the Power key on the operation panel
to off. Make sure that the Power lamp is off download end
before turning off the main power switch. [∗ ∗ ∗ ∗]
And then unplug the power cable from the
wall outlet.
* Turning off the main power switch before
pressing the Power key to off may cause
damage to the equipped hard disk.
2. Insert Compact Flash which has firmware
into the printer board.
3. Insert the power plug and turn the main
Reset
power switch on. Upgrading firmware starts.

Figure 1-7-6

4. When upgrading the firmware is completed


correctly, the display in Figure 1-7-6 will be
shown on the operation panel screen.
5. Press the Power key on the operation panel
to off. Make sure that the Power lamp is off
before turning off the main power switch at
the operation panel screen which shown on
Figure 1-7-6. And then unplug the power
cable from the wall outlet.
* Turning off the main power switch before
pressing the Power key to off may cause
damage to the equipped hard disk.
6. Remove Compact Flash from the printer board.

Caution
If pressing the Reset button shown on Fig-
ure 1-7-6, upgrading the firmware will start
again and if turn the main power switch off
before the download is finished, writing for
the program will not finish till the end and
[Checksum error F010] will occur.

1-7-4
2FB/2FC

2-1 Mechanical construction

2-1-1 Paper feed section


This copier is designed to feed paper either automatically from four paper cassettes or manually from the MP tray.

(1) Paper feed section 1 (cassette 1 and 2)


Paper feed section 1 (cassette 1 and 2) consists of the paper holder with the deck base activated by lift motor 1 and 2, and
the deck conveying unit for extracting and conveying the paper.
Each cassette can hold up to 1500 sheets of paper.
Paper is fed out of the cassette by the rotation of the forwarding pulley, paper feed pulley and separation pulley.

  
  
 


     
  


  




 
 

Figure 2-1-1 Paper feed section 1 (cassette 1 and 2)

(1) Deck base (16) Paper feed pulley


(2) Deck lift plate (17) Support pulley
(3) Cassette 1 level sensor 1 (CAS1LS1) (18) Separation pulley
(4) Cassette 1 leave sensor 2 (CAS1LS2) (19) Deck conveying roller
(5) Cassette 1 leave sensor 3 (CAS1LS3) (20) Deck conveying roller
(6) Cassette 1 detection sensor (CAS1DS) (21) Deck conveying switch 1 (DCSW1)
(7) Cassette 2 leave sensor 1 (CAS2LS1) (22) Deck conveying switch 2 (DCSW2)
(8) Cassette 2 leave sensor 2 (CAS2LS2) (23) Feed pulley
(9) Cassette 2 leave sensor 3 (CAS2LS3) (24) Feed pulley
(10) Cassette 2 detection sensor (CAS2DS) (25) Leading feed housing
(11) Deck feed housing (26) Forwarding pulley
(12) Deck feed guide (27) Paper feed pulley
(13) Lower deck guide (28) Deck conveying left cover
(14) Leading feed housing (29) Separation pulley
(15) Forwarding pulley

2-1-1
2FB/2FC

DKPWB EPWB
DK SCLK
YC2-A10 YC3-A4
DK RDY
YC2-A9 YC3-A5
DK SDI
YC2-A12 YC3-A2
DK SDO
YC2-A11 YC3-A3
DK SEL
YC2-A8 YC3-A6
FEED B SW
YC3-A7

PF MOT1 /A, PF MOT1 A


YC8-1, 8-3 PF MOT1 B, PF MOT1 /B
YC8-4, 8-6
PF MOT2 A, PF MOT2 B
PF MOT2 /A, PF MOT2 /B YC8-7, 8-8
YC8-9, 8-10
LCF SW A1
YC7-A12
PE SW2
YC7-B11
LIM SW2
YC7-B8
PE SW1
YC7-B5
LIM SW1
YC7-B2
LCF SW A
YC7-A5
LCF SW B
YC7-A2
FSW2
PESW1
PESW2 TIMSW1

LILSW2 PFM2 DCSW2 DCSW1


LILSW1

PFM1

Figure 2-1-2 Paper feed section 1 block diagram

2-1-2
2FB/2FC

(2) Paper feed section 2 (cassette 3 and 4)


Paper feed section 2 (cassette 3 and 4) consists of the paper holder with the cassette operation plate activated by lift
motor 3 and 4, and the pulleys, such as the forwarding pulley, the paper feed pulley and the separation pulley, for extract-
ing and conveying the paper.
Each cassette can hold up to 500 sheets (80 g/m2)/525 sheets (75 g/m2) of paper.
Paper is fed out of the cassette by the rotation of the forwarding pulley, paper feed pulley and separation pulley.

  





  
 

 




 

   



 



Figure 2-1-3 Paper feed section 2 (cassette 3 and 4)

(1) Vertical feed right guide B (14) Left guide C


(2) Vertical feed roller (15) Left open guide
(3) Feed pulley (16) Lift cassette operation plate
(4) Feed switch 3 (FSW3) (17) Lift cassette operation plate
(5) Vertical feed right guide B (18) Cassette
(6) Feed pulley (19) Support pulley
(7) Vertical feed roller (20) Paper feed pulley
(8) Feed switch 4 (FSW4) (21) Forwarding pulley
(9) Left guide B (22) Feed cover
(10) Vertical feed right guide B (23) Leading feed housing
(11) Vertical feed roller (24) Separation pulley
(12) Feed pulley (25) Feed lower housing
(13) Feed switch 5 (FSW5) (26) Feed upper housing

2-1-3
2FB/2FC

CSPWB EPWB
CS RDY
YC2-6 YC4-9
CS SEL
YC2-5 YC4-10
CS SDI
YC2-9 YC4-6
CS SDO
YC2-8 YC4-7
CS SCLK
YC2-7 YC4-8

FSW C FSW3
YC5-B5
FSW D
YC5-B8
FSW E
YC5-B11

FSW4
FEED D1 SW
YC4-23
PE SW3 PESW3
YC4-9 TIMSW2
LMT SW3
YC4-3
LILSW3
PF MOT3 A, PF MOT3 B PFM3
YC6-11, 6-12 PF MOT3 /A, PF MOT3 /B
YC6-13, 6-14
FEED E1 SW FSW5
YC4-24
PE SW4 PESW4
YC4-10 TIMSW3
LMT SW4
YC4-4
LILSW4
PF MOT4 A, PF MOT4 B PFM4
YC6-7, 6-8
PF MOT4 /A, PF MOT4 /B
YC6-9, 6-10
VF MOT4 /B, VF MOT4 B
YC6-1, 6-3 VF MOT4 A, VF MOT4 /A
YC6-4, 6-6 VFDM

Figure 2-1-4 Paper feed section 2 block diagram

2-1-4
2FB/2FC

(3) Paper feed section 3

 
 













 

Figure 2-1-5 Paper feed section 3

(1) Left guide A (10) Feed switch 1 (FSW1)


(2) Feed switch 2 (FSW2) (11) Feed A upper guide
(3) Vertical feed roller (12) Registration lower roller
(4) Vertical feed right guide A (13) Registration upper roller
(5) Feed pulley (14) Registration upper guide
(6) Feed B upper guide (15) Registration lower guide
(7) Feed pulley (16) Registration switch (RSW)
(8) Feed B roller (17) Registration lower roller
(9) Feed lower guide (18) Registration upper roller

2-1-5
2FB/2FC

EPWB DUPPWB
DUP SCLK
YC2-A4 YC2-A8
DUP SDI
YC2-A2 YC2-A10
DUP SDO
YC2-A3 YC2-A9
DUP SEL
YC2-A6 YC2-A6
DUP RDY
YC2-A5 YC2-A7
FEED A SW
YC2-A10
REG SW
YC2-A9

REG MOT CLK


YC2-B2 YC2-B10
REG MOT REM
YC2-B3 YC2-B9
REG MOT HLD
YC2-B4 YC2-B8
REG MOT MODE
YC2-B5 YC2-B7
FEED MOT CLK
YC2-B7 YC2-B6
FEED MOT REM
YC2-B8 YC2-B5
FEED MOT HLD
YC2-B9 YC2-B4
FEED MOT MODE RSW
YC2-B10 YC2-B3
REG MOT /B, REG MOT B
YC5-1, 5-5 REG MOT A, REG MOT /A
YC5-7, 5-11 FSW1
RM
FEED MOT /B, FEED MOT B
YC5-13, 5-17 FEED MOT A, FEED MOT /A
YC5-19, 5-23 FDM

Figure 2-1-6 Paper feed section 3 block diagram

2-1-6
2FB/2FC

(4) MP tray and MP tray paper feed section


The MP tray can be hold up to 100 sheets of paper at one time.
When the start key is pressed, the MP solenoid (MPSOL) turns on.
The paper placed on the MP tray comes into contact with the MP forwarding pulley, is primary paper fed by the rotating of
the MP forwarding roller and is conveyed to the MP feed pulley and MP separation pulley.
Also during paper feed, the MP separation pulley prevents multiple sheets from being fed at one time by the torque limiter.


 
 

Figure 2-1-7 MP tray and MP tray paper feed section

(1) MP tray (5) MP forwarding pulley


(2) MP lower guide (6) MP paper feed pulley
(3) MP separation pulley (7) MP support plate
(4) MP housing

2-1-7
2FB/2FC

EPWB DKPWB
YC3-A2 DK SDI YC2-A12
YC3-A3 DK SDO
YC2-A11
YC3-A4 DK SCLK
YC2-A10
DK RDY
YC3-A5 YC2-A9
DK SEL
YC3-A6 YC2-A8
MP SOL PUL
YC3-A8
MP SOL ATC
YC3-A9 MPTSW
MPSOL
MP SET SW SIG MPPLSW
YC3-A10
MPPESW
MP MOT CLK
YC3-B9 YC2-B5
MP MOT REM MPPWSW
YC3-B8 YC2-B6
MP MOT HLD
YC3-B7 YC2-B7
MP MOT MODE
YC3-B6 YC2-B8
MP MOT CWB
YC3-B5 YC2-B9
MP /A, MP A
YC6-1,6-3 MP B, MP /B MPFDM
MP DIG2
YC3-B10 MP DIG1 YC6-4,6-6
YC3-B11 MP DIG0
YC3-B12
MP PSD SW SIG
YC3-A11
MP TRY SW SIG
YC3-A12

Figure 2-1-8 MP tray and MP tray paper feed section block diagram

2-1-8
2FB/2FC

2-1-2 Main charger section


The main charging section consists of the main charger unit, drum, potential sensor and so on. The drum is electrically
charged uniformly by means of a grid to form a latent image on the surface.
The potential sensor (DPS) reads the drum surface potential and corrects surface potential.
The main charger unit has the main charger cleaning motor (CLM), main charger cleaning pad for automatic cleaning of
the charger wire.
The drum heater (DRH) inside the drum is turned on and off based on changes in ambient temperature and humidity to
stabilize the image quality.




Figure 2-1-9 Main charger section

(1) Main charger shield


(2) Main charger wire
(3) Main charger grid
(4) Main charger base
(5) Potential sensor (PTS)

2-1-9
2FB/2FC

EPWB
HVPWB
MC REM
4 YC7-9
MC ALM
5 YC7-8
G CONT
6 YC7-7
POTENTIAL SENS
PTS (PWB) YC5-24

CL MOT MC FWD
YC5-6
CLM CL MOT MC REV
YC5-8

Main charger output Main


MC charger
unit
Grid
GRID PTS

DRUM HEAT REM


DRHPWB YC8-2

DRH
Drum

Figure 2-1-10 Main charger section block diagram








Figure 2-1-11 Main charger unit

(1) Main charger shield (7) Cleaning motor (CLM)


(2) Main charger wire (8) Grid cleaning pad holder
(3) Main charger grid (9) MC cleaning pad holder
(4) Main charger base (10) MC front housing
(5) Grid front housing (11) MC rear housing
(6) Grid rear housing

2-1-10
2FB/2FC

2-1-3 Optical section


The optical section consists of the scanner, mirror frame and image scanning unit for scanning and the laser scanner unit
for printing.

  
  


 
 

Figure 2-1-12 Optical section

(1) Laser scanner unit (LSU) (9) Exposure lamp (EL)


(2) Mirror B (10) Mirror 1 frame
(3) Mirror B (11) ISU lens
(4) Scanner pulley (12) CCD PWB (CCDPWB)
(5) Lamp wire pulley (13) Drum pulley
(6) Mirror 2 frame (14) Scanner pulley
(7) Scanner reflector (15) SHD PWB (SHDPWB)
(8) Mirror A

2-1-11
2FB/2FC

(1) Original scanning


The original image is illuminated by the exposure lamp (EL) and scanned by the CCD in the CCD PWB (CCDPWB) via the
three mirrors and lens, the reflected light being converted to an electrical signal.
The mirror 1 and 2 frames travel to scan on the optical rails on the front and rear of the machine to scan from side to side.
The speed of the mirror 2 frame is half the speed of the mirror 1 frame.
When the DP is used, the mirror 1 and 2 frames stop at the DP original scanning position to start scanning the first side of
the original. The DP scans 2 sides of the original at the same time by using CIS to scan the second side of the original.

Original

SHPSW OSDS
EL
CCDPWB Image
data
YC1, 2, 3 SM

INPWB SPWB
ORGSW1
YC9-5
SMOT AN, SMOT A
YC10-1, 10-3
SMOT B, SMOT BN
YC10-4, 10-6
SLAMPON YC4-3
SHDPWB
HPSW
YC2-4
YC3 YC4
YC2 YC5 YC6, 8, 5
Image data EPWB
YC4 YC2

YC1 YC1
YC8
LSU

BD-, BD+
YC8-B3, B4 PDPWB APCPWB

PLG REM
MPWB YC17-3
PM PLG READY YC17-4
PLG CLK
YC17-5

Drum

Figure 2-1-13 Optical section block diagram

2-1-12
2FB/2FC

(2) Image printing


The image data scanned by the CCD PWB (CCDPWB) is processed on the main PWB (MPWB) and transmitted as image
printing data to the laser scanner unit (LSU).
By repeatedly turning the laser on and off, the laser scanner unit forms a latent image on the drum surface.





 
   


  

 



Figure 2-1-14 Laser scanner unit (LSU)

(1) Beam detect reflection mirror (10) Laser diode


(2) Polygon glass (11) Collimator lens
(3) Dust shield glass (12) Glass PP2
(4) Polygon motor (PM) (13) Glass PP
(5) PD PWB (PDWPWB) (14) Glass WP
(6) Reflection mirror (15) Glass P
(7) Lens B (16) Mirror LD
(8) Lens A (17) Lens C
(9) APC PWB (APCPWB) (18) Coat glass

2-1-13
2FB/2FC





 



 

 









Figure 2-1-15 Laser scanner unit (LSU)

(1) Beam detect reflection mirror (11) Glass PP2


(2) Polygon mirror (12) Glass PP
(3) Dust shield glass (13) Glass WP
(4) Polygon motor (PM) (14) Glass P
(5) PD PWB (PDWPWB) (15) Mirror LD
(6) Reflection mirror (16) Lens C
(7) Lens B (17) Coat glass
(8) Lens A (18) Polygon mirror
(9) Laser diode (19) Drum
(10) Collimator lens

2-1-14
2FB/2FC

2-1-4 Developing section


The developing section consists of the developing unit and the toner container.
The developing unit consists of the developing roller where a magnetic brush is formed, the developing blade and the
developing spirals that agitate the developer.
The engine PWB (EPWB) turns on/off the toner motor according to the toner sensor output voltage, and supply toner in
the toner container to the developing unit.

 
 


Figure 2-1-16 Developing section

(1) Developing blade (6) Spiral DLP B


(2) Blade magnet (7) Developing housing
(3) Toner collection roller (8) Developing upper cover
(4) Developing roller (9) Toner container
(5) Spiral DLP A

2-1-15
2FB/2FC

EPWB DKPWB
YC3-A2 DK SDI
YC2-A12
YC3-A3 DK SDO
YC2-A11
YC3-A4 DK SCLK
YC2-A10
DK RDY
YC3-A5 YC2-A9
DK SEL
YC3-A6 YC2-A8
TONER MOT /B, TONER MOT /A
YC6-7, 6-8 TONER MOT B, TONER MOT A
YC6-9, 6-10
CONT SENS
YC3-A13
CONT SET SW
YC3-B13
TCDSW

Toner container
HVPWB
Developing bias (DC + AC) TM
DB
DLP PLS
YC7-3 10
DLP CONT
YC7-4 9
DLP AC REM
YC7-5 8
DLP DC REM
YC7-6 7 Developing TCS
DLP AC CNT roller
YC7-12 6 DEVS
DC bias
Toner
collection
roller
DLP SENS SIG DEVM
YC5-21

DLP REM
YC8-3
DLP CLK
YC8-5
DLP ALM
YC8-4
DUP SDO
YC2-A2 YC2-A10
DUP SDI
YC2-A3 YC2-A9
DUP SCLK
YC2-A4 YC2-A8
DUP RDY
YC2-A5 YC2-A7
DUP SEL
YC2-A6 YC2-A6

DUPPWB

Figure 2-1-17 Developing section block diagram

2-1-16
2FB/2FC

(1) Single component developing system


This machine uses the single component developing system, and reversal processing is performed with a + charged drum
(a-Si) and a + charged magnetic toner.
With the single component developing system, toner is electrically charged by friction with the developing sleeve and +
charged when it passes through the magnetic doctor blade.
The toner that has passed through the magnetic doctor blade forms a uniform layer on the developing sleeve.
When the toner layer comes to the location where the developing sleeve is the nearest to the drum, toner moves between
the drum and the developing sleeve by an electric field.
Then, when the developing sleeve passes through the nearest location to the drum, on the portion of the drum that has
been exposed to light, toner is attracted toward the drum by potential difference between the developing bias and the
drum surface and development is performed.
On the other hand, on the portion of the drum that has not been exposed to light, toner is attracted toward the sleeve and
development is not performed.
When toner comes to an area where the gap between the drum and the developing sleeve is large, an electric field disap-
pears and toner does not leave the developing sleeve. Development is complete.

Developing blade
Developing blade magnet

Toner

South pole

Drum North pole


Developing sleeve

Figure 2-1-18 Single component developing system

2-1-17
2FB/2FC

2-1-5 Transfer section


The transfer section comprises the transfer charger belt for transferring the toner image on the drum onto the paper, and
conveying the paper after transfer to the fuser section, the transfer roller for applying the transfer bias to the transfer
charger belt, etc.
When the paper passes between the drum and the transfer charger belt, the transfer bias current output from the transfer
high voltage PWB (THVPWB) is applied to the transfer roller.
This effects the transfer charging and the toner image developed on the drum is transferred to the paper.
Also, through the transfer charge, the transfer charger belt is charged and pulls the paper and separates it from the drum.

 


    


Figure 2-1-19 Transfer section

(1) Transfer lower front guide (5) Transfer belt


(2) Idle belt roller (6) Belt drive roller
(3) Transfer roller (7) Transfer rear guide
(4) Transfer stay (8) Transfer ground roller

EPWB CSPWB
CS RDY
YC4-9 YC2-6
CS SEL
YC4-10 YC2-5
CS SDI
YC4-6 YC2-9
CS SDO Transfer roller
YC4-7 YC2-8
CS SCLK
YC4-8 YC2-7
TRM CLK
YC3-1
TRM ALM
YC4-3 TRM
TRM REM
YC4-4 Transfer bias
(DC- / DC+)

TRF -CNT
YC6-5 CN1-6
TRF +CNT
YC6-7 CN1-5
TRF INV THVPWB CN2
YC6-9 CN1-4
TRF REM
YC6-11 CN1-3

Figure 2-1-20 Transfer section block diagram

2-1-18
2FB/2FC

2-1-6 Cleaning section


The machine employs a blade cleaning method with a cleaning brush.
The cleaning section consists of the cleaning blade and cleaning brush which remove residual toner from the drum sur-
face after transfer, the cleaning plate scraper that remove toner from the cleaning brush, and the cleaning spiral that car-
ries the residual toner to the waste toner box.
The cleaning lamp (CL) consists of 18 LEDs and built into the main charger unit. The cleaning lamp (CL) removes residual
charge from the drum surface by exposing LED light to the drum.

 


 

Figure 2-1-21 Cleaning section

(1) Cleaning housing (5) Cleaning spiral


(2) Cleaning blade (6) Cleaning blade mount
(3) Scraper plate (7) Cleaning lamp (CL)
(4) Cleaning brush

EPWB

CL LAMP REM
YC5-5

CL

Figure 2-1-22 Cleaning section block diagram

2-1-19
2FB/2FC

2-1-7 Fuser section


The fuser section consists of the parts shown in the figure.
When the paper reaches the fuser section after the transfer process, it passes through the gap between the press roller
and heat roller, which is heated by fuser heaters M, S and L (FH-M, FH-S and FH-L).
where pressure is applied by the pressure springs so that toner on the paper is melted and fused onto the paper
When the fuser process is completed, the paper is separated from the heat roller and press roller by their separation claws
and is ejected out of the copier by the rotation of the fuser eject pulley and roller.
The cleaning felt in contact with the heat roller cleans the surface of the heat roller.
The lower cleaning roller in contact with the press roller cleans the surface of the press roller.

 


 


 


 



 




 

Figure 2-1-23 Fuser section

(1) Fuser base (13) Fuser thermistor S (FTH-S)


(2) Press roller (14) Fuser heater L (FH-L)
(3) Fuser A front guide (15) Fuser heater M (FH-M)
(4) Fuser eject mount guide (16) Fuser heater S (FH-S)
(5) Lower cleaning roller (17) Fuser cleaning support plate
(6) Fuser eject lower guide (18) Web pressure roller
(7) Press roller separation claw (19) Cleaning felt
(8) Heat roller (20) Fuser cleaning cover
(9) Fuser upper guide (21) Upper fuser cover
(10) Fuser stay (22) Fuser eject upper plate
(11) Fuser thermostat (FTS) (23) Fuser eject upper guide
(12) Fuser thermistor M (FTH-M) (24) Heat roller separation claw

2-1-20
2FB/2FC

FIX TH S SIG
YC12-5
FIX TH M SIG
YC12-3
FIX WEBSOL REM
YC12-2
24V FCSW
YC10-1
FRONT COV SIG
YC10-3
ACPSPWB
TAB5 AC LIVE IN
TAB4 AC NEUTRAL OUT

TAB3 AC LIVE OUT

YC4-4 LIVE IN

EPWB YC4-1 LIVE OUT


PSW FWSOL
TAB1 AC LIVE IN
AC
TAB2 AC NEUTRAL IN input FTH-M
FTH-S
YC2-1 HEATER1
DCPSPWB TRC
FH-L FTS
M HEATER REM YC1-3 Control
YC11-5
circuit FH-S
FH-M

YC6-1 SUB HEATER


TRC

L HEATER REM YC1-5 Control


YC11-6
circuit

YC2-2 HEATER2
TRC

S HEATER REM YC1-4 Control


YC11-7 circuit

FUSER MOT ALM


YC2-B10
FUSER MOT REM FM
YC2-B11
FUSER MOT CLK
YC4-1
DUP SDI
YC2-A2 YC2-A10
DUP SDO
YC2-A3 YC2-A9
DUP SCLK
YC2-A4 YC2-A8
DUP RDY
YC2-A5 YC2-A7
DUP SEL
YC2-A6 YC2-A6
DUPPWB

Figure 2-1-24 Fuser section block diagram

2-1-21
2FB/2FC

2-1-8 PTC section


The PTC section intends to reduce improperly charged toner by discharging on the toner developed onto the drum and to
improve copy performance by decreasing adhesiveness of the toner onto the drum.
This increases adhesiveness of the toner onto the copied paper and prevents various poor images after copying.
The PTC charger unit has the PTC cleaning motor (PCLM), PTC cleaning pad for automatic cleaning of the charger wire.

Figure 2-1-25 PTC section

(1) PTC shield


(2) PTC wire
(3) PTC cleaning holder

 


 





(1) PTC shield (6) PTC rear housing


(2) PTC wire (7) Charger spring
(3) PTC cleaning holder (8) Charger pin
(4) PTC housing lid (9) PTC cleaning motor (PCLM)
(5) PTC front housing

Figure 2-1-26 PTC unit

2-1-22
2FB/2FC

YC5-20 CL MOT PTC FWD


CL MOT PTC REV
YC5-22

EPWB

Drum PCLM

PTC PTC shield


unit
PTC wire
400 V

ZPWB

HVPWB
PTC ALM
YC7-1 12 PTC output (AC + DC)
PTC REM PTC
YC7-2 11

Figure 2-1-27 PTC section block diagram

2-1-23
2FB/2FC

2-1-9 Eject and feedshift section


The feedshift and eject sections switches the paper path by copy mode and eject paper or convey the paper to the duplex
section.
For duplex copy mode, the paper for which copying on the rear side has been completed is conveyed to the duplex section
by the feedshift section operation.
After the conveyed paper is inverted, it is fed again for front side copying.



 
 



 



 
 

 

 

Figure 2-1-28 Eject and feedshift section

(1) Switchback left guide (13) Feedshift lower right roller


(2) Switchback pulley (14) Switchback feed right roller
(3) Eject roller (15) Feedshift upper left roller
(4) Switchback exit switch (SBESW) (16) Feedshift lower guide
(5) Eject upper guide (17) Feedshift guide
(6) Eject pulley (18) Switchback right guide
(7) Eject lower guide (19) Feedshift switch (FSSW)
(8) Feedshift lower right guide (20) Exit switch (ESW)
(9) Feedshift middle left guide (21) Feedshift upper guide
(10) Feedshift lower left guide (22) Fuser eject upper roller
(11) Feedshift left roller (23) Fuser eject lower roller
(12) Feedshift right roller

2-1-24
2FB/2FC

ESW

EPWB
SBESW
SB EJ SW SIG
YC12-10
FS SOL PUL
YC6-14 FSSOL
FS SOL RTN
YC6-16
FSSW

DUPPWB
FS SW
YC6-11 FM
EJECT SW
YC2-A11
FUSER MOT CLK
YC4-1
FUSER MOT ALM
YC2-B10
FUSER MOT REM
YC2-B11

DUP SDI
YC2-A2 YC2-A10
DUP SDO
YC2-A3 YC2-A9
DUP SCLK
YC2-A4 YC2-A8
DUP RDY
YC2-A5 YC2-A7
DUP SEL
YC2-A6 YC2-A6

Figure 2-1-29 Eject and feedshift section block diagram

2-1-25
2FB/2FC

2-1-10 Duplex section


As paper is conveyed from the feedshift section into the duplex section, the DU switchback feedshift guide shifts the paper
path to switch-back the paper for refeeding or reverse side ejection. The paper is then conveyed to the feedshift and eject
section.

 

 
  


 
 

 


 
   

Figure 2-1-30 Duplex section

(1) DU conveying upper guide (14) Conveying pulley


(2) DU conveying lower guide (15) Duplex feed switch (DUPFSW)
(3) DU lower guide (16) Middle tray guide
(4) Feed pulley (17) Middle tray right guide
(5) Feed pulley (18) Reverse feed stay
(6) DU conveying roller C (19) DU switchback pulley
(7) DU conveying roller B (20) Duplex jam detection switch (DUPJSW)
(8) DU conveying roller A (21) Feed pulley
(9) DU switchback roller (22) Feed pulley
(10) Refeed roller (23) Duplex conveying switch 1 (DUPCSW1)
(11) Feed reverse guide (24) Duplex conveying switch 2 (DUPCSW2)
(12) DU switchback feedshift guide (25) Duplex conveying switch 3 (DUPCSW3)
(13) DU refeed guide

2-1-26
2FB/2FC

EPWB DUPPWB
DUP SCLK
YC2-A4 YC2-A8
DUP SDI
YC2-A2 YC2-A10
DUP SDO
YC2-A3 YC2-A9
DUP SEL
YC2-A6 YC2-A6
DUP RDY
YC2-A5 YC2-A7
DUP FEED SW
YC7-1
DUP CONV SW A
YC7-3

DUP SB SOL ATC


YC7-16
DUP SB SOL PUL YC7-14

DUP SIDE REG SW


YC7-11
DUP JAM SW
YC7-9
DUP SIDE REG MOT A, DUP SIDE REG MOT B
DUP SIDE REG MOT /A, DUP SIDE REG MOT /B YC5-10, 5-12
YC5-14, 5-16

DUPSBSOL
DUPJSW
DUPFSW
DUPSRSW

DUPSRM
DUPCSW1
DUPCSW3
DUPCSW2

DUPSBM DUPFDM
DUPFSSOL
DUP CONV SW B
YC7-5
DUP CONV SW C
YC7-7

DUP FEED MOT /B, DUP FEED MOT B


DUP FEED MOT A, DUP FEED MOT /A YC5-2, 5-4
YC5-6, 5-8
DUP SB MOT A, DUP SB MOT B
DUP SB MOT /A, DUP SB MOT /B YC5-18, 5-20
YC5-22, 5-24
DUP FS SOL ATC
YC7-19
DUP FS SOL PUL
YC7-21

Figure 2-1-31 Duplex section block diagram

2-1-27
2FB/2FC

(1) Circulation system (4 sheets circulation)

• Start scanning the originals.


• First to fifth sheet of the originals are scanned front and back alternately (Scanning front and back simultaneously).
• After scanning one original (page 1 and 2), run parallel to this scanning, start feeding and print the front page.
• Take a little paper interval, feed the 1st, 2nd, 3rd sheet and print front side of each sheet (page 1, 3 and 5).

Page 3

2nd Page 5

3rd

Page 1

1st

4th

Page 7

Figure 2-1-32 Circulation system (1)

• 4th sheet will be fed between 1st sheet and 2nd sheet.
• Back side of the first sheet, print page 2 → front side of the 4th sheet, print page 7 → back side of the 2nd sheet,
print page 4 → feed 5th sheet (print page 9).
• After that print front and back alternately.

Page 2

Page 7
Page 1 1st Page 4
4th
Page 3
2nd

Page 5

3rd

5th

Page 9

Figure 2-1-33 Circulation system (2)

2-1-28
2FB/2FC

2-1-11 Document processor (DP) section


The document processor (DP) section consists of the parts shown in the figure.
The original placed on the original table is fed sheet by sheet through the original feeding section and conveyed on the slit
glass.
Shortly after one side is scanned by the CCD over the slit glass, the original is scanned by the CIS.
The original attached to the CIS with the CIS roller is ejected to the eject tray after the second side is scanned by the CIS.

 
   

 


 
 


   
 

 


 


 

 

Figure 2-1-34 Document processor (DP) section

(1) Conveying pulley (19) Cursor cover


(2) Conveying left guide (20) Lift table
(3) Conveying pulley (21) Lift pad
(4) Conveying pulley (22) PF upper guide
(5) Duplex guide (23) LF holder
(6) CIS roller (24) DP forwarding pulley
(7) Reading guide (25) PF B collar
(8) CIS left guide (26) DP original feed belt
(9) CIS (27) PF A collar
(10) Eject guide (28) Tension pulley
(11) Eject roller (29) PF cover
(12) Eject roller (30) Registration guide
(13) Lift lever (31) Registration roller
(14) Conveying roller (32) Conveying pulley
(15) PF lower guide (33) Registration pulley
(16) DP separation roller (34) Cover guide C
(17) Separation guide (35) Eject pulley
(18) Separation cover (36) Eject tray

2-1-29
2FB/2FC

DPMPWB
LM_B, LM B
YC3-7, 3-8 LM A, LM _A
YC3-9, 3-10
INV REM
YC12-2
FM A, FM B
YC3-3, 3-4 FM _A, FM _B
YC3-5, 3-6
ODSW
YC7-2
RM A, RM _A
YC4-3, 4-4 RM B, RM _B
YC4-5, 4-6 OFM
REGSW OFSW
YC7-5
ORM DPLM

CM A, CM B OCM
YC4-9, 4-10 CM _A, CM_B
YC4-11, 4-12 DPINPWB
ORSW
DPTSW2 CIS
TMG2SW
YC7-11
TMG1SW
YC7-8
DPTSW1

EL

CCD

Scanner section

YC2
CISSHDPWB
SPWB
YC1 YC6

YC2 YC5

Image data
YC5
MPWB

Figure 2-1-35 Document processor (DP) section block diagram

2-1-30
2FB/2FC-2.0

2-2 Electrical Parts Layout

2-2-1 Electrical parts layout

(1) PWBs
6

7 9
10 13 11
12 8

1
2

18 17

15

16

14

20

19

Machine front Machine inside Machine rear

Figure 2-2-1 PWBs

1. Engine PWB (EPWB)................................... Controls the other PWBs, electrical components and optional devices.
2. Main PWB (MPWB) ..................................... Controls the image processing, operation panel and laser scanner unit.
3. AC power source PWB (ACPSPWB)........... Controls fuser heater M, S, and L. Distributes AC power source.
4. DC power source PWB (DCPSPWB) .......... Generates 24 V DC, 12 V DC, 8 V DC and 5 V DC.
5. Zener PWB (ZPWB)..................................... Controls the PTC (charging) voltage.
6. Operation PWB(OPWB)............................... Controls operation panel and LCD indication.
7. Scanner PWB (SPWB) ................................ Controls the scanner section.
8. SHD PWB (SHDPWB) ................................. Controls the shading correction and AGC of CCD.
9. CCD PWB (CCDPWB)................................. Reads the image of originals.
10. Inverter PWB (INPWB) ................................ Controls the exposure lamp.

2-2-1
2FB/2FC-2.0

11. High voltage PWB (HVPWB) ....................... Generates high voltage for main charging, PTC (charging), and develop-
ing bias.
12. APC PWB (APCPWB) ................................. Generates and controls the laser beam.
13. PD PWB (PDPWB) ...................................... Defects horizontal synchronizing timing of laser beam.
14. Cassette PWB (CSPWB) ............................. Controls the electrical components (cassette 3 and 4 section).
15. Deck PWB (DKPWB) ................................... Controls the electrical components (cassette 1 and 2 section).
16. Duplex PWB (DUPPWB) ............................. Controls the electrical components (duplex section).
17. Drum heater PWB (DRHPWB) .................... Controls the drum heater temperature.
18. Transfer high voltage PWB (THVPWB) ....... Generates high voltage for transfer bias.
19. Sub DC power source PWB
(SDCPSPWB) .............................................. Generates 24 V DC for optional document finisher.
20. Fan motors drive PWB (FMDPWB) ............. Relays circuit between the engine PWB and each fan motor.

2-2-2
2FB/2FC

(2) Switches and sensors

1 38 39 40

45 41
57

42
43
15
8 14
7 11
12
10 13
9
2
52 50 51

47
48 49 3
31 27 54
25
24
20 16 30 26
21 17
22 18 53
4

23 19 46
5
55
32
28
6
34
36 56
33
29

35
37

44

Machine front Machine inside Machine rear

Figure 2-2-2 Switches and sensors

1. Main power switch (MSW) ........................... Turns the AC power on and off.
2. Feed switch 1 (FSW1) ................................. Detects a paper misfeed.
3. Feed switch 2 (FSW2) ................................. Detects a paper misfeed.
4. Feed switch 3 (FSW3) ................................. Detects a paper misfeed.
5. Feed switch 4 (FSW4) ................................. Detects a paper misfeed.
6. Feed switch 5 (FSW5) ................................. Detects a paper misfeed.
7. Registration switch (RSW) ........................... Controls the secondary paper feed stop timing.
8. Exit switch (ESW) ........................................ Detects a paper misfeed in the fuser section.
9. Feedshift switch (FSSW) ............................. Detects a paper misfeed in the feedshift section.
10. Switchback exit switch (SBESW)................. Detects a paper misfeed in the switchback eject section.
11. MP paper empty switch (MPPESW) ............ Detects the presence of paper on the MP tray.
12. MP paper length size switch (MPPLSW) ..... Detects the length of paper on the MP tray.
13. MP paper width size switch (MPPWSW) ..... Detects the width of paper on the MP tray.
14. MP tray switch (MPTSW) ............................. Detects the MP tray extension is extend.

2-2-3
2FB/2FC

15. Toner container sensor (TCS) ...................... Detects the quantity of toner in a toner container.
16. Cassette 1 level sensor 1 (CAS1LS1) ......... Detects the paper level in cassette 1.
17. Cassette 1 level sensor 2 (CAS1LS2) ......... Detects the paper level in cassette 1.
18. Cassette 1 level sensor 3 (CAS1LS3) ......... Detects the paper level in cassette 1.
19. Cassette 1 detection sensor (CAS1DS)....... Detects the opening/closing of cassette 1.
20. Cassette 2 level sensor 1 (CAS2LS1) ......... Detects the paper level in cassette 2.
21. Cassette 2 level sensor 2 (CAS2LS2) ......... Detects the paper level in cassette 2.
22. Cassette 2 level sensor 3 (CAS2LS3) ......... Detects the paper level in cassette 2.
23. Cassette 2 detection sensor (CAS2DS)....... Detects the opening/closing of cassette 2.
24. Deck conveying switch 1 (DCSW1) ............. Detects a paper misfeed.
25. Deck conveying switch 2 (DCSW2) ............. Detects a paper misfeed.
26. Paper empty switch 1 (PESW1)................... Detects the presence of paper in cassette 1.
27. Paper empty switch 2 (PESW2)................... Detects the presence of paper in cassette 2.
28. Paper empty switch 3 (PESW3)................... Detects the presence of paper in cassette 3.
29. Paper empty switch 4 (PESW4)................... Detects the presence of paper in cassette 4.
30. Lift limit switch 1 (LILSW1)........................... Detects the cassette 1 deck base reaching the upper limit.
31. Lift limit switch 2 (LILSW2)........................... Detects the cassette 2 deck base reaching the upper limit.
32. Lift limit switch 3 (LILSW3)........................... Detects the cassette 3 cassette operation plate reaching the upper limit.
33. Lift limit switch 4 (LILSW4)........................... Detects the cassette 4 cassette operation plate reaching the upper limit.
34. Paper length size switch 1 (PLSW1)............ Detects the length of paper in cassette 3.
35. Paper length size switch 2 (PLSW2)............ Detects the length of paper in cassette 4.
36. Paper width size switch 1 (PWSW1)............ Detects the width of paper in cassette 3.
37. Paper width size switch 2 (PWSW2)............ Detects the width of paper in cassette 4.
38. Scanner home position switch (SHPSW)..... Detects the optical system in the home position.
39. Original size detection sensor (OSDS) ........ Detects the size of the original.
40. DP set detection switch (DPSDSW) ............ Detects the opening/closing of the DP.
41. Toner container detection switch
(TCDSW) ..................................................... Detects the presence of the toner container.
42. Developing sensor (DEVS) .......................... Detects the toner density in the developing unit.
43. Potential sensor (PTS) ................................. Detects the potential on the drum surface.
44. Humidity sensor (HUMS1) ........................... Detects the outside temperature and humidity.
45. Front cover switch (FRCSW) ....................... Breaks the safety circuit when the front cover is opened.
46. Right cover switch (RCSW) ......................... Breaks the safety circuit when the right cover is opened.
47. Duplex conveying switch 1 (DUPCSW1) ..... Detects a paper misfeed.
48. Duplex conveying switch 2 (DUPCSW2) ..... Detects a paper misfeed.
49. Duplex conveying switch 3 (DUPCSW3) ..... Detects a paper misfeed.
50. Duplex side registration switch
(DUPSRSW) ................................................ Operates the right and left side guides.
51. Duplex jam detection switch (DUPJSW)...... Detects a paper misfeed in the duplex paper feed section.
52. Duplex feed switch (DUPFSW).................... Detects a paper misfeed.
53. Waste toner sensor (WTS)........................... Detects when the waste toner box is full.
54. Timing switch 1 (TIMSW1) ........................... Detects the cassette 2 paper feed timing.
55. Timing switch 2 (TIMSW2) ........................... Detects the cassette 3 paper feed timing.
56. Timing switch 3 (TIMSW3) ........................... Detects the cassette 4 paper feed timing.
57. Developing humidity sensor (HUMS2)......... Detects the temperature and humidity around the developing section.

2-2-4
2FB/2FC-2.0

(3) Motors

30
27 2

29

31
19 41 17
24 15
35
18
33
26
25
34 32
20

39
40 1

16 13
11 12

22
23 21 4
36

3
28

7
37 8

38 6

10 14

Machine front Machine inside Machine rear

Figure 2-2-3 Motors

1. Drive motor (DM) ......................................... Drives the drum and cleaning unit.
2. Scanner motor (SM)..................................... Drives the optical system.
3. Paper feed motor 1 (PFM1) ......................... Drives cassette 1 paper feed.
4. Paper feed motor 2 (PFM2) ......................... Drives cassette 2 paper feed.
5. Paper feed motor 3 (PFM3) ......................... Drives cassette 3 paper feed.
6. Paper feed motor 4 (PFM4) ......................... Drives cassette 4 paper feed.
7. Lift motor 1 (LIM1)........................................ Operates the deck base in cassette 1 and detects the paper level
in cassette 1.
8. Lift motor 2 (LIM2)........................................ Operates the deck base in cassette 2 and detects the paper level
in cassette 2.
9. Lift motor 3 (LIM3)........................................ Operates the lift cassette lift plate.
10. Lift motor 4 (LIM4)........................................ Operates the lift cassette lift plate.
11. Registration motor (RM)............................... Drives the registration rollers.
12. Feed motor (FDM) ....................................... Drives the paper feed section.
13. MP feed motor (MPFDM)............................. Drives the MP tray paper feed section.
14. Vertical feed motor (VFDM) ......................... Drives the vertical conveying section.

2-2-5
2FB/2FC-2.0

15. Toner motor (TM) ......................................... Replenishes toner.


16. Transfer motor (TRM) .................................. Drives the transfer belt.
17. Cleaning motor (CLM).................................. Cleans the main charger wire.
18. PTC cleaning motor (PCLM) ........................ Cleans the PTC wire.
19. Polygon motor (PM) ..................................... Drives the polygon mirror.
20. Fuser motor (FM) ......................................... Drives the fuser and eject feedshift sections.
21. Duplex side registration motor
(DUPSRM) ................................................... Operates the duplex right and left side guides.
22. Duplex feed motor (DUPFDM)..................... Drives duplex paper feed section.
23. Duplex switchback motor (DUPSBM) .......... Drives duplex switchback section.
24. Developing motor (DEVM) ........................... Drives the developing unit.
25. Cooling fan motor 1 (CFM1) ........................ Cools the machine inside.
26. Cooling fan motor 2 (CFM2) ........................ Cools the machine inside.
27. Cooling fan motor 3 (CFM3) ........................ Cools the machine inside.
28. Cooling fan motor 4 (CFM4) ........................ Cools the machine inside.
29. Scanner fan motor (SFM) ............................ Cools the optical section.
30. Lamp fan motor (LFM) ................................. Cools the optical section (around the exposure lamp).
31. LSU fan motor (LSUFM) .............................. Cools the LSU section.
32. Developing fan motor 1 (DEVFM1).............. Cools the developing section.
33. Developing fan motor 2 (DEVFM2).............. Cools the developing section.
34. Image formation fan motor (IFFM) ............... Cools the image formation section.
35. Developing duct fan motor (DEVDFM) ........ Cools the developing section.
36. PWB fan motor 1 (PWBFM1)....................... Cools the machine rear side (around the duplex and cassette PWB).
37. PWB fan motor 2 (PWBFM2)....................... Cools the machine inside.
38. Power source fan motor (PSFM) ................. Cools the DC power source PWB.
39. Feedshift fan motor (FSFM) ......................... Cools the feedshift section.
40. Duplex fan motor (DUPFM) ......................... Cools the duplex section.
41. Shield box fan motor (SBFM)....................... Cools the shield box inside (around the main PWB).

2-2-6
2FB/2FC

(4) Others

17 2

3
5 9,10
6 19 18
8 13 1
20
7
4 12
21

11

15 14

16

Machine front Machine inside Machine rear


Figure 2-2-4 Others

1. MP solenoid (MPSOL) ................................. Operates up/down of the MP forwarding pulley.


2. Exposure lamp (EL) ..................................... Exposes originals.
3. Cleaning lamp (CL) ...................................... Removes residual charge from the drum surface.
4. Feedshift solenoid (FSSOL)......................... Operates the feedshift guide.
5. Fuser web solenoid (FWSOL)...................... Drives the cleaning felt.
6. Fuser heater L (FH-L) .................................. Heats the heat roller (for small size paper).
7. Fuser heater M (FH-M) ................................ Heats the heat roller.
8. Fuser heater S(FH-S) .................................. Heats the heat roller.
9. Fuser thermistor M (FTH-M) ........................ Detects the heat roller temperature.
10. Fuser thermistor S (FTH-S) ......................... Detects the heat roller temperature.
11. Duplex feedshift solenoid (DUPFSSOL) ...... Operates the DU switchback feedshift guide.
12. Duplex switchback solenoid
(DUPSBSOL) ............................................... Operates up/down of the DU switchback roller.
13. Drum heater (DRH)...................................... Prevents drum condensation.
14. Drawer heater 1 (DH1)................................. Dehumidifies the cassette 1 section.
15. Drawer heater 2 (DH2)................................. Dehumidifies the cassette 2 section.
16. Drawer heater 3 (DH3)................................. Dehumidifies the cassette 3 and 4 section.
17. Total counter (TC) ........................................ Displays the total number of copies produced.
18. Developing counter (DEVC)......................... Stores the total number of developing unit operation.
19. Cleaning counter (CLC) ............................... Stores the total number of cleaning unit operation.
20. Fuser thermostat (FTS)................................ Prevents overheating in the fuser section.
21. Hard disk unit (HDD).................................... Storages the image data and information of job accounting mode.

2-2-7
2FB/2FC

(5) PWBs (DP)

3
2
4

Machine front Machine inside Machine rear

Figure 2-2-5 PWBs (DP)

1. DP main PWB (DPMPWB) .......................... Controls electrical components of the document processor.
2. DP inverter PWB (DPINPWB)...................... Controls the light source of built-in CIS.
3. LED PWB (LEDPWB) .................................. Indicates presence of originals on the document processor or an original
jam.
4. CIS SHD PWB (CISSHDPWB) .................... Controls the shading correction of CIS.

2-2-8
2FB/2FC

(6) Switches and sensors (DP)

10 2 8

9
4 3
5
11
12

1
6 7

Machine front Machine inside Machine rear

Figure 2-2-6 Switches and sensors (DP)

1. DP safety switch 1 (DPSSW1)..................... Breaks the safety circuit when the document processor is opened; resets
original misfeed detection.
2. DP safety switch 2 (DPSSW2)..................... Breaks the safety circuit when the document processor top cover is
opened; resets original misfeed detection.
3. Original set switch (OSSW) ......................... Detects the presence of an original.
4. Original feed switch (OFSW) ....................... Detects primary original feed end timing.
5. Original registration switch (ORSW) ............ Detects the original conveying timing.
6. DP timing switch 1 (DPTSW1) ..................... Detects the original scanning timing.
7. DP timing switch 2 (DPTSW2) ..................... Detects the original scanning timing.
8. Original length size switch (OLSW) ............. Detects the length of the original.
9. Original width size switch (OWSW) ............. Detects the width of the original.
10. DP lift upper limit switch (DPLULSW) .......... Detects the lift table reaching the upper limit.
11. DP lift lower limit switch (DPLLLSW) ........... Detects the lift table reaching the lower limit.
12. CIS open/close switch (CISOCSW) ............. Detects the opening/closing of the document processor bottom cover.

2-2-9
2FB/2FC

(7) Others (DP)

2 4
5 1

Machine front Machine inside Machine rear

Figure 2-2-7 Others (DP)

1. Original feed motor (OFM) ........................... Drives the DP original feed belt.
2. Original conveying motor (OCM) ................. Drives the original conveying sections.
3. Original registration motor (ORM)................ Drives the registration roller.
4. DP lift motor (DPLIM) ................................... Operates the lift table.
5. DP fan motor (DPFM) .................................. Cools the CIS.
6. CIS (CIS)...................................................... Reads the image of originals.

2-2-10
2FB/2FC

2-3 Operation of the PWBs

2-3-1 AC power source PWB

ACPSPWB
Secondary Primary

DCPS 5VPD
PWB
DH REM Drawer
PC heater DH1
control DH2
circuit
DH3
FH-M REM Fuser
PC heater M
control FH-M
EPWB circuit
FH-L REM Fuser
PC heater L
control FH-L
circuit
FH-S REM Fuser
PC heater S
control FH-S
circuit
NEUTRAL IN

Noise
filter
circuit MSW
LIVE OUT LIVE IN

NEUTRAL OUT LIVE OUT

NEUTRAL IN NEUTRAL OUT


AC
input LIVE IN LIVE OUT

Noise filter circuit


FRCSW
LIVE OUT

NEUTRAL OUT

SDCPSPWB

Optional 24V LIVE IN


document
finisher P.GND NEUTRAL IN
Switching
P.GND regulator
circuit Noise
DCPSPWB
24Vref filter
circuit

Figure 2-3-1 AC power source PWB block diagram

2-3-1
2FB/2FC

100V

1 5
3 1 7 1 2 1 2
YC1
1
YC5 YC3 YC2 YC6
TAB4 TAB5 TAB3

1 F003
YC4 F002

3
YC7
1

TAB1 F001
F007
F004
TAB2
F006
F005

200V

1 5
3 1 7 1 2 1 2
YC1
1
YC5 YC3 YC2 YC6
TAB4 TAB5 TAB3

1
YC4 F003 F002

3
YC7
1

TAB1 F001
F007
F004
TAB2 F006
F005

Figure 2-3-2 AC power source PWB silk-screen diagram

2-3-2
2FB/2FC

Connector Pin No. Signal I/O Voltage Description


YC1 1 5V PD I 5 V DC 5 V DC power input
Connected 2 CS HEATER I 0/5 V DC Drawer heater 1, 2 and 3: On/off
to the DC 3 HEATER1 I 0/5 V DC Fuser heater M: On/off
power 4 HEATER2 I 0/5 V DC Fuser heater L: On/off
source PWB 5 SUB HEATER I 0/5 V DC Fuser heater S: On/off
YC2 1 HEATER1 O 120 V AC AC power output for fuser heater M
Connected 220-240 V AC
to the fuser 2 HEATER2 O 120 V AC AC power output for fuser heater L
heater M 220-240 V AC
and L
YC3 1 CS HEATER1 0 120 V AC AC power output for drawer heater 1
Connected LIVE 220-240 V AC
to the 2 CS HEATER2 O 120 V AC AC power output for drawer heater 2
drawer LIVE 220-240 V AC
heater 1, 2 3 CS HEATER3 O 120 V AC AC power output for drawer heater 3
and 3 LIVE 220-240 V AC
4 N.C - - Not used
5 CS HEATER1 O 120 V AC AC power output for drawer heater 1
NEUTRAL 220-240 V AC
6 CS HEATER2 O 120 V AC AC power output for drawer heater 2
NEUTRAL 220-240 V AC
7 CS HEATER3 O 120 V AC AC power output for drawer heater 3
NEUTRAL 220-240 V AC
YC4 1 LIVE OUT O 120 V AC AC power output
Connected 220-240 V AC
to the main 2 - - - Not used
power 3 - - - Not used
switch 4 LIVE IN I 120 V AC AC power input (via main power switch)
220-240 V AC
YC5 1 AC LIVE OUT O 120 V AC AC power output
Connected 220-240 V AC
to the DC 2 - - - Not used
power 3 AC NEUTRAL O 120 V AC AC power output
source PWB OUT 220-240 V AC
YC6 1 SUB HEATER O 120 V AC AC power output for fuser heater S
Connected 220-240 V AC
to the fuser 2 N.C - - Not used
heater S
YC7 1 AC LIVE OUT O 120 V AC AC power output
Connected 220-240 V AC
to the sub 2 N.C - - Not used
DC power 3 AC NEUTRAL O 120 V AC AC power output
source PWB OUT 220-240 V AC
TAB 1 AC LIVE IN I 120 V AC AC power input
Connected 220-240 V AC
to the AC 2 AC NEUTRAL I 120 V AC AC power input
inlet and IN 220-240 V AC
front cover 3 AC LIVE OUT O 120 V AC AC power output for front cover switch
switch 220-240 V AC
4 AC NEUTRAL O 120 V AC AC power output for front cover switch
OUT 220-240 V AC
5 AC NEUTRAL I 120 V AC AC power input (via front cover switch)
IN 220-240 V AC

2-3-3
2FB/2FC-2.0

2-3-2 DC power source PWB

DCPSPWB

DH REM
FH-M REM
ACPSPWB FH-L REM
FH-S REM
5VPD EPWB
24V1PD
MPWB
EPWB RELAY SOURCE
DUPPWB
CSPWB 5VPD RELAY REM
DKPWB
SPWB Switching Relay
HDD regulator
circuit FMDPWB
Optional 5VPD
document finisher R24V1PD EPWB
Optional 5VPD
DUPPWB
side feeder
12VPD R24V2PD
HDD DKPWB
CSPWB
V1: 5V Relay
8VPD
SPWB V2: 5VPD
V3: 8VPD
V4: 12VPD
SGND V5: 24V1PD
V6: 24V2PD
PGND V7: 24V3PD 24V2PD Optional
side feeder
5V
24V3PD
MPWB SLEEP REM SPWB

24V3PD (24Vref)
SDCPSPWB
FAN H/L
PSFM LIVE IN
Full/half NEUTRAL IN ACPSPWB
speed
EPWB change
circuit
Zero cross
ZERO CROSS signal detection
circuit AC
input

Figure 2-3-3 DC power source PWB block diagram

2-3-4
2FB/2FC

100V
1 8 1 10
1 5

1
YC7
YC1 YC2
1 6
YC6 F2002 IC1003
YC10
10
F2004 PC1003
7 PC1002
F2003

YC3
1
1
2 1
3
T1001
YC4 YC8
IC2005
18 17
IC1001

2 1

YC5
T1002
16 15
4
YC11
1

2
YC9 IC1002
PC1007
PC1008
PC1004
PC1005

IC2007
IC1004

IC2008

200V
1 8 1 10
1 5

1
YC7
YC1 YC2
1 6
YC6 F2002 IC1003
YC10
10
F2004 PC1003
7 PC1002
F2003

YC3
1
1
2 1
3
T1001
YC4 YC8
IC2005
18 17
IC1001

2 1

YC5
T1002
16 15
4
YC11
1

2
YC9 IC1002
PC1007
PC1008
PC1004
PC1005

IC2007
IC1004

IC2008

Figure 2-3-4 DC power source PWB silk-screen diagram

2-3-5
2FB/2FC-2.0

Connector Pin No. Signal I/O Voltage Description


YC1 1 24V O 24 V DC 24 V DC power output
Connected 2 24V O 24 V DC 24 V DC power output
to the scan- 3 PGND - - Power ground
ner PWB 4 PGND - - Power ground
5 S5V O 5 V DC 5 V DC power output
6 SGND - - Power ground
7 SGND - - Power ground
8 8V O 8 V DC 8 V DC power output
YC2 1 SGND - - Signal ground for engine PWB
Connected 2 PGND - - Power ground for engine PWB
to the PWBs 3 PGND - - Power ground for cassette PWB
and optional 4 PGND - - Power ground for deck PWB
side feeder 5 PGND - - Power ground for duplex PWB
6 PGND - - Power ground for sub DC power source PWB
7 24V O 24 V DC 24 V DC power output for sub DC power source
PWB
8 24V O 24 V DC 24 V DC power output for optional side feeder
9 PGND - - Power ground for optional side feeder
10 24V O 24 V DC 24 V DC power output for engine PWB and fan
motors drive PWB
YC3 1 S5V O 5 V DC 5 V DC power output for engine PWB
Connected to 2 R24V O 24 V DC 24 V DC power output for deck PWB
the PWBs, 3 R24V O 24 V DC 24 V DC power output for duplex PWB
optional side 4 R24V O 24 V DC 24 V DC power output for engine PWB
feeder and 5 R24V O 24 V DC 24 V DC power output for cassette PWB
optional doc- 6 S5V O 5 V DC 5 V DC power output for optional document finisher
ument fin-
7 S5V O 5 V DC 5 V DC power output for optional side feeder
isher
YC4 1 SGND - - Signal ground for main PWB
Connected 2 SGND - - Signal ground for main PWB
to the PWBs 3 SGND - - Signal ground for main PWB
4 SGND - - Signal ground for main PWB
5 SGND - - Signal ground for main PWB
6 SGND - - Signal ground for main PWB
7 SGND - - Signal ground for main PWB
8 SGND - - Signal ground for main PWB
9 SGND - - Signal ground
10 SGND - - Signal ground
11 SGND - - Signal ground
12 SGND - - Signal ground
13 SGND - - Signal ground for duplex PWB
14 SGND - - Signal ground for deck PWB
15 SGND - - Signal ground for cassette PWB
16 SGND - - Signal ground for engine PWB
17 24V O 24 V DC 24 V DC power output for main PWB
18 PGND - - Power ground for main PWB
YC5 1 5V O 5 V DC 5 V DC power output for main PWB
Connected 2 5V O 5 V DC 5 V DC power output for main PWB
to the PWBs 3 5V O 5 V DC 5 V DC power output for main PWB
4 5V O 5 V DC 5 V DC power output for main PWB
5 5V O 5 V DC 5 V DC power output for main PWB
6 5V O 5 V DC 5 V DC power output for main PWB
7 5V O 5 V DC 5 V DC power output for main PWB
8 5V O 5 V DC 5 V DC power output
9 5V O 5 V DC 5 V DC power output
10 5V O 5 V DC 5 V DC power output
11 S5V O 5 V DC 5 V DC power output for main PWB

2-3-6
2FB/2FC

Connector Pin No. Signal I/O Voltage Description


YC5 12 S5V O 5 V DC 5 V DC power output for main PWB
Connected 13 S5V O 5 V DC 5 V DC power output
to the PWBs 14 S5V O 5 V DC 5 V DC power output for cassette PWB
15 S5V O 5 V DC 5 V DC power output for duplex PWB
16 S5V O 5 V DC 5 V DC power output for deck PWB
1 RELAY I 24 V DC 24 V DC power output (via front cover switch/right
YC6
SOURCE cover switch)
Connected 2 RELAY REM I 0/24 V DC Relay control signal
to the 3 ZEROCROSS O 0/5 V DC Zero cross signal
engine PWB (pulse)
and main 4 SLEEP I 0/5 V DC Sleep control signal
PWB 5 PS FAN H/L I 0/5 V DC Power source fan motor: Full speed/half speed
6 CS HEATER I 0/5 V DC Drawer heater 1, 2 and 3: On/off
7 HEATER1 I 0/5 V DC Fuser heater M: On/off
8 HEATER2 I 0/5 V DC Fuser heater L: On/off
9 SUB HEATER I 0/5 V DC Fuser heater S: On/off
10 N.C - - Not used
YC7 1 S5V O 5 V DC 5 V DC power output
Connected 2 CS HEATER O 0/5 V DC Drawer heater 1, 2 and 3: On/off
to the AC 3 HEATER1 O 0/5 V DC Fuser heater M: On/off
power 4 HEATER2 O 0/5 V DC Fuser heater L: On/off
source PWB 5 SUB HEATER O 0/5 V DC Fuser heater S: On/off
YC8 1 AC LIVE IN I 120 V AC AC power input
Connected 220-240 V AC
to the AC 2 - - - Not used
power 3 AC NEUTRAL I 120 V AC AC power input
source PWB IN 220-240 V AC
1 PS FAN O 24 V DC 24 V DC power output
YC9
SOURCE
Connected 2 PGND - - Power ground
to the power
source fan
motor
YC10 1 5V O 5 V DC 5 V DC power output
Connector 2 5V O 5 V DC 5 V DC power output
3 SGND - - Signal ground
4 SGND - - Signal ground
5 24V O 24 V DC 24 V DC power output
6 PGND - - Power ground
YC11 1 S12V O 12 V DC 12 V DC power output
Connected 2 SGND - - Signal ground
to the hard 3 SGND - - Signal ground
disk 4 5V O 5 V DC 5 V DC power output

2-3-7
2FB/2FC

2-3-3 Main PWB

MPWB

EEPROM Address bus/Data bus


SBFM
RTC Flash
XIO ROM SDRAM
SCAN
DIGKEY Buffer Flash
ROM SDRAM CPU

OPWB
*
RE, WE, CS, RESET
LCD CPUCLK
controller 33 MHz
Image data Optional
CODE Basis signal(CLK, MRE, VSYNC)
DIMM printer
CIS board
Image data Image data
Basis signal Pseudo BD signal Image
MIP data
LVDS

(CLK, MRE, HSYNC)


CIS Clock(ADCLK) 8 bit
SHD Horizontal scanning for
Video timing controller (VTC)

VSYNC Basis
PWB synchronizing signal CIS signal
(CCDSH) (WCK, HDD
WVST,
* MREID)

Memory copy ASIC (MCP)


SPWB

Image data Image


Image data Pseudo BD signal data
Basis signal MIP 8 bit DIMM
LVDS

(CLK, MRE, HSYNC) Clock(ADCLK) Basis


SHD Horizontal scanning for signal
PWB VSYNC synchronizing signal CCD (WCK,
(CCDSH) WVST,
MREID)

CCD VXINSEL CODEC


PWB H/L Image data
Basis signal CODEC
LSU Beam (RVSTIN_b, RCKIN, MREVD)
BD+ detection Horizontal scanning synchronizing
PD BD- signal (BD) signal (PHSYNC) EPWB
RS422
PWB Vertical scanning synchronizing
Video LVDS signal signal (PVOUT)
(3 beams)
Auto laser power control OUTPEN
signal (a, b, c) Cover open detection signal (R5V)
APC
PWB Laser ON enable signal PVSYNC
(LDEN0) Initial Laser ON signal (LDON)

D/A converter control signal for laser power adjust (DATA, CLK, LOAD)

PM 24V, PLGREM, PLGCLK


PLGRDY

Figure 2-3-5 Main PWB block diagram

2-3-8
2FB/2FC

5 1

B20
A1
YC3 YC17 B1 B34 B1 B30
B50 B1 A1 A34 A1 A30
YC4 YC5

1
A50 A1

YC18 U54 U52U56U55 U53 U57 U59 U60U61 U58 YC6


U25
U43

20
U21 U44

A20
8 B1
U22 U14 U46 U42

1
1
U13 X6
U25 YC21 U49 YC7

100
U19

1
X7 U63

14
X1 YC2

13
72
U1 U20
U31

A14
U2

B1
U10 U51 U62
U9
U23 U15 U45
U12 U17 YC13 YC8
U26 X3

B1

A1
U71 U28
U6 U64 U24
U33 U50

B14
YC12

A1
U29 U3
U35

1
U68 U11 U16
YC9 X8
X4
U72 U27
YC1
1

X2

1
U36 B20

A20

15
22
YC10 U32
U39 U40 U49

1
U70 U69 YC16
1

X5 U34
U37

12
1 40
U65 U41
50

YC14
1

1
YC26 YC15 U18 U67 YC27 YC11
U5 YC19 1 8 1
1 8 1 5
2

Figure 2-3-6 Main PWB silk-screen diagram

2-3-9
2FB/2FC

Connector Pin No. Signal I/O Voltage Description


YC1 1 EG_DATA I 0/5 V DC LSU data signal
Connected 2 EG_CLK I 0/5 V DC LSU clock signal
to the (pulse)
engine PWB 3 EG_LOAD I 0/5 V DC LSU load signal
4 LDON I 0/5 V DC LDON signal
5 SGND - - Signal ground
6 SGND - - Signal ground
7 LSU_5V I 5 V DC 5 V DC power input
8 PVSYNC I 0/5 V DC PVSYNC signal
9 OUTPEN I 0/5 V DC OUTPEN signal
10 EGIRN I 0/5 V DC Engine PWB IRN signal
11 EGSDIR I 0/5 V DC Engine PWB SDIR signal
12 EGSBSY I 0/5 V DC Engine PWB SBSY signal
13 EGSO I 0/5 V DC Engine PWB serial communication signal
(pulse)
14 EGSI O 0/5 V DC Engine PWB serial communication signal
(pulse)
15 EGSCKN O 0/5 V DC Engine PWB clock signal
(pulse)
1 SCSCKN O 0/5 V DC Scanner clock signal
YC2
(pulse)
Connected 2 SCSI O 0/5 V DC Scanner serial communication signal
to the scan- (pulse)
ner PWB 3 SCSO I 0/5 V DC Scanner serial communication signal
(pulse)
4 SCSBSY I 0/5 V DC Scanner SBSY signal
5 SCSDIR I 0/5 V DC Scanner SDIR signal
6 SCIRN I 0/5 V DC Scanner IRN signal
7 SGND - - Signal ground
8 SCANNER SET I 0/5 V DC Scanner set signal
A1 WINCD_DIN_R I 0/3.3 V DC Image data signal
YC4
P3 (pulse)
Connected A2 WINCD_DIN_R I 0/3.3 V DC Image data signal
to the SHD N3 (pulse)
PWB A3 WINCD_DIN_R I 0/3.3 V DC Image data signal
P2 (pulse)
A4 WINCD_DIN_R I 0/3.3 V DC Image data signal
N2 (pulse)
A5 WINCD_DIN_R I 0/3.3 V DC Image data signal
P1 (pulse)
A6 WINCD_DIN_R I 0/3.3 V DC Image data signal
N1 (pulse)
A7 WINCD_DIN_R I 0/3.3 V DC Image data signal
P0 (pulse)
A8 WINCD_DIN_R I 0/3.3 V DC Image data signal
N0 (pulse)
A9 WINCD_DIN_G I 0/3.3 V DC Image data signal
P3 (pulse)
A10 WINCD_DIN_G I 0/3.3 V DC Image data signal
N3 (pulse)
A11 WINCD_DIN_G I 0/3.3 V DC Image data signal
P2 (pulse)
A12 WINCD_DIN_G I 0/3.3 V DC Image data signal
N2 (pulse)
A13 WINCD_DIN_G I 0/3.3 V DC Image data signal
P1 (pulse)
A14 WINCD_DIN_G I 0/3.3 V DC Image data signal
N1 (pulse)

2-3-10
2FB/2FC

Connector Pin No. Signal I/O Voltage Description


A15 WINCD_DIN_G I 0/3.3 V DC Image data signal
YC4
P0 (pulse)
Connected A16 WINCD_DIN_G I 0/3.3 V DC Image data signal
to the SHD N0 (pulse)
PWB A17 SGND - - Signal ground
A18 SGND - - Signal ground
A19 SGND - - Signal ground
A20 SGND - - Signal ground
A21 SGND - - Signal ground
A22 SGND - - Signal ground
A23 SGND - - Signal ground
A24 SGND - - Signal ground
A25 N.C - - Not used
A26 N.C - - Not used
A27 SGND - - Signal ground
A28 SGND - - Signal ground
A29 WINCDVSY I 0/3.3 V DC CCD VSYNC signal
A30 SGND - - Signal ground
A31 N.C - - Not used
A32 N.C - - Not used
A33 N.C - - Not used
A34 N.C - - Not used
B1 WINCD_DIN_R I 0/3.3 V DC Image data signal
P7 (pulse)
B2 WINCD_DIN_R I 0/3.3 V DC Image data signal
N7 (pulse)
B3 WINCD_DIN_R I 0/3.3 V DC Image data signal
P6 (pulse)
B4 WINCD_DIN_R I 0/3.3 V DC Image data signal
N6 (pulse)
B5 WINCD_DIN_R I 0/3.3 V DC Image data signal
P5 (pulse)
B6 WINCD_DIN_R I 0/3.3 V DC Image data signal
N5 (pulse)
B7 WINCD_DIN_R I 0/3.3 V DC Image data signal
P4 (pulse)
B8 WINCD_DIN_R I 0/3.3 V DC Image data signal
N4 (pulse)
B9 WINCD_DIN_G I 0/3.3 V DC Image data signal
P7 (pulse)
B10 WINCD_DIN_G I 0/3.3 V DC Image data signal
N7 (pulse)
B11 WINCD_DIN_G I 0/3.3 V DC Image data signal
P6 (pulse)
B12 WINCD_DIN_G I 0/3.3 V DC Image data signal
N6 (pulse)
B13 WINCD_DIN_G I 0/3.3 V DC Image data signal
P5 (pulse)
B14 WINCD_DIN_G I 0/3.3 V DC Image data signal
N5 (pulse)
B15 WINCD_DIN_G I 0/3.3 V DC Image data signal
P4 (pulse)
B16 WINCD_DIN_G I 0/3.3 V DC Image data signal
N4 (pulse)
B17 SGND - - Signal ground
B18 SGND - - Signal ground
B19 SGND - - Signal ground
B20 SGND - - Signal ground

2-3-11
2FB/2FC

Connector Pin No. Signal I/O Voltage Description


YC4 B21 SGND - - Signal ground
Connected B22 SGND - - Signal ground
to the SHD B23 SGND - - Signal ground
PWB B24 SGND - - Signal ground
B25 WINCDCK_P I 0/3.3 V DC CCD clock signal
(pulse)
B26 WINCDCK_N I 0/3.3 V DC CCD clock signal
(pulse)
B27 WINCDHSY_P I 0/3.3 V DC CCD HSYNC signal
B28 WINCDHSY_N I 0/3.3 V DC CCD HSYNC signal
B29 WINCDMRE_P I 0/3.3 V DC CCD MRE signal
B30 WINCDMRE_N I 0/3.3 V DC CCD MRE signal
B31 N.C - - Not used
B32 N.C - - Not used
B33 N.C - - Not used
B34 N.C - - Not used
A1 WINCS_DIN_R I 0/3.3 V DC Image data signal
YC5
P7 (pulse)
Connected A2 WINCS_DIN_R I 0/3.3 V DC Image data signal
to the DP N7 (pulse)
main PWB A3 WINCS_DIN_R I 0/3.3 V DC Image data signal
P6 (pulse)
A4 WINCS_DIN_R I 0/3.3 V DC Image data signal
N6 (pulse)
A5 WINCS_DIN_R I 0/3.3 V DC Image data signal
P5 (pulse)
A6 WINCS_DIN_R I 0/3.3 V DC Image data signal
N5 (pulse)
A7 WINCS_DIN_R I 0/3.3 V DC Image data signal
P4 (pulse)
A8 WINCS_DIN_R I 0/3.3 V DC Image data signal
N4 (pulse)
A9 WINCS_DIN_G I 0/3.3 V DC Image data signal
P7 (pulse)
A10 WINCS_DIN_G I 0/3.3 V DC Image data signal
N7 (pulse)
A11 WINCS_DIN_G I 0/3.3 V DC Image data signal
P6 (pulse)
A12 WINCS_DIN_G I 0/3.3 V DC Image data signal
N6 (pulse)
A13 WINCS_DIN_G I 0/3.3 V DC Image data signal
P5 (pulse)
A14 WINCS_DIN_G I 0/3.3 V DC Image data signal
N5 (pulse)
A15 WINCS_DIN_G I 0/3.3 V DC Image data signal
P4 (pulse)
A16 WINCS_DIN_G I 0/3.3 V DC Image data signal
N4 (pulse)
A17 SGND - - Signal ground
A18 SGND - - Signal ground
A19 SGND - - Signal ground
A20 SGND - - Signal ground
A21 SGND - - Signal ground
A22 SGND - - Signal ground
A23 SGND - - Signal ground
A24 SGND - - Signal ground
A25 WINCSCK_P I 0/3.3 V DC CIS clock signal
(pulse)

2-3-12
2FB/2FC

Connector Pin No. Signal I/O Voltage Description


A26 WINCSCK_N I 0/3.3 V DC CIS clock signal
YC5
(pulse)
Connected A27 WINCSHSY_P I 0/3.3 V DC CIS HSYNC signal
to the DP A28 WINCSHSY_N I 0/3.3 V DC CIS HSYNC signal
main PWB A29 WINCSMRE_P I 0/3.3 V DC CIS MRE signal
A30 WINCSMRE_N I 0/3.3 V DC CIS MRE signal
B1 WINCS_DIN_R I 0/3.3 V DC Image data signal
P3 (pulse)
B2 WINCS_DIN_R I 0/3.3 V DC Image data signal
N3 (pulse)
B3 WINCS_DIN_R I 0/3.3 V DC Image data signal
P2 (pulse)
B4 WINCS_DIN_R I 0/3.3 V DC Image data signal
N2 (pulse)
B5 WINCS_DIN_R I 0/3.3 V DC Image data signal
P1 (pulse)
B6 WINCS_DIN_R I 0/3.3 V DC Image data signal
N1 (pulse)
B7 WINCS_DIN_R I 0/3.3 V DC Image data signal
P0 (pulse)
B8 WINCS_DIN_R I 0/3.3 V DC Image data signal
N0 (pulse)
B9 WINCS_DIN_G I 0/3.3 V DC Image data signal
P3 (pulse)
B10 WINCS_DIN_G I 0/3.3 V DC Image data signal
N3 (pulse)
B11 WINCS_DIN_G I 0/3.3 V DC Image data signal
P2 (pulse)
B12 WINCS_DIN_G I 0/3.3 V DC Image data signal
N2 (pulse)
B13 WINCS_DIN_G I 0/3.3 V DC Image data signal
P1 (pulse)
B14 WINCS_DIN_G I 0/3.3 V DC Image data signal
N1 (pulse)
B15 WINCS_DIN_G I 0/3.3 V DC Image data signal
P0 (pulse)
B16 WINCS_DIN_G I 0/3.3 V DC Image data signal
N0 (pulse)
B17 SGND - - Signal ground
B18 SGND - - Signal ground
B19 SGND - - Signal ground
B20 SGND - - Signal ground
B21 SGND - - Signal ground
B22 SGND - - Signal ground
B23 SGND - - Signal ground
B24 SGND - - Signal ground
B25 N.C - - Not used
B26 N.C - - Not used
B27 SGND - - Signal ground
B28 SGND - - Signal ground
B29 WINCSVSY I 0/3.3 V DC CIS VSYNC signal
B30 SGND - - Signal ground
YC6 A1 BUZZER O 0/5 V DC BUZZER signal output
Connected A2 X1 I Analog Touch panel detection voltage X1
to the opera- A3 Y1 I Analog Touch panel detection voltage Y1
tion PWB A4 X2 O Analog Touch panel detection voltage X2
A5 Y2 O Analog Touch panel detection voltage Y2
A6 LCD FRAME O 0/5 V DC LCD FRAME signal

2-3-13
2FB/2FC

Connector Pin No. Signal I/O Voltage Description


YC6 A7 LCD LOAD O 0/5 V DC LCD LOAD signal
Connected A8 LCD CP O 0/5 V DC LCD CP signal
to the opera- (pulse)
tion PWB A9 LCD VSS1 - - Signal ground
A10 LCD VDD O 5 V DC 5 V DC power output
A11 LCD VSS2 - - Signal ground
A12 LCD DISP OFF O 0/5 V DC LCD display: On/off
A13 LCD D0 O 0/5 V DC LCD data signal
(pulse)
A14 LCD D1 O 0/5 V DC LCD data signal
(pulse)
A15 LCD D2 O 0/5 V DC LCD data signal
(pulse)
A16 LCD D3 O 0/5 V DC LCD data signal
(pulse)
A17 VEE_OFF O 0/5 V DC LCD power supply control signal
A18 N.C - - Not used
A19 TP_REM - - Not used
A20 N.C - - Not used
B1 PH_KEY I 0/5 V DC Energy saver key: On/off
B2 PH_LED O 0/5 V DC Energy saver key LED display: On/off
B3 SGND - - Signal ground
B4 PGND - - Power ground
B5 24V O 24 V DC 24 V DC power output
B6 LAMP OFF O 0/5 V DC LCD back light signal
B7 SGND - - Signal ground
B8 5V O 5 V DC 5 V DC power output
B9 DIG LED_8 O 0/5 V DC DIG LED_8 signal
(pulse)
B10 DIG LED_7 O 0/5 V DC DIG LED_7 signal
(pulse)
B11 SCAN_8 O 0/5 V DC SCAN_8 signal
(pulse)
B12 SCAN_7 O 0/5 V DC SCAN_7 signal
(pulse)
B13 SCAN_6 O 0/5 V DC SCAN_6 signal
(pulse)
B14 SCAN_5 O 0/5 V DC SCAN_5 signal
(pulse)
B15 DIG KEY_9 I 0/5 V DC DIG KEY_9 signal
(pulse)
B16 DIG KEY_8 I 0/5 V DC DIG KEY_8 signal
(pulse)
B17 DIG KEY_7 I 0/5 V DC DIG KEY_7 signal
(pulse)
B18 DIG KEY_6 I 0/5 V DC DIG KEY_6 signal
(pulse)
B19 DIG KEY_5 I 0/5 V DC DIG KEY_5 signal
(pulse)

B20 DIG KEY_4 I 0/5 V DC DIG KEY_4 signal


(pulse)
1 DIG LED_6 O 0/5 V DC DIG LED_6 signal
YC7
(pulse)
Connected 2 DIG LED_5 O 0/5 V DC DIG LED_5 signal
to the opera- (pulse)
tion PWB 3 DIG LED_4 O 0/5 V DC DIG LED_4 signal
(pulse)

2-3-14
2FB/2FC

Connector Pin No. Signal I/O Voltage Description


4 DIG LED_3 O 0/5 V DC DIG LED_3 signal
YC7
(pulse)
Connected 5 DIG LED_2 O 0/5 V DC DIG LED_2 signal
to the opera- (pulse)
tion PWB 6 DIG LED_1 O 0/5 V DC DIG LED_1 signal
(pulse)
7 SCAN_4 O 0/5 V DC SCAN_4 signal
(pulse)
8 SCAN_3 O 0/5 V DC SCAN_3 signal
(pulse)
9 SCAN_2 O 0/5 V DC SCAN_2 signal
(pulse)
10 SCAN_1 O 0/5 V DC SCAN_1 signal
(pulse)
11 DIG KEY_3 I 0/5 V DC DIG KEY_3 signal
(pulse)
12 DIG KEY_2 I 0/5 V DC DIG KEY_2 signal
(pulse)
13 DIG KEY_1 I 0/5 V DC DIG KEY_1 signal
(pulse)
YC8 A1 R5V O 5 V DC 5 V DC power output
Connected A2 SGND - - Signal ground
to the APC A3 FLDEN O 0/5 V DC Laser on control signal
PWB and A4 SGND - - Signal ground
PD PWB A5 ADJUSTA O 0/5 V DC Laser auto power control signal
A6 SGND - - Signal ground
A7 ADJUSTB O 0/5 V DC Laser auto power control signal
A8 SGND - - Signal ground
A9 ADJUSTC - 0/5 V DC Laser auto power control signal
A10 SGND - - Signal ground
A11 CLK - 0/5 V DC D/A converter clock signal
(pulse)
A12 SGND - - Signal ground
A13 DATA O 0/5 V DC D/A converter data signal
(pulse)
A14 SGND - - Signal ground
B1 SGND - - Signal ground
B2 BD_b - - Not used
B3 BD- I 0/5 V DC Laser entrance signal
B4 BD+ I 0/5 V DC Laser entrance signal
B5 SGND - - Signal ground
B6 R5V O 5 V DC 5 V DC power output
B7 VD3N O Analog Laser diode control signal
B8 VD3P O Analog Laser diode control signal
B9 VD2N O Analog Laser diode control signal
B10 VD2P O Analog Laser diode control signal
B11 VD1N O Analog Laser diode control signal
B12 VD1P O Analog Laser diode control signal
B13 SGND - - Signal ground
B14 LOAD O 0/5 V DC D/A converter load signal
YC16 1 5V I 5 V DC 5 V DC power input
Connected 2 5V I 5 V DC 5 V DC power input
to the DC 3 5V I 5 V DC 5 V DC power input
power 4 5V I 5 V DC 5 V DC power input
source PWB 5 5V I 5 V DC 5 V DC power input
6 5V I 5 V DC 5 V DC power input
7 SGND - - Signal ground
8 SGND - - Signal ground

2-3-15
2FB/2FC

Connector Pin No. Signal I/O Voltage Description


YC16 9 SGND - - Signal ground
Connected 10 SGND - - Signal ground
to the DC 11 SGND - - Signal ground
power 12 SGND - - Signal ground
source PWB 13 SGND - - Signal ground
14 SGND - - Signal ground
15 5VPD I 5 V DC 5 V DC power input
16 5VPD I 5 V DC 5 V DC power input
17 SLEEP O 0/5 V DC Sleep control signal
18 N.C - - Not used
19 PGND - - Power ground
20 N.C - - Not used
21 24V O 24 V DC 24 V DC power input
22 SLEEP - - Not used
YC19 1 MAIN FAN REM O 0/5 V DC Shield box fan motor: On/off
Connected 2 5V O 5 V DC 5 V DC power output
to the shield
box fan
motor

2-3-16
2FB/2FC-2.0

2-3-4 Engine PWB

EPWB
Optional Serial CLK
document communication DEVC
DATA CLC
finisher/side
feeder
OUTPEN, PVSYNC
EG SCLK, EG SDO, EG SBSY, EG SDIR, EG IRN,
Switches EG SDI
Sensor
DKPWB REM Address bus
SIG Flash
Motors ROM
Solenoid Data/Address multiplex bus
(U305)
Address
Address bus
Switches latch MPWB
Sensor (U303, U304)
CPU SRAM
CSPWB REM (U101) (U306)
SIG CLK
Motors DIO EEPROM
(U308)
SRAM
(U307)

Switches
DUPPWB REM
SIG SEL
Motors APCPWB
Solenoids
DATA, CLK, LOAD
Buffer
FH-M
Switches SIG XIO (U202) DATA, CLK, LOAD D/A HVPWB
FH-S (U201) con- THVPWB
Sensors verter
FH-L
(U901)
REM
ZERO CROSS SIG Switches
AC DC Sensors
PSPWB PSPWB 5 V DC
24 V DC Motors
REM
Solenoids
Motors Fan motors
REM
Solenoids
fan motors 24V, PLGREM, PLGCLK PM
PLGRDY
REM
Fan
FMDPWB REM
motors

Figure 2-3-7 Engine PWB block diagram

2-3-17
2FB/2FC

A10 A1
1 7 1 15
B10 B1 U307 U306
YC19 YC1
1
YC13 YC21

U402 U403
U1107
1

1
YC18

YC8
U1101 U304 U303
U305 U202 U1105
1 12

2
4

1
U1102
1
YC10

YC17
U1108
U1104 X1

5
YC12

1
6

U1103

YC23
U101

1
U1106 U201
11

YC22
4
U308
U502
1

4
U903
YC4
1

U901 U1301 U1701 U1702 U1302


YC11

1
U501
11

U902 U801
1 9

YC7
A1 A13 A1 A11
YC9

1 16 U802
U904

12
YC6
B13 YC3 B1 B11 YC2 B1
5

1 12 1 32
1 15 1 14 U701 1 5
YC15 YC14 YC20 YC16 YC5

Figure 2-3-8 Engine PWB silk-screen diagram

2-3-18
2FB/2FC

Connector Pin No. Signal I/O Voltage Description


1 EG SCLK I 0/5 V DC Engine PWB clock signal
YC1
(pulse)
Connected 2 EG SDI I 0/5 V DC Engine PWB serial communication signal
to the main (pulse)
PWB 3 EG SDO O 0/5 V DC Engine PWB serial communication signal
(pulse)
4 EG SBSY O 0/5 V DC Engine PWB SBSY signal
5 EG SDIR O 0/5 V DC Engine PWB SDIR signal
6 EG IRN O 0/5 V DC Engine PWB IRN signal
7 OUTPEN O 0/5 V DC OUTPEN signal
8 PVSYNC O 0/5 V DC PVSYNC signal
9 R5V O 5 V DC 5 V DC power output
10 SGND - - Signal ground
11 SGND - - Signal ground
12 LDON O 0/5 V DC LDON signal
13 LSU LOAD O 0/5 V DC LSU load signal
14 LSU CLK O 0/5 V DC LSU clock signal
(pulse)
15 LSU DATA O 0/5 V DC LSU data signal
(pulse)
YC2 A1 SGND - - Signal ground
Connected A2 DUP SDI I 0/5 V DC Duplex PWB serial communication signal
to the (pulse)
duplex PWB A3 DUP SDO O 0/5 V DC Duplex PWB serial communication signal
(pulse)
A4 DUP SCLK(O) O 0/5 V DC Duplex PWB clock signal
(pulse)
A5 DUP RDY(I) I 0/5 V DC Duplex PWB ready signal
A6 DUP SEL(O) O 0/5 V DC Duplex PWB SEL signal
A7 DUP PAUSE O 0/5 V DC Duplex PWB PAUSE signal
A8 N.C - - Not used
A9 REG SW I 0/5 V DC Registration switch: On/off
A10 FEED A SW I 0/5 V DC Feed switch 1: On/off
A11 EJECT SW I 0/5 V DC Exit switch: On/off
B1 SGND - - Signal ground
B2 REG MOT CLK O 0/5 V DC Registration motor clock signal
(pulse)
B3 REG MOT REM O 0/5 V DC Registration motor: On/off
B4 REG MOT HLD O 0/5 V DC Registration motor hold signal
B5 REG MOT O 0/5 V DC Registration motor mode signal
MODE
B6 FEED MOT O 0/5 V DC Feed motor clock signal
CLK (pulse)
B7 FEED MOT O 0/5 V DC Feed motor: On/off
REM
B8 FEED MOT O 0/5 V DC Feed motor hold signal
HLD
B9 FEED MOT O 0/5 V DC Feed motor mode signal
MODE
B10 FUSER MOT I 0/5 V DC Fuser motor alarm signal
ALM
B11 FUSER MOT O 0/24 V DC Fuser motor: On/off
REM
YC3 A1 SGND - - Signal ground
Connected A2 DK SDI I 0/5 V DC Deck PWB serial communication signal
to the deck (pulse)
PWB A3 DK SDO O 0/5 V DC Deck PWB serial communication signal
(pulse)

2-3-19
2FB/2FC-2.0

Connector Pin No. Signal I/O Voltage Description


A4 DK SCLK(O) O 0/5 V DC Deck PWB clock signal
YC3
(pulse)
Connected A5 DK RDY(I) I 0/5 V DC Deck PWB ready signal
to the deck A6 DK SEL(O) O 0/5 V DC Deck PWB SEL signal
PWB A7 FEED B SW I 0/5 V DC Feed switch 2: On/off
A8 MP SOL PUL O 0/24 V DC MP solenoid (activate): On/off
A9 MP SOL RTN O 0/24 V DC MP solenoid (return): On/off
A10 MP SET SW I 0/5 V DC MP paper empty switch: On/off
SIG
A11 MP PSD SW I 0/5 V DC MP paper length size switch: On/off
SIG
A12 MP TRY SW I 0/5 V DC MP tray switch: On/off
SIG
A13 CONT SENS I Analog Toner container sensor detection signal input
B1 SGND - - Signal ground
B2 FAN STOP O 0/5 V DC Fan motors: On/off
B3 MAIN MOT I 0/5 V DC Drive motor alarm signal
ALM
B4 MAIN MOT O 0/24 V DC Drive motor: On/off
REM
B5 MP MOT CWB O 0/5 V DC MP feed motor CWB signal
B6 MP MOT O 0/5 V DC MP feed motor mode signal
MODE
B7 MP MOT HLD O 0/5 V DC MP feed motor hold signal
B8 MP MOT REM O 0/5 V DC MP feed motor: On/off
B9 MP MOT CLK O 0/5 V DC MP feed motor clock signal
(pulse)
B10 MP DIG2 I 0/5 V DC MP paper width size switch: On/off
B11 MP DIG1 I 0/5 V DC MP paper width size switch: On/off
B12 MP DIG0 I 0/5 V DC MP paper width size switch: On/off
B13 CONT SET SW I 0/5 V DC Toner container detection switch: On/off
YC4 1 SGND - - Signal ground
Connected 2 SGND - - Signal ground
to the cas- 3 TFR MOT ALM I 0/5 V DC Transfer motor alarm signal
sette PWB 4 TFR MOT REM O 0/24 V DC Transfer motor: On/off
5 CS PAUSE O 0/5 V DC Cassette PWB PAUSE signal
6 CS SDI I 0/5 V DC Cassette PWB serial communication signal
(pulse)
7 CS SDO O 0/5 V DC Cassette PWB serial communication signal
(pulse)
8 CS SCLK(O) O 0/5 V DC Cassette PWB clock signal
(pulse)
9 CS RDY(I) I 0/5 V DC Cassette PWB ready signal
10 CS SEL(O) O 0/5 V DC Cassette PWB SEL signal
11 DISPOSL SIG I 0/5 V DC Waste toner sensor: On/off
1 IMAGE FAN O 0/24 V DC Image formation fan motor: On/off
YC5
REM
Connected 2 DLP FAN R O 0/24 V DC Developing duct fan motor: On/off
to the image REM
formation 3 PGND - - Power ground
unit, fan 4 PGND - - Power ground
motors and 5 CL LAMP REM O 0/24 V DC Cleaning lamp: On/off
potential 6 CL MOT MC O 24/0 V DC Cleaning motor: forwarding/reversing (off)
sensor FWD
7 R24V O 24 V DC 24 V DC power output
8 CL MOT MC O 24/0 V DC Cleaning motor: reversing/forwarding (off)
REV

2-3-20
2FB/2FC-2.0

Connector Pin No. Signal I/O Voltage Description


9 DLP EEPROM O 0/5 V DC Developing counter clock signal
YC5
CLK (pulse)
Connected 10 CL EEPROM O 0/5 V DC Cleaning counter clock signal
to the image CLK (pulse)
formation 11 DLP EEPROM I 0/5 V DC Developing counter set signal
unit, fan SET
motors and 12 CL EEPROM I 0/5 V DC Cleaning counter set signal
potential SET
sensor 13 DLP EEPROM I/O 0/5 V DC Developing counter data signal
DATA (pulse)
14 CL EEPROM I/O 0/5 V DC Cleaning counter data signal
DATA (pulse)
15 5V O 5 V DC 5 V DC power output
16 5V O 5 V DC 5 V DC power output
17 SGND - - Signal ground
18 SGND - - Signal ground
19 5V O 5 V DC 5 V DC power output
20 CL MOT PTC O 24/0 V DC PTC cleaning motor forwarding/reversing (off)
FWD
21 DLP SENS SIG I Analog Developing sensor detection signal
22 CL MOT PTC O 24/0 V DC PTC cleaning motor reversing/forwarding (off)
REV
23 SGND - - Signal ground
24 POTENTIAL I Analog Potential sensor detection signal
SENS
25 R24V O 24 V DC 24 V DC power output
26 PGND - - Power ground
27 SGND - - Signal ground
28 PGND - - Power ground
29 PGND - - Power ground
30 PGND - - Power ground
31 COOL FAN3 O 0/24 V DC Cooling fan motor 3: On/off
REM
32 LSU FAN REM O 0/12/24 V DC LSU fan motor and scanner fan motor: full speed/
half speed/off
YC6 1 N.C - - Not used
Connected 2 R24V O 24 V DC 24 V DC power output
to the con- 3 N.C - - Not used
veying unit 4 FEED SHIFT O 0/24 V DC Feedshift fan motor: On/off
FAN
5 TRF -CNT O Analog Transfer bias minus output control voltage
6 R24V O 24 V DC 24 V DC power output
7 TRF +CNT O Analog Transfer bias plus output control voltage
8 N.C - - Not used
9 TRF INV O 0/24 V DC Transfer bias plus/minus switching signal
10 N.C - - Not used
11 TRF REM O 0/24 V DC Transfer high voltage: On/off
12 R24V O 24 V DC 24 V DC power output
13 PGND - - Power ground
14 FS SOL PUL O 0/24 V DC Feedshift solenoid (activate): On/off
15 R24V O 24 V DC 24 V DC power output
16 FS SOL RTN O 0/24 V DC Feedshift solenoid (return): On/off
YC7 1 PTC ALM I 0/5 V DC Pre transfer charger alarm signal
Connected 2 PTC REM O 0/24 V DC Pre transfer charger: On/off
to the high 3 DLP PLS O 0/24 V DC Developing bias AC pulse signal
voltage (pulse)
PWB 4 DLP CONT O Analog Developing bias DC control voltage
5 DLP AC REM O 0/24 V DC Developing bias AC: On/off

2-3-21
2FB/2FC

Connector Pin No. Signal I/O Voltage Description


YC7 6 DLP DC REM O 0/24 V DC Developing bias DC: On/off
Connected 7 G CONT O Analog Grid control voltage
to the high 8 MC ALM I 0/5 V DC Main charger alarm signal
voltage 9 MC REM O 0/24 V DC Main charger: On/off
PWB 10 PGND - - Power ground
11 R24V O 24 V DC 24 V DC power output
12 DLP AC CNT O Analog Developing bias AC control voltage
YC8 1 R24V O 24 V DC 24 V DC power output
Connected 2 DRUM HEAT I 0/24 V DC Drum heater: On/off
to the drum REM
heater PWB
YC9 1 24V I 24 V DC 24 V DC power input
Connected 2 PGND - - Power ground
to the DC 3 R24V I 24 V DC 24 V DC power input
power 4 S5V I 5 V DC 5 V DC power input
source PWB 5 SGND - - Signal ground
1 FRONT COV O 24 V DC 24 V DC power output
YC10
SOR
Connected 2 PGND - - Power ground
to the front 3 FRONT COV I 24/0 V DC Front cover switch: On/off
cover switch SIG
and right 4 RIGHT COV O 24 V DC 24 V DC power output
cover switch SOR
5 PGND - - Power ground
6 RIGHT COV I 24/0 V DC Right cover switch: On/off
SIG
1 RELAY O 24 V DC 24 V DC power output
YC11
SOURCE
Connected 2 RELAY REM O 0/24 V DC Relay control signal
to the DC 3 ZEROCROSS I 0/5 V DC Zero cross signal
power REM (pulse)
source PWB 4 CS HEATER O 0/5 V DC Drawer heater 1, 2 and 3: On/off
REM
5 M HEATER O 0/5 V DC Fuser heater M: On/off
REM
6 L HEATER O 0/5 V DC Fuser heater L: On/off
REM
7 S HEATER O 0/5 V DC Fuser heater S: On/off
REM
8 N.C - - Not used
9 PFAN REM O 0/5 V DC PWB fan motor: On/off
YC12 1 R24V I 24 V DC 24 V DC power output
Connected 2 FIX WEBSOL O 0/24 V DC Fuser web solenoid: On/off
to the fuser REM
unit, fuser 3 FIX TH M SIG I Analog Fuser thermistor M detection signal
web sole- 4 SGND - - Signal ground
noid and 5 FIX TH S SIG I Analog Fuser thermistor S detection signal
switchback 6 SGND - - Signal ground
exit switch
7 CONVEY U I 0/5 V DC Conveying unit set signal
SET
8 SGND - - Signal ground
9 SGND - - Signal ground
10 SB EJ SW SIG I 0/5 V DC Switchback exit switch: On/off
11 5V O 5 V DC 5 V DC power output

2-3-22
2FB/2FC-2.0

Connector Pin No. Signal I/O Voltage Description


1 DLP FAN F O 24 to 20.92/ Developing fan motor 1/2: full speed/half speed/off
YC13 REM 20.92 to 0.5/
0.5 to 0 V DC
Connected 2 PGND - - Power ground
to the fan 3 COOL FAN1 O 24 to 20.92/ Cooling fan motor 1/2 and PWB fan motor 1/2:
motors drive REM 20.92 to 0.5/ full speed/half speed/off
PWB, cool- 0.5 to 0 V DC
ing fan 4 PGND - - Power ground
motor 4, 5 COOL FAN4 O 0/24 V DC Cooling fan motor 4: On/off
duplex fan REM
motor and 6 PGND - - Power ground
humidity
7 DUP FAN REM O 0/24 V DC Duplex fan motor: On/off
sensor
8 PGND - - Power ground
9 5V O 5 V DC 5 V DC power output
10 HUMID SENS I Analog Humidity sensor humidity detection signal
SIG
11 SGND - - Signal ground
12 TEMP SENS I Analog Humidity sensor temperature detection signal
SIG
YC14 1 DF SET I 0/5 V DC Document finisher set signal
Connected 2 OP SDO(DF) O 0/5 V DC Document finisher serial communication signal
to the (pulse)
optional 3 OP SDI(DF) I 0/5 V DC Document finisher serial communication signal
document (pulse)
finisher 4 OP SCLK(DF) O 0/5 V DC Document finisher clock signal
(pulse)
5 DF SEL O 0/5 V DC Document finisher SEL signal
6 SI SEL - - Not used
7 DF RDY I 0/5 V DC Document finisher ready signal
8 SI RDY - - Not used
9 SG(DF) - - Signal ground
10 SG(DF) - - Signal ground
11 SG(DF) - - Signal ground
12 SG(DF) - - Signal ground
13 SG(DF) - - Signal ground
14 SG(DF) - - Signal ground
YC15 1 SG(SF) - - Signal ground
Connected 2 SG(SF) - - Signal ground
to the 3 SG(SF) - - Signal ground
optional side 4 SG(SF) - - Signal ground
feeder 5 SG(SF) - - Signal ground
6 SG(SF) - - Signal ground
7 SG(SF) - - Signal ground
8 SG(SF) - - Signal ground
9 STOP(SF) O 0/5 V DC Side feeder stop signal
10 OP SDO(SF) O 0/5 V DC Side feeder serial communication signal
(pulse)
11 OP SDI(SF) I 0/5 V DC Side feeder serial communication signal
(pulse)
12 SF RDY I 0/5 V DC Side feeder ready signal
13 SF SEL O 0/5 V DC Side feeder SEL signal
14 OP SCLK(SF) O 0/5 V DC Side feeder clock signal
(pulse)
15 N.C - - Not used

2-3-23
2FB/2FC-2.0

Connector Pin No. Signal I/O Voltage Description


YC17 1 R24V O 24 V DC 24 V DC power output
Connected 2 PGND - - Power ground
to the poly- 3 PLG REM O 0/24 V DC Polygon motor: On/off
gon motor 4 PLG READY I 0/5 V DC Polygon motor ready signal
5 PLG CLK O 0/5 V DC Polygon motor clock signal
(pulse)
YC18 1 24V O 24 V DC 24 V DC power output
Connected 2 K.CARD REM O 0/24 V DC Key counter count signal
to the 3 SET SIG I 0/5 V DC Key counter set signal
optional key 4 GND - - Signal ground
counter
YC22 1 24V O 24 V DC 24 V DC power output
Connected 2 REM O 0/24 V DC Total counter count signal
to the total 3 GND - - Signal ground
counter 4 T COUNT SET I 0/5 V DC Total counter set signal
1 D TEMP SENS I Analog Developing humidity sensor temperature detection
YC23
signal
Connected 2 SGND - - Signal ground
to the devel- 3 D HUMID I Analog Developing humidity sensor humidity detection sig-
oping SENS nal
humidity 4 5V O 5 V DC 5 V DC power output
sensor

2-3-24
2FB/2FC

2-3-5 Scanner PWB

SPWB

P24V, A24V
DP SEL, DP SDI, DP SCLK
DCPSPWB S5V
8V DP END, DP TMG, DP RDY, DP SDO DP

Data bus

SC SCLK SRAM
Address Address bus (U10)
SC SDI latch
SC SDO CPU (U11, U12)
MPWB SC SBSY (U1)
SC SDIR
EESCLK
SC IRN EEPROM
EESDA (U9)

ORGSW OSDS
IS RESETN DPSW DPSDSW
IS PLLSEL1 HPSW SHPSW
IS PLLSEL0
IS DIVSEL
IS PLLSYNC
SFANON LFM
PAGEST
SFM
OVMON
IS RDY
SHDPWB IS SEL SMOTCLK, SMOTCWB, Motor
IS SDO MTOFF, SMOTVREF driver SM
IS SDI (U15)
IS SCLK
IS SELAFE
IS SDOAFE SLAMPON
INPWB
IS SDIAFE
IS SCLKAFE RESET RESET IC
(U4)
EL

Figure 2-3-9 Scanner PWB block diagram

7 1 6 1
YC1 U12
YC9
6

5
YC10

U15 U4 U11
YC4

U16 X1
U14
1

U1 U3
5 1

U2
1 5
U10
YC2

U13 U9
YC8 U7
U5 U6 U8
1

YC7 YC6 YC3 YC5


1 8 26 1 1 30 1 8

Figure 2-3-10 Scanner PWB silk-screen diagram

2-3-25
2FB/2FC

Connector Pin No. Signal I/O Voltage Description


YC2 1 SFANON O 24 V DC Lamp fan motor/scanner fan motor: On/off
Connected 2 P24V O 24 V DC 24 V DC power output
to the lamp 3 5V O 5 V DC 5 V DC power output
fan motor, 4 HPSW I 0/5 V DC Scanner home position switch: On/off
scanner fan 5 SGND - - Signal ground
motor and
scanner
home posi-
tion switch

YC3 1 SGND - - Signal ground


Connected 2 CLK5V O 8 V DC 8 V DC power output
to the SHD 3 SGND - - Signal ground
PWB 4 CLK5V O 8 V DC 8 V DC power output
5 SGND - - Signal ground
6 CLK5V O 8 V DC 8 V DC power output
7 AGND - - Analog ground
8 A24V O 24 V DC 24 V DC power output
9 AGND - - Analog ground
10 A24V O 24 V DC 24 V DC power output
11 SGND - - Signal ground
12 5V O 5 V DC 5 V DC power output
13 SGND - - Signal ground
14 5V O 5 V DC 5 V DC power output
15 IS RESETN O 0/3.3 V DC CCD reset signal
16 IS PLLSEL1 O 0/3.3 V DC CCD PLLSEL1 signal
17 IS PLLSEL0 O 0/3.3 V DC CCD PLLSEL0 signal
18 IS DIVSEL O 0/3.3 V DC CCD DIVSEL signal
19 IS PLLSYNC O 0/3.3 V DC CCD PLLSYNC signal
20 PAGEST O 0/3.3 V DC PAGEST signal
21 OVMON I 0/3.3 V DC OVMON signal
22 IS RDY I 0/3.3 V DC CCD ready signal
23 IS SEL O 0/3.3 V DC CCD SEL signal
24 IS SDO I 0/3.3 V DC CCD serial communication signal
(pulse)
25 IS SDI O 0/3.3 V DC CCD serial communication signal
(pulse)
26 IS SCLK O 0/3.3 V DC CCD clock signal
(pulse)
27 IS SELAFE O 0/3.3 V DC CCD SEL signal
28 IS SDOAFE I 0/3.3 V DC CCD serial communication signal
(pulse)
29 IS SDIAFE O 0/3.3 V DC CCD serial communication signal
(pulse)
30 IS SCLKAFE O 0/3.3 V DC CCD clock signal
(pulse)
YC4 1 PGND - - Power ground
Connected 2 PGND - - Power ground
to the 3 SLAMPON O 0/24 V DC Exposure lamp: On/off
inverter 4 P24V O 24 V DC 24 V DC power output
PWB 5 P24V O 24 V DC 24 V DC power output
YC5 1 SCANNER SET O 0/5 V DC Scanner set signal
Connected 2 SGND - - Signal ground
to the main 3 SC IRN O 0/5 V DC Scanner IRN signal
PWB 4 SC SDIR O 0/5 V DC Scanner SDIR signal
5 SC SBSY O 0/5 V DC Scanner SBSY signal

2-3-26
2FB/2FC

Connector Pin No. Signal I/O Voltage Description


6 SC SDO O 0/5 V DC Scanner serial communication signal
YC5
(pulse)
Connected 7 SC SDI I 0/5 V DC Scanner serial communication signal
to the main (pulse)
PWB 8 SC SCLK I 0/5 V DC Scanner clock signal
(pulse)
YC6 1 DP END I 0/5 V DC DP END signal
Connected 2 N.C - - Not used
to the DP 3 DP TMG I 0/5 V DC DP timing signal
main PWB 4 DP RDY I 0/5 V DC DP ready signal
5 DP SEL O 0/5 V DC DP SEL signal
6 DP SDI O 0/5 V DC DP serial communication signal
(pulse)
7 DP SDO I 0/5 V DC DP serial communication signal
(pulse)
8 DP SCLK O 0/5 V DC DP clock signal
(pulse)
9 AGND - - Analog ground
10 AGND - - Analog ground
11 SGND - - Signal ground
12 SGND - - Signal ground
13 5V O 5 V DC 5 V DC power output
14 5V O 5 V DC 5 V DC power output
15 PGND - - Power ground
16 PGND - - Power ground
17 PGND - - Power ground
18 A24V O 24 V DC 24 V DC power output
19 A24V O 24 V DC 24 V DC power output
20 P24V O 24 V DC 24 V DC power output
21 P24V O 24 V DC 24 V DC power output
22 P24V O 24 V DC 24 V DC power output
23 CLK5V O 8 V DC 8 V DC power output
24 CLK5V O 8 V DC 8 V DC power output
25 SGND - - Signal ground
26 SGND - - Signal ground
YC7 1 P24V I 24 V DC 24 V DC power input
Connected 2 A24V I 24 V DC 24 V DC power input
to the DC 3 PGND - - Power ground
power 4 AGND - - Analog ground
source PWB 5 5V I 5 V DC 5 V DC power input
6 SGND - - Signal ground
7 SGND - - Signal ground
8 CLK5V I 8 V DC 8V DC power input
YC9 1 5V O 5 V DC 5 V DC power output
Connected 2 DPSW I 0/5 V DC DP set detection switch: On/off
to the origi- 3 SGND - - Signal ground
nal size 4 5V O 5 V DC 5 V DC power output
detection 5 ORGSW1 I 0/5 V DC Original size detection sensor: On/off
switch and 6 SGND - - Signal ground
DP set
detection
switch

1 SMOT AN O 0/24 V DC Scanner motor drive signal


YC10
(pulse)
Connected 2 SMOT COM O 24 V DC 24 V DC power output
to the scan- 3 SMOT A O 0/24 V DC Scanner motor drive signal
ner motor (pulse)

2-3-27
2FB/2FC

Connector Pin No. Signal I/O Voltage Description


4 SMOT B O 0/24 V DC Scanner motor drive signal
YC10
(pulse)
Connected 5 SMOT COM O 24 V DC 24 V DC power output
to the scan- 6 SMOT BN O 0/24 V DC Scanner motor drive signal
ner motor (pulse)

2-3-28
2FB/2FC

2-3-6 CCD PWB

CCDPWB

1A-1, 2A-1, 1A-2, 2A-2 Drivers


(U1,4)

SH, RS, CP, 2B Driver


(U2)

SHDPWB

Transistors OS1
A[9:0] Buffer CCDA[9:0]
CCD (Q5, Q7)
AFE (U6)
sensor
(U3) Front
(U5)
CLK, SDI, SEN
Transistors OS2
(Q1, Q2) SDO ISSCLKAFE
ISSDIAFE
Buffer ISSDOAFE SPWB
(U9)
ISSELAFE
CLK, SDI, SEN
Transistors OS3 SDO
(Q6, Q8)
AFE
Back
(U7)
C[9:0] Buffer CCDC[9:0]
Transistors OS4 (U8)
(Q3, Q4)

Figure 2-3-11 CCD PWB block diagram

1 YC1 26 1 YC3 26 1 YC2 26

U5 U7

U3
U2

U8 U6
U4 U1 U9

Figure 2-3-12 CCD PWB silk-screen diagram

2-3-29
2FB/2FC

Connector Pin No. Signal I/O Voltage Description


1 ADCLK-A I 0/3.3 V DC CCD A/D clock signal
YC1
(pulse)
Connected 2 RESETN-A I 0/3.3 V DC CCD reset signal
to the SHD 3 GND - - Signal ground
PWB 4 CCDA9 O 0/3.3 V DC Image data signal
(pulse)
5 CCDA8 O 0/3.3 V DC Image data signal
(pulse)
6 CCDA7 O 0/3.3 V DC Image data signal
(pulse)
7 CCDA6 O 0/3.3 V DC Image data signal
(pulse)
8 CCDA5 O 0/3.3 V DC Image data signal
(pulse)
9 GND - - Signal ground
10 CCDA4 O 0/3.3 V DC Image data signal
(pulse)
11 CCDA3 O 0/3.3 V DC Image data signal
(pulse)
12 CCDA2 O 0/3.3 V DC Image data signal
(pulse)
13 CCDA1 O 0/3.3 V DC Image data signal
(pulse)
14 CCDA0 O 0/3.3 V DC Image data signal
(pulse)
15 GND - - Signal ground
16 FESHD-A I 0/3.3 V DC CCD SHD timing signal
(pulse)
17 FECP-A I 0/3.3 V DC CCD CP timing signal
(pulse)
18 FESHP-A I 0/3.3 V DC CCD SHP timing signal
(pulse)
19 GND - - Signal ground
20 GND - - Signal ground
21 GND - - Signal ground
22 GND - - Signal ground
23 3.3V O 3.3 V DC 3.3 V DC power output
24 3.3V O 3.3 V DC 3.3 V DC power output
25 3.3V O 3.3 V DC 3.3 V DC power output
26 3.3V O 3.3 V DC 3.3 V DC power output
1 ADCLK-B I 0/3.3 V DC CCD A/D clock signal
YC2
(pulse)
Connected 2 RESETN-B I 0/3.3 V DC CCD reset signal
to the SHD 3 GND - - Signal ground
PWB 4 CCDC9 O 0/3.3 V DC Image data signal
(pulse)
5 CCDC8 O 0/3.3 V DC Image data signal
(pulse)
6 CCDC7 O 0/3.3 V DC Image data signal
(pulse)
7 CCDC6 O 0/3.3 V DC Image data signal
(pulse)
8 CCDC5 O 0/3.3 V DC Image data signal
(pulse)
9 GND - - Signal ground
10 CCDC4 O 0/3.3 V DC Image data signal
(pulse)
11 CCDC3 O 0/3.3 V DC Image data signal
(pulse)

2-3-30
2FB/2FC

Connector Pin No. Signal I/O Voltage Description


12 CCDC2 O 0/3.3 V DC Image data signal
YC2
(pulse)
Connected 13 CCDC1 O 0/3.3 V DC Image data signal
to the SHD (pulse)
PWB 14 CCDC0 O 0/3.3 V DC Image data signal
(pulse)
15 GND - - Signal ground
16 FESHD-B I 0/3.3 V DC CCD SHD timing signal
(pulse)
17 FECP-B I 0/3.3 V DC CCD CP timing signal
(pulse)
18 FESHP-B I 0/3.3 V DC CCD SHP timing signal
(pulse)
19 GND - - Signal ground
20 GND - - Signal ground
21 GND - - Signal ground
22 GND - - Signal ground
23 12V O 12 V DC 12 V DC power output
24 12V O 12 V DC 12 V DC power output
25 12V O 12 V DC 12 V DC power output
26 12V O 12 V DC 12 V DC power output
1 1A-1 I 0/5 V DC CCD clock 1A signal
YC3
(pulse)
Connected 2 2A-1 I 0/5 V DC CCD clock 2A signal
to the SHD (pulse)
PWB 3 1A-2 I 0/5 V DC CCD clock 1A signal
(pulse)
4 2A-2 I 0/5 V DC CCD clock 2A signal
(pulse)
5 GND - - Signal ground
6 GND - - Signal ground
7 GND - - Signal ground
8 GND - - Signal ground
9 2B0 I 0/5 V DC CCD clock 2B signal
(pulse)
10 SH0 I 0/5 V DC CCD clock SH signal
(pulse)
11 GND - - Signal ground
12 RS0 I 0/5 V DC CCD clock RS signal
(pulse)
13 CP0 I 0/5 V DC CCD clock CP signal
(pulse)
14 GND - - Signal ground
15 ISSCLKAFE I 0/5 V DC CCD clock signal
(pulse)
16 ISSDIAFE I 0/5 V DC CCD serial communication signal
(pulse)
17 ISSDOAFE O 0/5 V DC CCD serial communication signal
(pulse)
18 ISSELAFE I 0/5 V DC CCD SEL signal
19 GND - - Signal ground
20 GND - - Signal ground
21 GND - - Signal ground
22 GND - - Signal ground
23 CLK5V O 5 V DC 5 V DC power output
24 CLK5V O 5 V DC 5 V DC power output
25 CLK5V O 5 V DC 5 V DC power output
26 CLK5V O 5 V DC 5 V DC power output

2-3-31
2FB/2FC-2.0

2-3-7 Deck PWB

DKPWB
LCF SW A, B
R24V PE SW1, 2
DCSW1, 2
DCPSPWB R5V LIM SW1,2
PESW1, 2
LCF SW A1
LILSW1, 2
Reset IC RESET TIMSW1
(U8) Motor PF MOT1
drivers PF MOT2 PFM1, 2
(U10, U11)
LIFT MOT1 Motor
LIM1, 2 LIFT MOT2 drivers Motor
(U14, U18) driver TONER MOT
TM
CPU (U17)
(U6)
CAS1LS1, 2, 3 LCF1 SW1, 2, 3, 4 MAIN MOT CLK
CAS1DS MAIN MOT REM
CAS2LS1, 2, 3 LCF2 SW1, 2, 3, 4 DM
MAIN MOT ALM
CAS2DS
FEED B SW
FSW2

MP PE SW
MPPESW
MPPLSW MP PSD SW Motor
MPPWSW MP DIG 0, 1, 2 driver MP MOT
MPFDM
MPTSW MP TRY SW (U15)
MPSOL MP SOL
CONT SENS TCS
CONTENA SET TCDSW
DK SCLK
DK SDO

DK RDY
DK SEL
DK SDI

EPWB

Figure 2-3-13 Deck PWB block diagram

2-3-32
2FB/2FC

1
U11 U15

YC8

14
10
B9

A1

YC6
YC5

U10 U17

1
B1

A9

3
YC4
U12

1
YC3

U14
B12

A1

14

7
YC7

YC9

U6
B1

A12

U7
1
B13

A1

U4
9

X1
YC11

U5
YC2

U16
1

U18
B1

A13

YC1
YC10
4 1
15 1

Figure 2-3-14 Deck PWB silk-screen diagram

2-3-33
2FB/2FC-2.0

Connector Pin No. Signal I/O Voltage Description


YC1 1 24V I 24 V DC 24 V DC power input
Connected 2 PGND - - Power ground
to the DC 3 SGND - - Signal ground
power 4 5V I 5 V DC 5 V DC power input
source PWB
YC2 A1 CONT SENS O Analog Toner container sensor detection signal
Connected A2 MP TRY SW O 0/5 V DC MP tray switch: On/off
to the A3 MP PSD SW O 0/5 V DC MP paper length size switch: On/off
engine PWB A4 MP PE SW O 0/5 V DC MP paper empty switch: On/off
A5 MP SOL RTN I 0/24 V DC MP solenoid (return): On/off
A6 MP SOL PUL I 0/24 V DC MP solenoid (activate): On/off
A7 FEED B SW O 0/5 V DC Feed switch 2: On/off
A8 DK SEL(I) I 0/5 V DC Deck PWB SEL signal
A9 DK RDY(O) O 0/5 V DC Deck PWB ready signal
A10 DK SCLK(I) I 0/5 V DC Deck PWB clock signal
(pulse)
A11 DK SDO I 0/5 V DC Deck PWB serial communication signal
(pulse)
A12 DK SDI O 0/5 V DC Deck PWB serial communication signal
(pulse)
A13 SGND - - Signal ground
B1 CONT SET SW O 0/5 V DC Toner container detection switch: On/off
B2 MP DIG0 O 0/5 V DC MP paper width size switch: On/off
B3 MP DIG1 O 0/5 V DC MP paper width size switch: On/off
B4 MP DIG2 O 0/5 V DC MP paper width size switch: On/off
B5 MP MOT CLK I 0/5 V DC MP feed motor clock signal
(pulse)
B6 MP MOT REM I 0/5 V DC MP feed motor: On/off
B7 MP MOT HLD I 0/5 V DC MP feed motor hold signal
B8 MP MOT I 0/5 V DC MP feed motor mode signal
MODE
B9 MP MOT CW I 0/5 V DC MP feed motor CWB signal
B10 MAIN MOT I 0/24 V DC Drive motor: On/off
REM
B11 MAIN MOT O 0/5 V DC Drive motor alarm signal
ALM
B12 N.C - - Not used
B13 SGND - - Signal ground
YC3 1 SGND - - Signal ground
Connected 2 LCF1 SW1 I 0/5 V DC Cassette 1 level sensor 1: On/off
to the cas- 3 5V O 5 V DC 5 V DC power output
sette 1 level 4 SGND - - Signal ground
sensor 1/2/ 5 LCF1 SW2 I 0/5 V DC Cassette 1 level sensor 2: On/off
3, cassette 1 6 5V O 5 V DC 5 V DC power output
detection
7 SGND - - Signal ground
sensor and
8 LCF1 SW3 I 0/5 V DC Cassette 1 level sensor 3: On/off
lift motor 1
9 5V O 5 V DC 5 V DC power output
10 SGND - - Signal ground
11 LCF1 SW4 I 0/5 V DC Cassette 1 detection sensor: On/off
12 5V O 5 V DC 5 V DC power output
13 LIFT MOT1 L O 0/24 V DC Lift motor 1: On/off
14 LIFT MOT1 H O 0/24 V DC Lift motor 1: On/off
YC4 1 SGND - - Signal ground
Connected 2 FEED B SW I 0/5 V DC Feed switch 2: On/off
to feed 3 5V O 5 V DC 5 V DC power output
switch 2

2-3-34
2FB/2FC-2.0

Connector Pin No. Signal I/O Voltage Description


YC5 A1 24V I 24 V DC 24 V DC power input
Connected A2 MP SOL PUL O 0/24 V DC MP solenoid (activate): On/off
to the MP A3 MP SOL RTN O 0/24 V DC MP solenoid (return): On/off
tray unit A4 5V O 5 V DC 5 V DC power output
A5 MP PE SW I 0/5 V DC MP paper empty switch: On/off
A6 SGND - - Signal ground
A7 5V O 5 V DC 5 V DC power output
A8 CONT SENS I Analog Toner container detection signal
A9 SGND - - Signal ground
B1 SGND - - Signal ground
B2 MP DIG2 I 0/5 V DC MP paper width size switch: On/off
B3 MP DIG1 I 0/5 V DC MP paper width size switch: On/off
B4 MP DIG0 I 0/5 V DC MP paper width size switch: On/off
B5 MP PSD SW I 0/5 V DC MP paper length size switch: On/off
B6 SGND - - Signal ground
B7 SGND - - Signal ground
B8 MP TRY SW I 0/5 V DC MP tray switch: On/off
B9 5V O 5 V DC 5 V DC power output
1 MP MOT/A O 0/24 V DC MP feed motor drive signal
YC6
(pulse)
Connected 2 24V O 24 V DC 24 V DC power output
to the MP 3 MP MOT A O 0/24 V DC MP feed motor drive signal
feed motor, (pulse)
toner motor 4 MP MOT B O 0/24 V DC MP feed motor drive signal
and toner (pulse)
container 5 24V O 24 V DC 24 V DC power output
detection 6 MP MOT/B O 0/24 V DC MP feed motor drive signal
switch (pulse)
7 TONER MOT/B O 0/24 V DC Toner motor drive signal
(pulse)
8 TONER MOT/A O 0/24 V DC Toner motor drive signal
(pulse)
9 TONER MOT B O 0/24 V DC Toner motor drive signal
(pulse)
10 TONER MOT A O 0/24 V DC Toner motor drive signal
(pulse)
11 SGND - - Signal ground
12 CONTENA SET I 0/5 V DC Toner container detection switch: On/off
13 N.C - - Not used
14 N.C - - Not used
YC7 A1 SGND - - Signal ground
Connected A2 LCF SW B I 0/5 V DC Deck conveying switch 2: On/off
to the deck A3 5V O 5 V DC 5 V DC power output
conveying A4 SGND - - Signal ground
unit A5 LCF SW A I 0/5 V DC Deck conveying switch 1: On/off
A6 5V O 5 V DC 5 V DC power output
A7 SGND - - Signal ground
A8 LCF SET I 0/5 V DC Deck conveying unit set signal
A9 SGND - - Signal ground
A10 N.C - - Not used
A11 5V O 5 V DC 5 V DC power output
A12 LCF SW A1 I 0/5 V DC Timing switch 1: On/off
B1 SGND - - Signal ground
B2 LIM SW1 I 0/5 V DC Lift limit switch 1: On/off
B3 5V O 5 V DC 5 V DC power output
B4 SGND - - Signal ground
B5 PE SW1 I 0/5 V DC Paper empty switch 1: On/off

2-3-35
2FB/2FC

Connector Pin No. Signal I/O Voltage Description


YC7 B6 5V O 5 V DC 5 V DC power output
Connected B7 SGND - - Signal ground
to the deck B8 LIM SW2 I 0/5 V DC Lift limit switch 2: On/off
conveying B9 5V O 5 V DC 5 V DC power output
unit B10 SGND - - Signal ground
B11 PE SW2 I 0/5 V DC Paper empty switch 2: On/off
B12 5V O 5 V DC 5 V DC power output
1 PF MOT1/A O 0/24 V DC Paper feed motor 1 drive signal
YC8
(pulse)
Connected 2 R24V O 24 V DC 24 V DC power output
to paper 3 PF MOT1 A O 0/24 V DC Paper feed motor 1 drive signal
feed motor 1 (pulse)
and 2 4 PF MOT1 B O 0/24 V DC Paper feed motor 1 drive signal
(pulse)
5 R24V O 24 V DC 24 V DC power output
6 PF MOT1/B O 0/24 V DC Paper feed motor 1 drive signal
(pulse)
7 PF MOT2 A O 0/24 V DC Paper feed motor 2 drive signal
(pulse)
8 PF MOT2 B O 0/24 V DC Paper feed motor 2 drive signal
(pulse)
9 PF MOT2/A O 0/24 V DC Paper feed motor 2 drive signal
(pulse)
10 PF MOT2/B O 0/24 V DC Paper feed motor 2 drive signal
(pulse)
YC10 1 SGND - - Signal ground
Connected 2 LCF2 SW1 I 0/5 V DC Cassette 2 level sensor 1: On/off
to cassette 2 3 5V O 5 V DC 5 V DC power output
level sensor 4 SGND - - Signal ground
1/2/3, cas- 5 LCF2 SW2 I 0/5 V DC Cassette 2 level sensor 2: On/off
sette 2 6 5V O 5 V DC 5 V DC power output
detection
7 SGND - - Signal ground
sensor and
8 LCF2 SW3 I 0/5 V DC Cassette 2 level sensor 3: On/off
lift motor 2
9 5V O 5 V DC 5 V DC power output
10 SGND - - Signal ground
11 LCF2 SW4 I 0/5 V DC Cassette 2 detection sensor: On/off
12 5V O 5 V DC 5 V DC power output
13 LIFT MOT2 L O 0/24 V DC Lift motor 2: On/off
14 LIFT MOT2 H O 0/24 V DC Lift motor 2: On/off
15 N.C - - Not used
1 MAIN MOT CLK O 0/5 V DC Drive motor clock signal
YC11
(pulse)
Connected 2 MAIN MOT I 0/5 V DC Drive motor alarm signal
to the drive ALM
motor 3 MAIN MOT O 0/24 V DC Drive motor: On/off
REM
4 5V O 5 V DC 5 V DC power output
5 SGND - - Signal ground
6 PGND - - Power ground
7 PGND - - Power ground
8 24V O 24 V DC 24 V DC power output
9 24V O 24 V DC 24 V DC power output

2-3-36
2FB/2FC

2-3-8 Cassette PWB

CSPWB
R24V
PE SW3, 4
DCPSPWB R5V
LMT SW3, 4 PESW3, 4
FEED SW D1, E1 LILSW3, 4
Reset IC RESET
TIMSW2, 3
(U4)
Motor PF MOT3 PFM3, 4
drivers PF MOT4
LIFT MOT3 Motor (U6, U7)
LIFT MOT4 drivers CPU
(U8, U13) (U2)
LIM3, 4
LIFT3 ESW1, 2 Motor
LIFT4 ESW1, 2 driver VF MOT VFDM
(U12)

PSD SW3, 4
PLSW1, 2 CS3 DIG0, 1, 2 TFR MOT CLK
PWSW1, 2
CS4 DIG0, 1, 2 TFR MOT REM TRM
FSW3, 4, 5
FSW C, D, E TFR MOT ALM

CS PAUSE
CS SCLK
CS SDO

CS RDY
CS SEL
CS SDI

EPWB

Figure 2-3-15 Cassette PWB block diagram

B12 B1

14 1 26 1
YC2 YC4
A1 YC5 A12
14 1

YC6
U13
1

YC3

U8
4
7

U6 U7
YC1

U11
1
1
YC7

X1 U12
U1
U2
7

U14 U3 U5
U9

Figure 2-3-16 Cassette PWB silk-screen diagram

2-3-37
2FB/2FC

Connector Pin No. Signal I/O Voltage Description


YC1 1 24V I 24 V DC 24 V DC power input
Connected 2 PGND - - Power ground
to the DC 3 SGND - - Signal ground
power 4 5V I 5 V DC 5 V DC power input
source PWB
YC2 1 5V O 5 V DC 5 V DC power output
Connected 2 DISPOSL SIG I 0/5 V DC Waste toner sensor: On/off
to the 3 SGND - - Signal ground
engine PWB 4 DISPOSL SIG O 0/5 V DC Waste toner sensor: On/off
and waste 5 CS SEL(I) I 0/5 V DC Cassette PWB SEL signal
toner sensor 6 CS RDY(O) O 0/5 V DC Cassette PWB ready signal
7 CS SCLK(I) I 0/5 V DC Cassette PWB clock signal
(pulse)
8 CS SDO I 0/5 V DC Cassette PWB serial communication signal
(pulse)
9 CS SDI O 0/5 V DC Cassette PWB serial communication signal
(pulse)
10 CS PAUSE I 0/5 V DC Cassette PWB PAUSE signal
11 TFR MOT REM I 0/24 V DC Transfer motor: On/off
12 TFR MOT ALM O 0/5 V DC Transfer motor alarm signal
13 SGND - - Signal ground
14 SGND - - Signal ground
1 TFR MOT CLK O 0/5 V DC Transfer motor clock signal
YC3
(pulse)
Connected 2 TFR MOT ALM I 0/5 V DC Transfer motor alarm signal
to the trans- 3 TFR MOT REM O 0/24 V DC Transfer motor: On/off
fer motor 4 5V O 5 V DC 5 V DC power output
5 PGND - - Power ground
6 PGND - - Power ground
7 R24V O 24 V DC 24 V DC power output
YC4 1 5V O 5 V DC 5 V DC power output
Connected 2 5V O 5 V DC 5 V DC power output
to the pri- 3 LMT SW3 I 0/5 V DC Lift limit switch 3: On/off
mary paper 4 LMT SW4 I 0/5 V DC Lift limit switch 4: On/off
feed unit, 5 SGND - - Signal ground
paper width 6 SGND - - Signal ground
size switch 1
7 5V O 5 V DC 5 V DC power output
and 2
8 5V O 5 V DC 5 V DC power output
9 PE SW3 I 0/5 V DC Paper empty switch 3: On/off
10 PE SW4 I 0/5 V DC Paper empty switch 4: On/off
11 SGND - - Signal ground
12 SGND - - Signal ground
13 SGND - - Signal ground
14 SGND - - Signal ground
15 CS3 DIG 2 I 0/5 V DC Paper width size switch 1: On/off
16 CS4 DIG 2 I 0/5 V DC Paper width size switch 2: On/off
17 CS3 DIG 1 I 0/5 V DC Paper width size switch 1: On/off
18 CS4 DIG 1 I 0/5 V DC Paper width size switch 2: On/off
19 CS3 DIG 0 I 0/5 V DC Paper width size switch 1: On/off
20 CS4 DIG 0 I 0/5 V DC Paper width size switch 2: On/off
21 5V O 5 V DC 5 V DC power output
22 5V O 5 V DC 5 V DC power output
23 FEED D1 SW I 0/5 V DC Timing switch 2: On/off
24 FEED E1 SW I 0/5 V DC Timing switch 3: On/off
25 SGND - - Signal ground
26 SGND - - Signal ground

2-3-38
2FB/2FC

Connector Pin No. Signal I/O Voltage Description


YC5 A1 LIFT3 ESW 2 I 0/5 V DC Cassette 3 paper empty detection signal
Connected A2 SGND - - Signal ground
to lift motor A3 LIFT3 ESW 1 I 0/5 V DC Cassette 3 paper empty detection signal
3/4, paper A4 LIFT MOT3 L O 0/24 V DC Lift motor 3: On/off
length size A5 LIFT MOT3 H O 0/24 V DC Lift motor 3: On/off
switch 1/2, A6 LIFT4 ESW 2 I 0/5 V DC Cassette 4 paper empty detection signal
feed switch
A7 SGND - - Signal ground
3/4/5
A8 LIFT4 ESW 1 I 0/5 V DC Cassette 4 paper empty detection signal
A9 LIFT MOT4 L O 0/24 V DC Lift motor 4: On/off
A10 LIFT MOT4 H O 0/24 V DC Lift motor 4: On/off
A11 SGND - - Signal ground
A12 PSD SW3 I 0/5 V DC Paper length size switch 1: On/off
B1 N.C - - Not used
B2 SGND - - Signal ground
B3 PSD SW4 I 0/5 V DC Paper length size switch 2: On/off
B4 SGND - - Signal ground
B5 FSW C I 0/5 V DC Feed switch 3: On/off
B6 5V O 5 V DC 5 V DC power output
B7 SGND - - Signal ground
B8 FSW D I 0/5 V DC Feed switch 4: On/off
B9 5V O 5 V DC 5 V DC power output
B10 SGND - - Signal ground
B11 FSW E I 0/5 V DC Feed switch 5: On/off
B12 5V O 5 V DC 5 V DC power output
1 VF MOT/A O 0/24 V DC Vertical feed motor drive signal
YC6
(pulse)
Connected 2 24V O 24 V DC 24 V DC power output
to the verti- 3 VF MOT A O 0/24 V DC Vertical feed motor drive signal
cal feed (pulse)
motor, paper 4 VF MOT B O 0/24 V DC Vertical feed motor drive signal
feed motor (pulse)
3/4 5 24V O 24 V DC 24 V DC power output
6 VF MOT/B O 0/24 V DC Vertical feed motor drive signal
(pulse)
7 PF MOT4 A O 0/24 V DC Paper feed motor 4 drive signal
(pulse)
8 PF MOT4 B O 0/24 V DC Paper feed motor 4 drive signal
(pulse)
9 PF MOT4/A O 0/24 V DC Paper feed motor 4 drive signal
(pulse)
10 PF MOT4/B O 0/24 V DC Paper feed motor 4 drive signal
(pulse)
11 PF MOT3 A O 0/24 V DC Paper feed motor 3 drive signal
(pulse)
12 PF MOT3 B O 0/24 V DC Paper feed motor 3 drive signal
(pulse)
13 PF MOT3/A O 0/24 V DC Paper feed motor 3 drive signal
(pulse)
14 PF MOT3/B O 0/24 V DC Paper feed motor 3 drive signal
(pulse)

2-3-39
2FB/2FC

2-3-9 Duplex PWB

DUPPWB
R24V DLP MOT CLK
DCPSPWB R5V DLP MOT REM
DEVM
DLP MOT ALM
Reset IC RESET
(U7)
Motor
driver DUP SIDE MOT DUPSRM
DUP SB SOL ATC
(U8)
DUPSBSOL DUP SB SOL PUL

Motor
CPU driver DUP FEED MOT DUPFDM
DUP FS SOL ATC
DUPFSSOL (U6) (U9)
DUP FS SOL PUL

Motor
driver DUP SB MOT
DUP CONV SW A, B, C DUPSBM
DUPCSW1, 2, 3 (U12)
DUPSRSW DUP SIDE REG SW
DUPJSW DUP JAM SW FUSER MOT CLK
DUPFSW DUP FEED SW FUSER MOT REM
FM
FUSER MOT ALM

FS SW
FSSW Motor
driver REG MOT
RM
(U10)
RSW REG SW
DUP PAUSE

FSW1 FEED A SW Motor


DUP SCLK
DUP SDO

DUP RDY
DUP SEL

EJECT SW FEED MOT


DUP SDI

ESW driver
FDM
(U11)

EPWB

Figure 2-3-17 Duplex PWB block diagram

2-3-40
2FB/2FC

22 2 24 2
4 1 21 1
12 1 23 1
YC7 YC5
YC1 YC6
5 1

YC8

U10

U4 U3 U5
U8
U11

1
U12

YC4
U6

U7 U9

9
U13 YC2
X1 A1 A11

7 1 B11 B1
YC3

Figure 2-3-18 Duplex PWB silk-screen diagram

2-3-41
2FB/2FC

Connector Pin No. Signal I/O Voltage Description


YC1 1 24V I 24 V DC 24 V DC power input
Connected 2 PGND - - Power ground
to the DC 3 SGND - - Signal ground
power 4 5V I 5 V DC 5 V DC power input
source PWB
YC2 A1 EJECT SW O 0/5 V DC Exit switch: On/off
Connected A2 FEED A SW O 0/5 V DC Feed switch 1: On/off
to the A3 REG SW O 0/5 V DC Registration switch: On/off
engine PWB A4 N.C - - Not used
A5 DUP PAUSE I 0/5 V DC Duplex PWB PAUSE signal
A6 DUP SEL(O) I 0/5 V DC Duplex PWB SEL signal
A7 DUP RDY(I) O 0/5 V DC Duplex PWB ready signal
A8 DUP SCLK(O) I 0/5 V DC Duplex PWB clock signal
(pulse)
A9 DUP SDO I 0/5 V DC Duplex PWB serial communication signal
(pulse)
A10 DUP SDI O 0/5 V DC Duplex PWB serial communication signal
(pulse)
A11 SGND - - Signal ground
B1 FUSER MOT I 0/24 V DC Fuser motor: On/off
REM
B2 FUSER MOT O 0/5 V DC Fuser motor alarm signal
ALM
B3 FEED MOT I 0/5 V DC Feed motor mode signal
MODE
B4 FEED MOT I 0/5 V DC Feed motor hold signal
HLD
B5 FEED MOT I 0/5 V DC Feed motor: On/off
REM
B6 FEED MOT I 0/5 V DC Feed motor clock signal
CLK (pulse)
B7 REG MOT I 0/5 V DC Registration motor mode signal
MODE
B8 REG MOT HLD I 0/5 V DC Registration motor hold signal
B9 REG MOT REM I 0/5 V DC Registration motor: On/off
B10 REG MOT CLK I 0/5 V DC Registration motor clock signal
(pulse)
B11 SGND - - Signal ground
1 FUSER MOT O 0/5 V DC Fuser motor clock signal
YC4
CLK (pulse)
Connected 2 FUSER MOT I 0/5 V DC Fuser motor alarm signal
to the fuser ALM
motor 3 FUSER MOT O 0/24 V DC Fuser motor: On/off
REM
4 5V O 5 V DC 5 V DC power output
5 SGND - - Signal ground
6 PGND - - Power ground
7 PGND - - Power ground
8 R24V O 24 V DC 24 V DC power output
9 R24V O 24 V DC 24 V DC power output

2-3-42
2FB/2FC

Connector Pin No. Signal I/O Voltage Description


1 REG MOT/B O 0/24 V DC Registration motor drive signal
YC5
(pulse)
Connected 2 DUP FEED O 0/24 V DC Duplex feed motor drive signal
to the regis- MOT/B (pulse)
tration 3 24V O 24 V DC 24 V DC power output
motor, feed 4 DUP FEED O 0/24 V DC Duplex feed motor drive signal
motor, MOT B (pulse)
duplex side 5 REG MOT B O 0/24 V DC Registration motor drive signal
registration (pulse)
motor and 6 DUP FEED O 0/24 V DC Duplex feed motor drive signal
duplex MOT A (pulse)
switchback
7 REG MOT A O 0/24 V DC Registration motor drive signal
motor
(pulse)
8 DUP FEED O 0/24 V DC Duplex feed motor drive signal
MOT/A (pulse)
9 24V O 24 V DC 24 V DC power output
10 DUP SIDE MOT O 0/24 V DC Duplex side registration motor drive signal
A (pulse)
11 REG MOT/A O 0/24 V DC Registration motor drive signal
(pulse)
12 DUP SIDE MOT O 0/24 V DC Duplex side registration motor drive signal
B (pulse)
13 FEED MOT/B O 0/24 V DC Feed motor drive signal
(pulse)
14 DUP SIDE O 0/24 V DC Duplex side registration motor drive signal
MOT/A (pulse)
15 24V O 24 V DC 24 V DC power output
16 DUP SIDE O 0/24 V DC Duplex side registration motor drive signal
MOT/B (pulse)
17 FEED MOT B O 0/24 V DC Feed motor drive signal
(pulse)
18 DUP SB MOT A O 0/24 V DC Duplex switchback motor drive signal
(pulse)
19 FEED MOT A O 0/24 V DC Feed motor drive signal
(pulse)
20 DUP SB MOT B O 0/24 V DC Duplex switchback motor drive signal
(pulse)
21 24V O 24 V DC 24 V DC power output
22 DUP SB MOT/A O 0/24 V DC Duplex switchback motor drive signal
(pulse)
23 FEED MOT/A O 0/24 V DC Feed motor drive signal
(pulse)
24 DUP SB MOT/B O 0/24 V DC Duplex switchback motor drive signal
(pulse)
YC6 1 5V O 5 V DC 5 V DC power output
Connected 2 REG SW I 0/5 V DC Registration switch: On/off
to the con- 3 SGND - - Signal ground
veying unit 4 5V O 5 V DC 5 V DC power output
5 FEED A SW I 0/5 V DC Feed switch 1: On/off
6 SGND - - Signal ground
7 5V O 5 V DC 5 V DC power output
8 EJECT SW I 0/5 V DC Exit switch: On/off
9 SGND - - Signal ground
10 5V O 5 V DC 5 V DC power output
11 FS SW I 0/5 V DC Feedshift switch: On/off
12 SGND - - Signal ground

2-3-43
2FB/2FC

Connector Pin No. Signal I/O Voltage Description


YC7 1 DUP FEED SW I 0/5 V DC Duplex feed switch: On/off
Connected 2 N.C - - Not used
to the 3 DUP CONV SW I 0/5 V DC Duplex conveying switch 1: On/off
duplex unit A
4 N.C - - Not used
5 DUP CONV SW I 0/5 V DC Duplex conveying switch 2: On/off
B
6 24V O 24 V DC 24 V DC power output
7 DUP CONV SW I 0/5 V DC Duplex conveying switch 3: On/off
C
8 24V O 24 V DC 24 V DC power output
9 DUP JAM SW I 0/5 V DC Duplex jam detection switch: On/off
10 24V O 24 V DC 24 V DC power output
11 DUP SIDE SW I 0/5 V DC Duplex side registration switch: On/off
12 SGND - - Signal ground
13 DUP SET I 0/5 V DC Duplex unit detection signal
14 DUP SB SOL O 0/24 V DC Duplex switchback solenoid (activate): On/off
PUL
15 5V O 5 V DC 5 V DC power output
16 DUP SB SOL O 0/24 V DC Duplex switchback solenoid (return): On/off
ATC
17 N.C - - Not used
18 24V O 24 V DC 24 V DC power output
19 DUP FS SOL O 0/24 V DC Duplex feedshift solenoid (activate): On/off
ATC
20 24V O 24 V DC 24 V DC power output
21 DUP FS SOL O 0/24 V DC Duplex feedshift solenoid (activate): On/off
PUL
22 N.C - - Not used
YC8 1 24V O 24 V DC 24 V DC power output
Connected 2 PGND - - Power ground
to the devel- 3 DLP MOT REM O 0/24 V DC Developing motor: On/off
oping motor 4 DLP ALM I 0/5 V DC Developing motor alarm signal
5 DLP CLK O 0/5 V DC Developing motor clock signal
(pulse)

2-3-44
2FB/2FC

2-3-10 Operation PWB

A B
OPWB

DIGKEY1 KEY23 A KEY24 A KEY25 A KEY26 A


CN1-1
KEY28 KEY29 KEY30
DIGKEY2 KEY27 A KEY33 B KEY34 B KEY35 B
CN1-2
KEY31 KEY32
DIGKEY3 KEY36 B KEY37 B
CN1-3
D4 D5 D6 D7
SCAN1
CN1-4
SCAN2
CN1-5
SCAN3
CN1-6
SCAN4
CN1-7
L7 L10 L14 L17
L7-1 L10-1
DIGLED1 R100
CN1-8
L15 L19
L7-3 L10-3
DIGLED2 R102
CN1-9
L8 L11 L16 L21
L8-1 L11-1
DIGLED3 R104
CN1-10
L23
L8-3 L11-3
DIGLED4 R106
CN1-11
MPWB L9 L12 L25
L9-1
DIGLED5 R108
CN1-12
L13
L9-3
DIGLED6 R110
CN1-13

OPWB

DIGKEY4 KEY1 KEY2 KEY3 KEY4


CN3-1
DIGKEY5 KEY5 KEY6 KEY7 KEY8
CN3-2
DIGKEY6 KEY9 KEY10 KEY11 KEY12
CN3-3
DIGKEY7 KEY13 KEY14 KEY15 KEY16
CN3-4
DIGKEY8 KEY17 KEY18 KEY19 KEY20
CN3-5
DIGKEY9 KEY21
CN3-6
D1 D2 D3
SCAN5
CN3-7
SCAN6
CN3-8
SCAN7
CN3-9
SCAN8
CN3-10
L1 L3
DIGLED7 R1
CN3-11
L4 L5 L6
DIGLED8 R2
CN3-12

Figure 2-3-19 Operation PWB block diagram

2-3-45
2FB/2FC

SW19 CN3

SW20 L1 L2
SW21
Q2
Q1 SW22
SW1 SW5 SW9 SW9
T1
L4
SW2 SW6 SW10 Q4
CN6 SW16
Q3
L5
SW14
SW3 SW7 SW11
SW17
L3
L6
SW4 SW8 SW12
SW18
SW15

L17 L19 L21 L23 L25


IC1 CN2 CN1
K28 K33 K29 K34 K30 K35 K31 K36 BZ1 K32 K37
K23
L7

K24 L13
L8

K25 L14
L9
CN5

K26 L15
L10
CN4

K27 L16
L11

Figure 2-3-20 Operation PWB silk-screen diagram

2-3-46
2FB/2FC

Connector Pin No. Signal I/O Voltage Description


1 DIG KEY_1 O 0/5 V DC DIG KEY_1 signal
CN1
(pulse)
Connected 2 DIG KEY_2 O 0/5 V DC DIG KEY_2 signal
to the main (pulse)
PWB 3 DIG KEY_3 O 0/5 V DC DIG KEY_3 signal
(pulse)
4 SCAN_1 I 0/5 V DC SCAN_1 signal
(pulse)
5 SCAN_2 I 0/5 V DC SCAN_2 signal
(pulse)
6 SCAN_3 I 0/5 V DC SCAN_3 signal
(pulse)
7 SCAN_4 I 0/5 V DC SCAN_4 signal
(pulse)
8 DIG LED_1 I 0/5 V DC DIG LED_1 signal
(pulse)
9 DIG LED_2 I 0/5 V DC DIG LED_2 signal
(pulse)
10 DIG LED_3 I 0/5 V DC DIG LED_3 signal
(pulse)
11 DIG LED_4 I 0/5 V DC DIG LED_4 signal
(pulse)
12 DIG LED_5 I 0/5 V DC DIG LED_5 signal
(pulse)
13 DIG LED_6 I 0/5 V DC DIG LED_6 signal
(pulse)
CN2 1 VEE_OFF I 0/5 V DC LCD power control signal
Connected 2 LCD D3 I 0/5 V DC LCD data signal
to the main (pulse)
PWB 3 LCD D2 I 0/5 V DC LCD data signal
(pulse)
4 LCD D1 I 0/5 V DC LCD data signal
(pulse)
5 LCD D0 I 0/5 V DC LCD data signal
(pulse)
6 LCD DISP OFF I 0/5 V DC LCD display: On/off
7 LCD VSS2 - - Signal ground
8 LCD VDD I 5 V DC 5 V DC power input
9 LCD VSS1 - - Signal ground
10 LCD CP I 0/5 V DC LCD CP signal
(pulse)
11 LCD LOAD I 0/5 V DC LCD LOAD signal
12 LCD FRAME I 0/5 V DC LCD FRAME signal
13 Y2 I Analog Touch panel detection voltage Y2
14 X2 I Analog Touch panel detection voltage X2
15 Y1 O Analog Touch panel detection voltage Y1
16 X1 O Analog Touch panel detection voltage X1
17 BUZZER I 0/5 V DC BUZZER signal
1 DIG KEY_4 O 0/5 V DC DIG KEY_4 signal
CN3
(pulse)
Connected 2 DIG KEY_5 O 0/5 V DC DIG KEY_5 signal
to the main (pulse)
PWB 3 DIG KEY_6 O 0/5 V DC DIG KEY_6 signal
(pulse)
4 DIG KEY_7 O 0/5 V DC DIG KEY_7 signal
(pulse)
5 DIG KEY_8 O 0/5 V DC DIG KEY_8 signal
(pulse)

2-3-47
2FB/2FC

Connector Pin No. Signal I/O Voltage Description


6 DIG KEY_9 O 0/5 V DC DIG KEY_9 signal
YC3
(pulse)
Connected 7 SCAN_5 I 0/5 V DC SCAN_5 signal
to the main (pulse)
PWB 8 SCAN_6 I 0/5 V DC SCAN_6 signal
(pulse)
9 SCAN_7 I 0/5 V DC SCAN_7 signal
(pulse)
10 SCAN_8 I 0/5 V DC SCAN_8 signal
(pulse)
11 DIG LED_7 I 0/5 V DC DIG LED_7 signal
(pulse)
12 DIG LED_8 I 0/5 V DC DIG LED_8 signal
(pulse)
13 5V I 5 V DC 5 V DC power input
14 SGND - - Signal ground
15 LAMP OFF I 0/5 V DC LCD back light signal
16 24V I 24 V DC 24 V DC power input
17 PGND - - Power ground
18 SGND - - Signal ground
19 PH_LED I 0/5 V DC Energy saver key LED display: On/off
20 PH_KEY O 0/5 V DC Energy saver key: On/off

2-3-48
2FB/2FC

2-3-11 DP main PWB


DPMPWB
CISSHDPWB
SSCLK
WRSET SSDI
PAGEST SSEL
PLLSEL1 SSDO
PLLSEL0 SRDY
ASIC WSCLK TMG2 SPWB
WSDO OVSYNC
WSEL FEED
WSDI +24V
CPU
WRDY (U1) +A24V
OVMONOUT +5V

RGDATA
TMG1SW
LST
Image data

RGCLK DPTSW1
RGLD TMG2SW
DPTSW2
RGRDWR FDSW OFSW
RGOUT REGSW
ORSW
+A24V LHSW
DPLULSW
+5V LLSW
DPLLLSW
SETSW
OSSW
Reset IC ORGLSW OLSW
ORGW OWSW
12V
6V

EEPROM W1SW
W2SW
X'tal CISOPN
CIS CISOCSW
COVOPN
DPSSW2
Exposure lamp DPOPN
DPSSW1
FMA, A-, B, B-
OFM
RMA, A-, B, B-
ORM
+24V CMA, A-, B, B- OCM
DPINPWB INVREM LMA, A-, B, B-
DPLIM
LEDG, LEDR
LEDPWB
FANREM
DPFM

Figure 2-3-21 DP main PWB block diagram


1
2

1
2

1
2

1
2
1

YC13
YC8

YC9

YC6
23

24

3 1
YC7

10

U5
U9
5
4

YC5
5
6
YC2

YC3
10
9
12
11

U4
U7
1
1

12
1

U3
21

22

U8
YC11

X1

YC4
YC1

U1
3

6 1
U2
2
YC12
7

YC15

U6
YC14
U10
1

1 5
1

YC10
Figure 2-3-22 DP main PWB silk-screen diagram

2-3-49
2FB/2FC

Connector Pin No. Signal I/O Voltage Description


YC1 1 24V I 24 V DC 24 V DC power input
Connected 2 24V I 24 V DC 24 V DC power input
to the scan- 3 24V I 24 V DC 24 V DC power input
ner PWB 4 A24V I 24 V DC 24 V DC power input
5 A24V I 24 V DC 24 V DC power input
6 PGND - - Power ground
7 PGND - - Power ground
8 PGND - - Power ground
9 5V I 5 V DC 5 V DC power input
10 5V I 5 V DC 5 V DC power input
11 SGND - - Signal ground
12 SGND - - Signal ground
13 AGND - - Analog ground
14 AGND - - Analog ground
15 SSCLK I 0/5 V DC DP clock signal
(pulse)
16 SSDO O 0/5 V DC DP serial communication signal
(pulse)
17 SSDI I 0/5 V DC DP serial communication signal
(pulse)
18 SSEL I 0/5 V DC DP SEL signal
19 SRDY O 0/5 V DC DP ready signal
20 OVSYNC I 0/5 V DC OVSYNC signal
21 TMG2 O 0/5 V DC DP timing signal
22 FEED O 0/5 V DC DP FEED signal
YC2 1 RGDATA O 0/5 V DC CIS data signal
Connected 2 RGCLK O 0/5 V DC CIS clock signal
to the CIS (pulse)
SHD PWB 3 RGLD O 0/5 V DC CIS LD signal
4 RGRDWR O 0/5 V DC CIS RDWR signal
5 RGOUT O 0/5 V DC CIS OUT signal
6 AGND - - Analog ground
7 AGND - - Analog ground
8 A24V O 24 V DC 24 V DC power output
9 A24V O 24 V DC 24 V DC power output
10 SGND - - Signal ground
11 SGND - - Signal ground
12 5V O 5 V DC 5 V DC power output
13 5V O 5 V DC 5 V DC power output
14 WREST O 0/5 V DC CIS reset signal
15 PAGEST O 0/5 V DC PAGEST signal
16 PLLSEL0 O 0/5 V DC PLLSEL0 signal
17 PLLSEL1 O 0/5 V DC PLLSEL1 signal
18 WSCLK O 0/5 V DC CIS clock signal
(pulse)
19 WSDO I 0/5 V DC CIS serial communication signal
(pulse)
20 WSDI O 0/5 V DC CIS serial communication signal
(pulse)
21 WSEL O 0/5 V DC CIS SEL signal
22 WRDY I 0/5 V DC CIS ready signal
23 OVMONOUT I 0/5 V DC OVMONOUT signal
24 N.C - - Not used

2-3-50
2FB/2FC

Connector Pin No. Signal I/O Voltage Description


YC3 1 FMCOMA O 24 V DC 24 V DC power output
Connected 2 FMCOMB O 24 V DC 24 V DC power output
to the origi- 3 FMA O 0/24 V DC Original feed motor drive signal
nal feed (pulse)
motor and 4 FMB O 0/24 V DC Original feed motor drive signal
DP lift motor (pulse)
5 FM_A O 0/24 V DC Original feed motor drive signal
(pulse)
6 FM_B O 0/24 V DC Original feed motor drive signal
(pulse)
7 LM_B O 0/24 V DC DP lift motor drive signal
(pulse)
8 LMB O 0/24 V DC DP lift motor drive signal
(pulse)
9 LMA O 0/24 V DC DP lift motor drive signal
(pulse)
10 LM_A O 0/24 V DC DP lift motor drive signal
(pulse)
YC4 1 RMCOMA O 24 V DC 24 V DC power output
Connected 2 RMCOMB O 24 V DC 24 V DC power output
to the origi- 3 RMA O 0/24 V DC Original registration motor drive signal
nal registra- (pulse)
tion motor 4 RM_A O 0/24 V DC Original registration motor drive signal
and original (pulse)
conveying 5 RMB O 0/24 V DC Original registration motor drive signal
motor (pulse)
6 RM_B O 0/24 V DC Original registration motor drive signal
(pulse)
7 CCOMA O 24 V DC 24 V DC power output
8 CCOMB O 24 V DC 24 V DC power output
9 CMA O 0/24 V DC Original conveying motor drive signal
(pulse)
10 CMB O 0/24 V DC Original conveying motor drive signal
(pulse)
11 CM_A O 0/24 V DC Original conveying motor drive signal
(pulse)
12 CM_B O 0/24 V DC Original conveying motor drive signal
(pulse)
YC5 1 GREEN O 0/5 V DC LED green: On/off
Connected 2 GND - - Signal ground
to the LED 3 RED O 0/5 V DC LED red: On/off
PWB
YC6 1 5V O 5 V DC 5 V DC power output
Connected 2 SET SW I 0/5 V DC Original set switch: On/off
to the origi- 3 SGND - - Signal ground
nal set 4 SGND - - Signal ground
switch, DP 5 5V O 5 V DC 5 V DC power output
lift upper 6 LHSW I 0/5 V DC DP lift upper limit switch: On/off
limit switch
7 SGND - - Signal ground
and DP lift
8 5V O 5 V DC 5 V DC power output
lower limit
switch 9 LLSW I 0/5 V DC DP lift lower limit switch: On/off
10 SGND - - Signal ground

2-3-51
2FB/2FC

Connector Pin No. Signal I/O Voltage Description


YC7 1 5V O 5 V DC 5 V DC power output
Connected 2 FDSW I 0/5 V DC Original feed switch: On/off
to the origi- 3 SGND - - Signal ground
nal feed 4 5V O 5 V DC 5 V DC power output
switch, origi- 5 REGSW I 0/5 V DC Original registration switch: On/off
nal registra- 6 SGND - - Signal ground
tion switch,
7 5V O 5 V DC 5 V DC power output
DP timing
8 TMG1SW I 0/5 V DC DP timing switch 1: On/off
switch 1 and
2 9 SGND - - Signal ground
10 5V O 5 V DC 5 V DC power output
11 TMG2SW I 0/5 V DC DP timing switch 2: On/off
12 SGND - - Signal ground
YC8 1 5V O 5 V DC 5 V DC power output
Connected 2 ORIG.LSW I 0/5 V DC Original length size switch: On/off
to the origi- 3 SGND - - Signal ground
nal length 4 5V O 5 V DC 5 V DC power output
size switch 5 ORGW I 0/5 V DC Original width size switch: On/off
and original
width size
switch
YC10 1 24V O 24 V DC 24 V DC power output
Connected 2 N.C - - Not used
to DP safety 3 24V DPOPNSW I 0/24 V DC DP safety switch 1: On/off
switch 1 and 4 24V O 24 V DC 24 V DC power output
2 5 N.C - - Not used
6 24V COVOP- I 0/24 V DC DP safety switch 2: On/off
NSW
YC12 1 24V O 24 V DC 24 V DC power output
Connected 2 INV REM O 0/24 V DC CIS control signal
to the DP 3 PGND - - Power ground
inverter
PWB
YC13 1 5V O 5 V DC 5 V DC power output
Connected 2 CISOPNSW O 0/5 V DC CIS open/close switch: On/off
to the CIS 3 SGND - - Signal ground
open/close
switch
YC15 1 24V O 24 V DC 24 V DC power output
Connected 2 FAN REM O 0/24 V DC DP fan motor: On/off
to the DP
fan motor

2-3-52
2-4 Appendixes

Chart of image adjustment procedures


Adjus Maintenance mode
ting Item Image Description Original Page Remarks
Item No. Mode
order
Adjusting the lateral Adjusting the position of the laser U089 1-6-49
squareness (printing scanner unit (printing adjustment) (1 dot-LINE)
 adjustment)

Adjusting the magnifica- Drive motor speed adjustment U053 MAIN MOTOR U053 test 1-4-16
tion in the auxiliary pattern
 scanning direction
(printing adjustment)

Adjusting the magnifica- Polygon motor speed adjustment U053 POLYGON U053 test 1-4-16
tion in the auxiliary MOTOR pattern
 scanning direction
(printing adjustment)

Adjusting the center line Adjusting the LSU print start timing U034 LSUOUT U034 test 1-6-27 To make an adjustment for duplex
(printing adjustment) pattern copying, select LSUOUT (DUP).


Adjusting the center line Adjusting the position of cassette 1 U034 LSUOUT U034 test 1-6-15 Adjusts the position of each
of the cassettes (print- or 2 pattern paper source.
 ing adjustment)

Adjusting the leading Registration motor turning on tim- U034 RCL ON L U034 test 1-6-25 To make an adjustment for duplex
edge registration (print- ing (secondary paper feed start RCL ON S pattern copying, select RCL ON (DUP) L/
 ing adjustment) timing) RCL ON (DUP) S.

Adjusting the leading LSU illumination start timing U402 LEAD U402 test 1-6-28
edge margin (printing pattern
 adjustment)
2FB/2FC-2.0

2-4-1
Adjus Maintenance mode
ting Item Image Description Original Page Remarks

2-4-2
Item No. Mode
order
Adjusting the trailing LSU illumination end timing U402 TRAIL U402 test 1-6-28 To make an adjustment for duplex
2FB/2FC-2.0

edge margin (printing pattern copying, select TRAIL (DUP).


 adjustment)

Adjusting the left and LSU illumination start/end timing U402 A/C U402 test 1-6-28
right margins (printing pattern

adjustment)

Adjusting the lateral Adjusting the position of the ISU Test chart 1-6-50
squareness (scanning (scanning adjustment)
 adjustment)

Adjusting magnification Data processing U065 MAIN SCAN Test chart 1-6-51 No adjustment for copying using
of the scanner in the ADJ the document processor.
 main scanning direction
(scanning adjustment)

Adjusting magnification Original scanning speed U065 SUB SCAN ADJ Test chart 1-6-52 U065: For copying an original
of the scanner in the U070 CONVEY 1-6-91 placed on the contact glass.
auxiliary scanning direc- SPEED U070: For copying originals from

tion (scanning adjust- the document processor.
ment) To make an adjustment for CIS,
select CIS SUB ADJ.
Adjusting the center line Adjusting the original scan data U067 ADJUST DATA Test chart 1-6-53 U067: For copying an original
(scanning adjustment) (image adjustment) U072 ADJUST DATA 1-6-92 placed on the contact glass.
U072: For copying originals from
the document processor.

To make an adjustment for CIS,
select ADJUST DATA2.
To make an adjustment for rotate
copying, select ADJUST DATA3.
Adjus Maintenance mode
ting Item Image Description Original Page Remarks
Item No. Mode
order
Adjusting the leading Original scan start timing U066 ADJUST DATA Test chart 1-6-54 U066: For copying an original
edge registration (scan- U071 ADJUST DATA1 1-6-93 placed on the contact glass.
ning adjustment) U071: For copying originals from
the document processor.

To make an adjustment for CIS,
select ADJUST DATA3.
To make an adjustment for rotate
copying, select ADJUST DATA5.
Adjusting the leading Adjusting the original scan data U403 B MARGIN Test chart 1-6-55 U403: For copying an original
edge margin (scanning (image adjustment) U404 B MARGIN 1-6-95 placed on the contact glass.
adjustment) U404: For copying originals from

the document processor.
To make an adjustment for CIS,
select B MARGIN (BACK).
Adjusting the trailing Adjusting the original scan data U403 D MARGIN Test chart 1-6-55 U403: For copying an original
edge margin (scanning (image adjustment) U404 D MARGIN 1-6-95 placed on the contact glass.
adjustment) U404: For copying originals from

the document processor.
To make an adjustment for CIS,
select D MARGIN (BACK).
Adjusting the left and Adjusting the original scan data U403 A MARGIN/ Test chart 1-6-55 U403: For copying an original
right margins (scanning (image adjustment) C MARGIN 1-6-95 placed on the contact glass.
adjustment) U404 A MARGIN/ U404: For copying originals from
 C MARGIN the document processor.
To make an adjustment for CIS,
select A MARGIN (BACK)/C
MARGIN (BACK).

When maintenance item U092 (Adjusting the scanner automatically) is run using the specified original (P/N 2A068021), the following adjustments are automatically made:
Adjusting the scanner center line (U067)
Adjusting the scanner magnification in the main scanning direction (U065)
Adjusting the scanner leading edge registration (U066)
Adjusting the scanner magnification in the auxiliary scanning direction (U065)

When maintenance item U076 (Executing DP automatic adjustment) is run using the specified original (P/N 2A068021), the following adjustments are automatically made:
Adjusting the DP magnification (U070)
Adjusting the DP scanning timing (U071)
Adjusting the DP center line (U072)
2FB/2FC-2.0

2-4-3
2FB/2FC

Image quality
Item Specifications
100% magnification Copier: ±0.8%
Using DP: ±1.5%
Enlargement/reduction Copier: ±1.0%
Using DP: ±1.5%
Lateral squareness (copier mode) Copier: ±1.5 mm/375 mm
Using DP: ±2.5 mm/375 mm
Lateral squareness (printer mode) ±1.0 mm/375 mm
Margins (copier mode) A: 3.0±2.0 mm
B: 3.0± 2.5 mm
C: 3.0±2.0 mm
D: 3.0 ±2.5mm
Margins (printer mode) A: 5.0 mm
B: 5.0 mm
C: 5.0 mm
D: 5.5 mm
Leading edge registration Cassette: ±2.5 mm
MP tray: ±2.5 mm
Duplex copying: ±2.5 mm
Using DP: ±3.0 mm
Skewed paper feed Cassette: 1.5 mm or less
(left-right difference) MP tray: 1.5 mm or less
Duplex copying: 2.0 mm or less
Using DP:
Simplex-Simplex: 2.0 mm or less
Simplex-Duplex: 2.5 mm or less
Duplex-Simplex: 2.5 mm or less
Duplex-Duplex: 3.0 mm or less
Lateral image shifting Cassette: ±2.0 mm or less
MP tray: ±2.0 mm or less
Duplex copying: ±3.0 mm or less
Using DP:
Simplex-Simplex: 2.5 mm or less
Simplex-Duplex: 3.5 mm or less
Duplex-Simplex: 3.0 mm or less
Duplex-Duplex: 3.5 mm or less
Curling Simplex copying: 10.0 mm or less
Duplex copying: 10.0 mm or less

2-4-4
2FB/2FC-2.0

Maintenance parts list


Maintenance part name Alternative Fig. Ref.
Part No.
Name used in service manual Name used in parts list part No. No. No.
Paper feed pulley PULLEY FEED 2FB06060 7 48
10 21
Forwarding pulley PULLEY LEADING FEED 2FB06040 7 46
10 19
Separation pulley LOWER PULLEY FEED 2FB06080 7 41
10 9
MP paper feed pulley PULLEY FEED 2FB06060 9 40
MP forwarding pulley PULLEY LEADING FEED 2FB06040 9 36
MP separation pulley LOWER PULLEY FEED 2FB06080 9 22
Timing switch 1 SENSOR,CONVEYING 3H327410 7 72
Timing switch 2 SENSOR,CONVEYING 3H327410 10 40
Timing switch 3 SENSOR,CONVEYING 3H327410 10 40
Feed pulley UPPER ROLLER REGIST 2FB17020 13 46
Deck conveying roller LOWER ROLLER REGIST 2FB17030 13 15
Main charger unit PARTS,MC-650 302FB93030 2FB93030 17 A05
Main charger wire cleaning pad PARTS,MC CLEANING PAD ASS'Y SP 302FB94050 2FB94050 17 A07
Main charger wire WIRE,MAIN CHARGER 2A068240 17 34
Main charger grid PARTS,GRID ASS'Y SP 302FB94040 2FB94040 17 A08
Slit glass CONTACT GLASS,ADF 2BC12170 16 7
Contact glass CONTACT GLASS 35912010 16 4
Mirror 1 MIRROR A 2FB12140 15 35
Mirror 2 MIRROR B 2FB12180 15 30
Reflector REFLECTOR SCANNER 2FB12130 15 38
Exposure lamp LAMP SCANNER YG 302FB12440 2FB12440 15 40
Original size detection sensor SENSOR ORIGINAL 2C927090 15 58
Drum PARTS,DRUM ASS'Y 302FB93010 2FB93010 17 A02
Potential sensor SENSOR SURFACE POTENTIAL 302FB25090 2FB25090 32 9
Drum heater electrode PARTS,DRUM ELECTRODE ASS'Y 302FB93160 2FB93160 17 A01
Developing unit PARTS,DV-650 302FB93051 2FB93051 18 A01
Transfer belt PARTS TC BELT SP 302FB93220 2FB93220 12 58
Transfer roller ROLLER TRANSFER 2FB16240 12 43
Idle belt roller IDLE BELT ROLLER 2FB16050 12 40
Transfer belt roller ROLLER BELT DRIVE 2FB16060 12 55
Transfer ground roller TC GROUND ROLLER 302FB16370 2FB16370 12 64
Transfer rear guide film REAR FILM TRANSFER 302FB16300 2FB16300 12 68
Transfer rear brush REAR BRUSH TRANSFER CLEANING 302FB16400 2FB16400 12 78
Cleaning unit PARTS,CLEANING ASS'Y 302FB93070 2FB93070 19 A01
Cleaning lamp LAMP CLEANING 2FB27200 17 29
PTC unit PARTS,PTC ASS'Y 302FB93020 2FB93020 17 A03
PTC cleaning pad PARTS,PTC CLEANIG PAD ASS'Y SP 302FB94110 2FB94110 17 13
PTC wire TUNGSTEN WIRE(OX) SP (50M) 74669000 17 15
Lower cleaning roller LOWER ROLLER CLEANING 2FB20450 21 17
Press roller ROLLER PRESSURE 2FB20020 21 12
Press roller separation claw CLAW,PRESS ROLLER 36720493 21 19
Cleaning felt FELT,CLEANING 2A020330 21 63
Fuser thermistor THERMISTOR FUSER 302FB20200 2FB20200 21 32
Fuser heater M HEATER M120 FUSER 2FB20460 21 46
HEATER M240 FUSER 2FB20490
Fuser heater S HEATER S120 FUSER 2FB20470 21 44
HEATER S240 FUSER 2FB20500

2-4-5
2FB/2FC-2.0

Maintenance part name Alternative Fig. Ref.


Part No.
Name used in service manual Name used in parts list part No. No. No.
Fuser heater L HEATER L120 FUSER 2FB20480 21 48
HEATER L240 FUSER 2FB20510
Heat roller ROLLER HEAT 2FB20060 21 21
Heat roller separation claw SEPARATOR FUSER ASSY 302FB20250 2FB20250 22 16
Heat roller gear GEAR 50 HEAT ROLLER B 302FB20950 2FB20950 21 25
Fuser joint gear GEAR FUSER JOINT B 302FB20220 2FB20220 21 43
Fuser eject upper roller UPPER ROLLER FUSER EJECT 302FB21230 2FB21230 22 4
Gear 88 fuser GEAR 88 FUSER 302FB22930 2FB22930 23 55
Duplex feedshift solenoid SOLENOID STOPPER 302FB25020 2FB25020 27 37
Duplex switchback solenoid SOLENOID B CLEANING 302FB25010 2FB25010 28 18
Feedshift solenoid SOLENOID STOPPER 302FB25020 2FB25020 14 27
Eject roller ROLLER EJECT 2FB21050 29 13
Eject pulley PULLEY EJECT 2FB21060 29 19
DP original feed belt BELT PF 3H607010 39 43
DP forwarding pulley PULLEY LF 3H607020 39 34
DP separation roller PULLEY SEPARATION 3H607120 39 23
Original set switch SENSOR,CONVEYING 3H327410 36 18
Original feed switch SWITCH REGISTRATION 2FG27110 34 11
Conveying roller ROLLER CONVEYING ASS'Y 3H600010 37 26
Registration roller ROLLER REGISTRATION 3H608010 37 30
Registration pulley PULLEY,REGISTRATION 303H608290 3H608290 34 14
Conveying pulley PULLEY CONVEYING 3H608200 34 8
37 6
38 7
Eject roller ROLLER EJECT 3H610010 39 4
Eject pulley PULLEY EJECT 3HK10030 34 25
Reading guide GUIDE READING 3H602110 37 14
Original registration switch SWITCH REGISTRATION 2FG27110 39 29
DP timing switch 1 SWITCH REGISTRATION 2FG27110 37 8
DP timing switch 2 SWITCH REGISTRATION 2FG27110 37 8
Lift pad FELT DUPLEX 3H610240 39 53
Registration guide pad FELT DUPLEX 3H610240 37 52
CIS roller ROLLER CIS 3H610020 38 15
CIS SENSOR A3 CIS 3H627210 41 3
Original length size switch SENSOR ORIGINAL 3H627240 36 23
Document processor bottom PARTS,MAT ASS'Y SP 303H694010 3H694010 34 A01
cover
Waste toner box DISPOSAL TANK ASS'Y (OPTION) 2BC60010 20 26
Developing rear fan filter REAR DLP FILTER B ASS'Y 302FB68280 2FB68280 1 61
Developing front fan filter 1 FRONT FILTER DLP FAN 302FB08640 2FB08640 17 49
Developing front fan filter 2 FRONT FILTER IMAGE FAN 302FB23570 2FB23570 17 50
Image formation fan filter FILTER MC FAN 302FB08630 2FB08630 17 48
Front cover filter 1 FILTER FRONT COVER D 302FB23470 2FB23470 1 20
Front cover filter 2 FILTER FRONT COVER E 302FB23480 2FB23480 1 21
Front cover filter 3 FILTER FRONT COVER F 302FB23490 2FB23490 1 22
Ozone filter 1 OZONE FILTER B 302FB23580 2FB23580 1 71
Ozone filter 2 OZONE FILTER C 302FB23590 2FB23590 1 72
Ozone filter 3 OZONE FILTER 302FB23011 2FB23011 25 24

2-4-6
2FB/2FC-2.0

Periodic maintenance procedures


Section Maintenance Method Maintenance cycle Points and cautions Page
part/location
Test copy Perform at the maxi- Test copy Every service
and test print mum copy size

Section Maintenance Method Maintenance cycle Points and cautions Page


part/location
Paper feed Paper feed pulleys Replace Every service Replace after feeding P.1-6-3
section 500,000 sheets. P.1-6-10
Forwarding pulleys Replace Every service Replace after feeding P.1-6-3
500,000 sheets. P.1-6-10

Separation pulleys Replace Every service Replace after feeding P.1-6-3


500,000 sheets. P.1-6-10

MP paper feed pulley Clean Every service Clean with alcohol or a dry P.1-6-19
Check and cloth. Replace after feeding
replace 250,000 sheets.
MP forwarding pulley Clean Every service Clean with alcohol or a dry P.1-6-19
Check and cloth. Replace after feeding
replace 250,000 sheets.
MP separation pulley Clean Every service Clean with alcohol or a dry P.1-6-19
Check and cloth. Replace after feeding
replace 250,000 sheets.

Timing switch 1 Clean Every service Air brush.


Timing switch 2 Clean Every service Air brush.
Timing switch 3 Clean Every service Air brush.
Feed pulley Clean Every service Clean with alcohol or a dry cloth.
Deck conveying roller Clean Every service Clean with alcohol or a dry cloth.
Rollers Clean Every service Clean with alcohol or a dry cloth.
Guides Clean Every service Clean with alcohol or a dry cloth.

Maintenance
Section Method Maintenance cycle Points and cautions Page
part/location
Main charg- Main charger unit Clean Every service Clean the shield with a wet P.1-6-31
ing section Check and cloth and then a dry cloth.
replace
Main charger wire Replace Every service P.1-6-32
cleaning pad
Main charger wire Replace Every service P.1-6-33
Main charger grid Clean Every service Clean the shield with a wet P.1-6-32
Check and cloth and then a dry cloth.
replace Replace if the grid is damaged
or bending.

2-4-7
2FB/2FC-2.0

Section Maintenance Method Maintenance cycle Points and cautions Page


part/location
Optical Slit glass Clean Every service Clean with a dry cloth (do not
section clean with a wet cloth nor
alcohol).

Contact glass Clean Every service Clean with alcohol and then
a dry cloth.
Mirror 1 Clean Every service Clean with alcohol and then
a dry cloth.

Mirror 2 Clean Every service Clean with alcohol and then


a dry cloth.

Scanner lens Clean Every service Clean with a dry cloth.

Reflector Clean Every service Clean with alcohol.

Exposure lamp Check or Every service Replace if an image prob- P.1-6-34


replace lem occurs.
Run maintenance item U990 P.1-4-75
to check the accumulated
time and replace the lamp if
the time exceeds more than
60,000 min.
Optical rail Grease Every service Check noise and shifting and
then apply scanner rail
grease PG-671.

Original size Clean Every service Clean the sensor emitter and
detection sensor sensor receiver with alcohol
or a dry cloth only if there is a
problem.

Maintenance
Section Method Maintenance cycle Points and cautions Page
part/location
Drum section Drum Clean Every service Clean with a dry cloth. P.1-6-56
Check and Replace if the scratches on
replace the drum.

Potential sensor Clean Every service Air blow (do not vacuum).
Drum heater electrode Clean Every service Clean with a dry cloth. P.1-6-59
Check and Replace if the resistance
replace between the disk and elec-
trode is 10 Ω or more.

2-4-8
2FB/2FC-2.0

Maintenance
Section Method Maintenance cycle Points and cautions Page
part/location
Developing Developing unit Replace Every service P.1-6-60
section

Maintenance
Section Method Maintenance cycle Points and cautions Page
part/location
Transfer Transfer belt Replace Every service P.1-6-63
section Transfer roller Replace Every service P.1-6-65
Idle belt roller Clean Every service Clean with a wet cloth and
then a dry cloth.
Transfer belt roller Clean Every service Clean with a wet cloth and
then a dry cloth.
Transfer ground roller Clean Every service Clean with a wet cloth and
then a dry cloth.
Check the continuity
between roller and ground
screw.
Transfer rear guide film Clean Every service Clean with alcohol or a dry cloth.
Transfer rear brush Clean Every service Clean with alcohol or a dry cloth.

Maintenance
Section Method Maintenance cycle Points and cautions Page
part/location
Cleaning Cleaning unit Replace Every service P.1-6-66
section Cleaning lamp Clean Every service Clean with a dry cloth.

Maintenance
Section Method Maintenance cycle Points and cautions Page
part/location
Charge eras- PTC unit Clean Every service Clean the shield with a wet P.1-6-68
ing section Check and cloth and then a dry cloth.
replace

PTC cleaning pad Replace Every service P.1-6-68


PTC wire Replace Every service P.1-6-69

2-4-9
2FB/2FC-2.0

Section Maintenance Method Maintenance cycle Points and cautions Page


part/location
Fuser Lower cleaning roller Replace Every service P.1-6-71
section Press roller Replace Every service P.1-6-72
Press roller separation Clean Every service
claws
Cleaning felt Replace Every service P.1-6-73
Fuser thermistor Check and Every service Replace if the film is P.1-6-75
replace scraped.
Fuser heater M/S/L Check and Every service Replace if it is blackened. P.1-6-76
replace
Heat roller Replace Every service P.1-6-79
Heat roller separation Replace Every service P.1-6-80
claws
Heat roller gear Check and Every service P.1-6-79
replace
Fuser joint gear Replace and Every service When replacing with the P.1-6-79
grease new gear, after cleaning the
shaft, apply grease EM-50L
to the gear inside.
Fuser eject upper Replace Every service Replace after feeding P.1-6-81
roller 1000,000 sheets.

Gear 88 fuser Grease Every service Apply grease EM-50LS.

Guides Clean Every service Clean with alcohol or a dry cloth.

Section Maintenance Method Maintenance cycle Points and cautions Page


part/location
Duplex Rollers Clean Every service Clean with alcohol or a dry cloth.
section Guides Clean Every service Clean with alcohol or a dry cloth.
Duplex feedshift sole- Check and Every service
noid replace
Duplex switchback Check and Every service Run maintenance item U922 P.1-4-72
solenoid replace to check and clear the count.

Section Maintenance Method Maintenance cycle Points and cautions Page


part/location
Feedshift Feedshift solenoid Check and Every service Run maintenance item U922 P.1-4-72
section replace to check and clear the count.
Rollers Clean Every service Clean with alcohol or a dry cloth.
Guides Clean Every service Clean with alcohol or a dry cloth.

2-4-10
2FB/2FC-2.0

Section Maintenance Method Maintenance cycle Points and cautions Page


part/location
Eject section Eject roller Clean Every service Clean with alcohol or a dry cloth.
Eject pulleys Clean Every service Clean with alcohol or a dry cloth.
Guides Clean Every service Clean with alcohol or a dry cloth.

Section Maintenance Method Maintenance cycle Points and cautions Page


part/location
DP section DP original feed belt Check and After feeding Clean with alcohol. P.1-6-83
clean 250,000 sheets
DP forwarding pulley Check and After feeding Clean with alcohol. P.1-6-83
clean 250,000 sheets
DP separation roller Check and After feeding Clean with alcohol. P.1-6-83
clean 250,000 sheets
Original set switch Clean Every service Clean with airbrush or a dry cloth.
Original feed switch Clean Every service Clean with airbrush or a dry cloth.
Conveying roller Clean Every service Clean with alcohol or a dry cloth.
Registration roller Clean Every service Clean with alcohol or a dry cloth.
Registration pulley Clean Every service Clean with alcohol or a dry cloth.
Conveying pulley Clean Every service Clean with alcohol or a dry cloth.
Eject pulley Clean Every service Clean with alcohol or a dry cloth.
Reading guide Clean Every service Clean with alcohol or a dry cloth.
Original registration Clean Every service Clean with airbrush or a dry cloth.
switch
DP timing switch 1 Clean Every service Clean with airbrush or a dry cloth.
DP timing switch 2 Clean Every service Clean with airbrush or a dry cloth.
Lift pad Clean Every service Clean with airbrush or a dry cloth.
Registration guide pad Clean Every service Clean with airbrush or a dry cloth.
CIS roller Clean Every service Clean with alcohol or a dry cloth.
CIS Clean Every service Clean with a dry cloth (do not P.1-6-87
clean with a wet cloth nor
alcohol).
Original length size Clean Every service Clean with airbrush or a dry cloth.
switch
Document processor Clean Every service Clean with a dry cloth or alcohol.
bottom cover

Section Maintenance Method Maintenance cycle Points and cautions Page


part/location
Covers Covers Clean Every service Clean with alcohol or a dry cloth.

2-4-11
2FB/2FC-2.0

Maintenance
Section Method Maintenance cycle Points and cautions Page
part/location
Other Waste toner box Replace Every service P.1-6-96
Developing rear fan Replace Every service P.1-6-97
filter
Developing front fan Replace Every service P.1-6-97
filter 1
Developing front fan Replace Every service P.1-6-97
filter 2
Image formation fan Replace Every service P.1-6-98
filter
Front cover filter 1 Replace Every service P.1-6-99
Front cover filter 2 Replace Every service P.1-6-99
Front cover filter 3 Replace Every service P.1-6-99
Ozone filter 1 Replace Every service P.1-6-100
Ozone filter 2 Replace Every service P.1-6-100
Ozone filter 3 Replace Every service P.1-6-100
Image quality Check and Every service
adjust

2-4-12
2FB/2FC-2.0

Maintenance kits
Maintenance kit part name Altemative
Part No.
Name used in service manual Name Part No.
Maintenance kit A
<For 120 V specifications> MK-650A(A) 1702FB7US0 072FB7US
PTC unit PTC ASS'Y
Main charger unit MCH ASS'Y
Transfer belt unit TC BELT ASS'Y
Fuser unit FUSER ASS'Y 120
Paper feed pulley unit UPPER PULLEY FEED ASS'Y
Heat roller separation craw unit HEAT CLAW ASS'Y
<For 220-240 V specifications> MK-650A(E) 1702FB8NL0 072FB8NL
PTC unit PTC ASS'Y
Main charger unit MCH ASS'Y
Transfer belt unit TC BELT ASS'Y
Fuser unit FUSER ASS'Y 240
Paper feed pulley unit UPPER PULLEY FEED ASS'Y
Heat roller separation craw unit HEAT CLAW ASS'Y
Maintenance kit B MK-650B 1702FB0UN0 072FB0UN
Waste toner box DISPOSAL TANK ASS'Y
Separation pulley LOWER PULLEY FEED
Cleaning unit CLEANING ASS'Y
Cleaning unit protect cover COVER CLN PROTECTION
Front cover filter 1 FILTER FRONT COVER D
Front cover filter 2 FILTER FRONT COVER E
Front cover filter 3 FILTER FRONT COVER F
Developing unit DEVELOPING ASS'Y (SP)
Developing rear fan filter REAR DLP FILTER ASS'Y*1
REAR DLP FILTER B ASS'Y*2
Drum heater electrode
PARTS,DRUM ELECTRODE ASS'Y
DP original feed belt
BELT PF
DP forwarding pulley
PULLEY LF
DP separation roller
PULLEY SEPARATION
Ozone filter 1
OZONE FILTER B
Ozone filter 2
OZONE FILTER C
Ozone filter 3
OZONE FILTER
Image formation fan filter
FILTER MC FAN
Developing front fan filter 1
FRONT FILTER DLP FAN
Developing front fan filter 2
FRONT FILTER IMAGE FAN

*1: 120 V specifications only (for the machine produced in before June, 2005).
*2: For the machine produced in July, 2005 and after.

2-4-13
2FB/2FC-2.0

Parts kits
Parts kit part name Altemative
Part No.
Name used in service manual Name Part No.
Parts kit A PM-650A 1702FB0U10 072FB0U1
Cleaning felt FELT,CLEANING
Heat roller separation claw SEPARATOR FUSER ASSY
Forwarding pulley PULLEY LEADING FEED
Paper feed pulley PULLEY FEED
Transfer roller ROLLER TRANSFER
Press roller ROLLER PRESSURE
Heat roller gear GEAR 50 HEAT ROLLER B
Heat roller ROLLER HEAT
Lower cleaning roller LOWER ROLLER CLEANING
Fuser joint gear GEAR FUSER JOINT B
Main charger grid GRID ASS'Y
Main charger cleaning pad MC CLEANING PAD ASS'Y
PTC cleaning pad PTC CLEANING PAD ASS'Y
Transfer belt PARTS TC BELT SP
Waste toner box DISPOSAL TANK ASS'Y
Separation pulley LOWER PULLEY FEED
Cleaning unit CLEANING ASS'Y
Cleaning unit protect cover COVER CLN PROTECTION
Front cover filter 1 FILTER FRONT COVER D
Front cover filter 2 FILTER FRONT COVER E
Front cover filter 3 FILTER FRONT COVER F
Developing unit DEVELOPING ASS'Y (SP)
Developing rear fan filter REAR DLP FILTER ASS'Y*1
REAR DLP FILTER B ASS'Y*2
Drum heater electrode
PARTS,DRUM ELECTRODE ASS'Y
DP original feed belt
BELT PF
DP forwarding pulley
PULLEY LF
DP separation roller
PULLEY SEPARATION
Ozone filter 1
OZONE FILTER B
Ozone filter 2
OZONE FILTER C
Ozone filter 3
OZONE FILTER
Image formation fan filter
FILTER MC FAN
Developing front fan filter 1
FRONT FILTER DLP FAN
Developing front fan filter 2
FRONT FILTER IMAGE FAN
Parts kit B PM-650B 1702FB0U20 072FB0U2
Cleaning felt FELT,CLEANING
Heat roller separation claw SEPARATOR FUSER ASSY
Forwarding pulley PULLEY LEADING FEED
Paper feed pulley PULLEY FEED
Transfer roller ROLLER TRANSFER
Press roller ROLLER PRESSURE
Heat roller gear GEAR 50 HEAT ROLLER B
Heat roller ROLLER HEAT
Lower cleaning roller LOWER ROLLER CLEANING
Fuser joint gear GEAR FUSER JOINT B
Main charger grid GRID ASS'Y
Main charger cleaning pad MC CLEANING PAD ASS'Y
PTC cleaning pad PTC CLEANING PAD ASS'Y
Transfer belt PARTS TC BELT SP

*1: 120 V specifications only (for the machine produced in before June, 2005).
*2: For the machine produced in July, 2005 and after.

2-4-14
2FB/2FC-2.0

Wiring diagram No.1

A B C D E F G H I J

DCPSPWB
FINISHER S5V YC3-6 3 3 3
1 2 2 2 Finisher 1
1 1 YC11-1 S12V HDD
2 2 YC11-2 SGND HDD 1 1 1
HDD Power 3 3 YC11-3 SGND HDD
4 4 YC11-4 5V HDD

1 1 YC3-3 R24V DUP SDCPSPWB


DUPPWB 2 2 YC2-5 PGND DUP
3 3 YC4-13 SGND DUP
YC1 4 4 YC5-15 S5V DUP YC6
FINISHER 24V YC2-7 1 1 REFERENCE
2 2 24V
2 3 3 24V
AC LIVE IN TAB 1
2
1 1 YC3-5 R24V CS 4 4 PGND
CSPWB 2 2 YC2-3 PGND CS 5 5 PGND AC NEUTEAL IN TAB 2
3 3 YC4-15 SGND CS 6 6
YC1 4 4 YC5-14 S5V CS
FINISHER PGND YC2-6 PGND

1 1 YC3-2 R24V DECK Primary


DKPWB 2 2 YC2-4 PGND DECK
3 3 YC4-14 SGND DECK
YC1 4 4 YC5-16 S5V DECK

1 1
ACPSPWB YC7
3 FMDPWB 2 2
AC NEUTRAL OUT 3 3
3
N.C 2 2
AC LIVE OUT 1 1
3
2
1 YC2-10 24V ENGINE
7
1 1 6
YC3
EPWB 2 2 5 YC2-2 PGND ENGINE
CS HEATER1 LIVE 1 1 1 1
3 3 YC3-4 R24V ENGINE
CS HEATER1 NEUTRAL 5 5 2 2 DH1
YC9 4 4 YC3-1 S5V ENGINE
RESERVE SGND YC4-9 4 4
5 5 YC2-1 SGND ENGINE 1 1
RESERVE SGND YC4-10 CS HEATER2 LIVE 2 2
RESERVE SGND YC4-11 CS HEATER2 NEUTRAL 6 6 2 2 DH2
1 9 YC6-1 SOU RELAY RESERVE 5V YC5-8
4 2 8 YC6-2 REM RELAY RESERVE 5V YC5-9 CS HEATER3 LIVE 3 3 1 1 4
3 7 YC6-3 SIG ZEROCROSS RESERVE 5V YC5-10 CS HEATER3 NEUTRAL 7 7 2 2 DH3
4 6 YC6-6 REM CS HEATER RESERVE S5V YC5-13
EPWB 5 5 YC6-7 REM HEATER1 RESERVE 5V YC10-1
YC11 6 4 YC6-8 REM HEATER2 RESERVE 5V YC10-2
7 3 YC6-9 REM SUB HEATER RESERVE SGND YC10-3
9 1 YC6-5 REM PS FAN H/L RESERVE SGND YC10-4
8 2 YC4-16 RESERVE 24V YC10-5
RESERVE PGND YC10-6 NEUTEAL OUT TAB 4
NEUTEAL IN TAB 5

1 1 YC4-12 SGND FOOT SW


Foot SW 2 2 FRCSW
FG
5 EPWB
YC10-1
YC10-3
1 1 5
FG 3 3

1 1 YC5-1 5V MAIN LIVE OUT TAB 3


2 2 YC5-2 5V MAIN
3 3 YC5-3 5V MAIN
4 4 YC5-4 5V MAIN
5 5 YC5-5 5V MAIN
6 6 YC5-6 5V MAIN
7 7 YC4-1 SGND MAIN
8 8 YC4-2 SGND MAIN Fuser
YC2
9 9 YC4-3 SGND MAIN HEATER 1 1 1 unit
10 10 YC4-4 SGND MAIN HEATER 2 2 2
6 MPWB 11 11 YC4-5 SGND MAIN
6
12 12 YC4-6 SGND MAIN YC1 YC6
YC16 13 13 YC4-7 SGND MAIN HEATER CONT PWB 5V YC7-1 1 1 1 5VPD SUB HEATER 1 1
14 14 YC4-8 SGND MAIN CS HEATER REM YC7-2 2 2 2 CS HEATER REM N.C 2 2
15 15 YC5-11 S5V MAIN HEATER1 REM YC7-3 3 3 3 HEATER1 REM
16 16 YC5-12 S5V MAIN HEATER2 REM YC7-4 4 4 4 HEATER2 REM YC4
17 17 YC6-4 REM SLEEP SUB HEATER REM YC7-5 5 5 5 SUB HEATER REM LIVE IN 4 4
19 19 YC4-18 PGND MAIN
20 20 YC6-10 SIG FOOT SW
21 21 YC4-17 24V MAIN
18 18 YC5-7 YC5 LIVE OUT 1 1
22 22 AC LIVE IN YC8-1 1 1 1 AC LIVE OUT MSW
2 2 2
AC NEUTRAL IN YC8-3 3 3 3 AC NEUTRAL OUT
7 1 1 YC1-1 24V SCANNER 7
2 2 YC1-2 24V SCANNER
3 3 YC1-3 PGND SCANNER
SPWB 4 4 YC1-4 PGND SCANNER
5 5 YC1-5 S5V SCANNER AC LIVE IN TAB1
YC7 6 6 YC1-6 SGND SCANNER
7 7 YC1-7 SGND SCANNER
8 8 YC1-8 8V SCANNER AC NEUTEAL IN TAB2

3 1 1 YC2-8 24V SIDE FEEDER


Side feeder 2 2 2 YC2-9 PGND SIDE FEEDER
1 3 3 YC3-7 S5V SIDE FEEDER
8 8
2 YC9-1 SOU PS FAN
PSFM 1 YC9-2 PGND PS FAN

A B C D E F G H I J

2-4-15
2FB/2FC

Wiring diagram No.2

A B C D E F G H I J

YC4 YC8 YC1 YC1


NC R5V A1 A14 23 23 1 EGSCKN 15 1 15 1 EG SGLK
A31
A32 NC SGND A2 A13 24 24 2 EGSI 14 2 14 2 EG SDI
A33 NC FLDEN A3 A12 20 20 6 EGSO 13 3 13 3 EG SDO
A34 NC SGND A4 A11 EGSBSY 12 4 12 4 EG SBSY
B31 NC ADJUSTA A5 A10 18 18 8 EGSDIR 11 5 11 5 EG SDIR
1 1

EPWB
B32 NC SGND A6 A9 17 17 7 EGIRN 10 6 10 6 EG IRN
B33 NC ADJUSTB A7 A8 14 14 12 OUTPEN 9 7 9 7 OUTPEN
B34 NC SGND A8 A7 PVSYNC 8 8 8 8 PVSYNC
WINCD_DIN_RP3 A30 A30 A1 A1 WINCD_DIN_RP3 ADJUSTC A9 A6 10 10 16 LSU_5V 7 9 7 9 R5V
WINCD_DIN_RN3 A29 A29 A2 A2 WINCD_DIN_RN3 SGND A10 A5 SGND 6 10 6 10 SGND
WINCD_DIN_RP2 A28 A28 A3 A3 WINCD_DIN_RP2 CLK A11 A4 22 22 4 APC SGND
LDON
5
4
11
12
5
4
11
12
SGND
LDON
SGND 11
WINCD_DIN_RN2 A27 A27 A4 A4 WINCD_DIN_RN2 A12 A3 13 13
PWB

LSU
WINCD_DIN_RP1 A26 A26 WINCD_DIN_RP1 DATA A13 A2 19 19 5 EG_LOAD 3 13 3 13 LSU-LOAD
A5 A5
WINCD_DIN_RN1 A25 A25 WINCD_DIN_RN1 SGND A14 A1 9 9 15 YC11 EG_CLK 2 14 2 14 LSU -CLK
A6 A6
WINCD_DIN_RP0 A24 A24 WINCD_DIN_RP0 LOAD B14 B1 21 21 3 RESET EG_DATA 1 15 1 15 LSU-DATA
A7 A7 1 1 1 1
WINCD_DIN_RN0 A23 A23 A8 A8 WINCD_DIN_RN0 SGND B13 B2 2 2 2 2 SGND
WINCD_DIN_GP3 A22 A22 A9 A9 WINCD_DIN_GP3 VD1P B12 B3 15 15 9 3 3 3 3 DD7
WINCD_DIN_GN3 A21 A21 A10 A10 WINCD_DIN_GN3 VD1N B11 B4 16 16 10 4 4 4 4 DD8 YC2 YC5
WINCD_DIN_GP2 A20 A20 A11 A11 WINCD_DIN_GP2 VD2P B10 B5 11 11 13 5 5 5 5 DD6 SCANER_SET 8 1 8 1 SCANNER SET
VD2N

SPWB
WINCD_DIN_GN2 A19 A19 A12 A12 WINCD_DIN_GN2 B9 B6 12 12 14 6 6 6 6 DD9 SGND 7 2 7 2 SGND
WINCD_DIN_GP1 A18 A18 A13 A13 WINCD_DIN_GP1 VD3P B8 B7 7 7 17 7 7 7 7 DD5 SCIRN 6 3 6 3 SC IRN
WINCD_DIN_GN1 A17 A17 A14 A14 WINCD_DIN_GN1 VD3N B7 B8 8 8 18 8 8 8 8 DD10 SCSDIR 5 4 5 4 SC SDIR
2 WINCD_DIN_GP0 A16 A16 A15 A15 WINCD_DIN_GP0 R5V B6 B9 6 6 1 9 9 9 9 DD4 SCSBSY 4 5 4 5 SC SBSY 2
WINCD_DIN_GN0 A15 A15 A16 A16 WINCD_DIN_GN0 SGND B5 B10 5 5 2 10 10 10 10 DD11 SCSO 3 6 3 6 SC SDO
SGND A14 A14 A17 A17 SGND BD+ B4 B11 4 4 3 PD 11 11 11 11 DD3 SCSI 2 7 2 7 SC SDI
SGND A13 A13 A18 A18 SGND BD- B3 B12 3 3 4 12 12 12 12 DD12 SCSCKN 1 8 1 8 SC SCLK
SGND A12 A12 A19 A19 SGND BD_b B2 B13 2 2 5 PWB 13 13 13 13 DD2
SGND A11 A11 A20 A20 SGND SGND B1 B14 1 1 6 14 14 14 14 DD13
SGND A10 A10 A21 A21 SGND 15 15 15 15 DD1
SGND A9 A9 A22 A22 SGND 16 16 16 16 DD14 YC7 CN1
SHDPWB
SGND A8 A8 A23 A23 SGND 17 17 17 17 DD0 DIG LED_6 1 1 13 1 13 13 DIG LED_6
SGND A7 A7 A24 A24 SGND YC16 18 18 18 18 DD15 DIG LED_5 2 2 12 2 12 12 DIG LED_5

HDD
SGND A6 A6 A25 A25 SGND 5V 1 1 YC5-1 19 19 19 19 SGND DIG LED_4 3 3 11 3 11 11 DIG LED_4
SGND A5 A5 A26 A26 SGND 5V 2 2 YC5-2 20 20 20 20 NC DIG LED_3 4 4 10 4 10 10 DIG LED_3
SGND A4 A4 A27 A27 SGND 5V 3 3 YC5-3 21 21 21 21 DMARQ DIG LED_2 5 5 9 5 9 9 DIG LED_2
SGND A3 A3 A28 A28 SGND 5V 4 4 YC5-4 22 22 22 22 SGND DIG LED_1 6 6 8 6 8 8 DIG LED_1
WINCDVSY A2 A2 A29 A29 WINCDVSY 5V 5 5 YC5-5 23 23 23 23 -DIOW SCAN_4 7 7 7 7 7 7 SCAN_4
SGND A1 A1 A30 A30 SGND 5V 6 6 YC5-6 24 24 24 24 SGND SCAN_3 8 8 6 8 6 6 SCAN_3
WINCD_DIN_RP7 B30 B30 B1 B1 WINCD_DIN_RP7 SGND 7 7 YC4-1 25 25 25 25 -DIOR SCAN_2 9 9 5 9 5 5 SCAN_2

DCPSPWB
3 WINCD_DIN_RN7 B29 B29 B2 B2 WINCD_DIN_RN7 SGND 8 8 YC4-2 26 26 26 26 SGND SCAN_1 10 10 4 10 4 4 SCAN_1 3
WINCD_DIN_RP6 B28 B28 B3 B3 WINCD_DIN_RP6 SGND 9 9 YC4-3 27 27 27 27 IORADY DIG KEY_3 11 11 3 11 3 3 DIG KEY_3
WINCD_DIN_RN6 B27 B27 B4 B4 WINCD_DIN_RN6 SGND 10 10 YC4-4 28 28 28 28 CSEL(SGND) DIG KEY_2 12 12 2 12 2 2 DIG KEY_2
WINCD_DIN_RP5 B26 B26 B5 B5 WINCD_DIN_RP5 SGND 11 11 YC4-5 29 29 29 29 -DMACLK DIG KEY_1 13 13 1 13 1 1 DIG KEY_1
WINCD_DIN_RN5 B25 B25 B6 B6 WINCD_DIN_RN5 SGND 12 12 YC4-6 30 30 30 30 SGND
WINCD_DIN_RP4 B24 B24 B7 B7 WINCD_DIN_RP4 SGND 13 13 YC4-7 31 31 31 31 INTRQ YC6 CN2
WINCD_DIN_RN4 B23 B23 B8 B8 WINCD_DIN_RN4 SGND 14 14 YC4-8 32 32 32 32 NC BUZZER A1 A1 5 1 17 17 BUZZER
WINCD_DIN_GP7 B22 B22 B9 B9 WINCD_DIN_GP7 5VPD 15 15 YC5-11 33 33 33 33 DA1 X1 A2 A2 4 2 16 16 X1
WINCD_DIN_GN7 B21 B21 B10 B10 WINCD_DIN_GN7 5VPD 16 16 YC5-12 34 34 34 34 -PDIAG Y1 A3 A3 3 3 15 15 Y1
WINCD_DIN_GP6 B20 B20 B11 B11 WINCD_DIN_GP6 SLEEP 17 17 YC6-4 35 35 35 35 DA0 X2 A4 A4 2 4 14 14 X2
WINCD_DIN_GN6 B19 B19 B12 B12 WINCD_DIN_GN6 18 18 YC5-7 36 36 36 36 DA2 Y2 A5 A5 1 5 13 13 Y2
WINCD_DIN_GP5 B18 B18 B13 B13 WINCD_DIN_GP5 PGND 19 19 YC4-18 37 37 37 37 -CS0
WINCD_DIN_GN5 B17 B17 B14 B14 WINCD_DIN_GN5 _FOOT_SW 20 20 YC4-12 38 38 38 38 -CS1
WINCD_DIN_GP4 B16 B16 B15 B15 WINCD_DIN_GP4 24V 21 21 YC4-17 39 39 39 39 NC A20 A1
WINCD_DIN_GN4 B15 B15 B16 B16 WINCD_DIN_GN4 SLEEP 22 22 40 40 40 40 SGND A19 A2
SGND B14 B14 B17 B17 SGND A18 A3
SGND B13 B13 B18 B18 SGND A17 A4
4 SGND B12 B12 B19 B19 SGND 1 1 A16 A5 4
Foot SW

OPWB
SGND B11 B11 B20 B20 SGND 2 2 LCD FRAM A6 A6 A15 A6 12 12 LCD FRAM
SGND B10 B10 B21 B21 SGND LCD LOAD A7 A7 A14 A7 11 11 LCD LOAD
SGND B9 B9 B22 B22 SGND LCD CP A8 A8 A13 A8 10 10 LCD CP
SGND B8 B8 B23 B23 SGND FG LCD VSS1 A9 A9 A12 A9 9 9 LCD VSS1
SGND B7 B7 B24 B24 SGND LCD VDD A10 A10 A11 A10 8 8 LCD VDD
WINCDCK_P B6 B6 B25 B25 WINCDCK_P LCD VSS2 A11 A11 A10 A11 7 7 LCD VSS2
WINCDCK_N B5 B5 B26 B26 WINCDCK_N LCD DISP OFF A12 A12 A9 A12 6 6 LCD DISP OFF
WINCDHSY_P B4 B4 B27 B27 WINCDHSY_P LCD D0 A13 A13 A8 A13 5 5 LCD D0
WINCDHSY_N B3 B3 B28 B28 WINCDHSY_N LCD D1 A14 A14 A7 A14 4 4 LCD D1
WINCDMRE_P B2 B2 B29 B29 WINCDMRE_P LCD D2 A15 A15 A6 A15 3 3 LCD D2
WINCDMRE_N B1 B1 B30 B30 WINCDMRE_N LCD D3 A16 A16 A5 A16 2 2 LCD D3
VEE OFF A17 A17 A4 A17 1 1 VEE OFF
5VPD A18 A18 A3 A18
YC5 TP_REM A19 A19 A2 A19
WINCS_DIN_RP7 A1 A1 A1 A1 WINCS_DIN_RP7 POWER2_LED A20 A20 A1 A20
WINCS_DIN_RP7 A2 A2 A2 A2 WINCS_DIN_RP7
5 WINCS_DIN_RP6 A3 A3 A3 A3 WINCS_DIN_RP6 CN3 5
WINCS_DIN_RN6 A4 A4 A4 A4 WINCS_DIN_RN6 DIG KEY_4 B20 B20 B1 B20 1 1 DIG KEY_4
WINCS_DIN_RP5 A5 A5 A5 A5 WINCS_DIN_RP5 DIG KEY_5 B19 B19 B2 B19 2 2 DIG KEY_5
WINCS_DIN_RN5 A6 A6 A6 A6 WINCS_DIN_RN5 DIG KEY_6 B18 B18 B3 B18 3 3 DIG KEY_6
WINCS_DIN_RP4 A7 A7 A7 A7 WINCS_DIN_RP4 DIG KEY_7 B17 B17 B4 B17 4 4 DIG KEY_7
WINCS_DIN_RN4 A8 A8 A8 A8 WINCS_DIN_RN4 DIG KEY_8 B16 B16 B5 B16 5 5 DIG KEY_8
WINCS_DIN_GP7 A9 A9 A9 A9 WINCS_DIN_GP7 DIG KEY_9 B15 B15 B6 B15 6 6 DIG KEY_9
WINCS_DIN_GN7 A10 A10 A10 A10 WINCS_DIN_GN7 SCAN_5 B14 B14 B7 B14 7 7 SCAN_5
WINCS_DIN_GP6 A11 A11 A11 A11 WINCS_DIN_GP6 SCAN_6 B13 B13 B8 B13 8 8 SCAN_6
WINCS_DIN_GN6 A12 A12 A12 A12 WINCS_DIN_GN6 SCAN_7 B12 B12 B9 B12 9 9 SCAN_7
WINCS_DIN_GP5 A13 A13 A13 A13 WINCS_DIN_GP5 SCAN_8 B11 B11 B10 B11 10 10 SCAN_8
WINCS_DIN_GN5 A14 A14 A14 A14 WINCS_DIN_GN5 DIG LED_7 B10 B10 B11 B10 11 11 DIG LED_7
WINCS_DIN_GP4 A15 A15 A15 A15 WINCS_DIN_GP4 DIG LED_8 B9 B9 B12 B9 12 12 DIG LED_8
WINCS_DIN_GN4 A16 A16 A16 A16 WINCS_DIN_GN4 5V B8 B8 B13 B8 13 13 5V
SGND A17 A17 A17 A17 SGND SGND B7 B7 B14 B7 14 14 SGND
SGND A18 A18 A18 A18 SGND LAMP OFF B6 B6 B15 B6 15 15 LAMP OFF
SGND A19 A19 A19 A19 SGND 24V B5 B5 B16 B5 16 16 24V
6 SGND A20 A20 A20
A21
A20
A21
SGND PGND B4 B4 B17 B4 17 17 PGND 6
SGND A21 A21 SGND SGND B3 B3 B18 B3 18 18 SGND
SGND A22 A22 A22 A22 SGND PH_LED B2 B2 B19 B2 19 19 PH_LED
SGND A23 A23 A23 A23 SGND PH_KEY B1 B1 B20 B1 20 20 PH_KEY
SGND A24 A24 A24 A24 SGND
DPMPWB

WINCSCK_P A25 A25 A25 A25 WINCSCK_P


WINCSCK_N A26 A26 A26 A26 WINCSCK_N
WINCSHSY_P A27 A27 A27 A27 WINCSHSY_P
WINCSHSY_N A28 A28 A28 A28 WINCSHSY_N
WINCSMRE_P A29 A29 A29 A29 WINCSMRE_P
WINCSMRE_N
WINCS_DIN_RP3
WINCS_DIN_RN3
A30
B1
B2
A30
B1
B2
A30
B1
B2
A30
B1
B2
WINCSMRE_N
WINCS_DIN_RP3
WINCS_DIN_RN3
MPWB
WINCS_DIN_RP2 B3 B3 B3 B3 WINCS_DIN_RP2
WINCS_DIN_RN2 B4 B4 B4 B4 WINCS_DIN_RN2
WINCS_DIN_RP1 B5 B5 B5 B5 WINCS_DIN_RP1 YC19
MAIN FAN REM 1 2 1 2
7
WINCS_DIN_RN1
WINCS_DIN_RP0
B6
B7
B6
B7
B6
B7
B6
B7
WINCS_DIN_RN1
WINCS_DIN_RP0 5V 2 1 2 1 SBFM 7
WINCS_DIN_RN0 B8 B8 B8 B8 WINCS_DIN_RN0
WINCS_DIN_GP3 B9 B9 B9 B9 WINCS_DIN_GP3
WINCS_DIN_GN3 B10 B10 B10 B10 WINCS_DIN_GN3
WINCS_DIN_GP2 B11 B11 B11 B11 WINCS_DIN_GP2
WINCS_DIN_GN2 B12 B12 B12 B12 WINCS_DIN_GN2
WINCS_DIN_GP1 B13 B13 B13 B13 WINCS_DIN_GP1
WINCS_DIN_GN1 B14 B14 B14 B14 WINCS_DIN_GN1
WINCS_DIN_GP0 B15 B15 B15 B15 WINCS_DIN_GP0
WINCS_DIN_GN0 B16 B16 B16 B16 WINCS_DIN_GN0
SGND B17 B17 B17 B17 SGND
SGND B18 B18 B18 B18 SGND
SGND B19 B19 B19 B19 SGND
SGND B20 B20 B20 B20 SGND
SGND B21 B21 B21 B21 SGND
SGND B22 B22 B22 B22 SGND
SGND B23 B23 B23 B23 SGND
8 SGND
NC
B24
B25
B24
B25
B24
B25
B24
B25
SGND
NC
8
SGND B26 B26 B26 B26 SGND
SGND B27 B27 B27 B27 SGND
SGND B28 B28 B28 B28 SGND
WINCSVSY B29 B29 B29 B29 WINCSVSY
SGND B30 B30 B30 B30 SGND

A B C D E F G H I J

2-4-16
2FB/2FC

Wiring diagram No.3

A B C D E F G H I J

MPWB
1 1
YC12 YC3 YC10 YC13 YC21 YC9
1 SGND 5V A1 1 SGND GND 1 1 DB_DATA7 PRT_SET A1
2 DIMM D0 INTA A2 2 D3 DQ0 2 2 DB_DATA6 SGND A2
3 DIMM D1 INTC A3 3 D4 DQ1 3 3 DB_DATA5 SIE2P A3
4 DIMM D2 5V A4 4 D5 DQ2 4 4 DB_DATA4 SCLKN A4
5 DIMM D3 5V A5 5 D6 VCC 5 5 DB_DATA3 SBSY A5
6 VCC1 SGND A6 6 D7 DQ3 6 6 DB_DATA2 SOP2E A6
7 DIMM D4 PCI RST A7 7 -CE1 DQ4 7 7 DB_DATA1 _RESET_PRT A7
8 DIMM D5 5V A8 8 A10 DQ5 8 8 DB_DATA0 PID0 A8
9 DIMM D6 PCI GNT1 A9 9 -OE DQ6 9 9 DB_MRE SGND A9
10 DIMM D7 SGND A10 10 A9 DQ7 10 10 DB_HSYNC PID3 A10
11 DQM0 PCI AD30 A11 11 A8 GND 11 11 DB_VSYNC SGND A11
2 12 SGND 3.3V A12 12 A7 A2 12 12 DB_CLK PID6 A12 2
13 DIMM A0 PCI AD28 A13 13 3.3V A3 13 13 5VPD SGND A13
14 DIMM A2 PCI AD26 A14 14 A6 A4 14 14 GND MRDYN A14
15 DIMM A3 SGND A15 15 A5 A5 15 PMRE A15

PRINTER BOARD
16 DIMM A4 PCI AD24 A16 16 A4 RY/BYN 16 SGND A16
17 DIMM A5 IDSEL A17 17 A3 A6 17 PRT_REQN A17
18 DIMM A10 3.3V A18 18 A2 A7 18 N.C(ID0) A18
19 BA1 PCI AD22 A19 19 A1 A8 19 TOSI A19
20 DIMM A12 PCI AD20 A20 20 A0 A9 20 +5V A20
21 VCC2 SGND A21 21 D0 GND 21 +3.3V B1
22 NC PCI AD18 A22 22 D1 DQ8 22 +3.3V B2
23 NC PCI AD16 A23 23 D2 DQ9 23 +3.3V B3
24 NC 3.3V A24 24 WP DQ10 24 SDIR B4
25 CK0 FRAME A25 25 -CD2 DQ11 25 ENGIRN B5

CF
3 26 SGND SGND A26 26 CD1 DQ12 26 POVSCN B6 3
27 CKE0 TRDY A27 27 D11 DQ13 27 N.C B7
28 -WE SGND A28 28 D12 DQ14 28 PID1 B8
29 -CSM0 STOP A29 29 D13 DQ15 29 PID2 B9
30 -CSM1 3.3V A30 30 D14 VCC 30 PID3 B10
31 VCC3 PCI SDONE A31 31 D15 A10 31 PID5 B11
32 NC PCI B0 A32 32 -CE2 A11 32 PID7 B12
33 SGND A33 33 -VS1 A12 PRTCLK B13

CODE DIMM
NC 33
34 NC PAR A34 34 -IORD WPN 34 SGND B14
35 NC PCI AD15 A35 35 -IOWD DQ16 35 +3.3V B15
36 SGND 3.3V A36 36 -WE DQ17 36 CN18 +3.3V B16
37 DQM2 PCI AD13 A37 37 RDY/BSY DQ18 37 1 RESET +3.3V B17
38 DIMM D16 PCI AD11 A38 38 3.3V DQ19 38 2 GDRESET +3.3V B18
39 DIMM D17 SGND A39 39 -CSEL GND 39 3 3.3V +3.3V B19
4 40 DIMM D18 PCI AD9 A40 40 -VS2 OEN 40 4 GDBGE +5V B20 4
41 DIMM D19 C_BE0 A41 41 RESET CE1N 41 5 GSDI
42 VCC4 3.3V A42 42 -WAIT CE2N 42 6 SGND
43 DIMM D20 PCI AD6 A43 43 -INPACK A13 43 7 GDCLK
44 DIMM D21 PCI AD4 A44 44 -REG A14 44 8 SGND
45 DIMM D22 SGND A45 45 BVD2 CLE 45 9 GPCST[0]
46 DIMM D23 PCI AD2 A46 46 BVD1 ALE 46 10 SGND

NETWORK
47
48
SGND
SDA
PCI AD0
5V
A47
A48
SCANNER 47
48
D8
D9
WEN
VCC
47
48
11
12
GPCST[1]
SGND
49 SCL 5V A49 49 D10 DQ20 49 13 GPCST[2]
DIMM

50 VCC5 5V A50 50 SGND DQ21 50 14 SGND


51 SGND SGND B1 DQ22 51 15 RTS[1]
52 DIMM D8 5V B2 DQ23 52 16 SGND
53 DIMM D9 5V B3 HDD_KEY_CL 53 17 GSDA0[0]
5 54 DIMM D10 INTB B4 YC17 DQ24 54 18 SGND 5
55 DIMM D11 INTD B5 1 5V DQ25 55 19 CTS[1]
56 VCC6 SGND B6 2 TxD DQ26 56 20 SGND
57 DIMM D12 PCI CLK3 B7 3 RxD DQ27 57
58 DIMM D13 SGND B8 4 NC DQ28 58
59 DIMM D14 PCI REQ1 B9 5 GND DQ29 59
60 DIMM D15 5V B10 DQ30 60
61 DQM1 PCI AD31 B11 DQ31 61
62 SGND PCI AD29 B12 VCC 62
63 DIMM A1 SGND B13 A15 63
64 DIMM A3 PCI AD27 B14 A16 64
65 DIMM A5 PCI AD25 B15 A17 65
66 DIMM A7 3.3V B16 A18 66
67 DIMM A9 C_BE3 B17 NANDCSN 67
6 68 BA0 PCI AD23 B18 A19 68 6
69 DIMM A11 SGND B19 A20 69
70 NC PCI AD21 B20 A21 70
71 VCC7 PCI AD19 B21 HDD_KEY_DA 71
72 -RAS 3.3V B22 HDD_KEY_SET 72
73 -CAS PCI AD17 B23
74 NC C_BE2 B24
75 CK1 SGND B25
76 SGND IRDY B26
77 CKE1 3.3V B27
78 NC DEVSEL B28
79 -CSM2 SGND B29
80 -CSM3 LOCK B30
81 VCC8 PERR B31
7 82 NC 3.3V B32 7
83 NC SERR B33
84 NC 3.3V B34
85 NC C_BE1 B35
86 SGND PCI AD14 B36
87 DQM3 SGND B37
88 DIMM D24 PCI AD12 B38
89 DIMM D25 PCI AD10 B39
90 DIMM D26 SGND B40
91 DIMM D27 PCI AD8 B41
92 VCC9 PCI AD7 B42
93 DIMM D28 3.3V B43
94 DIMM D29 PCI AD5 B44
95 DIMM D30 PCI AD3 B45
8 96 DIMM D31 SGND B46 8
97 SGND PCI AD1 B47
98 SGND(SA0) 5V B48
99 SGND(SA1) 5V B49
100 SGND(SA2) 5V B50

A B C D E F G H I J

2-4-17
2FB/2FC-2.0

Wiring diagram No.4

A B C D E F G H I J

Image formation unit YC1


YC8 YC7 EG SGLK 1 15
DRUM HEAT REM 1 1 2 2 2 1 15
2 2
1 R24V 1 1 13 13 1 1
GY GY
1 DRHPWB 12
11
1
2
12
11
1
2
PTC ALM
PTC REM
EG SDI 2 14 2
3
14
13 1
RD RD EG SDO 3 13
YC5 10 3 10 3 DLP PLS EG SBSY 4 12 4 12
CL LAMP REM 5 5 2 2 2 2 9 4 9 4 DLP CONT EG SDIR 5 11 5 11
R24V 7 7 14 14 1 1 CL 8 5 8 5 DLP AC REM EG IRN 6 10 6 10
7 6 7 6 DLP DC REM OUTPEN 7 9 7 9
5V 16 16 3 3 4 4 1 5 HVPWB 6 7 6 7 G CONT PVSYNC 8 8 8 8 MPWB
CL EEPROM CLK 10 10 15 15 2 4
3 3 5 8 5 8 MC ALM R5V 9 7 9 7 YC1
YC2
CL EEPROM DATA
SGND
14
18
14
18
4
16
4
16
2
1
2
1
3
4
3
2
CLC 3
4 9
10
4
3
9
10
MC REM
PGND
SGND 10
11
6
5
10
11
6
5
SGND
A11 A1 A11 A1 SGND CL EEPROM SET 12 12 5 1 2 11 2 11 R24V LDON 12 4 12 4
A10 A2 A10 A2 DUP SDI SGND 23 23 21 21 7 7 3 3 1 12 1 12 DLP AC CNT LSU-LOAD 13 3 13 3
A9 A3 A9 A3 DUP SDO DLP SENS SIG
5V
21
19
21
19
10
22
10
22
6 6 2
1
2
1
DEVS LSU -CLK 14 2 14 2
A8 A4 A8 A4 DUP SCLK(O) 5 5 LSU-DATA 15 1 15 1
5V 15 15 11 11 1 5
DUPPWB A7
A6
A5
A6
A7
A6
A5
A6
DUP RDY(I)
DUP SEL(O) DLP EEPROM CLK 9 9 23 23
4
3
4
3 2 4
2 YC2 A5 A7 A5 A7 DUP PAUSE DLP EEPROM DATA 13 13 12 12 2 2 3 3 DEVC 2
A4 A8 A4 A8 N.C SGND 17 17 24 24 1 1 4 2
A3 A9 A3 A9 REG SW DLP EEPROM SET 11 11 5 1 YC14
A2 A10 A2 A10 FEED A SW CL MOT MC FWD 6 6 5 5 1 2 DF SET 1 1 B8
A1 A11 A1 A11 EJECT SW CL MOT MC REV 8 8 17 17 2 1 CLM YC9 OP SDO (DF) 2 2 B7
CL MOT PTC FWD 20 20 6 6 1 2 7 OP SDI (DF) 3 3 B6
B11 B1 B11 B1 SGND CL MOT PTC REV 22 22 18 18 2 1 PCLM 6 2 2 PGND OP SCLK (DF) 4 4 B5
B10 B2 B10 B2 REG MOT CLK PGND 3 3 7 7 2 1 5 DF SEL 5 5 B4
B9 B3 B9 B3 REG MOT REM IMAGE FAN REM 1 1 19 19 1 2 IFFM 3
24V
SI SEL 6 6 B3
B8 B4 B8 B4 REG MOT HLD 2 1 1 DF RDY 7 7 B2
1 2
DUPPWB B7 B5 B7 B5 REG MOT MODE 1 9 9 2 1 DEVFM2 1 SI RDY 8 8 B1
B6 B6 B6 B6 FEED MOT CLK 2 3 3 R24V
8 8
YC2 B5 B7 B5 B7 FEED MOT REM (C) 3 20 20
1
2
2
1 DEVFM1 4 4 S5V SG (DF) 9 9 A6 Optional
5 5 SGND SG (DF) 10 10 A5
FEED MOT HLD finisher

DCPSPWB
B4 B8 B4 B8

ACPSPWB
4
B3 B9 B3 B9 FEED MOT MODE 5 SG (DF) 11 11 A4
3 B2 B10 B2 B10 FUSER MOT ALM
YC11 SG (DF) 12 12 A3 3
B1 B11 B1 B11 FUSER MOT REM PGND 4 4 9 1 RELAY SOURCE SG (DF) 13 13 A2
DLP FAN R REM 2 2 8 2 RELAY REM SG (DF) 14 14 A1
Fuser unit 7 3 ZEROCROSS REM
PGND(N.C) 28 28 WE 6 4 CS HEATER REM 1 1 C1
RD
R24V 25 25 4 1 FH-L 3 C3 BK 5 5 M HEATER REM 2 2 C2
BK
POTENTIAL SENS SIG 24 24 3 2
PTS
FH-M WE 4 C4 WE 4 6 L HEATER REM DCPS 3 3 C3
YC3 SGND 27 27 2 3
FTS FH-S BK 6 C6 BK
3 7 S HEATER REM
A13 A1 A13 A1 SGND PGND 26 26 1 4 HEATER LIVE 1 BK 1 C1 BK 2 8 PWB 1 1 C3
A12 A2 A12 A2 DK SDI PGND 29 29 1 2 HEATER LIVE 2 2 C2 1 9 PFAN REM 2 2 C2
A11 A3 A11 A3 DK SDO COOL FAN3 REM 31 31 2 1 CFM3 3 3 C1
A10 A4 A10 A4 DK SCLK(O) YC12 YC15
A9 A5 A9 A5 1 1 1 1 R24V SG (SF) 1 1 14 1 A6
A8 A6 A8 A6
DK RDY(I) LSU FAN REM 32 32 1 WEBSOL 3 3 2 2 FIX WEBSOL REM SG (SF) 2 2 13 2 A5
DKPWB A7 A7 A7 A7
DK SEL(O)
FEED B SW
2
3
2
1
1
2 LSUFM SG (SF) 3 3 12 3 A4
4 YC2 A6
A5
A8
A9
A6
A5
A8
A9
MP SOL PULL PGND 30 30 5
1 1 5 A2 6 1 3 4 FIX TH M SIG
SG (SF)
SG (SF)
4
5
4
5
11
10
4
5
A3
A2 Optional 4
MP SOL RTN 6 2 1 2 1
SFM FTH-M 2 2 4 A3 5 2 4 4 SGND SG (SF) 6 6 9 6 A1
A4 A10 A4 A10 MP SET SW SIG 7 1 2 1 2
1 1 3 A4 4 3 5 5 FIX TH S SIG side
A3 A11 A3 A11 MP PSD SW SIG YC17 FTH-S 2 2 2 A5 3 4 6 6 SGND 8
A2
A1
A12
A13
A2
A1
A12
A13
MP TRY SW SIG
CONT SENS
R24V 1 1 5 1 1 1 4 B3 2 5 7 7 CONVEY U SET SIG
SG (SF)
SG (SF)
7
8
7
8 7
7
8
B8
B7
feeder
PGND 2 2 4 2 2 2 3 B4 1 6 8 8 SGND STOP (SF) 9 9 6 9 B6
PLG REM 3 3
B13 B1 B13 B1 SGND
PLG READY 4 4
3
2
3
4
3
4
3
4
PM OP SDO (SF) 10 10 5 10 B5
B12 B2 (A) B12 B2 FAN STOP
PLG CLK 5 5 1 5 5 5 3 3 1 3
OP SDI (SF) 11 11 4 11 B4
B11 B3 B11 B3 MAIN MOT ALM 9 9 SGND SF RDY 12 12 3 12 B3
B10 B4 B10 B4 MAIN MOT REM SBESW 2
1
2
1
2
3
2
1
10 10 SB EJ SW SIG SF SEL 13 13 2 13 B2
B9 B5 B9 B5 MP MOT CWB 11 11 5V OP SCLK (SF) 14 14 1 14 B1
DKPWB B8
B7
B6
B7
B8
B7
B6
B7
MP MOT MODE
MP MOT HLD
N.C. 15 15

YC2 B6 B8 B6 B8 MP MOT REM


YC13
5 B5 B9 B5 B9 MP MOT CLK
1 1 8 1 COOL FAN4 REM YC22 5
B4 B10 B4 B10 MP DIG2 CFM4 3 3 7 2 PGND 24V 1 4 2 2
B3 B11 B3 B11 MP DIG1
B2 B12 B2 B12 MP DIG0
6 3 DLP FAN REM REM 2 3 1 1 Total counter
5 4 PGND GND 3 2
B1 B13 B1 B13 CONT SET SW PGND
11 5 T COUNT SET SIG 4 1
9 6 PGND
1 14 1 3 1 1 4 7 5V
YC6 2 2 3 8 HUMID SENS SIG
2
3
13
12
2
3
2
1
WTS YC4 N.C 1 1 A14 A1 1 2 HUMS1 3 3 2 9 SGND
4 11 1 11 DISPOSL SIG(I) N.C 3 3 A13 A2 2 1 DUPFM 4 4 1 10 TEMP SENS SIG
5 10 2 10 CS SEL (O) TRF -CNT 5 5 A12 A3 6 6 1-5 5 (A)
6 9 3 9 CS RDY (I) TRF +CNT 7 7 A11 A4 5 5 1-4 6 12 1 DLP FAN F REM
CSPWB 7 8 4 8 CS SCLK (O) TRF INV 9 9 A10 A5 4 4
THVPWB
1-3
2-4
7
8
10 3 COOL FAN1 REM YC19
8 7 5 7 CS SDO TRF REM 11 11 A9 A6 3 3 5V 1
6 YC2 9 6 6 6 CS SDI PGND 13 13 A8 A7 2 2 2-3 9 VPP 2
6
10
11
5
4
7
8
5
4
CS PAUSE R24V
R24V
15
2
15
2
A7
B5
A8
B10
1 1 FMDPWB 2-2
2-1
10
11
WRSO 3
TFR MOT REM 1 2 WRSI 4
12 3 9 3 TFR MOT ALM FEED SHIFT FAN REM 4 4 B4 B11 2 1 FSFM 2-12 12 (B) SCK 5
13 2 10 2 SGND R24V 6 6 B6 B9 2-11 13 ERSTN 6
14 1 11 1 SGND N.C 8 8 B7 B8 2-10 14 SGND 7
N.C 10 10 B8 B7 Paper conveying unit 2-9 15
R24V 12 12 B1 B14 YC20
FS SOL PUL 14 14 B2 B13 Feedshift unit 5V 1
FS SOL RTN 16 16 B3 B12 TxD 2
YC23 1 9 1 1 RxD 3
1 1 4 4 5V
YC6
2 8 2
3
2
3
FSSOL N.C 4
2 2 3 3 D HUMID SENS 3 7 SGND 5
HUMS2 3 3 2 2 SGND 5V 10 10 B9 B6 4 6 1 1
4 4 1 1 D TEMP SENS FS SW 11 11 B10 B5 5 5 2 2 FSSW
SGND 12 12 B11 B4 6 4 3 3
7 YC10 5V 7 7 B12 B3 7 3 1 1 7
1 1 1 1 FRONT COV SORCE EJECT SW 8 8 B13 B2 8 2 2
3
2
3
ESW
SGND 9 9 B14 B1 9 1
FRCSW 2 2 2 2 PGND
3 3 3 3 FRONT COV SIG DUPPWB 5V 4 4 A1 A14 1 6 1 1
1 3 3 1 1 4 4 RIGHT COV SORCE FEED A SW 5 5 A2 A13 2 5 2 2 FSW1
SGND 6 6 A3 A12 3 4 3 3
RCSW 2 1 1
2
3
2
3
5 5 PGND
5V 1 1 A4 A11 4 3 1 3 1 1
6 6 RIGHT COV SIG
YC18
REG SW 2 2 A5 A10 5 2 2 2 2
3
2
3
RSW
SGND 3 3 A6 A9 6 1 3 1
1 1 7 7 4 1 24V 8 2 1
2 2 6 6 3 2 K.CARD REM 9 1 2 CFM1
Key counter 3 3 5 5 2 3 SET SIG 10 2 1
4 4 4 4 1 4 GND 11 1 2 CFM2
8 8 (B)
8 9 9 13 5 1 8
10 10 14 4 2
11
12
11
12
EPWB 2 1 2 1
15 3
2
3
4
(C)
DEVDFM 1 2 1 2 1 5

A B C D E F G H I J

2-4-18
2FB/2FC-2.0

Wiring diagram No.5

A B C D E F G H I J

YC1 YC6 YC4 YC3


ADCLK-A 1 26 ADCLK-A GND 30 30 1 1 SGND
RESETN-A 2 25 ISRESETN CLK5V 29 29 2 2 CLK5V YC1
GND 3 24 GND GND 28 28 3 3 SGND 5V 1
CCDA9 4 23 CCDA9 CLK5V 27 27 4 4 CLK5V VPP 2
1 CCDA8 5 22 CCDA8 GND 26 26 5 5 SGND WRSO 3
1
CCDA7 6 21 CCDA7 CLK5V 25 25 6 6 CLK5V WRSI 4
CCDA6 7 20 CCDA6 GND 24 24 7 7 AGND SCK 5
CCDA5 8 19 CCDA5 A24V 23 23 8 8 A24V ERSTN 6
GND 9 18 GND GND 22 22 9 9 AGND SGND 7
CCDA4 10 17 CCDA4 A24V 21 21 10 10 A24V
CCDA3 11 16 CCDA3 SGND 20 20 11 11 SGND
CCDA2 12 15 CCDA2 S5V 19 19 12 12 5V
CCDA1 13 14 CCDA1 SGND 18 18 13 13 SGND
CCDA0 14 13 CCDA0 S5V 17 17 14 14 5V
GND 15 12 GND ISRESETN 16 16 15 15 IS RESETN
FESHD-A 16 11 FESHD-A ISPLLSEL1 15 15 16 16 IS PLLSEL1
FECP-A 17 10 FECP-A ISPLLSEL0 14 14 17 17 IS PLLSEL0 YC6
FESHP-A 18 9 FESHP-A ISDIVSEL 13 13 18 18 IS DIVSEL DP END 1 1
2 GND 19 8 GND ISPLLSYNC 12 12 19 19 IS PLLSYNC NC
1
2
1
2 2 2
2
GND 20 7 GND PAGEST 11 11 20 20 PAGEST DP TMG 3 3 3 3
GND 21 6 GND OVMON 10 10 21 21 OVMON DP RDY 4 4 4 4
GND 22 5 GND ISRDY 9 9 22 22 IS RDY DP SEL 5 5 5 5
3.3V 23 4 3.3V ISSEL 8 8 23 23 IS SEL DP SDI 6 6 6 6
3.3V 24 3 3.3V ISSDO 7 7 24 24 IS SDO DP SDO 7 7 7 7
3.3V 25 2 3.3V ISSDI 6 6 25 25 IS SDI DP SCLK 8 8 8 8
3.3V 26 1 3.3V ISSCLK 5 5 26 26 IS SCLK AGND 9 9 9 9
YC2 YC8 IS SELAFE 4 4 27 27 IS SELAFE AGND 10 10 10 10
ADCLK-B 1 26 ADCLK-B IS SDOAFE 3 3 28 28 IS SDOAFE SGND 11 11 11 11
RESETN-B 2 25 ISRESETN IS SDIAFE 2 2 29 29 IS SDIAFE SGND 12 12 12 12
GND 3 24 GND IS SCLKAFE 1 1 30 30 IS SCLKAFE 5V 13 13 13 13
CCDC9 4 23 CCDC9 5V 14 14 14 14 DPMPWB
CCDC8 5 22 CCDC8 PGND 15 15 15 15
3 CCDC7 6 21 CCDC7 PGND 16 16 16 16
3
CCDC6 7 20 CCDC6 PGND 17 17 17 17
CCDC5 8 19 CCDC5 A24V 18 18 18 18
CCD GND
CCDC4
9
10
18
17
GND
CCDC4
SHD
YC2
SCANNER SET 8 1 8 1
YC5
SGND
A24V
P24V
19
20
19
20
19
20
19
20
CCDC3 11 16 CCDC3 YC4 SGND 7 2 7 2 SGND P24V 21 21 21 21
PWB CCDC2
CCDC1
12
13
15
14
CCDC2
CCDC1 PWB A34
B34
A34
B34
NC
NC
SC IRN
SC SDIR
6
5
3
4
6
5
3
4
SC IRN
SC SDIR
P24V
CLK5V
22
23
22
23
22
23
22
23
CCDC0 14 13 CCDC0 A33 A33 NC SC SBSY 4 5 4 5 SC SBSY CLK5V 24 24 24 24
GND 15 12 GND B33 B33 NC SCSO 3 6 3 6 SC SDO SGND 25 25 25 25
FESHD-B 16 11 FESHD-B A32 A32 NC SCSI 2 7 2 7 SC SDI SGND 26 26 26 26
FECP-B 17 10 FECP-B B32 B32 NC SCSCLKN 1 8 1 8 SC SCLK
FESHP-B 18 9 FESHP-B A31 A31 NC
GND 19 8 GND YC2
4 GND 20 7 GND SGND A1 A1
B31
A30
B31
A30
NC
SGND
4
GND 21 6 GND MREN B1 B1 B30 B30 WINCDMREN
GND 22 5 GND VSYNC A2 A2 A29 A29 WINCDVSY
12V 23 4 12V MREP B2 B2 B29 B29 WINCDMREP
12V 24 3 12V SGND A3 A3 A28 A28 SGND INPWB
12V 25 2 12V HSYNCN B3 B3 B28 B28 WINCDHSYN YC4
12V 26 1 12V SGND A4 A4 A27 A27 SGND PGND 1 1 5 5 PGND LAMP 1 1
YC3 YC5 HSYNCP B4 B4 B27 B27 WINCDHSYP PGND 2 2 4 4 PGND N.C 2
EL
1A-1 1 26 CCDCLK NC(DBCLK) A5 A5 A26 A26 N.C. SLAMPON 3 3 3 3 SLAMPON N.C 3
2A-1 2 25 CCDCLK0 DOUTCLKN B5 B5 B26 B26 WINCDCKN P24V 4 4 2 2 P24V LAMP2 4
1A-2 3 24 CCDCLK NC(3.3V) A6 A6 A25 A25 N.C. P24V 5 5 1 1 P24V
2A-2 4 23 CCDCLK0 DOUTCLKP B6 B6 B25 B25 WINCDCKP
GND 5 22 GND(CCDCLK) GND (DOUTB0N) A7 A7 A24 A24 SGND
GND 6 21 GND(CCDCLK0) GND (DOUTB4N) B7 B7 B24 B24 SGND YC8
5 GND 7 20 GND(CCDCLK) GND (DOUTB0P) A8 A8 A23 A23 SGND 1 5V 5
GND 8 19 GND(CCDCLK0) GND (DOUTB4P) B8 B8 B23 B23 SGND 2 TMTxD YC7
2B0 9 18 2B0 GND (DOUTB1N) A9 A9 A22 A22 SGND 3 TMRxD P24V 1 1 YC1-1 24V
SH0 10 17 CCDSH1 GND (DOUTB5N) B9 B9 B22 B22 SGND 4 NC A24V 2 2 YC1-2 24V
GND 11 16 GND(CCDSH2) GND (DOUTB1P) A10 A10 A21 A21 SGND 5 SGND PGND 3 3 YC1-3 PGND
RS0 12 15 CCDRS GND (DOUTB5P) B10 B10 B21 B21 SGND AGND 4 4 YC1-4 PGND
CP0 13 14 CCDCP GND (DOUTB2N) A11 A11 A20 A20 SGND 5V 5 5 YC1-5 S5V DCPSPWB
GND 14 13 GND(CCDSW) GND (DOUTB6N) B11 B11 B20 B20 SGND SGND 6 6 YC1-6 SGND
ISSCLKAFE 15 12 ISSCLKAFE GND (DOUTB2P) A12 A12 A19 A19 SGND SGND 7 7 YC1-7 SGND
ISSDIAFE
ISSDOAFE
16
17
11
10
ISSDIAFE
ISSDOAFE
GND (DOUTB6P)
GND (DOUTB3N)
B12
A13
B12
A13
B19
A18
B19
A18
SGND
SGND
MPWB CLK5V 8 8 YC1-8 8V

ISSELAFE 18 9 ISSELAFE GND (DOUTB7N) B13 B13 B18 B18 SGND


GND 19 8 GND GND (DOUTB3P) A14 A14 A17 A17 SGND
GND 20 7 GND GND (DOUTB7P) B14 B14 B17 B17 SGND
6 GND 21 6 GND DOUTG0N A15 A15 A16 A16 WINCDINGN[0] YC9 6
GND 22 5 GND DOUTG4N B15 B15 B16 B16 WINCDINGN[4] SGND 6 6 3 3
CLK5V 23 4 CLK5V DOUTG0P A16 A16 A15 A15 WINCDINGP[0] ORGSW1 5 5 2 2 OSDS
CLK5V 24 3 CLK5V DOUTG4P B16 B16 B15 B15 WINCDINGP[4] 5V 4 4 1 1
CLK5V 25 2 CLK5V DOUTG1N A17 A17 A14 A14 WINCDINGN[1] SGND 3 3 3 3
CLK5V 26 1 CLK5V DOUTG5N
DOUTG1P
B17
A18
B17
A18
B14
A13
B14
A13
WINCDINGN[5]
WINCDINGP[1]
SPWB DPSW
5V
2
1
2
1
2
1
2
1
DPSDSW
YC1 DOUTG5P B18 B18 B13 B13 WINCDINGP[5]
1 TDO DOUTG2N A19 A19 A12 A12 WINCDINGN[2]
2 TDI DOUTG6N B19 B19 B12 B12 WINCDINGN[6] YC10
3 TCK DOUTG2P A20 A20 A11 A11 WINCDINGP[2] SMOT AN 1 6 1 6
4 TMS DOUTG6P B20 B20 B11 B11 WINCDINGP[6] SMOT COM 2 5 2 5
5 TRST DOUTG3N A21 A21 A10 A10 WINCDINGN[3] SMOT A 3 4 3 4
6 SGND DOUTG7N B21 B21 B10 B10 WINCDINGN[7] SMOT B 4 3 4 3 SM
7 DOUTG3P A22 A22 A9 A9 WINCDINGP[3] SMOT COM 5 2 5 2 7
YC3 DOUTG7P B22 B22 B9 B9 WINCDINGP[7] SMOT BN 6 1 6 1
1 DBCCDEN DOUTR0N A23 A23 A8 A8 WINCDINRN[0]
2 DBHSYNC DOUTR4N B23 B23 B8 B8 WINCDINRN[4]
3 DBVSYNC_0 DOUTR0P A24 A24 A7 A7 WINCDINRP[0] YC2
4 DBCLK DOUTR4P B24 B24 B7 B7 WINCDINRP[4] SFANON 1 5 2 1
5 DBDATA0 DOUTR1N A25 A25 A6 A6 WINCDINRN[1] P24V 2 4 1 2 LFM
6 DBDATA1 DOUTR5N B25 B25 B6 B6 WINCDINRN[5] 5V 3 3 1 1
7 DBDATA2 HPSW
8 DBDATA3
DOUTR1P A26 A26 A5 A5 WINCDINRP[1] 4 2 2 2 SHPSW
DOUTR5P B26 B26 B5 B5 WINCDINRP[5] SGND 5 1 3 3
9 DBDATA4 DOUTR2N A27 A27 A4 A4 WINCDINRN[2]
10 DBDATA5 DOUTR6N B27 B27 B4 B4 WINCDINRN[6] 1 2
11 DBDATA6 DOUTR2P A28 A28 A3 A3 WINCDINRP[2] 2 1 SFM
12 DBDATA7 DOUTR6P B28 B28 B3 B3 WINCDINRP[6]
8 13 DBDATA8 DOUTR3N A29 A29 A2 A2 WINCDINRN[3] 8
14 DBDATA9 DOUTR7N B29 B29 B2 B2 WINCDINRN[7]
15 GND 3 2 1
DOUTR3P A30 A30 A1 A1 WINCDINRP[3] 7 1 2
16 GND DOUTR7P B30 B30 B1 B1 WINCDINRP[7]

A B C D E F G H I J

2-4-19
2FB/2FC

Wiring diagram No.6

A B C D E F G H I J

YC1
YC2-3 YC3-2 1 1 R24V YC6
YC3-5 YC2-4 2 2 PGND MP MOT /A 1 14 1 6
1 DCPSPWB YC6-8 YC4-14 3 3 SGND 24V 2 13 2 5 1
YC5-3 YC5-16 4 4 5V MP MOT A 3 12 3 4
MP MOT B 4 11 4 3 MPFDM
YC2 24V 5 10 5 2
A13 A1 A13 A1 CONT SENS MP MOT /B 6 9 6 1
A12 A2 A12 A2 MP TRY SW TONER MOT /B 7 8 4 1
A11 A3 A11 A3 MP PSD SW TONER MOT /A 8 7 1 4
A10 A4 A10 A4 MP PE SW TONER MOT B 9 6 3 2 TM
A9 A5 A9 A5 MP SOL RTN TONER MOT A 10 5 2 3
A8 A6 A8 A6 MP SOL PUL
A7 A7 A7 A7 FEED B SW SGND 11 4 1 2 1 2
A6 A8 A6 A8 DK SEL(I) CONTENA SET 12 3 2 1 2 1 TCDSW
A5 A9 A5 A9 DK RDY(O) DEV REM 13 2 1 2
A4 A10 A4 A10 DK SCLK(I) DEV R24V 14 1 2 1 DEVDFM
2 A3 A11 A3 A11 DK SDO 2
YC11
EPWB A2 A12 A2 A12 DK SDI
MAIN MOT CLK 1 1 9 9
A1 A13 A1 A13 SGND
YC3 B1 B13 B1 B13 SGND MAIN MOT ALM
MAIN MOT REM
2
3
2
3
8
7
8
7
B2 B12 B2 B12 DEV FAN REM
5V 4 4 6 6
B3 B11 B3 B11 MAIN MOT ALM
B4 B10 B4 B10 MAIN MOT REM
SGND 5 5 5 5 DM
PGND 6 6 4 4
B5 B9 B5 B9 MP MOT CW
PGND 7 7 3 3
B6 B8 B6 B8 MP MOT MODE 24V 8 8 2 2
B7 B7 B7 B7 MP MOT HLD 24V 9 9 1 1
B8 B6 B8 B6 MP MOT REM
B9 B5 B9 B5 MP MOT CLK
B10 B4 B10 B4 MP DIG2
B11 B3 B11 B3 MP DIG1
3 B12 B2 B12 B2 MP DIG0
3
B13 B1 B13 B1 CONT SET SW Paper conveying unit
YC3 YC7
3 3 1 12 1 1 SGND A10 A1 3 3
SGND A1 A1
CAS1LS1 2 2 2 11 2 2 LCF1 SW1
5V
LCF SW B A2 A2 A9 A2 2 2 DCSW2
1 1 3 10 3 3 5V A3 A3 A8 A3 1 1
3 3 4 9 4 4 SGND SGND A4 A4 A7 A4 3 3
CAS1LS2 2 2 5 8 5 5 LCF1 SW2
5V
LCF SW A A5 A5 A6 A5 2 2 DCSW1
1 1 6 7 6 6 5V A6 A6 A5 A6 1 1
3 3 7 6 7 7 SGND SGND A7 A7 A4 A7
CAS1LS3 2 2 8 5 8 8 LCF1 SW3 LCF SET A8 A8 A3 A8
1 1 9 4 9 9 5V SGND A9 A9
3 3 10 3 10 10 SGND N.C A10 A10
4 CAS1DS 2 2 11 2 11 11 LCF1 SW4 5V A11 A11 A2 A9 8 1 1 1 4
1 1 12 1 12 12 5V LCF SW A1 A12 A12 A1 A10 7 2 2 2 TIMSW1
2 2 13 13 LIFT MOT1 L 3 3
LFM1 1 1 14 14 LIFT MOT1 H 5V B12 B12 B1 B12 1 8 1 1
PE SW2 B11 B11 B2 B11 2 7 2 2 PESW2
SGND B10 B10 B3 B10 3 6 3 3
5V B9 B9 B4 B9 4 5 1 1
LIM SW2 B8 B8 B5 B8 5 4 2 2 LILSW2
SGND B7 B7 B6 B7 6 3 3 3
5V B6 B6 B7 B6 1 6 1 1
YC10
3 3 1 12 1 1 SGND
PE SW1 B5 B5 B8 B5 2 5 2 2 PESW1
SGND B4 B4 B9 B4 3 4 3 3
CAS2LS1 2 2 2 11 2 2 LCF2 SW1 5V B3 B3 B10 B3 4 3 1 1
1 1 3 10 3 3 5V LIM SW1 B2 B2 B11 B2 5 2 2 2 LILSW1
5 3 3 4 9 4 4 SGND SGND B1 B1 B12 B1 6 1 3 3 5
CAS2LS2 2 2 5 8 5 5 LCF2 SW2
1 1 6 7 6 6 5V 1
3 3 7 6 7 7 SGND 2
CAS2LS3 2 2 8 5 8 8 LCF2 SW3 3
1 1 9 4 9 9 5V 4
3 3 10 3 10 10 SGND 5
CAS2DS 2 2 11 2 11 11 LCF2 SW4 6
1 1 12 1 12 12 5V 7
2 2 13 13 LIFT MOT2 L 8
LFM2 1 1 14 14 LIFT MOT2 H
15 15 N.C YC8
PF MOT1 /A 1 10 12 12 6 6
R24V 2 9 11 11 5 5
6 PF MOT1 A 3 8 10 10 4 4 6
PF MOT1 B 4 7 9 9 3 3 PFM1
YC4 R24V 5 6 8 8 2 2
3 3 1 1 SGND PF MOT1 /B 6 5 7 7 1 1
FSW2 2 2 2 2 FEED B SW
PF MOT2 A 7 4
6
5
6
5 2 3
1 1 3 3 5V
PF MOT2 B 8 3 4 4 3 2
PF MOT2 /A 9 2 3 3 1 4 PFM2
PF MOT2 /B 10 1 2 2 4 1
1 1
YC5
MP unit 1 3 10 1 A9 A1 24V
MPSOL 2 2 9 2 A8 A2 MP SOL PUL
3 1 8 3 A7 A3 MP SOL RTN
7 1 1 6 5 A6 A4 5V 7
MPPESW 2 2 5 6 A5 A5 MP PE SW
3 3 4 7 A4 A6 SGND
3 1 3 8 A3 A7 5V
TCS 2 2 2 9 A2 A8 CONT SENS
1 3 1 10 A1 A9 SGND

3 3 1 9 B1 B9 5V
MPPLSW 2
1
2
1
2
3
8
7
B5
B3
B5
B7
MP PSD SW
GND
DKPWB
2 4 6 B4 B6 GND
MPTSW 1 5 5 B2 B8 MP TRY SW
4 6 4 B6 B4 MP DIG0
3 7 3 B7 B3 MP DIG1
8 MPPWSW 2 8 2 B8 B2 MP DIG2 8
1 9 1 B9 B1 GND
5

A B C D E F G H I J

2-4-20
2FB/2FC

Wiring diagram No.7

A B C D E F G H I J

1 1

YC1 YC5
YC3-5 1 1 24V LIFT3 ESW 2 A1 A1 5 5
YC2-3 2 2 PGND SGND A2 A2 4 4
DCPSPWB YC4-15 3 3 SGND LIFT3 ESW 1 A3 A3 3 3 LIM3
YC5-14 4 4 5V LIFT MOT3 L A4 A4 2 2
2 LIFT MOT3 H A5 A5 1 1 2
LIFT4 ESW 2 A6 A6 5 5
YC2 SGND A7 A7 4 4
3 1 14 1 5V LIFT4 ESW 1 A8 A8 3 3 LIM4
WTS 2 2 13 2 DISPOSL SIG(I) LIFT MOT4 L A9 A9 2 2
1 3 12 3 SGND LIFT4 MOT4 H A10 A10 1 1
11 1 11 4 DISPOSL SIG(O)
10 2 10 5 CS SEL (I)
9 3 9 6 CS RDY (O)
8 4 8 7 CS CLK (I)
EPWB 7 5 7 8 CS SDO YC5
6 6 6 9 CS SDI SGND A11 A11 2 1 2 2
YC4 5 7 5 10 CS PAUSE PSD SW3 A12 A12 1 2 1 1 PLSW1
4 8 4 11 TFR MOT REM SGND B2 B2 2 1 2 2
3 3 9 3 12 TFR MOT ALM PSD SW4 B3 B3 1 2 1 1 PLSW2 3
2 10 2 13 SGND N.C B1 B1
1 11 1 14 SGND
YC5
GND B4 B4 6 1 3 3
FSW C B5 B5 5 2 2 2 FSW3
5V B6 B6 4 3 1 1
YC3 GND B7 B7 3 4 3 3
5
4
5
4
1
2
1
2
TFR MOT CLK
TFR MOT ALM
FSW D B8 B8 2 5 2 2 FSW4
5V B9 B9 1 6 1 1
3 3 3 3 TFR MOT REM GND B10 B10 3 1 3 3
TRM 4 4 5V FSW E B11 B11 2 2 2 2 FSW5
5 5 PGND 5V B12 B12 1 3 1 1
4 2 2 6 6 PGND 4
1 1 7 7 R24V

YC4
1 7 7 21 21 5V
TIMSW2 2
3
12 12 23 23 FEED D1 SW
1 1 11 11 SGND
3 25 25 SGND
5 PESW3 2 2 2 9 9 PE SW3 5
1 3 3 7 7 5V
3 4 4 5 5 SGND YC6
LILSW3 2 5 5 3 3 LMT SW3 VF MOT /A 6 6 1 6
1 6 6 1 1 5V 24V 5 5 2 5
YC6 VF MOT A 4 4 3 4
1 4 11 11 14 14 PF MOT3 /B VF MOT B 3 3 4 3 VFDM
4 1 10 10 13 13 PF MOT3 /A 24V 2 2 5 2
PFM3 2 3 9 9 12 12 PF MOT3 B VF MOT /B 1 1 6 1
Cassette 3 3 2 8 8 11 11 PF MOT3 A

YC7
5V 1
6 VPP 2 6
YC4 FSDO(I) 3
1 7 7 22 22 5V FSDI(O) 4
TIMSW3 2 12 12 24 24 FEED E1 SW N.C 5
3 1 1 12 12 SGND FRSETN 6
3 26 26 SGND SGND 7
PESW4 2
1
2 2 10 10 PE SW4
3 3 8 8 5V
3 4 4 6 6 SGND
LILSW4 2 5 5 4 4 LMT SW4
YC4
1 6 6 2 2 5V
CS3 DIG0 19 19 3 5 4

1 4 11 11 10 10
YC6
PF MOT4 /B
CSPWB CS3 DIG1 17 17 4 6 3
PWSW1
CS3 DIG2 15 15 1 7 2
7 4 1 10 10 9 9 PF MOT4 /A SGND 13 13 2 8 1 7
PFM4 2 3 9 9 8 8 PF MOT4 B CS4 DIG0 20 20 3 5 4
Cassette 4 3 2 8 8 7 7 PF MOT4 A CS4 DIG1 18 18 4 6 3
PWSW2
CS4 DIG2 16 16 1 7 2
SGND 14 14 2 8 1

8 8

A B C D E F G H I J

2-4-21
2FB/2FC

Wiring diagram No.8

A B C D E F G H I J

1 1

YC1 YC7 6 1 3
YC3-3 1 1 R24V DUP CONV SW B 5 5 A4 A11 5 2 2 DUPCSW2
YC2-5 2 2 PGND 4 3 1
DCPSPWB YC4-13 3 3 SGND 3 4 3
YC5-15 4 4 5V DUP CONV SW C 7 7 A2 A13 2 5 2 DUPCSW3
1 6 1

7 1 2 3
6 2 3 2
5 3 1 4 DUPSRM
YC2 4 4 4 1
2 A11 A1 A11 A1 EJECT SW 3 5 3 2
A10 A2 A10 A2 FEED A SW DUP SIDE REG SW 11 11 B10 B5 2 6 2 DUPSRSW
A9 A3 A9 A3 REG SW 1 7 1
A8 A4 A8 A4 N.C
A7 A5 A7 A5 DUP PAUSE 3 1 3
A6 A6 A6 A6 DUP SEL(O) DUP CONV SW A 3 3 B12 B3 2 2 2 DUPCSW1
A5 A7 A5 A7 DUP RDY(I) 1 3 1
A4 A8 A4 A8 DUP SCLK(O)
A3 A9 A3 A9 DUP SDO 3 1 3
A2
A1
A10
A11
A2
A1
A10
A11
DUP SDI
SGND
DUP JAM SW 9 9 A6 A9 2 2 2 DUPJSW
1 3 1
EPWB B1 B11 B1 B11 SGND DUP SB SOL ATC 16 16 C4 C4 3 3
YC2 B2
B3
B10
B9
B2
B3
B10
B9
REG MOT CLK
REG MOT REM
DUP SB SOL PUL 14 14 C2 C2 1 1 DUPSBSOL
24V 18 18 C3 C3 2 2
3 B4 B8 B4 B8 REG MOT HLD SGND 12 12 C1 C1
3
B5 B7 B5 B7 REG MOT MODE 3 3 3
B6 B6 B6 B6 FEED MOT CLK
B7 B5 B7 B5 FEED MOT REM
DUP FEED SW 1 1 B14 B1 2 2 2 DUPFSW
1 1 1
B8 B4 B8 B4 FEED MOT HLD
B9 B3 B9 B3 FEED MOT MODE
B10 B2 B10 B2 FUSER MOT ALM DUP SOL (RESERVE) 4 4 B11 B4
B11 B1 B11 B1 FUSER MOT REM DUP SOL (RESERVE) 2 2 B13 B2
24V 10 10 A5 A10

DUP FS SOL ATC 19 19 B7 B8 3 3


DUP FS SOL PUL 21 21 B6 B9 2 2 DUPFSSOL
24V 20 20 B5 B10 1 1
4 DUP SET 13 13 B9 B6 1 4
5V 15 15 B8 B7 1 2
N.C 17 17 2 3
N.C 22 22 3 4
DUPPWB 4
5
5
6 Duplex unit
6 7
7 8
YC4 24V 6 6 A3 A12
9 9 1 1 FUSER MOT CLK 24V 8 8 A1 A14
8 8 2 2 FUSER MOT ALM
7 7 3 3 FUSER MOT REM
6 6 4 4 5V YC5
FM 5 5 5 5 SGND DUP FEED MOT /B 2 2 A14 A1 6 1
5 4 4 6 6 PGND 5 2 5
3 3 7 7 PGND DUP FEED MOT B 4 4 A13 A2 4 3
2 2 8 8 R24V DUP FEED MOT A 6 6 A12 A3 3 4 DUPFDM
1 1 9 9 R24V 2 5
DUP FEED MOT /A 8 8 A11 A4 1 6
DUP SIDE MOT A 10 10 A10 A5
DUP SIDE MOT B 12 12 A9 A6
DUP SIDE MOT /A 14 14 A8 A7
Paper conveying unit DUP SIDE MOT /B 16 16 A7 A8
YC5 DUP SB MOT A 18 18 B4 B11 2 3
1 6 1 12 1 1 1 1 REG MOT /B DUP SB MOT B 20 20 B3 B12 3 2
2 5 2 11 2 2 3 3 24V DUP SB MOT /A 22 22 B2 B13 1 4 DUPSBM
3 4 3 10 3 3 5 5 REG MOT B DUP SB MOT /B 24 24 B1 B14 4 1
6 RM 4 3 4 9 4 4 7 7 REG MOT A 6
5 2 5 8 5 5 9 9 24V
6 1 6 7 6 6 11 11 REG MOT /A
1 6 7 6 7 7 13 13 FEED MOT /B
2 5 8 5 8 8 15 15 24V
3 4 9 4 9 9 17 17 FEED MOT B
FDM 4 3 10 3 10 10 19 19 FEED MOT A
YC8
24V 1 1 5 1 5 5
5 2 11 2 11 11 21 21 24V
PGND 2 2 4 2 4 4
6 1 12 1 12 12 23 23 FEED MOT /A
DLP MOT REM 3 3 3 3 3 3 DEVM
DLP MOT ALM 4 4 2 4 2 2
YC6 DLP MOT CLK 5 5 1 5 1 1
A11 A4 1 1 5V
A10 A5 2 2 REG SW YC3
7 A9 A6 3
4
3
4
SGND 5V 1 7
A14 A1 5V VPP 2
A13 A2 5 5 FEED A SW
to ENGINE ALL CIRCUIT A12 A3 6 6 SGND
F SDO(I) 3
4
F SDI(O)
B3 B12 7 7 5V F SCLK(O) 5
B2 B13 8 8 EJECT SW F RSETN 6
B1 B14 9 9 SGND SGND 7
B6 B9 10 10 5V
B5 B10 11 11 FS SW
B4 B11 12 12 SGND

8 8

A B C D E F G H I J

2-4-22
8
7
6
5
4
3
2
1

A
A

CIS
Wiring diagram No.9

SHDPWB
To

4
3
2
1
9
7
5
3
1

23
21
19
17
15
13
11

B
B

SHDPWB YC2

YC14
YC11

1 5V
1 5V
8
6
4
2

7 SG
4 FSI
24
22
20
18
16
14
12
10

4 N.C
2 TxD
3 RxD
5 N.C.
2 VPP
3 FSO

To SPWB
OLSW

5 SGND
OSSW

6 FRSTN

SPWB
OWSW

1
2
3
4
3
2
1
1
2
3

1
2
3
4
SGND/5V
YC1

5V/WREST

WSDO/WSDI
WSEL/WRDY
+A24V/SGND
1 2 24V/24V AGND/+A24V
1
2

RGOUT/AGND

3 4 24V/+A24V
RGLD/RGRDWR
RGDATA/RGCLK

C
C

PLLSEL1/WSCLK

OVMONOUT/N.C.
5 6 +A24V/PG
PAGEST/PLLSEL0
7 8 PG/PG
26 9 10 5V/5V
25 11 12 SG/SG YC8
1
2

24 13 14 AGND/AGND 5V(ORGL) 1
23 15 16 SSCLK/SSDO ORIG.LSW 2
2
1

17 18 SSDI/SSEL GND(ORGL) 3
19 20 SRDY/OVSYNC 5V(ORGW) 4
21 22 TMG2/FEED ORGW 5

D
D

YC12
YC9
OFSW
ORSW

1 24V
DPTSW1

5V(W1) 1
2 INV REM
W1SW 2
1
2
3
1
2
3
1
2
3

3 PGND
GND(W1) 3
5V(W2) 4
YC15 W2SW 5
2 1 24V GND(W2) 6
1 2 FAN REM

1
2
3

E
E

3
2
1
3
2
1

YC7
1
2
3
1
2
3

5V(FD) 1
FDSW 2
GND(FD) 3
DPMPWB

DPINPWB
5V(REG) 4

DPSSW2
DPSSW1 REGSW 5

4
3
2
1
GND(REG) 6
5V(TMG1) 7
N.O
TMG1SW 8
N.O

F
F

COM
COM

2 GND(TMG1) 9
1
2
1

5V(TMG2) 10 1 3

2
1 YC10 TMG2SW 11 2 2

3
2
1
1
2
1 24V GND(TMG2) 12 3 1
2 N.C
3 24V DPOPNSW
4 24V
5 N.C
CIS
3
2
1
3
2
1

YC13
6 24V COVOPNSW
DPFM

5V(CISOPN) 1
G CISOPNSW 2
G

SGND(CISOPN) 3
YC4
DPTSW2

5 2 1 RMCOMA
CISOCSW

2 5 2 RMCOMB
YC6
4 3 3 RMA
5V(SET) 1 1 4
ORM

1 6 4 RM_A
SET.SW 2 2 3
6 1 5 RMB
GND(SET) 3 3 2
3 4 6 RM_B
GND(SET) 4 4 1
5 7 CCOMA
5V(LH) 5
2 8 CCOMB
H
H

LHSW 6
4 9 CMA
GND(LH) 7
6 10 CMB
OCM

5V(LL) 8
1 11 CM_A
LLSW 9
3 12 CM_B
LM_A 9
LMB 8
LMA 7
FM_B 6
FM_A 5
FMB 4
FMA 3
FMCOMB 2
FMCOMA 1
RED 3
GND 2
GREEN 1

GND(LL) 10
YC3
YC5

1 LM_B 10
2
3
4
5
6
7
8
9
10

I
I

4
2
3
1
1
6
3
4
2
5
3
2
1
3
2
1
3
2
1

OFM

DPLIM
LEDPWB
DPLLLSW
DPLULSW

J
J

8
7
6
5
4
3
2
1
2FB/2FC

2-4-23
2FB/2FC-2.0

Wiring diagram No.10

A B C D E F G H I J

1 1

2 2

3 FMDPWB 3

1 10 2-10
YC1 2 2 2-2 DCPSPWB
24V 1 1 3

1 9-1
5 2 9-2 EPWB
6
4 GND 2 2 7 4

COOLING FAN REM 3 3 9 7 10 13-3


DLP FAN F REM 4 4 10 6 12 13-1 EPWB
FAN STOP 5 5 11 5 B12 3-B2

YC2
COOLING FAN 1 1 12 5 11 1 2
GND 2 11 6 10 2 1 CFM1
COOLING FAN 2 3 10 7 9 1 2
GND 4 9 8 8 2 1 CFM2
5 5
DLP FAN F1 9 4 1 15 3 3 20 20 1 2
GND 10 3 2 14 4 2 8 8 2 1 DEVFM1
DLP FAN F2 11 2 3 13 5 1 9 9 2 1
GND 12 1 1 2 DEVFM2
Imaging unit
PCB FAN 2 5 8 1 3
GND 6 7 3 1 PWBFM1
PCB FAN 1 7 6 1 2
GND 8 5 2 1 PWBFM2

6 6

7 7

8 8

A B C D E F G H I J

2-4-24

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