PH12-3G-10-82-T001 - R1 (2500sqmm TDS) With Annexures PDF

SECTION
VOLUME 4
3.4.12.5
GTC 643/2014
QATAR POWER TRANSMISSION SYSTEM EXPANSION - PHASE 12 - SUBSTATIONS
TITLE:- TECHNICAL SCHEDULES FOR 220 KV XLPE INSULATED CABLE
SYSTEM
SECTION 3.4.12.5
SECTION 3.4.12.5 - 220 KV XLPE INSULATED CABLE SYSTEM_515 MVA-R0.DOC

TECHNICAL AFFAIRS
Electrical Projects Dept.
Page 2 of 34
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SYSTEM
220kV XLPE INSULATED CABLE SYSTEM (515 MVA) DATA

UNIT
(with special bonding) Required Offered
1.0 General
1.1 Name of manufacturer
1.2 Location of manufacturing site
1.3 Manufacturers Quality Certification ISO 9001 ISO 9001
- Certified by (Company Name) UL

- Certification valid till (year) 2016
1.4 Circuit rating required MVA 515 515
1.5 General description of cable

- number of cores 1 1
- system voltage kV 220 220
2
- conductor size mm 2500 2500
- Insulation Type XLPE XLPE
- metal sheath type Lead Lead
- oversheath type HDPE HDPE
1.6 Year of first commercial operation of cable type
2.0 Insulation Coordination

2.1 Highest system voltage (Um) (insulation class) kV 245 245
2.2 Nominal voltage between conductors (U) kV 220 220
2.3 Rated frequency Hz 50 50
2.4 Nominal voltage between conductor and sheath (U o) kV 130 130
2.5 Rated impulse withstand voltage (Up) kV 1050 1050
2.6 Rated short duration power frequency withstand voltage kV 460 460
3.0 Ratings
3.1 Maximum continuous direct-buried current rating, assuming,
o
- Ground temperature at burial depth of 40 C 40
- Soil thermal resistivity TR = 2.0K.m/W (see spec.) 2.0(backfill 1.2)
- Flat spaced configuration, phase spacing of 400mm (min) 400
- Special bonding of metal sheaths Cross-bonding
For,
Guaranteed Current Rating (Single Circuit in Trench) A 1352 1378.5
Guaranteed Current Rating (Double Circuit in one Trench, A 1352 1179.6(85% of 1cct
distance between middle phases, s = 1500 mm) operation)
Calculation Method IEC 60287 IEC 60287

TECHNICAL AFFAIRS
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SYSTEM
UNIT
3.2 Maximum continuous in-air current rating, assuming,
o
- Air temperature (in shade) of 50 C Yes
- Special bonding of metal sheaths Single-point
- Flat spaced configuration, phase spacing of 250mm Yes
- Thermally independent of other cable circuits Yes
For,
Guaranteed Current Rating (single circuit) A 1352 1695.3
Calculation Method IEC 60287 IEC 60287
o
3.3 Maximum permissible core temperature for continuous C 90 90
operation
3.4 Short circuit capacity for 0.5 sec

- Short circuit current kA 40 50
o
- Permissible maximum lead sheath temperature C 180 180
o
- Permissible maximum copper screen temperature C 200 200
o
- Permissible maximum conductor temperature C 250 250
3.5 Permissible emergency overload

3.5.1 Applied on 100% continuous load
- Emergency current rating A 1981.3
o
- Maximum emergency temperature C 100 100
- Allowable duration/operation hours 10
- Allowable total duration/annum hours 72
- Maximum average duration/annum on total life of cable hours 1500

- Emergency current rating A 2987.8(buried)
- Maximum emergency temperature °C 100 100

- Emergence current rating A 3191.0(buried)
- Maximum emergency temperature °C 100 100
4.0 Construction Features

4.1 Conductor
- Material Cu, Cu,
2
- Nominal cross-section mm 2500 2500
- Shape and type of conductor Segmental Segmental
- Overall diameter mm Nom.63.0
- Waterblocking method Tape/yarn Tape
- Semiconducting binder tape Yes yes
4.2 Conductor screen

- Type of material Fully bonded Fully bonded
semicon. XLPE semicon. XLPE

TECHNICAL AFFAIRS
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SYSTEM
UNIT
- Nominal thickness mm 1.5
- Minimum thickness mm 1.0
- Nominal overall diameter mm Approx.67.4
- Compound Identification Reference Yes LS-9405S
4.3 Insulation
- Material XLPE XLPE
- Nominal thickness mm 22 22.0
o
- Maximum continuous operating temperature C 90 90
- Compound Identification Reference Yes LE-4201S
Maximum stress at nominal voltage
- At conductor screen kV/mm 7.5
- At insulation screen kV/mm 4.5
Maximum stress at impulse voltage
- At conductor screen kV/mm 60.9
- At insulation screen kV/mm 36.5
4.4 Insulation screen

- Type of material Fully bonded Fully bonded
semicon. XLPE semicon. XLPE
- Compound Identification Reference LS-9405S
- Indelible ink marking on screen Yes Identification tape
4.5 XLPE Manufacturing Methods

- Extrusion line type e.g. CCV, MDCV, VCV VCV VCV
- Single pass, triple extrusion Yes Yes
- Curing method Dry Dry
- Cooling method Dry Dry
- Degassing Period days 7
-
4.6 Bedding for moisture absorption
- Type and material Semi-cond
swellable tape(s)
- Nominal overall diameter over bedding mm Approx.115.6
4.7 Metallic screen

- Type and material Copper wire &tape Copper wire &tape
- Nominal thickness mm 0.13(tape)
- Minimum thickness mm N/A
- Wire diameter and number mm/No. 2.3 / 78
- Nominal diameter over the screen mm Approx.120.2
2
- Cross sectional area of screen mm Approx.324.1
2
- Short time current density (0.5 sec) kA/mm 0.1211
4.8 Bedding/Binder tape

TECHNICAL AFFAIRS
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SYSTEM
UNIT
- Type and material Semi-cond
swellable tape(s)
- Nominal overall diameter over bedding mm Approx.122.0
4.9 Metallic sheath

- Type and material Lead-alloy 1/2C Cu-Te Lead alloy
- Nominal diameter over the sheath mm Approx.127.8
2
- Cross sectional area of sheath mm Approx.1057.7
2
- Short time current density (0.5 sec.) kA/mm 0.0102
4.10 Protective anti-corrosion external sheath covering

- Bitumen undercoat layer Bitumen(undercoat
layer)
- Type and material HDPE/shore D 58% HDPE/shore D 58%
- Colour Black Black
- Termite resistant yes/no Yes Yes
- Type of anti-termite protection Hardness of HDPE
- Thermal resistivity K.m/W Max 3.5 3.5
4.11 Type of conductive outer layer Graphite/or Graphite coating

semicon. Polymer
4.12 Nominal overall cable diameter mm Approx.138.2
4.13 Weight of completed cable

- Copper kg/m Approx.25.7
- Insulation kg/m Approx.5.8
- Lead-Alloy kg/m Approx.12.9
- Gross Weight kg/m Approx.48.0
5.0 Losses
5.1 Maximum dielectric loss per metre / phase when operating at W/m 0.70
nominal voltage and frequency and at maximum conductor
temperature
5.2 Maximum sheath loss per metre / phase when operating at W/m 1.42
nominal voltage and frequency and at current rating stipulated
in Item 1.11. with sheath bonded and earthed as
recommended (sectionalizing cross bonding)
5.3 Maximum conductor loss per metre / phase when operating at W/m 20.41
nominal voltage and frequency and at current rating stipulated
in Item 1.11.

TECHNICAL AFFAIRS
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UNIT
5.4 Total loss of cable per metre / phase of three phase circuit W/m 22.53
6.0 Electrical Values

o
6.1 Maximum d.c. resistance of conductor at 20 C /m 7.2 7.2
6.2 Maximum a.c. resistance of conductor at operating /m 10.74

temperature
6.3 Equivalent reactance of three phase circuit at 50 Hz /m 186
6.4 Electrostatic capacitance per conductor of cable at nominal pF/m Nom.272

voltage and operating temperature
6.5 Maximum charging current per conductor at nominal voltage mA/m 12.0
6.6 Charging capacity of three phase system (at Uo) VAr/m 4541.4kVAR
6.7 Maximum dielectric loss factor of cable at normal voltage and

frequency at a conductor temperature of:
o
- 20 C 0.001
o
- 90 C 0.0005
6.8 Positive & Negative sequence impedance /m 0.01074+

j0.18989
6.9 Zero sequence impedance (as installed conditions)
- Resistance /m 0.06322
- Reactance /m 0.05882
- Capacitance pF/m 272
6.10 Surge impedance  19.38
7.0 Bonding & Earthing

7.1 Type of special bonding
7.2 Maximum sheath potential of completed cable with conductor V/m 0.1961
at rated current with sheath bonded and earthed as
recommended
7.3 Maximum sheath potential of completed cable with conductor V/m 6.4747
at maximum earth fault current of 40 kA with sheath bonded
and earthed as recommended
7.4 SVL Rating Min. 6kV Min. 6kV
8.0 Testing
8.1 Routine Tests
- As per IEC 62067 Yes Yes
- Additional tests specified in KAHRAMAA spec. Yes Yes
8.2 Sample Tests
- 5Uo for 1 hour (as per KAHRAMAA spec.) Yes Yes
8.3 Type Tests

TECHNICAL AFFAIRS
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SYSTEM
UNIT
- Test Regime IEC 62067 IEC 62067
- Location of Test Gumi, Korea
- Date of Test Feb. 27, 2012
- Name of independent witness KEMA
8.4 Prequalification Test
- Test Regime IEC 62067
- Date completed Sep. 22, 2006
- Location of Test Milan, Italy
- Name of independent witness CESI
8.5 Commissioning Tests
- AC voltage withstand test 1.7Uo for 1 hour 1.7Uo for 1 hour
- Partial discharge monitoring <10pC <10pC
- Oversheath DC voltage test kV 12kV for 1 minutes 12kV for 1 minutes
9.0 Other Installation Data

9.1 Minimum cable bending radius when laid:
- Direct burial mm 2764
- In air mm 2764
- In ducts mm 2764
- At terminations (with former) mm 2764
9.2 Maximal permissible pulling force of total cable kN 171.5
9.3 Maximal side wall bearing pressure to the cable at bending kN/m 4.9
points
9.4 Delivery length per drum

 Normal m 500 700
 Maximum m To be submitted
later
9.5 Maximal weight of full drum with maximum delivery length of kg Approx.37600
cable (normal drum)
9.6 Drum dimensions:

 Flange diameter m Approx.4.2
 Core diameter m Approx.2.9
 Width m Approx.3.3
9.7 Performance Data

- Date of first commercial operation of the cable type dd/mm/yy 01/09/93
- Reference list/sheet attached Yes Yes
10 Deviation list if any Yes

TECHNICAL AFFAIRS
Page 8 of 34

ANNEXURE‐1
Page 9 of 34
Doc. : ANNEXURE-1
Rev. No. : 0
Calculation of Continuous Current Ratings

(220kV 1Cx2500SQMM / 50kA 0.5sec / Cable Trench)
1. Condition of Calculation
Continuous current carrying capacity for 220kV XLPE 1Cx2500sqmm Cable is calculated under conditions shown below. The cable
metallic sheaths are cross bonded.
400
1500
Min. 12m
Fig. 1 Typical Installation Drawing of Cable
Where,
s : Distance between conductor axes 400.0 [mm]
L0 : Load factor 1
μ : Load loss factor (0.3L0+0.7L02) 1
θa : Ambient temperature 40 [℃]
Δθ : Conductor temperature rise above ambient temperature 50 [℃]
2. Formula
Calculation is made in accordance with IEC 60287 (International Electrotechnical Commission) and IEC TR 62095.
2.1 Permissible Current Ratings of Cables - IEC 60287-1-1 Clause 1.4.1.1. (excluding armor)
  Wd 0.5 T1  nTS  T3  T4 
1/2
 
I 
 RT1  R 1  1CW   TS  nR 1  1 T3  T4  
Where,
I Current flowing in one conductor [A]
R A.C. resistance per unit length of the conductor at maximum operating temperature [Ω/m]
Wd Dielectric loss per unit length for insulation surrounding conductor [W/m]
T1 Thermal resistance per unit length between one conductor and sheath [K.m/W]
TS Thermal Resistance of Swellable Tape between Copper Wires and Lead Sheath [K.m/W]
T3 Thermal resistance per unit length of the external serving of cable [K.m/W]
T4 Thermal resistance per unit length between cable surface and surrounding medium [K.m/W]
n Number of load-carrying conductors in cable
λ1 Ratio of the losses in metallic sheath to total losses of all conductor
λ1CW Ratio of the losses in copper wires shield to total losses of all conductor
Page 10 of 34
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Rev. No. : 0
2.2 A.C. Resistance of Conductor - IEC 60287-1-1 Clause 2.1
R  R ' (1  y s  y p ) 1.074E-05 [Ω/m]
Where,
R' D.C. resistance of conductor at maximum operating temperature 9.181E-06 [Ω/m]
ys Skin effect factor 0.161
yp Proximity effect factor 0.009
2.2.1 D.C. Resistance of Conductor - IEC 60287-1-1 Clause 2.1.1
R '  R 0 1  α20 (θ  20) 9.181E-06 [Ω/m]
Where,
R0 D.C. resistance of conductor at 20℃ 7.200E-06 [Ω/m]
α20 Constant mass temperature coefficient at 20℃ per Kelvin 0.00393
θ Maximum operating temperature 90 [℃]
2.2.2 Skin Effect Factor, ys - IEC 60287-1-1 Clause 2.1.2

4
Xs
ys  4
0.161
192  0.8 X s
Where,
2 8πf
Xs   10 7  k s 5.954
R'
f Supply frequency 50 [Hz]

ks Coefficient 0.435
2.2.3 Proximity Effect Factor, yp - IEC 60287-1-1 Clause 2.1.4
 
 
4 2 2 
Xp  dc   dc  1.18
yp  4  s  0.312 s   4
 0.00907
192  0.8 X p      Xp 
 4
 0 .27 
 192  0.8 X p 
Where,
2 8πf
Xp   10 7  k p 5.064
R'
dc Diameter of conductor 63 [mm]

s Distance between conductor axes [For cables in flat formation, s=sqrt(s1xs2)] 400.0 [mm]
kp Coefficient 0.37
2.3 Dielectric Losses - IEC 60287-1-1 Clause 2.2
2
Wd  ωCU0 tan δ 0.70 [W/m]
Where,
C Capacitance per unit length
ε
C 10  9 2.765E-10 [F/m]
D 
18 ln i 

 dc 
ε Relative permittivity of insulation 2.5
Di External diameter of insulation 111.4 [mm]
dc Diameter of conductor including screen 67.4 [mm]
U0 Voltage to earth 127,000 [V]
tanδ Loss factor of the insulation at the operating frequency and temperature 0.0005
Page 11 of 34
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Rev. No. : 0
2.4 Loss Factor for Sheath and Screen - IEC 60287-1-1 Clause 2.3.2 & 2.3.6
1  1CW  1L  1CW '1CW "1L '1L " 0.070
1CW Loss Factor of Copper Wires 0.013

1L Loss Factor of Lead Sheath 0.056
Circulation Current Eddy Current Total

Loss Factor in Copper Wires 0.013 0.000 0.013
Loss in Factor in Lead Sheath 0.004 0.053 0.056
2.4.1 Circulating Current Loss Factor for Sheath and Screen - IEC 60287-1-1 Clause 2.3.2
1 ' Circulating Current Loss Factor (In case of Section Lengths are unknown) 0.017
** There is no unbalanced minor section up to now. Then circulating current loss factor is 0.
However during the project, section length could be changed. Therefore in this calculation is done according to IEC 60287-1-1
which is 20% section length difference between shortest and longest minor section.
Rs 1
λ1 '   cF 0.017
R R
2
1   s 
 X
 s
X  4f 107  ln23 2  1.457E-04
 d 
p2  q2  1  p  pq  q
cF  3.906E-03
p  q  12
Where,
s Distance between cable axes Flat Formation → s  3 s 12  s 23  s 31 504 [mm]
s12 Distance between cable phase 1 and 2 400 [mm]
p = ℓ2 / ℓ1 1.000
q = ℓ3 / ℓ1 1.200
ℓ1 The shortest minor section length 550 [m]
ℓ2 The second longest minor section length 550 [m]
ℓ3 The longest minor section length 660 [m]
Rs Parallel Resistance of Copper Wire and Lead Sheath 5.270E-05 [Ω/m]
R copperwires  R Lead
R s  R copperwires // R Lesd 
R copperwires  R Lead
RCopperWire Resistance of Copper Wires at Operating Temperature 6.656E-05 [Ω/m]
RLead Resistance of Lead Sheath at Operating Temperature 2.531E-04 [Ω/m]
IC RCoppoer wires
I (Circulation)
IL RLead
Page 12 of 34
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Rev. No. : 0
1CW ' Circulating Current Loss Factor of Copper Wires 0.013

 R Lead 
1CW '  1 ' 
 R CopperWire  R Lead 
 
1L ' Circulating Current Loss Factor of Lead Sheath 0.004
1L '  1 '1CW '

s
R CopperWires   10 6
dCW / 22    n
dCW Diameter of Copper Wires 2.3 [mm]
n Number of Copper Wires 78.0
ρs Electrical Resistivity of Sheath Material (copper) at Operating Temperature 2.157E-08 [Ω.m]
(Operating temperature is mentioned below)
 s   s0 1   20L  s  20
ρs0 Electrical Resistivity of Sheath Material at 20'C (For Copper) 1.724E-08

α20l Constant mass temperature coefficient at 20℃ per Kelvin (For Copper) 0.00393
2.4.2 Eddy Current Loss Factor for Sheath and Screen - IEC 60287-1-1 Clause 2.3.6
1CW " Eddy Current Loss Factor of Copper Wires 0.000

(Eddy Current Loss Factor of Copper Wire is negligible)
1L " Eddy Current Loss Factor of Lead Sheath 0.053
Rs  ( t )4 
1L "  gs 0 (1  1  2 )  1 s 12  0.053
R  12  10 
1.74
t 
gs  1   s   (β1Ds  10 3  1.6) 1.004
 Ds 
0.5
 4πω 
β1   7  38.398
 10  ρ 
 s
ω
m  10 7 0.124
Rs
 m2   d 2
λ0  6     2.225E-03
 1  m2   2s 
 
1.4m  0.7
 d 
Δ1  0.86m3.08    2.758E-04
 2s 
Δ2  0 0
Where,
Rs Resistance of Lead Sheath at Operating Temperature 2.527E-04 [Ω/m]
s
Rs   10 6
d    ts
d Mean Diameter of Metallic Sheath 124.9 [mm]

d=(inner diameter of lead sheath + outer diameter of lead sheath)/2
di Inner Diameter of Lead Sheath 122.0 [mm]
d0 Outer Diameter of Lead Sheath 127.8 [mm]
Page 13 of 34
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Rev. No. : 0
ρs Electrical Resistivity of Sheath Material at Operating Temperature 2.678E-07 [Ω.m]

 s   s0 1   20L  s  20
ρs0 Electrical Resistivity of Sheath Material at 20'C (For Lead) 2.140E-07

α20l Constant mass temperature coefficient at 20℃ per Kelvin (For Lead) 0.004
Ds Mean External Diameter of Metallic Sheath 127.6 [mm]

ts Thickness of Lead Sheath 2.7 [mm]
θs Metallic Sheath Temperature 83 [℃]
2

θs  θmax  Wc  1 Wd T1  83 [℃]
Where,
θmax Maximum Operating Conductor Temperature 90 [℃]
Wc Conductor Losses when Two Circuit Cables Operating 19.63 [W/m]
Wd Dielectric Losses 0.70 [W/m]
2.5 Calculation of Thermal Resistance
2.5.1 Thermal Resistance between One Conductor and Sheath, T1 - IEC 60287-2-1 Clause 2.1.1.1
T1 = T1'+T1''+T1''' 0.333 [K.m/W]
(1) Thermal Resistance between Conductor and Conductor Screen, T1' - IEC 60287-2-1 Clause 2.1.1.1
ρ T_BT  2t  ρ T_CS  2t 
T1 '  ln1  BT 
 ln1  CS  0.040 [K.m/W]
2π  dc  2π  dBT 
Where,
ρT_BT Thermal Resistivity of Conuctor Binding Tape(s) 6 [K.m/W]
tBT Thickness of Conductor Binding Tape(s) 0.7 [mm]
dc Diameter over Conductor excluding Conductor Screen 63.0 [mm]
ρT_CS Thermal Resistivity of Conductor Screen 2.5 [K.m/W]
tCS Thickness of Conductor Screen 1.5 [mm]
dBT Diameter over Binding Tape(s) 64.4 [mm]
(2) Thermal Resistance of Cable Insulation, T1'' - IEC 60287-2-1 Clause 2.1.1.1
ρT  2t 
T1 ' '  ln1  1  0.280 [K.m/W]
2π  dCS 
Where,
ρT Thermal Resistivity of Insulation 3.5 [K.m/W]
t1 Thickness of Insulation 22.0 [mm]
dCS Diameter over Conductor Screen 67.4 [mm]
(3) Thermal Resistance between Cable Insulation and Metallic Layer, T1''' - IEC 60287-2-1 Clause 2.1.1.1
ρ T_IS  2t  ρ  2t 
T1 ' ' '  ln1  IS   T_ST ln1  ST 
 0.013 [K.m/W]
2π  dI  2π  dIS 
Where,
ρT_IS Thermal Resistivity of Insulation screen 2.5 [K.m/W]
tIS Thickness of Insulation Screen 1.2 [mm]
dI Diameter over Insulation 112.4 [mm]
ρT_ST Thermal Resistivity of Water Swellable Tape(s) 6 [K.m/W]
tST Thickness of Insulation Screen including Water Swellable Tape(s) 0.3 [mm]
dIS Diameter over Insulation Screen 114.8 [mm]
Page 14 of 34
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Rev. No. : 0
2.5.2 Thermal Resistance of Swellable Tape between Copper Wires and Lead Sheath, T s - IEC 60287-2-1 Clause 2.1.1.1
 T _ ST  2t 
Ts  ln1  1 _ ST  0.014 [K.m/W]
2  DCW 
Where,
ρT_ST Thermal Resistivity of Swellable Tape(s) 6 [K.m/W]
t1_ST Thickness of Swellable Tape(s) 0.9 [mm]
dCW Diameter over Copper Wires 120.2 [mm]
2.5.2 Thermal Resistance of Outer Covering, T3 - IEC 60287-2-1 Clause 2.1.3

 T _ AC  2t    2t 
T3  ln1  AC   T _ OC ln1  OC  0.041 [K.m/W]
2  Da  2   dAC 
Where,
ρT_AC Thermal Resistivity of Anti-Corrosion Layer 6.0 [K.m/W]
tAC Thickness of Anti-Corrosion Layer 0.2 [mm]
Da' External Diameter of Shielding or Armor 127.8 [mm]
ρT_OC Thermal Resistivity of Outer Covering 3.5 [K.m/W]
tOC Thickness of Outer Covering 4.5 [mm]
dAC External Diameter of Anti-Corrosion Layer 128.2 [mm]
2.5.3 External Thermal Resistance, T4 - IEC 60287-2-1 Clause 2.2.3
T4 = T4+T4CORR When One Circuit Operating 1.858 [K.m/W]

When Two Circuits Operating 2.637 [K.m/W]
(1) External Thermal Resistance of Cable, T4
 
 D q
ρ 1 d' pk 
T4  T
2π
ln x  μ ln u  u 2  1   μ
 De   Wp 
k 1
Wk ln
d pk 
 When One Circuit Operating
When Two Circuits Operating
1.352 [K.m/W]
1.721 [K.m/W]
 
 k p 
Where,
ρT Equivalent TR Value 1.2000 [K.m/W]
u 2L / Dx (If load loss factor is 1, Dx=De) 16.92
L Distance from the surface of ground to cable group 1,169.1 [mm]
Dx Fictitious diameter, 6.12x104*sqrt(δ*hcycle) (If load loss factor is 1, Dx=De) 138.2 [mm]
δ Thermal diffusitivity 4.0E-07 [m2/s]
hcycle Length of cycle 24 [hr]
De Outer diameter of cable 138.2 [mm]
μ Load loss factor 1.000
d'pk Distance from the center of pth cable to the center of reflection of kth cable [mm]
dpk Distance from the center of pth cable to the center of kth cable [mm]
Wp Loss Dissipated by Cable p (The Hottest Cable) [W/m]
Wk Loss Dissipated by Cable k (Other Cables except the Hottest Cable) [W/m]
▼
220kV 220kV
Cable No.
R Y B R Y B
Conductor Size [sqmm] 2500 2500
Total Loss [W/m] 21.85 21.85 21.85 21.85 21.85 21.85
Ratio of Loss 1 1 1 1 1 1
d'pk 2372 2338 2372 2584 2778 3013
dpk 400 0 400 1100 1500 1900
Location - Hor. [mm] 400 0 400 1100 1500 1900
Location - Ver. [mm] 1169 1169 1169 1169 1169 1169
0.340 0.672 0.340 0.163 0.118 0.088
Page 15 of 34
Doc. : ANNEXURE-1
Rev. No. : 0
(2) Correction Factor, T4CORR
CORR N
T4  (e  c )  ln(u  u2  1) 0.505 [K.m/W]
2
Where,
N Number of cables installed within special backfill 3
ρe Thermal resistivity of the surrounding soil 2 [K.m/W]
ρc Thermal resistivity of the special backfill 1.2 [K.m/W]
uu = LG / rb 2.01
LG LG Depth of laying to center of special backfill 975 [mm]
rb rb Equivalent radius of special backfill section 485
x x Shorter side of the special backfill section 750 [mm]
y y Longer side of the special backfill section 1200 [mm]
(2) Correction Factor, T4CORR
CORR N
T4  (e  c )  ln(u  u2  1) 0.915 [K.m/W]
2
Where,
N Number of cables installed within special backfill 6
ρe Thermal resistivity of the surrounding soil 2 [K.m/W]
ρc Thermal resistivity of the special backfill 1.2 [K.m/W]
uu = LG / rb 1.81
LG LG Depth of laying to center of special backfill 975 [mm]
rb rb Equivalent radius of special backfill section 539
x x Shorter side of the special backfill section 750 [mm]
y y Longer side of the special backfill section 2400 [mm]
3. Result of Calculation - IEC 60287-1-1 Clause 1.4.1.1. (excluding armor)
  Wd 0.5 T1  nTS  T3  T4 
1/2
  When One Circuit Operating 1,378.5 [A]
I 
RT
 1  R 1  1CW   TS  nR 1   
1 3 T  T 
4  When Two Circuits Operating 1,179.6 [A]
Note) 1. Ampacity Requirement: 1352A (515MVA, 100% Load) for All Circuit Operation
1150A (85% Load) for More Than Two Circuits Operation
Page 16 of 34
Doc. : ANNEXURE-1
Rev. No. : 0
Calculation of Continuous Current Ratings

(220kV 1Cx2500SQMM / 50kA 0.5sec / Unfilled Trough)
1. Condition of Calculation
Continuous current carrying capacity for 220kV XLPE 1Cx2500sqmm Cable is calculated under conditions shown below.
The cable metallic sheaths are cross bonded.
TENDER NO. GTC/450/2011
2100
250
850 750
Fig. 1 Typical Installation Drawing of Cable (Subject to Change during Engineering Stage)
Where,
s : Distance between conductor axes 250.0 [mm]
L0 : Load Factor 1
Lf : Loss Factor (0.3L0+0.7L02) 1.000
θa : Ambient temperature 50 [℃]
Δθ : Conductor temperature rise above ambient temperature 40 [℃]
2. Formula
Calculation is made in accordance with IEC 60287 (International Electrotechnical Commission).
2.1 Permissible Current Ratings of Cables

  Wd 0.5 T1  nTS  T3  T4 
1/2
 
I 
RT
 1  R 1  1CW   TS  nR 1   
1 3 T  T 
4 
Where,
I Current flowing in one conductor [A]
R A.C. resistance per unit length of the conductor at maximum operating temperature [Ω/m]
Wd Dielectric loss per unit length for insulation surrounding conductor [W/m]
T1 Thermal resistance per unit length between one conductor and sheath [K.m/W]
TS Thermal Resistance of Swellable Tape between Copper Wires and Lead Sheath [K.m/W]
T3 Thermal resistance per unit length of the external serving of cable [K.m/W]
T4 Thermal resistance per unit length between cable surface and surrounding medium [K.m/W]
n Number of load-carrying conductors in cable
λ1 Ratio of the losses in metallic sheath to total losses of all conductor
λ1CW Ratio of the losses in copper wires shield to total losses of all conductor
Page 17 of 34
Doc. : ANNEXURE-1
Rev. No. : 0
2.2 A.C. Resistance of Conductor
R  R ' (1  y s  y p ) 1.087E-05 [Ω/m]
Where,
R' D.C. resistance of conductor at maximum operating temperature 9.181E-06 [Ω/m]
ys Skin effect factor 0.161
yp Proximity effect factor 0.023
2.2.1 D.C. Resistance of Conductor
R '  R 0 1  α20 (θ  20) 9.181E-06 [Ω/m]
Where,
R0 D.C. resistance of conductor at 20℃ 7.200E-06 [Ω/m]
α20 Constant mass temperature coefficient at 20℃ per Kelvin 0.00393
θ Maximum operating temperature 90 [℃]
2.2.2 Skin Effect Factor, ys

4
Xs
ys  4
0.161
192  0.8 X s
Where,
2 8πf
Xs   10 7  k s 5.954
R'
f Supply frequency 50 [Hz]

ks Coefficient 0.435
2.2.3 Proximity Effect Factor, yp
 
 
4 2 2 
Xp  dc   dc  1.18
yp   s   0 .312 s    0.02330
4 4
192  0.8 X p      Xp 
 4
 0.27 
 192  0.8 X p 
Where,
2 8πf
Xp   10 7  k p 5.064
R'
dc Diameter of conductor 63.0 [mm]

s Distance between conductor axes [For cables in flat formation, s=sqrt(s1xs2)] 250.0 [mm]
kp Coefficient 0.37
2.3 Dielectric Losses
2
Wd  ωCU0 tan δ 0.73 [W/m]
Where,
C Capacitance per unit length
ε
C 10  9 2.765E-10 [F/m]
D 
18 ln i 

 dc 
ε Relative permittivity of insulation 2.5
Di External diameter of insulation 111.4 [mm]
dc Diameter of conductor including screen 67.4 [mm]
U0 Voltage to earth 130,000 [V]
tanδ Loss factor of the insulation at the operating frequency and temperature 0.0005
Page 18 of 34
Doc. : ANNEXURE-1
Rev. No. : 0
2.4 Loss Factor for Sheath and Screen
1  1CW  1L  1CW '1CW "1L '1L " 0.134
1CW Loss Factor of Copper Wires 0.000
1L Loss Factor of Lead Sheath 0.134
1 ' Circulating Current Loss Factor (In case of Section Lengths are unknown) 0.000
1CW ' Circulating Current Loss Factor of Copper Wires 0.000

 R Lead 
1CW '  1 ' 
 R CopperWire  R Lead 
 
1L ' Circulating Current Loss Factor of Lead Sheath 0.000
1L '  1 '1CW '
1CW " Eddy Current Loss Factor of Copper Wires 0.000

(Eddy Current Loss Factor of Copper Wire is negligible)
1L " Eddy Current Loss Factor of Lead Sheath 0.134
Rs  ( t )4 
1L "  gs 0 (1  1  2 )  1 s 12  0.134
R  12  10 
1.74
t 
gs  1   s   (β1Ds  10 3  1.6) 1.004
 Ds 
0.5
 4πω 
β1   7  38.602
 10  ρ 
 s
ω
m  10 7 0.125
Rs
 m2   d 2
λ0  6     5.799E-03
 1  m2   2s 
 
1.4m  0.7
 d 
Δ1  0.86m3.08    4.267E-04
 2s 
Δ2  0 0
Where,
Rs Resistance of Lead Sheath at Operating Temperature 2.505E-04 [Ω/m]
d Mean Diameter of Metallic Sheath 124.9 [mm]
ρs Electrical Resistivity of Sheath Material at Operating Temperature 2.649E-07 [Ω.m]
Ds Mean External Diameter of Metallic Sheath 127.6 [mm]
ts Thickness of Metallic Sheath 2.7 [mm]
θs Metallic Sheath Temperature 84 [℃]

θs  θmax  Wc  1 Wd T1
2
 84 [℃]
Where,
θmax Maximum Operating Conductor Temperature 90 [℃]
Wc Conductor Losses when Two Circuit Cables Operating 16.78 [W/m]
Wd Dielectric Losses 0.73 [W/m]
Page 19 of 34
Doc. : ANNEXURE-1
Rev. No. : 0
2.5 Calculation of Thermal Resistance
2.5.1 Thermal Resistance between One Conductor and Sheath, T1
T1 = T1'+T1''+T1''' 0.333 [K.m/W]
(1) Thermal Resistance between Conductor and Insulation, T1'

ρ T_BT  2t  ρ T_CS  2t 
T1 '  ln1  BT 
 ln1  CS  0.040 [K.m/W]
2π  dc  2π  dBT 
Where,
ρT_BT Thermal Resistivity of Conuctor Binding Tape(s) 6 [K.m/W]
tBT Thickness of Conductor Binding Tape(s) 0.7 [mm]
dc Diameter over Conductor excluding Conductor Screen 63.0 [mm]
ρT_CS Thermal Resistivity of Conductor Screen 2.5 [K.m/W]
tCS Thickness of Conductor Screen 1.5 [mm]
dBT Diameter over Conductor Binding Tape(s) 64.4 [mm]
(2) Thermal Resistance of Cable Insulation, T1''

ρT  2t 
T1 ' '  ln1  1  0.280 [K.m/W]
2π  dCS 
Where,
ρT Thermal Resistivity of Insulation 3.5 [K.m/W]
t1 Thickness of Insulation 22.0 [mm]
dCS Diameter over Conductor Screen 67.4 [mm]
(3) Thermal Resistance between Cable Insulation and Metallic Layer, T1'''
ρ T_IS  2t  ρ  2t 
T1 ' ' '  ln1  IS   T_ST ln1  ST 
 0.013 [K.m/W]
2π  dI  2π  dIS 
Where,
ρT_IS Thermal Resistivity of Insulation screen 2.5 [K.m/W]
tIS Thickness of Insulation Screen 1.2 [mm]
dI Diameter over Insulation 112.4 [mm]
tST Thickness of Water Swellable Tape(s) 0.3 [mm]
dIS Diameter over Insulation Screen 114.8 [mm]
2.5.2 Thermal Resistance of Swellable Tape between Copper Wires and Lead Sheath, T s
 T _ ST  2t 
Ts  ln1  1 _ ST 
 0.014 [K.m/W]
2  DCW 
Where,
t1_ST Thickness of Swellable Tape(s) 0.9 [mm]
dCW Diameter over Copper Wires 120.2 [mm]
2.5.3 Thermal Resistance of Outer Covering, T3

 T _ AC  2t    2t 
T3  ln1  AC   T _ OC ln1  OC  0.046 [K.m/W]
2  Da  2   dAC 
Where,
ρT_AC Thermal Resistivity of Anti-Corrosion Layer 6 [K.m/W]
tAC Thickness of Anti-Corrosion Layer 0.2 [K.m/W]
Da' External Diameter of Shielding or Armor 127.8 [mm]
ρT_OC Thermal Resistivity of Outer Covering 3.5 [K.m/W]
tOC Thickness of Outer Covering 5.2 [mm]
dAC External Diameter of Anti-Corrosion Layer 128.2 [mm]
Page 20 of 34
Doc. : ANNEXURE-1
Rev. No. : 0
2.5.4 External Thermal Resistance, T4

1
T4  0.226 [K.m/W]
πDe hΔθs 
* 1/4
Where,
De External diameter of the cable 0.1382 [m]
Z
h *
E Heat dissipation coefficient 4.629 [W/m2.K5/4]
(De )g
Z Constant for black surfaces of cables in free air 0.21
E Constant for black surfaces of cables in free air 3.94
g Constant for black surfaces of cables in free air 0.60
Δθs Cable surface temperature rise obtained from iteration until Δθ  1 / 4  Δθ  1 / 4  0.001 [K]
s n 1 s n
(Initial value 2)
1/4
 Δθ  Δθ ' σHK A 
    πh 
1/4 d
Δθs n1 2.2021 [K]
1/4 
1  K Δ θ 
 
A s n
Δθ Permissible conductor temperature rise above ambient (θ c-θamb) 40 [K]

 1 1 nλ 2 T2 
Δθd '  Wd    T1   0.093 [K]
 1  λ1  λ 2 2  1  λ1  λ 2 
* *
πDe hT πDe h  T1 
KA    T2 (1  λ1 )  T3 (1  λ1  λ 2 ) 0.683
1  λ1  λ 2 1  λ1  λ 2  n 
n Number of cable core 1
T2 Thermal resistance of armor 0 [K.m/W]
λ2 Ratio of the total losses in armor to the total conductor losses 0
σ Absorption Coefficient of Solar Radiation for Cable Surfaces 0.4
H Intensity of Solar Radiation 1,000 [W/m2]
1/4
 Δθ  Δθ ' 

Δθs n1
1/4
  d  2.2021 [K]
1  K A Δθs  1 / 4 
 n 
Δθs 11 / 4 2.2335
Δθs 21 / 4 2.1974 Continue
Δθs 31 / 4 2.2028 Continue
Δθs 41 / 4 2.2020 OK
Δθs 51 / 4 2.2021 OK
Page 21 of 34
Doc. : ANNEXURE-1
Rev. No. : 0
3. Result of Calculation
  Wd 0.5 T1  nTS  T3  T4 
1/2
 
I  : Free Air with solar radiation 1,951.9 [A]
 RT1  R 1  1CW   TS  nR 1  1 T3  T4  
 Δθ   F

 Wd 0.5 T1  n TS  T3  T4  σDeHT4 
1/2
I   tunnel

 RT1  nR 1  λ1CW   TS  nR 1  λ1  T3  T4F  
: Unfilled Trough 1,695.3 [A]
Δθ tunnel  θ  θa  Δθ tr  33.8 [℃]

θ Maximum Operating Temperature of Conductor 90.0 [℃]
θa Ambient Temperature 50.0 [℃]
Δθtr Temperature Rise of the Air in the Trough above the Air Ambient Temperature 6.2 [℃]
W
Δθ tr  t 6.2 [℃]
3p
Wt Total Losses of All Cables Installed in Trough 108.5 [W/m]
p Trough Perimeter Effective for Heat Dissipation 5.8 [m]
F
T4 External Thermal Resistance Considering Δθ tr 0.238 [K.m/W]
Note) 1. Ampacity Requirement: 1352A (515MVA, 100% Load) for All Circuit Operation
1150A (85% Load) for More Than Two Circuits Operation
Page 22 of 34
Doc. : ANNEXURE-1
Rev. No. : 0
Calculation of Emergency Current Ratings

(220kV XLPE 1Cx2500SQMM / 515MVA / Cable Trench)
1. Cable Type : Cu / XLPE / Cu Wire / Lead / PE
2. Applied Standard : IEC 60853-2
3. Laying Conditions : 3 Cables, Flat Formation with Special Backfills
4. Emergency Conditions
4.1. Temperature Ambient (θamb) 40 [℃]
End 100 [℃]
Before 88.0 [℃]
4.2. Conductor Resistance(A.C) at 88.0℃ 1.069E-05 [ohm/m]
at 100℃ 1.099E-05 [ohm/m]
4.3. Current prior to Emergency at 88.0℃ 1,352.0 [A]
4.4. Duration 10 Hour(s) 36,000 [sec]
5. Result of Calculation
1/2
 h 2 R (R / R max )(r  h12 R 1 / R R ) 
I 2  IR  1 1  R  1,981.3 [A]
 R max θ R ( t ) / θ R () 
Where,
h1 I1 / I R 0.981
I1 Constant Current Prior to Emergency Load 1,352.0 [A]
IR Sustained (100% Load Factor) Rated Current 1,378.5 [A]
R1 A.C Resistance before Emergency Current 1.069E-05 [ohm/m]
Rmax A.C Resistance at the End of Emergency Loading 1.099E-05 [ohm/m]
RR A.C Resistance Sustained Application IR 1.074E-05 [ohm/m]
r θmax / θR(∞) 1.206
θmax Maximum Temperature Rise above Ambient at the End of Emergency Loading 58.6 [℃]
θR(∞) Steady-state Conductor Temperature Rise above Ambient 48.6 [℃]
θR(∞) = θc - θamb - Δθd [℃]
θc Maximum Steady-state Conductor Temperature 90.0 [℃]
Δθd Temperature Rise Caused by Dielectric Loss 1.4 [℃]
θR(t) Temperature Rise above Ambient after Application of IR Neglecting the Variation of 10.4 [℃]
Conductor Resistance with Temperature from t=0
Table 1 - Calculated Emergency Current Ratings

Before Emergency Emergency
Item Remarks
Current [A] Conductor Temperature [℃] R1 [ohm/m] I2 [A]
100% I1 1,352.0 88.0 1.069E-05 1,981.3
50% I1 676.0 52.2 9.809E-06 2,987.8
20% I1 270.4 43.2 9.589E-06 3,191.0
Note) 1- According to IEC 60853-2, I2 only holds for values of I2≤2.5IR.
2- Operation Condition prior to Emergency: One Circuit / 100% Load based on Calculation according to IEC 60287
Page 23 of 34

ANNEXURE‐2
Page 24 of 34
ANNEXURE-2
SCHEDULE - K - DEPARTURE FROM OR QUALIFICATION TO THE SPECIFICATIONS
DATE : Nov. 01, 2014

GTC/642/2014
SEAL :
QATAR POWER TRANSMISSION SYSTEM EXPANSION - PHASE 12 - EHV CABLES
SIGNITURE :
S. No. Item/Sec. Ref/Clause Ref Description/Requirment Deviation
Section 3.3.5 220 XLPE INSULATED CABLE AND ACCESSORIES / 515, 427MVA 220kV Cable
The water impervious sheath shall consist of a seamless

The water impervious sheath shall consist of a seamless and continuously extruded tube of lead alloy. The lead
and continuously extruded tube of lead alloy. The lead alloy used for the sheath shall be Cu-Te lead alloy.
1.2.7 Metallic Sheath
alloy used for the sheath shall be alloy 1/2C or The reson is that Cu-Te lead alloy has more excellent
equivalent. sreep and fatigue resistance for the vibration than alloy
1/2C.
Lead alloy sheath of best quality metal

Lead alloy sheath of best quality metal, shall meet the shall be free from pinhole flaw and other
requirements of BS EN 12548 and BS 3908 imperfections shall be tightly extruded over the water
1.2.7 Metallic Sheath recommendations, free from pinhole flaws and other blocking layer.
imperfections shall be tightly extruded over the water This is because BS EN 12548 is the standard for lead ingot
blocking layer. and BS 3908 is the standard for method for sampling and
analysis of lead.
The HDPE oversheath shall be of sufficient hardness to

All cables installed in concrete troughs within a
discourage termite attacks. The hardness of HDPE
1.2.8.1 Anti-Termite Protection substation shall have suitable anti-termite protection, to
oversheath can protect the cable from termite attack
b approved
be db
by KAHRAMAA
KAHRAMAA.
without chemical additive
All cable sections installed in air will have an oversheath
with a fire performance that conforms to the
requirements of,
(LS Proposal) All cable sections installed in
• IEC 60332-1 (Fire)
air will have an intumescent paint on the
1.2.8.2 Fire Resistance • IEC 60332-3A (Fire)
surface of oversheath for fire
• IEC 60754 (Minimal Halogen)
protection purpose.
Ideally, oversheath materials will also have an oxygen
index of less than 30% and a temperature index of
greater than 260°C.
The following information will be clearly printed with (LS Proposal) A narrow identification tape printed
1.2.9 Markings indelible ink on the semiconducting XLPE screen of every with the following information shall be longitudinally
cable; inserted over the insulation screen
The oversheath should be legibly embossed along its

length with the following information: (LS Proposal) ‘220000V Electric Cable, ( Conductor size),
‘220000V Electric Cable, ( Cable size), (Manufacturer), (Manufacturer), (Year of Manufacture) PROPERTY OF
1.2.9 Markings
(Year of Manufacture) PROPERTY OF KAHRAMAA’ KAHRAMAA’ (sequential length marking at every meter
(sequential length marking at every meter interval interval starting from 000)
starting from 000)
Page 25 of 34

ANNEXURE‐3

Page 26 of 34
Doc. : ANNEXURE-3
Rev. No. : 0
Calculation of Sheath Induced Voltage and SVL Selection

(220kV XLPE 1Cx2500SQMM / 515MVA / Cable Trench)
1. Applied Standard : Electra 128 (Electra 28, Electra 47 and Cigre Technical Brochure 283)
2. Calculation of Maximum Sheath Induced Voltage
3. Calculation of Maximum Sheath Induced Voltage
3.1 under Steady State for Any Formations
Sheath induced voltage under the steady state for any formations, when the outer side of cables is phase a and c, is obtained
by the following formula including voltage rise from other cables.
 1  2S 

 2

 2S 2 
Ec  jωIb 2.10-7 - loge  bc   j
 dSca  2
3
loge  ca 
 d 
- Cigre T.B. 283 (B9) 0.1961 [V/m]
  
Where,
Ea : Voltage Gradient Induced in Cable Metallic Sheath or Shield [V/m]
Va : Voltage Induced in Cable Metallic Sheath or Shield [V]
Ib : Current in Phase b 1,352.0 [A]
d : Geometric Mean Diameter of Sheath or Shield 121.7 [mm]
Sab : Axial Spacing of Phase a and b 400 [mm]
Sca : Axial Spacing of Phase c and a 800 [mm]
f : Frequency 50 [Hz]
L (Minor Section Length, m) Remarks

0 100 200 300 400 500 600 700 800 900 1000
Va 0.0 19.6 39.2 58.8 78.5 98.1 117.7 137.3 156.9 176.5 196.1 [V]
Sheath Induced Voltage under Steady State

250.0
200.0
Voltage [V]
150.0
100.0
50.0
0.0
0 100 200 300 400 500 600 700 800 900 1000
Route Length [m]
Page 27 of 34
Doc. : ANNEXURE-3
Rev. No. : 0
3.2 Faulty Conditions in Cross Bonding System
3.2.1 Phase to Phase Fault
In the general case of any cable formation, assuming a fault between phase a and c with no ground current flowing, when Iac is the
fault current and outer side of cables is phase a and c in flat formation, the greatest sheath voltage of the other types of fault is given
by phase-to-phase fault and can be calculated by following formula.
 2S 
Ea  jwIac (2  10 7 ) loge  ca  - Cigre T.B. 283 (B13, B16) 6.4747 [V/m]
 d 
S 
Eb  jwIac (2  10 7 ) loge  ab  - Cigre T.B. 283 (B15) 0.0000 [V/m]
 Sbc 
 2S 
Ec   jwIac (2  10 7 ) loge  ca  - Cigre T.B. 283 (B14, B16) 6.4747 [V/m]
 d 
Where,
Iac : Fault Current 40,000 [A]
Sab : Axial Spacing of Phase a and c 400 [mm]
Sbc : Axial Spacing of Phase b and c 400 [mm]
Sca : Axial Spacing of Phase c and a 800 [mm]

0 100 200 300 400 500 600 700 800 900 1000
Va 0 647 1,295 1,942 2,590 3,237 3,885 4,532 5,180 5,827 6,475 [V]
3.2.2 Three Phase Symmetrical Fault

 1

S
E  jI  2  10  7   loge    j
3  4S  
log e   - Cigre T.B. 283 (B10) 5.8032 [V/m]
 2  d 2  d 
Where,
I : Fault Current 40,000 [A]
S : Axial Spacing between Adjacent Phases 400 [mm]

0 100 200 300 400 500 600 700 800 900 1000
Va 0 580 1,161 1,741 2,321 2,902 3,482 4,062 4,643 5,223 5,803 [V]
3.2.3 Single Phase to Ground Fault
Maximum voltages between sheaths at the cross bonding points are given by the following equations, using the longest minor
section length in the case of sectionalizing cross bonding.
  d 

 2(2) 1 3 S 
E ab  jI  2  10  7  log e  
- Cigre T.B. 283 (B1) 5.3133 [V/m]
 

E bc  jI  2  10 7  log e  2 3 

2

 - Cigre T.B. 283 (B2) 1.1614 [V/m]
  4S 
E ca  jI  2  10  7  log e 
 d 
  - Cigre T.B. 283 (B3) 6.4747 [V/m]
Where,
S : Axial spacing between adjacent cables 400 [mm]
I : Single-phase ground fault current 40,000 [A]

0 100 200 300 400 500 600 700 800 900 1000
Va 0 647 1,295 1,942 2,590 3,237 3,885 4,532 5,180 5,827 6,475 [V]
9,000
8,000
7,000
Induced Voltage[V]
6,000 Phase to Phase & Single

5,000 Phase to Ground Fault
4,000
3,000 3 Phase Symmetrical Fault
2,000
1,000
0
-표준
-표준
-표준
-표준
-표준
-표준
-표준
-표준
-표준
-표준
-표준
-표준
-표준
-표준
-표준
-표준
Route Length [m]
Page 28 of 34
Doc. : ANNEXURE-3
Rev. No. : 0
2.3 Faulty Conditions in Single Point Bonding System [Not Considered for This Project]
In the general case of any cable formation, assuming a fault in phase a, when Iag is the fault current and the biggest spacing is
between phase a and ECC, the greatest sheath voltage of the other types of fault is given by single phase-to-ground fault
and can be calculated by following formula.
12.9227 [V/m]
Where,
Iag : Fault Current 40,000 [A]
S : Axial Spacing between Power Cable and ECC 400.0 [mm]
f : Frequency [Hz] 50 [Hz]
rg : Geometric Mean Radius of Earth Continuity Conductor, 0.75 x 1/2 d g 7.7 [mm]
dg : Outer Diameter of Earth Continuity Conductor (300sqmm) 20.5 [mm]
L (Minor Section Length, ft) Remarks

0 100 200 300 400 500 600 700 800 900 1000
Va 0 1,292 2,585 3,877 5,169 6,461 7,754 9,046 10,338 11,630 12,923 [V]
Sheath Induced Voltage by Single Phase-to-Ground Fault

14,000
12,000
10,000
8,000
Voltage [V]
6,000
4,000
2,000
0
-표준 -표준 -표준 -표준 -표준 -표준 -표준 -표준 -표준 -표준 -표준
Route Length [m]
4. Design of Sheath Voltage Limiter
Following requirements must be made to select Sheath Voltage Limiter.
1) SVL shall not only be suitable for continuous operation with an applied voltage equal to the sheath induced voltage at full load
or at the overload rating for the circuit, but also withstand the power frequency over voltage applied to resistor as a result of all kinds
of external system faults. The results are shown in following table.
[Calculation Results of Sheath Induced Voltage]

Single Point Bonding
Item Cross Bonding Requirements
(Not Considered)
Max. Minor Section Length [m] 1019 510
Steady State [Vrms] 199.9 100.0 Not Specified
Transient State Cross Bonding 6.6 -
Not Specified
[kVrms] Single Point Bonding - 6.6
Page 29 of 34
Doc. : ANNEXURE-3
Rev. No. : 0
Note)
Therefore, MCOV 5kV SVL can be applied, taking into account of Power Frequency Voltage versus Time Curve as shown below.
(Note that time duration is 2 seconds.)
[Power Frequency Voltage vs Time Curve for SVL of Uc=5kV]
2) SVL shall have the sufficient energy absorption capability, which can be calculated as follows.
P SVL  VRES  I SVL  TTAIL  10 3 9.3 [kJ]
Where,
PSVL : Energy Absorption Capability of SVL [kJ]
VRES : Residual Voltage of SVL at a Switching Impulse 500A, 30/60μsec Wave 12,000 [V]
[Refer to Enclosed Catalogue of SVL]
ISVL : Discharge Current of SVL 12,910 [A]
2E  e
I SVL  12.9 [kA]
ZS
E : Maximum Surge Voltage 131 [kV]
2 1.15
E  U   0.7 131 [kV]
3 1.1
U : Rated Voltage 220 [kV]
e : Discharge Inception Voltage of SVL of Uc=5kV (Approximately) 6.3 [kV]
ZS : Surge Impedance of Cable between Conductor and Sheath 19.9 [ohm]
60 D
ZS   ln  19.9 [ohm]
εr d
εr : Relative Permittivity of Cable Insulation 2.5
D : Outer Diameter of Cable Insulation 113.8 [mm]
d : Outer Diameter of Cable Conductor Shield 67.4 [mm]
TTAIL : Estimated Duration of Surge 60E-06 [sec]
Page 30 of 34
Doc. : ANNEXURE-3
Rev. No. : 0
From the enclosed catalogue, SVL of Uc=5kV is enough to absorb the energy occurred by invaded surge.
3) The insulation level for the system shall be higher than the expected residual voltage of SVL at a current of 10kA 8/20 μ sec wave.
Expected withstand voltage of cable oversheath throughout the cable life time is estimated to be approx. 50% of initial withstand
stress 30kV/mm against impulse voltage. Therefore, considering thickness of cable oversheath as 5mm, expected withstand
voltage results in 75kV, which is higher than residual voltage 12.0kV as shown in enclosed catalogue.
5. Conclusion
As reviewed above, SVL of Uc=5kV can be applied, and characteristics applied SVL is given below.
Manufacturer Cooper Power Systems (USA)

Model No. U2R
Maximum Continuous Operating Voltage 5 [kV]
Rated Voltage 6 [kV]
Number of SVL for Each Phase 1 [each]
Maximum Energy Absorption Capability 17 [kJ]
Page 31 of 34
Doc. : ANNEXURE-3
Rev. No. : 0
Calculation of Sequence Impedance

(220kV XLPE 1Cx2500SQMM 515MVA Power Cable Circuit)
1. General and Condition
1.1 Standard : Electrical Transmission and Distribution Reference Book

(Of the Westinghouse Electric Corporation, 1964)
1.2 Arrangement of Cables : Any Formation
1.3 Frequency (f) : 50 [Hz]
2. Results of Calculation
2.1 Positive and Negative Sequence Impedance : Z1 [Ω/km]
Z1  R  jX (When Neglecting Sheath Circulating Current) 0.01074 + j 0.18989 [Ω/km]
(When Considering Sheath Circulating Current) 0.05472 + j 0.09117 [Ω/km]
2.1.1 Positive and Negative Sequence Resistance : R [Ω/km]
R  Rc (When Neglecting Sheath Circulating Current) 0.01074 [Ω/km]

2
Xm  Rs
R  Rc  (When Considering Sheath Circulating Current) 0.05472 [Ω/km]
Rs 2  Xm2
Where,
Rc : AC Resistance of Conductor at Operating Frequency 0.01074 [Ω/km]
Xm : Mutual Reactance between Conductors and Sheath
 4  S1 
Xm  4πf  ln   10  4 0.11832 [Ω/km]
 Ds1  Ds2 
S1 : Spacing between Conductor Centers 400.0 [mm]
Ds1 : Inner Diameter of Metallic Sheath 115.6 [mm]
Ds2 : Outer Diameter of Metallic Sheath 127.8 [mm]
Rs : Resistance of Metallic Sheath 0.05270 [Ω/km]
2.1.2 Positive and Negative Sequence Reactance : X [Ω/km]

 GMD3C 
X  4πf  ln   10  4 (When Neglecting Sheath Circulating Current) 0.18989 [Ω/km]

 GMR1C 
 GMD3C  Xm3
X  4πf  ln   10  4  (When Considering Sheath Circulating Current) 0.09117 [Ω/km]
 Rs  Xm2
2
 GMR1C 
Where,
GMD3C : Geometric Mean Distance among Three Conductors, 3 Dab Dbc Dca 504.0 [mm]
Dab : Distance between Phase A and B 400.0 [mm]
Dbc : Distance between Phase B and C 400.0 [mm]
Dca : Distance between Phase C and A 800.0 [mm]
GMR1C : Geometric Mean Radius of One Conductor, 0.779  d 2 24.54 [mm]
d : Diameter of conductor 63 [mm]
2.2 Zero Sequence Impedance : Z0 [Ω/km]

Zm2
Z0  Zc  (When both Ground and Sheath Paths Exist) 0.06322 + j 0.05882 [Ω/km]
Zs
Z0  Zc  Zs  2  Zm (When Current Returns in Sheath Only) 0.06344 + j 0.05706 [Ω/km]
Z0  Zc (When Current Returns in Ground Only) 0.15894 + j 1.60757 [Ω/km]
Page 32 of 34
Doc. : ANNEXURE-3
Rev. No. : 0
2.2.1 Impedance of Conductors : Zc [Ω/km]

 De 
Zc  Rc  Re  j3 * 4πf  ln   10  4 0.15894 + j 1.60757 [Ω/km]

 GMR 3C 
Where,
Rc : AC Resistance of Conductor at Operating Frequency 0.01074 [Ω/km]
Re : Equivalent Earth Resistance (0.00477f) 0.14820 [Ω/km]
De : Distance to Equivalent Earth Return Path, 6.58  10 5  ρ 930,553 [mm]
f
ρ : Earth Resistivity 100 [Ω.m]
GMR3C : Geometric Mean Radius of the Conducting Path Made up of the Three Actual 184.0 [mm]
Conductors Taken as a Group
3 2
GMR 1C  GMD 3C
2.2.2 Impedance of Cable Metallic Sheath : Zs [Ω/km]

 De 
Zs  Rs  Re  j3  4πf  ln   10  4 0.20090 + j 1.55051 [Ω/km]

 GMR 3S 
Where,
Rs : Resistance of One Sheath 0.05270 [Ω/km]
GMR3S : Geometric Mean Radius of the Conducting Path Made up of the Three Sheaths 249.1 [mm]
in Parallel
Ds1  Ds2 2
3  GMD 3C
4
Ds1 : Inner Diameter of Metallic Sheath 115.6 [mm]

Ds2 : Outer Diameter of Metallic Sheath 127.8 [mm]
2.2.3 Mutual Impedance between Conductors and Sheath : Zm [Ω/km]

 De 
Zm  Re  j3  4πf  ln   10  4 0.14820 + j 1.55051 [Ω/km]
GMD 
 3C 3S 
Where,
GMR3C-3S : Geometric Mean of All Separations between Sheaths and Conductors 249.1 [mm]
(GMR3S)
3. Results of Calculation.
3.1 Positive and Negative Sequence Impedance
3.1.1 When Neglecting Sheath Circulating Current ▷ Z1 = 0.01074 + j 0.18989 [Ω/km]

3.1.2 When Considering Sheath Circulating Current Z1 = 0.05472 + j 0.09117 [Ω/km]
3.2 Zero Sequence Impedance
3.2.1 When both Ground and Sheath Paths Exist ▷ Z0 = 0.06322 + j 0.05882 [Ω/km]
3.2.2 When Current Returns in Sheath Only Z0 = 0.06344 + j 0.05706 [Ω/km]
3.2.3 When Current Returns in Ground Only Z0 = 0.15894 + j 1.60757 [Ω/km]
Note) 1. Above calculations are based on sustained 100% loaded current carrying capacity.
2. Measured sequence impedance can be approximated when neglecting sheath circulating current. (See 3.1.1 & 3.2.1 above)
Page 33 of 34
Doc. : ANNEXURE-3
Rev. No. : 0
Calculation of Total Cable Heat Losses

(220kV XLPE 1Cx2500SQMM 515MVA Power Cable Circuit)
1. Bonding System and Cable Installation Method
1.1 Bonding System : Cross Bonding System

1.2 Cable Installation Method : Laid in Flat Formation in Cable Trench
2. Formulae
2.1 Conductor Loss per Phase (WC)
2
WC = I x R 20.41 [W/m]
Where,
I : Current Carrying Capacity(Maximum Conductor Temperature) 1,378.5 [A]
R : AC Resistance of Conductor at Operating Temperature 1.074E-05 [ohm/m]
2.2 Dielectric Loss per Phase (Wd)
Wd = ω x C x U02 x tanδ 0.70 [W/m]
Where,
ω : Angular Frequency (2πf) 314 [1/s]
C : Capacitance per Unit Length 2.765E-10 [F/m]
U0 : Voltage to Earth 127,000 [V]
tanδ : Loss Factor of Insulation at Operating Frequency & Temperature 0.0005
2.3. Sheath Loss per Phase (WS)
W S = W C x λ1 1.42 [W/m]
Where,
λ1 : Loss Factor for Sheath 0.070
WC : Loss of Conductor 20.41 [W/m]
3. Total Cable Losses per Unit Length & Phase
Wt = WC + W d + WS 22.53 [W/m]
Note) 1. Above calculation is based on the required current ratings.
Page 34 of 34

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SECTION

SECTION 3.4.12.5 - 220 KV XLPE INSULATED CABLE SYSTEM_515 MVA-R0.DOC

220kV XLPE INSULATED CABLE SYSTEM (515 MVA) DATA

1.2 Location of manufacturing site

1.3 Manufacturers Quality Certification ISO 9001 ISO 9001

- Certified by (Company Name) UL

1.5 General description of cable

- system voltage kV 220 220

- Insulation Type XLPE XLPE

- metal sheath type Lead Lead

- oversheath type HDPE HDPE

1.6 Year of first commercial operation of cable type

2.0 Insulation Coordination

2.2 Nominal voltage between conductors (U) kV 220 220

2.3 Rated frequency Hz 50 50

2.4 Nominal voltage between conductor and sheath (U o) kV 130 130

2.5 Rated impulse withstand voltage (Up) kV 1050 1050

SECTION 3.4.12.5 - 220 KV XLPE INSULATED CABLE SYSTEM_515 MVA-R0.DOC

3.4 Short circuit capacity for 0.5 sec

3.5 Permissible emergency overload

3.5.2 Applied on 50% continuous load

3.5.3 Applied on 20% continuous load

4.0 Construction Features

4.2 Conductor screen

SECTION 3.4.12.5 - 220 KV XLPE INSULATED CABLE SYSTEM_515 MVA-R0.DOC

4.4 Insulation screen

4.5 XLPE Manufacturing Methods

4.7 Metallic screen

4.8 Bedding/Binder tape

SECTION 3.4.12.5 - 220 KV XLPE INSULATED CABLE SYSTEM_515 MVA-R0.DOC

4.9 Metallic sheath

4.10 Protective anti-corrosion external sheath covering

4.11 Type of conductive outer layer Graphite/or Graphite coating

4.12 Nominal overall cable diameter mm Approx.138.2

4.13 Weight of completed cable

SECTION 3.4.12.5 - 220 KV XLPE INSULATED CABLE SYSTEM_515 MVA-R0.DOC

6.0 Electrical Values

6.2 Maximum a.c. resistance of conductor at operating /m 10.74

6.3 Equivalent reactance of three phase circuit at 50 Hz /m 186

6.4 Electrostatic capacitance per conductor of cable at nominal pF/m Nom.272

6.7 Maximum dielectric loss factor of cable at normal voltage and

6.8 Positive & Negative sequence impedance /m 0.01074+

6.10 Surge impedance  19.38

7.0 Bonding & Earthing

7.4 SVL Rating Min. 6kV Min. 6kV

8.3 Type Tests

SECTION 3.4.12.5 - 220 KV XLPE INSULATED CABLE SYSTEM_515 MVA-R0.DOC

9.0 Other Installation Data

9.2 Maximal permissible pulling force of total cable kN 171.5

9.4 Delivery length per drum

9.6 Drum dimensions:

9.7 Performance Data

10 Deviation list if any Yes

SECTION 3.4.12.5 - 220 KV XLPE INSULATED CABLE SYSTEM_515 MVA-R0.DOC

Calculation of Continuous Current Ratings

Fig. 1 Typical Installation Drawing of Cable

2.2 A.C. Resistance of Conductor - IEC 60287-1-1 Clause 2.1

R  R ' (1  y s  y p ) 1.074E-05 [Ω/m]

2.2.1 D.C. Resistance of Conductor - IEC 60287-1-1 Clause 2.1.1

R '  R 0 1  α20 (θ  20) 9.181E-06 [Ω/m]

2.2.2 Skin Effect Factor, ys - IEC 60287-1-1 Clause 2.1.2

f Supply frequency 50 [Hz]

2.2.3 Proximity Effect Factor, yp - IEC 60287-1-1 Clause 2.1.4