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Kutehr Hydroelectric Project (240 MW)

Design of MAT Portal Annexure - A

Kutehr H.E.P
MAT PORTAL FRAME DESIGN DATA & LOAD CALCULATION

DESIGN DATA

Clear height of portal opening = 7.00 m

Clear width of portal opening = 7.00 m

Specific weight of concrete = 25 kN/m3

Specific weight of rock = 28 kN/m3

(reference: Laboratory test report on rock core sample )

Grade of Steel reinforcement, fy = 500 N/mm2

Grade of Concrete, fck = 20 N/mm2

B Portal Beam C
B
7.75

Portal Column
7.50

X A D
C/C dimensions

Column dimensions 750 mm

1500 mm

550 mm

Width of column = 750 mm

Total Depth of column = 1500 mm

Depth of column from girder face = 550 mm

(considered for design)

Depth of beam = 1000 mm

Height of column = 7+1/2


= 7.50 m

Beam section

Effective span for beam = 7 +2 x 0.75/2

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169121-41ER-0003-00
Kutehr Hydroelectric Project (240 MW)
Design of MAT Portal Annexure - A

= 7.75 m

Overall depth 'D' = 1000.0 mm

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169121-41ER-0003-00
Kutehr Hydroelectric Project (240 MW)
Design of MAT Portal Annexure - A

Width of beam 'B' = 1500.0 mm

Load Calculations

Dead Load (DL)

Dead load of beam (as UDL) = 1.5 x 1 x 25 kN/m

= 37.50 kN/m

Dead load of column = 0.75 x 1.5 x 7.5 x 25

= 210.94 kN

Vertical Rock Load (RL)

Height of dispersion rock load= = 3.875 m

(assumed load dispersion at 45 degrees)

Total vertical load of rock acting on beam = 0.5 x 7.75 x 3.875 x 1.5 x 28

= 630.66 kN

Maximum ordinate of vertical


rock load applied as Triangular = 162.75 kN/m
Load=

162.75 kN/m

Accidental Load
Assumed Height of Soil -Rock Debris due to
= 2.00 m
accident=

Assumed density of rock debris = = 22.00 kN/m3

UDL on the beam= = 66.00 kN/m

66.00 kN/m

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169121-41ER-0003-00
Kutehr Hydroelectric Project (240 MW)
Design of MAT Portal Annexure - A

Accidental Load

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169121-41ER-0003-00
Kutehr Hydroelectric Project (240 MW)
Design of MAT Portal Annexure - A

Seismic Load (EQ)

Calculation of Seismic Coefficient

Peak ground Acceleration ( Median Value, Z/2) = 0.16 g

From IIT Roorkee Seismic Report Kutehr


Hydroelectric Project

Importance factor considered for adit portal (I ) = 1

Clause 6.4.2
Response Reduction Factor ( R) = 3
IS 1893 :2002

Maximum Value of Sa /g = 3

Time period from STAAD is 0.16 Second and Value of Sa/g comes out to be 3 from
IIT Roorkee Seismic Report Kutehr H.E.P

Design Horizontal Seismic Coefficient for Portal ( Ah ) Z/2x Sa/g x I/R

Horizontal seismic coefficient , ah = 0.160 g

B Portal Beam C

7.75 Part offorStructure


Region considered
considered for
lumping of column
3.75 mass
seismic weight
Portal Column
calculations
7.50

A D

Seismic weight of Frame

Self weight of beam = 37.5 x 7.75

= 290.63 kN

Self weight of columns = 2 x 210.9375 / 2

= 210.9 kN

Verticle rock load = 630.7 kN

Total seismic weight = 1132.22 kN

Horizontal seismic load = 0.16 x 1132.2225 kN

= 181.2 kN

Horizontal Seismic force shall be shared by each of the two nodes of the Portal frame

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169121-41ER-0003-00
Kutehr Hydroelectric Project (240 MW)
Design of MAT Portal Annexure - A

Horizontal load on each of the nodes = 181.16 / 2

= 90.6 kN

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169121-41ER-0003-00
Kutehr Hydroelectric Project (240 MW)
Design of MAT Portal Annexure - A

Kutehr H.E.P
RAME DESIGN DATA & LOAD CALCULATION

Depth of I section

200

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169121-41ER-0003-00
Kutehr Hydroelectric Project (240 MW)
Design of MAT Portal Annexure - A

255

210.94

(assumed load dispersion at 45 degrees)

0.5 x 7.75 x 3.875 x 1.5 x 28

630.66

299.2

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169121-41ER-0003-00
Kutehr Hydroelectric Project (240 MW)
Design of MAT Portal Annexure - A

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169121-41ER-0003-00
Kutehr Hydroelectric Project (240 MW)
Design of MAT Portal Annexure - A

From IIT Roorkee Seismic Report Kutehr


Hydroelectric Project

Clause 6.4.2
IS 1893 :2002

0.16 Second and Value of Sa/g comes out to be 3 from


t Kutehr H.E.P

Part of Structure
considered for
seismic weight
calculations

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1343.16
214.9056
107.4528

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169121-41ER-0003-00
Kutehr Hydroelectric Project (240 MW)
Design of MAT Portal Annexure - A

#NAME?

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169121-41ER-0003-00
ANNEXURE-I
DESIGN OF LONGITUDINAL BEAM

General Data STAAD MEMBER ID :


Depth (D) 0.7 m Width (B) 1.50
Clear Span (L) 10.21 m gconc 25
Clear Tensile 30 mm fck 20
Cover to Compression 30 mm fy 500
Elasticity E, Steel 2.00E+05 N/mm2 Elast. E, Conc. 22360.6798

Description Units Section forces L/c

Max. Shear Force (Vu) kN 646.350 101

Torsional Moment (Tu) kN-m 0.0 -

Max. Bending Moment (Mu) at Top kN-m 777.498 102

Max. Bending Moment (Mu) at Bottom kN-m 985.877 101

Calculation for Equivalent Design Moment & Shear Force


Eq. Torsional Moment (Mt) kN-m 0.000
Equivalent B.M. (Me) for Top kN-m 777.498
Equivalent B.M. (Me) for Bottom kN-m 985.877
Equivalent Shear (Ve) kN 646.350

Computation of Effective Depth


xu,max/d 0.456
deffective mm 647.50
Mu,lim. kN-m 1673.151
pt,lim. %age 0.76

Singly
Result - Design of Section as
Reinforced

Design for Reinforcement


Top Reinforcement
Dia of bar used mm 25
Area of Steel Required (Ast1) mm2 2992

Min. Area of Steel as per IS:456 (Ast-min) mm2 1651


Area of Steel Required (Ast2) mm2 0
Total Ast Required mm 2
2992
%age of Steel Provided %age 0.31
Compression Reinforcement (for Top)
d' mm 42.50
esc 0.00300
fsc N/mm 2
420.046
Area of Steel Required (Asc) mm2 0

Bottom Reinforcement
Dia of bar used mm 25
Area of Steel Required (Ast1) mm2 3892

Min. Area of Steel as per IS:456 (Ast-min) mm2 1651


ANNEXURE-I
DESIGN OF LONGITUDINAL BEAM
Area of Steel Required (Ast2) mm2 0
Total Ast Required mm 2
3892
%age of Steel Provided %age 0.40
Compression Reinforcement (for Bottom)
d' mm 42.50
esc 0.00300
fsc N/mm 2
420.046

Area of Steel Required (Asc) as per Limiting


mm2 0
Moment
ANNEXURE-I
DESIGN OF LONGITUDINAL BEAM

Final Reinforcement Required


Top Reinforcement mm2 2992
Bottom Reinforcement mm2 3892
Reinforcement Provided
No. of bars at top nos 7
No. of bars at bottom nos 8
Top Reinforcement mm 2
3436
Bottom Reinforcement mm 2
3927
Check for Minimum Reinforcement Top OK
Bottom OK
Check for Shear
Shear Stress (τv) N/mm2 0.665
b 7.538
Permissible Stress (τc) N/mm2 0.392
Maximum stress (tc-max) N/mm 2
2.8
Dia of Shear Stirrups mm 10
No. of Legs Nos 4
Area of one Stirrup mm2 314.2
d1 mm 647.5
b1 mm 1415
Spacing required mm 227
Max. Spacing mm 300
Spacing Provided (Sv) mm 230

Check for deflection


Deflection (from staad) L/c 122 mm 1.469 29.17
*d < L/1000 for EOT crane beam and < L/350 for other beams

Side face reinforcement

Check for requirement Side Face reinforcement is not required

Special confining reinforcement (refer cl.6.3.5 of IS 13920:1993)


Min. length of confinement
req. 1295 mm 2d
Spacing of links over a length of 2d shall
spacing of stirrups 200 mm
not exceed:
Min. spacing of stirrups 100 mm a) d/4
Spacing provided 100 mm b) 8* dia. of smallest longitudinal reinf.
c) 100mm
ANNEXURE-I
DESIGN OF LONGITUDINAL BEAM
STAAD Output

595.497 kN-m

0.3 m

BENDING MOMENT(Max Top)

- 411.706 kN-m

BENDING MOMENT(Max Bottom)

0.9 m

-320.728 kN
ANNEXURE-I
DESIGN OF LONGITUDINAL BEAM

SHEAR FORCE
ANNEXURE-I
SIGN OF LONGITUDINAL BEAM

-
m
kN/m2
Mpa
Mpa
N/mm2

Location (m)

-
ANNEXURE-I
SIGN OF LONGITUDINAL BEAM
ANNEXURE-I
SIGN OF LONGITUDINAL BEAM

OK
d < L/350 for other beams

(refer cl.6.3.5 of IS 13920:1993)

Spacing of links over a length of 2d shall


not exceed:

b) 8* dia. of smallest longitudinal reinf.


ANNEXURE-I
SIGN OF LONGITUDINAL BEAM
ANNEXURE-I
SIGN OF LONGITUDINAL BEAM
Annexure-II
DESIGN OF COLUMN
Characterstic Strength Load Case : 102/103

fck 20 N/mm2 fy 500 N/mm2 STAAD MEMBER ID : 1/3


Z
X-Section of Column

ZD YD
YD
750 mm 550 mm

Length 7000 mm Cover 40 mm


MZ
Effec. length factor, Ley/L 0.80 Lez/L 0.80

Slenderness ratio in Y-Dir. 10.18 Z-Dir. 7.47


Y Y
Moment Reduction Factor
ZD
As per Table 60 of SP-16 MY

k1z 0.207 k2z 0.425

k1y 0.207 k2y 0.425

Pb (in kN) Reduction factor


About Z axis 1887.20 For Z axis 1.0
Z
About Y axis 1887.20 For Y axis 1.0

Design Forces

Moment due to Min. Moment due to


Initial Moment Total Design Moment
Axial Force Eccentricity Slenderness Effect
(Pu) (in
(in kN-m) (in kN-m) (in kN-m) (in kN-m)
kN)
About Z About Y About Z About Y About Z About Y About Z(Mz) About Y(My)

363.55 398.64 0.00 10.74 13.16 0.00 0.00 398.64 13.16

Dia of bar
Assume %age of Ast-required
1.020 4207.5 mm2 20
Reinforcement
(mm)
Required 14 Ast-Provided 4222.30 mm2 p/fck 0.051
Nos. of bar Reinforcement provided
Provided 16 (pt) 1.024 %age

no. of 20 dia bar 12 no. of 12 dia bar 4

area of 20 dia bar 3769.91 mm2 area of 12 dia bar 452.39 mm2

(Equally distributed on all faces)

Uniaxial Moment capacity of section about Z axis Uniaxial Moment capacity of section about Y axis

d'/D 0.073 d'/D 0.053

Chart for d'/D = 0.10 will be used Chart for d'/D = 0.10 will be used

Pu/(fck*b*D) = 0.044 Pu/(fck*b*D) = 0.044

By Refering Chart 48 By Refering Chart 48

Mu/(fck*b*D2) = 0.100 Mu/(fck*b*D2) = 0.100

Muz1 453.75 kN-m Muy1 618.75 kN-m

By Refering Chart No. 63 of SP-16 Corresponding to

p = 1.024 fy = 500 and fck = 20 Puz/Ag = 12.75 N/mm2 Puz = 5257.86 kN

Pu/Puz = 0.069 Muz/Muz1 = 0.879 Muy/Muy1 = 0.021

Refering to Chart No. 64 of SP-16, the permissible value of Muz/Muz1 corresponding to above value of Pu/Puz & Muy/Muy1 is

Muz/Muz1 = 0.979 Section is OK

Interaction Equation Where

(Muz/Muz1)a + (Muy/Muy1)a = 0.90 Section is OK a 1

Check for sway From Staad L/c 123 Node 2


Displacement, mm 2.56 Permissible, (0.004h) where, h 7 28.00 OK

Calculation for Ties

Dia of bar 10 mm
No. of Legs 2
Area of one Stirrup 157.1 mm2
ZD ' 700 mm
YD' 500 mm Spacing shall be lesser of:
1) Least lateral dimension 550 mm
Max. permissible spacing 300 mm 2) 16*dia. (smallest main reinf.) 320 mm
Spacing provided 200 mm 3) 300 mm 300 mm
OK
GMR Consulting Services Private Limited

ANNEXURE-III
STRUCTURAL DESIGN OF FOOTING FOR COLUMN

Characterstic strength:
Concrete, fck = 20 N/mm2
Allowable base pressure, qall = 500 kN/m2
Steel, fy = 500 N/mm2
Section parameter: Depth of column, D = 1500 mm
Width of column, W = 550 mm

Location of Cloumn wrt to footing = Middle

Clear cover for tension reinf. = 75.0 mm


Dia. Of bar provided, d1 = 12.0 mm
Area of bar provided = 113 mm2

Design parameter: Staad Node -


Load case 103
Factored Axial Load, P 893 kN
Factored Major axis moment, Mx = 0 kNm
Factored Minor axis moment, Mz = 696 kNm
Partial load Factor = 1.5

Axial Load, P 595 kN


Major axis moment, Mx = 0.000 kNm
Minor axis moment, Mz = 464.000 kNm
eccentricity due to moments
eccentricity, ex = 0.0000 mm
eccentricity, ez = 779.3953 mm
eccentricity due to column location
eccentricity, e'x = 0 mm
eccentricity, e'z = 0 mm

Footing Width provided, Lx = 2500 mm


Footing length provided, Lz = 2500 mm

Avg. base pressure at


P/A±6*P*ex/(Lx*A) Heel = 95.25 kN/m2
±6*P*ez/(Lz*A) Toe = 95.25 kN/m2

Depth of footing provided, Df= 1000 mm


Effective depth provided, major axis = 919 mm
Effective depth provided, minor axis = 907 mm

Design for flexural reinforcement


For Mx' - Major axis
Interpolated base pressure at face of cloumn = 95.3 kN/m2
Maximum design moment at face of column = 45 kNm
Effective depth rqeuired = 82 mm OK
Ast. Required = 112 mm2
Spacing required = 2527 mm
Spacing provided = 200 mm OK
%Ast provided = 0.06 %

Check for one way shear


For major axis only
length D/2+d = 1669 mm
Effective length for shear = 0 mm
Interpolated base pressure at d from face of col. = 95 kN/m2

Shear force = 0.00 kN Concrete


Design Shear Stresses = 0.00 N/mm2 20
b= 41.07 25
Permissible Stress (τc) = 0.28 N/mm2 OK 30
35
Since, critical section for one way shear lies almost near the free edge wherein shear is almost negligible,
hence, the footing has been considered safe in one way shear.

Check for two way/punching shear


Avg. Base pressure (considered) = 95 kN/m2
Design Shear force at d/2 from face of col.= 385 kN
Design shear stress = 0.071 N/mm2
Limiting shear stress for two way shear = 0.97 N/mm2 OK
[ks*0.25*sqrt(fck)] where, ks = 0.867 0.8666666667
(should not be >1)

Z
P2 MZ P1

X X
MX Column LZ

Z
P3 P4
LX

Bajoli Holi H.P.P.(180MW)


Kutehr Hydroelectric Project (240 MW)
Design of MAT Portal Annexure - F

Kutehr H.E.P
BZ
Design ofYForm Work AZ

Two nos of ISHB 200 along with Precast Lagging will be used as form work for Portal . Form work load i.e
Weight of Beam of Portal will be shared by two ISHB 200 section

Properties of ISHB Section

Area of Cross Section = 0.00475 m2

Ixx = 0.000000111 m4

Iyy = 0.00000967 m4

Izz = 3.61E-05 m4

D = 0.2 m

Yeild Strength of ISHB section' = 250 N/mm2

Self Weight of ISHB 200 (Load Case-1) = 37.3 Kg/m

Total Load of Portal Beam= 1x1x25 25 kN/m

Weight of Portal Beam (Load Case -2)= 1x1x25/2 12.5 kN/m

Load Combination (Self Weight ISHB 200+


Weight of Portal Beam) Load Case -3

STAAD Output of Design of Steel Rib ISHB 200

Vertical Post of 3.5 m Length

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169121-41ER-0003-00
Kutehr Hydroelectric Project (240 MW)
Design of MAT Portal Annexure - F

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Kutehr Hydroelectric Project (240 MW)
Design of MAT Portal Annexure - F

STAAD output of Arch Portion of Form Work

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169121-41ER-0003-00
Kutehr Hydroelectric Project (240 MW)
Design of MAT Portal Annexure - F

Design of Anchorage of J Bolt

Width of Plate ( b) = 0.25 m

Depth of Plate ( d) = 0.25 m

Area of Plate (A) = 0.0625 m2

Section Modulus of Plate (Z) = 0.0026 m3

Diameter of J bolt (D) = 25 mm

Grade of Concrete of Foundation = M20

Allowable Bond Strength for M20 = 0.8 N/mm2

Allowable Bond Strength in case of


= 1.28 N/mm2
Deformed Bar

Unfactored Moment at Support of ISHB


= 19.418 kNm
200 (M)

Tension Force at Suport = 0 kN

Compression Force at Suport (P) = 61.839 kN

Stress Due to Compressive Force (P/A) = 989.42 kN/m2

Stress Due to Bending Moment (M/Z) = 7457 kN/m2


Maximum Negative Stress @ Plate (P/A-
= -6467 kN/m2
M/Z)

Total Tensile Force on Plate = 87.64 kN

Tensile Force on Each Bolt = 43.82 kN

Anchorage Length required for J Bolt 436.1 mm

Hence Anchorage Provided (l + H) = 875 mm

H= 11D(for k=3) & l =600 mm


Refer IS 2502-1963
Clause 3.2.1

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169121-41ER-0003-00
Kutehr Hydroelectric Project (240 MW)
Design of MAT Portal Annexure - F

Kutehr H.E.P

Lagging will be used as form work for Portal . Form work load i.e
by two ISHB 200 section

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169121-41ER-0003-00
Kutehr Hydroelectric Project (240 MW)
Design of MAT Portal Annexure - F

(For working stress


method)

Refer IS456:2000 Clause


B.2.1.2

Typical J bolt arrangement

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169121-41ER-0003-00
Annexure-II
DESIGN OF COLUMN
Characterstic Strength Load Case : 102/103

fck 20 N/mm 2 fy 500 N/mm 2


STAAD MEMBER ID : -
Z
X-Section of Column

ZD YD
YD
1000 mm 550 mm

Length 6500 mm Cover 40 mm MZ


Effec. length factor, Ley/L 0.80 Lez/L 0.80

Slenderness ratio in Y-Dir. 9.45 Z-Dir. 5.20


Y Y
Moment Reduction Factor ZD
As per Table 60 of SP-16
MY

k1z 0.207 k2z 0.173

k1y 0.219 k2y 0.213

Pb (in kN) Reduction factor


About Z axis 2363.96 For Z axis 1.0 Z
About Y axis 2516.07 For Y axis 1.0

Design Forces

Moment due to Min. Moment due to


Initial Moment Total Design Moment
Axial Force Eccentricity Slenderness Effect
(Pu) (in
(in kN-m) (in kN-m) (in kN-m) (in kN-m)
kN)
About Z About Y About Z About Y About Z About Y About Z(Mz) About Y(My)

785.39 156.95 0.00 22.57 34.35 0.00 0.00 156.95 34.35

Dia of bar
Assume %age of Ast-required
0.800 4400 mm2 20
Reinforcement
(mm)
Required 15 Ast-Provided 5026.5 mm2 p/fck 0.046
Nos. of bar Reinforcement provided
Provided 16 (pt) 0.914 %age

Uniaxial Moment capacity of section about Z axis Uniaxial Moment capacity of section about Y axis

d'/D 0.073 d'/D 0.040

Chart for d'/D = 0.10 will be used Chart for d'/D = 0.05 will be used

Pu/(fck*b*D) = 0.071 Pu/(fck*b*D) = 0.071

By Refering Chart 36 By Refering Chart 35

Mu/(fck*b*D2) = 0.110 Mu/(fck*b*D2) = 0.110

Muz1 665.50 kN-m Muy1 1210.00 kN-m

By Refering Chart No. 63 of SP-16 Corresponding to

p = 0.914 fy = 500 and fck = 20 Puz/Ag = 12.34 N/mm2 Puz = 6789.72 kN

Pu/Puz = 0.116 Muz/Muz1 = 0.236 Muy/Muy1 = 0.028

Refering to Chart No. 64 of SP-16, the permissible value of Muz/Muz1 corresponding to above value of Pu/Puz & Muy/Muy1 is

Muz/Muz1 = 0.972 Section is OK

Interaction Equation Where

(Muz/Muz1)a + (Muy/Muy1)a = 0.26 Section is OK a 1

Check for sway From Staad L/c 123 Node 2


Displacement, mm 2.25 Permissible, (0.004h) where, h 6.5 26.00 OK

Calculation for Ties

Dia of bar 10 mm
No. of Legs 2
Area of one Stirrup 157.1 mm2
ZD' 950 mm
YD' 500 mm Spacing shall be lesser of:
1) Least lateral dimension 550 mm
Max. permissible spacing 300 mm 2) 16*dia. (smallest main reinf.) 320 mm
Spacing provided 200 mm 3) 300 mm 300 mm
OK

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